品質．責任．榮譽

CONTENTS
目錄 Contents
前 言
Foreword 1
公司介紹
Company Profile 2
公司組織
Company Organization 3
設備介紹
Equipment & Facilities 4
工廠介紹
Factory Profile 6
產品介紹
Product Introduction 6
越南廠介紹
Vietnam Factory Introduction 7
預力基樁標準結構
Standard Construction of P. C. Pile 9
基樁製作過程
Process For P. C.Pile Manufacting 17
預力基樁樁體結構設計
Construction Design Of P. C.Piles 18
施工規範
Construction Regulation 20
公司實績
Company Achievement 25
前言Foreword

創
業至今，環台水泥製品股份有限公司不斷地在技術開發、人員
素質提昇上精益求精，以專業的預力基樁為軸心，從地下，至
地上，替人類社會創造了最穩固的基磐。
堅持著品質第一、責任為先及榮譽至上的信念，環台以領先卓越的
專業經驗技術和一流的人才設備，精心地製造出值得信賴的產品。
數十年的歷史，一路走來，我們累積了成長的結晶與經驗的傳承，
也建立了內外上下一致的企業識別系統(CIS)、ISO的認証。我們以最踏
實的步伐，最精準的眼光，跨出我們的每一步。
李燈村先生
創辦人
環台水泥製品，也為實現安全舒適的地球生活做了最堅強的支撐。
creat /Deng Tsun Lee
現在的我們以環抱台灣為己任，不遠的明日裡， 我們亦將以放眼世界做
為長期的目標。 我們相信，未來的環台，會在全體工作同仁的用心下，走得更穩健 、更卓越。

S
ince its founding, Hwan Tai Cement Products Co., Ltd. has continuously striven
for perfection in its development of technology and elevation of the quality of its
personnel,With professional prestressed foundation piles as its axis, it has created the most
stable comerstone for the human being and society from underground to aboveground.
Adhering to the spirit of “Quality, responsibility and honor”,Hwan Tai has constantly
insisted on giving first priority to quality and responsibility. In addition, trustworthy products
have been elaborately manufactured with a conviction to put honor in the front.
Going along our history of several decades, we have accumulated crystal of growth and
passed down our experiences, and has also established the application for authentication on
CIS and ISO, which is consistent inside and outside as well as upside and down side.
The cement products of Hwan Tai have also given the strongest support to the fulfillment
of the safe and comfortable life on the earth. We of the present have put on our shoulders the
responsibility to embrace Taiwan. In the near future, we will also set a long-range goal toward
the world. We are confident that the Huan Tai of the future will walk with far stabler paces and
much more outstanding performance under the utmost efforts of all our co-workers.

1
 公司介紹Company profile

用心堆積歷史的基盤，以承載千年的重量
為豐富人類生活，做最堅強的準備
Accumulate the huge foundation of history with heart to bear the weight of thousands of years
Make fullest preparation to enrich the life of human beings
公司全名︰環台水泥製品股份有限公司 Company name: Hwai Tai Cement Product Co., Ltd.
地 址︰台中縣大肚鄉王田村沙田路一段320巷50號 Address: No. 50, Lane 320, Sec. 1, Sha Tien Road, Wang Tien
Village, Da Tu Hsiang, Taichung County, Taiwan.
電 話︰(04)26932501-3
Tel: 886-4-26932501
傳 真︰(04)26933373
Fax: 886-4-26933373
網 址︰//www.htcp.com.tw http: //www.htcp.com.tw
電子信箱︰htcp.phc5128＠msa.hinet.net E-mail: htcp.phc5128＠msa.hinet.net
成立日期︰民國五十四年 Date of establishment: 1965
資 本 額︰新台幣一億二仟萬元整 Capital: NT$ 130 million
越南公司：環台（越南）責任有限公司 Company name: HWAN TAI (Vietnam) CO., LTD
地 址：巴地頭頓省新城縣富美1工業區B2路 Address: 2B Street Phu My Industrial Zone 1 Tan Thanh District,
BRVT Province
電 話：84-64894662
Tel:84-64894662
傳 真：84-64921320
Fax:84-64921320
網 址：//www.htcp.com.tw
http://www.htcp.com.tw
電子信箱：[email protected] e-mail:[email protected]
成立日期：民國九十六年 Date of establishment: 2007
資 本 額：美金六百萬 Capital:USD $600

營業項目
預力混凝土基樁／水泥經銷／預力混凝土電桿／鋼筋混凝土涵管／預鑄樑 , 柱 , 版／基樁打設（打擊
式、外掘法、中掘法）／砂樁打設／基樁載重試驗／其他混凝土製品／地質改良（高壓灌漿）
Item of business:
Prestressed concrete pile/ Cement business/ P.C. electric pole/ Reinforced concrete pipe culvert/ Precast
concrete beam, post and sheet/ Pile pilling (Beating, Outer digging, Middle digging)/ Sand pile pilling/ Pile
load test/ Other concrete products/ Earthiness improvement (High-pressure grouting)

公司簡歷 Company history

民國54年 (1965) 公司成立，設廠產銷鋼筋混凝土管
民國58年 (1969) 增設基樁及電桿工廠
民國76年 (1987) 獲經濟部中央標準局審查合格為㊣製品工廠
民國85年 (1996) 與日本平岡公司技術合作引進自 化生產設備
民國86年 (1997) 通過ISO認證，導入CIS企業識別系統
民國86年 (1997) 基樁規範1000MMB型通過自來水公司聯合廠商製造能力檢定合格
民國87年 (1998) 與台灣安采精機合作研發自 化生產設備，並外銷東南亞
民國88年 (1999) 成立子公司威城工程有限公司，使本公司產品與施工一元化，
並擴大客戶服務範圍
民國89年 (2000) 從日本引進大型預力鋼棒編網機、使本公司產品之生產口徑可達1200MM
民國96年 (2007) 赴越南成立環台(越南)責任有限公司

1965 Founded the company and established plant to produce and sell reinforced concrete pipe
1969 Established pile and electric pole plant
1987 The company was awarded qualified product manufacturers after checked by Central Standard Bureau of
MOEA
1996 Cooperated with Japanese Pinggang Co. in technology and introduce automatic production facilities
1997 Passed ISO certification, Introduce CIS company identification system
1998 Cooperated with Taiwan Ancai Machine Co. on developing automatic production facilities and import
them to the Southeast Asia
1999 Founded subsidiary company Weicheng Engineering Co. Ltd., to multiply the product and construction of
this company and expand the client servicing range
2000 Introduced large-scale Pc Bar caging machine from Japan, the product caliber can reach 1200 MM
2007 Hwan Tai (Vietnam) CO., LTD founded in 2007

公司組織 Company Organization

董 事 長
President
工務
Engineering
廠務部
Facility Department
生產
Production
總經理
General Manager 品管
Quanlity Control

調度
Despatcher
副總經理
營業部
Vice General Manager
Sales Department
業務
Sales Representative

協理
出納
Executive Vice
President Cashier
財務部
Financial Department
會計
Accountant

管理代表
Management
Represntative
總務
General Affair

管理部 行政
Administration Administration
Department

人事
Personel


 設備介紹Equipment & Facilities

環台水泥製品完全採取自動化機器設備生 All the Hwai Tai cement products are

produced by automatic machines, so that hey
產，在品質及產量方面都有極佳的水準。 have perfect level on quality and output.

本公司的主要機器設備有︰ The primary equipment and facilities

of our company are as follows:
1. 預力鋼棒剪裁機 3台
2. 自動鉚頭成型機 6台 1. PC bar cutting machine 3 sets
3. 預力鋼棒自動焊接機 3台(300-1200) 2. Automatic rivet forming machine 6 sets
4 .鋼棒預力機 6台 3. Automatic PC bar welding machine 3 sets (300-1200)
5. 拌合機 2台 4. PC bar Prestressing machine 6 sets
6. 離心機 6台 5. Mixing machine 2 sets
6. Centrifugal machine 6 sets
7. 真空吸樁機一台(400-1000)
7. Vacuum pile absorbing machine 1 set (400-1000)
8. 電動天車 19台
8. Automatic crown block 19 sets
9. 鍋爐 4座
9. Boiler 4 sets
10. 高溫高壓養生爐 3台
10. Autoclave curing stove 3 sets
11. 外壓試驗機 2台
11. Outer compressing test machine 2 sets

預力鋼棒自動焊接機(300-1200)
PC bar automatic welding machine(300-1200)

預力鋼棒自動剪線鉚頭機
PC bar automatic wire-cutting & rivet machine

鉚頭機
rivet machine


基樁投料前準備
preparation before pouring concrete of P.C. piles 大型夾具
Large scale clamp

離心機
Centrifugal machine

全自動1.5M拌合機
Full automatic 1.5M mixing machine

基樁投料 低溫養生槽
Pouring concrete of P.C. piles low-temperature autoclave curing tank

 工廠介紹Factory profile

環台水泥製品工廠座落於台中縣大肚鄉，
Hwai Tai Cement Product Factory is located in Dadu, Taichung county
土地面積︰19,147m2
Land area: 19,147 m2
廠房面積︰5,719.62m2
Factory building area: 5,719.62 m2
每月產量：6萬噸
Monthly output: 60 thousand ton

真空吸樁機(400～1000)
Vacuum pile-sucking machine (400~1000)

產品介紹Product Introduction

環台水泥製品共營業二種產品，分別是：
There are totally five products of Hwai Tai.They are:
1.預力混凝土基樁
P. C. concrete pile
2.水泥經銷
Cement business

水泥經銷
Cement business

預力混凝土基樁
P. C. concrete pile


越南廠介紹Vietnam Factory Introduction

環台：越南廠座落於巴地頭頓省，
Hwai Tai Vietnam Factory is located in BRVT Province
土地面積：50000m2
Land area: 50,000 m2
廠房面積：35000m2
Factory building area: 35,000 m2
每月產量：6萬噸
Monthly output: 60 thousand ton

設備介紹Equipment & Facilities

本公司的主要機器設備有︰ The primary equipment and facilities

1. 預力鋼棒剪裁機 2台 of our company are as follows:

2. 自動鉚頭成型機 4台 1. PC bar cutting machine 2 sets

3. 預力鋼棒自動焊接機 3台(300-800) 2. Automatic rivet forming machine 4 sets
4 .鋼棒預力機 3台 3. Automatic PC bar welding machine 3 sets (300-800)

5. 拌合機 1台 4. PC bar Prestressing machine 3 sets

5. Mixing machine 1 sets
6. 離心機 4台
6. Centrifugal machine 4 sets
7. 真空吸樁機一台(300-800)
7. Vacuum pile absorbing machine 1 set (300-800)
8. 電動天車 10台
8. Automatic crown block 10 sets
9. 鍋爐 2座
9. Boiler 2 sets
10. 高溫高壓養生爐 2台 10. Autoclave curing stove 2 sets
11. 外壓試驗機 1台 11. Outer compressing test machine 1 sets



預力基樁標準結構 Standard Construction of P. C. Pile

(1)樁尖構造圖
Construction Diagram of Pile Tip e
1.標準型 2.開口型
Standard type Open type
P. C. steel wire or alien steel bar
Reinforcing girth sheet
Auxiliary bar of pilotip

Basis plate
Pile tip iron

Cylindrical shaped pile tip

(2)焊接構造圖
Construction Diagram of welding

P. C. steel wire or alien steel bar

Reinforcing girth sheet

Basis plate

Reinforcing thimble

Electric welding part

End plate


 (3)P.C.基樁構造圖
Construction Diagram of P. C. Pile

上樁 Upper Pile
P. C. steel wire or alien steel bar Spiral Wire
Basis pile P. C. steel wire or alien steel bar Spiral Wire
Basis pile Reinforcing girth sheet Electric welding part
Reinforcing girth sheet Electric welding part

下樁 Down Pile
Diameter
Diameter

Thickness Auxiliary bar of pilotip

Thickness Auxiliary bar of pilotip
Pile tip iron
Pile tip iron

(4)標準尺寸表
Standard Dimension Table

Steel sheet adapter

Pile diameter Thickness Pitch Pitch

10
(5)HT-PHC主筋預力鋼棒(台灣)規範表
Taiwan Specification Table of PC Bar in HT-PHC Reinforcing Steel Bar

CNS 規格彎矩 容許軸向

外俓 CNS Standard Bending 預力鋼棒 混凝土斷面二次貫性矩
Outer
厚度 Moment PC Bar 混凝土斷面積 Secondary Moment of Concrete 荷重 長度 單位重量
Diameter
Thickness 種別 (T-M) Pile Section Area
Section Allowable Axial Length Unit Weight
T Type Ac Load L W
D 龜裂痕 破壞 直徑 支數 斷面積 Ic
mm cm2 Pa M (kG/M)
mm Cracking Rupture Diameter P.C.S Area AP cm4
(T)
Mcr Mu mm cm2

A 2.5 3.8 7.4 6 2.40 74 6-11

B 3.0 4.8 9.2 6 3.84 72 6-13
300 60 452 34608 118
C 3.5 6.3 9.2 8 5.12 71 6-13
D 4.0 8.0 9.2 10 6.40 70 6-13
A 3.5 5.3 7.4 7 2.80 95 6-15
B 4.2 6.8 9.2 7 4.48 93 6-15
350 65 582 62163 151
C 5.0 9.0 9.2 10 6.40 92 6-15
D 6.0 12.0 9.2 12 7.68 90 6-15
A 5.5 8.3 9.2 6 3.84 125 6-15
B 6.5 10.4 9.2 9 5.76 123 6-16
400 75 765 106489 199
C 7.5 13.5 9.2 12 7.68 120 6-16
D 9.0 18.0 9.2 16 10.24 118 6-16
A 7.5 11.3 9.2 8 5.12 152 6-16
B 9.2 14.8 9.2 10 6.40 149 6-16
450 80 930 166571 242
C 11.0 19.8 9.2 16 10.24 147 6-16
D 12.5 25.0 9.2 18 11.52 144 6-16
A 10.5 15.8 9.2 9 5.76 190 6-16
B 12.5 20.0 9.2 12 7.68 186 6-18
500 90 1159 255325 301
C 15.0 27.0 9.2 18 11.52 183 6-18
D 17.0 34.0 11.0 18 15.36 179 6-18
A 17.0 25.5 9.2 12 7.68 257 6-16
B 21.5 34.4 9.2 18 11.52 252 6-18
600 100 1571 510510 408
C 25.0 45.0 9.2 24 15.36 248 6-18
D 29.0 58.0 11.0 24 21.60 243 6-18
A 27.0 40.5 9.2 16 10.24 334 8-13
B 33.0 52.8 9.2 22 14.08 328 8-18
700 110 2039 918014 530
C 38.0 68.4 9.2 30 19.20 322 8-18
D 45.0 90.0 11.0 30 27.00 316 8-18
A 40.0 60.0 9.2 20 15.69 420 8-12
B 50.0 80.0 9.2 30 19.20 412 8-18
800 120 2564 1527873 666
C 55.0 99.0 9.2 38 24.32 405 8-18
D 65.0 130.0 11.0 38 34.20 397 8-18
A 55.0 82.5 9.2 27 17.28 515 8-12
B 66.0 105.6 9.2 35 22.40 506 8-16
900 130 3144 2397079 817
C 75.0 135.0 11.0 35 31.50 497 8-16
D 85.0 170.0 13.0 32 40.00 487 8-16
A 75.0 112.5 9.2 30 19.20 620 8-10
B 90.0 144.0 11.0 30 27.00 608 8-16
1000 140 3782 3589580 983
C 105.0 189.0 13.0 32 40.50 597 8-16
D 120.0 240.0 13.0 44 54.00 586 8-16

附註： Annotation:
符合CNS規格標準 Accord with CNS specification standard
◆有效預力 ◆Effective Prestress
A種：40 Kg/cm2 A TYPE：40 Kg/cm2
B種：60 Kg/cm2 B TYPE：60 Kg/cm2
C種：80 Kg/cm2 C TYPE：80 Kg/cm2
D種：100 Kg/cm2 C TYPE：100 Kg/cm2
◆單位體積重量＝2600Kg/m3 ◆Unit Weight=2600Kg/m3
◆混凝土強度f'c≧800kg/cm2 ◆f'c≧800kg/cm2 11
 (6)HT-PHC主筋預力鋼棒(越南)規範表
Vietnam Specification Table of PC Bar in HT-PHC Reinforcing Steel Bar

JIS 規格彎矩 預力鋼棒 容許軸向

外俓 厚度 JIS Standard Bending
P.C. Bar 混凝土斷面積 混凝土斷面二次貫性矩 長度 單位重量
Outer Moment Secondary Moment of Concrete 荷重
Diameter
Thickness 種別 Pile Section Area
Section Allowable Axial Length Unit Weight
T Type Ac Load L W
D
mm 開裂 破壞 直徑 支數 斷面積 cm2
Ic
M (kN/M)
mm P.C.S cm4 Pa
Cracking Rupture Diameter Area AP KN
Mcr(kn-m) Mu(kn-m) mm mm2

350 65 A 34.3 52 7.4 8 320 582 62163 928 10~15 1481

A 53.9 81.4 9.2 8 512 1210 10~15

400 75 B 73.5 132.4 10.7 8 720 765 106489 1186 10~15 1952

C 88.3 176.6 10.7 10 900 1166 10~15

A 103.0 154.9 9.2 10 640 1849 10~16

500 90 B 147.1 264.9 10.7 13 1170 1159 255325 1786 10~16 2953

C 166.7 333.5 10.7 16 1440 1757 10~16

A 166.7 250.2 9.2 14 896 2501 10~18

600 100 B 245.2 441.4 10.7 17 1530 1571 510510 2426 10~18 4002

C 284.4 569 10.7 21 1890 2387 10~18

A 264.8 397.3 10.7 15 1350 3224 13~16

700 110 B 372.7 671 10.7 22 1980 2039 918014 3150 13~16 5199

C 441.3 882.9 10.7 30 2700 3072 13~16

A 392.3 588.6 10.7 16 1440 4085 13~16

800 120 B 539.4 971.2 10.7 27 2430 2564 1527873 3967 13~16 6533

C 637.4 1275 10.7 36 3240 3879 13~16

附註： Annotation：
符合JIS規格標準 Accord with CNS specification standard
◆有效預力 ◆Effective Prestress
A種：3.92 N/mm2 A TYPE：3.92 N/mm2
B種：7.85 N/mm2 B TYPE ：7.85 N/mm2
C種：9.81 N/mm2 C TYPE：100 9.81 N/mm2
◆Unit Weight＝25506N/m3
◆單位體積重量＝25506N/m3
◆f'c≧78.5N/mm2
◆混凝土強度f'c≧78.5N/mm2

12
(7)預力鋼棒之機械性質及力學特
Characteristics of Mechanics and Dynamics for PC Bar

預力鋼棒之機械性質 Mechanical Characteristics of PC Bar

公稱直徑 種別 公稱斷面積 抗拉荷重 降伏荷重 伸長率 鬆弛率 楊氏係數
NOMINAL CLASSIFICATION NOMINAL TENSILE YIELD ELONGATION RELAXATION YOUNGS’
DIAMETER SBPD130/145 SECTIONAL STRENGTH STRENGTH RATE% VALUE RATE MODULUS
RER
mm mm2 kg kg % % kg/mm2
7.4 40 5800 5200
9.2 64 9280 8320 5 1.5 20000
SBPD130/145
11.0 90 13050 11700
13.0 125 18125 16250

預力鋼棒使用於PC基樁之力學特
1. 附著性 (BOND PROPERTIES)
與預力鋼線相比,表面有六條螺旋溝槽的預力鋼棒具有與混凝土較好的結合性質, 此
非一般PC鋼線所具有的附著力。

2. 低鬆弛率 (LOW RELAXATION)

預力鋼棒的鬆弛率幾乎與低鬆弛率的預力鋼線相當,尤其高溫高壓養生過程中,其低
鬆弛性質亦較其他產品優異。

3. 直線性 (STRAIGHTNESS)
預力鋼棒成品盤元因變形量在彈性限度之內,因此當鋼棒伸展開來時,即自然伸展,所
以不需任何整直過程。

4. 點焊性能 (SPOT-WELDING)
點焊編網技術已廣泛的使用在日本等許多國家的水泥樁、桿製造上,它可以達到高
生產力目標。利用專為預力鋼棒發展出來的編成機,配合適當焊接過程,預力鋼棒的
機械性質僅有些許的變化,滿足預力鋼材的要求。

5. 螺旋鋼筋結合方式 (MEANS OF COMBINING WITH SPIRAL WIRE)

全部點焊,網籠牢固且螺旋筋間距不滑動,保持設計間距。

6. 拉力強度 (TENSION STRENGTH)

與PC鋼線之拉力強度相同。

The Dynamics of PC Bar Used on the P. C. Pile

1. Bond Properties
Compared with Prestressed steel wire, PC Bar with six spiral grooves on the surface has better combing property with
concrete, which is not the bond property possessed by general P. C. steel wire.
2. Low Relaxation
The relaxation of PC Bar is almost equivalent to prestressed steel wire with low relaxation; especially its low relaxation
property is also better than the other products during the course of autoclave curing.
3. Straightness
Since the deformation amount of bundled bar of PC Bar end product is within the elastic limit, it extends naturally when
the steel bas extends. Therefore, it does not need any straightening course.
4. Spot-welding
Spot-welding wiring technology has been widely used on the concrete pile in Japan and other countries. It can reach
the objective of high productivity using wiring machine specially designed for PC Bar together with proper welding
course. The mechanical characteristics of PC Bar are changed slightly but can satisfy the requirement of prestressed
steel.
5. Means of Combing with Spiral Wire
All are spot-welding. The cage is durable and the pitches between the spiral wires are not easy to slide. The design
pitch is maintained.
6. Tension Strength
It is equivalent to the tension strength of P. C. stee

13
 (8)預力混凝土版樁構造圖
Construction Table of P. C. Concrete Sheet Pile
1. 500(mm)x500(mm) 剖面圖Sectional Drawing 2. 500(mm)x500(mm) 剖面圖Sectional Drawing 3. 500(mm)x450(mm) 剖面圖Sectional Drawing
（無注漿孔 Without infill hole）

A-A剖面圖/Sectional Drawing A-A剖面圖/Sectional Drawing A-A剖面圖/Sectional Drawing

B-B剖面圖/Sectional Drawing B-B剖面圖/Sectional Drawing B-B剖面圖/Sectional Drawing

（此為第四項之構造圖）
(This is the construction diagram of the 4th item)

4. 500(mm)x500(mm) 剖面圖Sectional Drawing

BxT(mm) D(mm) L(M) Mcr(T-M) H.T.W.(mm) H.T.W(支) STIR(mm) 單位重(kg/m)

Unit Weigh

1 500x500 300 8-15 26 9 28 9 465

2 500x500 280 8-15 28 9 28 9 465
3 500x450 270 8-15 17 7 28 9 398
4 500x500 340 8-15 23 9 24 9 370
附註Annotation：
◆斷面、長度及開裂彎矩可依設計要求製造
The section, length and bending moment can be manufactured according to the design requirement.
◆混凝土強度使用f`c=800 kg/cm2經高溫高壓
14 養生(AUTOCLAVE)
The concrete strength uses fc=800 kg/cm2 and autoclave curing.
(9)500-1000預力波紋式基樁構造配筋圖
Construction Bar Arrangement Drawing of 500-1000 P. C. Corrugated Pile

A-A剖面圖/Sectional Drawing B-B剖面圖/Sectional Drawing

C-C剖面圖/Sectional Drawing 詳圖D/Detail drawing D

附註： Annotation:
◆規格參考預力基樁規範 ◆The specification refers to the criteria of P.C. pile

15
 品質·責任·榮譽 Quality, Responsibility and Honor

檢查鉚頭
Check rivet

萬能試驗機
Tension and campressing machine

篩分析
Sieve analysis machiae

抗壓機（200噸）
Compression resistance machine (200 ton)

檢驗端板
Check end plate

國際標準品質管理系統認可登錄證明書附錄
Bureau of standards, metrology and inspection(bsmi) ministry of
economic affairs taiwan, ROC

16 國際標準品質管理系統認可登錄證明書
Bureau of standards, metrology and inspection(bsmi) ministry of
economic affairs taiwan, ROC
 基樁製作過程Process For P.C. Pile Manufacting

材料檢查 水泥·骨材·水 預力鋼棒 材料檢查

Material Test Cement PC Bar Material Test
Aggregate Water

計量管理 計量 剪線 尺寸檢查
Maesurement Wire Cutting Dimension Check
Measurment
Control

拌合 金卯頭
Mixing Rivet

坍度試驗 投料 組入鋼膜 鋼籠組成 鋼籠檢查

Mold Setting Cage Assernbling Wire Cage
Slump Test Puring Concrete
Inspection

預力控制 施預力
Prestress Stretching
Control

離心控制 離心
Speed Control Spinning

養生管理 蒸汽養生
Curing Control Steam Curing

外觀強度檢查 剪線·脫膜· 鋼膜清理

Appearance 預力導入 Mold Clearing
Strength
Inspection
Prestressing

養生管理 高溫·高壓養生 成品出貨 強度檢查

Curing Control Autoclave Curing Delivery Check Strength

17
 預力基樁樁體結構設計Construction Design of P.C. Piles

(1)PHC&PC基樁混凝土容許壓力度
Allowable Pressure of PHC & PC Pile Concrete

PHC PC
項 目 記 號 單 位 公 式
Item Item Unit 常 時 地震時 常 時 地震時 Expression
Normal Earthquake Normal Earthquake

Compressive Strength of Concrete Cylindrical test piece

Allowable Tension of Concrete

Allowable Tension of Bending Concrete

Design Axial Allowable Compression Annotation 1

Design Bending Allowable Compression Annotation 2

ca is effective prestress

Allowable Tension
Bearing Design Load

Compression Failure Deformation

Tension Failure Deformation

Elastic Coefficient Annotation 3

Elastic Coefficient Ratio

Potential Deformation Coefficient

Dry Shrinkage Coefficient

◆註一：承受載重設計時軸向容許壓縮力 ◆Annotation 1: Design Axial Allowable Compression

常 時：σca=0.33σckx0.85 Normal: σ ca=0.33σ ck×0.85
地震時：σca=1.5x(0.33σckx0.85) Earthquake: σ ca=1.5×(0.33 σ ck×0.85)
◆註二：承受設計載重時彎曲容許壓應力 ◆ Annotation 2: Design Bending Allowable Compression
常 時：σca=0.33σck Normal: σ ca=0.33σ ck
地震時：σca=1.5x(0.33σck) Earthquake: σ ca=1.5×(0.33 σ ck)
◆註三：混凝土彈 係數 ◆Annotation 3: Concrete Elastic Coefficient

混凝土強度 250 300 400 500 600 800

Concrete Strength

Ec 2.75x105 3x105 3.5x105 4.0x105 4.5x105 5.0x105

(2) PC WIRE&PC Bar 之機械性質規範 CNS 3332 CNS9272

The Mechanics Criteria CNS 3332 CNS9272 of PC Wire & PC Bar

公稱直徑 σ pu極限抗拉強度 σ py降伏抗拉強度 伸長率

Nominal Diameter Ultimate Tensile Strength Yield Tensile Strength Extension Rate
PC WIRE mm PC Bar kg/cm2 kg/cm2 %
5.0 - 16500 ↑ 14500↑ 4.0
7.0 7.4 15500↑ 13500↑ 4.5
9.0 9.2 14500↑ 12500↑ 4.5 5.0
11.0
13.0 14500↑ 13000↑
◆PC鋼線彈性係數Ec=2×10 6 kg/cm 2 ◆Elastic coefficient of P.C. steel wire Ec=2×106 kg/cm2
◆PC鋼線鬆弛應力縮減率K=0.05 ◆Relaxation stress shrinkage rate P.C. steel wire K=0.05
◆鋼線起始拉應力σpi 0.8σpy≤σpi≤σpu ◆Steel wire start tension σ pl 0.8σ py≤ σ pl≤ σ pu

18
(3)混凝土有效預力計算
Calculation of Concrete Effective Prestress

1) σ pt 預力導入時，鋼線預應力（kg/cm 2） 4) △ σ r 鋼線鬆弛應力減少量
Δσr Steel wire relaxation stress loss
σpt Steel wire prestress when introducing prestress (kg/cm )2

△ σ r =ro( σ pt-2 △ σ p ψ)
σ pt= σ pi
1+n’(Ap/Ac) 5) σ pe 鋼線有效預應力
σpe Steel wire effective prestress
n’=Ep/Ec’=6.7
σ pe= σ pt-(△ σ r＋△ σ pψ)
2) σ cpt 預力導入時，混凝土預應力（kg/cm 2）
σcpt Concrete prestress when introducing prestress (kg/cm2)
6) σ ce 混凝土有效預應力
σce Concrete effective prestress
σ cpt=( σ pi．Ap)/Ac σ ce= σ pe．Ap/Ac
3) △σpψ混凝土潛變及乾縮預應力損失量（kg/cm2）
ΔσPψ Prestress loss due to potential deformation and dry
compression (kg/cm )
2

△ σ pψ= n．ψ ． σ cpt +Ep． ε s

1+n( σ cpt / σ pt )(1+ψ/2)
Ep
n= =5
Ec
σpi :pc鋼材之初期拉應力（kg/cm 2） n :pc鋼材與混凝土之彈性係數比
Initial extension of P.C. steel (kg/m2) Elastic coefficient ratio of P.C. steel to concrete
Ac :混凝土之斷面積（cm 2） ψ :混凝土之潛變係數
Concrete section area (cm2) Concrete potential deformation coefficient
εs :混凝土之乾縮係數
n’ :預力導入時之彈性係數比
Concrete dry compression coefficient
Elastic coefficient ratio when introducing prestress
ro :pc鋼材之純鬆弛
Ec’ :預力導入時混凝土之彈性係數
Pure relaxation of P.C. steel
Elastic coefficient of concrete when introducing prestress
Ep :pc鋼材之彈性係數
Elastic coefficient of P.C. steel

(4) 樁體開裂彎距(T-M)
Pile Cracking Bending Moment (T-M)

Mcr混凝土開裂時彎距（T-M）
Mcr Concrete cracking bending moment (T-M) D :樁外徑(cm)
Outer diameter of pile (cm)
Mcr=Ze( σ ce + σ bu )/1000 Ap :鋼線總斷面積(cm 2)
Ze=Ie/ro Total section area of steel wire (cm2)

ri=(D-2t)/2 Ze :換算斷面係數(cm 3)
Conversion section coefficient (cm3)
ro=D/2 IE :換算斷面二次慣矩 (cm4)
rp=(ro+ri)/2 Conversion section secondary moment of inertia (cm4)
σbu :混凝土有彎曲時容許拉應力
Ie=Ic+Ip=(π/4)．(ro 4-ri 4)+(1/2)．n．Ap．rp 2 Concrete bending allowable tension

(5)容許軸向荷重(T)
Allowable axial load (T)
N:安全係數
Safety coefficient
Ra=(0.85 σ ck-0.6 σ ce) Ac/(1000．N) N=4常 時
normal
N=3地震時
earthquake

(6)樁體極限彎曲(T-M)
Allowable axial load (T-M)

Mu樁體破壞時極限彎曲（T-M）
Mu=π/8 σ pu ．Ap．D

19
 施工規範Construction Regulation

（一） 低公害外掘法施工步驟
Digging Construction Steps with Low Public Hazards
施工程序： Construction Procedures:
一.以螺旋鑽桿注入鑽掘液鑽孔 1. Inject spiral drill pipe into digging liquid bore
二.排出部份土壤並鑽至設計深度 2. Discharge part of soil and drill to the design depth
三.注入固定液攪拌，同時拔出鎖桿 3. Infill fixing liquid and mix it, at the same time pull out locking bar
四.以自重或旋轉加壓方式將樁身植入鑽孔中 4. Put pile into the drill bore by gravity or turning pressurization
五.養護並補注固定液 5. Make curing and infill fixing liquid

（二） 打擊式施工法
Pile Driver Construction

20
（三） 低工害中掘法施工順序
Middle Digging Construction Procedures with Low Hazard

預防鑽桿卡住
Prevent the drill pipe from locking and infill water

第二根樁掘削、植入
Digging cut and imbed 支持層掘削及植入
the second pile Digging cut and imbed
the supporting layer

根固之混合注漿
Infill basis fixing mixing paste

接樁桿接 高壓噴入根固注漿
Weld the connecting pile Inject basis fixing grout
with high pressure
噴出壓縮空氣
Effuse compressed air

吊第二根樁及鑽桿
Suspend the second pile 鑽桿輕提球根築造
and drill pipe Construct bulb by taking
drill pipe
鑽桿插入第二根樁中
Insert the drill pipe into the second pile 水
Water
第一根樁掘削、植入
Digging cut and imbed 植樁之加緊作業
the first pile Imbed the pile hurrily

注水
Infill water
植樁之鉛直度測定
Test the verticality of the 抽出鑽桿
imbedding pile 完成
Pull out the drill pipe Finished
鑽桿插入第一根樁中
Insert the drill pipe into the first pile

吊第一根樁及鑽桿
樁 Suspend the first pile
Pile and drill pipe
21
 外掘周邊固定液計算表
Calculation Table of Digging Surrounding Fixing Liquid

樁徑(mm)
Pile diameter (mm)

鑽掘孔徑(mm)
Drill bore (mm)
固定液用量(m3/m)
Fixing liquid use amount (m3/m)
水泥用量(kg)
Cement use amount (kg)

水用量(kg)
Water use amount (kg)

Remark:
1. The use amount of cement and water for every meter of surrounding fixing
liquid in 3/5L range.
2. The use amount of fixing liquid is one tenth of the drill bore volume, adopts
cement paste of W/C=60% to mix with the earth, the 28-day compressive
strength of mixed earth is above 5kg/cm2.
3. This proportioning in this table is only for reference, onsite earth sampling
experiment should be carried out before ocnstruction. D: 樁徑
Pile diameter
Ly: 引樁深度
Leading pile depth
H:根固支特層3~5D
Supporting layer to fix the basis 3~5D

外掘根固支持層注漿量計算表
Calculation Table of Infill amount for digging basis fixing supporting layer

D: Pile diameter V: Total infill amount of supporting

T: Pile thickness layer=V1+V2
A: Pile section area=£k (D-T) T C: Cement specific gravity: 3.15
D1: Drill bore W: WATER
A1: Drill bore section area=£k D1 2/4 W/C=60%
V1: Infill amount of supporting layer V =C/3.15+W
basis: HA1=2DA1 =C/3.15+0.6C
V2: Infill amount of upper supporting ∴=1.09V
layer basis=3D (A1-A)

22
 Low term
Average pitch allowable
between 1D bearing capacity
at bottom pile and 4D at upper pile
Low term allowable bearing capacity Average pitch between 1D at bottom pile and 4D at upper pile

Average pitch Average

between pitch Note:
1D atbetween N≦60
bottom pile and 4DN≦60
at pile
upper
1D atNote:
bottom andpile
4D at upper pile Note: N≦60
Average pitch between 1D at bottom pile and 4D at upper pile
The section area of pile head Note: N≦60
The section area of pile head Note: N≦60 The section area of pile head
Note: N≦60
Average of
The section N values
area for sandy gravel
支持力（承載力）計算公式Theofsection
Average ofpile head
area for
N values of pile
sandyhead
gravel
The section area of pile head Average of N values for sandy gravel
Pile Calculation
length in
Average ofPile sandy
N values
Expression
gravel of Supporting capacity (Bearing capacity)
length for
Average sandy
in of
sandy gravel
gravel
N values for sandy gravel Pile length in sandy gravel
Average of N values for sandy gravel
Average
Pile axial
length compressive
in sandy gravel strength in clay band
Pile length
Average axial in sandy gravel
compressive strength in clay band
Lowlength
Pile term allowable bearing capacity
in sandy gravel Average axial compressive strength in clay band
Pile length
Average in clay
axial band
compressive strength
Pile Average inaxial
lengthpitch
Average clay band 1Dinatclay
compressive
between
band in clay band
strength
bottominpile
Average axial compressive strength clayand 4D at upper pile
band Pile length in clay band
Pile
Pile perimeter
lengthPile
in clay band
perimeter
Pile length in clay band Note: N≦60 Pile perimeter
Pile length in clay band
Bed thickness
Pile perimeter that should consider peripheral friction
Bed thickness
ThePile thatofshould
perimeter
section area consider peripheral friction
pile head Bed thickness that should consider peripheral friction
Pile perimeter
Pile thickness
Bed diameter that should consider peripheral friction
PileBed
Average
thickness that should consider peripheral friction
diameter
of N values for sandy gravel
Bed thickness that should consider peripheral friction Pile diameter

Pile
Pile length
diameter Pile diameter
Pile length in sandy gravel
Pile diameter Pile length

Pile length Pile length

Average axial compressive strength in clay band
外掘施工法 Pile length Digging construction
Pile length in clay band

Pile perimeter Pre-digging extending basis construction

(There is no fixing liquid surrounding the pile.)
Bed thickness that should consider peripheral friction

Pile diameter
Pre-digging extending basis construction
(There is fixing liquid infill surrounding the pile.)
Pile length

中掘施工法 Middle Digging construction

Middle digging extending basis construction

Note: The above listed are the calculated expressions generally used in Japan. They should be adjusted according to the practical conditions when the
geological condition is complex or the construction is not good for a group of piles.

中掘根固液注入量計算表
Calculation table of fixing liquid infill amount for middle digging pile

Pile Pile
diameter
diameter BulbBulb
part part Pile Pile
hollow
hollow
part part TotalTotal

ItemItem Cement
Cement Water
Water Cement
Cement Water
Water Cement
Cement Water
Water

23
 基樁之適用範圍
Application Range of Pile

高架道路 Elevated Road 橋樑 Bridge

房屋 House 檔土牆

鋼槽 Steel bay 遊樂場 Amusement park

24 廠房 Factory building 碼頭 Mews

25
 環台水泥製品股份有限公司
HWAI TAI CEMENT PRODUCT CO., LTD.
台中縣大肚鄉王田村沙田路一段320巷50號
NO.50, LANE 320, SEC. 1, SA TIEN RD. WANG TIEN
TSUN,TA TU HSIANG, TAICHUNG HSIEN,
TAIWAN,R.O.C.
TEL:886-4-26932501-3 FAX:886-4-26933373
http://www.htcp.com.tw
E-mail:[email protected]

環台（越南）責任有限公司
H WA N TA I ( V i e t n a m) C O . , LT D .
巴地頭頓省新城縣富美1工業區B2路
2B Street Phu My Industrial Zone 1 Tan Thanh District, BRVT Province
Tel:84-64894662 Fax:84-64921320
http://www.htcp.com.tw
E-mail:[email protected]

設計／哲興印刷
電話／(04)23598883