78 & 92

Guillotines

Small. Strong. Precise.

• Direct electromechanical knife drive
• User-friendly PCC control unit
• Fast, automated knife changes from the front
• Drastic reduction in energy consumption
• Requires little space and makes little noise
• Made in Germany
High performance. Compact format.
Small-format cutting requires absolute precision and reliability - and Schneider Senator's E-Line meets this challenge. Ideal for cutting
widths of 780 and 920 mm, these machines deliver ultimate energy efficiency and a variety of quality advantages associated with the
Schneider Senator brand.

E-Line 78 E-Line 92

Silent and strong

The Schneider Senator E-Line is absolutely silent in standby mode and only needs Equipment:
power during cutting. Tried-and-tested Schneider Senator technology is the result of • Direct electromechanical knife drive and
our systematic and methodical approach to development, so it is always user-friendly. hydraulic clamp bar
The electromechanical knife drive operates without a geared fly wheel, so there is no • Computer control PCC with 15'' TFT display,
risk of wear and tear. The result: drastically reduced machine maintenance costs. The USB and Ethernet connection
unit is driven precisely by a gear motor, and knife changes and adjustments can be • Frequency-controlled back gauge drive
made conveniently from the front. Thanks to the knife changer, automatically replacing with ball-screw spindle (225 mm/sec)
the cutting knife is child's play and it also meets the highest safety standards. There's • One-piece, closed rear table
no more need to adjust the knife draw rod and all grease points are easy to access. (without slot cover band) - with hinged rear
The E-Line package also comes with a PCC control unit, which is simple to use and table cover
doesn't involve a steep learning curve. • Solid cast iron frame
• Infrared safety barriers
• Safety catch with shear bolt
Quality 'Made in Germany' (safety bolt)
The proven quality that is the hallmark of Schneider Senator units comes from their • Rust-proof cutting table with air film and
solid construction and a label that says it all: Made in Germany. All E-Line production stainless steel surface (2 mm)
parts are made in our own plants in Germany and all guillotine castings are produced • Optical cut indicator
in Germany, too. Other aspects, such as the assembly of mechanical and electronic • Knife change and adjustment from the front
devices, are also kept exclusively in-house, allowing us to take care of everything in • 2 knives (HSS quality)
our Schneider Senator factories in Germany. As a result, ultimate production quality • 5 sinus cutting sticks
is a given. • Clamp bar cover plate (60 mm)
As is well known, we are totally committed to utmost safety. Besides bearing the CE • Ergonomic cut buttons
label under EU regulation 765/2008, our machines meet the EN 1010-3 standard for • Tool kit
machine safety (safety requirements for the design and construction of printing and • Colour: RAL 7035, light grey
paper converting machines). • Conforms to CE & EN 1010 standards

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Matched to industrial needs and precision
The hydraulic clamp bar and the precise electromechanical knife drive 100 and 2500 kg (E-Line 78) or up to 3000 kg (E-Line 92). The
on this guillotine are ideal for industrial operation in half-size formats. pre-clamping time can be preset in 0.1-second increments from
The electric and hydraulic components are housed in the lower section 0 to a maximum of 9.9 seconds.
of the machine to deliver a highly precise cut, meeting the very highest After the cut is released, the clamp lowers onto the cutting
standards. material using a preset pressure for a preset clamping time. After
Depending on the properties of the material being cut, the E-Line can pre-clamping, the knife carrier with the knife is drawn through
be operated at up to a maximum clamp opening of 120 mm. Materials the material from above in a swinging motion. After reaching the
that are typically cut on this machine include paper, paperboard and lower dead centre, the knife carrier with the knife returns to the
cardboard, as well as paper banknotes containing cotton fibres. upper position. To adjust the cutting depth and the parallel
Depending on the knife grade, even difficult materials can be cut with position of the knife versus the cutting sticks, two excentric
the E-Line. adjustments can be made. The back gauge speed can be
The clamping hydraulics are activated centrally using two powerful programmed. Swing and tilt of the back gauge is set manually.
equalising levers which deliver a pressing clamp capacity of between

One-piece rear table with solid back gauge

The sturdy rear table allows for optimal material handling by doing the left and the right to allow for quick access to the rear table.
away with the usual slot cover band. Another unique feature for a Naturally, access is monitored electronically - as ever, operator
machine of this type is the solid back gauge. The cover is hinged on convenience and safety are a key priority.

R ea d
r tab ene
le cover, left side op

R ea
E-Line 92, one-piece rear table, r tab ned
closed rear table cover le cover, right side ope

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Everything under control

Ultimate user-friendliness

15-inch TFT colour display

Clear icons

Intuitive coding

The new Power Cutting Control (PCC) acts as the central operating The traditional safety wire system has been replaced by
and control unit for Schneider Senator guillotines. The PCC SafeLOGIC, an intelligent electronic control system that delivers
guarantees ultimate user-friendliness with high definition graphics ultimate operating reliability and adheres to the strictest safety
on a 15-inch TFT colour display, designed to give a clear overview. standards. To make data exchange as simple as possible, the unit
The control functions, display and drive technology have all been is equipped with an Ethernet and USB interface.
merged into a single package, making this industrial control unit
ideal for heavy-duty industrial applications. The unit also features The network connections and open system architecture are ideal
a variety of future-proof, proven and reliable controls provided by for rapid digital workflows. The unit provides numerous
our development partner B&R. To make it practically fail-safe, the programming options plus the possibility to control peripherals
unit contains no specially produced PC boards or moving centrally through the PCC unit, thus underscoring the user-
components (eg: aerator or rotating hard disk). friendliness of the overall system.

Programming options :
• Single cut
• Repeat cut
• Programmed cut
• Fully automatic cut
• Adjustable pre-press time
(digital form)
• Actual value transfer
• Back gauge feed speed
• Clamping without cut
• Linear program correction
• Program correction in percentages
• Automatic paper ejection,
programmable ejection mark
• Cutting optimiser

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Handy optional extras
LST side tables
To make material handling as easy as possible on the guillotine, it is recommended that the
standard BN side tables are replaced with larger LST side tables. The ventilated side tables come
with a stainless steel surface in two standard sizes.
● LST 750 (750 x 750 mm)
● LST 1000 (1000 x 1000 mm)
This helps improve ergonomics and with air nozzles integrated into the stainless steel surface, it
is easier to move materials around on the air cushion. Another defining feature of the LST tables:
they have been overhauled to eliminate the inner front table legs and provide the operator with
more legroom at the guillotine, naturally without compromising the stability of the table or cutting
accuracy. The new table legs also come with galvanised, flexible feet to make it easier to adjust Side tab
les LST 750
the guillotine to requirements. The tables come with a 2 mm solid stainless steel surface for ultimate
durability.

Tungsten carbide knife

These knives are much more durable than standard HSS steel knives. The ultra-fine grain of the
material makes the knives perfect for even the most difficult cutting tasks. The knives are also
quick and easy to change from the front.

Multi-functional hand wheel (MFH)

The MFH is used to position the back gauge quickly and precisely. The hand wheel is located
centrally between the cut buttons. The speed of the forward and backward movement of the back
gauge can be adjusted by using two electronic controls. It is easy to make adjustments at any
time without interrupting the cutting program.
Mu
lti-fu F H)
Narrower clamp cover plate ncti onal hand wheel (M

The special clamp cover plates come in a narrow and extra narrow version to replace the existing
plate and allow for small cutting sizes - naturally, without any loss of quality. The unit can be
mounted from the operator side. This plate reduces the smallest cut from 70 mm (with standard
clamp cover plate) to 60 or 50 mm.

Isoloc vibration absorber

With difficult floors, it is recommended that Isoloc noise insulation is used. This entails placing
the machine on four vibration absorbers resulting in a higher working height of up to 95 cm. The
anti-vibration package includes levelling discs and levelling bolts to absorb cutting movements.
The effective vibration insulation also helps reduce noise and is especially recommended for
machines installed above ground level.

Isolo
Waste bin c vibration absorber

This solid plastic container comes on rollers to provide plenty of room for cutting waste, improving
efficiency by making it easier to throw away rejects next to the side table.

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Completing the picture: useful peripherals
Gerhard Busch GmbH provide a wide range of peripherals, making the
E-Line a central feature of any efficient cutting system.
To prepare material away from the guillotine, there are pile hoists and
joggers. To transport cutting waste to containers, there are a variety of
perfectly developed waste conveyor solutions. Afterwards, cut reams can
be bundled into clearly arranged packages using the extensive range of
BUSCH banding machines.

Pile Hoist
This hoist is for automatically lifting and lowering cutting materials on pallets. To increase productivity
and simplify processes, working heights are individually adjustable. The pile hoists can also be used
US 5
for de-stacking cutting materials.
L8
B

CH
Pile Hoist model H

Jogger
To cut materials accurately, reams need to be aligned uniformly in exactly
the right position. These can be formed into blocks by using the air removal
roller. The jogger boosts guillotine productivity by making it possible to
continue cutting while more materials are being prepared away from the
BU 7 guillotine.
SCH A8
Jog ger model BR

Waste Conveyor
Busch also manufacture tailor-made solutions for transporting cutting waste to containers. The waste
is dropped manually into the funnel of the conveyor. The conveyor can be positioned on the right or
the left of the guillotine and can be controlled by the PCC unit. Apart from the manual on/off controls,
the unit can be put on automatic with a predefined follow-up time.
BU
SCH yor
W as te Conve
mod
el SF 145 / 50 P

Banding Machines
All Busch banding machines operate with coated kraft paper tape or
transparent foil tape. The table banding machines are versatile enough to
BU ne
cope with banding in the smallest of volumes as well as high volumes. For
TB SCH T a chi R ultimate flexibility and productivity, the system can also be connected to a
S

26 able Banding M nd G
I wit
h Large Reel Sta mobile large reel stand.

The BUSCH Feed Bander model ZFB 32/75 is used for automatic feed of
product piles and rows of product piles especially if it is positioned after the
guillotine. This unit comes with an intelligent feed pusher and pneumatic
BU

/75

CH
S

2
Fee B3 bundle compression for ultimate efficiency and perfect banding results.
d Bander model ZF

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Technical Data
E-Line 78 E-Line 92
A Cutting width mm 780 920
B Feed depth mm 780 920
C Clamp opening mm 120 120
D Table height mm 900 900
E Machine width (without side tables BN) mm 1.620 1.675
F Machine width (including side tables BN) mm 1.719 1.835
G Machine depth mm 1.811 1.992
H Machine height mm 1.615 1.620
I Front table depth mm 657 657
K Side table depth (BN) mm 471 471
L Side table width (BN) mm 436 436
Side table depth (LST 750) mm 750 750
Side table width (LST 750) mm 750 750
Power required (main drive), max. kW 3,8 5,5
Weight net kg 1.550 1.720
Clamp pressure, min. daN 100 100
Clamp pressure, max. daN 2.500 3.000
Knife thickness mm 12 12
Smallest cut, automatically, with clamp cover plate (60 mm) * mm 70 70
Smallest cut, automatically, without clamp cover plate ** mm 30 30
Backgauge speed mm/s 225 225
Static floor load daN/m² 590 605
Contact area load (+/- 12 %) daN/cm² 1,9 2,1
* optional: smallest cut 60 mm with narrow clamp cover plate (50 mm)
smallest cut 50 mm with extra narrow clamp cover plate (40 mm)
** manual: smallest cut reducible to 20 mm

Measurements:

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 Schneider Senator SSB GmbH
Bürgermeister-Kröger-Str. 36
D - 21244 Buchholz - Sprötze
Germany

Tel.: +49 (0) 4186 - 971 - 0

Fax: +49 (0) 4186 971 126
[email protected]
www.schneider-senator.com

Managing directors: Ekkehardt Busch, Burkhardt Busch

Register of companies: Amtsgericht Tostedt HRB 201814 | Tax no.: 15/200/36407 | Sales tax identifications no.: DE 265467074

Subject to technical modifications. Errors excepted. 10 / 2015