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WPS - MGD-ST-001.B - R1 (02.03.20)

This document provides welding procedure specifications for flux cored arc welding (FCAW) of single side welds with carbon backing strip on steel plates, tubulars, and sections. The base metals include steel grades S355J2+N and S355J2N with specified chemical compositions and delivery conditions. The welding process parameters list operating mode, voltage, wire feed speed, gas type and flow rate for single layer welds on materials up to 24mm thick.
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0% found this document useful (0 votes)
40 views2 pages

WPS - MGD-ST-001.B - R1 (02.03.20)

This document provides welding procedure specifications for flux cored arc welding (FCAW) of single side welds with carbon backing strip on steel plates, tubulars, and sections. The base metals include steel grades S355J2+N and S355J2N with specified chemical compositions and delivery conditions. The welding process parameters list operating mode, voltage, wire feed speed, gas type and flow rate for single layer welds on materials up to 24mm thick.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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-.

Status Revision Form


WPS WELDING PROCEDURE
-
MGD-ST-OO1.B Prelcn-na;j 02 1620 1 MGD S GSPD BlackSea
SPECIFICATION oil & gas
Ext Final X 1,2 Pg QA F0R1-014
V. PS be applied w, range oJ Essential/F) and Supplem •:..v/ Esential/Sj ,nobles
A GENERAL DATA
Reference Data Designation •flryrflvfl Documents Supporting PORs
Job No C1759 FCAW C / BW Single Side w.CBS MGD E-GGEN-ST-SPC1-003 MGD-Sr 00141 2G
Proj. M GD EEMU1 158 Ed.3 MGD-ST 001.A1-3G
Client BSOG so h9902 MGD-ST-OOLA2-2G
CTR GSP Offshore EN iscj 15614-1 MG D-ST-UO1.A2.3G
Other
at ar-I.I•

a DesignfToighTtThmp NA C EDT 18 C MDT 20/ 40 C CV-NT NA.


C -

•C troD

SN
Design Land. (CI./etgJ /tt,1 Primary 0. & Lower1. 1
Weld. Process / Layer
rechnique / Oper. Mode -
iSA/RJ4C
Sem,-aut
-

-
- - - C -
- - - -

SN D BASE_METALS_IBM1
Items Type Plate. Tubular & Section 1 Plate, Tubular & Section 2 3 4
- c., Type) Grade S3SSG1O+M 5355J2N
and lower grades N/M
• -

- and lower grades N/M


N
(equiv. grades included) (equiv. grades included)
o and/or Cr-No -
-

INS No. / Chemistry -


-

Deliver. Mill & Cond. - M N


:arbon / CE / Pcm (%1 - sO,38 - 50,43 -

UTh / SMyS [MPa) -


355 (345) - 355(345)
)D110)lmm) ) NPSjin) ?GDO ?24 Mm t 60D 24 Max -g Man Max
rav;;:r;a-5c 75-45 *
Mm 7.5-45 *
Max Mm Max
-

0
UP with lmp.Test 7.5-45 *
7•5_45 * :3 = S

L: PJP FW t
- - :
I
- -

I 1”
* Thickness of the abuttine member
/ 440 mm if CIOD required
4
x SFA Spec. AWS A5.O1 Cl. A5.36 -

x VS/EN Class. E71T1-M21A4-CS1-DH4


No. / F No. (info) 1 6
3rand BONIER Ti 52-FD
x No. of wires / 0 (mm]
;MyS [MPaI GM -
/ tiM
4 •
1,2
AW AW AW

F
-

-
- PWHT PWHT’ PWHT
x I Groove UP. Max. - 4S AW AW
ci
Ma - PWHT PWHT PWHT
FW Single Pass
- - Max Max Max
FW Multi Pass
-
- Mm Miii Mm
auRa
NonVP Drying
djH&d/
i./Altern./ New s4ommifcraoreo
N
x Wire-Flux / AWS Class

I
x Type
‘C
Brand
Ia.
Flow Rate LkWhl eo
C
Recycle Rate: New / Rec t
a,
VacPack/Sealed =
U,

D-’ NoSeal I Drying

N
Other
> Reused
-I.
Hold/U
‘I I
AWS A5.32) EN14175 Gr M2.1

a
:omposmtmon & Brand -, B2Ar1SCO2 CORGDN
-

Flow Rate (I/mu] / [cTh) 20-25


GasNozzle (No/mm]
1axi.O2 (% / ppm]
Tungst&AWS A5.12 Cl

bail. /Purge IS1Otf4? 1


14mm

Ii
bC Name Dionisie IDSIF Name Name
FR X Date 02.03.2D20 Date Date
AFC Signature Signature
Number Status Revision Form
WPS WELDING PROCEDURE
-

8lackSa
MGD-ST-OO1.B P,’!niin, , 02032020 MCD E GSPD 1 I
urnaunt SPECIFICATION
I
-—

Ext. . F,nal K 2,2 Pg QA 3H2 011 ‘


-Op.
t--e range a . ntai jEJ ard Supp;en: / E,w,c;oI [5)
.
,rnu:c ‘.

N H Joint & Weld Preparation AlIgnment 8. FIt-up N S E


- Cutt.fChamt. Method K Grind Mach K Ther. N A. Line-up Clamp Type
- Initial Clean, / Degreas. Grind.&/or Brushing ILUC ELUC 0th. WMD Before LUC Rem.
• Inter run / Final Clean Grind.&/or flrushng Brushing Bridge Stif tenors / Bullets Tack Weld.[TWI Meth.
Veld. Primer/ Pickling NA. 300 mm TW: ro./ Length / Dist.
-

ther
I
Othed
5 i Backgouging [5kG] Backing BkgJ & Back Welding [9kW) K N S E
Backgouging Method - Grind Arc.A fl Penn Temp CBS Backing Type & Size
.

K
8kG Shape/Depth [mmi t/2V Shp. Mm 10 Max 8kw BkgW BkW/Bkgw Type & Prc. x
-

-4
_Yes/p_ fl
Other Other fl Yes/Id K
N S E
YES
K Preh./Mamn
NO
Tack W.
Preheating
Propoane / Resist.
lnterpass Maint.
Propane / Res.
Dehydi%—__
-
r PWHT
-
NO
Heating Method
YE K
K
x Method Welding Propoane / Resist. Propane / Res. Soak Tem.Range[t/F) K
- - -
-

Preh./ MaintT [C (F)] 20’ Mm 250 Max Mm


Measurement Point
- I - -
- Soak Time Range [h/mi K
BM -7Smm tram WCL WM/BM-2Smm@ -
- Heat/Cool. Rt rc(F)fhl K
WMDThk. Before Cool. 30% of Reference Thk Mm -
- Measurement Point K
Meas. Method / Other t50’C if Tamb <St or high humidity Meas. Method/ Other
N

ngle-S/BothB Side(s) [ A 5< Side >UB A 5< Side ‘flB A < Side > fla 1415<
Side ‘5e A cs> fls IA S <5> t B
-S/Multi-M Pass U -t I . Flji%.:’,
only)/Passes No 1(’) 1 As Required As Required
9 .,cess
tion/Progress.
.

PA, PC, PF
FW4
All
riz— C All
W-G
All
ilectrodes No/ø[mm] b F- 1,21J 1-- 1,2_- - 1 1,2
iBOH. Ti1,252-ED
— Aws/EN Class.! Brand BOHLER Ti 52’FD BOHLER Ti 52-FD BOHLER Ti 52’FD
Current/ Polarity -
DC. DC. DC. DC.
Current Range [A] 143198 - 143 242 - 153 258 -
148 211
::rsRate [rn/mini 4.2110 -
4.4 12 - 4.7 10 4.1 7.1
Arc Volt. Range [VI 4. 19 25 - 2027 -J 2027 -:
Travel Sp.[mm/mini: 57 103 - 65 208 - 149 340 -

Heat Input [Id/mm] 2,4 3,7 - 12 4.4 - i o,s 2 - 1.6


lMax.Amput. [mm]
Frequency [Hz]
([mm] : .1
‘pg-S/Weave-WI mm} Slight W SlightW WS 12 SlightW
II JCTWD) [mm] ‘ 10’ 15 10-15
-

- 10’lS 10-15
(1 Work Angle
Travel Angle
Spacing
XI
F-
bps: R-H & H-Fl As mm. possible
±er/Remarks (*): •1If required, the root repair can be done from Side B by multi pass backwelding with Fill & Cap weidlngparnr
neten

0 Joint & Weld Data


K
I
.1 mm 5i4
N
‘I Sd.
K T2 C, mm
K 41
WI
K 42 U, I

K 91 Ceramic
K 82 Sacking
K RE 0-2 mm Staip (CBS)
K RG
E
Ea
4 7, mm
-

-
-
mm
mm
1t 82s12
DotCma;1O.n

Capping Inds welding sequence on ZG (PC) posillon Is chostn so as he last bead to do .t be in


Eb mm
-

conlaa with the SM but still to ensac smooth transition between WM and SM
x TS Rat
-
The weld has to be performed with CBS by Melt-Throogh lechnlque(welesyntol afl
M - mm but if necessary, the Root can be:
HLa EEMUA - repaired by muhipass backweldeng 15kw-MI wgh parameters of Fill
and Cap passes (symboL b))
H Lb 158, 4.5.2 - &essedbysmooth grindmgand apply a FWacro.d-ingto WPS-MGD-ST-0033 (symbol c)
RR, EEMUA -legend: Joint: B’Sutt; Brcsronch; Sock-Socket; L-Lop; C-Corner; HL’Hi-Lo; TI .2-Thickness Items 1,2;.
CRa 158; ISO 2-Angle Sides AS; AF/GRoot Face/Gop; TS’Topper Slope; M-Mochined. Weld: 5gB-Square Bevel; 58/08-Single
CRb 19902 bauble 8ev.; S/DJ,V,U-Sinq./Doub.; Fl-Flare Groove; RR/Cra,b-Root/Cop Side 4,8 Rein!.; E(a,b)-PJP Weld Size

• Name Dionisid IOSIF Name Name

AFC
FR x Date
Signature
02.03.2020

h Date
ignature 1ignature
Date

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