CA-009

Apr 2008
Topic:
1. WIRE SPOOL SHAFT
2. WIRE SPOOL HOLDER
3. NEW FILTER CARTRIDGE JOINT
4. NEW TYPE OF Ф19 PVC PIPES
5. FILTER AND AUXILIARY PUMP
6. RIGHT COVER OF WORK TANK
7. RETURN PIPES FIXATION
8. TURBO FAN CABLE FIXATION
9. NEW RESIN BOTTLE
10. LABELS OF INLET/OUTLET
11. NEW QM5 BREAKER
12. SUS-B03 VERSION F8
13. FUSE TM1.19VAC
14. HAND BOX CABLE GROUNDING
15. MODIFY ANTI-JAMMING DEVICE
APPENDIX：ANTI-JAMMING UPDATE PROCEDURE

1. Wire spool shaft

Introduced from: CA20 011-002 CUT20 019-004

From April 2007, new shaft were produced based on the drawing from CT, all the old parts are
canceled from now on.

Here , new P/N (see pic. below) :

Nut on shaft 100543404
Wire spool shaft 105434070 ( including 100543405 plus100434342, glued by Loctitle 638).
Service Info EDM MSS China

2. Wire spool holder

Up to now, 3 types of wire spool holder have been used on this machine, Pls. refer to the figures
below :

Fig.1: From beginning to Oct., 2007 all the machines are equipped
with 10mm flat wire spool holder.
10mm

Fig.2 : During the assembling process, the fix threading hole of this
holder was found easy to be broken. So in November 2007, The
Fig1
thickness modified from 10mm to 12mm .

Fig3.: It is found that some type of wire spool can not be fitted with
the Fig.2 holder in case of distance between two holders and
dimension of shaft over tolerance.
To correct this error, this holder was modified to new the structure 12mm

shown on Fig.3 and Fig.4, started from machine CA20 009-004

and CUT20 013-008 in November 2007.
Fig2

12mm

10mm

Fig3

Fig4
For following machines which equipped with 12mm wire spool holder as Fig.2（machine produced
in November and December 2007），please replace wire spool support and shaft in case of need.
The concerned machines are:
AC-Brazil CUT20 011-003, 011-004, 006-003, 011-001, 011-002, 006-004
ACC-Beijing CUT20 011-009, 011-010
ACC-Shanghai CUT20 004-003, 005-006, 005-008, 005-009, 005-007, 005-010
AC-SEA CUT20 010-006, 010-007, 010-008, 010-009, 010-010
BACTS CA20 008-008, 009-001, 009-002, 009-003
The part numbers are:
Item Description pn Qty.
1 Wire spool support 333012340 2
2 Wire spool screw 100543404 1
3 Spool shaft assy. 105434070 1

3. New filter cartridge joint

Introduced from: CA20 011-002 CUT20 017-003
The pipe-joint is changed from G1”- G3/4” taper screw wrapped by adhesive tape to straight one
(p/n: 333018136) plus a flat washer (pn: 325018137). So the work for filter replacement more
convenient.
Editor: Wang Ying Redactor: Tao Wenfang 2008-05-07 2/12
Service Info EDM MSS China

new

Not needed to be retrofitted in the field.

4. New type of Ф19 PVC pipes

The former type of PVC pipe is soft, and it can be expended
by water pressure after pump is running. To improve the
pipes quality, all the Ф19mm PVC pipes are substituted by
the new type, and it can be used under 10bar pressure.

Former New

Not needed to be retrofitted in the field.

5. Filter and Auxiliary Pump

To ensure the filter and auxiliary pump stability, the two pumps are arrived from the Nocchi factory
outlet at beginning on Dec 2007. The filter pump type is still MCX 200/40-T, but auxiliary pump
type is changed from MCX 120/36-T to MCX 80/48-T. Please refer to the Pictures Below.

Filter pump 322013591

Aux. pump 322011769

From those pictures, produced date on the label of the new pumps is printed from year of 2007.
Please survey the reliability of this new pumps, your quick feedback shall be appreciated if any

Editor: Wang Ying Redactor: Tao Wenfang 2008-05-07 3/12

Service Info EDM MSS China
trouble happened on the new pumps.

6. Right cover of work tank

On water tank, due to the space for the air pipes and signal cables too limited, when the right cover
is fixed, it could be happened that cables are cut down or air pipes are blocked by the improper
right cover mounted, so the water level adjustment or level float could be lost the function.
To improve this weak point, a slot is added to guide the pipes and cables on the right cover as right
picture below:

Not needed to be retrofitted in the field.

7. Return pipes fixation

A fixture (clamping plate) was added at the bottom of filter case to avoid the return pipes moving.

8. Turbo fan cable fixation

A new fix way for the Turbo fan cable is introduced from this year to solve the hard cable could
Unstuck the stick fix seat.

Editor: Wang Ying Redactor: Tao Wenfang 2008-05-07 4/12

Service Info EDM MSS China
9. New resin bottle

Due to the changing of supplier, the supplier of resin bottle was changed to Sefil tec from April
2008, the new bottle number is 135015198. The appearance and inside structure of this bottle are
showing below:

inside

10. Labels of inlet/outlet

To ease the pipe connection, the labels of these water inlet/outlet are modified on below:
A: Machine outlet Æ Resin bottle inlet; B: Resin bottle outlet Æ Machine inlet.
C: Machine outlet Æ Chiller inlet; D: Chiller outlet Æ Machine inlet.
E: Prepared for Die sinking machine.

By the way, the pipes and connectors of deionization loop have been fixed with the machine, and
no need to connect it during the installation.

Editor: Wang Ying Redactor: Tao Wenfang 2008-05-07 5/12

Service Info EDM MSS China

11. New QM5 breaker

Introduced from: CA20 010-007 CUT20 018-006 7.5A

The setting of QM5 was changed from 5A to 6A in the

modification information several months ago, but the
maximum current is still higher than 6A in some cases, so
the breaker QM5 was changed from GV2ME10 4-6.3A（pn:
343507544） to GV2ME14 6-10A（pn: 343506329）, and
the Max. Current Setting was changed to 7.5A according
to the latest R&D modification.

Correction on the error in Service Info. CA-008

Recently, we found the official setting of inverter (FC1) Max. current output is 5.5A, but it is wrong
decrypted as 5A in service info CA-008, please check the related machines:
Steps:
1) Push the button DSPL 6 times.
2) The red led PRGM is lit on and the display shows the number of the first programmable
parameter (001).
3) Press the button "up" to reach parameter 036.
4) Press DATA / ENTER to access the value.
5) Using the button "up" and "down", set the output current value to 5.5 if need. The display will
be blinking if the value was changed.
6) Press one more time the button DATA / ENTER to validate the new value.
7) The front panel shows again the parameter number. Press the button DSPL to set the
frequency converter to the normal mode.
8) The green led "FREF" is lit on.

12. SUS-B03 version F8

During auto-threading , the maximum current of FUS11 on SUS-B03 (24V) can reach 5A or more,
and fuse could be blown in some case. So the value FUS11 was modified from 5A to 6.3A from
April 2008, and the version number of SUS-B03 was changed from F7 to F8.

To be retrofit in case of need in the field.

The part number is: Fuse 6.3A p/n: 343506010

Editor: Wang Ying Redactor: Tao Wenfang 2008-05-07 6/12

Service Info EDM MSS China
13. Fuse TM1.19VAC
Introduced from : CA20 011-002 CUT20 013-001
Due to fuse blown problem, the fuse of 19VAC on TM1 at terminal 5 was changed to 6.3A several
months ago, but it is still not enough, so it is changed again to 8A from April.

TM1 transformer

Note: The two terminals (label=5) of TM1 will

be combined together on the new batch
transformer.

To be retrofit in case of need in the field.

The part number is: Fuse 8A pn: 343506011
14. Hand box cable grounding
On former hand box (135013396) , the shielding cable was too loose, the noise of erosion area
can’t be shielded which could interfere the “ Hand box - CNC communication error”.
Hand box modification have already been done by CT. Pls. refer to picture below on how to modify
to avoid shielding cable loosing:

Use an aluminum foil tape (p/n: 371506485 W12.5mm L55mm), and wrap shielding cable for 4
turns, then tighten it by the copper clip. After , A label ‘Mod” must be stick on the back cover to
mark the hand box modification.
To be retrofit in the field in case of communication error between Hand Box and CNC

15. Modify anti-jamming device

Introduced from: CA20 010-006 CUT20 015-006

In order to improve machine reliability and avoid HMI-CNC or PRI-CNC communication error due
to the electromagnetic Interference and ensure wire running stably, Some ground wires are
changed to braid wire (silver-gilt), 3 ferrites were added around hand box cable and CNC-HMI
LAN cable, the related elements are:
1） Ground wire between console - cabinet
2） A ferrite added for the HMI-CNC communication cable
3） Two ferrites added at two ends for the hand box cable
4） Grounding wires on wire plate are modified, and the ground wires between wire plate and V
axis slider are changed to braid wire.
An anti-jamming update kit is prepared by BAC ,in the field. Please apply to update in case of
related error occurred. For details, please refer to the procedure attached.
Editor: Wang Ying Redactor: Tao Wenfang 2008-05-07 7/12
Service Info EDM MSS China
Appendix：ANTI-JAMMING UPDATE PROCEDURE

Material list
Anti-jamming Update Package. P/N：388508367, including things as below：
Item Description P/N Qty.
1 Ground wire for console-cabinet 381507193 1
2 Ground wire for wire plate-V axis 381508365 1
3 EMI ferrites ring JSA-FD65 353502739 1
4 EMI ferrites ring JSA-F130 353502740 2

Machine concerned
CA20 from 001-001 to 010-005

Procedure for CUT20

1． A Ferrite added for the HMI-CNC communication cable

1) Unscrew 4 screws under console by 4mm inner hexagon spanner;
2) Add a ferrite on communication cable at the side of console,

Ferrite JSA-FD65
pn: 353502739

2． Replace the Grounding Wire between the console and cabinet

1）Unscrew ground wire by 3mm inner hexagon spanner;

2) Remove the rotary beam cover.

Editor: Wang Ying Redactor: Tao Wenfang 2008-05-07 8/12

Service Info EDM MSS China

5）Open cabling clip at the bottom left of cabinet.

7）Connect new ground wire with the original cable by adhesive tape, and pull yellow-green ground
wire from the bottom of rotary beam.

8）Pull out of the new ground wire from the cabinet.

6）Unscrew ground wire screw.

Editor: Wang Ying Redactor: Tao Wenfang 2008-05-07 9/12

Service Info EDM MSS China

Ground wire: console to cabinet.

9）Fix the new cable at console and cabinet.

Silver-gilt ground wire

10）Close cabling clip, and fix the console and rotary beam cover.

3． Open right cover of machine work tank, find the hand-box cable connector, and then add two
Ferrites there.

MIM-B03

To hand box

Connector

Ferrite rings

To cabinet

note：When recover cover, please pay attention to signal cables and air pipes, avoid winding and

extraction.

Air pipes and signal cables

4． Modify and change the wire plate ground wires.

Editor: Wang Ying Redactor: Tao Wenfang 2008-05-07 10/12

Service Info EDM MSS China
For CA20:
1) Find the ground wire near the wire brake,

2) Modify the cable connector as picture showing below:

3) Cut the former ground wire (yellow-green, to v axis slider), and then substitute it by the new ground
wire.

A special tool is needed,

as the width of this slot is
only 23mm

New one

Editor: Wang Ying Redactor: Tao Wenfang 2008-05-07 11/12

Service Info EDM MSS China
For CA20:
1) Cut the former ground wire near the threading motor, and cut the yellow-blue ground wire (to v axis
slider)

2) Fix the new one as picture showing below.

Editor: Wang Ying Redactor: Tao Wenfang 2008-05-07 12/12