Asrat
Asrat
1.1.1.1 1
4
50.00 30.00
5.
0
Cost of RM per per KG (in ETB) 0
Cost of RM per Ton (in ETB) 50,000 30,000 145,000 225,000
6,264,000
181,440,000 19,440,000 207,144,000
Annual Cost of RM (in ETB) .
Average cost per ton 56,081.87
Source of Finance
Description Total Cost
Bank Loan Own Source
Buildings
Average cost per KG 56.08
Machine House (87 m*32 M=3132 m) 15000000 10,500,000 4,500,000
Model Quantity Cost per Cost Per Total Cost Total Cost
Warehouses for raw materials and finished
unit in Unit In RTB in USD in ETB
products ............ USD (1$=Br.28)
............ .............
Land clearing and land holding cost 2000000 1,400,000 600,000
Buildings Total 17,000,000 10,900,000 5,100,000
Machineries
Flexography Thinner
PP Woven PP Woven Number of PP
Description Ink 1kg/3000 1kg/750 pcs
Sheet in ton Sheet in KG Woven bag
pcs of bags of bags
Annual RM for Woven PP Bag
2,308.50 2,308,500 23,085,000 7,695.00 30,780.00
Production
Cost of RM (in ETB) 56,081.87 56.08 5.61 160 30
Cost of RM of woven PP bag (in
129,465,000 1,231,200 923,400
ETB)
Total Cost of raw material 131,619,600.00
Total Number of Units Produced 5.70
Cost Cost Per
Total
per Unit In Total Cost
Description Quantity Cost in
unit in RTB in ETB
USD
USD (1$=Br.28)
Office Furniture
Tables 7 12,000.00 84,000.00
Swivel Chairs 6 6,500.00 39,000.00
Chairs 14 1500 21,000.00
Shelves 6 7,500.00 45,000.00
Subtotal 2 27,500.00 189,000.00
Monthly
Salary Total
Per Monthly
Description Requirement No. person Salary Annual Salary
First Degree in Industrial, Mechanical, Electrical
Manager Engineering, Management or Related Field of Study 1 25,000 25,000 300,000.00
Executive Secretary Diploma in secretarial and office Management 1 4,000 4,000 48,000.00
HR and Administration
Department Head First Degree Management, and related fields 1 10,000 10,000 120,000.00
Human Resource officer First Degree in Management or related field 1 8,000 8,000 96,000.00
Time Keeper Diploma in Human resource Management 3 2,500 7,500 90,000.00
General Service officer Diploma in management 3 6,000 18,000 216,000.00
Service Driver Relevant driving License 2 3,000 6,000 72,000.00
Janitor Grade 8 10 1,500 15,000 180,000.00
Security Guard Grade 8 10 2,000 20,000 240,000.00
Finance Department Head First Degree in Accounting 1 15,000 15,000 180,000.00
Senior Accountant First Degree in Accounting 1 1,000 1,000 12,000.00
Accountant First Degree in Accounting 1 6,000 6,000 72,000.00
Cashier Diploma in Accounting 1 4,000 4,000 48,000.00
Production & Technique First Degree in Procurement and supplies, economics,
Department Head Accounting, management 1 15000 15,000 180,000.00
First Degree in Procurement and supplies, economics,
Purchaser local and Foreign Accounting, management 1 6000 6,000 72,000.00
First Degree in Procurement and supplies, economics,
Store Head Accounting, management 1 6000 6,000 72,000.00
Store Man Diploma in related fields 6 3500 21,000 252,000.00
Loading unloading labor Physically fit for the purpose 8 1,200 9,600 115,200.00
First degree, in textile, industrial, mechanical, electrical
Production Head engineering 1 1,000 1,000 12,000.00
Shift Leader Diploma in textile, mechanical, electrical technology 3 800 2,400 28,800.00
Tape plant Forman Diploma in textile, mechanical, electrical technology 3 6,000 18,000 216,000.00
Tape plant operators Diploma in textile technology and related fields 9 3,500 31,500 378,000.00
Material feeders Grade 10 complete 18 2,000 36,000 432,000.00
Loom Forman Diploma in textile technology and related fields 3 6,000 18,000 216,000.00
Loom Operator Diploma in textile technology and related fields 234 3,000 702,000 8,424,000.00
Finishing Forman Diploma in textile technology and related fields 1 6,000 6,000 72,000.00
stitching machine operators Diploma in textile technology and related fields 60 3,000 180,000 2,160,000.00
Assistant stitching machine
operators Grade 10 complete 10 1,500 15,000 180,000.00
Printing Machine operators Diploma in textile technology and related fields 4 3,000 12,000 144,000.00
Packing Machine operators Grade 10 complete 6 3,000 18,000 216,000.00
Recycle machine operators Grade 10 complete 3 3,000 9,000 108,000.00
Degree in Mechanical, industrial technology and
Technique Head related fields 1 10,000 10,000 120,000.00
Diploma in Mechanical, industrial technology and
Senior Mechanic related fields 1 8,000 8,000 96,000.00
Marketing and Sales Degree in Marketing Management, sales management
Department Head or related disciplines 1 10,000 10,000 120,000.00
Degree in Marketing Management, sales management
Senior Marketing Expert or related disciplines 1 8,000 8,000 96,000.00
Degree in Marketing Management, sales management
Senior Sales Expert or related disciplines 1 8,000 8,000 96,000.00
Degree in Marketing Management, sales management
Marketing Officer or related disciplines 2 5,000 10,000 120,000.00
Degree in Marketing Management, sales management
Sales Officer or related disciplines 2 5,000 10,000 120,000.00
Diploma in Mechanical, industrial technology and
Shift Mechanic related fields 1 6,000 6,000 72,000.00
Diploma in Mechanical, industrial technology and
Mechanic related fields 3 6,000 18,000 216,000.00
Diploma in Mechanical, industrial technology and
Junior Mechanic related fields 3 4,000 12,000 144,000.00
Diploma in Mechanical, industrial technology and
Senior Electrician related fields 1 6,000 6,000 72,000.00
Diploma in Mechanical, industrial technology and
Shift electrician related fields 1 6,000 6,000 72,000.00
Diploma in Mechanical, industrial technology and
Electrician related fields 1 6,000 6,000 72,000.00
Diploma in Mechanical, industrial technology and
Junior Electrician related fields 1 4,000 4,000 48,000.00
Quality Head Diploma in textile Technology and related fields 1 8,000 8,000 96,000.00
Quality supervisors Diploma in textile Technology and related fields 6 6,000 36,000 432,000.00
Sum 1,412,000 16,944,000
Pension Payment (11%) 155,320 1,863,840.00
Employee Benefit (10%) 1,694,400.00
Total 435 20,502,240.00
Table 1: Revenue Generation and Capacity Utilization Rate of the Project
Description Unit Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7
Plant Capacity Utilization In % 90% 90% 90% 90% 90% 90% 90%
Annual Production Capacity at
300 days per year tons/yr 5,400 5,401 5,402 5,403 5,404 5,405 5,406
Capacity Allotted for
production of Woven PP bag at
100% capacity 2,700 2,701 2,701 2,702 2,702 2,703 2,703
Capacity Allotted for
production of Hessian at 100%
capacity 1,620 1,620 1,621 1,621 1,621 1,622 1,622
Capacity Allotted for
production of Tarpaulin at
100% capacity 1,080 1,080 1,080 1,081 1,081 1,081 1,081
Capacity Allotted for
production of Woven PP bag at
90% capacity 2,430 2,430 2,431 2,431 2,432 2,432 2,433
Production of Woven PP Bag at
5% Allowances for wastage tons/yr 2,309 2,309 2,309 2,310 2,310 2,311 2,311
Wastage 5% of Woven PP Bags tons/yr 115 115 115 115 116 116 116
Capacity Allotted for
production of Hessian at 90%
capacity 1,458 1,458 1,459 1,459 1,459 1,459 1,460
Production of Hessian at 5%
Allowances for wastage tons/yr 1,385 1,385 1,386 1,386 1,386 1,386 1,387
Wastage 5% of Hessian tons/yr 69 69 69 69 69 69 69
Capacity Allotted for
production of Tarpaulin at 90%
capacity 972 972 972 973 973 973 973
Production of Tarpaulin at 5% tons/yr 923 924 924 924 924 924 924
Allowances for wastage
Wastage 5% of tarpaulin tons/yr 46 46 46 46 46 46 46
Sales Per Day (Quantity)
Sales of Woven PP bag /year tons/yr 2,309 2,309 2,309 2,310 2,310 2,311 2,311
Sales of Hessian Cloth /year tons/yr 1,385 1,385 1,386 1,386 1,386 1,386 1,387
Sales of Tarpaulin tons/yr 923 924 924 924 924 924 924
1.1.Financial Projections
1.1.1. Income Statement
1.1.2. Cash flow Statement
2.
2.1. Financial Viability of the Project
Abbahawa Trading PLC
Hessian, Woven PP Bag and Tarpaulin Factory
Project Viability
Cumulative Cash
Years Net Cash Inflow inflow Net Income
0 (177,479,283.60)
IRR 57%
Annual estimated sales of 7 tone per hour for8 hours aday One tone 1400birr Yearly sales
235,000,000,birr
Annual raw materials cost, estimated One tone,5000birr Yearly raw
material,84,000,000
All other castes including ,salaries, marketing electric and For one year 16,000,000 birr
other over head and production costs estimated operation perid
Other expenses of bank and government taxes fees 60,000,000 birr Net profit in the
first
year,75,000,000birr