CA-003
July, 2007
Topics:
Update SUS-B03 and cables
Add a diode in the temperature regulator box
New software V1.62
Modify drainpipe
Add a Seal on upper head
Improve insulating reliability of pinch roller
Pulley over the filters replaced by antirust one
Correct the assembling technology for pressure gauge
Others improvements
1. Concerned machines
The modifications have been introduced from following machines in production line:
-SUS-B03F / cables from: CA20 006-001
(004-007 updated already）
-Software V1.62 from: CA20 006-007
-Modify drainpipe from: CA20 006-007
-Seal from: CA20 005-001
-insulating reliability of pinch from: CA20 005-001
-Pulley assy. over the filters from: CA20 006-009
-Pressure gauge from: CA20 005-001
2. Issue and analysis
¾ SUS-B03 and cables
1) SUS-B03 updated to version F
a) The logical control in GAL was corrected for 24VDC monitoring.
b) Add a relay K4 to control the axis motor power off process
c) Increase capability of rectifier BR2, new model is KBPC5004
2) Add a new cable from SUS-B03/J1-1A/1B to 24VDC output
3) Modify the cable from WID-189/X14 to SUS-39/X7(power supply for motor
driver ), p/n. changed form 381507110 to 381507863
¾ Add a diode in the temperature regulator box for heat exchanger
To protect the solenoid valve, a diode is added in temperature regulator on heat
exchanger, if the machine equipped with a heat exchanger (Option part):
After this modification, the cooling system will be always working when temperature is
higher than the setting.
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CA-003
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¾ SW update to V1.62 version, and solve the following problems:
1) HMI can’t start.
2) HMI abnormal (no USB disk label displayed) when USB disk inserted.
3) Parameters not refreshed when restart the machine again.
4) Machine hang up when meet ISO code M50/M60 (on none AWT machine)
Version list in software package CA00.01.62
Software version
HMI HM.01.40 CNC CA.02.01 PRI 02.07.17
SERVO 00.00.06 CFG 06.09.20 HB 03_05_06
MOT XY MCP07.1E MOT UVZ MCP07.1E TECCUT Y.07-04a_04
Hardware version
CNC Aux-Yang PRI SBC-25F HB 5011544B
MOT XY 01.00.00 MOT UVZ 01.00.00
¾ Modify the drainpipe entrance :
Modify the upper drainpipe entrance of dirty water tank to avoid the
water flow over dish of wire take in assembly, which caused by
drainpipe bending when Y axis moving.
¾ Add a seal on the upper head
To improve the upper current pick-up cooling.
¾ Improve insulation reliability of pinch roller:
The silicone was glued on the cap of six screws in wire evacuation
assy. to avoid short circuit.
¾ Correct the assembling technology for pressure gauge
During assembling, a small hole is made on the cap of gauge ( the procedure is
missing before), to prevent the pressure gauge damaged by lopsided pressure.
¾ Pulley over the filters replaced by antirust one
The original assy. is made by zincification, and rusted very easily, now is changed to
antirust one.
¾ Others improvements:
1) Upper flushing nozzle (6 teeth) changed from ceramic (100431787) to stainless
steel (135012090), these two parts are compatible at all.
2) Lower nozzle cap (p/n. 200641617) + O ring(p/n.312014066) are replaced by
new one (p/n.135011828) + O ring (p/n. 312014486), two parts are compatible.
3) To dismount easily, the security block of X axis was modified, and two holes
added on the front cover.
4) During installation, the distance between ground and the bottom of machine
should be 90~110mm. otherwise, pinch assembly may touch wire container if it is
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CA-003
July, 2007
too low, or feet length is not enough if it is too high.
5) To improve the effect of AWT(automatic wire threading), modify nuzzle
assy.(p/n.332014105 B version) and sleeve (p/n.333014848); only 002-008 is
concerned
6) Due to trim4 cut by Ø0.25 brass wire, some time erosion in short or retract, as a
temporary solution: to be proposal to reduce relative offset by 1 um at trim4.
3. Retrofit policy
All the delivered machines shall be mandatory updated. Please refer to below list where
each s/n machine be informed to which parts with p/n. need to be done:
● = Items needed to be retrofit
O = Items not needed and done already
Parts Pulley Diode
S/N
p/n. V1.62 SUS-B03F Drainpipe Seal Insulation Guage
assy assy.
388507920 388507865 388016432 335016484 / /
Dealer 387016562 381507862
001-010
● ● ● ● ● ● ● ●
HK
003-004
● ● ● O ● ● O ●
Brazil
003-005
● ● ● ● ● ● ● ●
ACSH
003-006
● ● ● ● ● ● ● ●
ACHK
003-007
● ● ● ● ● ● ● ●
ACUSA
004-003
● ● ● ● ● ● ● ●
ACTJ
004-007
● O ● ● ● ● ● O
AC India
004-008
● O ● ● ● ● ● ●
Vietnam
004-010
● ● ● ● ● ● ● O
Argentina
006-006
O O ● O O O ● ●
ACSEA
-Charges: see below table:
Machine under warranty Machine out of warranty
Field Retrofit Yes －
Free of charge Yes －
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4. Retrofit procedure
¾ Update SUS-B03 and cables
1) Replaced SUS-B03 by new version F.
2) Connect SUS-B03/J1.1A /1B by 24VDC cable.
3) Replace the cable between WID-189/X14 and SUS-39/X7, and insert to relative
plugs according to the labels.
Remarks: Before turning on the machine, pull out the SUS-39/X7, then power on,
confirm the voltage between pins:: 1B/1A=+24V、3B/3A= +24V、4B/4A=+24V
See the pictures below:
1A
SUS-B03/J1
1B
cable between WID-18
9/X14 and SUS-39/X7
24VDCcable
V-
24VDCpower
V+
¾ Add a diode in the temperature regulator box for heat exchanger
1) According to following drawing, connect red wire of diode assy. to terminal 1 of
system I and another side blue wire to terminal 1 of system II.
2) Remove the yellow wire (from MIM-B01 J9/3) connected on system II - terminal 3,
then connect it to terminal 1 of system II.
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Heat changer temperature regulator drawing
System Ⅱ
2 1 3
MIM-B01 J9/3
YP20 one end
Diode+
System Ⅰ
2 1 3
Diode -
YP20 anther end
MIM-B01 J9/1
Diode assy.
Modify sketch map
Remarks: System I –DC24V power supply
System II- Ground of DC24V
¾ V1.62 version update
Case1: If the machine current version is earlier than CA00.01.60 (not included
CA00.01.60), please do first: remove the old TECCUT file( under page of “Add or
remove program ”,file name: AGIE TECCUT”) , then install TECCUT63, finally, please
setup CA00.01.62 new version from USB disk.
Case 2: If the machine current version is CA00.01.60/61, please setup CA00.01.62
directly.
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¾ Add a Seal on upper head
screw pipe screw
screw
Right cover
②
screw
①
Wire guide assy. Paste spacer with
750 glue
spacer
Take out
wire guide assy.
③ ④
Remark: assembly again in reverse sequence
¾ Glue the 6 screws to improve the insulation
¾
Take out
PMMA cover
① ②
PMMA cover Touch set
Take out touch set
Paste glue (silicones) in 6 screw holes.
The gap between roller and absorber is 0.15mm
Remove screws
and rollers
③
④
plate absorber Pinch roller Screw
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¾ Correct the assembling technology for pressure gauge
Check if the cap of pressure gauge has stilettos, do it if it is not Cap
done. Find a small pin, puncture a small hole on the cap.
If there is no liquid under the glass or the liquid turns yellow, it
means the pressure gauge is broken, please change it.
¾ Modify the structure of draining pipe entrance
See the below picture, cut off original drainpipe, and connect new pipe.
straight fitting pipe
Circle hole clip
elbow union
bite type fitting
¾ Pulley over the filters replaced by antirust one
Take off old assy., and use the new one.
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July, 2007
5. Material list
Please order the parts for retrofits according to your machine status.
P/N Name including material Qty
¾ SUS-B03 retrofit
380506907(SUS-B03 Ver. F)
388507865 CA20 retrofit package -381507863(cable) 1set
- 24V cables
Note: Please return the old SUS-B03 board after retrofits, and destroy the old cable
381507110 for it is not compatible on new SUS-B03.
¾ Diode retrofit
-Diode
381507862 Diode assy. -Blue cable with Diode+ 1 set
-Red cable with Diode-
¾ V1.62 software retrofit
388507920 CA00.01.62 software With 2 CDs, included files:
retrofit CD CD1:
1set
TECCUT63/CA00.01.62/Readme
CD2: manual CD
¾ Draining pipe retrofit
200543125 pipe D12-D8
312013439 pipe joint
CA20 draining pipe
388016432 311010108 90°pipe joint 1set
retrofit kits
311012165 pipe joint Ø15-G1/2’
312000427 clamping ring
¾ Seal
335016484 Seal 1set
¾ Pulley assy.
387016562 Pulley assy. Stainless support, plastic roller 1set
¾ Accessorial materials
371000020 silicone sealant (neutral cure) 1
371000103 Adhesive tape 3
371000050 Super Glue 1
Note: to reduce the post cost, please cancel these glues if you have it already.
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