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GRAND i10/Xcent(BA) 2016 / D 1.1 TCI-U2

2016 > D 1.1 TCI-U2 > D 1.1 TCI-U2 > Engine

Mechanical System > General Information >
Specifications

SPECIFICATIONS

Description Specifications
D3FA (1.1L)
General
Type In-line, DOHC
Number of cylinders 3
Bore 75.0 mm (2.9527 in)
Stroke 84.5 mm (3.3268 in)
Total displacement 1,120 cc (68.35 cu. in)
Compression ratio 16.0 : 1
Firing order 1-2-3
Valve timing
Intake Opens (ATDC) 17° ± 4°
valve
Closes (ABDC) 14° ± 4°

Exhaust Opens (BBDC) 23° ± 4°

valve
Closes (BTDC) 20° ± 4°

Cylinder head
Flatness of gasket surface 0.05 mm (0.0020 in) for all
0.03 mm (0.0012 in) for each
cylinder
0.012 mm (0.00047 in) for 50 m
50 mm
Flatness of Intake 0.025 mm (0.0010 in) for width
manifold 0.160 mm (0.0063 in) for length
mounting 0.013 mm (0.00051 in) for 50 m
surface 50 mm
Exhaust 0.025 mm (0.0010 in) for width
0.160 mm (0.0063 in) for length
0.012 mm (0.00047 in) for 50 m
50 mm
Camshaft
Cam LH Intake 35.452 ~ 35.652 mm (1.3957 ~
height camshaft 1.4036 in)
Exhaust 35.700 ~ 35.900 mm (1.4055 ~
1.4134 in)
RH Intake 35.537 ~ 35.737 mm (1.3991 ~
camshaft 1.4070 in)
Exhaust 35.452 ~ 35.652 mm (1.3957 ~
1.4036 in)
Journal LH camshaft 20.944 ~ 20.960 mm (0.8246 ~
outer 0.8252 in)
diameter
RH camshaft 20.944 ~ 20.960 mm (0.8246 ~
0.8252 in)
Bearing oil clearance 0.040 ~ 0.077 mm (0.0016 ~
0.0030 in)
End play 0.10 ~ 0.20 mm (0.0039 ~ 0.00
in)
Valve
Valve Intake 93.0 mm (3.6614 in)
length
Exhaust 93.7 mm (3.6890 in)
Stem outer Intake 5.455 ~ 5.470 mm (0.2148 ~ 0.2
diameter in)
Exhaust 5.435 ~ 5.450 mm (0.2140 ~ 0.2
in)
Face angle 45.5° ~ 45.75°
Thickness Intake 1.1 mm (0.0433 in)
of valve
Exhaust 1.2 mm (0.0472 in)
head
(marg in)
Valve stem Intake 0.030 ~ 0.057 mm (0.0012 ~
to valve 0.0022 in)
guide
Exhaust 0.050 ~ 0.077 mm (0.0020 ~
clearance
0.0030 in)
Valve guide
Inner Intake 5.500 ~ 5.512 mm (0.2165 ~ 0.2
diameter in)
Exhaust 5.500 ~ 5.512 mm (0.2165 ~ 0.2
in)
Length Intake 31.3 ~ 31.7 mm (1.2323 ~ 1.2480
Exhaust 31.3 ~ 31.7 mm (1.2323 ~ 1.2480
Valve seat
Width of Intake 0.8 ~ 1.4 mm (0.0315 ~ 0.0551 in
seat
Exhaust 1.2 ~ 1.8 mm (0.0472 ~ 0.0709 in
contact
Seat angle Intake 45° ~ 45°30'
Exhaust 45° ~ 45°30'
Valve spring
Free length 49.53 mm (1.950 in)
Load 17.8±0.9kg/32.0mm(175±9N/1.2
in)
26.7 ~ 29.0kg/23.8mm(262.3 ~
284.4N/0.937 in)
Out of squareness Less than 1.5°
Cylinder block
Cylinder bore 75.000 ~ 75.030mm
(2.9527 ~ 2.9539 in)
Flatness of gasket surface 0.05 mm (0.0020 in) for all
0.012mm (0.00047 in) for 50mm
50mm
Piston
Piston outer diameter 74.930 ~ 74.960mm
(2.9500 ~ 2.9511 in)
Piston to cylinder clearance 0.060 ~ 0.080 mm (0.0024 ~
0.0031 in)
Ring No. 1 ring groove 1.83 ~ 1.85 mm (0.0720 ~ 0.072
groove
No. 2 ring groove 1.82 ~ 1.84 mm (0.0717 ~ 0.0724
width
Oil ring groove 3.02 ~ 3.04 mm (0.1189 ~ 0.1197
Piston ring
Side No. 1 ring 0.09 ~ 0.13 mm (0.0035 ~ 0.00
clearance in)
No. 2 ring 0.08 ~ 0.12 mm (0.0031 ~ 0.004
in)
Oil ring 0.03 ~ 0.07 mm (0.0012 ~ 0.00
in)
End gap No. 1 ring 0.20 ~ 0.35 mm (0.0079 ~ 0.013
in)
No. 2 ring 0.35 ~ 0.50 mm (0.0138 ~ 0.019
Oil ring 0.20 ~ 0.40 mm (0.0079 ~ 0.01
in)
Piston pin
Piston pin outer diameter 27.995 ~ 28.000 mm (1.1022 ~
1.1024 in)
Piston pin hole inner diameter 28.004 ~ 28.010 mm (1.1025 ~
1.1028 in)
Piston pin hole clearance 0.004 ~ 0.015 mm (0.0002 ~
0.0006 in)
Connecting rod small end hole 28.022 ~ 28.034 mm (1.1032 ~
inner diameter 1.1037 in)
Connecting rod small end hole 0.022 ~ 0.039 mm (0.0009 ~
clearance 0.0015 in)
Connecting rod
Connecting rod big end inner 49.000 ~ 49.018 mm (1.9291 ~
diameter 1.9298 in)
Connecting rod bearing oil 0.025 ~ 0.043 mm (0.0010 ~
clearance 0.0017 in)
Side clearance 0.050 ~ 0.302 mm (0.0020 ~
0.0119 in)
Crankshaft
Main journal outer diameter 53.972 ~ 53.990 mm (2.1249 ~
2.1256 in)
Pin journal outer diameter 45.997 ~ 46.015 mm (1.8109 ~
1.8116 in)
Main bearing oil clearance 0.024 ~ 0.042 mm (0.0009 ~
0.0017 in)
End play 0.08 ~ 0.28 mm (0.0031 ~ 0.110

Flywheel
Runout 0.1 mm (0.0039 in)
Oil pump
Side Inner rotor 0.040 ~ 0.085 mm (0.0016 ~
clearance 0.0033 in)
Outer rotor 0.040 ~ 0.090 mm (0.0016 ~
0.0035 in)
Body clearance 0.255 ~ 0.350 mm (0.0100 ~ 0.0
in)
Relief valve opening pressure 490 ± 49.0 kPa (5 ± 0.5 kg/cm²
± 7.1 psi)
Engine oil
Oil quantity Total 4.9 L (1.29 U.S.gal., 5.18 U.S.qt., 4
lmp.qt.)

Oil pan 4.2 L (1.11 U.S.gal., 4.44 U.S.qt., 3

lmp.qt.)
Drain and refill 4.7 L (1.24 U.S.gal., 4.97 U.S.qt.,
lmp.qt.)
Oil grade Recommendation ACEA B4 / 5W-30

Classification ACEA B4
SAE viscosity Recommended SAE viscosity
grade number

Oil pressure (at idle) 78.45kPa (0.8kg/cm², 11.38psi)

above

Cooling system
Cooling method Forced circulation with water
pump
Coolant quantity 6.1L (1.61 U.S.gal., 6.44 U.S.qt., 5
lmp.qt.)
Thermostat Type Wax pellet type
Valve opening 90±1.5°C (194±34.7°F)
temperature
Pull opening valve 8mm (0.3150 in) at 100°C (212°F
lift
Radiator Main valve 93.16 ~ 122.58 kPa
cap opening pressure (0.95 ~ 1.25 kg/cm², 13.51 ~ 17.78
psi)
Vacuum valve MAX. 6.86 kPa(0.07kg/cm², 1.0
opening pressure psi)

Tightening Torques
Item N.m kgf.m lb-ft
Engine mounting
Engine mounting bracket 49.0 ~ 5.0 ~ 6.5 36.2 ~ 47.0
and body fixing bolts & 63.7
nuts
Engine mounting insulator 63.7 ~ 6.5 ~ 8.5 47.0 ~ 61.5
and engine mounting 83.4
support bracket fixing nut
Engine mounting support 58.8 ~ 6.0 ~ 7.5 43.4 ~
bracket and engine 73.5 54.2
support bracket fixing bolt
& nuts
Transaxle mounting 49.0 ~ 5.0 ~ 6.5 36.2 ~ 47.0
bracket and body fixing 63.7
bolts & nut
Transaxle mounting 88.2 ~ 9.0 ~ 11.0 65.1 ~ 79.6
bracket and transaxle 107.9
mounting support bracket
fixing bolts
Roll rod bracket and sub 49.0 ~ 5.0 ~ 6.5 36.2 ~ 47.0
frame fixing bolts 63.7
Roll rod bracket and rear 107.9 ~ 11.0 ~ 13.0 79.6 ~
roll rod mounting support 127.5 94.0
bracket fixing bolt
Timing system
Drive belt auto tensioner 25.5 ~ 2.6 ~ 3.1 18.8 ~ 22.4
bolts 30.4
Drive belt idler bolt 24.5 ~ 2.5 ~ 3.5 18.1 ~ 25.3
34.3
Crankshaft damper pulley [98.0] + [10.0] + [72.3] +
bolt [35°] [35°] [35°]
Timing chain cover bolts 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
(M6)
Timing chain cover bolts 19.6 ~ 2.0 ~ 2.7 14.5 ~ 19.5
(M8) 26.5
Timing chain cover bolts 42.2 ~ 4.3 ~ 5.5 31.1 ~ 39.8
(M10) 53.9
Timing chain auto 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
tensioner bolts
Camshaft sprocket bolts 68.6 ~ 7.0 ~ 7.5 50.6 ~
73.5 54.2
High pressure pump 64.7 ~ 6.6 ~ 7.6 47.7 ~ 55.0
sprocket nut 74.5
Timing chain guide bolts 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
(1)
Timing chain guide bolts 9.8 ~ 13.7 1.0 ~ 1.4 7.2 ~ 10.1
(2)
Timing chain case 24.5 ~ 2.5 ~ 3.1 18.1 ~ 22.4
assembly bolt (M8 x 23.5) 30.4
Timing chain case 18.6 ~ 1.9 ~ 2.8 13.7 ~ 20.3
assembly bolt (M8 x 32) 27.5
Timing chain case guide 25.5 ~ 2.6 ~ 3.5 18.8 ~ 25.3
bolt 34.3
Cylinder head
Cylinder head cover bolts [3.9 ~ [0.4 ~ [2.9 ~ 4.3]
5.9]+ [8.8 0.6] + + [6.5 ~
~ 10.8] [0.9 ~ 1.1] 8.0]
Camshaft bearing cap 12.7 ~ 14.7 1.3 ~ 1.5 9.4 ~ 10.8
bolts
Cylinder head bolt (47.1~51.0) (4.8~5.2) (34.7~37.6)
(180.5mm) + + + (88~92°)
(88~92°) (88~92°) +
+ + (118~122°)
(118~122°) (118~122°)
Cylinder head bolt (47.1~51.0) (4.8~5.2) (34.7~37.6)
(147.5mm) + + + (88~92°)
(88~92°) (88~92°) + (88~92°)
+ +
(88~92°) (88~92°)
Vacuum pump mounting 10.8 ~ 1.1 ~ 1.5 8.0 ~ 10.8
bolts 14.7
Engine hanger bolt (front) 19.6 ~ 2.0 ~ 2.5 14.5 ~ 18.1
24.5
Engine hanger bolt (rear) 47.1 ~ 51.0 4.8 ~ 5.2 34.7 ~ 37.6
Cylinder block
Connecting rod bearing [12.5 ~ [1.1 ~ 1.5] [8.0 ~
cap bolts 12.9] + + [88 ~ 10.8] + [88
[88 ~ 92°] 92°] ~ 92°]
Bed plate bolts (long) [22.6 ~ [2.3 ~ 2.7] [16.6 ~
26.5] + + [90 ~ 19.5] + [90
[90 ~ 94°] ~ 94°]
94°]
Bed plate bolts (short) 32.4 ~ 3.3 ~ 3.7 23.9 ~
36.3 26.8
Flywheel bolts  68.6 ~ 7.0 ~ 8.0   50.6 ~
78.5 57.9  
Piston cooling oil jet bolts 8.8 ~ 12.7 0.9 ~ 1.3 6.5 ~ 9.4
Cooling system
Water pump pulley bolts 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Water pump bolts 19.6 ~ 2.0 ~ 2.5 14.5 ~ 18.1
24.5
Water inlet fitting bolts 19.6 ~ 2.0 ~ 2.5 14.5 ~ 18.1
24.5
Thermostat housing bolt 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
& nuts
Thermostat cover bolts 19.6 ~ 2.0 ~ 2.5 14.5 ~ 18.1
24.5
Water return pipe bolts 19.6 ~ 2.0 ~ 2.5 14.5 ~ 18.1
24.5
Lubrication system
Oil screen assembly 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
mounting nut
Oil level gauge assembly 19.6 ~ 2.0 ~ 2.7 14.5 ~ 19.5
bolt 26.5
Oil pump cover screws 5.9 ~ 8.8 0.6 ~ 0.9 4.3 ~ 6.5
Oil pump relief plug cap 25.5 ~ 2.6 ~ 3.5 18.8 ~ 25.3
34.3
Oil filter upper cap 31.5 ~ 3.2 ~ 3.9 23.2 ~
38.5 28.4
Oil filter & cooler assembly 19.6 ~ 2.0 ~ 2.7 14.5 ~ 19.5
bolts 26.5
Oil cooler assembly bolts 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Oil drain plug 34.3 ~ 3.5 ~ 4.5 25.3 ~ 32.5
44.1
Balance shaft assembly 26.5 ~ 2.7 ~ 3.1 19.5 ~ 22.4
mounting bolts 30.4
Oil pan bolts (M6 x 20) 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Oil pan bolts (M6 x 65) 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Oil pan bolts (M6 x 85) 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Oil pan and transaxle 34.3 ~ 3.5 ~ 5.0 25.3 ~
fixing bolts 49.1 36.2
Oil pressure switch   14.7 ~ 21.6 1.5 ~ 2.2 10.8 ~ 15.9
Baffle plate bolts 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Intake and exhaust system
EGR cooler mounting 21.6 ~ 2.2 ~ 2.8 15.9 ~ 20.3
bolts 27.5
EGR cooler pipe bolt & nut 19.6 ~ 2.0 ~ 2.4 14.5 ~ 17.4
23.5
EGR pipe nuts 29.4 ~ 3.0 ~ 3.5 21.7 ~ 25.3
34.3
EGR pipe bolts 21.6 ~ 2.2 ~ 2.8 15.9 ~ 20.3
27.5
Intake manifold bolts & 19.6 ~ 2.0 ~ 2.4 14.5 ~ 17.4
nuts 23.5
Exhaust manifold heat 14.7 ~ 1.5 ~ 2.0 10.8 ~ 14.5
protector bolts 19.6
WCC bracket fixing bolts 21.6 ~ 2.2 ~ 2.8 15.9 ~ 20.3
27.5
WCC assembly fixing nuts 29.4 ~ 3.0 ~ 3.5 21.7 ~ 25.3
34.3
Exhaust manifold & 29.4 ~ 3.0 ~ 3.5 21.7 ~ 25.3
turbocharger assembly 34.3
nuts
Front muffler fixing nuts 39.2 ~ 4.0 ~ 6.0 28.9 ~
58.8 43.4
Front muffler and main 20.6 ~ 2.1 ~ 2.5 15.2 ~ 18.1
muffler fixing clamp 24.5
Intercooler mounting 6.9 ~ 10.8 0.7 ~ 1.1 5.1 ~ 8.0
bracket bolts

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