Solutions for
Press Safety
SIMATIC S7-F/P
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
Features and benefits
Reduced engineering time +
Through field-proven and modular
function blocks
Reduced period acceptance test + Software based failsafe +
and validation flexible und certified
Due to certificate of German BG
Installation-routine +
Full scalability + Plug-and-Play into TIA Portal
Across all SIMATIC Failsafe
Controllers
(Basic – Advanced - SW-Controller)
Modular concept +
With multi-instance
programming
Full benefits of +
Safety-related features
CRC Checksum, Know-How- Online-help +
Fully documented +
Protection, light test, wire-break,… Activate directly from TIA
Manual + complete, executable
Portal (SHIFT+F1)
example projects
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
Failsafe library for the press shop
Failsafe library consists of more than 40 failsafe, know- +
how protected function blocks
Failsafe
Examples
Library Executable solution examples +
Functional solutions for mechanical-, hydraulic- and
servopresses
Certificate
Documentation and Online Help +
Docu- of all function blocks and solution examples
mentation
Consulting +
by Siemens safety experts via application support
Consulting
Certified +
SIOS
:
by German BG following actual international standards
4829
9432
Failsafe function blocks for implementation of all press safety functions, expert consulting and
certification by German BG
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
New standards ISO 16092
ISO 16092
Machine tools safety – Presses –
DIN EN 692 • Part 1: General safety requirements
Machine tools - Mechanical presses
– Safety
• Part 2: Safety requirements for mechanical presses
▪ Group 1: Conventional mechanical presses
DIN EN 693 ▪ Group 2: Servo presses
Machine tools – Safety – Hydraulic
presses • Part 3: Safety requirements for hydraulic presses
DIN EN 13736 • Part 4: Safety requirements for pneumatical presses
Safety of machine tools – Pneumatic
presses
Easier implementation of safety functions in press shops with appropriated C-standard for
all press technologies – incl. Servo presses
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
Following all terms and standards
General standards Specific standards
EN ISO 13849-1 + ISO 16092-1 +
• Up to PLe and Kat.4 “Part 1 General safety requirements”
ISO 16092-2 +
DIN EN 62061 + „Part 2 Safety requirements for mechanical
• Up to SIL3 presses “
ISO 16092-3 +
EN IEC 61508-3 + „Part 3 Safety requirements for hydraulic
• Up to SIL3 presses “
ISO 16092-4 +
2006/42/EG +
„Part 4 Safety requirements for pneumatic
• According Machinery Directive presses “
DIN EN 12622 +
GS-HSM-30 +
“Safety of machine tools – Pneumatic
• Principles of testing… presses”
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P –
Full scalability across all SIMATIC F-Controller
Engineered with TIA Portal
Functionality
Advanced Controller
SIMATIC S7-1500F
Software controller Reaction time
SIMATIC S7-1500 F
Program code
Systemperformance
Functionality
Distributed Controller
SIMATIC ET 200 CPU F
Reaction time
Program code
Basic Controller
SIMATIC S7-1200F
Functionality
Reaction time
Program code
Application complexity
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
the right solution for all applications
Results and suggestions
Mechanical press Mechanical press Mechanical press
CPU 1215F CPU 1512P F CPU 1516F
SM1226 F-DI and F-DQ ET200SP F-DI and F-DQ ET200MP F-DI and F-DQ
Clamp-Clamp
reaction time
Program code
Reaction time F-Module
Price
S7-1200F, the cheap alternative for Distributed Failsafe Controller for High performant S7-1500F for easy
all stand-alone safety functions– all flexible press applications in integration and combination of
without any functional restrictions to mid-range press area – additional standard and failsafe functionality –
S7-1500F space for standard automation full scalability with distributed IO´s
tasks
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
Be ready for virtual commisioning
Real Hardware SIMATIC S7-PLCSIM
Engineering
• No simulation specific changes in
user program necessary any
more
• PLC Sim for all failsafe
Since TIA Portal V15 Controllers
+ Press safety library V15.0.1 • Safety + Standard + Motion
Control can be simulated
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
Select your First license
You want to use all advantages of Press Safety Library for the first time…
…a First License is your choice.
Included: certified Function block library, three certified example projects, Manual, Online help,…
.
Which Engineering System do you use?
SIMATIC Manager? TIA Portal?
(S7-Distributed Safety) (STEP 7 Safety Advanced
V2.0 First license / STEP 7 Safety Basic)
6AU1837-0EA10-0DX1
Which SIMATIC F-Controller do you use?
Just S7-1200F?? All SIMATIC F-Controller?
Basic First license Advanced First license
6AU1837-0EA10-0GX3 6AU1837-0EA10-0GX1
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
Select your Upgrade- and Machine licenses
…and you implement another
machine …and start now with TIA Portal
V2.0 Machine license Advanced Upgrade License
You are already Press 6AU1837-0EA10-0DX2 6AU1837-0EA10-0EX1
Safety Library user in
S7-Distributed Paper license as certificate for the proven use Identically content like Advanced First license
Safety… of function blocks for this machine (Full functionality, all F-Controllers, complete
documentation,…)
…and you implement another …and S7-1200F is not enough,
machine you want to use all F-Controller
Basic/Advanced Maschinenlizenz Basic Upgrade License
You are already Press 6AU1837-0EA10-0GX2 6AU1837-0EA10-0EX2
Safety Library user in
Papierlizenz als Zertifikat für den Einsatz der Identically content like Advanced First license (Full
TIA Portal… functionality, all F-Controllers, complete
Bausteine für diese Maschine
documentation,…)
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
License overview
Description Material
SIMATIC S7-F/P V1.2 Maschine license 6AU1837 0EA10 0AX2
(Distributed Safety)
SIMATIC S7-F/P V2.0.X First license 6AU1837 0EA10 0DX1
(Distributed Safety)
Maschine license 6AU1837 0EA10 0DX2
SIMATIC S7-F/P Upgrade license (Advanced) 6AU1837 0EA10 0EX1
(TIA Portal)
Basic - First license 6AU1837 0EA10 0GX3
Advanced - First license 6AU1837 0EA10 0GX1
Maschine license (Basic/Advanced) 6AU1837 0EA10 0GX2
Upgrade license (Basic) 6AU1837 0EA10 0EX2
Library, Application, Manual, Paper license for each
Certificate, Online help F-PLC
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
List of blocks (part 1)
Operation mode selector
10 „MODE_SEL“ Operation mode selector 1 out of n → up to 8 modes
11 „MODE_SWI“ Operation mode selection via button
12 „MODE_2_6“ Operation mode selector 2 out of 6 → up to 15 modes
Emergency off
20 „EM_OFF“ Monitoring of Emergency off devices without restart inhibit
21 „EM_OFF_Q“ Monitoring of Emergency off devices with restart inhibit
Safety doors
32 „DOOR_LCK“ Safety door with locking
33 „DOOR_1CH“ Safety door with or without manual acknowledgement
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
List of blocks (part 2)
Two-hand consoles
42
„2H_PL“ Operation and monitoring of a pluggable two-hand console
43 „2H_EN“ Operation and monitoring of a two-hand console
2 out of 2 evaluation
50 „SEN2V2“ Evaluation of anti- and equivalent 2-channel sensors
Foot switches
62 „FOOT_EN“ Evaluation of antivalent, 2-channel foot switches
63 „FOOT_PL“ Evaluation of antivalent, 2-channel foot switches (pluggable)
Light curtain
70 „LCU_CLCK“ Operation of a light curtain in safety and clock mode
71 „LCU_SAFE“ Operation of a light curtain in safety and clock mode
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
List of blocks (part 3)
Brake damping
72 „DAMP“ Damping the brake on mechanical presses
Speed and encoder monitoring
73 „ENC_MON” Block to implement shaft breakage and encoder connection monitoring when using a PROFIsafe
74 „SP_MON” Monitoring a mechanical cam switch gear (proximity switch and toothed gear)
– with counter module
75 „SP_MO_DI“ Monitoring a mechanical cam switch gear (proximity switch and toothed gear)
– with digital input module
Valve monitoring
76 „DYN_VALV“ Dynamic control of up to 4 valves
Quadruple AND
78 „AND4“ Quadruple AND link with restart inhibit and error variable
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
List of blocks (part 4)
Fault handling
82 „F_SUM_3“ Classification in error categories and acknowledgement
Enable blocks
90 „EN_1_MAN“ Enable for single-operator function
100 „EN_4_MAN“ Enable for multi-operator function
Output cam blocks
103 „SW_CAMVP“ Block to implement a software cam switchgear in the “pendulum“ mode with variable end points
104 „SW_CAM“ Block to implement a software cam switchgear with overtravel monitoring
105 „SW_CAM_P“ Block to implement a software cam switchgear in the “pendulum” mode
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
List of blocks (part 5)
TDC switch off
106 „UDC_OVL“ Dynamic TDC switch-off and de-energizing the safety valves in the event of ram overload
Cam monitoring / TDC stop
108 „CAM_MON“ Monitoring of the mechanical cam switchgear the dynamic TDC switch-off and of the overtravel
109 „CAM_STOP“ Monitoring the dynamic TDC stop and the static TDC stop
Valve control
110 „VALVE_ME“ Energizing the press safety valves on mechanical presses (clutch/brake combination)
112 „VALVE_HY“ Energizing the press safety and directional valves on hydraulic presses
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
List of blocks (part 6)
Valve and relay monitoring
120 „VA_CHECK” Component for monitoring valves / relays
130 „CARTR“ Switching time for cartridge valves on de-energizing
140 „CONTACT“ Energizing 1 or 2 actuators (contactor/valve) and monitoring (feedback circuit)
150 „„STAT_CMD“ Energizing and static monitoring of valves/contactors
Overtravel monitoring
160 „OVERTR“ Monitoring of the overtravel of linear presses
Enabling buttons
170 „EN_SW1“ Three-stage enabling button for two contacts
171 „EN_SW2“ Three-stage enabling button for two NC contacts and one auxiliary contact
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
List of blocks (part 7)
Blocks for servopresses
175 „BRK_TEST“ Block to conduct a brake test for a servo press
176 „EN_SERVO“ Safe setting-up operation and single-stroke operation of a servo press
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB10 „MODE_SEL“
Selecting operation mode
• One channel operation mode switch
• 8 operation modes configurable
• Multi selection and cross circuit is recognized
• Time for multi selection is configurable
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB11 „MODE_SWI“
Selecting operation mode
• One channel operation mode buttons
• 8 operation modes configurable
• Multi selection and cross circuit is recognized
• Time for multi selection is configurable
• Enable changing with switch
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB12 „MODE_2_6“
Selecting operation mode
• Up to 6 inputs are pluggable
• Activation unequal 0 or 2 is been detected
➢ wire breakage or cross circuit
• One or none from 15 signal combinations must be active
• Tolerance time of a false activation is configurable
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB20 „EM_OFF“ und FB21 „EM_OFF_Q“
Emergency stop with and without restart inhibit
• 2 channel equivalent evaluation
• 2 of 2 evaluation in the F-HW module
• Indicate the acknowledgement request
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB32 „DOOR_LCK“ und FB33 „DOOR_1CH“
Monitoring of a safety door
• Read in 2 channels
• Equivalent and non-equivalent evaluation of the sensors possible
• With or without manual acknowledgement possible
• DOOR_LCK: Function block activates locking function and
monitors this actuation
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB42 „2H_PL“ und FB43 „2H_EN“
Two-hand consoles
• For 2 NC contact / NO contact combinations
• Monitoring of discrepancy time and correct actuation
• wire breakage and cross circuit detection
2H_PL
• For plug-in 2-hand consoles
• Plug control
• Possibility of wiring the contacts to different modules/ assembly
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB50 „SEN2V2“
Evaluate two-channel sensors
• Parameterization equivalent or non-equivalent possible
• Evaluation of discrepancy with software possible
• Possibility of wiring the contacts to different modules/ assembly
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB62 „FOOT_EN“ und FB63 “FOOT_PL“
Foot switches and pluggable foot switches
• FOOT_EN: Realization of the 2 out of 2 evaluation in the safety
Hardware
• FOOT_PL: Plug control and contact control with the NO and NC
contacts
➢ No additive contact necessary
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB70 „LCU_CLCK“ und FB71 „LCU_SAFE“
Operation and supervision safety light curtain
• Detection of multi selection and cross circuit at the operation
mode switch
LCU_CLCK:
• safety and clock mode possible
• Indicates the state of the light curtain
• Clock mode in standard mode and sweden mode
• Muting signal
LCU_SAFE:
• Only for safety mode
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB72 „DAMP“
Brake damping on mechanical presses
• Inactive at certain conditions e.g. certain operating modes
only at single stroke or at EM-OFF activity (configurable)
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB73 „ENC_MON“
Shaft breakage and encoder connection monitoring
• Use of a PROFIsafe-encoder instead of a mechanical cam
switchgear
• Monitoring position change of the encoder while press safety
valves are energized
• Startup period and operation period configurable
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB74 „SP_MON“
Monitoring of a mechanical cam switchgear
(speed monitor)
• Encoder (toothed gear with inductive proximity switch) necessary
• Evaluation of a defect at the shaft or the cam switch-gear
• Start up phase and operating phase
• Passivation (e.g. at setting up)
• Detection with counter module (1 Count 24V/100kHz)
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB75 „SP_MO_DI“
Monitoring of a mechanical cam switchgear
(speed monitor)
• Counting the impulses of a pulsing device
(e.g. 30 impulses per pressing stroke)
• Monitoring the pulsing device/the mechanical cam switchgear on
minimum pulses at energized press safety valves
• Startup period and operation period parameterizable
• Pulse recording via safe digital input
• No counter module required
• Only for “slow” presses applicable
➢ otherwise use „SP_MON“
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB76 „DYN_VALVE“
Dynamic monitoring of up to 4 valves
• Monitoring of position change during a full stroke
• Start only in base position
• Passivation e.g. at certain operating modes
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB78 „AND4“
4-signals AND link and with one Error variable
(negated)
• Manually acknowledgement for restart necessary
• Possible Application: Enable of safety zones or of a load voltage
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB82 „F_SUM_3“
Error handling
• Function blocks for management of errors
• Triggering of a collective error
• Classification of the errors in categories:
1: automatic reset
2: Acknowledge in operating mode set up or control backwards
3: Acknowledge in every operating mode
4: Reset by restart of the control system
• error variables are set in a data block
S7-300F: F_SUM_3 → DB5
• access via F-UDT to freely chosen DB
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB90 „EN_1_MAN“
Enable of single operator function
• Starting the press with only one command device
• One safety device can be bypassed, 4 safety devices can’t be
bypassed
• Generates the start signal from the state of the command device
and safety devices
• Transfers the start signal to the block which energizes the valves
• Evaluation of a safe movement (SAFEMOVE)
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB100 „EN_4_MAN“
Enable of multi-operator function
• Handling of the press with up to 4 command devices
• 4 safety devices can be bypassed and 4 safety devices can’t be
bypassed
• Generates start signal from the state of the command devices
and safety devices
• Transfers the start signal to the block which energizes the valves
• Evaluation of a safe movement (SAFEMOVE)
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB103 „SW_CAMVP“
Software cam switchgear in “pendulum” mode
• Designed for servopresses (adapted for standard applications)
• Cam generation based on actual position and direction
• Position can be received by PROFIsafe-encoder
• Position can be received by PROFIsafe telegram 901 (safety
integrated function Safe Position)
• Parameterization of a hysteresis possible
• Separate signal if cams are valid
• Separate signals for identification of the press direction
• Variable pendulum end points (learnable)
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB104 „SW_CAM“
Software cam switchgear and overtravel control
• Cam generation based on actual position
• Position can be received by PROFIsafe-encoder
• Position can be received by PROFIsafe telegram 901 (safety
integrated function Safe Position)
• Parameterization of a hysteresis possible
• Unit takes stroke height adjustment into account
• Separate signal if cams are valid
• Overtravel monitoring at TDC stop
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB105 „SW_CAM_P“
Software cam switchgear in “pendulum” mode
• Designed for servopresses (adapted for standard applications)
• Cam generation based on actual position and direction
• Position can be received by PROFIsafe-encoder
• Position can be received by PROFIsafe telegram 901 (safety
integrated function Safe Position)
• Parameterization of a hysteresis possible
• Separate signal if cams are valid
• Separate signals for identification of the press direction
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB106 „UDC_OVL“
De-energizing the safety valves on dynamic TDC
stop or on ram overload
• Dynamic cam is not monitored
• Switch off for different stroke speed
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB108 „CAM_MON“
Monitoring the cams at a mechanical press
• Overtravel monitoring
• Monitoring of the mechanical cam switchgear, the dynamic TDC
switch-off and of the over run
• TDC switch-off with rising edge of overtravel cam, if no dynamic
TDC switch off
• Static `0` or `1`and loss of the cams is detected
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB109 „CAM_STOP“
Monitoring the dynamic TDC stop
and the static TDC stop
• Responsible for TDC stop if a dynamic cam is not used
• Realizes the TDC stop if dynamic standard output cam was
missing
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB110 „VALVE_ME“
Energize the press safety valves
on a mechanical press
• Energizing depend on the start signal, EM-OFF signal and
collective error signal
• Generating the signal to restart the overtravel monitoring
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB112 „VALVE_HY“
Energize the press safety valves
of a hydraulic press
• Energizing of two press safety valves, DOWN valves and UP
valves
• 3 groups of start up signals
• MANUELL (2)
• SINGLE STROKE (6)
• CONTINUOS STROKE (2)
• Safe upward motion
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB120 „VA_CHECK“
Monitoring of valves/relays
• Monitoring of 2 valves / relays
• accordance of the feedback with the energizing command within
a set time
• Deactivation of the monitoring is possible
• Non-equivalent or equivalent check of the feedback is
parameterizable
• Message of a „false“ feedback
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB130 „CARTR“
Monitoring of cartridge valves
• Monitoring only when shutting off the valves
• Non-equivalent and equivalent feedback is possible
• accordance of the feedback with the energizing command within
a set time
• Deactivation of the monitoring is possible
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB140 „CONTACT“
Energizing and controlling of 2 valves/relays
• Energizing of the valve / relay combination
• accordance of the feedback with the energizing command within
a set time
• Non-equivalent and equivalent feedback is possible
• Energizing only possible if the valves/ relays are in base position
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB150 „STAT_CMD“
Energizing and controlling of 2 valves/relays
• Energizing of the valve / relay combination
• Feedback signals monitored for signal change between
activation and deactivation
• Non-equivalent and equivalent feedback is possible
• A time in which the monitoring of the feedback is passivated can
be parameterized
• Energizing only possible if the valve s/ relays are in base position
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB160 „OVERTR“
Monitoring of overtravel at linear presses
• Deactivation of the monitoring in operation mode OPMSETUP
• Start of press only in base position
• Overtravel time parameterizable
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB170 „EN_SW1“ und FB171 „EN_SW2“
Evaluation of an “enable-switch”
• Restart inhibit parameterizable
• EN_SW1: Evaluation of the signals of a three-stage enable
switch with two contacts
• EN_SW2: Evaluation of the signals of a three-stage enable
switch with to contacts and an auxiliary contact
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB175 „BRK_TEST“
Brake test of a servopress
• Designed for servopresses (adapted for standard applications)
• Generation of request signal for brake test
• Is monitoring the torque against the brake in the given time
• Control of “Safe Operating Stop” (SOS) in the drive
• Control of the brake
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Function blocks of the library SIMATIC S7-F/P
FB176 „EN_SERVO“
Safe setup mode and single stroke mode
of a servo press
• Designed for servopresses (adapted for standard applications)
• Check of the selected operation mode
• Reaction to two-hand push buttons
• Reaction to handwheel enable button
• Reaction to current state of safety devices (light curtain, safety
door, laser scanner, output cams)
• Control of safety integrated functions in the drive (SOS, SDI,
SLS, SLS_limit)
• Brake control
• Delay times configurable
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
Use Case: Two-Hand-Control with Emergency Stop
How to reach SIL3/Ple with Two-Hand Control at a mechanical press?
Two-Hand-Control incl. Capture Evaluate React Press Safety valve
Emergency Stop PSV
2-channel I 12.0 Q 24.0 2-channel
2-channel
I12.1
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
Use Case: Two-Hand-Control with Emergency Stop
Two-Hand-Control Capture
Electrical
Tag
Declaration
2-channel I 12.0
F-Module
2-channel
I12.1
configuration
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
Use Case: Two-Hand-Control with Emergency Stop
Evaluate
Programming
Control the
press safety
valve
Set the command
to the operation
mode selection
Evaluate and
check two-hand
signals
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
Use Case: Two-Hand-Control with Emergency Stop
React Press Safety valve
PSV
Tag
Declaration
F-Module
configuration
Q 24.0 2-channel
Electrical
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
Use Case: Two-Hand control and reaction
How to reach SIL3/Ple with Emergency Stop at a mechanical press?
Capture Evaluate React Press Safety valve
Emergency Stop
PSV
2-channel I 1.0 Q 2x.0 2-channel
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
Use Case: Two-Hand control and reaction
Emergency stop Capture
Electrical
Tag
Declaration
2-channel I 1.0
F-Module
configuration
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
Use Case: Two-Hand control and reaction
Programming
Evaluate
Set the command to
the operation mode
selection
Evaluate and check
emergency stop
signal Control the press
safety valve
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
Use Case: Two-Hand control and reaction
React Press Safety valve
PSV
Electrical
Tag
Declaration
Q 24.0 2-channel
F-Module
configuration
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
Use Case: Two-Hand-Control with Emergency Stop
How to reach SIL3/Ple with Two-Hand Control at a mechanical press?
Two-Hand-Control incl. Capture Evaluate React Press Safety valve
Emergency Stop PSV
2-channel wired to F-DI (Module certified SIL3/Ple)
Certified according Safety blocks from Press Safety Library (PLC and F-block certified
SIL3/Ple SIL3/Ple)
2-channel wired F-DQ (Module certified SIL3/Ple)
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
Typical application conventional mechanical press
Schematic user code and signal exchange of a mechanical press
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
SIMATIC S7-F/P
Typical application hydraulic press
Schematic user code and signal exchange of a hydraulic press
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Disclaimer
© Siemens 2021
Subject to changes and errors. The information given in this document
only contains general descriptions and/or performance features which
may not always specifically reflect those described, or which may
undergo modification in the course of further development of the
products. The requested performance features are binding only when
they are expressly agreed upon in the concluded contract.
All product designations may be trademarks or other rights of
Siemens AG, its affiliated companies or other companies whose use by
third parties for their own purposes could violate the rights of the
respective owner.
Unrestricted | © Siemens 2021 | Metal Forming | August 2021
Contact
Published by Siemens 2021
siemens.com/metalforming
Unrestricted | © Siemens 2021 | Metal Forming | August 2021