METHOD STATEMENT FOR CORRECTING CROSSBEAMS AT KM 18+300
BRIDGE
1.0 Purpose and scope
The project entails the construction of stiffener beams across the main pre-stressed
girders. The correction of the zig-zag shaped cross beams will improve the bridge aesthetics
on the underside. These installation works, thereof, will be in accordance with the associated
details from the design, drawings and project specifications.
2.0 Materials and Equipment
1. Steel reinforcement bars of sizes 12mm diameter approved by the engineer shall be
used.
2. Marine board formwork prepared as per drawing shall be used.
3. All equipment to be deployed for the construction of the stiffeners (transportation of
materials, steelfixing & concreting etc.) will be in good working condition and well
maintained throughout the duration of the works.
Equipment No.
Concrete Batching plant 1
Ready-mix concrete truck 1
Poker vibrator 2
Personnel / Workforce:
Description No.
Foreman 1
Mason 2
Carpenter 2
Steelfixer 3
Labourers 6
3.0 Methodology and Procedure
T12 steel bars shall be binded to the existing T20 main bars to run
perpendicular to the installed pre-stressed girders at 150 mm c/c spacing.
The modified crossbeams shall then be doubly reinforced with ribbed
distribution steel bars of 12mm diameter at a spacing of 150 mm running
parallel to the longitudinal axis of the pre-stressed girders. The distribution bars
shall extend on either side of the existing bars thus extending the crossbeams’s
transverse width to not more than 700mm in length (See drawing attached).
Marine boards shall then be prepared to have a crossbeam formwork measuring
700mm width in the transverse direction and 1250mm length between the
girders.
Concrete shall then be casted to the crossbeams after which the formwork shall
be removed and curing shall proceed for the subsequent 7 days.
4.0 Quality control
Slump tests shall be carried out from time to time when casting concrete to the
crossbeams regulate the water-cement ratio of the concrete. Concrete cubes shall
also be taken for ascertaining the strength.