Service Manual-NGL XCF 3000
Service Manual-NGL XCF 3000
Service Manual
Chengdu China
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
Table of Contents
1.0 INTRODUCTION………………….…………………………………………….…………….…...
…2
1.1 Warranty……………………………………………………………………..
……………………….…2
1.2 Service Information……………………………………………………………………………….……2
2.0 PRINCIPLES OF OPERATION ……………….………………………………………………...….3
2.1 Components Description…………………………………………………………………………...…..3
2.2 Power Entry………………………………………………………………………………..……….…. 5
2.3 Power Supply 3 &Computer Power Supply…………………………………...…………………….…5
2.4 Computer Board……………………………………………………………………………….…….….6
2.5 Keyboard Board……………………………………………………...………………………… .….….7
2.6 Display………………………………………………………………………………………….………8
2.7 Centrifuge Power Supply………………………………………………………………………...…..…9
2.8 Centrifuge Driver………………………………………………………………………………....….…9
2.9 Centrifuge………………………………………………………………………………….………….14
2.10 DC Power Supply Board and Power Supply 1…………………………………………………….….15
2.11 Pump Controlled Board……………………………………………………………………….………16
2.12 Blood Pump & Anticoagulant Pump Driver…...………………………………………….……...…..17
2.13 Blood Pump & Anticoagulant Pump……………………………………………………..…….….….19
2.14 Valve Controlled Board………………………………………………………………………….……20
2.15 Valve…………………………………………………………………………………………………..21
2.16 Pressure Monitor (DPM&SPM)……………………………………………………………..………..21
2.17 Weigher……………………………………………………………………….…………….…………22
2.18 Cuff Board………………………………………………………………………………………….…22
2.19 Air Pump…………………………………………………………………………….…………….…..23
2.20 Air Detector………………………………………………………………………………………..….23
2.21 Line Sensor………………………………………………………………………………………..…..24
2.22 Bowl Optical Detector…………………………………………………………………….…..……....25
2.22 Cooling Fan……………………………………………………………………………………..….....25
3.0 TROUBLESHOOTING ……………………………………………………..…………………….....26
3.1 Preliminary Action…………………………………………………………………………….……...26
3.2 Weigher Channel………………………………………………………………………………….…..26
3.3 System control & Display Channel…………………………………………………………………...26
3.4 Air Detector Channel……………………………………………………………………………….…26
3.5 Pump Drive Channel………………………………………………………………………….…..…..26
3.6 Centrifuge Drive Channel………………………………………………………………………..…...27
3.7 Cuff Working Channel……………………………………………………………………………...…28
3.8 Line Sensor Monitor Channel………………………………………………………….………..….…28
3.9 Valve Working Channel…………………………………………………………………….…..……..28
3.10 DPM & SPM Channel……………………………………………………………………………..….28
3.11 Bowl Optical Detector Channel…………………………………….……………………….……...…28
4.0 SYSTEM BLOCK DIAGRAM
1
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
1.0 INTRODUCTION
This service manual contains information required to calibrate, troubleshooting, and maintain the XCF3000
Blood Component Separator.
1.1 WARRANTY
The warranty extends only to the original purchase and is not assignable or transferable, and shall not apply
to auxiliary equipment, disposable accessories.
2
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
3
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
4
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
The Power Supply 3 is an isolated transformer, which decrease the disturbance between computer board and
outer, Computer Power Supply is a tri-output power supply, it’s input voltage is 220VAC from power supply
3 , output +5V DC,±12VDC. It provides all power, which Computer Board needed.
5
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
The computer Board contains the microcomputer that controls all equipment operations. The program has
been programmed in the microcomputer and extended in the ROM, according the program, the computer
outputs various control signals, monitors the keyboard, and monitors instrument status signals to effect. The
computer board also receives all switch and transducer signals, and commands all indicators and components
loads in the instrument.
6
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
7
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
2.5.1 2D1 8279: Programmable keyboard and display I/O interface device, it communicate with computer to
drive display and send keyboard control signal to computer.
2.5.2 2D2 ULN2003A is an Darlington Transistor Array to drive lights in the Keyboard.
2.5.3 The potentiometer 2RP1 is used to adjust brightness of LCD. The voltage of V0-and V0+ should be
12.6V±0.05V
2.6 Display
8
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
This is an isolation transformer, the purpose of this device is to decrease distinctly disturbance between
outer, at same time decrease centrifugal motor to disturb other devices.
2.8 Centrifuge Driver
9
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
2.8.1The centrifuge driver is a AC motor driver which incorporating the microprocessor technology, the
220VAC power is applied to the driver from Power Supply 2. It receives the control signal from computer
board through the channel of Pump Controlled Board. If the turning is not clockwise, exchange random two
lines of U/T1、V/T2、W/T3。
2.8.2 All parameters have been programmed in the factory before you receive this machine.
10
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
In the following form, the Factory Setting is a default, Nigale Setting means the different from the default. If
the parameters are mixed up, Please reference 0-02,Reset all parameters to Factory Setting ,then set
parameters to Nigale Setting.
Factory Nigale
Pr. Functions Settings
Setting Setting
0
2:U(user-defined unit)
3: A (output current)
0: Display User-Defined Unit (u)
0-04 User-defined Unit
1: Display Counter Value (C)
11
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
0-08
Password 0 ~999 0
configuration
12
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
3:Auto accel/Decel
Factory Nigale
Pr. Functions Settings
Setting Setting
4: RS-485 communication
interface
13
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
STOP enable
2: By external terminals,
3: By RS-485 communication
4: By RS-485 communication
disable
1: Disable reverse
2: Disable forward
2.9 Centrifuge
14
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
The centrifuge consists of an AC motor, tachometer, cover switch, fluid sensor, centrifuge turntable which
gets six claws to lock the centrifuge bowl, when the centrifuge is running..
15
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
The DC Power Supply Board provides the power to valve controlled board, pump drivers, cooling fans.
2.10.1 The 0V1 0V2 0V3 0V4 and 0V5 are Silicon bridge rectifiers, the 0IC1 0IC2 and 0IC3 are 3-terminal
voltage regulators, the 0F21 0F2 0F3 0F4 and 0F5 are self-recoverable fuse, this board also including line
regulator which consists of 0V10 0V11 and 0V17 etc.
2.10.2 0×1 connects the Power Supply 1 which input 12VAC 9VAC 24VAC 24VAC, the terminal output
0×2 is connected valve controlled board, 0×3 is connected cooling fan, 0×4 is connected pump controlled
board, to provide power they needed.
2.10.3 Output Voltage test:
0×2 pin1 pin2 24V±0.2V, potentiometer 0RP1 adjust if necessary
pin3 pin4 5V±0.5V
0×3 pin1 pin2 24V±0.5V
0×4 pin1 pin2 12V±0.5V
pin3 pin4 31V±5V
pin5 pin6 31V±5V
16
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
2.10.3 Power Supply 1 is a round transformer which be applied 220VAC, and output AC to the DC Power
Supply Board.
2.11 Pump Controlled Board
2.11.1 Safety Control Circuit: consist of 11V7 11V8 11V5 11R24 11R25 and a relay 11K1, as the relay
energizes or not, the power of pump driver connected or disconnected to power according to the control
signal from the computer board.
2.11.2 Centrifuge control signal channel
2.11.3 Blood pump & AC pump control signal channel
2.11.4 Centrifuge speed signal feeding channel
17
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
This device is a stepping motor driver with over current, over voltage and short circuit protection. The blood
pump and AC pump use same type of driver, but different resolution setting.
2.12.1 Specifications of the driver
Pin Description
Pin
Signal Description
No.
6 NC
P2 1、2 DC-/ DC power supply
DC+
18
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
CURRENT OUTPUT :
VALUE SW1 SW2 SW3
1.3A on on on
1.6A off on on
1.9A on off on
2.2A off off on
2.5A on on off
2.9A off on off
3.2A on off off
3.5A off off off
RESOLUTION :
2 on on on on
4 on off on on
8 on on off on
16 on off off on
32 on on on off
64 on off on off
5 off on on on
10 off off on on
25 off on off on
19
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
On 1 2 3 4 5 6 7 8
2.12.2.2 Resolution of AC Pump Driver
On 1 2 3 4 5 6 7 8
2.13 Blood Pump & Anticoagulant Pump
2.13.1 Blood Pump & AC Pump is same structure; it equipped stepping motor that is controlled by pump
driver. To operate the pump, a control signal is received from CPU board to pump driver, pump driver
control voltage applied to the motor, causing the pump to rotate.
2.13.2 Tachometer is located in the middle of the pump. The tachometer is optical pickup devices that send
20
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
pulses to circuits on the pump controlled board for processing. The frequency of these pulses represents the
rotating speed of the corresponding pump assembly.
2.14 Valve Controlled Board
2.14.1 Valve control channel: the board has four electric magnetic valves control circuit.
2.14.2 The board including buzzer drive circuit, consist of 6VT23 etc.
2.14.3 Air detector signal channel: blood line air detector and anticoagulant line air detector be connected to
6×10, 6×9 respectively.
2.14.4 Centrifuge Cover Switch & Fluid Sensor signal channel: connector 6×8
2.14.5 Donor Pressure Monitor signal channel: connector 6×11
2.14.6 Power Indicator 6VD26: 24VDC is applied to this board , the light is on.
2.15 Valve
21
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
2.15.1 The valve is a electric magnetic valve, the central pole moved down when 24VDC is applied to the
winding, thus open the valve.
2.15.2 The position tester: at the bottom there is a photoelectric cell to detect the central pole position, and
send the signal to computer board.
2.16 Pressure Monitor (DPM & SPM )
This is a pressure component, DPM & SPM are same device, DPM connected to valve controlled board 6×4.
SPM Connected to Computer Board 3×11.
22
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
The input is +12VDC, and the output range is 0~5VDC according the pressure changed in the pressure
monitor filter line.
2.17 Weigher
2.17.1 Voltage Converted Circuit: consist of 7N2 7RP2 7R3 7C4 7C3, +12VDC is converted to +10VDC,
7RP2 is a potentiometer for adjust base voltage..
2.17.2 Amplifier Circuit: consist of 7N1 7RP1 7R1 etc, 7N1( AD620) is a instrumentation amplifier, 7RP1 is
a potentiometer which change the gain, use for calibration..
2.17.3 Off-set Adjust: 7R4 7RP3 be used to adjust zero float.
2.17.4 Weight Sensor: it is a weight transducer bridge, which output voltage, when weight change.
2.17.5 Software Calibration: according to the Operating Manual.
2.18 Cuff Board
2.18.1 Cuff pressure measure: 8RP1 8R6 8N1 8R5 made a regulating circuit, output 5VDC to pressure
transducer.
2.18.2 Staleness Valve Drive circuit: 8V2 8R3 8R4 etc.
2.18.3 Air Pump Drive circuit: 8V1 8R1 8R2, Connector 8×3 is linked with air pump..
23
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
2.18.4 Base Voltage Calibration: measure the 5V test-point, 5V±0.05V, if necessary, adjust 8RP1
potentiometer.
2.18.5 Cooling Fans is connected of cuff board via 8×5 8×4 8×3 8×2.
2.19 Air Pump
The air pump produce the pressure of cuff, the working voltage is 5VDC. During draw , 5VDC is applied to
the air pump, to provide the air pressure; during return , the pump receives 0VDC, not running. The air pump
power via connector 8A1 of Cuff Board.
2.20 Air detector
2.20.1 The Air Detector is a ultrasonic component. There are four Air Detectors in this machine to monitor
the liquid in the line, it is same physical structure and same circuit, so it can exchange freely. To do different
task, it gets different name, Blood Line Air Detector, Donor Line Air Detector 1, Donor Line Air Detector 2,
and Anticoagulant Line Air Detector.
This detector contains circuits that transmit an ultrasonic signal through the line. As long as the fluid level in
the line is at a level high enough to remain in the ultrasonic frequency path, the fluid acts as a good medium
and enables the signal to be received by receiver transducer in the detector, the receiving transducer outputs
the received signal to the channel of computer.
When the light on, liquid is in the line; when the light off, air is found in the line.
The input working voltage is ±12VDC, and the output signal high-level (light on) means liquid in the line,
low-level(light off) means air is found in the line.
2.21 Line Sensor
24
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
2.21.1 It is a liquid density detector, consists of a light transmitter, receiver, and reflector. Light is pass
through and across the line to the receiver. According the changes of the light, the receiver output a
corresponding voltage to computer board.
2.21.2 Power on, at main menu press ‘ENTER’, then press ‘5’, a parameter is displayed.
XXXXNNNN
‘NNNN’ is represent of line sensor A/D convert value, when there is no line in the sensor, the range is 700~
750, the best value is near 700; where there is an empty line in the sensor, the range is 100~550.
2.21.3 As the illustration, a potentiometer is for calibration if need.
2.21 Bowl Optical Detector
2.21.1This device transmit a laser to the bowl and receive the reflection, according to the receiving different
voltage, the computer send information about separation status on display.
2.21.2 Power on,at main menu press ‘ENTER’, then press ‘5’, a parameter is displayed.
NNNNXXXX
‘NNNN’ is represent of bowl optical voltage A/D value, when there is no bowl in the centrifuge, the range is
50~200; where there is an empty bowl in the centrifuge, the range is 700~900, best near 700.
2.21.3 Water Test value adjustment: loose four screws in the bowl optical, up will decrease the value, down
will increase the value. Normal, the range is from 45 to 50, but best value is 47.
2.22 Cooling Fan
Cooling fan is a DC fan that cools the electronics, the fan receives 24VDC power via connector 0×3 in the
25
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
DC Power Supply, the fan cools the electronics in the console of the machine.
3.0 TROUBLESHOOTING
Troubleshooting the NGL XCF 3000 consists of using standard troubleshooting techniques such as board or
component replacement and signal tracing to correct an instrument malfunction. Before troubleshooting the
instrument, the service engineer should become thoroughly familiar with Chapter2, Principles Of Operation,
in order to understand microcomputer control of instrument operation.
WARNING: DANGEROUS VOLTAGE ARE PRESENT WITHIN THE INSTRUMENT. EXERCISE
EXTREME CAUTION IF POWER IS APPLIED WHEN TROUBLESHOOTING WITH REAR
PANEL OR FRONT PANEL REMOVED.
3.1 Preliminary Action
The first step in troubleshooting the instrument is obtaining from the instrument user. With the complexity of
the instrument, no failure analysis should commence until it is first verified that the instrument will not
perform according to the Operating Instruction.
3.2 Weigher Channel
Power on, at the main menu, press ‘Enter’ key, then press ‘8’, gets the procedure of weigher calibration
procedure.
3.2.1 Tolerance over range: adjust the potentiometer 7RP1.
3.2.2 “000” or “999” in the display, weigher may be permanently damaged, it must be changed.
3.3.3 Channel failure, check computer board, try to exchange another computer board.
3.3 System control & Display Channel
3.3.1 No character in the display, check the cable from keyboard to computer.
3.3.2 Check computer working voltage supply.
3.3.3 Try to exchange another computer board. Change it if needed.
3.3.4 Auto quit: program interfered by outer, check ground device or power system. Another possibility is
interfere from the centrifuge motor, if persist, replace centrifuge.
3.4 Air Detectors Channel
3.4.1 High sensitivity: no fluid, just line inserted, the light is on. Action: replace it.
3.4.2 Low sensitivity: abnormally select special position, then the light is on. Action: replace it.
3.4.3 Always light on or always light off: the device is damaged. Action: replace it.
3.5 Pumps Drive Channel
Including blood pump and AC pump. Enter the test procedure, at the main menu, press ‘ENTER’ and ‘1’,
then press ‘5’, ‘9’, and press ‘start/stop’ key, blood pump and AC pump are running, the pump speed control
keys can increase or decrease the speed, and press ‘start/stop’ key again, will pause the running of two
pumps, illustration:
Time count
fse1 fse2 rate
blood pump set speed XX AA
blood pump actual speed AC pump actual speed YY
counts of blood pump counts of AC pump speed of centrifuge
Note:The AC pump set speed is equal to XX/100;the blood pump set speed is equal to AA;/AC pump
set speed/the actual rate is equal to YY.
Press “ESC” to quit the procedure.
26
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
3.5.1 Not running: check the DC power supply, pump driver, if failure, replace it.
3.5.1 Over speed: pump driver failure, replace it.
3.5.3 Low speed: clear tachometer, if persist, change tachometer.
3.5.4 No speed: the pump is running, but ‘No speed’ alarm, replace the tachometer.
3.5.5 Noise: clear pump head or replace with new one.
3.6 Centrifuge Drive Channel
3.6.1 Centrifuge Driver fault description and corrective action:
Fault
Fault Name Corrective Actions
Descriptions
1. Check whether the motors horsepower
oc The AC drive corresponds to the AC drive output power.
detects an
abnormal increase 2. Check the wiring connections between the AC
in current. drive and motor for possible short circuits.
27
Sichuan Nigale Biomedical Co.,Ltd. Blood Component Separator Service Manual
3.6.2 Not running: check centrifuge driver, watch the alarm code, take an action; if motor is error, and
change it.
3.6.1 Over speed: check centrifuge driver, watch the alarm code, and take an action;
3.6.3 Lowe speed: check centrifuge driver, watch the alarm code, take an action; if motor is error, and
change it.
3.6.4 Centrifuge No Speed: Centrifuge is running, but the alarm is on. Enter the test procedure, at the main
menu, press ‘ENTER’ and ‘1’ key, then press ‘5’, ‘9’, then press ‘MODIFY, to start centrifuge, if the
centrifuge is running, loot at the value of speed of centrifuge, if the value=0, the Hall effect magnetic
devices is failure, replace it, illustration:
Time count
fse1 fse2 rate
blood pump set speed XX AA
blood pump actual speed AC pump actual speed YY
counts of blood pump counts of AC pump speed of centrifuge
Note:The AC pump set speed is equal to XX/100;the blood pump set speed is equal to AA;/AC
pump set speed/the actual rate is equal to YY.
Press “ESC” to quit the procedure.
3.6.5 Big Noise: centrifuge motor is failure, replace it with new one.
3.7 Cuff Working Channel
3.7.1 No air pressure: the air pump is failure, change it. If persist, check cuff board, cable to computer
board. Replace it if need.
3.7.2 No deflate: the Staleness Valve is failure, change the cuff board or deflate valve.
3.8 Line Sensor Monitor Channel
3.8.1 Over range: adjust potentiometer in it, if necessary, if failure, replace it.
3.8.2 Light off: replace it..
3.9 Valve Working Channel
3.9.1 Valve position error: look at the pole move or not, check the position tester, replace it if needed.
3,9.2 Valve close is not tight: means liquid is still flow slowly when the valve is closed, replace it.
3.9.3 Valve pole not move: check valve itself, then look at valve-controlled board, cable etc. replace failure
parts.
3.10 DPM&SPM Channel
3.10.1 Self test failure when no pressure applied to the transducer, replace it.
3.10.2 Position Error: if the DPM filter is inserted into the adapter of DPM, but the alarm is still on, replace
it.
3.11 Bowl Optical Detector Channel
3.11.1 light off: replace it.
3.11.2 Over range: adjust potentiometer. If failure, replace it.
28