Name: 2M_LED Literature

DNFT
Terra Metrics, Inc dba WHITLOCK
Date of Revision: 11/04/2013

1-800-337-3412

www.noflo.com
Revision: 1.3
WHITLOCK INSTRUMENT Created By: AR / Approved by: RG
File: LED_LIT
R
1300 N. Texas
Odessa, TX 79761 USA
DIGITAL NO-FLOW TIMER INSTRUMENT
U.S. PAT. NO. 5,835,372 432.337.3412 Fax 432.335.5926 ODESSA, TX USA

DNFT-LED
P/N: 000506

WHITLOCK SPECIFICATIONS
1-800-337-3412

www.noflo.com
DIGITAL NO-FLOW TIMER
0 0`
U.S. PAT. NO. 5,835,372
R
Temperature Range.............................................. -40 C to +55 C
CYCLE INDICATION INSTRUMENT
TERRA METRICS INC, dba
WHITLOCK INSTRUMENT
Switch Rating........................................................2.5VA/240 VDC
IECEx CSA 12.0020 1300 N TEXAS

Ex d mb IIC T5 Gb
SIRA 12ATEX1357
ODESSA, TEXAS 79761 USA

MODEL LED
PRX Rating............................................2.5VA/200 VDC MAX/0.5A
II 2G Ex d mb IIC T5 Gb
Epoxy Encapsulated.......................UL LISTED EL-CAST VFR 641
R

P/N
C US Ex d m IIC T5 0518
186200 Class I Zone I AEx d mb IIC T5 Gb ALARM
Factory Sealed Ta = -40°C to +55°C SERIAL #
Switch Rating 2.5 VA/240VDC YEAR OF MFG
RED-Open Loop ORANGE-Closed Loop GRN-GND
20 Alarm/Shutdown........................ Factory default for 2 minute alarm
Warning: Do not open when an explosive gas atmosphere is present
Power......................................Field Replaceable - Lithium Battery
DNFT-LED Battery........................................................................ P/N 000505
Divider Block Application............Dropsa/Lincoln/SBCO/Lubriquip
Warranty.........................................................................2.5 Years
MONITORS MOVEMENT OF DIVIDER
VALVE PISTON FOR DEPENDABLE
RATINGS IECEx CSA 12.0020
"TIMED" SHUTDOWN PROTECTION SIRA 12ATEX1357
R
II 2G Ex d mb IIC T5 Gb 0518
C US Ex d m IIC T5
CLOSED LOOP OR OPEN LOOP OPERATION 186200 Class I Zone I AEx d mb IIC T5 Gb
Factory Sealed Ta = -40°C to +55°C
INSTALLS DIRECTLY TO DIVIDER VALVE Switch Rating 2.5 VA/240VDC
PRX 2.5 VA/200VDC MAX/0.5mA
NOT AFFECTED BY TEMPERATURE OR OIL DESCRIPTION
VISCOSITY The DNFT-LED is a totally enclosed electronic device, combining the
latest technology in microprocessor and transistor components for
detecting Slow-Flow and No-Flow of divider block lubrication systems.
REQUIRES NO EXTERNAL POWER The DNFT incorporates an oscillating crystal to accurately monitor the
cycle time of the lubrication system to enable precision timed shutdown
LED INDICATOR - CYCLE INDICATION capability. The magnet assembly and control housing mount directly to
the divider valve to become an integral part of the lubrication system. The
DEDICATED SWITCH CLOSURE TO MONITOR DNFT operates on a field replaceable lithium battery. If battery voltage
drops below normal operating levels the DNFT goes into alarm mode and
EACH DIVIDER VALVE CYCLE (PS OPTION the unit cannot be restarted. LED models utilize an LED to indicate each
000507 ONLY) cycle of the divider valve. This enables the operator to easily set and
monitor lubrication rates.
FIELD REPLACEABLE BATTERY
OPERATION
Lubricant flow through the divider valve assembly forces the pistons to
cycle back and forth causing a lateral movement of a magnet linked to the
piston. Movement is monitored by the microprocessor which resets the
Distributed by: timer, lights the LED, and allows the unit to continue operation, this
indicates one complete cycle of the lubrication system. The
microprocessor must receive this cycle in a predetermined time or a
shutdown will occur. The DNFT will automatically reset alarm circuit
when normal operation of divider valve resumes.
 DNFT
WHITLOCK
Terra Metrics, Inc dba

1-800-337-3412

www.noflo.com
Name: 2M_LED Literature
WHITLOCK INSTRUMENT Date of Revision: 11/04/2013

R
1300 N. Texas Revision: 1.3
Created By: AR / Approved by: RG

DIGITAL NO-FLOW TIMER Odessa, TX 79761 USA INSTRUMENT

File: LED_LIT

U.S. PAT. NO. 5,835,372 432.337.3412 Fax 432.335.5926 ODESSA, TX USA

P/N 000507 DNFT-LED-PS DIGITAL NO-FLOW TIMER WITH DEDICATED PROXIMITY SWITCH.
INSTALL ON DROPSA/LINCOLN/SBCO/LUBRIQUIP DIVIDER BLOCK. SWITCH RATING 2.5VA 240VDC
1. Loosen all Allen head set screws (A) on DNFT (B) and remove magnet housing (C). Do not remove magnet, spring or spacer
from magnet housing.
2. Remove piston enclosure plug (D) from end of divider valve where DNFT will be installed. The DNFT does not have to be
installed on the top divider valve. It may be installed on any convenient divider valve, top to bottom. (Notice:Do not install DNFT
on Lincoln divider valves with cycle indicator pins or any Dropsa divider valve less than SMX 16.)
3. Be sure O-ring or metal gasket (F) is in place on magnet housing (C). Screw magnet housing (C) into end of divider valve (E).
Torque to 15 foot pounds max.
4. Slide DNFT (B) all the way onto hex of magnet housing (C). Tighten set screws on hex of magnet housing. Torque 25 inch
pounds max.
5. The LED on the DNFT indicates each divider valve cycle. This enables operator to adjust the lubricator pump for correct cycle
time and oil consumption recommended by compressor manufacturer. If LED does not blink with compressor running or by
manually pumping oil into divider valve, the DNFT must be adjusted. Normal cycle indication is a bright strobe type blink.
6. Before adjusting DNFT, divider valve must be cycling. This can be achieved with the compressor running or by manually
pumping oil through the divider valve assembly with a hand priming pump.
7. Adjustment is made by sliding the DNFT (B) all the way on the hex of the magnet housing (C). Tighten set screws on hex of
the magnet housing to 25 inch pounds max. Check for LED blink to confirm correct adjustment. If LED does not blink with divider
valve cycling, adjust the DNFT back in 1/16" increments. Correct adjustment of the DNFT is confirmed by blinking LED.
8. All conduit and connections should be appropriate for area classification. Notice: Conduit and fittings must be supported to
avoid bending magnet housing.
9. After installing magnet assembly and pre-compressor start-up, it is absolutely necessary to purge all air from divider
block lubrication system. This can easily be accomplished with a lubrication system purge gun.
10.DNFT must be installed with correct magnet assembly for each divider valve manufacturer.
Lincoln-7/16"-20 extended nose with O- ring Dropsa
Trabon-1994 or earlier 7/16"-20 with metal crush gasket SBCO & Trabon-1995 and up 7/16"-20 with O-ring
O-RING OR ALLEN HEAD
METAL GASKET DNFT MAGNET SET SCREWS(2) #22 AWG 18" LEADS (7)
INTERNAL VIEW OF (F) (B)
HOUSING (A) SPACER SPRING (I)
DIVIDER VALVE
(E) (C)
WHITLOCK
DIGITAL NO-FLOW TIMER RED
1-800-337-3412

www.noflo.com

U.S. PAT. NO. 5,835,372

R
Factory Sealed RED RED
RED ORANGE
CYCLE INDICATION
INSTRUMENT ORANGE ORANGE
IECEx CSA 12.0020 ODESSA, TX USA
ORANGE GREEN
79761
Ex d mb IIC T5 Gb
MODEL LED-PS GREEN YELLOW
24S
SIRA 12ATEX 1357

R
II 2G Ex d mb IIC T5 Gb 0518
Ex d mb IIC T5 Gb
P/N
RATED 2.5VA/240VDC
YELLOW LED YELLOW
Class I Zone I AEx d mb IIC T5 Gb
C
186200
US
Ta = -40°C to 55°C SERIAL # YELLOW
ALARM
RED-Open Loop ORANGE-Closed Loop GRN -Gnd YEL - Prox. SWI.
Warning: Do not open when an explosive gas atmosphere is present
MAGNET FIELD REPLACEABLE
BATTERY
DNFT-LED-PS
(H) P/N:000505
24S O-RING
PISTON ENCLOSURE PLUG (F)
(D)
1/2“ PIPE PLUG
CONTROL HOUSING POLARIZED CONNECTOR
CAUTION: DISCONNECT ALL WIRING PRIOR TO WELDING ON COMPRESSOR OR SKID.

Notice: When installing more than one DNFT, each DNFT must be wired to a separate alarm circuit
of the control panel, annunciator or PLC to simplify troubleshooting the lubrication system and DNFT.

Note: The DNFT shall be installed in such a way that Warning: Do not open when an explosive gas
there is a low risk of mechanical danger. atmosphere is present.

OPEN LOOP MODE CLOSED LOOP MODE

RED
CONTROL PANEL RED INSULATE CONTROL PANEL
ANNUNCIATOR FROM CONTACT ANNUNCIATOR
RED OR PLC OR PLC

ORANGE
ORANGE
INSULATE
FROM CONTACT ORANGE

GREEN GROUND GREEN GROUND

NOTE: WIRING CONNECTION NOTE: WIRING CONNECTION

PN: 000506 FOR UNIT IN OPERATION PN: 000506 FOR UNIT IN OPERATION
 DNFT
WHITLOCK
Terra Metrics, Inc dba

1-800-337-3412

www.noflo.com
WHITLOCK INSTRUMENT Name: 2M_LED Literature
Date of Revision: 11/04/2013
R
1300 N. Texas Revision: 1.3
Created By: AR / Approved by: RG

DIGITAL NO-FLOW TIMER Odessa, TX 79761 USA File: LED_LIT

INSTRUMENT
U.S. PAT. NO. 5,835,372 432.337.3412 Fax 432.335.5926 ODESSA, TX USA

TROUBLESHOOTING DNFT-LED-PS
NOTICE: WHEN MORE THAN ONE DNFT IS INSTALLED ON THE COMPRESSOR OR ENGINE, EACH DNFT MUST BE WIRED TO A SEPARATE ALARM
CIRCUIT ON THE CONTROL PANEL, ANNUNCIATOR OR PLC TO SIMPLIFY TROUBLESHOOTING THE LUBRICATION SYSTEM AND DNFT.

PROBLEM POSSIBLE CAUSE SERVICE PROCEDURE AND / OR CORRECTION

1. LED does Not Loosen set screws, slide DNFT all the way onto hex of magnet housing and
Blink, Control A. Improperly Adjusted torque to 25 inch pounds max.(Do not over tighten) Cycle divider valve by
Panel Indicates DNFT pumping clean oil through system with lubrication system purge gun or running
Lube No-Flow compressor. If necessary, adjust DNFT 1/16“ back until LED blinks with each
(See also, 3.Erratic shutdown)
cycle of divider valve.

SPRING
Loosen set screws, remove DNFT from magnet housing. Remove magnet
MAGNET SPACER
B. Spring or Magnet is assembly from divider valve. Remove magnet, spacer and spring. Check
Broken in Magnet components for damage. Replace damaged spring and/or magnet and install on
Assembly divider valve. If necessary, adjust DNFT, check for LED blink. Purge air from
MAGNET HOUSING (HEX) system with lubrication system purge gun.
Remove the battery from the DNFT per the attached instructions. Replace the battery if the
C. Low Battery voltage voltage is below 2.5 volts using a factory recommended replacement battery.

Loosen set screws, remove DNFT from magnet housing. Check for damaged or
D. Bent Magnet Housing bent magnet housing. Remove magnet assembly from divider valve. Replace
STRAIGHT OK ! BENT REPLACE !
magnet housing, magnet, spring and spacer. Re-install DNFT on magnet
housing. If necessary, adjust DNFT, check for LED blink. Purge air from
system with lubrication system purge gun.
2. After installation of A.Wrong Magnet Housing.
Loosen set screws and remove DNFT from magnet housing. Check for correct magnet
DNFT, Rupture Disc is Installed on Divider Valve housing for divider valve manufacturer. Remove and replace with correct magnet housing.
Blown and Divider Valve
is Locked up.
(See magnet assy. Below) Replace DNFT on magnet housing. If necessary adjust DNFT, check for LED blink. Purge air
from system with lubrication system purge gun.
Check system pressure insure oil is flowing to divider valves. If necessary
B. Air or Debris in install pressure gauge to monitor operation of lubrication system.
Divider Valve 1. Loosen outlet plugs in front of valve blocks. Fast purge the system with
System.
lubrication system purge gun until clean, clear, air free oil appears from plugs.
PISTON 2. Loosen each piston enclosure plug individually to purge air from behind
ENCLOSURE
PLUGS
piston. Do not remove piston enclosure plugs. Tighten all divider valve plugs.
Adjust DNFT. To insure proper operation of the divider block lubrication
OUTLET PLUGS system, it is absolutely necessary that all tubing and components be filled
with oil and free of air before start-up.
1. NORMALLY OPEN - Attach ohmmeter to red wires. Meter should read 10
megaohms in operation and less than 10 ohms in alarm state.
ELETRICAL TESTING OF DNFT ALARM CIRCUIT
2. NORMALLY CLOSED - Attach ohmmeter to orange wires. Meter should
read less than 10 ohms in operation and infinity in alarm state.
Check system pressure to insure oil is flowing to divider valves. If necessary,
install pressure gauge to monitor operation of lubrication system. Check gauge
Faulty Lube Pump to insure pump will build sufficient pressure to inject oil into cylinder. You cannot
check for oil flow into cylinder by removing tubing from check valve and pumping
oil to atmosphere. Replace pump.
Magnet Assemblies and Applications DNFT must be installed with correct magnet
TYPICAL DNFT INSTALLATION assembly for each divider valve manufacturer.
O-RING OR
METAL GASKET
INTERNAL VIEW OF SBCO &TRABON Magnet Assy # 000004
DIVIDER VALVE O-Ring Seal
WHITLOCK
DIGITAL NO-FLOW TIMER
7/16"-20
1-800-337-3412

www.noflo.com

R
Factory Sealed
RED
U.S. PAT. NO. 5,835,372
RED
CYCLE INDICATION ORANGE
INSTRUMENT
ORANGE
IECEx CSA 12.0020
Ex d mb IIC T5 Gb
SIRA 12ATEX 1357
ODESSA, TX USA

MODEL LED-PS
79761
GREEN Lincoln O-Ring Seal Magnet Assy # 000012
24S R
II 2G Ex d mb IIC T5 Gb 0518
Ex d mb IIC T5 Gb
Class I Zone I AEx d mb IIC T5 Gb
P/N
RATED 2.5VA/240VDC
YELLOW
YELLOW
Extended Nose
7/16"-20
C US
Ta = -40°C to 55°C SERIAL #
186200
ALARM
RED-Open Loop ORANGE-Closed Loop GRN -Gnd YEL - Prox. SWI.
Warning: Do not open when an explosive gas atmosphere is present

DNFT-LED-PS Magnet Assy # 000013

24S PISTON ENCLOSURE PLUG Dropsa No Gasket
Raised Shoulder
DIVIDER VALVE

CAUTION: DISCONNECT ALL WIRING PRIOR TO WELDING ON COMPRESSOR OR SKID.

DNFT
Terra Metrics, Inc dba WHITLOCK

1-800-337-3412

www.noflo.com
WHITLOCK INSTRUMENT Name: 2M_LED Literature
Date of Revision: 11/04/2013
1300 N. Texas Revision: 1.3
R Created By: AR / Approved by: RG
Odessa, TX 79761 USA File: LED_LIT
DIGITAL NO-FLOW TIMER 432.337.3412 Fax 432.335.5926 INSTRUMENT
U.S. PAT. NO. 5,835,372 ODESSA, TX USA

DNFT BATTERY REPLACEMENT INSTRUCTIONS

ALLEN HEAD
MAGNET SET SCREWS(2) #22 AWG 18" LEADS (7)
HOUSING (A) SPACER SPRING (I)
(C)
RED
RED
GREEN
ORANGE
ORANGE
YELLOW
LED YELLOW

MAGNET FIELD REPLACEABLE

BATTERY
(H) P/N: 000505
O-RING
(F)
1/2“ PIPE PLUG
CONTROL HOUSING POLARIZED CONNECTOR
(B)

Directions for replacing the battery in the Digital No Flow Timer.

1. Shut down the engine or set the bypass timer.

2. Use a 3/8" ratchet to remove the 1/2" NPT Pipe plug.

3. Remove the battery from the DNFT and disconnect from the polarized connector.

4. Connect the new battery to the attached polarized plug.

5. Reinsert the battery and reinstall 1/2" NPT Pipe plug.

6. Verify the DNFT is working by pre-lubing the system and check for LED blink.

ITEMS REQUIRED FOR REPLACING THE DNFT BATTERY:

(1) P/N: 000505 BATTERY
(1) 3/8“ RATCHET WRENCH (for removal of battery plug)

For any further information or questions, please contact:

Terra Metrics Inc, dba
WHITLOCK INSTRUMENT
1300 N. Texas
Odessa, TX 79761 USA
432.337.3412 Fax 432.335.5926
1.800.337.3412
www.noflo.com