HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL
GN1T CHASSIS
Segment: XFLL – Pan Asia
Version Date Subject
1 8/2015 Original manual issue.

LCD TV

9-888-187-01
SERVICE MANUAL
GN1T CHASSIS
Segment: XFLL – Pan Asia

LCD TV

9-888-187-01
MODEL LIST

MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST.

KD-49X8000C Black RMT-TX100A Sanz AZ1 (Australia,
New Zealand)
KD-49X8000C
8 Black
l k RMT-TX100P Hong Kong, SSEA
SP1 (Singapore, Brunei,
Cambodia, Myanmar,
Bangladesh etc),
Indonesia, Philippines,
Vietnam, Malaysia)

KD-55X8000C Black RMT-TX100A Sanz AZ1 (Australia,

New Zealand)
KD-55X8000C Black RMT-TX100P Hong Kong, SSEA
SP1 (Singapore,
(Singapore Brunei
Brunei,
Cambodia, Myanmar,
Bangladesh etc),
Indonesia, Philippines,
Vietnam, Malaysia)

3
WARNINGS AND CAUTIONS - ENGLISH

CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.

CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
• Carry the TV with an adequate number of people; larger size TVs require two or more people.
• Correct
C t hand
h d placement
l t while
hil carrying
i the
th TV is
i very important
i t t for
f safety
f t andd to
t avoidid damages.
d

SAFETY-RELATED COMPONENT WARNING!!

Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony
parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.
Follow these procedures whenever critical components are replaced or improper operation is suspected.

CAUTION ABOUT THE LITHIUM BATTERY

• Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.
• Outer
O t case broken
b k bbattery
tt should
h ld nott contact
t t to
t water.
t

4
 WARNINGS AND CAUTIONS

USE CAUTION WHEN HANDLING THE LCD PANEL

When repairing the LCD panel, be sure you are grounded by using a wrist band.
When repairing the LCD panel on the wall,
all the LCD panel must
m st be secured
sec red using
sing the 4 mounting
mo nting holes on the rear cover.
co er

1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8)) Use care when handlingg the wires or connectors of the inverter circuit. Damaging
g g the wires mayy cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.

5
SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.

6
 SAFETY CHECK-OUT

Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
L k
Leakage current can be
b measuredd byb any one off three
h methods.
h d

1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’
instructions to use these instructions.
2 A battery-operated
2. battery operated AC milliampmeter.
milliampmeter The Data Precision 245 digital multimeter is suitable for this job.
job
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
“limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth Ground

A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also
at earth ground.
If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance
between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water
cold water pipe is not accessible
accessible, connect a 60-
60 to 100-watt
100 watt trouble-
trouble light (not a neon lamp) between the hot
side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the
lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

7
SELF DIAGNOSIS FUNCTION
The units in this manual contain a self-diagnostic function. If an error occurs, the Smart Core Red LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the Smart Core Red LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these
problems occur.

DIAGNOSTIC TEST INDICATORS

When an error occurs, the Smart Core Red LED will flash a set number of times to indicate the possible cause of the problem.
If there is more than one error, the LED will identify the first of the problem areas.
Result for all of the following diagnostic items are displayed on screen.
If the screen displays a “0”, no error has occurred .

<G>: Power supply board

board, <B>: Main board,
board <T>: Tcon board,
board
<P>: Panel module , <S>: Speaker

RED LED blinking count Detection Items

2x <G/B> Main 12V over voltage [MAIN_POWER]

<B> Main 5.0V failure [DC_ALERT]

3x
<B/S> Audio amp. protection [AUD_ERR]

4x None

<P/T/G/B> Panel ID EEPROM I2C No ACK (Also panel power failure is a suspect) [P_ID_ERR]
5x
<T> TCon IC I2C communication error [TCON_ERR]

6x <G/P/B> Backlight failure [BACKLIGHT]

Over temperature protection [TEMP_ERR]

[TEMP ERR]
7x <B> Temp. sensor I2C No ACK [TEMP_ERR]
<B> V By One lock error between Main device and 4KBE device [4KBE_ERR]

8x <B> Software error [SW_ERR]

Red italic: detect at startup sequence only.

8
 SELF DIAGNOSIS FUNCTION

Error count
[SELF DIAGNOSTIC SCREEN DISPLAY] Error item
Naming
SELF CHECK
Format of error timestamps
YYMMDDhhmmss (in UTC) Back <<
Example: 002 MAIN_POWER 000000000000 000000000000 000000000000 000
120823132523 -> Aug 23 2012 13:25:23 UTC 003 DC_ALERT 000000000000 000000000000 000000000000 000
* Only when time is set, an error timestamp 003 AUD_ERR 150101000018 150101000018 150101000018 003
is saved. " These error item 003 HDMI_EQ 150101000123 150101000045 150101000045 003
does not work." 003 TU_DEMOD 150101000218 150101000223 150101000105 003
004 LD_ERR 000000000000 000000000000 000000000000 000
Smart Core Red 004 BCM_ERR 000000000000 000000000000 000000000000 000
LED blinking count 005 TCON_ERR 150101000504 000000000000 000000000000 001
• Panel Operation Time is recorded every 005 P_ID_ERR 000000000000 000000000000 000000000000 000
30 min, but Total Operation Time is recorded every 1 hr. 006 BACKLIGHT ERR 000000000000 000000000000 000000000000 000
Therefore, the panel op. time might become larger than 007 TEMP_ERR 150101000200 150101000002 000000000000 002
the total op. time. 007 4KBE_ERR 000000000000 000000000000 000000000000 000
008 SW_ERR 000000000000 000000000000 000000000000 000
Total Operation Time [hr] – Boot Count – Panel Operation Time [hr]

00005 00414 00002

For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes [Home]Exit
out” that cannot be confirmed,
out confirmed it is possible to bring up past occurrences of failure for
confirmation on the screen. Error Error Error
In standby mode, press buttons on the remote commander sequentially in rapid succession timestamp for timestamp for timestamp for
as shown below: last recorded second last 3rd last
error recorded error recorded error

Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to “0”.

Clearing the Self Check Diagnostic List NOTE:

Panel operation time : Press the Channel 7 => Channel 0 . This model does not have the function to clear the error history of self-diagnostic screen
by remote such as press the Channel 8 => Channel 0.
To exit the Self Diagnostic screen...
If you want to finish service mode app,
app do AC OFF/ON
→*Service mode app is disable perfectly if you want to move home menu, push <HOME>button
→*Service mode app do background(not disable perfectly)

9
SEC 1. DISASSEMBLY
• There are clutch in the yellow frame[ ]. Therefore please be careful in the case of the disassembly or assembly of parts.
1-1. KD-49X8000C
1-1-1. STAND AND NECK

4 screws (SCREW, +PSW M5X12) P/N: 2-580-607-01 STAND

Screw (SCREW, +PSW M5X12) P/N: 2-580-607-01

Screw (SCREW, +PSW M5X12) P/N: 2-580-607-01

STAND NECK ASSY (LAK) P/N: 4-564-539-01

STAND NECK ASSY (LAK) P/N: 4-564-539-01

STAND,
SHAFT (L SWN) A
P/N: 4-569-957-01

10
 DISASSEMBLY

1-1. KD-49X8000C
1-1-2. LABEL, REAR TERMINAL AND LABEL, SIDE TERMINAL (W)

LABEL, REAR TERMINAL

LABEL, SIDE TERMINAL (W)

11
 DISASSEMBLY

1-1. KD-49X8000C
1-1-3. AC COVER AND POWER SUPPLY CORD

Screw (SCREW, +PSW M4X10) P/N: 4-159-298-01

2 3 4 POWER SUPPLY CORD 5

AC COVER

12
 DISASSEMBLY

1-1. KD-49X8000C
1-1-4. COVER, REAR (M SWN) A
COVER, REAR (M SWN) A
1 2

7 screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01

6 screws (SCREW, +PSW M4X10) P/N: 4-159-298-01
10 screws (SCREW, +PWH M3X6) P/N: 4-452-935-11

NOTE:

13
 DISASSEMBLY

1-1. KD-49X8000C
1-1-5. TAPE

TAPE

TAPE

TAPE

14
 DISASSEMBLY

1-1. KD-49X8000C
1-1-6. TAPE

TAPE TAPE

TAPE

15
 DISASSEMBLY

1-1. KD-49X8000C
1-1-7. Wire Dressing

NOTE:

16
 DISASSEMBLY

1-1. KD-49X8000C
1-1-8. SPEAKER BOX ASSY (L)
1

3 4

SPEAKER BOX ASSY (L)

17
 DISASSEMBLY

1-1. KD-49X8000C
1-1-9. SPEAKER BOX ASSY (R)
1

3 4

SPEAKER BOX ASSY (R)

18
 DISASSEMBLY

1-1. KD-49X8000C
1-1-10. TAPE

TAPE
TAPE

19
 DISASSEMBLY

1-1. KD-49X8000C
1-1-11. CONNECTOR ASSY 28P

2
CONNECTOR ASSY 28P
P/N: 1-910-110-70

20
 DISASSEMBLY

1-1. KD-49X8000C
1-1-12. TAPE AND FLEXIBLE FLAT CABLE 51P

TAPE

2 FLEXIBLE FLAT CABLE 51P

P/N: 1-849-081-11

21
 DISASSEMBLY

1-1. KD-49X8000C
1-1-13. WIRE DRESSING

22
 DISASSEMBLY

1-1. KD-49X8000C
1-1-14. SMART CORE

1 2

SMART CORE

NOTE:

23
 DISASSEMBLY

1-1. KD-49X8000C
1-1-15. SWITCH UNIT

2 3

SWITCH UNIT

24
 DISASSEMBLY

1-1. KD-49X8000C
1-1-16. HARNESS ASSY (MAIN) AND BT ANTENNA

HARNESS ASSY(MAIN)
P/N: 1-910-110-71

1 2 3

BT ANTENNA

Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

2 990 421 41

25
 DISASSEMBLY

1-1. KD-49X8000C
1-1-17. BRACKET, SP L (L SWN) A
1
NOTE:

6 screws (SCREW, +PSW M3X8) P/N: 2-580-593-01

2 3

BRACKET, SP L (L SWN) A

26
 DISASSEMBLY

1-1. KD-49X8000C
1-1-18. BRACKET, SP R (L SWN) A
1
NOTE:

6 screws (SCREW, +PSW M3X8) P/N: 2-580-593-01

2 3

BRACKET, SP R (L SWN) A

27
 DISASSEMBLY

1-1. KD-49X8000C
1-1-19. BRACKET, STAND (L SWN) AND GL6

1 2

BRACKET, STAND (L SWN)

1 2 3 4

GL6

6 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12

28
 DISASSEMBLY

1-1. KD-49X8000C
1-1-20. SHEET, INSULATION(HRN L)

1 2
SHEET, INSULATION(HRN L)

NOTE:
NOTE

29
 DISASSEMBLY

1-1. KD-49X8000C
1-1-21. BRACKET, SIDE F (MOLD)

2 3 BRACKET, SIDE F (MOLD)

30
 DISASSEMBLY

1-1. KD-49X8000C
1-1-22. BMFW

8 screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

2 3

BMFW

31
 DISASSEMBLY

1-1. KD-49X8000C
1-1-23. GASKET (BMF) BMFW B-Side view Five attachment positions of Gasket

PWB P/N indication location

NOTE:
When you replace a BMFW board,
board it is necessary to stick five new GASKET on a new BMFW board.
board
GASKET (BMF): 4-566-117-01

However, please confirm PWB P/N before that.

If the PWB P/N is old type(1-894-595-11/21), need gaskets.
If the PWB P/N is new type(suffix -12/22
12/22 or later), no need gaskets.
*There is no problem even if you were mounting a gasket on new type(suffix -12/22 or later).

32
 DISASSEMBLY

1-1. KD-49X8000C
1-1-24. SHEET, THERMAL (BM) AND PLATE, MAIN S (HRN) AND PLATE, MAIN S (SWN)

1
NOTE:

SHEET, THERMAL (BM)

2 3 4

PLATE MAIN S (SWN)

PLATE,

PLATE, MAIN S (HRN)

5 screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

33
 DISASSEMBLY

1-1. KD-49X8000C
1-1-25. SLIDE, CLAMP AND LCD PANEL

1 2

SLIDE, CLAMP

NOTE: 3
LCD PANEL

34
 DISASSEMBLY

1-2. KD-55X8000C
1-2-1. STAND AND NECK

4 screws (SCREW, +PSW M5X12) P/N: 2-580-607-01 STAND

Screw (SCREW, +PSW M5X12) P/N: 2-580-607-01

Screw (SCREW, +PSW M5X12) P/N: 2-580-607-01

STAND NECK ASSY (LAK) P/N: 4-564-539-01

STAND NECK ASSY (LAK) P/N: 4-564-539-01

STAND,
SHAFT (L SWN) A
P/N: 4-569-957-01

35
 DISASSEMBLY

1-2. KD-55X8000C
1-2-2. LABEL, REAR TERMINAL AND LABEL, SIDE TERMINAL (W)

LABEL, REAR TERMINAL

LABEL SIDE TERMINAL (W)
LABEL,

36
 DISASSEMBLY

1-2. KD-55X8000C
1-2-3. AC COVER AND POWER SUPPLY CORD

Screw (SCREW, +PSW M4X10) P/N: 4-159-298-01

2 3 4 POWER SUPPLY CORD 5

AC COVER

37
 DISASSEMBLY

1-2. KD-55X8000C
1-2-4. COVER, REAR (L SWN) A
COVER, REAR (L SWN) A

1 2

7 screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01

6 screws (SCREW, +PSW M4X10) P/N: 4-159-298-01
10 screws (SCREW, +PWH M3X6) P/N: 4-452-935-11

NOTE:

38
 DISASSEMBLY

1-2. KD-55X8000C
1-2-5. TAPE

TAPE

TAPE TAPE

39
 DISASSEMBLY

1-2. KD-55X8000C
1-2-6. TAPE

TAPE

TAPE TAPE

40
 DISASSEMBLY

1-2. KD-55X8000C
1-2-7. WIRE DRESSING
1

NOTE:

41
 DISASSEMBLY

1-2. KD-55X8000C
1-2-8. SPEAKER BOX ASSY (L)
1

3 4

SPEAKER BOX ASSY (L)

42
 DISASSEMBLY

1-2. KD-55X8000C
1-2-9. SPEAKER BOX ASSY (R)

1 2

3 4

SPEAKER BOX ASSY (R)

43
 DISASSEMBLY

1-2. KD-55X8000C
1-2-10. TAPE

TAPE

TAPE

44
 DISASSEMBLY

1-2. KD-55X8000C
1-2-11. CONNECTOR ASSY 28P

CONNECTOR ASSY 28P

2 P/N: 1-910-110-67

45
 DISASSEMBLY

1-2. KD-55X8000C
1-2-12. TAPE AND FLEXIBLE FLAT CABLE 51P

TAPE

2 FLEXIBLE FLAT CABLE 51P

P/N: 1-849-077-11

46
 DISASSEMBLY

1-2. KD-55X8000C
1-2-13. WIRE DRESSING

47
 DISASSEMBLY

1-2. KD-55X8000C
1-2-14. SMART CORE

1 2

SMART CORE

NOTE:

48
 DISASSEMBLY

1-2. KD-55X8000C
1-2-15. SWITCH UNIT

2 3

SWITCH UNIT

49
 DISASSEMBLY

1-2. KD-55X8000C
1-2-16. HARNESS ASSY (MAIN) AND BT ANTENNA

HARNESS ASSY (MAIN)

P/N: 1-910-110-68

1 2 3

BT ANTENNA

Screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

2 990 421 41

50
 DISASSEMBLY

1-2. KD-55X8000C
1-2-17. BRACKET, SP L (L SWN) A

1 NOTE:

6 screws (SCREW, +PSW M3X8) P/N: 2-580-593-01

2 3

BRACKET, SP L (L SWN) A

51
 DISASSEMBLY

1-2. KD-55X8000C
1-2-18. BRACKET, SP R (L SWN) A

1 NOTE:

6 screws (SCREW, +PSW M3X8) P/N: 2-580-593-01

2 3

BRACKET, SP R (L SWN) A

52
 DISASSEMBLY

1-2. KD-55X8000C
1-2-19. BRACKET, STAND (L SWN) AND GL6

1 2

BRACKET, STAND (L SWN)

1 2 3 4

GL6

6 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-12

53
 DISASSEMBLY

1-2. KD-55X8000C
1-2-20. SHEET, INSULATION (HRN L)

1 2 SHEET INSULATION (HRN L)

SHEET,

NOTE:
NOTE

54
 DISASSEMBLY

1-2. KD-55X8000C
1-2-21. BRACKET, SIDE F (MOLD)

2 3

BRACKET, SIDE F (MOLD)

55
 DISASSEMBLY

1-2. KD-55X8000C
1-2-22. BMFW

8 screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41

2 3

BMFW

56
 DISASSEMBLY

1-2. KD-55X8000C
1-2-23. GASKET (BMF) BMFW B-Side view Five attachment positions of Gasket

PWB P/N indication location

NOTE:
When you replace a BMFW board,
board it is necessary to stick five new GASKET on a new BMFW board.
board
GASKET (BMF): 4-566-117-01

However, please confirm PWB P/N before that.

If the PWB P/N is old type(1-894-595-11/21), need gaskets.
If the PWB P/N is new type(suffix -12/22
12/22 or later), no need gaskets.
*There is no problem even if you were mounting a gasket on new type(suffix -12/22 or later).

57
 DISASSEMBLY

1-2. KD-55X8000C
1-2-24. SHEET, THERMAL(BM) AND PLATE, MAIN S (HRN)

NOTE:

SHEET, THERMAL (BM)

2 3 4

PLATE, MAIN S (HRN)

2 screws (SCREW (+PSW) (M3X6)) P/N:

P/N 2-990-421-41
2 990 421 41

58
 DISASSEMBLY

1-2. KD-55X8000C
1-2-25. SLIDE, CLAMP AND LCD PANEL

1 2

SLIDE, CLAMP

NOTE: 3 LCD PANEL

59
SEC 2. ADJUSTMENT
HOW TO ENTERING SERVICE MODE
1) Turn on the main power switch to place the set in standby mode.
2) Press the buttons on the remote commander as follows, and entering service mode.

3) Service mode display.

Service Mode
Model Information >>
Self diagnosis History >>
Video / Audio >>
Panel / PQ >>
General Setting >>
Tuner >>
Wifi >>

[</>] Set [Home]Exit

4) How to use the remote commander.

Function The flow of control

Service mode on <Display><5><Vol
<Display><5><Vol Up><Power>
Service mode off <MENU>/<HOME>
Item up / down <↑>/ <↓>
Item select left/right <←>/<
>/<→→>
Execute <OK>

5) When finished the operation of service mode , please AC Plug OFF/ON the TV set.
(*If you don’t do AC plug OFF/ON, remain the Service Mode App and User can see the Service Mode after RC ON.)
60
 ADJUSTMENT

SOFTWARE VERSION
1) In Service Mode, select “Model Information”, press “Enter” or “→” button to enter Status Information.

Main Micro
Service Mode Model SW Version: PKG2.011.0010NAB
NVM Version: 0001 UC2
Model Information >> Boot Version: V1.000
Self diagnosis History >> Status Information >> PQ Version: 102100006
AQ Version: AQ1.100
Video / Audio >> Model Information >> <Ext>
exFRC: 00.00.00.00
Panel / PQ >> Model Number Setting >> CameraVID: 0
General Settingg >> SERIAL NUMBER EDIT >> CameraPIC: 0
CameraFW: 0
Tuner >> 4k BE
Wifi >> MLFW: SF1.002
MAFW: SF0.360
ADSP SF0.501
NDAT SD0.370
PDAT SD0.370
BDAT SD1.011
BCM SD-------
FDAT SD0.002
[</>] Set [Home]Exit [ / ] Set
[</>] S t [Home]Exit
[H ]E it UDAT SD0 000
SD0.000
BDIX SD0.370

2) Press “Enter”
Enter or “Return”
Return button to return to Service Mode.

Service Mode
Model Information >>
Self diagnosis History >>
Video / Audio >>
Panel / PQ >>
General Setting >>
Tuner >>
Wifi >>

[</>] Set [Home]Exit

61
 ADJUSTMENT

SERIAL NUMBER EDIT (1)

1) In “Service Mode”, select “Model Information” by pressing “↑” or “↓” then pressing “Enter” or Service Mode
“→” button to enter inside. Model Information >>
Self diagnosis History >>
2) Select “Serial Number Edit” by pressing “↑” or “↓” button then pressing “Enter” or “→” button Video / Audio >>
Panel / PQ >>
3) Press “↑” or “↓” to input numbers. General Setting >>
Tuner >>
4) After user input data , press <Enter> . Wifi >>

• P
Pop-up di l appear to confirm
dialog fi input
i data
d correct
• Serial Number can be set ONLY ONCE [</>] Set [Home]Exit

5) Press “→” or “←” button to select YES or NO. Mode

Select YES if input data is correct. Status Information >>
Model Information >>
Select NO if input data is incorrect. Model Number Setting >>
Serial Number Edit _ _ _ _ _ _ _
Press <Enter> to save answer.

Service Mode

Status Information >>

Model Information >>
Model Number Setting >>
Serial Number Edit 9 9 9 9 9 9 9

Input Data correct?

Yes No

62
 ADJUSTMENT

SERIAL NUMBER EDIT (2)

If YES is selected, the input data is saved into EEPROM. Service Mode
SERIAL NUMBER EDIT is greyed out and the serial number that has been input is displayed.
Status Information >>
User will not able to edit anymore.
Model Information >>

Model Number Setting <[ KDL-40X500B ]>

Serial Number Edit 9999999

If NO is selected, the input data is not saved into EEPROM. Service Mode
The serial number that has been input is displayed.
Status Information >>
User can still edit the Serial Number.
Model Information >>

Model Number Setting <[ KDL-40X500B ]>

Serial Number Edit 9 9 9 9 9 9 9

Input Data correct?

Yes No

63
 ADJUSTMENT

MODEL NUMBER SETTING

1) In “Service Mode”, select “Model Information” by pressing “↑” or “↓” then pressing “Enter” or “→” button to enter inside.
2) Select “Model
Model Number Setting
Setting” by pressing “↑”
↑ or “↓”
↓ button then pressing “Enter”
Enter or “→” button.
3) Press “↑” or “↓” arrow key to scroll Product Name Candidate.
 (e.g. KDL-40X500B CO1,KDL-40X500C BR6)

Service Mode Service Mode

Model Information >>
Status Information >>
Self diagnosis History >>
Model Information >>
Video / Audio >>
Model Number Setting >>
Panel / PQ >>
General Setting >> Serial Number Edit >>
Tuner >>
Wifi >>

[</>] Set [Home]Exit

4) Select one Product Name from the list, press <Enter> will pop dialog to inform user to confirm data. Model dependent settings will be overwritten into EEPROM.

[MODEL_NUMBER_SETTING]

____________

OK

64
 ADJUSTMENT

WB ADJUSTMENT
(Please apply Main board or panel is replaced.) c. To change data , press “←” or “→” on remote commander.
In “Panel/PQ”
Panel/PQ service mode.
a. Go to “WB Adjustment” category by “↑” or “↓”.
Back <<
R WB Gain <[ 0 ]>
Service Mode
Model Information >> G WB Gain <[ 0 ]>
Self diagnosis Histor
History >> B WB Gain <[ 0 ]>
Video / Audio >> R WB Offset <[ 0 ]>
Panel / PQ >> G WB Offset <[ 0 ]>
General Setting >> B WB Offset <[ 0 ]>
Tuner >>
Wifi / BT >>
[</>] Set [Home]Exit

b. To select “WB
WB Adjustment”,
Adjustment , press “→” button.

65
 ADJUSTMENT

WB/MURA/CUC DATA TRANSFER 2. In “WB/Mura/CUC data transfer”.

(Please apply Main board or panel is replaced.) a. Select “WB/Gamma data transfer” by pressing “↑” or “↓” on remote commander.
1. In “Panel/PQ”
Panel/PQ service mode. b. To change the items, press “←” or “→” on remote commander and press “Enter”
Enter
a. Go to “WB/Mura/CUC data transfer” category by “↑” or “↓”. button.
Selectable items are:
Service Mode
Model Information >> 0. SoC to T-con
S lf diagnosis
Self di i Hi
History
t >> 1 T-con
1. T to SoC
S C
Video / Audio >>
2. Not atction
Panel / PQ >>
General Setting >> c. Select “[start]” and press “Enter” button to start transfer.
Tuner >>
Wifi / BT >>
Back <<
WB/Gamma data transfer <[ 0. SoC to T-con ]>
Mura data transfer <[ 0. SoC to T-con ]>
CUC data transfer <[ 0. SoC to T-con ]>

b. To select “WB/Mura/CUC
WB/Mura/CUC data transfer
transfer”,, press “→” button.
[Start]
c. To change data , press “←” or “→” on remote commander.

[</>] Set [Home]Exit

66
SEC 3. TROUBLE SHOOTING
3-1. TRIAGE
1. Confirm the claimed symptom.
2. Select that symptom from the chart.
3
3. Bring all the boards and cables listed for that symptom.
symptom
4. Follow the troubleshooting charts in the technical guides to isolate the board.
5. Chart Color Code.

RED DOT: Most likely defective part

BLUE TRIANGLE: Secondary possible defective part
BLACK TEXT: Board that may correct the symptom

Symptoms - Shutdown. Power LED No Video Bluetooth

Remote Network Audio Skype Smart Core
blinking red diagnostics sequences Power - missing or distorted (BT)

No White
Reference Power LED Stationary
Bluetooth /
Smart Core no One Step
& does not colored No video One No video all Wireless Skype
2 3 4 5 6 7 8 9 10 No Remote No Audio LED (Set is still Remote
response to lines or of Inputs Inputs can't connect Can't Work
alive) (OSR) can't
remote dots
connect
(Dead Set)

B* Board                 

G* Board       

H* Board   

K* Board  

Speaker  

Wifi & BT Module

M d l    

LD* Board  

V By One FFC   

Tcon    

LCD Panel      

Panel
(Communi Panel Soft-
Power Power LD cation) (Backlight) TEMP ware Emitter
Problem Local
Audio UART
Local
I2C

67
 TROUBLE SHOOTING

3-2. NO POWER
3-2-1. NO POWER-PCU

No Power

Check STBY 3.3V NG Replace NG

C9030 Between G* Board to G* Board
On B* board B* Board Harness

OK OK

H
Harness

B* Board

u-Com Failure

DDCON/LDO

Main Device Failure

68
 TROUBLE SHOOTING

3-2-2. NO POWER-U-Com Failure (1/2)

START

Check MAIN_VCC
No
Check C9117 Voltage. No Check +3.3V_STBY R9175 Voltage. G-Board
Is the voltage >3.0V? R9144, CN9000 #26pin Is the voltage >1.6V?

Yes
Yes

No Check P_ON_VBUS No
Check R9186 Voltage. Check DC_OFF_DET P-on ucom #pin11 Change IC9017
Is the voltage >3.0V? IC9018 is >3.0V?

Yes
Yes

Check STBY_MHL No SOC

Check OPWRSB No R9176 Voltage. Muffin Check P_ON_#1 No
R9179 Voltage. Is the voltage >3.0V? problem P-on ucom #pin13 Change IC9017
Is the voltage 0V? is >3.0V?

Yes
Yes Yes
No problem
TV set stays in Check PGOOD_1 No No POWER - DDCON/LDO
STBY MHL charge mode. R9173 Voltage.
Check 1.0V DDCON (IC9008)
Is the voltage >3.0V?

Try AC Off and On after few minutes.

Check POWER_ON No If #pin19 keep Low, change IC9017.
P-on ucom #pin19
If #pin19 goes High few seconds and downs to Low,
Is the voltage >3.0V?
Check G board and harness.
yes
A

Check P_ON_LNB No
P-on ucom #pin15 Change IC9017
Is the voltage >3.0V?

Yes

69
 TROUBLE SHOOTING

3-2-2. NO POWER-U-Com Failure (2/2)

Yes

Check P_ON_#2 No
P-on
P on ucom #pin14 Change IC9017
Is the voltage >3.0V?

Yes

Check ORESETB No
P-on ucom #pin12 Change IC9017
Is the voltage >3.0V?

Yes

Check X_SYSTEM_RST
No
P-on ucom #pin16 Change IC9017
Is the voltage >3.0V?
>3 0V?

Yes

If PANEL_PWER_ON (R9172) is 0V
Check XRST No
Change IC9017
P-on ucom #pin17
Is the voltage
oltage >3.0V?
>3 0V?

Yes

If BL_MUTE (R9174) is 0V
Check BL_ON No
Change IC9017
P-on ucom #pin18
I the
Is th voltage
lt >3.0V?
>3 0V?
Yes

END
Ucom IC9017 is working OK

70
 TROUBLE SHOOTING

3-2-3. NO POWER: DC_OFF_DET check 3-2-4. NO POWER: DDCONs check

START
START

Check fuse No
F9xxx Change
g Fuse
Check Vdd No Is fuse OK?
C9118 Change IC9018
Is voltage >5V?
Yes
Yes Check Vcc voltage No Check POWER_ON P-on ucom #pin19
C9xxx
END Is voltage >12
>12.0V?
0V? (Refer to No Power U-Com
U Com Failure)

Yes

Check Enable pin No

voltage No Power U-Com Failure
g >2.5V?
Is voltage

Yes

Change DDCON IC

71
 TROUBLE SHOOTING

3-2-5. NO POWER: DDCON check

START

Check IC9403 Vcc voltage Check Vcc voltage No Check No

No
C9428 C9061 D9000 Change
g D9000
Is voltage >12V? Is voltage >3V? Is diode ?

Yes Yes Yes

Check G board and harness

Check Vcc voltage No Check No

C9061 D9001 Change D9001
Is voltage >4V? Is diode ?

Yes Yes
Check +5V_MAIN DDCON (IC9001)

Check Enable No
IC9010 #pin1 Change IC9010
Is voltage >2.5V?

Yes

Change DDCON
IC9009

72
 TROUBLE SHOOTING

3-2-6. NO POWER: LDOs check check

START

Yes

Check Vcc voltage No

C9xxx Check +3.3V_MAIN DDCON (IC9003)
Is voltage >3V?

Yes

Check Enable pin No

voltage
lt 1 2 No
1.2 N PPower U
U-Com
C F
Failure
il
Is voltage >3V?

Yes

Change LDO IC

73
 TROUBLE SHOOTING

3-3. STANDBY LED BLINKING

3-3-1. 2 Times Blinking (Main power Error) 3-3-2. 3 Times Blinking (DC Alert)

BMFL/BMFW board
2-time blinking

3-time blinking

Check +12V_REG DC_ALERT

at pin 13/15/17 of CN9000 Yes
G* Board
on B* Board, Check +5.0V_MAIN NG
IC9014,etc
Voltage > 13.2V ? at pin1 in IC8001, 4.959V
(B* Board)
<Voltage<5.285V?
Voltage 5.285V?
No
OK

B* Board

AUDIO

Go to Audio check point

74
 TROUBLE SHOOTING

3-3-3. 3 Times Blinking (Audio Error)

LED 3x blinking Yes

Segment “XS”?

No No
Audio Error ? See other flow
Replace B-K Harness Yes
B-K harness NG
OK ?
Yes

No

Go to page
Replace K-PWB Yes
Power Off Checking*1 K-PWB NG
OK ?

Go to page No
Power off Checking*2

Replace B-PWB Yes

B PWB NG
B-PWB
OK ?

75
 TROUBLE SHOOTING

Note 1: Note 2:
(1) PVDD-GND short check (1) PVDD-GND short check
1) Power Off Checking*1 Measure impedance between PVDD and GND at C7706, Measure impedance between PVDD and GND at C7722, C7762, C7782,
C7707. C7834.
If impedance is <100Ω → NG
If impedance is <100Ω → NG
(2) LDO out short check
(2) LDO out short check
Measure impedance between +3.3V and GND at C9130.
If impedance is <100Ω → NG
Measure impedance between +3.3V and GND at
C7909.
Power Off Check*1 (3) Fuse open check If impedance is <100Ω → NG
Measure impedance of fuse F7700
F7700, F7702 5A (12.5V)
(12 5V)
If fuse open → NG (3) Fuse open check
Measure impedance of fuse
F7702, F7704, F7705, F7701 5A (12.5V)
Segment “XS”? F7700 3.15A (DDC5V)
Yes If fuse open → NG

No
Power Off Check*3
(1) B-PWB (1) K-PWB
PVDD-GND short ? PVDD-GND short ?
(See Note 1) Yes (See Note 2) Yes

No No Measure the Speaker

impedance by multi-meter Replace Speaker
(2) B-PWB (2) K-PWB Less than 3Ω ? Yes
LDO out short ? LDO out short ?
(See Note 1) Yes (See Note 2) Yes No
C fi th
Confirm the speaker
k
No No harness
Replace Speaker Harness
Cut or shorted Yes
(3) B-PWB (3) K-PWB
to the chassis ?
Fuse broken ? Fuse broken ?
(See Note 1) Yes (See Note 2) Yes No

No Replace B-PWB No Replace K-PWB Return to LED 3x blinking

or Power Off Checking*3

76
 TROUBLE SHOOTING

2) Power Off Checking*2

(4) 12
12.5V
5V check BMFL / BMFW
Measure voltage between PVDD and GND at
capacitor C7706 or C7707.(See 3.3)
Power Off Check*2 Voltage rise more than 0V for a moment at
power on
→ Yes
Yes
Segment “XS”? (5) 12.5V check KS-PWB (XS)
Measure voltage between PVDD and GND at
No capacitor C7722, C7762, C7782 or C7834. (See
3.3)
(5) 12.5V check
(4) 12.5V
12 5V check Yes Voltage rise more than 0V for a moment at
12.5V
12 V iis supplied
li d to
12.5V is supplied to Yes power on
K-PWB for a moment
B-PWB for a moment → Yes
before LED 3x blinking ?
before LED 3x blinking ?
No
No

Yes Replace G-K Harness Yes

Replace B-K Harness
OK ?
OK ?

No No

Replace G-PWB Yes Replace G-PWB Yes

OK ? OK ?

No No
R t
Return tto R t
Return tto
LED 3x blinking LED 3x blinking
Finish Finish

77
 TROUBLE SHOOTING

3) Power Off Checking*3

No Sound
Without LED 3x
No sound only Yes Go to
Analog RF and Digital RF ? No Sound Tuner
Select [External Inputs]→
AV receiver is connected Yes
[BRAVIA SSync SSettings]→
tti ]
to HDMI in ?
[BRAVIA Sync Control]→[off] No
No
Yes Go to
No sound only HDMI ?
No Sound HDMI
[Speakers] setting is Yes Change the setting to
[Audio System] ? [TV Speakers] No

No Go to
No Sound Audio
Headphone is connected to Yes
Disconnect the Headphone
HP/Audio Out terminal ?

No
[Sound]→ Change [Sound]→
Yes
[Headphone
[H d h Speaker
S k Link]
Li k] [Headphone
[H d h Speaker
S k Link]
Li k]
setting is [On] ? Yes to [Off], OK ?
No No

Replace B-PWB
Go to
Power Off Checking*1 HP/Audio out terminal or Headphone detect
GPIO may be broken

78
 TROUBLE SHOOTING

3-3-4. 5 Times Blinking (Panel Communication Error)

5-times blinking

NG
Change Change
B-Board
B Board Panel (T-con)
(T con)
Check NG OK
“+12.5V_TCON” at G-Board is
Replace G-Board
CN9000 suspicious
Symptom Symptom
on the B-Board
improvement improvement
NG
OK B-Board is Panel (T-Con) is
suspicious suspicious
Symptom
Replace the Harness improve Harness is
Between G-Board
suspicious
and
dBB-Board
B d

NG

Symptom
y p
improve
Replace V-By-One FFC
the V-By-One FFC is suspicious

NG

79
 TROUBLE SHOOTING

3-3-5. 6 Times Blinking (Backlight Error)

6-times blinking

Check a voltage of
Harness /
BL_ERR_DET. Check
Connection
Check point is Voltage ≥ 1.9 V harness/connection
broken Change Symptom
JL9007 G*board to B*Board Harness
harness Improvement
or or
23pin of CN9000 LD board to B*Board
No improvement
on B*Board
B Board

Voltage < 1.8 V Harness /

Connection OK LED driver or G* board Symptom
LD board/G board
 Change LD board or G* board. Improvement

No improvement
Change Symptom
Panel
Panel Improvement

No Improvement
p
Change Symptom
B* Board
B* board Improvement

80
 TROUBLE SHOOTING

3-3-6. 7 Times Blinking (Temperature Error)

7-time blinking

Setting
circumstance is OK? No Set to another
Temperature, location, etc.
Ventilation, etc.

Yes
Change B* Board, NG
and Aging a few Panel
hours

Symptom
improvement
Check I2C_C bus Yes Temp sensor
B* Board NG communication OK?
IC1400
(check the next page)
No

I2C_C bus dumping or

Muffin check

81
 TROUBLE SHOOTING

3-4. NO SOUND
3-4-1. No Sound Audio 3-4-2. No Sound : TUNER

No Sound No Sound with normal picture

Audio

Yes NO
Segment “XS”? Only RF tuner input?

YES
No

Replace B-K Harness Yes

Please refer Audio
OK ? Check IC1000 (SOC)
troubleshooting

No

Replace K-PWB Yes

OK ?

No

Replace B-PWB
B PWB Yes
OK ?

Finish

82
 TROUBLE SHOOTING

3-4-3. No Sound : MHL

No Sound

NG
Ch k th
Check the picture
i t R f to
Refer t MHL NO PICTURE

OK

OK
Check Sound by other TV set
Refer to No Sound Audio
which is same model

NG

Check Source equipment

OK
by Reference TV set
Change B-Board.
(For example, Samsung TV(UN46ES7000),
Toshiba TV(42WL863), RB1 or RB2)

NG

Check the settings of

Source equipment

83
 TROUBLE SHOOTING

3-4-4. No Sound : HDMI1/2/3/4

No Sound

NG
Check the picture Refer to HDMI (1/2/3/4) NO PICTURE

OK
Does this model have YES
Check the mode DVI Connect Stereo minijack cable between Source and the TV, and
Analog Audio In
of Source equipment Change “HDMI/DVI Audio Source” to Auto or Analog Audio In.
(Stereo minijack)?
No
HDMI Change
g the mode of Source equipment
q p to HDMI

Analog Audio In
Does this model have YES “HDMI/DVI Audio Source”
Analog Audio In Change “HDMI/DVI Audio Source” to Auto or HDMI Audio In
setting is?
(Stereo minijack)?
Auto or HDMI Audio
NO

Check Sound by other TV set OK

Refer to No Sound Audio
which is same model

NG

Check Source equipment OK

NO
Is Distributor used ? by Reference TV set Change B-Board.
(F example,
(For l RB2,
RB2 RB1)
YES
NG

Connect Source Check the settings of

equipment
q p directly
y Source equipment

84
 TROUBLE SHOOTING

3-5. NO PICUTURE

No Picture BL_ON (L or H): IC9017 #18pin (for 4K BMFW/BMFL board)

BL_ON：H
No Check Smart Core No Check Replace NG NG
Got Any Normal Replace LCD Panel
Behavior BL_ON the V by One FFC
Display? the main Board (T-CON)
(5x Blinking) on the main board Harness

Yes Symptom Symptom

Yes BL_ON：L
improvement improvement

Check Other 5x Blinking Backlight V by One FFC

Main board NG
Portion: Harness

Ext. Video Input -

No Picture

HDMI - No Picture

Tuner - No Picture

85
 TROUBLE SHOOTING

3-5-1. No Picture CH/MX/PA/COL/LA (BMFL/BMFW)

No Picture Video

Video 1 Video 2
No Pi
N Picture No Pi
N Picture
t

NG
NG * Check J7505 * Check J7504
Check if input OSD NG (Vpp: 0 V) Check if input OSD NG (Vpp: 0 V)
Connection, Connection,
is GREY OUT is GREY OUT
VIDEO2_DET VIDEO_DET
OK if it is highlighted OK if it is highlighted
At R7562 At R7539

OK OK (Vpp: 3.3 V) OK OK (Vpp: 3.3 V)

** Detailed check all NG (Vpp: 0 V)

parts at VIDEO2_DET ** Detailed check all NG (Vpp: 0 V)
Signal Path [R7561] parts at VIDEO_DET
Signal Path [R7535]

OK (Vpp: 3.3 V)
OK (Vpp: 3.3
3 3 V)

NG (Vpp: 0 V) ** Detailed check all parts NG NG (Vpp: 0 V)

Check wave between at CVBS2P signal path
Check wave between ** Detailed check all parts NG
C7511 and IC1000 [D7514/R721/C7521/ at CVBS3P signal path
C7512 and IC1000
R7519/C7534] [D7530/R7524/R7525]

OK (Vpp: 1 V) OK
OK (Vpp: 1 V) OK

Muffin [IC1000] J7505 Connector J7505 Connectivity Muffin [IC1000] J7504 Connector J7504 Connectivity
Parts Broken Parts Broken
Problem Problem Problem Problem Problem Problem

*  OK Condition : No solder splash can be seen **  OK Condition : No part short-circuited

 NG
G Condition
Co d o : So Solder
de sp
splash
as ca
can be see
seen  NG Condition : Part short-circuited
short circuited
[All voltage measurement using Oscilloscope]

86
 TROUBLE SHOOTING

3-5-2. No Picture : @ Tuner

Notes:
p Japan
I2C line for all tuners except p _SKP
- Parts for I2C_A_SDA line: R6001, C6004.
RF input no picture / noisy picture - Parts for I2C_A_SCL line: R6002, C6005.

I2C line for Japan_SKP

Check RF source cable NG - Parts for I2C_D_SDA line: R6003,C6006
Change RF cable and antenna - Parts for I2C_D_SCL line: R6004,C6007
and antenna, OK?
OK TU_1.1V line only in Japan_SKP Tuner
- Parts for TU_1.1V: FB6800
Check Tuner power line:
3.3V at JL6005 = 3.3V?
1.8V at JL6006 = 1.8V? NG Please refer DDCON
DEM_3.3V
_ at JL6019 = 3.3V? troubleshooting
g
A_RESET value at JL6012 = 3.3V?
For JP_SK only – TU1.1 V (Refer notes)
OK
Check part mounting condition
YES for “I2C_A_SDA, I2C_A_SCL NG
All broadcasting channel Change NG parts
or
cannot be received? connected to I2C bus
I2C_D_SDA, I2C_D_SCL”
Refer Note I2C
NO
OK

Digital

Satellite

Check Tuner power line NG 12V LNB Voltage

Terrestrial/Cable
Analog 12V at JL6027 = 12V? Checking
OK

For TW & NA-ATSC All tuners except

(MX/UC) only TW & NA-ATSC(MX/UC)

Refer Analog Tuning Refer Digital Tuning 1 Refer Digital Tuning 2

87
 TROUBLE SHOOTING

3-5-3. No Picture : HDMI1

No Picture

If you can do Check the below point at

component repair Connector side All lines
Other Input is OK are NG
Check other ・Check +5V line Replace
p
Change B
B-Board.
Board
HDMI input ・Check HPD line CN5202
・Check DDC lines NG
All Inputs are NG ・Check TMDS lines

+5V line is OK Only TMDS

Only +5V line
and HPD line lines
is NG
Check Picture by
y other TV set is NG are NG
Ch
Change B
B-Board.
B d Spec:4.7~5.3V
Spec:4.7 5.3V
which is same model Spec:2.4~5.3
Other TV set V
OK Replace
Target board & other TV set If you can do JC5216, JC5217
both NG component repair Replace RB5209, RB5210
R5515 Only DDC
lines NG
are NG
Connect Source
Is Distributor used ?
Yes equipment directly Replace IC5212
(HDMI EQ).
No

Check Source equipment Replace

p IC5212
b R
by Reference
f TV sett Ch
Change B
B-Board.
B d (HDMI EQ).
(For example, RB1) Reference TV Set OK

Reference TV set
NG
Replace
IC1000
Check the settings
g of JC5227 JC5228
JC5227, JC5228, JC5235
JC5235, JC5236
Source equipment JC5241, JC5242, JC5243, JC5244

88
 TROUBLE SHOOTING

3-5-4. No Picture : HDMI2

No Picture

If you can do Check the below point at

component repair Connector side All lines
Other Input is OK are NG
Check other ・Check +5V line Replace
Change B-Board
B Board.
HDMI input ・Check HPD line CN5202
NG
・Check DDC lines
All Inputs are ・Check TMDS lines
NG
Only +5V line +5V line is OK
Only TMDS lines
is NG and HPD line
are NG
Check Picture by other TV set Spec:4.7~5.3V is NG
Change B-Board
B-Board.
which is same model Spec:2.4~5.3
Other TV set
V Replace
OK If you can do
Target board & other TV set component repair JC5208, JC5209
both NG Replace Only DDC RB5211, RB5212
R5517, R5518 lines
are NG NG
Connect Source
Is Distributor used ?
Yes equipment directly Replace IC5212
(HDMI EQ).
No

Check Source equipment

by Reference TV set Change B-Board. Replace IC5212
(For example, RB1) Reference TV Set OK (HDMI EQ).

Reference TV set
NG
Replace
IC1000
Check the settings of JC5227, JC5228, JC5235, JC5236
Source equipment JC5241, JC5242, JC5243, JC5244

89
 TROUBLE SHOOTING

3-5-5. No Picture : HDMI3

No Picture

Check the below point at

If you can do Connector side All lines
Check
Ch k other
th Other Input is OK component repair Ch k +5V line
・Check li are NG Replace
Change B-Board.
HDMI input ・Check HPD line CN5203 NG
・Check DDC lines
All Inputs are ・Check TMDS lines
NG
Only +5V line +5V line is OK Only TMDS lines
is NG and HPD line are NG
Check
Ch k Pi
Picture
t b
by other
th TV sett
Change B-Board. Spec:4.7~5.3V is NG
which is same model Other TV Spec:2.4~5.3
set OK V Replace
If you can do JC5237, JC5238
Target board & other TV set component repair
both NG RB5213, RB5214
Replace Only DDC lines NG
R5428 are NG
Connect Source
Is Distributor used ?
Yes equipment directly Replace IC5212
No (HDMI EQ).

Check Source equipment

y Reference TV set
by Change
g B-Board. Replace
p IC5212
(For example, RB1) Reference TV Set OK (HDMI EQ).

Reference TV
set
NG Replace
IC1000
Checkk the
Ch th settings
tti off JC5227 JC5228
JC5227, JC5228, JC5235
JC5235, JC5236
Source equipment JC5241, JC5242, JC5243, JC5244

90
 TROUBLE SHOOTING

3-5-6. No Picture : HDMI4

No Picture

If you can do
Check the below point at
component repair All lines
Connector side
Other Input is OK are NG
Check other ・Check +5V line Replace
Change B-Board.
HDMI input ・Check HPD line CN5208 NG
・Check DDC lines
All Inputs are NG ・Check TMDS lines

Only +5V line +5V line is OK

is NG and HPD line Only TMDS lines
Check
Ch k Pi
Picture
t b
by other
th TV sett Spec:4 7~5 3V
Spec:4.7~5.3V i NG
is are NG
Change B-Board.
which is same model Other TV Spec:2.4~5.3
set OK V
If you can do Replace
Target board & other TV set Replace JC5239, JC5240
component repair
both NG R5467 RB5215, RB5216
Only DDC lines
are NG NG
Connect Source
Is Distributor used ?
Yes equipment directly Replace IC5212
No (HDMI EQ).

Check Source equipment

y Reference TV set
by Change
g B-Board.
(For example, RB1) Reference TV Set OK Replace IC5212
(HDMI EQ).
Reference TV
set
NG Replace
IC1000
Check the settings of JC5227, JC5228, JC5235, JC5236
Source equipment JC5241, JC5242, JC5243, JC5244

91
 TROUBLE SHOOTING

3-5-7. FOR ANALOG TUNING: @ All destination except JP

Notes:
- Parts for IFOUT_N line: R6007, FB6002, C6008, R6327,
C6301, R6301.
- Parts for IFOUT_P line: R6008, FB6003, C6009, R6326,
C6300, R6300.
For LA-ISDB(BR/AR), LA-T2(COL) and TW only - Parts for IFAGC line: R6072, R6009, R6010, R6069, C6302,
Analog Tuning
R6303.
For Other destination
NG A : Insert correct signal in correct terminal.
Confirm ANT or Cable connection A

OK

Check part mounting condition for NG

analog control line Change NG parts
“IFOUT_N, IFOUT_P, IFAGC”

OK

Check IC1000(SOC)

92
 TROUBLE SHOOTING

3-5-8. FOR DIGITAL TUNING 2: @ AEP_W, JP_SKP, PA_T2, CH/HK, LA-ISDB(BR/AR) and LA-T2(COL)

For LA-ISDB(BR) and Digital Tuning 2

LA-T2(COL) only

For AEP-W For JP_SKP

NG For PA_T2 and NG
y
CH/HK only NG
C fi ANT or C
Confirm Cable
bl connection
ti A C fi ANT or Satellite
Confirm S t llit connection
ti A C fi ANT or Satellite
Confirm S t llit connection
ti A

OK OK OK
Terrestrial All except SKP_Opticast BS/CS or SKP_Opticast/
Digital cable/ Terrestrial
SKP_Premium or terrestrial

Cable OK SKP_Opticast
Sound is normal?

Refer to Digital Tuning 1 No sound Refer to Digital Tuning 1

Check IC1000 (SoC)

On Service Notes:
mode display CASE B - Parts for TU1_TS_DATA0 line: R6015,
TS_LOCK ? R6321.
UEC ? - Parts for TU1_TS_CLK line: R6016, R6322.
- Parts for TU1_TS_VALID line: R6017, R6323.
CASE A - Parts for TU1_TS_SYNC line: R6018, R6324.
Change Tuner module
(Refer to Note tuner ) - CASE A : TS _LOCK = LOCK and UEC
constant
- CASE B : TS _LOCK = UNLOCK or UEC is
OK increasing
Check part mounting condition for digital data line
“TU1_TS_DATA0, TU1_TS_CLK, TU1_TS_VALID, TU1_TS_SYNC”
Note Tuner –
(IC reference -- destination)
TU6001 - PA-T2
NG TU6001 - LA
LA-T2/LA-ISDB
T2/LA ISDB
TU6001 - CH, HK
Check IC1000 (SoC)
TU6003 - AEP_W
TU6802 - JP_SKP
Change NG parts
A : Insert correct signal in correct terminal.

93
 TROUBLE SHOOTING

3-6. SIDE BUTTONS MALFUNCTION

Side Key button OK

Change Switch Unit Switch unit issue
malfunction

NG

Harness on Switch Unit OK Harness

and B* Board properly connected connection
issue
NG

Change OK
Switch unit-B* board Harness Harness issue

NG
NG
Power Key (B*Board) NG Key AD(B*Board)
NG Check parts value :
Check parts value : Parts Broken issue
0 ohm < R1089 < 2 ohm 0 ohm < R1091 < 2 ohm
4.4k ohm < R1432 < 5k ohm 0 ohm < R1042 < 2 ohm
OK OK

Power Key Muffin Pin (B*Board) OK OK Key AD muffin pin (B*Board)

Muffin IC1000 Check voltage (Power ON condition):
Check voltage(Power ON condition) :
3.13V < Voltage < 3.47V problem 1.62V < voltage < 1.84V

NG NG

Change B*Board

94
 TROUBLE SHOOTING

3-7. IR REMOTE COMMANDER MALFUNCTION

Check whether center Remote control battery

Center white LED OK OK
IR do not response to white LED blink ,when using
lit up when remote could be weak.
Remote Commander commander near the sensor
control is pressed windows Change battery.

NG
Harness on H-board OK Harness
and B* Board connection
properly connected issue
NG

Change OK H-B* board harness

H-B* board Harness issue

NG

OK
Change Smart Core Smart core issue

NG
B*Board
NG
Check parts value : Parts Broken issue
R1080 = zero ohm
OK

SIRCS (IC1000 Pin Y35 , B*Board) OK Muffin IC1000

Check voltage (Power ON condition):
3.287V < Voltage < 3.55V? problem

NG

Change B*Board

95
 TROUBLE SHOOTING

3-8. LIGHT SENSOR ERROR

Backlight doesn’t change OK

Check UI setting for light Change the UI setting User did not activate light
when ambient lighting Sensor. Make sure it is “on” to “ON” sensor function
level changed
NG

Harness on H-board and OK Harness connection

B* Board properly connected issue

NG
OK H-B* board harness
Change
H-B* board Harness issue

NG
OK
Change Smart Core Smart Core issue

NG
B*Board NG
Check LIGTH_SENSOR signal path : Part broken issue
R1079 = zero ohm
OK
LIGTH_SENSOR (Muffin Pin L35) OK
Check voltage variation from Muffin IC1000 problem
room light to dark condition
NG

Change B*Board

96
 TROUBLE SHOOTING

3-9. NETWORK MALFUNCTION

1) Ethernet (Wired)

[Network Set-up]
>[Wired Set-up]
on the TV

OK OK OK
Connection Results Connection Results Connection Results
Cable Connection Local Access Internet Access
B board

Failed Failed Failed

OK Auto
Check Proxy setting
Wired Set-up
Check cable B board Local router
IP address setting
DHCP server

NG Manual

Ethernet Cable Check IP address

&
Local router setting

97
 TROUBLE SHOOTING

2) Internal Wireless Network malfunction

Wireless Network
on the TV

Error Message appear No Is the radio field No

when the Wireless Strength too weak Bxx Board
Network is selected? or even No signal?

Yes Yes
NG
Change WiFi module Access Point
From previous page
OK

WiFi module

Check harness
NG OK
connection is OK Connect properly Loose harness
between WiFi and Bxx

OK NG
Change harness
Change NG NG
between Bxx board Change Bxx board
Wi Fi module
Wi-Fi d l
and WiFi
OK If Wi-Fi malfunction happens,
OK
• Wi-Fi module
• Harness between WiFi
Wi-Fi module Main Harness and Bxx
• B board
Bxx b d
are suspected.

98
 TROUBLE SHOOTING

3) Bluetooth malfunction

Touch pad Remote doesn’t work

Or
3D-glasses (Active) doesn’t work
Or
Bluetooth Speaker/Headphone/Headset doesn’t work

Please refer
OK Touch pad Remote manual
Home > Settings > Check BT antenna OK 3D-glasses (Active) manual
Bluetooth Settings Connection is OK
Or
Can read
Near discoverable
Bluetooth Speaker/Headphone/Headset operation manual
NG NG
else Bluetooth Device

OK Loose BT antenna
Connect properly connection
NG

Check harness NG OK
connection is OK Connect properly Loose harness
between BT and Bxx

OK
NG

NG Change harness NG
Change BT module Between Bxx board Change Bxx board
and BT
OK OK

BT module Main Harness

99
SEC 4. DIAGRAMS
4-1. BLOCK DIAGRAM

Tu Pa

Ether
ack

I2C
TEMP
(Audio) Sensor LOG
Tuner
eMMC LOG
I2C(panel)
ECS
HDMI1 Vx1 x16
HDMI EQ

HDMI2 DDR3
2Gb
/MHL LD
Vx1 x8 LD
Composite2/Component Main SoC Vx1 x4
SoC
HDMI3
I2C(Backlight,Panel)
( g , )
Sub SoC I2C(Backlight)
( g )

UART(4KBE
DVI/HDMI3 Communication) I2C
HDMI4 Audio in (Audio) AudioAMP

AudioAMP

AudioAMP

CVBS Jack AudioAMP

AudioAMP

HP/Line out

Opt.Out
AudioAMP

AudioAMP

USB3.0 USB2.0 USB2.0 WIFI/BT

SmarCore Key-pad

100
 (Only Interface between board aand board）

SM (FY14) BAX_F Board

BMFW Board CN 3601 To BMFW T-con Board
CN203 GND 1 51 GND
1-798-511-11(ALPS)/ HUS_GND 1 19 VBTX7P 2 50 RxP7 (LGD)
1-798-510-12(NOBLE) HUS_KEY_AD 2 18 VBTX7N 3 49 RxN7
HUS_POWER_KEY 3 20 GND 4 48 GND
4-2-1. KD-49X8000C

1-821-143-11 1-821-117-11 VBTX6P 5 47 RxP6 PANEL FFC

JAM SYT10-3WL SYT10-03HG VBTX6N 6 46 RxN6
GND 7 45 GND
VBTX5P 8 44 RxP5
VBTX5N 9 43 RxN5
GND 10 42 GND
VBTX4P 11 41 RxP4
CN1000 VBTX4N 12 40 RxN4
1 1 WIFI_GND GND 13 VbyO
One-FFC 39 GND
2 2 X_WIFI_BT_RST VBTX3P 14 38 RxP3
3 3 X_WIFI_WAKEUP VBTX3N 15 37 RxN3
4 4 X_BT_WAKEUP GND 16 36 GND
5 5 WIFI_GND VBTX2P 17 35 RxP2
6 6 WIFI_STBY_3.3V VBTX2N 18 34 RxN2
USB 7 7 WIFI_STBY_3.3V GND 19 33 GND
Main Harness USB 8 8 WIFI_STBY_3.3V VBTX1P 20 32 RxP1
9 9 WIFI_GND VBTX1N 21 31 RxN1
10 10 WIFI_GND GND 22 51pinn FFC 30 GND
USB 12 11 WIFI_GND VBTX0P 23 29 RxP0
11 12 BT_3D_LR VBTX0N 24 28 RxN0
13 13 WIFI_GND GND 25 27 GND
USB 14 14 WIFI_USB_M VBTXLOCKN0 26 26 LOCKN
NC 15 NC VBTXHTPDN0 27 25 HTPDN
USB 15 16 WIFI_USB_P GND 28 24 GND
NC 17 NC GND 29 23 AGP/NSB (High/Open:AGP, Low: NSB)
GN1 Smart Corre 2 18 HUS_KEY_AD NC 30 22 NC
1 19 CAM_GND BITSEL 31 21 NC(BITSEL(High/Open:10Bit; L:8Bit))
CN001 3 20 HUS_POWER_KEY /WP/(BINT) 32 20 nWP(High:Write; L/Open: Protect)
STBY3.3V 1 25 11 21 SC_OPT_SENSE SCL 33 19 SCL
HSC3-L
4-2. CONNECTOR DIAGRAM

5V_MAIN 2 22 2 22 5V_MAIN SDA 34 18 SDA

GND 3 27 12 23 SC_SIRCS 3D_EN/(MUTE) 35 17 PCID_EN (High: Enable, Low/Open: Disable)
LED_AMBER 4 24 4 24 SC_LED_AMBER 3D_SYNC_IN 36 16 NC
LED_PWM_W 5 26 1 25 SC_STBY_3.3V 3D_SYNC_OUT 37 15 NC
LEY_PWM_R 6 32 5 26 SC_LED_PWM_W GND 38 14 GND
LED_PWM_B 7 30 3 27 SC_GND PANEL_DET 39 13 GND
LED_PWM_G 8 28 8 28 SC_LED_PWM_G GND 40 12 GND
GND 9 29 9 29 SC_GND NC/GND 41 11 GND
MAIN_3.3V 10 31 7 30 SC_LED_PWM_B NC 42 10 GND
OPT_SENSE 11 21 10 31 SC_MAIN_3.3V NC 43 9 NC
SIRCS 12 23 6 32 SC_LED_PWM_R NC(PANEL_RESETX)/12V 44 8 12V
1-82 1-139-11 1-821-126-11 NC 33 SC_GND NC(PANEL_READY)/12V 45 7 12V
JAM SYT10-12WS SYT10-12HG NC 34 NC NC/12V 46 6 12V
NC 35 MIC_GND NC(PANEL_PWR)/12V 47 5 12V
NC 36 MIC_RESET NC(PANEL_ON)/12V 48 4 12V
NC 37 I2S_BCK(SIELDED) NC(ABL_HOT2)/12V 49 3 12V
NC 38 I2S_LRCLK(SIELDED) NC(ABL_HOT1)/12V 50 2 12V
NC 39 HUS_GND NC(ABL_HOT0)/12V 51 1 12V
USB Cable(UL2725) NC 40 CAM_POP 1-842-546-21 1-819-812 -11
Wifi/BT GND 1 1 1-819-538-11 1-81 8-692-23 FFC Direc t Connector :IPEX JAE/FI -RE51S-HF
RST_L 2 2 SHLDP-40V-S-1 (B) JST SM40B-SH LDS-GANF-1-TF( LF) (SN) or Y amaichi 1 -843-107-XX
WOW_L 3 3
WOBT_L 4 4 CN 3600
GND 5 5 NC/HTPDN1/ELTIMO3/POWER_ON 1
VCC 6 6 CN8004 NC/LOCKN1/ABL_PHT/READY 2
VCC 7 7 3 BLK#28 1 CAMERA_5V NC/SDA/PANEL_ERROR/PANEL ON 3
VCC 8 8 3 RED#28 2 CAMERA_USB_M NC/SCL/PANEL ERROR 4
GND 9 9 3 CAMERA_USB_P SPI_CS 5
GND 10 10 4 ID (GND/CLK/CAM_POP) : Connect GND via R=0 Ohm SPI_CK 6
VSYNC 11 12 5 GND_S NC/RESETX 7
GND 12 11 3 Shield 1-82 2-265-21 NC 8
GND 13 13 ACON Mini- USB NC 9
DM 14 14 3 WHT#28 NC 10
DP 15 16 3 GRN#28 NC 11
1-81 9-332-11 1-819-502-11 VCA/(SPI_SEL0) 12
JST SM15B-GHS-TB( LF) ( S GHR-15V-S CN9000 BUS_SW 13
NC 30 DIGITAL_STBY SPI_DI/(WDT) 14
2 29 DC_DIMMER SPI_DO 15
3 28 BL_ON/ICSPCLK SPI_ENB 16
4 27 PWM_DIMMER GND 17
BT 5 26 STBY_3.3V VBTX15P 18
6 25 BLINKING VBTX15N 19
Antena NC 24 AC_OFF_DET GND 20
8 23 BL_ERR VBTX14P 21
9 22 POWER_ON/ICSPDAT VBTX14N 22
10 21 GND GND 23
11 20 GND VBTX13P 24
12 19 GND VBTX13N 25
13 18 REG12V_Audio GND 26
14 17 REG12V VBTX12P 27
15 16 REG12V_Audio VBTX12N 28
16 15 REG12V GND 29
NC 14 REG12V_Audio VBTX11P 30
18 13 REG12V VBTX11N 31
NC 12 GND GND 32
20 11 GND VBTX10P 33
21 10 TCON_GND/VPP_ PI C VBTX10N 34
22 9 GND GND 35
23 8 TCON_GND VBTX9P 36
24 7 TCON_ON VBTX9N 37
25 6 TCON_VCC12V GND 38
26 5 TCON_VCC12V VBTX8P 39
27 4 TCON_VCC12V VBTX8N 40
NC 3 TCON_VCC12V GND 41
NC 2 GND 1-843-699-11
NC 1 GND FFC Direc t Connector :IPEX
1-843-925-11 1-84 3-917-11 or Y amaichi 1 -843-708-XX
PBDP-30V-S JST SM30B-PBD SS-TF
CN 8301
TM_SCL 1
TM_SDA 2
GND 3
TM_SPI1_SCK 4
TM_SPI1_MOSI 5
TM_SPI1_nSS 6
GND 7
TM_EMIT 8
BL_TYPE 9
TM_SPI0_SCK 10
TM_SPI0_MOSI 11
TM_SPI0_nSS 12
GND 13
TM_SPI_SYNC 14
TM_MODE0 15
TM_MODE1 16
TM_RDY 17
TM_LOG_RX 18
TM_LOG_TX 19
SA_MODE 20
VLEDPWM1 21
VLEDPWM0 22
CN7706 Reserve 23
1 GND_D BL_ON 24
2 +5.0V_AUDIO 0-336-971-01
3 GND_D FFC 24pin I RI SO
4 X_SYSTEM_RST or H irose FH52-24S-0.5SH
5 X_DAMP_MUTE
6 X_AMP_ERR_DET
7 X_DAMP_RESET
8 I2C_C_SCL
9 I2C_C_SDA
10 DC_OFF_DET
SPEAKER L+ 1 4 11 DAUOA_DAT3
Front L- 2 3 12 DAUOA_DAT2
Lch JST SMP-02VF-N 13 DAUOA_DAT1
1-784-991-21 14 DAUOA_DAT0
15 DAUOA_LRCK
16 GND_D
SPEAKER R+ 1 1 17 DAUOA_BCK
Front R- 2 2 18 GND_D
Rch JST SMP-02VF-N 19 DAUOA_MCK
1-784-991-21 20 GND_D
1-81 9-407-71
IMSA-9637S-40-Y801
or Hirose FH52-20S-0.5SH

GL6 Boaard

C N6401
1-842-551-11
S JM20-28WLB/J AM
DIGITAL_STBY 1 NC
DC_DIMMER 2 29
BL_ON 3 28
PWM_DIMMER 4 27
STBY_3.3V 5 26 #22 G-B Harnesss
GBK
BLINKING 6 25
AC_OFF_DET 7 NC CN7700
BL_ERR 8 23 #24 1 1 SP_MAIN_RP
POWER_ON 9 22 #24 2 2 SP_MAIN_RN
GND 10 21 #22 #24 2 3 SP_MAIN_LN
GND 11 20 #22 #24 1 4 SP_MAIN_LP
GND 12 19 #22 1-842-593-11 1-84 2-566-12
REG12V 13 18 #22 PB VP04V-S SM04B-PB VSS-TB (LF) ( SN) ( PS)
REG12V 14 17 #22
REG12V 15 16 #22
REG12V 16 15 #22
REG12V 17 NC
REG12V 18 13 #22
GND 19 NC
GND 20 11 #22
TCON_GND 21 10 #22
GND 22 9 #22
TCON_GND 23 8 #22
TCON_ON 24 7
TCON_VCC12V 25 6 #22
TCON_VCC12V 26 5 #22
TCON_VCC12V 27 4 #22
TCON_VCC12V 28 NC
SJM20-28HG
1-842-598-11

C N6101
S FP79-02WLB JAM
1-822-908-11
AC-N 1
AC-L 2 AC pigtail
1-839-678-21

C N6801
1-822-360-11
53426-0510 Molex
NC 1
+OUT1 2 To LS
NC(No land) 3
NC(No land) 4
-OUT1 5
1-822-327-11
51103-0500
DIAGRAMS

101
 (Only Interface between board aand board）

SM (FY14) BAX_F Board

BMFW Board CN3601 T o B MFW T-con Board
CN203 GND 1 51 GND
1-798-511-11(ALPS)/ HUS_GND 1 19 VBTX7P 2 50 RxP7 (SDC)
1-798-510-12(NOBLE) HUS_KEY_AD 2 18 VBTX7N 3 49 RxN7
4-2-2. KD-55X8000C

HUS_POWER_KEY 3 20 GND 4 48 GND

1-821-143-11 1-821-117-11 VBTX6P 5 47 RxP6 PANEL FFC
JAM SYT10-3WL SYT10-03HG VBTX6N 6 46 RxN6
GND 7 45 GND
VBTX5P 8 44 RxP5
VBTX5N 9 43 RxN5
GND 10 42 GND
VBTX4P 11 41 RxP4
CN1000 VBTX4N 12 40 RxN4
1 1 WIFI_GND GND 13 VbyO
One-FFC 39 GND
2 2 X_WIFI_BT_RST VBTX3P 14 38 RxP3
3 3 X_WIFI_WAKEUP VBTX3N 15 37 RxN3
4 4 X_BT_WAKEUP GND 16 36 GND
5 5 WIFI_GND VBTX2P 17 35 RxP2
6 6 WIFI_STBY_3.3V VBTX2N 18 34 RxN2
USB 7 7 WIFI_STBY_3.3V GND 19 33 GND
Main Harness USB 8 8 WIFI_STBY_3.3V VBTX1P 20 32 RxP1
9 9 WIFI_GND VBTX1N 21 31 RxN1
10 100 WIFI_GND GND 22 51pin FFC 30 GND
USB 12 111 WIFI_GND VBTX0P 23 29 RxP0
11 122 BT_3D_LR VBTX0N 24 28 RxN0
13 133 WIFI_GND GND 25 27 GND
USB 14 144 WIFI_USB_M VBTXLOCKN0 26 26 LOCKN
NC 155 NC VBTXHTPDN0 27 25 HTPDN
USB 15 166 WIFI_USB_P GND 28 24 GND
NC 177 NC GND 29 23 SDC Use
GN1 Smart Co re 2 188 HUS_KEY_AD NC 30 22 SDC Use
1 199 CAM_GND BITSEL 31 21 SDC Use
CN001 3 200 HUS_POWER_KEY /WP/(BINT) 32 20 B_INT (High:Write / L/Open: Protect)
STBY3.3V 1 25 11 211 SC_OPT_SENSE SCL 33 19 SCL
4-2. CONNECTOR DIAGRAM

HSC3-L 5V_MAIN 2 22 2 222 5V_MAIN SDA 34 18 SDA

GND 3 27 12 233 SC_SIRCS 3D_EN/(MUTE) 35 17 3D_EN
LED_AMBER 4 24 4 244 SC_LED_AMBER 3D_SYNC_IN 36 16 3D_Sync_In
LED_PWM_W 5 26 1 255 SC_STBY_3.3V 3D_SYNC_OUT 37 15 SDC Use
LEY_PWM_R 6 32 5 266 SC_LED_PWM_W GND 38 14 GND
LED_PWM_B 7 30 3 277 SC_GND PANEL_DET 39 13 GND
LED_PWM_G 8 28 8 288 SC_LED_PWM_G GND 40 12 GND
GND 9 29 9 299 SC_GND NC/GND 41 11 GND
MAIN_3.3V 10 31 7 300 SC_LED_PWM_B NC 42 10 GND
OPT_SENSE 11 21 10 311 SC_MAIN_3.3V NC 43 9 NC
SIRCS 12 23 6 322 SC_LED_PWM_R NC(PANEL_RESETX)/12V 44 8 12V
1-821-139-11 1-821-126-11 NC 333 SC_GND NC(PANEL_READY)/12V 45 7 12V
JAM SYT 1 0 - 1 2 WS SYT10-12HG NC 344 NC NC/12V 46 6 12V
NC 355 MIC_GND NC(PANEL_PWR)/12V 47 5 12V
NC 366 MIC_RESET NC(PANEL_ON)/12V 48 4 12V
NC 377 I2S_BCK(SIELDED) NC(ABL_HOT2)/12V 49 3 12V
NC 388 I2S_LRCLK(SIELDED) NC(ABL_HOT1)/12V 50 2 12V
NC 399 HUS_GND NC(ABL_HOT0)/12V 51 1 12V
USB Cable(UL2725) NC 400 CAM_POP 1-842-546-21 1-819-812-11
Wifi/BT GND 1 1 1-819-538-11 1-818-6 92-23 FFC Direct Connector :IPEX JAE/FI-RE51S-HF
RST_L 2 2 SHLDP-40V-S-1 (B) JST SM40B-SHLD S-GANF-1-TF(LF) ( SN) or Yamaichi 1-843-107-XX
WOW_L 3 3
WOBT_L 4 4 CN3600
GND 5 5 NC/HTPDN1/ELTIMO3/POWER_ON 1
VCC 6 6 CN8004 NC/LOCKN1/ABL_PHT/READY 2
VCC 7 7 3 BLK#28 1 CAMERA_5V NC/SDA/PANEL_ERROR/PANEL ON 3
VCC 8 8 3 RED#28 2 CAMERA_USB_M NC/SCL/PANEL ERROR 4
GND 9 9 3 CAMERA_USB_P SPI_CS 5
GND 10 10 4 ID (GND/CLK/CAM_POP) : Connect GND via R=0 Ohm SPI_CK 6
VSYNC 11 12 5 GND_S NC/RESETX 7
GND 12 11 3 Shield 1-822-2 65-21 NC 8
GND 13 13 ACON Mini-U SB NC 9
DM 14 14 3 WHT#28 NC 10
DP 15 16 3 GRN#28 NC 11
1-819-332-11 1-819-502-11 VCA/(SPI_SEL0) 12
JST SM15B -GHS-TB (LF) ( S GHR-15V-S CN9000 BUS_SW 13
NC 300 DIGITAL_STBY SPI_DI/(WDT) 14
2 299 DC_DIMMER SPI_DO 15
3 288 BL_ON/ I CSPCLK SPI_ENB 16
4 277 PWM_DIMMER GND 17
BT 5 266 STBY_3.3V VBTX15P 18
6 255 BLINKING VBTX15N 19
Antena NC 244 AC_OFF_DET GND 20
8 233 BL_ERR VBTX14P 21
9 222 POWER_ON/ICSPDAT VBTX14N 22
10 211 GND GND 23
11 200 GND VBTX13P 24
12 199 GND VBTX13N 25
13 188 REG12V_Audio GND 26
14 177 REG12V VBTX12P 27
15 166 REG12V_Audio VBTX12N 28
16 155 REG12V GND 29
NC 144 REG12V_Audio VBTX11P 30
18 133 REG12V VBTX11N 31
NC 122 GND GND 32
20 111 GND VBTX10P 33
21 100 TCON_GND/VPP_ PIC VBTX10N 34
22 9 GND GND 35
23 8 TCON_GND VBTX9P 36
24 7 TCON_ON VBTX9N 37
25 6 TCON_VCC12V GND 38
26 5 TCON_VCC12V VBTX8P 39
27 4 TCON_VCC12V VBTX8N 40
NC 3 TCON_VCC12V GND 41
NC 2 GND 1-843-699-11
NC 1 GND FFC Direct Connector :IPEX
1-843-925-11 1-843-9 17-11 or Yamaichi 1-843-708-XX
PBDP-30V-S JST SM30B-PBDSS-TF
CN8301
TM_SCL 1
TM_SDA 2
GND 3
TM_SPI1_SCK 4
TM_SPI1_MOSI 5
TM_SPI1_nSS 6
GND 7
TM_EMIT 8
BL_TYPE 9
TM_SPI0_SCK 10
TM_SPI0_MOSI 11
TM_SPI0_nSS 12
GND 13
TM_SPI_SYNC 14
TM_MODE0 15
TM_MODE1 16
TM_RDY 17
TM_LOG_RX 18
TM_LOG_TX 19
SA_MODE 20
VLEDPWM1 21
VLEDPWM0 22
CN7706 Reserve 23
1 GND_D BL_ON 24
2 +5.0V_AUDIO 0-336-971-01
3 GND_D FFC 24pin I RI SO
4 X_SYSTEM_RST or Hirose FH52-24S-0.5SH
5 X_DAMP_MUTE
6 X_AMP_ERR_DET
7 X_DAMP_RESET
8 I2C_C_SCL
9 I2C_C_SDA
100 DC_OFF_DET
SPEAKER L+ 1 4 111 DAUOA_DAT3
Front L- 2 3 122 DAUOA_DAT2
Lch JST SMP-02VF-N 133 DAUOA_DAT1
1-784-991-21 144 DAUOA_DAT0
155 DAUOA_LRCK
166 GND_D
SPEAKER R+ 1 1 177 DAUOA_BCK
Front R- 2 2 188 GND_D
Rch JST SMP-02VF-N 199 DAUOA_MCK
1-784-991-21 200 GND_D
1-819-4 07-71
IMSA-9637S-40-Y801
or Hirose FH52-20S-0.5SH

GL6 Bo
oard

CN6401
1-842-551-11
SJM20-28WLB/JAM
DIGITAL_STBY 1 NC
DC_DIMMER 2 29
BL_ON 3 28
PWM_DIMMER 4 27
STBY_3.3V 5 26 #22 G-B Harneess
GBK
BLINKING 6 25
AC_OFF_DET 7 NC CN7700
BL_ERR 8 23 #24 1 1 SP_MAIN_RP
POWER_ON 9 22 #24 2 2 SP_MAIN_RN
GND 10 21 #22 #24 2 3 SP_MAIN_LN
GND 11 20 #22 #24 1 4 SP_MAIN_LP
GND 12 19 #22 1-842-593-1 1 1-842-5 66-12
REG12V 13 18 #22 PBVP04V-S SM04B-PB VSS-TB( LF) (SN )( PS)
REG12V 14 17 #22
REG12V 15 16 #22
REG12V 16 15 #22
REG12V 17 NC
REG12V 18 13 #22
GND 19 NC
GND 20 11 #22
TCON_GND 21 10 #22
GND 22 9 #22
TCON_GND 23 8 #22
TCON_ON 24 7
TCON_VCC12V 25 6 #22
TCON_VCC12V 26 5 #22
TCON_VCC12V 27 4 #22
TCON_VCC12V 28 NC
SJM20-28HG
1-842-598-11

CN6101
SFP79-02WLB JAM
1-822-908-11
AC-N 1
AC-L 2 AC pigtaiil
1-839-678-21

CN6801
1-822-360-11
53426-0510 Molex
NC 1
+OUT1 2 To LS
NC(No land) 3
NC(No land) 4
-OUT1 5
1-822-327-11
51103-0500
DIAGRAMS

102
 DIAGRAMS

4-4. CIRCUIT BOARDS LOCATION

KD-49X8000C KD-55X8000C

SWITCH
S C UUNIT
SWITCH UNIT

GL6 BMFW GL6 BMFW

SMART CORE SMART CORE

SMART CORE
HSC3 L
HSC3_L

WLAN/BT MODULE

103
 SEC 5. EXPLODED VIEWS
5-1. KD-49X8000C • Items with no part number and no description are not stocked because they are seldom required for routine service.
5-1-1. REAR COVER • The construction parts of an assembled part are indicated with a collation number in the remark column.
• Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when
ordering these items.
For stand,
F d screw and
d connector ddetails,
il please
l refer
f to SEC
1. DISASSEMBLY.

The components identified by mark contain confidential

Information. Strictly follow the instructions whenever the
1 components are repaired and/or replaced.

The components identified by shading and mark ! are

8 critical for safety. Replace only with part number specified.

SMART
CORE
7
3
6

4
5

KD-49X8000C
DESTINATION
REF. NO. DESCRIPTION PART NO.
SSEA SP1 ((Singapore,Brunei,
g p Cambodia, Myanmar,
y Sanz AZ1 ((Australia, New
Hong Kong Bangladesh etc) Indonesia Philippines Vietnam Malaysia Zealand)
1 COVER, REAR (M SWN) A 4-569-945-11 • • • • • • •
2 LABEL, SIDE TERMINAL (W) 4-563-754-31 • n/a n/a n/a n/a n/a n/a
2 LABEL, SIDE TERMINAL (W) 4-563-754-81 n/a n/a n/a n/a n/a n/a •
2 LABEL, SIDE TERMINAL (W) 4-563-754-71 n/a • • • • • n/a
3 LABEL, REAR TERMINAL 4-563-762-01 • n/a n/a n/a n/a n/a n/a
3 LABEL, REAR TERMINAL 4-563-761-11 n/a • • • • • •
4 AC COVER 4 297 989 01
4-297-989-01 • • • • • • •
5 ! POWER-SUPPLY CORD (WITH CONN.) 1-839-667-12 • n/a n/a n/a n/a n/a n/a
5 ! POWER-SUPPLY CORD (WITH CONN.) 1-839-688-31 n/a n/a n/a n/a n/a n/a •
5 ! POWER-SUPPLY CORD (WITH CONN.) 1-839-691-12 n/a • • • • • n/a
6 BT ANTENNA 1-754-955-11 • • • • • • •
7 SPEAKER BOX ASSY (R 1-858-963-21 • • • • • • •
8 SPEAKER BOX ASSY (L 1-858-963-11 • • • • • • •

104
 EXPLODED VIEWS
5-1
5 1. KD
KD-49X8000C
49X8000C
5-1-2. LCD PANEL

51

58

52
53

57
55

54

56

KD-49X8000C
DESTINATION
REF. NO. DESCRIPTION PART NO.
SSEA SP1 (Singapore,Brunei, Cambodia, Sanz AZ1 (Australia,
Hong Kong Indonesia Philippines Vietnam Malaysia
Myanmar, Bangladesh etc) New Zealand)
51 SWITCH UNIT (SM-G-WW) 1-798-510-31 • • • • • • •
52 BRACKET SIDE F (MOLD)
BRACKET, 4-546-444-01 • n/a n/a n/a n/a n/a n/a
52 BRACKET, SIDE F (MOLD) 4-546-444-11 n/a • • • • • •
53 COMPLE SVC (XFLL) BMFW HK5 A-2076-849-A • n/a n/a n/a n/a n/a n/a
53 COMPLE SVC (XFLL) BMFW ME6 A-2076-846-A n/a • • • • • •
54 ! GL6(CH)-STATIC CONVERTER(TV) 1-474-633-11 • • • • • • •
55 SHEET, INSULATION(HRN L) 4-565-059-11 • • • • • • •
56 BRACKET, SP R (L SWN) A 4-570-852-01 • • • • • • •
57 BRACKET, SP L (L SWN) A 4-570-851-01 • • • • • • •
58 ! PACKING (M SWN_OS), SERVICE A-2087-489-A • • • • • • •

105
 EXPLODED VIEWS
5-1
5 1. KD
KD-49X8000C
49X8000C
5-1-3. OTHER PART
KD-49X8000C
DESTINATION
REF. NO. DESCRIPTION PART NO.
SSEA SP1 (Singapore,Brunei, Cambodia, Sanz AZ1 (Australia,
Hong Kong Indonesia Philippines Vietnam Malaysia
Myanmar, Bangladesh etc) New Zealand)
! ADAPTOR, CONVERSION
ADAPTOR 1-785-504-21
1 785 504 21 n/a n/a n/a • n/a n/a n/a
ADHESIVE (SV380C) 333CC GRY * 7-600-040-44 • • • • • • •
CLAMPER, CABLE 4-262-708-04 • • • • • • •
COAXIAL CONNECTOR (F TYPE) * 1-843-078-11 n/a n/a n/a • n/a n/a n/a
HEAT SINK(MUFF CP) * 4-563-516-01 • • • • • • •
HEAT, SINK (MUFF) * 4-547-493-01 • • • • • • •
HOLDER(HS MUF) * 4-549-188-01 • • • • • • •
HOLDER, HS WS (MUF) * 4-548-743-01 • • • • • • •
LABEL, SERVICE HOTLINE VT * 4-575-404-02 n/a n/a n/a n/a • n/a n/a
REMOTE COMMANDER (RMT-TX100A) 1-492-966-11 n/a n/a n/a n/a n/a n/a •
REMOTE COMMANDER (RMT-TX100P) 1-492-968-11 • • • • • • n/a
SCREW +BVTP 3X8 TYPE2 IT-3 7-685-646-79 • • • • • • •
SHEET, THERMAL (SC) 4-549-528-11 • • • • • • •
SHEET, THERMAL(BM) 4-549-186-01 • • • • • • •
TAPE (3M 1350FB-1)15MMX66M BLK 7-600-031-97 • • • • • • •

106
 EXPLODED VIEWS
5-2.
5 2. KD
KD-55X8000C
55X8000C
5-2-1. REAR COVER

2
SMART CORE

7
3

4
5

KD-55X8000C
DESTINATION
REF. NO. DESCRIPTION PART NO.
SSEA SP1 (Singapore,Brunei, Cambodia, Myanmar, Sanz AZ1 (Australia,
Hong Kong Bangladesh etc) Indonesia Philippines Vietnam Malaysia New Zealand)
1 COVER, REAR (L SWN) A 4-569-943-11 • • • • • • •
2 LABEL, SIDE TERMINAL (W) 4-563-754-31 • n/a n/a n/a n/a n/a n/a
2 LABEL, SIDE TERMINAL (W) 4-563-754-81 n/a n/a n/a n/a n/a n/a •
2 LABEL, SIDE TERMINAL (W) 4-563-754-71 n/a • • • • • n/a
3 LABEL, REAR TERMINAL 4-563-762-01 • n/a n/a n/a n/a n/a n/a
3 LABEL, REAR TERMINAL 4-563-761-11 n/a • • • • • •
4 AC COVER 4-297-989-01 • • • • • • •
5 ! POWER-SUPPLY CORD (WITH CONN.) 1-839-667-12 • n/a n/a n/a n/a n/a n/a
5 ! POWER-SUPPLY CORD (WITH CONN.) 1-839-688-31 n/a n/a n/a n/a n/a n/a •
5 ! POWER-SUPPLY CORD (WITH CONN.) 1-839-691-12 n/a • • • • • n/a
6 BT ANTENNA 1-754-955-11 • • • • • • •
7 SPEAKER BOX ASSY (R 1-858-963-21 • • • • • • •
8 SPEAKER BOX ASSY (L 1 858 963 11
1-858-963-11 • • • • • • •

107
 EXPLODED VIEWS
5-2.
5 2. KD
KD-55X8000C
55X8000C
5-2-2. LCD PANEL

51

58

52

53

57

55

54

56

KD-55X8000C
DESTINATION
REF. NO. DESCRIPTION PART NO.
SSEA SP1 (Singapore,Brunei, Cambodia, Myanmar, Sanz AZ1 (Australia,
Hong Kong Bangladesh etc) Indonesia Philippines Vietnam Malaysia New Zealand)
51 SWITCH UNIT (SM-G-WW) 1-798-510-31 • • • • • • •
52 BRACKET, SIDE F (MOLD) 4 546 444 01
4-546-444-01 • n/a n/a n/a n/a n/a n/a
52 BRACKET, SIDE F (MOLD) 4-546-444-11 n/a • • • • • •
53 COMPLE SVC (XFLL) BMFW HK5 A-2076-849-A • n/a n/a n/a n/a n/a n/a
53 COMPLE SVC (XFLL) BMFW ME6 A-2076-846-A n/a • • • • • •
54 ! GL6(CH)-STATIC CONVERTER(TV) 1-474-633-11 • • • • • • •
55 SHEET, INSULATION(HRN L) 4-565-059-11 • • • • • • •
56 BRACKET, SP R (L SWN) A 4-570-852-01 • • • • • • •
57 BRACKET, SP L (L SWN) A 4-570-851-01 • • • • • • •
58 ! PACKING (L SWN_OS),
SWN OS) SERVICE A 2087 488 A
A-2087-488-A • • • • • • •

108
 EXPLODED VIEWS
5-2
5 2. KD
KD-55X8000C
55X8000C
5-2-3. OTHER PART
KD-55X8000C
REF. DESTINATION
DESCRIPTION PART NO.
NO. SSEA SP1 (Singapore,Brunei, Cambodia, Myanmar, Sanz AZ1 (Australia,
Hong Kong Bangladesh etc) Indonesia Philippines Vietnam Malaysia New Zealand)
! ADAPTOR,
ADAPTOR CONVERSION 1 785 504 21
1-785-504-21 n/a n/a n/a • n/a n/a n/a
ADHESIVE (SV380C) 333CC GRY * 7-600-040-44 • • • • • • •
CLAMPER, CABLE 4-262-708-04 • • • • • • •
COAXIAL CONNECTOR (F TYPE) * 1-843-078-11 n/a n/a n/a • n/a n/a n/a
HEAT SINK(MUFF CP) * 4-563-516-01 • • • • • • •
HEAT, SINK (MUFF) * 4-547-493-01 • • • • • • •
HOLDER(HS MUF) * 4-549-188-01 • • • • • • •
HOLDER, HS WS (MUF) * 4-548-743-01 • • • • • • •
JOINT * 2-639-807-12 • • • • • • •
LABEL, SERVICE HOTLINE VT * 4-575-404-02 n/a n/a n/a n/a • n/a n/a
REMOTE COMMANDER (RMT-TX100A) 1-492-966-11 n/a n/a n/a n/a n/a n/a •
REMOTE COMMANDER (RMT-TX100P) 1-492-968-11 • • • • • • n/a
SCREW +BVTP 3X8 TYPE2 IT-3 7-685-646-79 • • • • • • •
SCREW, +PSW M5X12 2-580-607-01 • • • • • • •
SHEET, THERMAL (SC) 4-549-528-11 • • • • • • •
SHEET, THERMAL(BM) 4-549-186-01 • • • • • • •
TAPE (3M 1350FB-1)15MMX66M BLK 7-600-031-97 • • • • • • •

109
 EXPLODED VIEWS

5-3. SMART CORE (LL, C)

4 2

KD-49X8000C / KD-5X8000C
REF. DESTINATION
DESCRIPTION PART NO
NO.
NO. SSEA SP1 (Singapore,Brunei, Cambodia, Sanz AZ1 (Australia,
Hong Kong Indonesia Philippines Vietnam Malaysia
Myanmar, Bangladesh etc) New Zealand)
1 CASE, BOTTOM (LL) 4-567-752-01 • • • • • • •
2 HSC3_L MOUNT A-2066-086-A • • • • • • •
3 LIGHT, GUIDE 4-547-390-01 • • • • • • •
4 PANEL, ORNAMENT 4-547-389-01 • • • • • • •
5 COVER, TOP 4-547-395-01 • • • • • • •
6 BRACKET WIFI
BRACKET, 4-547-397-02
4 547 397 02 • • • • • • •
7 HEAT SINK(SC) 4-547-207-01 • • • • • • •
8 WLAN/BT MODULE(11AC) 1-458-853-11 • • • • • • •

110
END

Sony EMCS (Malaysia) Sdn. Bhd.

English
9-888-187-01 RDCM © 2015.08
111
APPENDIX-1
How to USB update

1:Download USB image and unzip file.

file

2: copy unzip file to USB memory root folder.

3 USB
3: S memory insert TV.

4:USB image is newer soft version. 4:USB image is not newer soft version.
A tomaticall show
Automatically sho message and start
sta t update.
pdate Automatically show message and start update
update.
Please follow directions. Please follow directions.

Copying update file from USB. Please wait...

Preparing for system software update. During the No newer version of the system software was found.
system software update, the TV will automatically Please remove the USB device and select “OK” to exit.
restart. Please do not remove the USB device until an
update complete message is displayed. The update may
take up to 30 minutes to complete.

5: finished

The system
y software update is complete.
Some user settings may have changed during the update.
Please remove the USB device and select "OK" to exit.

5: finished

112
 APPENDIX-1

Software update for B board replacement

Check the leftmost bit

B board replacement
of NVM version by “0”
Service mode to
confirm RCD version.
Is it except 0 or 0?
<Case1>
After AC Plug-in, wait for 30sec Panel : No Picture Except “0” Check the software
then turn on TV by power key SMART CORE LED : Red LED 3x blinking version by Service
on TV or remote commander. mode.
Is it latest version?
No
Model Number setting
<Case3> Yes
Panel : Picture appear
SMART CORE LED : White Lit
Check condition.
Is it the Case 1,2 or 3?
Update to the latest software
<Case2> version
Panel : No Picture *Remove all signal connection.
SMART CORE LED : Amber & Green blinking ( t
(antenna, external
t l input,
i t ether
th
or White Lit cable, etc)
Update to the latest software *Insert the USB memory. Serial Number input and
version SMART CORE LED will change WB/Gamma, MURA, CUC data
*Remove all signal connection. Check Model name by to white blinking. *After transfer by Service mode
Different
(antenna, external input, ether Service mode. completes, TV will reboot by itself
cable etc)
cable, I it the
Is th same or and turns onon.
*Insert the USB memory. different? *Disconnect the USB memory.
SMART CORE LED will change
Reconfirm Software version
to white blinking. *After Same
and Model name by Service
completes, TV will reboot by
mode
itself and turns on. Check NVM version Note1:
*Disconnect
Disconnect the USB memory
memory. affix by Service mode For a success of software writing,
Diff
Different
t
to confirm the country. it will take 20~30 min/time.
Is it the same or
Note2: Turn off the TV by remote
different?
Do not turn off TV while updating software. power key then reboot the set
Same If older software package version is used, software (AC OFF wait 10sec then AC
cannot be update. plug-in), turn on the TV by
TV will reboot and turn on again
again. remotet power key.
k

113
 APPENDIX-1

Software update for Panel/T-CON replacement

Check the software No

Panel/T CON replacement
Panel/T-CON version
i by b Service
S i mode. d M d l Number
Model N b setting
tti
Is it latest version?

Yes
After AC Plug
Plug-in,
in wait for 30sec Update to the latest software
then turn on TV by power key on version
TV or remote commander. *Remove all signal connection.
(antenna, external input, ether
cable, etc)
*Insert the USB memory.
Model Number setting SMART CORE LED will
change to white blinking. *After
completes, TV will reboot by
Check condition itself and turns on.
Is it the Case 1 or 2? *Disconnect the USB memory.
<Case2>
Panel : Picture appear
SMART CORE LED : White Lit

<Case1> WB/Gamma, MURA, CUC data

Panel : No Picture transfer by Service mode
SMART CORE LED : Amber & Green blinking
or White
Whit Lit
Update to the latest software
version
*Remove all signal connection.
Reconfirm Software version and
(antenna, external input, ether
Model name by Service mode
cable, etc)
*Insert the USB memory.
SMART CORE LED will Note1:
change to white blinking. *After For a success of software writing,
completes, TV will reboot by it will take 20~30 min/time.
Turn off the TV by remote power
itself and turns on. Note2: key then reboot the set (AC OFF
*Disconnect the USB memory. Do not turn off TV while updating software. wait 10sec then AC plug-in),
plug in), turn
If older software package version is used, on the TV by remote power key.
software cannot be update.
TV will reboot and turn on again.
114
APPENDIX-2
Wire Dressing (KD-49X8000C)

VA Tape x8 Slide Clamp x1

・Fix wire • Hold wires

Harness Tie x6
• Fix wire

115
 APPENDIX-2

Wire Dressing (KD-55X8000C)

VA Tape x10 Slide Clamp x1

・Fix wire • Hold wires

Harness Tie x4
• Fix wire

116
 APPENDIX-2

Wire Dressing (KD-65X8000C)

VA Tape x10 Slide Clamp x3

・Fix wire • Hold wires

Harness Tie x2
• Fix wire

117
APPENDIX-3
Caution for Panel handling

Don’t grab plastic bezel only. Don’t push screen.

Risk of bezel broken.
broken Risk of screen broken.
broken

OK NG

118
APPENDIX-4
How to disassembly Heat sink

BMFW board

HEAT SINK (MUFF)

HEAT SINK (MUFF C)

HOLDER, HS WS (MUF) HOLDER, (HS MUF)

4-548-743-01 4-549-188-01

<NOTE>

HEAT SINK are already attached to the B board for service.

If you need to disassemble HEAT SINK from B board,
Please cut HOLDER,HS , WS(MUF)
( ) with tool (nippers)
( pp ) from B side of B board.
However, please it carefully because some damage may be given
to the neighborhood parts or the B board itself. nipper
Do not reuse both HOLDER. Please replace to new parts.
Potting is necessary for re-assembly of HEAT SINK.
Please follow SBR "New Potting g TIM Operation
p for board repair"
p for details.

119