PHR-ICM-DTL-105253 Piping and Instrument Diagrams, Process Flow Diagrams, and Material Flow Diagrams
PHR-ICM-DTL-105253 Piping and Instrument Diagrams, Process Flow Diagrams, and Material Flow Diagrams
e-Con Number
PHR-ICM-DTL-105253
Piping and Instrument Diagrams, Process Flow
Diagrams, and Material Flow Diagrams
Reviewer Team:
- Hasballah Ahba
- Prince Sugi Hartono
- Zuam El Bachron Achmad
- Arif Mahmudhi
- Andi Saputra
Piping and Instrument Diagrams, Process Flow Diagrams, and Material Flow Diagrams PHR-ICM-DTL-105253
Contents
1.0 Scope ................................................................................................................................................ 1
2.0 References ........................................................................................................................................ 1
2.1 Owner Documents ................................................................................................................. 1
2.2 Industry Codes and Standards ............................................................................................... 2
2.3 Government Regulations ....................................................................................................... 3
2.4 Conflict Resolution ................................................................................................................. 3
3.0 Terminology ..................................................................................................................................... 3
3.1 Acronyms ............................................................................................................................... 3
3.2 Definitions .............................................................................................................................. 5
4.0 Requirements.................................................................................................................................... 10
4.1 General................................................................................................................................. 10
4.2 Layout Format ...................................................................................................................... 11
4.3 Symbol Format ..................................................................................................................... 13
4.4 Line Format .......................................................................................................................... 13
4.5 Text Format .......................................................................................................................... 14
5.0 Equipment Requirements ................................................................................................................. 16
5.1 Equipment Symbols ............................................................................................................. 16
5.2 Nozzles ................................................................................................................................. 17
5.3 Agitators............................................................................................................................... 17
5.4 Blowers ................................................................................................................................ 17
5.5 Compressors ........................................................................................................................ 17
5.6 Drivers .................................................................................................................................. 17
5.7 Heat Exchangers .................................................................................................................. 17
5.8 Furnaces ............................................................................................................................... 18
5.9 Pumps .................................................................................................................................. 18
5.10 Packaged or Skid-Mounted Equipment ............................................................................... 18
5.11 Vessels ................................................................................................................................. 18
5.12 Tanks .................................................................................................................................... 18
5.13 Classification of Equipment ................................................................................................. 19
5.14 Equipment Data ................................................................................................................... 20
6.0 Piping Requirements ......................................................................................................................... 21
1.0 Scope
1. This specification covers the drawing requirements for the following:
a. Piping and instrument diagrams (P&IDs).
b. Process flow diagrams (PFDs). Requirements defined for PFDs shall also apply to
utility flow diagrams (UFD).
c. Material flow diagrams (MFDs), which are also known as material selection
diagram (MSDs).
d. Utility flow diagrams (UFDs).
2. This specification applies to the generation of new P&IDs, PFDs, MFDs, MSDs, and
UFDs, as well as to drawings provided by packaged equipment Suppliers.
3. It is highly recommended that this specification be used in conjunction with PHR-ICM-SPC-
106033 for process automation tagging and PHR-QAM-SPC-106071 general tagging
philosophies.
4. For projects using SmartPlant® Instrumentation (SPI) software for instrumentation
design and database management, this specification should be used in conjunction
with PHR-ICM-DTL-105152.
5. This specification is not intended to be used for revisions to existing drawings.
However, when revising existing drawing sets, if more than 50 percent of the drawings
in the set will be affected, the entire set should be re-drawn to the new standard.
6. Only U.S. paper sizes and measurements are included in this document since
current templates use U.S. measurements / sizing.
7. This specification is based on PIP PIC001 and some content is reproduced and used
under PIP’s membership agreement.
2.0 References
a. The following documents are referenced herein and are considered part of this
specification.
b. Unless otherwise specified in Sections 2.1, 2.2, or 2.3, use the latest edition of the
referenced documents.
c. Owner specifications take precedence over industry standards.
3.0 Terminology
3.1 Acronyms
AG Aboveground
AOA Alarm Objectives Analysis
BFD Block Flow Diagram
BPCS Basic Process Control System
CSC Car Seal Closed
CSO Car Seal Open
DCS Distributed Control System
DVC Digital Valve Positioner
DP Design Pressure
D/P Differential Pressure (also referred to as DP)
EFD Engineering Flow Diagram
ESD Emergency Shutdown
ESDV Emergency Shutdown Valve
ESS Emergency Shutdown System
F&G Fire and Gas
FC Fail Closed
FE Flow Element
FF Foundation Fieldbus
FI Fail Indeterminate
FL Fail Locked
FO Fail Open
F.O. First Out
H&MB Heat and Material Balance
HAZOP Hazard and Operability
3.2 Definitions
Accessible Term applied to a device or function that can be used or seen
by an operator for the purpose of performing control actions
(e.g., setpoint changes, auto-manual transfer, or on/off
actions). (Reference ISA 5.1.)
Automated Valve Any valve with a locally or remotely controlled actuator. Examples
are throttling control valves and on/off block valves. Actuators are
typically air-operated (diaphragm or piston), electric or hydraulic,
some with a spring-return function. Manually-operated valves are
sometimes tagged as automated valves (e.g., if a manual valve is
fitted with position switches).
Auxiliary P&ID Used to show details to unclutter other P&IDs (e.g., lube oil
system, sample systems, instrument details, and soft
points).
Basic Process Control Control equipment and system installed to regulate normal
System (BPCS) production functions. It may contain combinations of single-loop
pneumatic controllers, single-loop electronic controllers,
programmable logic controllers (PLCs), and distributed control
systems (DCSs). The BPCS is required to operate the process.
Examples of control functions included in the BPCS are cascade
control, override control, and pump start/stop. Also known as
Basic Regulatory Controls. (See also higher level control system
[HLCS] and safety instrumented system [SIS].)
Block Flow Diagram A diagram or system in which the principal parts or functions are
(BFD) represented by blocks connected by lines that show the
relationships of the blocks. BFDs are typically used for a higher
level, less detailed description aimed more at understanding the
overall concepts and less at understanding the details of
implementation.
Bubble Circular symbol used to denote and identify the purpose of an
instrument or function. The bubble usually contains a tag number
(synonym for balloon). (Reference ISA 5.1.)
Car Seal Open/Closed Method for locking valve position by means of sealing. Sealing
(CSO/CSC) method may be via plastic strips or by wire and sealing wax. The
terms CSO and CSC should not be used interchangeably with the
terms locked open (LO) and locked closed (LC).
Note: Car sealing is only an acceptable alternative for securing
the position of valves that are neither in relief flow paths, nor
required for assuring the position of isolation valves during
maintenance. Valves in relief flow paths and used for isolation
during maintenance shall be locked in position.
Design Pressure Pressure used in the design of a vessel component together with
the coincident design metal temperature for determining the
minimum permissible thickness or physical characteristics of the
different zones of the vessel. (Reference ASME Boiler and Pressure
Vessel Code, Section VIII, Division 1, Appendix 3.)
Digital Valve Positioner Smart valve-mounted controller that replaces current-to-
(DVC) pneumatic (I/P) converter and valve positioner combination.
Fail Closed (FC) Characteristic of an automated valve that causes the valve to close
as a result of specific malfunctions, including loss of signal or
motive power. (Reference ISA 5.1.)
Fail Indeterminate (FI) Characteristic of an automated valve that causes the valve to move
to an unknown position as a result of specific malfunctions,
including loss of signal or motive power. Some automated valves
do not stay at the last position upon failure and instead move with
the process differential pressure. Additional equipment may be
needed to meet the definition of FC, fail open (FO), or fail locked
(FL). (Reference ISA 5.1.)
Fail Locked (FL), Last Characteristic of an automated valve that causes the valve to
Position remain in the last (locked) position as a result of specific
malfunctions, including loss of signal or motive power. Automated
valves may fail indeterminately without additional equipment.
(Reference ISA 5.1.)
Fail Open (FO) Characteristic of an automated valve that causes the valve to
open as a result of specific malfunctions, including loss of signal
or motive power. (Reference ISA 5.1)
Fire & Gas (F&G) Protection system using area fire and gas detectors. F&G may be
integrated into part of or separate from the SIS.
First Out (F.O.) Detection and notification of which device or instrument initiated
a unit or equipment shutdown.
Foundation Fieldbus (FF) Digital communication protocol between field devices and the
process control system (PCS).
Hand Switch (HS) Any operator-manipulated discrete control device, including
hardwired panel switches and software points.
Motor Control Center Motor control centers and smart electrical protective devices
(MCC) are commonly interfaced to PCS for operator display.
Packaged Equipment One or more pieces of equipment furnished by Supplier with
supportive devices and components to perform a specific
operation as a unit.
Partial Stroke Testing (PST) Automated testing feature that allows shutdown and on-off
valves to be partially stroked without causing unit or equipment
shutdown.
Piping and Detailed graphical representation of a process including the
Instrumentation Diagram hardware and software (i.e., piping, equipment, and
(P&ID) instrumentation) necessary to design, construct, and operate the
facility. Common synonyms for P&IDs include engineering flow
diagrams (EFDs), utility flow diagrams (UFDs), and mechanical
flow diagrams.
Plant Asset Management Automated maintenance and diagnostic system for field
System (PAMS) instrumentation. It may be a separate system or an
integral component of the PCS.
Process Automation System Umbrella term for control system, including BPCS, HLCS, plant
(PAS) asset management system (PAMS) and other tools such as data
historian, critical alarm panel, motor control interfaces, and
operator advisory systems.
Process Control System Provides primary control, monitoring, and data acquisition
(PCS) functions for a plant. This term is used interchangeably with DCS.
PCS may also refer to a PLC if it is the primary control system in a
facility.
Process Flow Diagram Simplified graphical representation of a process illustrating major
(PFD) equipment, process interconnections, and basic control
strategies. PFDs are conceptual design drawings that provide the
basis for P&ID development and auxiliary drawing generation
such as MFDs.
Programmable Electronic Logic performed by programmable or configurable devices. This
System (PES) term has been replaced by PCS. (Reference ISA 84.00.01.)
Root Valve First valve or valves between the process and an auxiliary device
(e.g., an instrument) that contacts the process and is used to
isolate the device from the process. This valve is typically a line
class valve used for shutoff and isolation.
Safety Instrumented System System composed of sensors, logic solvers, and final control
(SIS) elements for the purpose of taking the process to a safe state if
predetermined conditions are violated. Other terms commonly
used include emergency shutdown system (ESD or ESS) and
safety shutdown system (SSD). (Reference ISA 84.00.01.) (See
also BPCS and HLCS.)
Safety Integrity Level (SIL) One of four possible discrete integrity levels (SIL 1, SIL 2, SIL 3, and
SIL 4) of SIS. SILs are defined in terms of probability of failure on
demand. (Reference ISA 84.00.01.)
Safety Objective Analysis Formal process using results of a PHA to determine the safety
(SOA) system instrumentation required to prevent and mitigate
hazardous events in downstream, chemical, and upstream onshore
processes. SOA process relies on hazardous scenario causes,
consequences, and safeguards developed during the PHA as a
starting point for determining whether adequate risk reduction has
been provided for each cause-consequence scenario and
recommending additional measures to further mitigate risk as
necessary.
Safety System Function Formal process using results of a PHA to determine the safety
Analysis (SSFA) system instrumentation required to prevent and mitigate
hazardous events on offshore production platforms where API 14C
has already been applied. SSFA process relies on hazardous causes,
consequences, and safeguards developed during the PHA as a
starting point for determining whether adequate risk reduction has
been provided for each cause-consequence scenario and
recommending additional measures to further mitigate risk as
necessary.
Skirt Cylindrical supporting structure welded to the bottom of a vertical
vessel and extended to the base support.
SmartPlant® The Purchaser standard for instrumentation and control
Instrumentation (SPI) systems engineering and design. This software package is used
to create and maintain the instrument index, process data,
instrument specifications, loop diagrams, input/output (I/O)
assignments, wiring diagrams, fieldbus segment diagrams, and
instrument hookup details. SPI is synonymous with the term
InTools.
SmartPlant P&ID (SPPID) The Purchaser standard for process and instrumentation
diagrams. This software package is used to create and maintain the
electronic copies of the P&IDs. (Product of Intergraph.)
Soft Point Alarm and indication sent by communication bus (e.g., Ethernet or
Modbus) between systems, such as between the PCS and PLCs.
Tagged For the purposes of labeling instrumentation and control
components, a hardware device or a software point that
is identified with an ISA style tag number.
Tight Shutoff (TSO) In this specification, tight shutoff (TSO) is defined as follows: for
control valves, TSO is ANSI Class V or VI in accordance with FCI
70-2. For on/off valves, both manual and automatic (e.g., ball
valves), TSO is ISO 5208 Rate “A”.
4.0 Requirements
Note: The ultimate goal is a common project database that allows automatic data
transfer between smart piping and instrument diagrams (P&ID) and process,
instrument, and electrical automated design tools and packages. This eliminates
multiple databases, which have inherent errors and duplication of effort, and also
provides the end user a tool for efficient, accurate operations and maintenance
of the facility.
4.1 General
1. This specification shall be used as a starting point for project- or facility-
specific requirements where the equipment will be installed.
2. The following checklist shall be completed and agreed upon prior to drawing generation:
a. Development of project- or facility-specific P&ID cover sheets including sheet
title blocks.
b. Method for material takeoff from the P&IDs and other project documents.
c. P&ID typical details.
d. P&ID attribute convention (if used).
e. Engineering unit abbreviations list.
Note: Where fieldbus instrumentation is used, engineering unit abbreviations
may be defined in the instrument’s selection menu.
f. Tag numbering convention.
g. Equipment numbering convention.
h. Interlock numbering system.
i. Seed file alignment with SPI.
j. Documentation method for soft points (e.g., auxiliary P&IDs, cross references
in the P&ID notes, typical details, etc.).
k. Decision on whether to have an optional P&ID layer for HAZOP notation.
1) The HAZOP layer may include node identification, independent protection
layer (IPL) numbers as determined by a safety objective analysis (SOA) or
layers of protection analysis (LOPA)/safety system function analysis (SSFA),
nozzle descriptions (effectively a cross-check against vessel data sheets),
and design and operating parameters (flows, pressure, temperatures, etc.).
2) Drawing guidance may be obtained from PHR-[ICM]-GTB-10J15127C and PHR-ICM-
DTL-106025.
l. Philosophy of where car sealed open/car seal closed (CSO/CSC) and locked
open/locked closed (LO/LC) values are used within the facility so they may be
consistently depicted on the P&IDs.
Note: The example drawings included in Appendix A through Appendix D are not
intended to recommend specific design details or requirements. Example
drawings are included to provide an illustration of how the elements of this
specification are combined into a drawing. If SPI or other database
software products are integrated with P&ID drawing generation, these
database structures should be reviewed and verified prior to beginning the
drawing effort. These items are difficult to change later without extensive
rework, especially where multiple Suppliers or parties are involved.
3. Most details available from other types of documentation (e.g., instrument loop
diagrams, piping isometrics, and vessel data sheets) shall not be included on P&IDs. This
specification uses the concepts of typical details with implied components to simplify
the P&IDs. (See PHR-[ICM]-GTB-10J15127E through PHR-[ICM]-GTB-10J15127G for
examples.)
a. While this approach shall be preferred, it may not be compatible with the work
processes or design software used on the project.
b. It shall be the responsibility of the project team to determine the compatibility of
implied components with the work processes or design software used for a project
(e.g., safety reviews, material takeoff method, and integration plan).
4. Typical details may be added if clutter may be eliminated without detracting from
clarity. These could include the following:
a. Motor controls.
b. Pump seals.
c. Compressors.
d. Shutdown valve solenoids and position indication.
e. Alarms and calculations, such as deviation alarms, bypass alarms, single vote
to trip alarms, first out alarms, etc.
f. Soft points sent via communications bus (Ethernet, Modbus, etc.) from other
systems, such as motor control centers (MCCs) and programmable logic
controllers (PLCs).
g. Safety instrumented systems (expansion details for logic purposes).
5. Typical details shall be documented on the P&ID where used, on an auxiliary P&ID,
on a reference drawing, or on a cover sheet with cross-references to the P&ID. Pump
and compressor driver piping, instrumentation, and auxiliaries may be shown on a
separate, auxiliary P&ID. Primary P&ID and auxiliary P&ID shall be cross-referenced.
6. All templates and borders are designed to work for ANSI size D (22-inch 34-inch)
paper. When converting to other paper sizes, the P&IDs shall be scaled accordingly to
conserve ratio.
Note: In a metric facility or project, the next nearest equivalent size should be used.
5. Each P&ID shall be laid out to avoid clutter and allow future modifications. No more
than three pieces of major equipment should be shown on a P&ID.
shall be left justified; text associated with off-page and off-plot connectors on the
right side of a P&ID shall be right justified.
3. Equipment arrangement shall be shown relative to its elevation to grade (e.g.,
pumps at bottom of P&ID) in accordance with Appendix C.
4. A control valve actuator shall be shown above a horizontal line or to the left of a vertical
line.
5. If a control valve identification bubble is required, the center point of the bubble shall
be shown 0.5 inch above and 0.5 inch away from the actuator in a horizontal line, or
0.5 inch to the left and 0.5 inch away from the actuator in a vertical line.
6. The center point of an instrument bubble shall be shown 0.5 inch directly above an
inline instrument in a horizontal line or 0.5 inch directly left of an inline instrument
in a vertical line.
Note: Examples are restriction orifices (ROs) and stand-alone thermowells.
0.02 inch.
7. Inline piping components shall be shown in accordance with [ICM] GB-J15127A
and [ICM] GB-J15127B at a weight of 0.02 inch.
8. Line class shall be shown in accordance with [ICM] GB-J15127A at a weight of 0.02 inch.
9. If intelligent P&ID software is used, the associated attributes shall adhere to all
requirements indicated in PHR-PIM-DTL-105138 for pipe design.
10. Piping and instrumentation lines on the P&ID shall be routed as directly as
possible in vertical and horizontal orientation with minimal changes in direction.
Showing lines in non-vertical and non-horizontal routing shall be avoided.
11. Spacing between lines shall be maintained at a minimum of 0.5 inch.
12. Flow arrows shall be shown at corners and intersecting lines.
a. Flow arrows shall be shown at equipment on the terminal end of piping.
b. Flow arrows shall not be shown at source equipment.
13. Line breaks shall be in order of priority, with 1 being highest and 6 being lowest.
Supplier shall follow the line break prioritization shown in Table 1.
Note: For instance, 6 will have line breaks for items of higher priority. Priority 1 will
have precedence over items of lower priority and will not have line breaks.
3. Control valve seat leakage criteria (e.g., tight shutoff [TSO]) shall be shown below the
valve body symbol.
a. If necessary, control valve leakage criteria may be repositioned so as not to be
obscured by other items shown on the actuator (e.g., position switches or hand
wheels).
b. See examples shown in Appendix C.
4. Generic control valve symbol with diaphragm actuator shall be used if control valve type
has not been selected.
5. For PSVs, PSEs, and pressure control valves (PCVs), the device size and set pressure shall
be shown close to the identification bubble. See examples shown in Appendix C.
5.2 Nozzles
1. Nozzles, including spares, shall be shown on equipment as single lines.
2. Manways shall be shown as double lines.
3. Process and utility nozzles may be labeled.
4. Nozzle sizes shall be shown unless the size is implied by piping connections.
5.3 Agitators
1. The term ‘agitator’ shall apply to mechanical mixers and aerators.
2. Agitators shall be shown in accordance with [ICM] GB-J15127J.
5.4 Blowers
1. Blower symbols shall be shown as centrifugal or positive displacement as required
(refer to [ICM] GB-J15127J and PIP PIC001, Appendix A-2).
2. If the type is not known, the centrifugal type shall be shown on the drawing as a default.
5.5 Compressors
1. The compressor symbol shall be shown for each stage of multistage compressors.
2. Multistage compressors may be shown on multiple P&IDs.
3. Centrifugal and positive displacement compressors shall be shown in accordance
with [ICM] GB-J15127J.
4. Other compressor types shall be as shown in PIP PIC001, Appendix A-2 as well
as [ICM] GB-J15127J.
5. Simplified depiction shall be allowed if compressor configuration is not known or selected.
5.6 Drivers
1. Drivers shall be shown with the driven equipment and shall use the symbols for
motors, diesel engines, and turbines.
2. Equipment numbers for drivers shall normally not be required because equipment
data for the drivers is shown as an integral part of the associated driven component.
3. Equipment number shall be shown for driver if it drives more than one piece of
equipment or if the driver number is different from the equipment it drives.
4. The base symbol for the pneumatic driver shall be the same as the electric driver. Air
inlet and discharge nozzles shall be shown for the pneumatic driver.
5. Drivers shall be shown in accordance with [ICM] GB-J15127J.
5.8 Furnaces
1. The term ‘furnace’ shall include direct-fired equipment, preheaters, etc. The symbol
shown in [ICM] GB-J15127J is one of many possible representations.
2. The radiant coils and convection coils for the furnace shall be shown to distinguish
between the respective sections.
5.9 Pumps
1. Pumps shall be shown in accordance with [ICM] GB-J15127J.
Note: Additional pump types are available in PIP PIC001, Appendix A-2
and [ICM] GB-J15127J.
2. If pump type is not known or selected, the centrifugal type shall be displayed as a default.
3. Base plates shall not be shown unless panned and drained.
4. Drains and lines to oil and/or water sumps shall be shown.
5. Supplier-provided instrumentation or controls (e.g., relief for a positive displacement
pump, high temperature shutoff switch) shall be shown.
6. External piping and instrumentation for pump seals shall be shown.
5.11 Vessels
1. Vessels shall be shown as representing the actual vessel shape and orientation.
Example representations of vessels are shown in [ICM] GB-J15127J.
2. Manways, handholes, and skirts shall be shown.
3. Supports for other equipment (e.g., spheres) shall be shown only if needed.
4. Trays and tray numbers shall be shown at process connection points.
5. Trays shall be numbered in accordance with the project convention.
6. The top and bottom trays shall be shown.
5.12 Tanks
Tanks shall be shown as representing the actual tank shape and orientation. An example
can be found in [ICM] GB-J15127J.
Note: Although not the norm, some legacy facilities may use additional
equipment classifications not shown in Table 2. Some additional
definitions can be found in PIP PIC001 or the following example:
CT = Cooling
Towers F = Flare
F = Stack
J = Strainer
K = Dryer
K = Filter/Coalescer
K = Silencer
5.14.2 Blowers
1. Equipment/item number.
2. Title/service.
3. Capacity (flow and differential pressure [D/P]).
4. Power requirements/horsepower rating.
5. Design pressure and temperature.
6. Materials of construction.
5.14.3 Compressors
1. Equipment/item number.
2. Title/service.
3. Capacity (flow and D/P).
4. Power requirements/horsepower rating.
5. Design pressure and temperature.
6. Materials of construction.
5.14.4 Furnaces
1. Equipment/item number.
2. Title/service.
3. Duty.
4. Design tube pressure and temperature.
5. Tube material.
4. Surface area.
5. Shell design pressure at temperature.
6. Tube design pressure at temperature.
7. Materials of construction (shell/tubes).
8. Trim (shell/tubes).
9. Insulation.
10. MDMT and TEMA type (if applicable).
5.14.6 Pumps
1. Equipment/item number.
2. Title/service.
3. Capacity (flow and total differential head [TDH]).
4. Power requirements/horsepower rating.
5. Design pressure and temperature.
6. Materials of construction.
7. Insulation/tracing.
8. Seal plan.
5.14.7 Vessels/Tanks
1. Equipment/item number.
2. Title/service.
3. Size/capacity (e.g., inner diameter and tangent-to-tangent length).
4. Design pressure at temperature.
5. Materials of construction.
6. Trim.
7. Insulation/tracing.
8. MDMT (if applicable).
3. Unit symbols (e.g., " [inch mark] for inches) shall be included with line sizes.
4. A leading zero shall be used if calling out piping in decimal format.
5. Additional characters may be added to the size tag (i.e., user is not limited to four
characters, “XXXX”).
6. Suffixes shall not be used as part of the sequence number.
7. Sequence numbers shall typically originate and terminate at equipment.
8. Different sequence numbers shall be assigned to line branches that terminate at
different equipment numbers or lines.
9. The sequence number shall not be changed if the line flows through a piping specialty
item or a control valve.
10. Line class breaks shall be shown where there are piping specification changes in a
section of pipe and shall be drawn in accordance with PHR-[ICM]-GTB-10J15127A.
11. At Owner’s discretion, the sequence number may be changed if there is a line class break.
12. Different sequence numbers shall be assigned to the inlet and outlet of pressure relief
valves.
13. Insulation codes shall be in accordance with PHR-IRM-SPC-101381 andPHR-IRM-SPC-
102634.
14. Special layout requirements (e.g., no pockets) shall be shown with a note. Examples
include the following:
a. Relative dimensions between equipment and piping or vessels (e.g., minimum
vertical elevation between vessel and pump suction nozzle).
b. Piping slope (e.g., flare lines to be sloped 1:200 minimum).
c. Symmetrical piping (e.g., for flow splitting in saturated steam lines).
Note: The term “self draining” should not be used as it is ambiguous and
subject to different interpretations.
Note: The globe valve should not be used for non-control valve applications since
globe body type is not the norm for those installations.
8. Permanent hydrotest high-point vent and low-point drain valves shall be shown.
Note: These valves are typically identified in the later stages of P&ID development
and verified when an “as-built” issue is made.
9. Temporary hydrotest valves (valves removed after testing) shall not be shown.
10. Valve tag (commodity) numbers shall not be shown.
Note: To distinguish between two types of valves allowed by the same pipe
specification or for non-spec valves, an abbreviation or commodity reference
may be used. These should be agreed upon with the facility where equipment
will be installed.
11. A note or symbol shall be used to specify required installation/orientation for a
valve if necessary (e.g., valves with a vented ball/disc).
12. Valve end connections shall not be indicated, with the exception of a blinded,
capped, or plugged valve, and any design in which this requirement is critical.
13. Integral bypass (warm-up/pressurization) valves shall be shown where applicable.
4. If duplicate numbers are allowed by the project work processes, identical piping
specialty items located in multiple locations may be designated with the same tag
number.
5. Piping specialty items may be tagged as equipment or instrument items.
6.8 Notes
Specific design notes shall be shown on the applicable P&ID.
d. The tagging and numbering scheme shall be used for illustrative purposes only and
may be modified to meet project and facility needs.
e. Gaps in loop sequence numbers may be made when going to the next P&ID
sheet, to accommodate future changes. In addition, packaged equipment
Suppliers may be assigned a specific loop number range for their use.
3. A descriptive text label shall be added where a measurement type function is not clear
or intuitive (e.g., analysis components like CO, H2, CH4, or unique flow measurement
devices like “Mass”).
4. Interlock symbols shall be depicted as follows:
a. For discrete, hardware-based interlocks, the conventional diamond symbol shall be
used in accordance with ISA-5.1 and the PHR-[ICM]-GTB-10J15127 series of
drawings.
b. For PLC-based interlocks, the diamond-in-a-box symbol or the conventional
diamond symbol shall be used.
c. For PCS-based interlocks, the PCS symbol (bubble-in-a-box) shall be used.
d. For PLCs integral to the distributed control system (DCS), the PLC
symbol (diamond-in-a-box) or the conventional diamond symbol shall
be used.
Note: See PHR-[ICM]GTB-10J15127C, PHR-ICM-DTL-106025, and Section
7.3.10 for additional information.
5. Directional arrows on instrumentation signal lines shall be used.
6. Instrument functional symbols, shown in PHR-[ICM]GTB-10J15127B, and/or
descriptions shall be used to clarify the function of certain tagged instrument bubbles
(e.g., hand switches, instrument relays, and program blocks). The symbol or
description shall be placed outside the bubble at the upper right.
7. The off-page connector shall be used in accordance with PHR-[ICM]-GTB-
10J15127A to depict continuation of instrumentation signals from one P&ID to
another.
8. An individual instrument bubble shall not be shown more than once, unless needed to
clarify operation of the loop.
9. If it is necessary to show an instrument bubble more than once, the succeeding
occurrences shall be shown as dotted (e.g., turbine controls shown on a different
sheet than the turbine).
10. Instrument line symbols shall be shown in accordance with [ICM] GB-J15127B.
11. The alternative triple cross-hatched solid line allowed by ISA-5.1 shall not be used
for electrical signals.
12. The ISA optional binary (on-off) symbols shall not be used for instrument lines.
13. An instrument bubble with horizontal double dashed lines shall be used to
show instrumentation in normally inaccessible auxiliary locations.
14. The designation ‘RO’ shall be used for restriction orifices.
Note: This is an exception from ISA-5.1 which designates that flow orifice (FO) be used.
15. The same symbol (not tag) shall be used for a measuring flow element (FE) orifice
and an RO.
Note: Instrument symbols on the P&ID shall not necessarily reflect orientation.
16. Physical arrangement shall be covered by installation details or special notes.
7.2 Measurements
All transmitters shall be shown to avoid misinterpretations of physical and wiring
7.2.5 Temperature
1. A symbol and tag shall be shown for a thermowell if it is a stand-alone, spare, or test well.
2. Unless the loop association is not readily apparent, thermowell symbols or tags shall
not be shown if a thermal measuring element is connected to the thermowell.
Exceptions are specialty thermowells, such as those for multi-point temperature
assemblies in a reactor.
Note: With the 2014 edition of ASME B31.3, it is mandatory to complete flow
calculations in accordance with ASME PTC 19.3 to verify the resistance of the
thermowell to flow induced vibration. Specifically itemizing thermowells will
ensure that they are quantified and tagged, and increase the likelihood that
required mandatory calculations are completed.
3. If a bare element is necessary (no thermowell), then a note or text label (e.g., SKIN or
BARE) shall be added. Text shall be placed outside the symbol in the lower right.
4. Unless the loop association is not readily apparent (e.g., dual elements), thermal
elements (TEs) or temperature-measuring elements shall not be shown with a
symbol or tag.
7.2.9 Indicators
1. All transmitters shall have integral indicators. A single bubble and tag (e.g. level
transmitter [LT]) shall be used.
2. If separate devices are used for the transmitter and the indicator (e.g., a remotely
located indicator), separate bubbles and tags (e.g., LT and level indicator [LI]) shall
be shown.
Note: For clarification, a text label or note may be used to define the number of sections.
3. Separate bubbles and tags shall be shown for redundant gauge glasses or for
applications with separate taps (e.g., overlapping gauges).
4. The distance between level gauge connections shall not be shown.
7.3 Valves
7.3.1 General
1. Valves shall be shown in accordance with [ICM] GB-J15127A.
Note: The symbols for automated valve bodies and for manual valves are identical.
2. The appropriate actuator symbols (e.g., diaphragm and piston) shall be used to
distinguish automated valves from manual valves. (Reference [ICM] GB-J15127B.)
Note: TSO defines the seat shutoff requirements for a new valve. Testing
Note: A four-way solenoid valve requires two directional arrows to adequately define
the flow paths.
3. Resets (manual or remote) shall be shown if included with the solenoid valve.
4. Normally energized (NE) or normally de-energized (NDE) shall be displayed beside
the solenoid symbol on the P&ID to denote whether the solenoid is energized or de-
energized during normal operation. NE or NDE designations may be omitted for
cyclical and batch processes.
8. Optional explanatory text may be used for clarification of the type and function of the
device (e.g., emergency relief, conservation vent, explosion panel) located next to the
tag. (Reference Section 4.2.6.)
9. PSE shall be used only for safety related service.
Note: PSV and PVSV typically refer to reclosing devices. PSE typically refers
to non-reclosing devices (i.e., rupture discs, buckling pin relief device).
The
designations PSV (pressure relief) and PVSV (combination pressure and vacuum
relief) apply to all valves intended to protect against emergency pressure
conditions regardless of whether the valve construction and mode of operation
place them in the category of the safety valve, relief valve, or safety relief valve.
(See ISA-5.1, Table 1, Note 8.)
10. The relief device set pressure shall be shown. PSVSs shall display both pressure and
vacuum set pressures.
11. The relief device size shall be shown as follows:
a. PSVs—inlet size and outlet size.
b. Rupture discs—disc diameter.
c. Buckling pin PSE—inlet size and outlet size.
d. Conservation vents—inlet nozzle size if there is not a pipe away or tail piece,
otherwise, show inlet size and outlet size.
e. Explosion panels—surface area or dimensions.
12. The orifice size letter designation for relief valves shall be shown between the inlet and
outlet sizes (e.g., 3K4).
13. The relief device sizing basis or flow capacity shall not be shown.
14. The materials of construction for relief devices shall not be shown.
15. The pressure rating (e.g., ASME Class) and MDMT shall be shown.
2. Control room (PCS or panel board) hand switches shall be shown with the appropriate
bubble symbol and tag.
3. Hand switch positions or functions shall be labeled.
a. Labels shall be located outside the bubble symbol, on the upper right, using the
standard text abbreviations shown in [ICM] GB-J15127C.
b. Others labels shall be spelled out.
4. Required feedback signals or functions (e.g., valve positions, run lights) shall be
clearly shown.
Generally, the system is based on operating principle of one key free when valve
is locked closed and the other key free when valve is locked open. This type of
interlock system is designed to mechanically interlock two pressure safety valves
(PSVs) having two block valves to prevent isolation of both the relief valves at the
same time.
4. A valve interlock shall include a dual-key assembly or locking mechanism that locks the
valve in two positions (OPEN or CLOSE) with one key trapped within the lock assembly
and one key free.
5. To change the positions of the valve (OPEN to CLOSE or CLOSE to OPEN), two keys shall
be required to be inserted into the lock assembly with the free key capable or being
released only when the valve is in the OPEN or CLOSE position.
6. The normal operating condition shall be as shown in Figure 2.
7. A valve interlock with trapped key shall be as shown in Figure 3.
indicator [PI]) shall be shown inside the bubble and the alarm levels shall be shown
outside the bubble.
18. High alarms (e.g., high [H], high-high [HH]) shall be placed at the upper right, outside
the bubble, and low alarms (e.g., low [L], low-low [LL]) shall be placed at the lower
right, outside the bubble.
Note: The alarm modifier (A) should not be shown. Values are typically not shown on
the P&IDs; values are only added in form of a note, if it provides clarity to the
control logic for Operator.
19. For discrete alarm points (on/off signals), the complete functional tag and alarm
level (e.g., PAH) shall be shown inside the bubble.
20. Standard abbreviations shall be used for both trip and alarm functions (e.g., level
switch high-high [LSHH] and level alarm high-high [LAHH]).
3. For an IPL alarm with operator mitigation response, a double-lined circle, square or IPL
label designation shall be used to depict the initiating sensing element, logic solver,
and final control element. If applicable, a single line symbol shall be used for SIS
interlock group symbol.
Note: In Figure 5, an IPL consists of pressure transmitter PIT-201 and a pressure
indicator PI-201 with a high and high-high alarm. The pressure alarm high-high
is tie to SIS interlock S-101.
101
PIT
201
HH @ 80 percent
LI H
101 LL @ 5 percent
11. PCS points needed only for implementation shall not be shown (e.g., points that
provide bumpless transfer, initialization, or some logic functions).
12. Higher level control systems (HLCSs) shall not be shown (e.g., model
predictive multivariable control systems).
13. Symbols (e.g., hexagons, footballs) to indicate that a BPCS PCS point is being
manipulated by an HLCS shall not be added.
7.3.15 Miscellaneous
1. The following information shall be specifically excluded:
a. Controller actions.
b. Controller and alarm set points.
c. Configuration information (e.g., controller or output actions, address information).
2. Miscellaneous instrument symbols shall be shown in accordance with [ICM] GB-J15127B.
3. Typical details illustrating the use of implied tags shall be shown in accordance
with [ICM] GB-J15127E. Additional standard details are shown on [ICM] GB-
J15127D, [ICM] GB-J15127F, and [ICM] GB-J15127G.
9.0 Appendix A
9.1 Tables and Symbols
9.1.1 Additional Tables and Symbols
The table of contents from PIP PIC001, Appendix A (Figure 7) contains additional tables
and symbols that may be used to supplement [ICM] GB-J15127A through [ICM] GB-
J15127J.
Figure 7: PIP PIC001 Table of Contents
A.1 Format Tables and Symbols
1. Abbreviations
2. Miscellaneous Symbols
A.2 Equipment Tables and Symbols
1. Pumps
2. Compressors and Blowers
3. Drivers and Agitator/Mixer
4. TEMA Type Exchangers
5. Miscellaneous Exchangers
6. Storage Tanks
7. Storage Tanks
8. Storage Sphere and Furnace
9. Miscellaneous Vessel Details
10. Jacketed Pressure Vessels
A.3 Piping Tables and Symbols
1. Line Data Identification
2. Line Service Codes
3. Piping Line Symbols
4. Valve Symbols
5. Piping Specialty Items
6. Piping Fittings
7. Connectors and Tie-In Symbol
8. Drain Connectors
9. Notes
A.4 Instruments and Controls Tables and Symbols
1. Instrument Identification Letters
2. General Instrument Symbols
3. Instrument Function Symbols
4. Instrument Line Symbols
5. Primary Element Symbols (Flow)
6. Control Valve Actuator Symbols
7. Self-Actuated Devices
8. Miscellaneous Instrument Symbols
q. Rating.
r. NACE requirement.
s. Corrosive.
t. Erosive.
u. Nominal diameter.
v. External diameter.
w. Schedule thickness.
x. Reinforce wall.
y. Pipe insulation.
z.Testing conditions.
aa. Bulk Item code.
3. Rotating equipment properties, including the following:
a. Equipment tag.
b. Equipment location.
c. Plant group name (plant, area, unit).
d. Service description.
e. Equipment type.
f. Fluid code.
g. Equipment class.
h. Process data conditions (pressure, temperature, flow), including the following:
1. Design.
2. Operating.
i. Dimensions.
j. Mechanical rating.
k. Material code.
l. Power driver rated.
m. Rated discharge press.
n. Rated capacity.
o. Power absorbed.
p. Electrical requirement.
q. Heat trace.
r. Coating requirements.
s. Design by.
t. Requisition by.
u. Manufactured by.
v. Construction status.
w. Part number.
x. Catalog name.
4. Exchangers, including the following:
a. Equipment tag.
b. Sequence number.
c. Equipment location.
d. Plant group name (plant, area, unit).
e. Service description.
f. Equipment type.
g. Trim spec.
h. Dimensions.
i. Fluid code.
j. Equipment class.
k. Process data conditions (pressure, temperature, flow), including the following:
1. Design.
2. Operating.
l. Inlet temperature.
m. Inlet pressure.
n. Outlet temperature.
o. Outlet pressure.
p. Dimensions.
q. Material class tube.
r. Material class shell.
s. Insulation type.
t. Insulation purpose.
u. Insulation thickness.
v. Insulation density.
w. Insulation temperature.
x. Heat trace medium.
y. Corrosion allowance tube.
z. Corrosion allowance shell.
1. Motor power per fan.
2. Number of fans.
3. Number of bays.
4. Numberof bundles.
5. Number of tubes.
6. Shell diameter.
7. ube length.
8. Draft type.
9. Cleaning requirements
10. Coating requirements. kk. Design by.
11. Requisition by.
12. Manufactured by.
13. Construction status
14. Part number.
15. Catalog name.
5. Vessels, including the following:
a. Equipment tag.
b. Sequence number.
c. Equipment location.
d. Plant group name (plant, area, unit).
e. Service description.
f. Equipment type.
g. Fluid code.
h. Equipment class.
i. Equipment rating.
j. Dimensions.
k. Process data conditions (pressure, temperature, flow), including the following:
1. Design.
2. Operating.
5. Instrument location.
6. Service description.
7. Material code (i.e. J300).
8. Instrument type (FT – vortex).
9. Expansion qualifier / label (TT will create a TW and TE; control valve designator such as
FV will create FY, etc.).
10. Plant work break structure code (process, utilities, etc.).
11. Process data conditions (pressure, temperature, flow), including the following:
a. Design.
b. Operating.
12. Rating.
13. Set points.
14. Alarm points / flags.
15. Fail action.
16. PRV set ranges.
17. Heat traced.
18. Insulation information.
19. Coating requirements.
20. Manufactured by.
21. Model number.
22. Signal types (soft, electrical, pneumatic, digital, foundation fieldbus, etc.)
23. Power requirements.
8 Instrument lines
6. Major lines shall normally be operating lines that have continuous process flows.
7. Continuous injections (chemical, steam, water, etc.) and blowdown streams shall be
shown as major lines on P&IDs but minor lines on PFDs and MFDs.
8. Minor lines shall be alternate process, spare process, bypass, utility, and sporadic
services. Sporadic services shall include the following:
a. Startup.
b. Shutdown.
c. Pumpout.
d. Emergency and intermittent chemical, steam, or water injections.
e. Steamout.
f. Purge.
g. Decoking.
h. Regeneration
i. Depressuring
j. Flushing.
k. Intermittent blowdown.
l. Sample streams.
9. Flare, condensate, and heating and cooling media (except cooling water) piping, which
are required for process control, are considered process piping for determining the
weight of the line.
PFDs shall be prepared for most process designs to principally serve the following purposes:
1. Define items of major equipment in each plant section and illustrate process
interconnections between them. Thus, flow of process is illustrated for use with process
descriptions.
2. Define limits of responsibility between parties involved.
3. Illustrate basic control strategies. These are referred to by some write-ups that discuss
system control if exact instrument numbers are not required.
4. Provide a guide to heat and material balance (H&MB), showing each stream
number corresponding to stream data on H&MB.
5. Use as basis for auxiliary drawings, such as MFDs.
12.3.2 Content
Note: Refer to Section D.4.3. An example PFD of a fractionator tower is shown in Figure 6.
1. PFDs shall contain the significant process flow lines in the unit.
2. Utility systems should not be shown on PFDs but shall be shown on UFDs.
a. PFDs shall show only the service system required at specific equipment and indicate
the flow rate, temperature, and pressure of required service (e.g., heating or cooling
medium, fuel gas, instrument air, steam, etc.).
b. Service control valves and sensing elements shall be shown on PFDs.
3. Normal operating lines shall be shown.
4. If P&IDs are provided, minor lines such as intermittent flows, startup lines, shutdown
lines, blowdowns, and pump outs, shall not be shown. However, these lines shall be
shown if they are referred to by startup or shutdown descriptions if P&IDs are not
provided.
5. Relief valves shall not be shown.
6. Vents and drains shall not be shown, except to clarify a process description.
7. Only those block valves required for manual control shall be shown.
8. Control valve stations shall be shown as a single gate valve with a generic valve
operator. Drain, isolation, or bypass valves shall not be shown.
9. Controls shall be simplified to illustrate the fundamental control scheme only.
a. Transmitters, relays, recorders, alarms, and switches shall not be shown.
b. Only controllers and their interconnection (e.g., cascaded set points) shall be shown.
c. Location or type of controller shall not be indicated (e.g., computer versus control
panel).
10. Most instrument indicators shall not be shown. Critical instrument indicators not
associated with a controller shall be shown.
11. Process analyzers shall be shown.
12. Spare equipment shall not be shown, but shall be indicated by equipment
number, i.e., P-101A/B. Entire spare or parallel trains may be indicated by a
single note.
13. Normally PFDs shall not contain equipment sizing or materials of construction information.
14. Key temperatures and pressures shall be shown. If required by the project, H&MB
stream data in the notes area of PFD shall be included.
15. Alternatively, PFDs may be drawn so that a complete unit or section of unit is drawn
on a single page. Such overall PFDs may be simplified to allow everything to fit on one
page.
a. Some less important details, instruments, lines, or equipment may be omitted.
b. Pumps and compressors may be drawn at any convenient location instead of on
12.4.2 Content
Note: MFDs are overlays of PFDs enhanced with material selection philosophy.
1. Pressures, H&MB stream data, and process notes shown on PFDs shall not be shown
on MFDs.
2. Materials for pressure components of piping and equipment shall be shown.
3. Corrosion allowances shall be established for ferritic steels and for austenitic and other
high alloys requiring more than a minimum allowance.
4. Materials for linings, overlays, and other internal nonpressure components, such as
tower trays and pump trims shall be shown.
5. Special requirements for heat treating and protection of materials, such as
neutralizing washes (e.g., soda ash) or outgassing procedures shall be shown.
6. MSDs shall be in accordance with NACE SP0407.
Note: For example, 13 Cr trims for ferrous alloy valves need not be indicated. However,
if 316 SS or Monel (Alloy 400) trim is required, it is shown. Whenever trim
requirements differ from those currently specified in piping material line class and
valve descriptions, this should be noted. Where trim requirements match the
requirements currently specified in the piping material line class and valve
descriptions, trim need not be noted on the drawings.
3. Guidance and requirements for material selection, corrosion allowances, and heat
treating may be found in PHR-PIM-SPC-105300, PHR-PIM-SPC-105112, and PHR-PIM-
SPC-105113. However, materials specialists shall be consulted in developing MFDs.
4. An example PFD of a fractionator tower is shown in Figure 9.