L P & N A T U R A L G A S
G E N E R A T O R S E T S
Exclusively from your Caterpillar dealer
STANDBY 60-75 kW
PRIME 55-68 kW
60 Hz
Standby — kW (kVA) Prime — kW (kVA)
Model
LP Natural LP Natural
G60F1 60 (75) 60 (75) 55 (68.8) 55 (68.8)
G75F1 75 (93.8) 70 (87.5) 68 (85) 61 (76.3)
G75F1S 75 (75) 63 (63) 65 (65) 56 (56)
FEATURES
GENERATOR SET CIRCUIT BREAKER
• Complete system designed and built at ISO 9001 • UL/CSA listed
certified facilities • 3-pole with solid neutral
• Factory tested to design specifications at full load • NEMA 1 steel enclosure, vibration isolated
conditions • Electrical stub-up area directly below circuit breaker
ENGINE CONTROL SYSTEM
• Governor, Woodward electronic • 2001 Autostart control panel
• Electrical system, 12 VDC • Vibration isolated NEMA 1 enclosure with lockable
• Cartridge type filters hinged door
• Battery, rack, and cables • AC and DC wiring looms
• Coolant and lube oil drains piped to edge of base
EQUIPMENT FINISH
GENERATOR • All electroplated hardware
• Insulation system, class H • Anticorrosive protection prior to painting
• Drip proof alternator air intake (NEMA 2, IP23) • High gloss polyurethane paint for durability and scuff
• Electrical design in accordance with BS5000 Part 99, resistance
IEC34-1, VDE0530, UTE51100, NEMA MG-1.22
QUALITY STANDARDS
AUTOMATIC VOLTAGE REGULATOR • BS4999, BS5000, BS5514, IEC34, BS800, VDE 0530,
• Voltage within ± 0.5% at steady state from no load to NEMA MG1-22, UTE51100, NFPA 110 (with optional
full load equipment)
• Provides fast recovery from transient load changes DOCUMENTATION
COOLING SYSTEM • Operation and maintenance manuals provided
• Radiator and cooling fan complete with protective • Wiring diagrams included
guards
WARRANTY
• Standard ambient temperatures up to 110° F (43° C)
• 12 months from date of initial start-up or 18 months
MOUNTING ARRANGEMENT from shipping, whichever occurs first
• Heavy-duty fabricated steel base with lifting points
• Anti-vibration pads to ensure vibration isolation
• Complete OSHA guarding
• Stub-up pipe ready for connection to silencer
pipework
• Flexible fuel lines to base with NPT connections
Materials and specifications are subject to change without notice.
W H E R E T H E W O R L D T U R N S F O R P O W E R
S T A N D B Y 6 0 - 7 5 k W
P R I M E 5 5 - 6 8 k W
6 0 H z
Exclusively from your Caterpillar dealer
OPTIONAL EQUIPMENT*
ENCLOSURE CONTROL SYSTEM
• B Series weatherproof enclosure (includes internal • No control system
silencer system) • 4001 Autostart control panel
• Panel viewing window • 4001E Autostart control panel
• External emergency stop pushbutton • Access 4000 digital control panel
SILENCER SYSTEM — OPEN UNIT FUEL SYSTEM
• Level 1 “residential” • LP gas (vapor)
• Level 2 “critical” • LP gas (liquid)
• Level 3 “super critical” • Natural gas/LP gas (vapor) automatic changeover
• Mounting kit • Natural gas/LP gas (liquid) automatic changeover
• Through-wall installation kits • Low gas pressure alarm
ENGINE REMOTE ANNUNCIATORS
• Battery heater • 8- and 16-channel remote annunciator panel (supplied
• Lube oil drain pump loose)
• High lube oil temperature shutdown • Remote annunciator upgrade normal/run control
• Lube oil sump heater switch
• Remote annunciator upgrade lockdown emergency
CIRCUIT BREAKER stop button
• Auxiliary voltfree contacts
MISCELLANEOUS ACCESSORIES
• Shunt trip (100+ amp breakers)
• Toolkit
GENERATOR • Additional operator’s manual pack
• Anti-condensation heater • Special enclosure color
• AREP excitation system (3-Phase only) • CSA certification
• Permanent magnet generator • Language labels
• Generator upgrade 1 size (3-Phase only)
EXTENDED WARRANTY
COOLING SYSTEM • 24 months
• Coolant heater • 36 months
• Low coolant temperature alarm • 48 months
• Low coolant level shutdown • 60 months
• Radiator transition flange (See warranty policy for details of coverage)
MOUNTING ACCESSORIES TESTING
• Seismic (Zone 4) vibration isolators • Factory witness test (restricted to 6 hours — full load,
1.0 pf)
*Some options may not be available on all models. Not all
options are listed.
GENERATOR SET DIMENSIONS AND WEIGHTS
L W
Model Length in (mm) Width in (mm) Height in (mm) Weight lbs (kg)** NOTE: General configuration not to
be used for installation. See specific
G60F1 94.5 (2400) 36.1 (918) 53.8 (1367) 2130 (966) dimensional drawings for detail.
G75F1 94.5 (2400) 36.1 (918) 53.8 (1367) 2218 (1006)
**Includes oil and coolant
G75F1S 94.5 (2400) 36.1 (918) 53.8 (1367) 2328 (1056)
Materials and specifications are subject to change without notice.
S T A N D B Y 6 0 - 7 5 k W
P R I M E 5 5 - 6 8 k W
6 0 H z
Exclusively from your Caterpillar dealer
SPECIFICATIONS
GENERATOR Displacement — cu in (L) . . . . . . . . . . . . . . . . . . . 460 (7.5)
Voltage Regulation . . . . . . . . ±0.5% at steady state from Bore — in (mm) . . . . . . . . . . . . . . . . . . . . . . . . . . 4.36 (111)
no load to full load Stroke — in (mm) . . . . . . . . . . . . . . . . . . . . . . . . . . 3.85 (98)
Frequency . . . . . . . . . . . . . . . . . . ±0.25% for constant load, Compression Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.0:1
no load to full load Governor
Waveform Distortion . . . . . . . . . . . . . THD less than 1.8%, Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic
no load to full load Class. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1
Radio Interference . . . . . . . . Compliance with BS800 and Piston Speed — ft/sec (m/sec) . . . . . . . . . . . . . . 19.3 (5.9)
VDE Class G&N Air Cleaner Type . . . . . . . . . . . . . . Dry, replaceable paper
Telephone Influence Factor. . . . . . . . . . . . . . . . . . . . TIF <50 element type with restriction indicator
per NEMA MG 1-22.43 LP Gas
Telephone Harmonic Factor . . . . . . . . . . . . . . . . . THF <2% Engine Speed — rpm . . . . . . . . . . . . . . . . . . . . . . . . . . 1800
Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3 pitch Max Power at Rated rpm — hp (kW)
Type . . . . . . . . . . . . Brushless, self excited, self-regulated, Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127.8 (94)
drip proof, 4-pole, sealed bearings, Prime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111.5 (82)
direct coupled by flexible disk, BMEP — psi (kPa)
12 reconnectable leads Standby. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 (836)
Insulation . . . . . . . . . . . . . . . Class H per NEMA MG1-1.65 Prime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 (729)
Temperature Rise . . . . . . . . . . . . . . . Within Class H limits Natural Gas
Overspeed Capability . . . . . . . . . . . . . . . . . . . . . . . . . . 125% Engine Speed — rpm . . . . . . . . . . . . . . . . . . . . . . . . . . 1800
Available Voltages. . . . . . . . . . . . . . . . 1-Phase — 120/240, Max Power at Rated rpm — hp (kW)
115/230, 110/220 Standby . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107.6 (80.3)
3-Phase — 277/480, 266/460, 120/240, Prime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93.8 (70.0)
127/220, 120/208, 347/600 BMEP — psi (kPa)
Deration. . . . . . . . . . . . . . . . . . . . . . . Please consult factory Standby. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 (714)
for available outputs Prime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 (622)
Ratings . . . . . . . . . . . . . At 86° F (30° C), 500 ft. (152.4 m),
60% humidity, 1.0 pf (1-Phase),
0.8 pf (3-Phase) CONTROL PANEL
NEMA 1 steel enclosure with lockable hinged door
ENGINE Vibration isolated mounted Autostart control panel
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . Ford Motor Co. Single location customer connector point
Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LSG875 Electrical stub-up area directly below control panel
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-Cycle
Aspiration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Natural
Cylinder Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . V-8
RATING DEFINITIONS
Standby — Applicable for supplying continuous Prime — Applicable for supplying continuous electrical
electrical power (at variable load) in the event of a power (at variable load) in lieu of commercially
utility power failure. No overload is permitted on these purchased power. There is no limitation to the annual
ratings. The generator is peak rated (as defined in hours of operation and the generator set can supply 10
ISO8528-3) at 86° F. percent overload power for 1 hour in 12 hours.
Consult your Olympian representative for more information.
www.CAT-ElectricPower.com
© 2000 Caterpillar
All rights reserved.
Printed in U.S.A.
LEHX9526-01 (6-00) Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication.
S T A N D B Y 6 0 k W
P R I M E 5 5 k W
6 0 H z
Exclusively from your Caterpillar dealer
G60F1 (3-Phase) Materials and specifications are subject to change without notice.
LP Gas Natural Gas
Generator Set Technical Data — 1800 rpm/60 Hz
Standby Prime Standby Prime
Power Rating kW (kVA) 60 (75) 55 (68.8) 60 (75) 55 (68.8)
Lubricating System
Type: Full Pressure
Oil Filter: Spin-On, Full Flow
Oil Type Required: API CD 15W-40
Total Oil Capacity U.S. gal (L) 2.3 (8.5) 2.3 (8.5) 2.3 (8.5) 2.3 (8.5)
Oil Pan U.S. gal (L) 2.0 (7.6) 2.0 (7.6) 2.0 (7.6) 2.0 (7.6)
Fuel System
Generator Set Fuel Consumption
100% Load cfh (m3/hr) 338 (9.6) 315 (8.9) 777 (22.0) 725 (20.6)
75% Load cfh (m3/hr) 276 (7.8) 200 (7.4) 635 (18.0) 600 (16.9)
50% Load cfh (m3/hr) 218 (6.2) 210 (5.4) 502 (14.2) 480 (13.6)
Engine Electrical System
Ignition System: Electronic, Distributorless
Voltage/Ground: 12/Negative
Battery Charging Alternator Ampere Rating amps 37 37 37 37
Cooling System
Water Pump Type: Centrifugal
Radiator System Capacity Incl. Engine U.S. gal (L) 7.6 (28.8) 7.6 (28.8) 7.6 (28.8) 7.6 (28.8)
Maximum Coolant Static Head ft H2O (m H2O) 10 (3.1) 10 (3.1) 10 (3.1) 10 (3.1)
Coolant Flow Rate U.S. gal/hr (L/hr) 33.8 (128) 33.8 (128) 33.8 (128) 33.8 (128)
Minimum Temperature to Engine °F (°C) 169 (76) 169 (76) 169 (76) 169 (76)
Temperature Rise Across Engine °F (°C) 15 (8) 15 (8) 15 (8) 15 (8)
Heat Rejected to Coolant at Rated Power Btu/min (kW) 3280 (57.7) 2860 (50.3) 3280 (57.7) 2860 (50.3)
Total Heat Radiated to Room at Rated Power Btu/min (kW) 1650 (29.04) 1440 (25.3) 1650 (29.04) 1440 (25.3)
Radiator Fan Load hp (kW) 2.95 (2.2) 2.95 (2.2) 2.95 (2.2) 2.95 (2.2)
Air Requirements
Combustion Air Flow cfm (m3/min) 140 (4.0) 127 (3.6) 140 (4.0) 127 (3.6)
Maximum Air Cleaner Restriction in H2O (kPa) 15 (3.7) 15 (3.7) 15 (3.7) 15 (3.7)
Radiator Cooling Air cfm (m3/min) 8052 (228) 8052 (228) 8052 (228) 8052 (228)
Alternator Cooling Air cfm (m3/min) 572 (16.2) 572 (16.2) 572 (16.2) 572 (16.2)
Exhaust System
Maximum Allowable Backpressure in Hg (kPa) 2.0 (6.8) 2.0 (6.8) 2.0 (6.8) 2.0 (6.8)
Exhaust Flow at Rated kW cfm (m3/min) 580 (16.4) 525 (14.9) — —
Exhaust Temperature at Rated kW —
Dry Exhaust °F (°C) 1206 (652) 1180 (638) — —
Generator Set Noise Rating*
(Without Attenuation) at 3 ft (1 m) dB(A) 91 — 91 —
120/240V
Alternator Technical Data 347/600V 277/480V 266/460V 120/208V 127/220V
Motor Starting Capability: (kVA)
(30% Voltage Dip) Self Excited 166 166 152 124 140
PM Excited** 180 180 174 136 152
AREP Excited TBA TBA TBA TBA TBA
Full Load Efficiencies: Standby 90.1 90.1 90.9 90.2 90.7
Prime 90.3 90.3 91.2 90.6 91.0
Reactances (per unit): Xd 2.75 2.75 2.99 3.65 3.27
Reactances X'd 0.098 0.098 0.109 0.131 0.120
shown are X"d 0.050 0.050 0.055 0.066 0.060
applicable to the Xq 1.65 1.65 1.80 2.19 1.96
standby rating. X"q 0.063 0.063 0.069 0.084 0.075
X2 0.057 0.057 0.062 0.075 0.068
X0 0.008 0.008 0.006 0.007 0.05
t'd t"d t'do ta
Time Constants:
0.050 sec 0.005 sec 0.365 sec 0.010 sec
** dB(A) levels are for guidance only
** With PMG Excited Option AR12
LEHX9526-01 (6-00)
Replaces USTECH/G60F1/0798
S T A N D B Y 7 5 / 7 0 k W
P R I M E 6 8 / 6 1 k W
6 0 H z
Exclusively from your Caterpillar dealer
G75F1 (3-Phase) Materials and specifications are subject to change without notice.
LP Gas Natural Gas
Generator Set Technical Data — 1800 rpm/60 Hz
Standby Prime Standby Prime
Power Rating kW (kVA) 75 (93.8) 68 (85) 70 (87.5) 61 (76.3)
Lubricating System
Type: Full Pressure
Oil Filter: Spin-On, Full Flow
Oil Type Required: API CD 15W-40
Total Oil Capacity U.S. gal (L) 2.3 (8.5) 2.3 (8.5) 2.3 (8.5) 2.3 (8.5)
Oil Pan U.S. gal (L) 2.0 (7.6) 2.0 (7.6) 2.0 (7.6) 2.0 (7.6)
Fuel System
Generator Set Fuel Consumption
100% Load cfh (m3/hr) 396 (11.2) 371 (10.5) 912 (25.8) 853 (24.2)
75% Load cfh (m3/hr) 322 (9.1) 287 (8.1) 739 (21.0) 680 (19.2)
50% Load cfh (m3/hr) 245 (7.0) 225 (6.4) 564 (15.0) 525 (14.8)
Engine Electrical System
Ignition System: Electronic, Distributorless
Voltage/Ground: 12/Negative
Battery Charging Alternator Ampere Rating amps 37 37 37 37
Cooling System
Water Pump Type: Centrifugal
Radiator System Capacity Incl. Engine U.S. gal (L) 7.6 (28.8) 7.6 (28.8) 7.6 (28.8) 7.6 (28.8)
Maximum Coolant Static Head ft H2O (m H2O) 10 (3.1) 10 (3.1) 10 (3.1) 10 (3.1)
Coolant Flow Rate U.S. gal/hr (L/hr) 33.8 (128) 33.8 (128) 33.8 (128) 33.8 (128)
Minimum Temperature to Engine °F (°C) 169 (76) 169 (76) 169 (76) 169 (76)
Temperature Rise Across Engine °F (°C) 15 (8) 15 (8) 15 (8) 15 (8)
Heat Rejected to Coolant at Rated Power Btu/min (kW) 4100 (72.1) 3571 (62.8) 4100 (72.1) 3571 (62.8)
Total Heat Radiated to Room at Rated Power Btu/min (kW) 2064 (36.3) 1797 (31.6) 2064 (36.3) 1797 (31.6)
Radiator Fan Load hp (kW) 2.95 (2.2) 2.95 (2.2) 2.95 (2.2) 2.95 (2.2)
Air Requirements
Combustion Air Flow cfm (m3/min) 177 (5.0) 159 (4.5) 177 (5.0) 159 (4.5)
Maximum Air Cleaner Restriction in H2O (kPa) 15 (3.7) 15 (3.7) 15 (3.7) 15 (3.7)
Radiator Cooling Air cfm (m3/min) 8052 (228) 8052 (228) 8052 (228) 8052 (228)
Alternator Cooling Air cfm (m3/min) 572 (16.2) 572 (16.2) 572 (16.2) 572 (16.2)
Exhaust System
Maximum Allowable Backpressure in Hg (kPa) 2.0 (6.8) 2.0 (6.8) 2.0 (6.8) 2.0 (6.8)
Exhaust Flow at Rated kW cfm (m3/min) 724 (20.5) 657 (18.6) — —
Exhaust Temperature at Rated kW —
Dry Exhaust °F (°C) 1245 (674) 1229 (665) — —
Generator Set Noise Rating*
(Without Attenuation) at 3 ft (1 m) dB(A) 92 — 92 —
120/240V
Alternator Technical Data 347/600V 277/480V 266/460V 120/208V 127/220V
Motor Starting Capability: (kVA)
(30% Voltage Dip) Self Excited 210 210 190 158 178
PM Excited** 228 228 210 172 194
AREP Excited TBA TBA TBA TBA TBA
Full Load Efficiencies: Standby 91.5 91.5 91.4 90.7 91.1
Prime 91.7 91.7 91.6 91.1 91.5
Reactances (per unit): Xd 2.82 2.82 3.07 3.75 3.35
X'd 0.104 0.104 0.104 0.127 0.115
Reactances
X"d 0.050 0.050 0.053 0.066 0.059
shown are
applicable to the Xq 1.68 1.68 1.83 2.25 2.01
standby rating. X"q 0.061 0.061 0.066 0.081 0.073
X2 0.055 0.055 0.060 0.073 0.066
X0 0.010 0.010 0.009 0.010 0.009
t'd t"d t'do ta
Time Constants:
0.050 sec 0.005 sec 1.432 sec 0.010 sec
** dB(A) levels are for guidance only
** With PMG Excited Option AR12
LEHX9526-01 (6-00)
Replaces USTECH/G75F1/0798
S T A N D B Y 7 5 / 6 3 k W
P R I M E 6 5 / 5 6 k W
6 0 H z
Exclusively from your Caterpillar dealer
G75F1S (1-Phase) Materials and specifications are subject to change without notice.
LP Gas Natural Gas
Generator Set Technical Data — 1800 rpm/60 Hz
Standby Prime Standby Prime
Power Rating kW (kVA) 75 (75) 65 (65) 63 (63) 56 (56)
Lubricating System
Type: Full Pressure
Oil Filter: Spin-On, Full Flow
Oil Type Required: API CD 15W-40
Total Oil Capacity U.S. gal (L) 2.3 (8.5) 2.3 (8.5) 2.3 (8.5) 2.3 (8.5)
Oil Pan U.S. gal (L) 2.0 (7.6) 2.0 (7.6) 2.0 (7.6) 2.0 (7.6)
Fuel System
Generator Set Fuel Consumption
100% Load cfh (m3/hr) 396 (11.2) 371 (10.5) 912 (25.8) 853 (24.2)
75% Load cfh (m3/hr) 322 (9.1) 287 (8.1) 739 (21.0) 680 (19.2)
50% Load cfh (m3/hr) 245 (7.0) 225 (6.4) 564 (15.0) 525 (14.8)
Engine Electrical System
Ignition System: Electronic, Distributorless
Voltage/Ground: 12/Negative
Battery Charging Alternator Ampere Rating amps 37 37 37 37
Cooling System
Water Pump Type: Centrifugal
Radiator System Capacity Incl. Engine U.S. gal (L) 7.6 (28.8) 7.6 (28.8) 7.6 (28.8) 7.6 (28.8)
Maximum Coolant Static Head ft H2O (m H2O) 10 (3.1) 10 (3.1) 10 (3.1) 10 (3.1)
Coolant Flow Rate U.S. gal/hr (L/hr) 33.8 (128) 33.8 (128) 33.8 (128) 33.8 (128)
Minimum Temperature to Engine °F (°C) 169 (76) 169 (76) 169 (76) 169 (76)
Temperature Rise Across Engine °F (°C) 15 (8) 15 (8) 15 (8) 15 (8)
Heat Rejected to Coolant at Rated Power Btu/min (kW) 4100 (72.1) 3571 (62.8) 4100 (72.1) 3571 (62.8)
Total Heat Radiated to Room at Rated Power Btu/min (kW) 2064 (36.3) 1797 (31.6) 2064 (36.3) 1797 (31.6)
Radiator Fan Load hp (kW) 2.95 (2.2) 2.95 (2.2) 2.95 (2.2) 2.95 (2.2)
Air Requirements
Combustion Air Flow cfm (m3/min) 177 (5.0) 159 (4.5) 177 (5.0) 159 (4.5)
Maximum Air Cleaner Restriction in H2O (kPa) 15 (3.7) 15 (3.7) 15 (3.7) 15 (3.7)
Radiator Cooling Air cfm (m3/min) 8052 (228) 8052 (228) 8052 (228) 8052 (228)
Alternator Cooling Air cfm (m3/min) 985 (27.9) 985 (27.9) 985 (27.9) 985 (27.9)
Exhaust System
Maximum Allowable Backpressure in Hg (kPa) 2.0 (6.8) 2.0 (6.8) 2.0 (6.8) 2.0 (6.8)
Exhaust Flow at Rated kW cfm (m3/min) 724 (20.5) 657 (18.6) — —
Exhaust Temperature at Rated kW —
Dry Exhaust °F (°C) 1245 (674) 1229 (665) — —
Generator Set Noise Rating*
(Without Attenuation) at 3 ft (1 m) dB(A) 91.5 — 91.5 —
Alternator Technical Data 120/240V 115/230V 110/220V
Motor Starting Capability: (kVA)
(30% Voltage Dip) Self Excited 125 120 107
PM Excited** 142 132 118
Full Load Efficiencies: Standby 82.4 81.5 80.9
Prime 83.7 82.8 82.5
Reactances (per unit): Xd 4.686 5.031 5.389
Reactances X'd 0.178 0.197 0.211
shown are X"d 0.109 0.117 0.126
applicable to the Xq 2.813 3.017 3.237
standby rating. X"q 0.136 0.145 0.156
X2 0.123 0.132 0.141
X0 0.005 0.005 0.005
t'd t"d t'do ta
Time Constants:
0.100 0.010 2.576 0.015
** dB(A) levels are for guidance only
** With PMG Excited Option AR12
LEHX9526-01 (6-00)
Replaces USTECH/G75F1S/0798