rir Damai: Serdices: Sdn Bhd SERI DAMAI SERVICES SDN BHD Procedure Reference No: SDS/PRILE/IN-SERVICE 001 Rev 1 Procedure of Periodic Thorough Examination for in-Service Lifting Equipment - Lifting Accessories Copyright This document is the property of SDS Services Sdn Bhd. Neither the whole nor any part of this document may be disclosed to others or reproduced, stored in a retrieval system, or transmitted in any form by any means (electronic, ‘mechanical, reprographic recording or otherwise) without prior writen consent of the owner. SDS/PRILEIIN-SERIVCE 001 { Reference No Page anal& Seri Damai: Services Sdn Bhd This page was intentionally left blank Reference No Page [ore ‘SDSVPRILETIN-SERIVCE 001 Revd Seri Damai Services Sav Bhat Document Authorisation Document Authorisation ~] Document Originator Docurhgnt Approved By Client's Acceptance (as (Prepared By ' applicable) ‘Name: Name: CompsQyRAZALI METASAN ‘Company: Date: SENORSUFVEYOR | Oster 33 porneia Date: iq lo0t4 Revision History Revision | Dato TRathor Scope! Remarks No. 0o 16 October 2015 Pg Razali New Procedure — Initial Issue 7 10 September 2019 | Pg Razali | Revised. Procedure/implementer [1 | Surveyors & Inspectors | Raferanes Ne Page soe SDSIPAVLENIN-SERIVCE 004 Revid Seri Damai: Services Sdn Bh CONTENTS: BACKGROUND SCOPE REFERENCE STANDARDS TERMSAND DEFINITIONS METHODOLOGY OF EXAMINATION INSPECTION FREQUENCY DOCUMENT RETENTION EXAMINATION CRITERIA 8.1. Examination Criteria for Chains and Chain Slings 8.2. Examination Criteria for Flat Synthetic Web Sling 8.3 Examination Criteria for Round Siing 8.4. Examination Criteria for Wire Ropes and Wire Rope Slings 8.5. Examination Criteria for Eyebolts 8.6 Examination Criteria for Shackles 8.7 Examination Criteria for Hooks 8.8 Examination Criteria for Swivels 8.9. Examination Criteria for Horizontal and Vertical Plate Clamps 8.10 Examination Criteria for Freed and Adjustable Beam Clamps 8.11 Examination Criteria for Lifting Caps anc Stubs 8.12 Examination Criteria for Rigging Screws/Tumbuckles 8.13 Examination Criteria for Master Links and other Rings $4 Examination Citone for Chain Bloek-ond Rotehet Laver Blogs “St Exem SPER ERE eNogeeN= 4.0 Background This procedure is formulated for the Brunei Darussalam, Ministry of Development for in-service thorough ‘examination of lifting accessories @ riggings used in the government projact sites, construction yards, storage warehouses, etc. This revised procedure is prepared in accordance with the Brunei Darussalam, Industry Guidance Note Reference Number: IGN 07/2019 dated 13" June 2019, LEEA Code of Practice for the Safe Use of Lifting Equipment, and relevant international standards, 2.0 Scope The scope of this procedure is to provide an in-service periodic thorough examination guidelines and ‘assessment criteria for inspection of lting accessories @ riggings for the purpose of checking for obvious signs of damage or wear which might affect the integrity and safe use ofthe iting equipment, thus, ensuring its fitness anc continual of service. Roterence No: Page ore SDSIPRILEMIN-SERIVCE 001 Rev!Seri Damai: Sewices Sdrv Bh This procedure shall cover the lifting accessories @ riggings, as stipulated in this Section 10. Any lifting ‘accessories which are not covered by this procedure, the inspection shall follow the recommendations in LEEA Code of Practise for the Safe Use of Lifting Equipment. The periodic thorough examination shall be undertaken by a Competent Person approved by the Brunei Darussalam, Ministry of Development. 3.0 Reference Standards Refer Appendix 1 ™ 4.0 Terms and Definitions The terms and definitions given in the intemational reference standards apply Competent Person - Competent Person is a person carrying out a thorough examination has such appropriate practical and theoretical knowledge and experience of the lifting equipment to be thoroughly examined as will enable them to detect defects or weaknesses and to assess their importance in relation to the safety and continued use of the lting equipment. The Competent Person shall be from an inspection. organization approved by the Ministry of Development. NDE - Non-Destructive Examination — shall means Magnetic Particle Inspection, Dye Penetrant Inspection, Ultrasonic Thickness gauging, etc, carried out be an approved NDE Company. 5.0 Methodology of Examination ‘The methodology of periodic thorough examination, testing and certification shall consist as follow: + Review of documentation. = Conduct visual examination, = Witnessing of functional testing, ~ Witnessing of load testing, as deemed necessary or call upon by the competent person = _ Issuance of site/fiald release report = _ Issuance of final certification or non-conformity report. 6.0 Inspection Frequency Lifting Accessories ~ Shall not exceed 6 months. 7.0 Document Retention All records; certificate of periodic examination, report of examination, etc, shall be retained for a minimum. of 4 years. aierence No T Page sat SDSYPRILEIN-SERIVCE 001 Revid Seri Damai Services Sav Bh 8.0 Examination Criteria 8.1. Examination Criteria for Chains and Chain Slings ‘a. Ensure the Sling has the Identification Number and Safe Working Load clearly and legibly marked, and corresponds with the manufacturer's certificate. ', Match up the lags and check for stretch in the individual legs, c. Inspect each individual leg along its entire length for distortion of links e.g. bends twists, corrosion, elongation and nicks. 4. Check for wear between chain links and load pins. ©. Check for heat or chemical attack. f Inspect end terminations fitted e.g. hooks, connectors, ote. g. Ensure all coupling components are free from distortion, cracking and the securing/ load pins are secure. REJECTION CRITERIA Missing or llegiole Identification Number or Safe Working Load ‘ay mechanical damage 1e_neks, cute, gouges ele Wear on the link diameter in excess of 5%. ‘Stretch of more than 3% measured over 10-20 links. ‘Any severe ping corrosion or ganeral Corrosion n excess Ta Twit in exeess of half tur in 4 metres (or equivalent. | ‘Any chain or fitting made of Wrought iron’ “T" grade slings used in Hydrogen enriched atmosphere Tard stamping with tow sressslamps Reierence Ne | Page Teor SDSIPRILEIN-SERIVCE 001 | Rov82 Missing or illegible Identification Number or Safe Working Load d Seri Damai Serrices Sav Bh Examination Criteria for Flat Synthetic Web Sling ‘a. Ensure the Sling has the Equipment Tag Number and Safe Working Load clearly and legibly marked, and corresponds with the manufacturer's certificate, ». Inspect along its entire length for cuts, tears, chafing, chemical damage or heat damage and long term U.V. exposure. ©. Inspect the fibres for the ingress of foreign bodies. d. Inspect for any paint on the sling ©. Inspect the point of change in section, from 1 to 2, 2 to 3 layers, as these are high stress areas. f. Inspect metal eyes fitted for wear, stretch and distortion, corrosion and cracking, Q. Inspect end terminations e.g. hooks, connectors, etc. h. Inspect and confirm minimum Safety Factor 7:1 REJECTION CRITERIA ‘Any mechanical damage Le, nicks, cuts, gouges, etc. ‘Any breakage of the stitches on the body or the eye ‘Any worn stitching in load bearing areas ‘Any burn marks ie. melting, charring ete “Any sigh of chemical damage ‘Any friction damage or badly abraded spots Knotted slings Any fibre brittleness or extruding fine dust due to extended UV exposure ‘Any paint or felt tip pen markings on the sling 83 Examination Criteria for Round Sling , Ensure the Sling has the Equipment Tag Number and Safe Werking Load clearly and legibly ‘marked, and corresponds with the manufacturer's certificate, b. Inspect along its entire length for cuts, tears, chafing, chemical damage, heat damage and damage due to UV exposure, «. Inspect the fibres for the ingress of foreign bodies. d. Inspect for any paint on the sling, €. Inspect end terminations .g. hooks, connectors, ete, Relrerea No Page |rotte SDS/PRILEIIN-SERIVCE 001 BovtSeri Damai: Services Sdrv Bh REJECTION CRITERIA [issing or WegBie Identfication Numibar or Safe Working Load ‘Any mechanical damage Le. nicks, cuts, gouges ete ‘Any breakage of the stitching ‘Any wom stitching in load bearing areas Any bum marks i.e. melting, charring ete ‘Any sign of chemical damage ‘Any friction damage or badly abraded spots Cuts in the outer protective cover, exposing the inner fibres. | The core of round sling is displaced or exposed. | Knotted sings ‘Any paint ore tp pen markings on he sina 84 Examination Criteria for Wire Ropes and Wire Rope Slings @. Ensure the Sling has the Equipment Tag Number and Safe Working Load clearly and legibly marked, and corresponds with the manufacturer's certificate, b. Inspect each individual leg along its entire length for wear, corrosion, abrasion, mechanical ‘damage, and discolouration due to heat or chemical damage, evidence of shock loading and broken wires. . Inspect each ferrule and ensure the correct size of ferrule has been fitted 4. Check that the end of the loop does not terminate inside the ferrule unless the ferrule is of the long tapered design, which has an internal step. 1.8. Flemish eye. . Ensure the ferrule Is free from cracks and other deformities. {. Inspect each thimble, if fitted, for correct fiting, snagging damage and elongation. (Stretched thimbles/eyes could indicate possible overload) 8. Inspect wire rope around thimbles as it is often to be found abraded due to the sling being dragged over rough surfaces, h. Inspect end terminations e.g. hooks, connectors, etc. REJECTION CRITERIA Condition 7 Discard Criteria Information Missing or illegible Identification Number or Safe Working Load Raterence No: - Page eotie SOS/PRILEIIN-SERIVGE 001 Rev’g Seri Damai: Sewices Srv Bh Mechanical Damage Nicks, cus, gouges ee, Wire Breaks if the number of wires in the sling are known: 22) 5% of the wires in 10 clameters b) 3 or more closely grouped wires Wire Breaks ‘the number of wires in the sing is not known: 2) 5 wires in any 6 diameters b) 3 or more closely grouped wires Wear ‘Any wear resulting in a fat on the outer wives | of more than 3/4 of the original wire diameter | Loss of Diameter ‘When the diameter of the rope has decreased by a value of 7% or more, compared to the ‘original rope diameter. Distortion Due to 2) kinking ») crushing ©) core collapse 6) knotting | Heat Damage Discolouration of the wires, weld spatter etc Damaged Ferrules and eyes 2) Gracks inthe ferrule b) Severe crushing or abrasion ©) Pulling out of the ferule 4d) Concentration of broken wires near to the ferrule ) Fractured wires on the outside surface of the eye 1 Closing of the thimble Wire Rope Core Fibre cored wire rope Number Stamps Hard stamping with low stress stamps NOTE: - 1. Hand Splice. The only methed of hand splicing shall be the "Cross Tuck" or "Admiralty” splice ‘which complies with Regulation 20 (d) of the Docks Regulation 1934, 2. Hand spliced slings terminated using any other type splice shall be rejected. Felerence No Page [ofte SOS/PRILEJIN.SERIVCE 001 Ravi86 d Seri Damai: Services Srv Bh Examination Criteria for Eyebolts a. Ensure the Eyebolt has the Equipment Tag Number and Safe Working Load clearly andlegibly marked, and corresponds with the manufacturer's certificate, b. Inspect threads for wear, stretch or impact damage. The threads must be complete (no broken threads) and ful (.e. no flats on top). ©. The threads should be concentric and ft neatly in @ standard nut. d. Inspect the eye of the bolt for wear, stretch and distortion, @. Inspect the eye of the bolt for cracking at the crown of the ring (This also applies to any link if fitted) and cracking, #. Check squareness of shank against shoulder. g. NDT may be requested by the Competent Person carrying out the thorough examination, Particularly when there is a suspicion that cracks or other damage might be present. REJECTION CRITERIA Missing oF illegible Identification Number or Safe Working Load “Any mechanical damege |e nicks, culs, ouges ee ‘Any wear or corrosion in excess of 5% of the original dimension Any distortion or stretch | Cracking No hard stamping/cast markings of thread type | Any thermal damage or evidence of welding on the eyebolt i.e. nuts welded on ‘All "Dynamo" type eye bolts (parallel shank no collar) ‘Any modification to the eye bolt ie. thread shortening, lengthening etc. Hard stamping with low stress stamps Examination Criteria for Shackles 8, Ensure the Shackle has the Equipment Tag Number and Safe Working Load clearly end legibly marked, and corresponds with the manufacturer's certificate, b. Ensure that all stamping is done using low stress stamps in the position recommended in BS 3651 . Remove the shackle pin and inspect for wear deformation and cracking 4. Ensure itis the correct pin for the shackle, €. Inspect pin threads for wear/deformation, {. Inspect shackle body for deformation and cracking and check for wear in the crown and pin hole. Reterence Nv Pape Wort 'SDS/PRILEIIN-SERIVCE 001 Revg Seri Damai Services, Srv Bhd. 9. Check alignment of pinhole and ensure the pin fits correctly. h. In case of safety pin shackles, ensure split pins are fitted. i. NDT may be requested by the Competent Person canying out the thorough examination, particularly when there is a suspicion that cracks or other damage might be present. REJECTION GRITERIA Tiising or legible identicaton Number or Sate Working Load ‘Any mechanical damage 1e- nicks, cus, gouges et. Exceasive movement between the shackle pn andthe shackle thresded hole ‘Any wear or corrosion in excess of 5% of the original dimension “Any thermal Gamage or evidence of welding on the shackle ‘Any cracks ‘Stamping out with the recommended positions shown in BS 3687 ‘No spit pin fitted in safety or bolt type shackles Hard stamping with low stress stamos 8.7 Examination Criteria for Hooks 1a. Ensure the Hook has the Equipment Tag Number and Safe Working Load clearly and legibly marked, and corresponds with the manufacturer's certificate. ». Inspect the hook body for wear, distortion and corrosion, c. Inspect the hook body for cracking at the crown of the hook. 6. Ensure safely catch is fitted and operational . Any stamping is done only in zone “A ‘There are three main types of hooks 1 Eye Hooks: 41) Inspect the eye of the bolt for wear, stretch and distortion 2) Inspect the eye of the bolt for cracking at the crown of the ring (This also applies to any link if fitted). 9g. Shank Hook 1) Inspect threads for wear, stretch or impact damage. The threads must becomplete (no broken threads) and full (2. no flats on top), 2) The threads should be concentric and fit neatly in a standard nut, zone D 3) Wear on the shank more than 8% of original diameter. 4) Check squareness of shank against shoulder. 5) Additional holes driled in the shank SOS/PRULEIIN-SERIVCE 001 Reference Ne Page lite Revsg Seri Damai: Sewices Serv Bh h. Swivel Hook 1) Inspect swivel part of the hock in accordance with paragraph 6.6.8 i. NDT may be requested by the Competent Person carrying out the thorough examination, Particularly when there is a suspicion that cracks or other damage mi hook shall be dismantied for inspection and NDT at a period not exceeding 4 years. REJECTION CRITERIA Missing or illegible Identification Number or Safe Working Load ‘Any mechanical damage i.e. nicks, cuis, gouges etc. For zone A (see sketch, appendix 1) worn more than 15% of original thickness, For zone B (see sketch, appendix 1) worn more than 10% of original thickness, For zone C (see sketch, appendix 7) worn more than 5% loss of onginal thickness, For zone D (see sketch, appendix 1) minimum thread size andlor 8% loss of original diameter Tnerease in throat opening distance in excess of 15% ‘Threads that are corroded more than 20% of the nut engaged length. | Any thermal damage or evidence of welding on the hook Le. nuts welded to hook shanks | ‘Any cracking or stretch Hard stamping with low stress stamps or hard stamping in Zones "6", Corp For zone Awom more than 15% of original thickness For zone B worn more than 10% of original thickness. For zone C worn more than 5% loss of original thickness it be present. The complete Reterence No: Page Tote SDSIPRILEIIN.-SERIVCE 001 Revid Seri Damai: Sewices Sd Bhat For zone A worn more than 15% of original thickness. For zone B worn more than 10% of original thickness, For zone C wom more than 5% loss of original thickness. For zone D minimum thread size andior 8% loss of original diameter 8.8 Examination Criteria for Swivels a. Ensure the Swivel has the Equipment Tag Number and Safe Working Load cleerly and legibly marked, and corresponds with the Manufacturer's Certificate, ». Inspect the swivel body for wear, distortion and corrosion, ©. Inspect the eyes of the swivel for wear, stretch and distortion. 4. Inspect the eye of the swivel for cracking at the crown of the ring, fe. Remove the jaw pin and inspect for wear deformation and cracking. {. Ensure itis the correct pin for the swivel All dimensions must be within 5% of original dimensions h. Ensure the swivel rotates freely, i. NDT may be requested by the Competent Person carrying out the thorough exemination, particularly when there is @ suspicion that cracks or other damage might be present. REJECTION CRITERIA Missing or llegible Identification Number or Safe Working Load ‘Any mechanical damage i.e, nicks, cuts, gouges ete. ‘Any wear resulting in a loss of more than 5% of the original dimension ‘Any wear or Gorrosion in excess oF 5% of the original dimension Any stretch, distortion or cracking Hard stamping with low stress stamps eference Ne Page Tot SOS/PRILEIN-SERIVCE 001 Rev’d Seri Damai Sewices, San Bhd Examination Criteria for Horizontal and Vertical Plate Clamps a, Horizontal Plate Clamp b. 1. Ensure the Plate Clamp has the Equipment Tag Number and Safe Working Load clearly and \ibly marked, and corresponds with the Manufacturer's Certificate. ». Inspect the suspension ring for wear, distortion, corrosion and cracking in the crown of the ring. ©. Check lateral movement of hook ring on load bolt connection to serrated jaws/rocker arms, excessive movernent indicales wear/distortion, 4. Check lateral movement of serrated jaws/rocker aims on load bolt connection to main body, excessive movement indicates wear/distortion. . Where a toe is fitted, check for lateral movement of swivel toe on load bolt connection to rocker arms, excessive movement indicates wear/distortion {. Where swivel jaws are fitted, ensure they rotate freely. 9. NDT may be requested by the Competent Person carrying out the thorough examination, Particularly when there is a suspicion that cracks or other damage might be present, Vertical Plate Clamp a. Ensure the Plate Clamp has the Equipment Tag Number and Safe Working Load and Plate size clearly and legibly marked, and corresponds with the Manufacturer's Certificate. b. Inspect the suspension ring for wear, distortion, corrosion and cracking in the crown of the ring. . Ensure the ring does not have excessive movement in the clamp. 4, Inspect jaw pin and nut and ensure it is secure and not deformed e. Check operation of cam-assembly locking lever/jaw spring 1. Check lateral movement of hook ring on load bolt connection to serrated jaws/rocker arms, ‘excessive movement indicates wear/distortion 9, Inspect serrated jaw and serrated pad for wear/deformation. h. Inspect main body shell and check for wear, cracks or deformation, which may affect the ‘operation of the internal components. i. NDT may be requested by the Competent Person carrying out the thorough examination, pprticularly when there is a suspicion that cracks or other damage might be present. REJECTION CRITERIA (for both Horizontal & Vertical) Missing or illegible Identification Number or Safe Working Load ‘Any mechanical damage Le. nicks, cuts, gouges etc. ‘Any wear resulting in a loss of more than 5% of the original dimension ‘Any stretch, distortion or cracking Hard stamping with low stress stamps Reference Ne Page [tott SDS/PRULEIIN-SERIVCE 001 Rovd Seri Damai Services: Saw Bhet 8.10 Examination Criteria for Fixed and Adjustable Beam Clamps ‘a, Ensure the Beam Clamp has the Equipment Tag Number and Safe Working Load and beam size Clearly and legibly marked, and corresponds with the manufacturer's certificate. '. Inspect the suspension shackle for wear, distortion, corrosion and cracking. ¢. Inspect the load bar for wear, stretch, distortion and cracking, d. Inspect inner and outer clamp for wear, distortion and cracking. Check jaws for deformation. €, Inspect adjusting bar for straightness and function. Check threads for wear and stretch. 1. Inspect female screwed spigots (in each clamp half) and ensure they are not deformed due to over/under tightening. {9 Inspect "tommy bar" handle and ensure it is not bent or damaged. h. Where swivel jaws are fitted, ensure they rotate frooly i, NDT may be requested by the Competent Person carrying out the thorough examination, particularly when there is a suspicion that cracks or other damage might be present. REJECTION CRITERIA | Missing or ilegible Identification Number or Safe Working Load [Any mechanical damage i.e. nicks, cuts, gouges ete ‘Any wear or corrosion resulting in a loss of mors than 5% of the original dimension Any siteich, distortion or cracking Hard stamping with low stress stamps ant Examination Criteria for Lifting Caps and Stubs a. Ensure the Lifting Cap or Stub has the Identification Number and Safe Werking Load clearly and legibly marked, and corresponds with the Manufacturer's Certificate. ®, Inspect threads for wear, stretch or impact damage. The threads must be complete (no broken threads) and full in form. «. Inspect the eye of the Liting Cap or Stub for wear, stretch and distortion 4. Inspect the eye of the Lifting Cap or Stub for cracking at the crown of the ring (This also applies to any link if ited). fe. NDT may be requested by the Competent Person carrying out the thorough examination, particularly when there is a suspicion that cracks or other damage might be present. REJECTION CRITERIA Missing or legible Identification Number or Safe Working Load Any mechanical damage i.0. nicks, cuts, gouges ete | Any wear in excess of 5% of the original dimension | | SBSPRCEt eros co [ereB12 813 d Seri Damai Services Sdn Bh ‘Any corrosion, which is comparable with the loss due to wear. dimension) . > 5% of the original Any streich, distortion or cracking Hard stamping with low stress stamps Examin: n Criteria for Rigging Scrows/Turnbuckles Ensure the rigging screw has the Identification Number and Safe Working Loed clearly and legibly marked, and corresponds with the Manufacturer's Certificate b. Inspect threads for wear/deformation, ¢. Inspect rigging screw body for deformation and cracking and check for wear in the eyes. 4. Inspect threads for wear, stretch or impact damage. The threads must be complete (no broken threads) and full in form, «. Inspect the eye of the bolt for cracking at the crown. {. Check the squareness of screw against the body. g. NDT may be requested by the Competent Person carrying out the thorough examination, Particularly when there is a suspicion that cracks or other damage might be present. REJECTION CRITERIA Missing or illegible Identification Number or Safe Working Load ‘Any mechanical damage i.e. nicks, cuts, gouges etc. ‘Any wear oF corresion in excess of 5% of the original dimension ‘Any Shank distortion | Any thermal damage or evidence of welding on the rigging screw ‘Any modification to the rigging screw ‘Any stretch, distortion or cracking Hard stamping with low stress stamps Examination Criteria for M: F Links and other Rings ‘a. Ensure the Link or Ring has the Equipment Tag Number and Safe Working Load clearly and legibly marked, and corresponds with the Manufacturer's Certificate. 'b, Inspect the Link or Ring body for wear, distortion, corrosion, stretch and cracking «. Inspect the central pin of snap or hammerlock joints, both laterally and transversely for excessive wear. d. NDT may be requested by the Competent Person carrying out the thorough examination, particularly when there is a suspicion that cracks or other damage might be present. Reterence Ne Page [1607 ) 'SDS/PRILE/IN-SERIVCE 001 Rev814 g Seri Damai Sewieos, Sdn Bhe REJECTION CRITERIA Missing or illegible Identification Number or Safe Working Load ‘Any mechanical damage re. nicks, cuts, gouges ete ‘Any wear or corrosion in excess of 5% of original dimension ‘Any wear or corrosion in excess of 5% of ori Any thermal damage or welding of the Link or Ring ‘Any stretch, distortion or cracking Hard stamping with low stress stamps inal central pin dimension Examination Criteria for Chain Block and Ratchet Lever Block ‘The following components shall be examined in the scope of thorough examination for a chain and ratchet lever block (as applicable); Load chains: Hooks; Body; sprocket ASSESSMENT CRITERIA; COMPONENT | DEFECT TYPE | REJECTION CRITERIA Load Chain | a) Wear ‘a) Wear in excess of 5% of original link dimensions, (Round Link) | ») Damage b) Cracks, heat damage, severe nicks, gouges or ce distortion of links ©) p@essive corrosion, pitting or any chemical attack. jad chain reeving incorrect. Load chain gauge length increase greater than 3%, a) Wear in excess of 8% of original link or pin dimensions. b) Cracks, heat damage, severe nicks, gouges or distortion of links c) Excessive corrosion, pitting or any chemical attack. 4) Load chain gauge length increase greater than 3%, 4) Reeving ©) Gauge Length Toad Chain | a) Wear (Plate Link) | b) Dama ) Corrosion ¢).Gauge Length Chain =) Wear a) Wear in excess of 5% of original diameter. Anchorage | 6) Damage b) Any cracks or distortion ©) Corrosion _| ¢) Excessive corrosion, piting or any chemical attack Hooks Refer 87 [Reter87 Fateanoe io Page ote Rov ‘SDS/PRILEIIN-SERIVCE 001d Seri Damai Serrieos Serv Bh Biook Body] a) Damage Powered | a) Wear 7 peg "2? |b) Operation | Manual Drive @) Chain | (where fted) | 0) Drive sore | Ratchet Lever |=) Damage ) Operation _| by Incorrect or laboured drive operation 8.15 Examination Criteria for Tirfor The following components shall be examined in the scope of thorough examination for a chain and ratchet lever block (as applicable); = Load chains; ~ Hooks; - Body; + Sprocket ASSESSMENT CRITERIA; COMPONENT | DEFECT TYPE] REJECTION CRITERIA Housing ) Damage ') Any cracks or loose batting. b) Corrosion »b) Excessive corrosion, pitting or any chemical attack ‘Anchorage Point | a) Damage a) JA) cracks oF distortion. b) Corrosion eeesive corrosion, ping or any chemical c Rajchet Lever | a) Damage ‘@) Cracked or broken operating lever ) OperatiogsS” | b) Incorrect or laboured drive operation Pins 2) Wear 2) Any wear in excess of 10% of original diameter Wire Rope @) Wear, Damage | @) 5% of wires broken, worn or corroded measured of Corrosion over a length of ten rope diameters as given by BS 302 Part 1. Further rejection criteria, if required are obtainable from ISO 4308. | Hook Refer 87 Refer 8.7 ad Seri Damai Serrieos: Sv Bh Appendix 1: Applicable Reference Documents ‘The following intemational and national standards are referenced, ‘SDSIPRILEMIN-SERIVCE 001 Revt Lifting Equipment ‘National Guidance Note Lifting Operations Brunei Darussalam, industry Guidance Note Reference Number: IGN 01/2019 dated 13" __| June 2019 _ LEEA Code of Practice for the Safe Use of | Edition 8, September 2015 | Lifting Equipment Chain Blocks ‘ASME 830.16 JiS B 8802 BS EN 13167 BS EN 14492 Rope Blocks BS EN 13157 Winches ‘ASME 830.7 BS EN 1492-1 Textile Sings - Fiat BS EN 1492-1 Wire Rope Siings 1S0 8792, ISO 8793, ISO BS EN 13414-1 1S 7531 ASME 630.9 ‘Steel Wire Ropes 180 4308 Short Link Chain for Lifting BS EN 816 Purposes (Non Calibratec) Chain Sings - Grade T (Metric) BS EN 816 Chain Slings - Grade T (Imperial) ‘ASTM A 397 Lifting Components for Grade T Chain Slings | BS EN 1677 Shackles (Metric) BS EN 13888 Shackles (Imperial) BS 3551 Collared Eyebotts (Metric) EN ISO 3266 Collared Eyebots (Imperial) ASTM A489. ASTM A 153 (zinc coating) Thimbles for Wire Rope BS EN 13444-1 Rigging Screws and BS 4429 Tummbuckles Hoist or Sling Hooks BS EN 1677 ‘Wire Rope Grips BS EN 13¢11-5 — ‘Wedge Sockets [BS EN 13411-6 ‘Reference No Page [eowe