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Smart Motor Sensor for Predictive Maintenance

The document describes a smart motor sensor that monitors electric motors for predictive maintenance. It connects to IoT and is easy to install. It monitors parameters to detect anomalies and predict failures, enabling avoidance of downtime. It works with low voltage induction motors up to 500HP and transmits data via WiFi to software for analysis and alerts.
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0% found this document useful (0 votes)
71 views2 pages

Smart Motor Sensor for Predictive Maintenance

The document describes a smart motor sensor that monitors electric motors for predictive maintenance. It connects to IoT and is easy to install. It monitors parameters to detect anomalies and predict failures, enabling avoidance of downtime. It works with low voltage induction motors up to 500HP and transmits data via WiFi to software for analysis and alerts.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SMART MOTOR SENSOR

Predictive maintenance device for electric motors.


Connected to the IOT, very easy to install and start up,
parameter monitoring and failure prediction.

OVERVIEW
More than just a sensor
TMAS Smart Motor Sensor (TMASMS) monitors the condition of your electric motors
by combining best-in-class sensing technologies with leading-edge data analysis.
TMASMS detects anomalies and defects in equipment,
enabling you to forecast maintenance cycles and avoid unplanned downtime.

Agnostic of motor type, TMASMS covers the most critical diagnostics,


translating data into actionable insights. The Smart Motor Sensor allows for 24/7 condition-based

om
monitoring of all your low voltage electric motors.
It presents information in a clear way, telling you both what the problem is and how to fix it.

MOBILE APPLICATION
The TMASMS App allows easy setup
of your Smart Motor Sensors, visibility on deployment data,

c
and in-app notifications and alerts on critical events.
Available on iOS and Android

a.
am
DASHBOARD
Get a complete overview of your machine health diagnosis
and fault detection with detailed information and visualization
of each motor's status.
POWERFULL MOTOR SMART SENSOR
st

MONITORING
The monitored data is sent via Wi-Fi
to the operating system of TMASMS,
AI in predicting breakdowns.
re

SOFTWARE APPLICATION
It analyzes the information, detects Through the TMASMS Motor Sensor App
faults, diagnoses and prescribes appropriate you can access the operation and
.c

maintenance actions. status of the motor in real time.

SENSOR
w

Detects parameters and indicators


such as temperature, vibrations
and flux, essential for
the operation of the motor.
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TECHNICAL INFORMATION
Motor compatibility Specification
w

The Smart Motor Sensor (SMS) works with: Physical caracteristic


Weight 0.5kg
3-phase squirrel cage induction motor. Case material ABS
70 mm
Mounting Cooling fins
Standard low voltage IEC and NEMA motors. Battery type 4X Repleaceable AA
Lithium Batteries
Frames up to 450 (IEC 60034) or 500 (NEMA MG1) whose power
range varies from 0.37 kW to 500 kW or from 0.5 hp to 700 hp. Vibration measurement 122 mm
Amplitude range ± 40g
Motors driven by any type of device (directly on line (DOL)), Frequency range 1 Hz ~ 3.1kHz 146 mm

by variable frequency drive (VFD), soft starter, and star-delta. Data format Wave form, FFT, RMS
2-axis vibration Axial and radial
Wireless communication
Network standard WIFI b/g/n 42 mm
Radio standard IEEE 802.11 b/g/n
3 mm
Frequency 2.4 GHz
Range > 50m

Certifications and standards


CE
IP Class IP55
HOW IT WORKS

01 02 03
Set up Learn Receive alerts
Config TMASMS Sensor using the iOs/Android app. Once the sensor is set up on the motor and View your alertin the web dashboard or the
Deploy the smart motor sensor within minutes, is commissioned, the learnig process has started. mobile app. This allow you to prevent any
even while your motor is still running. leave sensor running during normal operation. electrical motor failures.

BENEFITS
TMASMS optimizes your production environment and reduces breakdowns
using robust condition-based monitoring hardware and software. Realize benefits such as
lowering asset maintenance costs, extending equipment life, and increasing uptime.

om
Realtime monitoring Diagnose and take action Optimize your business
Monitor your equipment more frequently to A unique model us created for each motor By continously monitoring your motor performance
know when mechanical and electrical failures to deliver optimed diagnostics that align with and health, you will have better visibillity into maintenance
start to occur and how these issues impact the process. The smart motor sensor provides and spare parts needs to know what to order and when to
your production process. information you can use to not only diagnose order, reducing inventory costs.
the problem but know the severity so
maintenance teams can take action

c
FAILURE DETECTION
TMAS Smart Motor Sensor (TMASMS) is the most accurate solution

a.
on the market to sense and interpret your machine data. This is why we
define ourselves as a sensing interpretation world leader.
The SMS can detect the following failures:
am
POWER SYSTEM MOTOR SHAFT/BALANCE ALIGNMENT
Asymetry in motor currents Gravity center displacement Motor/load misaligned

STATOR WINDING ECCENTRICITY COOLING SYSTEM


st

Stator resistance variation Stator/rotor concentricity issue Motor cooling system problem
re

ROTOR BEARING SOFT/LOOSE FOOT


Rotor resistance variation Failures/defects in bearing Fixing system problems
.c

TECHNICAL INFORMATION
Requirements
w

Network

Network Dedicated 2.4GHz


w

network (5GHz networks not supported)


Security WEP, WPA, or WPA2
w

Signal strength Greater than -60dB


Ports Port 8883 and HTTPS
port (port 443) must be open.
Environment

Operation –40 C to +60 C


Storage 50 C maximum to avoid
energy leakage from lithium batteries
App

iPhone iOS 13 or later


iPad iPadOS 13 or later
Android phone Android 6.0 (Marshmallow) or later

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