CONSTRUCTION
WUHUAN Talcher Fertilizers Project
ENGINEERING 17125-PC09-EQ-007
CO., LTD
INSPECTION AND TEST PLAN 1 of 10 Rev.0
ITP FOR BELT CONVEYOR INSTALLATION
For Bidding
0 For Bidding
Rev. Description Prepared by Checked by Approved by Date
ITP for Belt Conveyor Installation
Inspection Class
Standard or code
No. Items Name inspection method Acceptance criteria Frequency Record Remarks
executed Owner/P WUHU Subcont
MC AN ractor
1 Construction Preparation
1.The completeness,
According to
Inspection of construction practicality and safety of A04 Confirmation of
detail requirement Checking and
1.1 Equipment and measuring eqipment and apparatus. Before start working Measurement device H H P
for equipment and qualified certificate at site
apparatus 2.The availability of
apparatus
equipment and apparatus1
EQ-006 Record of
Case-open Inspection of Equipment
1.2 Visual & checking Packing List Each Equipment Case-open Check of H H P
Equipment Packing List Equipment
EQ-001 Record of
Foundation acceptance and Actual measurement Meet design and standard
1.3 Design drawing Before installation Re-measurement for H H P
Handover at site requirement Foundation
2 Belt Conveyor Installation
Work
Visual inspection, Meet design and standard
2.1 Framework installation procedure， tape,steel plate,level
Each Equipment S S P
requirement
Design drawing
Work
Visual inspection, Meet design and standard
2.2 Rroller installation procedure， tape,steel plate,level
Each Equipment S W P
requirement
Design drawing belt conveyor
Work installation record
Visual inspection, Meet design and standard
2.3 Carrier roller installation procedure， tape,steel plate,level
Each Equipment S W P
requirement
Design drawing
Work
Visual inspection, Meet design and standard
2.4 Driving unit installation procedure， tape,steel plate,level
Each Equipment S W P
requirement
Design drawing
3 Pre-Commissioning
2 of 3
ITP for Belt Conveyor Installation
Inspection Class
Standard or code
No. Items Name inspection method Acceptance criteria Frequency Record Remarks
executed Owner/P WUHU Subcont
MC AN ractor
Conveyor equipment
Tthermodetector、 Meet with the vender specification
3.1 Belt conveyor trail run Verder specification
vibrometer requirements
Each Equipment installation process W W P
quality control table
H—Hold Point: Mandatory, do not proceed without presence of authorized inspection personnel or signed waiver
W—Witness Point:Notification of authorized inspection personnel required, but no need hold if inspector is not available
remark
S—Spot: Witness or random check :No need to issue the requisition of inspection
R—Review Point: Review report or document only
P—Performer
3 of 3
Talcher Fertilizers Limited WUHUAN Job. No.
WUHUAN
Coal Gasification Plant, Talcher
ENGINEERING
CO.,LTD. Confirmation of Measurement device at site 1 of 1 Rev. 0
Report No. XXXXX-Unit Code-Speciality Code -A04-Serial Number
Location/Area: Construction Site Checked date:
No Descriptions Acc/Rej Remarks
Measurement Device specification
1
2
3
Conclusion after checking & operation:
This measurement device at site checked and meet construction required.
Representatives Name & signature Key roll Date
Subcontractor
Contractor WUHUAN
Owner TFL/PCM
OWNER LOGO Doc. No.
Talcher Fertilizers Limited
Work No. :
Record for Belt Conveyor Installation Item No. :
Inspection
Wuhuan
Area / Unit :
Location No. type
No. Inspection item Allowable deviation Actual deviation
Rack centre line and conveyor longitudinal
3mm
centre line
The straightness deviation of rack centre line
5mm
within any 25m length
Assembly
In the plane of perpendicular to rack
headstock,
longitudinal centre，two diagonal length of rack
tailstock,
1 crosssection
intermediate
frame and Verticality deviation of landing leg of rack to
2/1000
landing leg construction
Spacing of intermediate frame ±1.5mm
The left、right excursion deviation and high-low
1mm
deviation of rack joints
Rolling lateral centre line and conveyor
2mm
Assembly drum longitudinal centre line
roll, turnabout The verticality of rolling axis and conveyor
2 2/1000
drum and tension longitudinal centre line
drum
Rollers axis levelness 1/1000
Roller lateral centre line and conveyor
3mm
Assembly carrier longitudinal centre line
3
roll Relative elevation of adjacent tri-rollers upper
2mm
surface bus bar
Excursion of hopper and chute centre line to
5mm
conveyer centre line
Hopper, chute
4 and guide chute Hopper and chute levelness 5mm
installation
Excursion of guide chute centre line to belt
6mm
conveyer centre line
Note
Conclusion： ACC
SUBCONTRACTOR WUHUAN OWNER/PMC OTHER
Signature: Signature: Signature: Signature:
Date: Date: Date: Date:
OWENER LOGO
Doc. No.
Talcher Fertilizers Limited
Work No. :
Record for Conveyor Equipment
Installation Process Quality Control Item No. :
Inspection
Area / Unit :
Standard for
Location No. Model
execution
Name Capacity Rotating speed
Signature/date
Inspection item
SUBCONT OWNER
WUHUAN OTHER
RACTOR /PMC
Acceptance of machine & accessories
Check of foundation & provided holes
Alignment
Assembling(incl. belt & chain joint)
Installation of accessories
Check & oiling of lubrication, cooling & sealing system
Test-run of driver
Duration ( h )
Bearing temp. (0C )
Speed ( r/min )
Test run
Motor temp. rise
（0C )
Current ( A )
Loading condition
Alignment Centering record （mm）
deviation
Measured Tensioning device
Tolerance
Elevation deviation
Tensioning allowance mm
mm
Axial of total travel
Center
%
mm
Radial Releasing allowance
Horizontal(vertic
mm
al)
of total travel %
mm/m
Spacing of couplers
.
WUHUAN
Project:
Record of Case-open Check of
EQ-006 Unit:
Equipment
Section:
Name of
Tag No.
Equipment
Inspection of Equipment:
This equipment was confirmed by special government PV organ ， the dimension and nozzles was in
accordance with design drawing. The mark was correct.
Treatment of Defects on Equipment:
No objection.
Handover Record of Documents and Special Tools delivered together with Equipment:
SUBCONTRACTOR WUHUAN OWNER/PMC OTHER
Signature: Signature: Signature: Signature:
Date: Date: Date: Date:
Tab.EQ-006
