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STANDARD
INDUSTRI
P EM BI NAA N (LAPORAN DERAF -Pindaan 2)
(CONSTRUCTION INDUSTRY STANDARD - Draft Report -Rev. 2)
QUALITY ASSESSMENT SYSTEM FOR
COMPLETED ROAD WORKS
Descriptors: _quaiity of workmanship, road surface, slope & retaining structure, bridge & other
structures, trafic / road fumiture, sampling, weightage
©Copyright
LEMBAGA PEMBANGUNAN INDUSTRI PEMBINAAN MALAYSIA.
Standard Writing Organization
Lembaga Pembangunan
Industri Pembinaan Malaysia
CONSTRUCTION INDUSTRY DEVELOPMENT BOARD MALAYSIA
tbu Pejabot IDB, Tingkot 7. Grand Season Avenve, No 72. Jlon Pohang, 83000 Kuola Lumpur
P.0 Box 12278, 50772 Kuoic Lumpur, Tel: 3 ~ 26170200 Fax: 603 ~ 40451608
hitpswwwclde.gov.yCONTENTS
Committee representation
Foreword
SECTION 1 : GENERAL
Ww
Introduction
Normative references
Definition
QLASSIC
Component
Newly Completed Road
Road Category
Elements
QLASSIC Assessor
Quaiiied Person
Approved Standards
Tolerance
Objective of Quality Assessment System for
Compieted Road Works
Use of Quality Assessment System for
Completed Road Works
Scope of Quality Assessment System for
‘Completed Road Works
Assessment Approach
‘SECTION 2: QUALITY STANDARD.
21
22
23
‘Components
Elements
Defect Group
SECTION 3 : ASSESSMENT
31
32
Road Weightage
Sampling
RRRRONNDE
4
15Table
Table 1.1
Table 1.2
Table 2.1
Table 2.2
Table 3.1
Table 3.2
Toble 3.3
Table 3.4
Toble 3.5
Annexes
A
oo
CONTENTS
Weightage Guideline for Assessment
Road Surface
Slope and Retaining Structure
Drainage
Bridge and Other Structure
Traffic / Road Fumiture
Assessment Scoring
Road Category and Description
Road Elements by Component
Elements and its Examples
Defect Groups for Assessment
Road Weightage for All Components
Weightage for Road Surface Elements
Weightage for Drainage
Weightage Guideline for Bridge & Other Structure
Weightage for Traffic /Road Furniture Element
Quality Standards for Road Surface Works
Quality Standards for Slope and Retaining Structure Works
Quality Standards for Drainage Works
Quality Standards for Bridge and Other Structure Works
Quality Standards for Traffic / Roadside Fumiture Works
QIASSIC Assessment Form
Component 1: Road Surface
iiCONTENTS
QLASSIC Assessment Form
‘Component 2: Slope and Retaining Structures
QLASSIC Assessment Form
‘Component 3: Drainage
QUASSIC Assessment Form
‘Component 4: Above Ground Structures:
Road/Pedestrian/Motorcycle Bridge
QLASSIC Assessment Form
‘Component 4: Underpass/Vehicular Box Culvert and Tunnel
QLASSIC Assessment Form
Component 5: Traffic / Roadside FumitureQUALITY ASSESSMENT SYSTEM FOR COMPLETED ROAD WORKS
SECTION 1: GENERAL
1.1 Introduction
Quality Assessment System for Completed Road Works is an independent
method fo assess and evaluate the quality of workmanship of newly
completed road works based on this standard.
1.2 Normative Reference
The following normative reference is indispensable for the application of this
Construction industry standard. For dated reference, only the edition cited
applies. For undated reference, the latest edition of the normative reference
(including any amendments) applies.
* Specification for Roadworks (JKR/SPJ/2008-S4: Flexible Pavement),
Published by JKR Malaysia
+ JKR/SPJ/1988 - Standard Specification for Road Works
* LLM/ PLUS Specifications
Arahan Teknik (Jalan) 20/85, Manual on Traffic Control Devices: Road
Marking And Delineation, Public Work Department Malaysia
* Arahan Teknik (Jalan) 28/85, Manual on Traffic Control Device: Traffic
Sign Application
+ Draft on Malaysia Route Numbering and Guide Signs, Published by
REAM.
+ Guidelines for Road Drainage Design, Published by REAM
Guideline for Malaysia Toll Expressway System ~ Design Standard, by
Malaysia Highway Authority (LLM)
‘Annual Bridge Inspection Manual - Quick inspection Guideline, by JKR
‘A Guide for Bridge inspection , Published by REAM
MS 881: Ptl : 1991 Specification for Precast Concrete, SIRIM
MS 1303 Specification for Thermoplastic Road Marking Materials, SIRIM
MS 164; Specification for Road Marking Paints, SIRIM
AS 4058: 1992 Precast Concrete Pipes (pressure and non-pressure)
Highway and Rail Transit Tunnel inspection Manual.by U.S. Department
of Transportation
1.3 Definition
For the purpose on this Construction Industry Standard the following definitions
apply.
1.3.1 QLASSIC
QLASSIC is the acronym for quality assessment system in construction.1.3.2 Component
‘A component refers to the physical part which can be found in a road
construction project. For the purpose of this standard the following
components are applicable:
i. Road Surface;
Slope & Retaining Structure;
Drainage;
Bridges & Other Structures; ond
V. Traffic / Road Fumiture
1.3.3 Newly Completed Roads
Newly completed roads are roads which are new, not opened to traffic and
as deemed fit by the Consultant. Ideally, this road has already been assessed
in terms of its adherence to design specifications. The Consultant shall mean
the Main Design & Supervision Consultant for the road project.
Newly completed roads exclude additional and/or upgrading works carried
out on to an already completed road.
1.3.4 Road Category
For the purpose of this standard, the roads are divided into five (5) categories
as defined below:
Table 1.1: Road Category and Description
Include inter-urban expressways and highways | JKR R6/U6 and
where tolls are collected. Normally these roads | equivalent
are under the jurisdiction of the Lembaga
Lebuhraya Malaysia (LLM).
B Include national highways, primary state roads | JKR R5/U5 and
and roads within Federal Temitories. These are | equivalent
inter-urban highways linking Federal Capitals,
State Capitals, points of entry/exit (1. seaports
and airports), primary roads forming the basic
network linking State Capitals & major towns
and roads within Federal Tertitories of Kuala
Lumpur, Labuan and Putrajaya. Normally these
roads are under the jurisdiction of the Federal
JKR, State JKR or Municipal Councils.Road Category and Description(cont'd)
include Regional Development Scheme Roads | JKR R4/U4 and
and Secondary State Roads. These are roads equivalent
forming the network within regional
development areas and secondary roads within
districts. These roads are under the jurisdiction of
the Federal or State JKR.
D Include urban collector roads and urban local | Municipal
streets. These roads serve as collectors and | Roads
distributors offering direct access to abutting
land,
E Include minor Federal Roads and roads within | Rural and
the village and rural inhabited area. These roads | other Federal
are under the jurisdiction of the Federal JKR, | Roads
local authorities and District Offices.
1.3.5. Elements
Elements are the physical parts of a component as specified below:
Table 1.2 : Road Elements by Components
1, Road Surface * Cariogeway
* Shoulder & Verge
+ Median
2. Slope & Retaining * Slope
Structure * Retaining Structure
* Slope Drainage
* Above Ground Services
* Slope Furniture
3. Drainage Drain’
Drain coverTable 1.2 : Road Elements by Components (cont'd)
4. Bridge & Other * Above Ground Structures
Structures ~ Road Bridge & Pedestrian
/Motorcycle bridge
* Special Structures
- Underpass/Vehicular Box
Culvert (VBC) & Tunnel
Markings
Tratfic Calming devices
Traffic Sign
Blectrical devices
Pedestrian facilities
Kerb
Traffic Barrier
Delineators
5. Traffic/Road Furniture
1.3.6 QLASSIC Assessor
The QLASSIC assessor must have attended and is certified by the QLASSIC
Assessors Certification Training before carrying out the assessment.
The QLASSIC assessor shall be continuously updated to ensure consistency
and effective implementation of this standard.
1.3.7 Qualified Person
‘A qualified person is defined as the Superintending Officer ($.0.) or as defined
by the project contract.
1.3.8 Approved Standard
Approved standard shall mean this CIS standard specified by the qualified
person for the project.
1.3.9 Tolerance
Tolerance shall mean acceptable deviations or permissible values that do not
compromise the quality of workmanship. Where applicable, the tolerances
‘are adopted from the normative references.1.4 Objectives of Quality Assessment System for Completed Road Works.
Quality Assessment System for Completed Road Works was designed and
developed to enable the user to achieve all/any of the following objectives:
a) fo benchmark the level of quality of the road construction industry
in Malaysia;
b) fo have a standard quality assessment system for workmanship
quality of completed road wor
¢) fo assess the workmanship quality of a completed road works
based on the approved standards;
@) fo evaluate the performance of contractors based on the
workmanship quality;
) to encourage continual improvements for contractors; and
f)} to compile data for statistical analysis.
1.5 Use of Quality Assessment System for Completed Road Works
The Quality Assessment System for Completed Road Works is intended to
complement the best engineering practices, contractual drawings and
specifications in a project. It is not intended to be used independently as
working specifications.
The qualified person shall not use the Quality Assessment System for
Completed Road Works as a design standard and/or to decide if the road or
Parts of the road works are in accordance with the relevant Specifications
and by-laws,
It's stil the responsibilty of the qualified person to ensure that the quality of
the Completed Road Works conform to approved standards, best practices,
specifications and drawings.
Where accessible and practical, all elements identified in this standard shall
be assessed,1.6 Scope of Quality Assessment System for Completed Road Works
The standard sets out the quality of workmanship for the various aspects of
the construction elements for the general road works. The Quality Assessment
System for Completed Road Works covers five main components: Road
Surface, Slope & Retaining Structure, Drainage, Bridge & Other Structures and
Traffic /Road Furniture.
Assessments on the workmanship are carried out based on this standard and
marks are awarded if the workmanship complies with the standards. These
marks are then summed up to give a total score (%) for the road works.
However, the assessment excludes works and tests camied out in pre
construction and during construction works. The road is assessed primarily on
workmanship standard achieved through site inspection and field non-
destructive testing,
1.7 Assessment Approach
Assessment of the quality of workmanship is carried out upon completion of
the road project and preferably, before the road is opened to traffic. This is to
ensure that any non-compliance to specific standards is purely based on
quality of construction and not from wear and tear of the completed road.
The assessor shall inspect and assess the identified samples against the
standard and tolerance using the fools specified,
Prior to conducting each assessment, the assessor determines the number of
samples and locations to be assessed. The number of samples and locations
‘are selected from drawings and plans. The selected samples shall be
distributed as uniformly as possible throughout the project length. All locations
shall be made available for sample determination,
The assessment shall only be limited to this pre-determined sample size and
location and is done on the work that is inspected for the first time.
Rectification and correction carried out after the quality assessment will not
be re-scored. The objective of this practice is to encourage contractors
towards “doing things right the first time and every time".
The assessment shall be recorded using the site assessment forms as shown in
Annex F to Annex I. An objective ‘yes’ (¥) or ‘no’ (x) assessment approach is
‘adopted to indicate compliance or non compliance of the assessed
‘component and its respective elements. A '-' is given to indicate if the
‘element is not available for assessment. The quailty score is computed based
‘on the number of 'V' over the total number of elements assessed.‘SECTION 2: QUALITY STANDARD
2.1 Components
The Quality Standards for Completed Road Works are divided into five main
components:-
1) Road Surface
The ultimate function of a road is to transport people and goods
from one place to another efficiently with a desirable comfort and
level of safety.
A road can only serve its function and achieve its designed life if
the actual construction is property done, all the paving materials
are of the required standards and meet the required design
specifications.
Because the road surface is in direct contact with road users, it is
considered the most important component in assessing the quality
of a completed road works. The road surface component is further
divided into three elements namely carriageway, shoulder & verge
and median,
The carriageway is the part of the road where most vehicles are
travelling on. The shoulder & verge is the part of the road which is
adjacent to the cariageway. Vehicle would not normally use this
part of the road as the shoulder act as the emergency lane. Thus
the road shoulder is given less importance than the road
carriageway. The median is the center part which serves as
separator between cariageways.
The elements are assessed in terms of its riding quality, safety and
aesthetics as detailed in Annex A.
2) Slope & Retaining Structure
The slope & retaining structure component considered in this
standard is only applicable to the structure that is visible after
construction.
The functional performance of the slope & retaining structure
component has an influence on the safety as well as the comfort of
the road user. This component is divided into five (5) main elements:
slope (rigid, soft surface cover, rock), retaining structure, slope
drainage (surface and subsurface), above ground services and
slope furniture,
These elements are assessed in terms of its defect groups such as
crack & damage, joint, fillers and gaps, functionality, finishing and
installations as detailed in Annex B.Drainage
The functional performance of the drainage system of a
completed road works is evaluated to ensure no flooding occurs
which may affect the operations of the road.
For the purpose of this standard, this component is further divided
into four (4) elements: drain (not included under the Slope and
Retaining Structure component), drain cover, sump and pipe/box
culverts.
These elements are assessed in terms of its crack & damage, joints
& gaps, functionality and finishing as detailed in Annex C.
Bridges and Other Structures
The bridge ond other structures should be constructed according
to approved standards to ensure structural integrity. Repair and
Fectification works should be avoided as this tends to be very costly,
not to mention the inconvenience to the road users.
The bridges and other structures component are grouped into the
different bridge/structure types: above ground structures {such as
road bridges, pedestrian/motorcycle bridges) and special
structures (such as underpass/vehicular box culverts and tunnel).
Each of these bridges/structures is further assessed in terms of its
respective elements as detailed in Annex D.
For special structures such as tunnels, where practical and
accessible, the assessment shall include all visible elements such as
structural, mechanical, electrical, emergency response and fire
protection system, Assessment of these elements shall be by visual
inspection of its physical conditions and system operational.
Traffic / Road Fumiture
The Traffic / Road Fumiture ideally cover a wide range of physical
fixtures and markings of a road. For the purpose of this standard
and for practicality of implementation, this component has been
stteamiined to only cover elements that will have a direct impact to
the traffic operations and flow of a completed road.
The elements covered in this standard are: pavement markings,
traffic calming devices, traffic signs, electrical devices, pedestrian
facilities, kerbs, traffic bamiers and delineators.
These elements are assessed in term of crack & damage,
functionality, visibility, finishings and installation as detailed in Annex
E2.2 Elements
For each of the components identified, the elements to be assessed
are identified accordingly to facilitate practical assessment and
scoring system. The elements and some examples of the type of
elements are summarized in Table 2.1.
Table 2.1: Elements and Its Examples
% sen ee
‘© Example of elements
ee ee
Asphattic concrete
Road surface [shoulder & Verge _|Paved or unpaved
Medion Paved or unpaved
Slope Rigid, soft, rock surface
Retaining Structure _ [Facing wall
Slope & Retaining [Drainage Surface & Subsurface Drainage
structure Above ground Water pipes,
service furniture telecommunication tower
Slope Furniture Handrail and fencing
— Roadside, mecion.shoukder
Drain Cover R.C. Slab, MS Grating
Drainage Sump Concrete Sump, Brickwall sump.
Culvert Body (steel &
Pipe / Box Culverts | Concrete), Headwall &
Wingwall, R.C., C.M.P. Culvert
Above ground Road bridge, Pedestrian /
Bridge & Other _[stuctures (bridges) _| Motorcycle bridge
‘Structures
Special structures —_| Box culvert, tunnels23
Table 2.1: Elements and its Examples (cont'd)
Table 2.2.
‘Component Element a
‘Markings Pavement markings,
pedestrian Crossing, traffic
Ghost Island
Tratfic Colming
oe speed hump/table
Traffic Sign Wamning, information signs
Electrical devices Traffic Signal, Pedestrian Push |
ee Button Signal, Variable Sign
a (VMS). street lighting
Sidewalk, bus stop,
Roadside, median, traffic
island kerb
Traffic Barier Guardrail, concrete & nokke
bortier, crash cushion
Delineators Road studs, flexible pole
Defect Groups
Defect groups represent the parameter to benchmark the quality of
workmanship. The defect groups for all components are summarized in
Sie Sante
Table 2.2: Defect Groups for Assessment
Road Surface
Median.
Cariageway,
Shoulder & Verge,
1. Riding Quality
2. Safety
3. Aesthetic
Slope & Retaining | Slope, Retaining
1. Crack and damage
culvert
Structure structure, Slope 2. Joint, filer and gaps
drainage, Above —_| 3. Functionality
ground services, 4, Finishing
Slope furniture 5, Installation
Drainage Drain, Drain Cover, | 1. Crack and Damage:
sump, pipe / box
2. Joint and Gap
3. Functionality
4, Finishing
10Table 2.2: Defect Groups for Assessment (cont'd)
“Component
© Defect Groups
Bridge & Other: Above Ground 1, Crack and Damage
Structures bridge (Road 2. Joint and Gap
bridge, Pedestrian | 3. Functionality
Motorcycle bridge), | 4. Visibility
Special Structures 5. Finishing
(Underpass / 6. Installation
vehicular box
culverts, Tunnel)
Traffic / Road Markings, Traffic 1, Crack and Damage.
Fumiture Calming devices, 2. Functionality
Traffic Sign, 3. Visibility
Electrical devi 4, Finishing
Pedestrian facilities, | 5. Installation
Kerb, Traffic Barrier,
DelineatorsFigure 2.1: Typical Road Cross Section
cemucowr_sbutten,
Sienibe, cwmvc‘Figure 22: Typical ridge Cross Section
Pers PER 2
OK GABION 2 x em x tm 300mm TH STONES MATTRESS
CEOTENTLE 15750
ELEVATION
aa ami
13SECTION 3: ASSESSMENT
The assessment for the completed road work is caried out through a
statistical and sampling approach.
3.1 Road Weightage
The road weightage for all components are allocated in accordance to
the five road categories. The weightage system is aimed to provide an
objective score corresponding to workmanship quality.
This weightage is developed based on the drivers’ visual perception and
the component’ ability to provide comfort, safety, and assistance (i.e.
control) to the driver. It is deemed that each component will have
ferent level of relevance for the different road categories, hence the
different weightage as shown in Table 3.1.
Table 3.1: Road Weightage for All Components
Road Surface 0 i rae eames
Slope & Retaining
Structure 15 1s 10 10 5
Drainage 10 10 2 20 20
Bridge & Other
Seine 15 15 10 10 5
Traffic/Road
Fumiture 2 20 20 20 20
Total Road
Weightage (%) OO | LODE | Fete eal mace
143.2. Sampling
As it may be impractical to assess the whole length of the road projects, a
sampling approach is recommended. The sample size is developed from
the Statistical formula! of:
———
= TSN teP
Sample Size
Total Length of Road in meters / Total Numbers of
Elements
e = Margin of error, the risk/error the assessor is willing to
accept,
generally this is + 5%
To determine an economical and practical sample size, a range of
value was tested as follows:
N (m) 1000 1000 1000
e 10% 6.5% 25%
n 9% 19% 62%
From the above range, it is reasonable to adopt a minimum sample size
of 20% or a minimum of one (1) complete sample. The moximum sample
limit shall be determined by the assessor based on economic and
practical considerations.
Asa further guideline, the assessor may adopt a minimum or a maximum
sample size as follows:
For roads < 1 km in length , the whole section shall be assessed.
For roads where most elements are available, a minimum sample
size of 20% is sufficient
* For roads with limited elements, the following practical sample size
is recommended:
"Elementary Sampling Theory, by Yamane 1967
Ip
153 = ay Sample size ji: Ss
A 50% 20% 5km 1
81 25%
20% 5km 1
B2 50%
cl 25%
20% 5km 1
c2 50% |
D 25%
20% 3km 0s
E 50%
Note: *% of the tofal number of intersections on the project road,
The sample shall be selected based on the road chainage and each sample
shall, as much as possible, cover all the 5 components to be assessed.
3.3 Weightage Guideline for Assessment
3.3.1 Road Surface
The weightage for Road Surface elements are allocated as per Table 3.2.
Table 3.2; Welghtage for Road Surface Elements
1._Cariageway 70
Riding Quality 50
Safety 15
Aesthetic 5
2. Shoulder & Verge 20
3. Median 10
Total 100
Note :
The highest weightage is given to the cariageway element as traffic travels on
the road carriageway. Therefore. itis imperative that the cariageway is of the
highest quaity for functionality and safety reasons. The road shoulder acts as the
emergency lane and is given a lower weightage. The lowest Is given fo the
median which do not cany any traffic.
163.3.2 Slope & Retaining Structure
A weightage for the Slope & Retaining Structure component is not applicable
Qs each of the elements is equally relevant in determining the functionality of
the slope. The Quality Score will be based on the number of compliance over
the total number of elements assessed.
3.3.3 Drainage
The surface and underground drainage are equally relevant in its functionality
‘and are given equal weightage. However, each drainage elements are
weighted based on its functionaity,
For the purpose of the assessment, pipe/box culvert of less than 1.2m in
diameter will only be visually inspected at the inlet and outlet of the culvert.
Whereas pipe/box culvert of 1.2m or bigger in diameter shall be assessed on
alll the practical and accessible elements.
The weightage for the drainage elements are shown as per Table 3.3.
Table 3.3: Weightage for Drainage
1, Surface Drain
Drain 30
Drain Cover
sump 15
2. Pipe/Box Culvert (Underground) 50 dsi2m | d>1.2m
Culvert Body - 40
Headwall & Wingwall 50 10
Total 100
Note:
The highest weightage value is given fo the drainage element that is most affected
in terms of its functionality to cary off water should quality is compromised. The
lowest weightage is allocated to drain cover as its function is for safety purposes
73.3.4 Bridge & Other Structure
The two (2) elements of this component (ie.: bridges and special structures)
‘are equally weightaged as each
equally important in its functionality.
However, each of the bridge and other structural elements are weighted
based on its functionality.
Table 3.
Road /
Pedestrian /
Motorcycle
Bridge
Pier
Abutment
Bearing Pad
Beam
Deck Slab
Surfacing
Expansion Joint
Parapet / Handrail
Drain Pipe
Staircase / ramp
Roof
Welghtage Guideline for Bridge & Other Structures
Bridae : 50
HAW RR AMAA ao
i
|
2. Special Structure :
Underpass /
vehicular box
culverts, Tunnel
Structure
Road Surface
Drainage
Road Markings
Traffic Signs / VMS
Exhaust Fan / Ventilation
Fire Protection
Lighting
Plumbing
Fire Detection System
‘Communication System
Emergency Power System
Power Distribution System
Control Panel (control room)
NNO NVKANRAAAGANKN©S
TOTAL
100
Note:
severe,
The highest weightage value is given to the structural element that is most affected
interms of its functionality should quality be compromised. Accessories of the bridge
{ie.: roof, hand rail, road markings) are given lower weightage as its effect is less
183.3.5. Tratfic/Road Furniture
The weightage for Traffic/Road Fumiture elements are shown in Table 3.5
Table 3.5: Welghtage for Traffic/Road Furniture Element
‘Marking 15
Traffic Calming 10
Speed table 10
Traffic Sign 20
Electrical Devices 15
Traffic Signal 6
Pedestrian Signal 3
Voriable Sign 3
Street Lighting 3
Pedestrian Faci 10
Sidewalk 5
Bus stop 5
Kerb 10
Roadside / Median Kerb 5
Traffic Island 5
Traffic Barer 10
Guardrail 5
Concrete / Noise Barrier 3
Crash Cushion 2
Delineator 10
Flexible Pole 6
Road Studs 4
TOTAL 100,
Note:
The higher weightage are allocated to the elements that controls traffic flow and
gives vital information to traffic. Thus, the lower the effect to the road user, the lower
the weightage.
191._Examples of Road Surface Conditions:
ing Quality
| Joint smoothness ensures good riding
quailty
fet
Poor riding quality caused by undulations
Y Cariageway with sufficient crossfall and
superelevation
Aesthetic:
% improper crossfall causing water to pool |
% Surface colour inconsistencies
202. Different types of road surface defects:
Cracking % Rutting
ON
|
_Shoving
* Bleeding
® Patching Pot
213. Examples of Slope & Retaining Structure Conditions:
crack and Damaged:
® Visible Cracks at Rigid Surface
Y Anchorage points firmly fixed
| Above Ground Furniture
24, Examples of Drainage Conditions
Crack & Damaged;
Y Grating cover painted andlevelto | ¥ Poor workmanship of grating cover
frame and sump
¥ Clean culvert inlet/outlet L® Siltation at culvert inlet/outlet
235. Examples of Bridge & Other Structures Conditions
Crack & Damaged
Smooth finishing at parapet
Joints & Gaps:
¥ Smooth finishing
Sign of distress |
246. Examples of Traffic/Road Furniture
Crack & Damaged:
¥ Road kerbs in good and clean
conditions
® Road kerbs cracked and damaged
¥ Road markings distinct and clean
[ Road markings not distinct
¥ Proper coverings of electrical wiring3.4 Assessment Scoring
The quality score of the completed road project is computed based on the
number of compliance over the total number of elements assessed and is
recorded in the Quality scoring form as shown in Annex J.
The total number of compliance and total number of item assessed as
Fecorded in the site assessment form are summarised in the quality scoring
form. The Quality Score for each component is calculated as follow:
Quality} _ L Total Compliance
x1
Score Total Assessed on
Where, n= Component
In the event that each elément of a component is weightaged, the Quality
Score is calculated as follow:
Quality _ y TotalCompliance , Allocated Weightage _ ,
= 100%
Score Total Assessed TOTAL Actual Weightage
Where, n= Component
The actual weightage is recalculated to take into account items that are not
applicable for the specific project.
The quality score of each component are further weightage according to the
respective road categories to derive the QLASSIC Score as follow:
QLASSIC
Score
Road
= Y, QualityScore Xx Weightage
Where, n= Component
‘An example is shown in Figure 3.1:
263.1: xample of Quaty Score Form
el
el ie
eld ie
lle BS
el lee
if)
ll
ll
ll
et
Bog
PRE MET AEA it |
a‘ANNEX A
(Information)
QUALITY STANDARDS FOR ROAD SURFACE WORKS.
tem | Element Standards Tolerance | Assessme
Ty : CARRIAGEWAY inkates Bs EO
1a | General Requirements
Riding Quattiy | a) Joint smoothness
* Construction joints are smooth and 3metre
flushed with the pavement surface Asper | straight
const. spec
b) Surface Reaularity
* Transverse regularities do not exceed 3metre
the allowable limit: straight-ed
> Road Category A 4mm
> Road Category B Amn
> Road Category C 8mm :
> Road Category D 8mm
> Road Category E 12mm
*+ Roughness (measured intone Rl) isnot | <20nvkm | Walking,
than fl i
more than the specified value eaacen
+ Maximum permissible number of
longitudinal inegularities depth Rolling
exceeding 4mm over a section length Straight Eda
of 75m: Py
> Rood Category A ot
> Road Category B as
5 Road Category C as
Road Category D eae
> Road Category E
+ Maximum permissible number of
longitudinal inegularities depth re
‘exceeding 7mm over a section length relat Et
of 75m: ight Ed
> Road Category A <1 nos.
» Rood Category B ol
> Road Category C St
> Road Category D a
3nos.
> Road Category E
-Al-
“Note: This standard is primarily for new roads of flexible pavements. For other types of pavements, specific
‘equirements/standards in terms of surface regularity and surface texture shall be as per contractual
agreement.@.
ee
QUALITY STANDARDS FOR ROAD SURFACE WORKS (continued)
tem | Element Standards Tolerance | “sessment
1 TCARRIAGEWAY (cont'd) = i ;
la irements (cont'd)
i) Riding Quality | b) Surface Regulatly (cont'd)
* For longitudinal direction, the maximum
surface inegulatiies depth must not
exceed:
> Road Category A <1omm
> Road Category 8 10mm
> Road Category C 15mm
> Road Category D <15mm
> Road Category E <15mm
ji) Sotety o) Sutace Texture
* Surface has sufficient microtexture Asper | Portable Skid
construction | "resistance
spec Tester or
equivatant
+ Surface hos sufficient macrotexture Asper__| Sond patch
construction | or equivalent
spec
) Gradient
* The surface grades, crossfall, and
superelevation are functional with no Visualfinclino
waterponding meter
Aesthetics | o) Surface Appearance, Defects, ond
Cleanliness
+ Novisible cracks Visual
+ No dragging marks
+ No obstacles, wastes, loose materials
+ Has consistent color
+The road surface has no improper
patching
+ The road surface has no visible
potholes
+ The road has no excessive rutting
Iniemational
Rouchness Indes
2m/km
‘Maximum number of
longitudinal
regularities exceeding
allowable limit, over a
traverse length of 75m
>4mm_| >7mm_| >10mm | >15mm
moOOe>|
Pnos. | Inos. | 0
9nos. | 1nos. | 0
18nos. | 2nos. | 2nos.
18nos. | 2nos. | 2nos.
27 nos. |_3nos. | 3nos.
looooo
Safety
Microtexture:
‘AS per Construction Specifications
Macrotexture
‘AS per Construction Specifications
Gradient
Water drainabie (No water ponding)
Aesthetics
No cracks/dragging
marks/patching
No loose
material/potholes
© No excessive rutting
© No shovings/
bleedings
No exposed
reinforcement
(concrete)
Joints not cracked/on
wheelpath
‘Shoulder and
Verge
Safety
* No waterponding
* Shoulder not too low
Not lower than 50mm,
Aesthetics
No cracks/dragging
morks/patching
No loose
material/potholes
+ No overgrown turfing
+ No damaged edge
of pavement
No shovings/
bleedings
No undesirable
construction waste
Median
Aesthetics
No overgrown turfing
No damaged edge
of pavement
No undesirable
construction waste
KLANNEX L
(informative)
DEFECT GROUP FOR ASSESSMENT OF SLOPE & RETAINING STRUCTURES WORKS
No visible crack, damages and spalling
Damages * No comoded anchorage points (rock
slope)
+ No damaged wire mesh/rock netting
Joints filer & gaps | + No open joints/loose debris
+ No missing/deteriorated filers/sealant
Functionality * No eroded area/bare surface
Finishing ‘+ No undesirable vegetation/dead
Junstable trees
installation ‘Contact with soil undemeath
* Anchorage intact & fimly fixed (rock
slope)
Retaining Crack and * No visible crack, damages and spalling
Structure Damage
Joint. filers & gop | + No missing/deteriorated filers/seciant
+ No undesirable vegetation at panel gaps
Functionality * No signs of distress, settiement,
deformation, fing, bulging
Finishing = No exposed aggregates/rebar
* No undesirable vegetation
+ No dislocation of masonry blocks
‘Slope Crack & Damage | + Crack. damage and spalling
Drainage Joint, filers & gaps | * No missing and deteriorated joint
filers/sealant
+ No gaps between drainage & soll (surface
drain)
Functionality = No seepage
+ No obstruction in weepholes/pipe ends
‘Above ground | Crack & Damage | « No visible damage/
services Functionality + No leaks
installation + Pipes properly supported, not damaged
Slope Fumiture | Crack & Damage | + No stain marks/visible damage/corrosion
Finishing * Level andin alignment
Installation * Secured/sturdy
Lt‘ANNEX M
(Informative)
DEFECT GROUP FOR DRAINAGE WORKS,
‘Crack and No visible damages/cracks
Damage
Joint and Gap | + Consistent joint width and neat
+ Consistent gap
Functionality ‘Clear and free from
sit/debris/vegetation
* Free flowing with no ponding water
* No visible erosion or scouring in earth
channel
Drain Cover | Joint and Gap No gaps belween drain covers, side of
drain
Finishing = Covers level with frame
*_Gratings painted properly
somp Foncfionaity ‘Clear and free from
sit/debris/vegetation
‘+ Free flowing with no ponding water
+ Inlet invert level s higher than outtet
* Sitting below invert level of incoming
drain
Finishing Neat joints
Culvert Crack and No erosion/rusting/deformation (steel
Damage culvert)
No honey combed/open texture
{headwal/wingwall)
Fonctionaiity ‘Clear and free from
sit/debris/vegetation
+ Water mark level af up stream not higher
than culvert intemal diameter
+ Free flowing with consistent gradient and
no ponding (dry culvert)
Jointing and ‘Assembled and jointed to line and level
Gap (concrete culvert)
No loose or missing fastener (steel
cuivert)
Crack and No visible damage/defect
Damage
Finishing + End pipe normal to headwall and centre
* Surface smooth and even
* Free from rust stain
M1.‘ANNEX N
(Informative)
DEFECT GROUP FOR ASSESSMENT OF BRIDGE & OTHER STRUCTURE WORKS
ECT DESCRIPTION TOLERANCE!
Above ground '* No visible crack/defect/fracture
stucture/ | Damage * No cortosion/ fracture/deformation of
bridge steel members
No tilt/settlement (pier, expansion joint)
No deterioration of concrete (abutment)
No splitting/tearing/bulging (bearing
pads)
No abnormal spacing (expansion joint)
No leakages (drain pipes)
No cracked joints (abutment, joint)
No loose/missing fastener (ste!
beam/girder, slab, roof}
Drains/weepholes/outiets are clear
No abnormal flattening (bearing pads)
No debris / ponding water (beams, slab,
drain)
+_Evenness (scupper drain)
‘+ No deterioration/honey comb (pier,
beam)
+ No debris/vegetation/ponding (bearing
pads)
+ No voriable thickness other than normal
totation (bearing pads}
‘+ No deformation of steel members (stee!
beam/girder)
+ Nospaliing concrete
No rust stains
No pot holes (surface)
Proper crossfal (surface)
No rutting (surface)
Consistent painting
Consistent step height & landing width
(stairs)
‘+ Safe gradient (motorcycle ramp)
installation ‘> Hanger properly located and spaced
{drain pipes)
Fixtures securely fixed (handrail)
Consistently aligned to road (parapet)
Ramp/staircase aligned to pedestrian
walkway
Jointing and Gap
Functionality
-NI-DEFECT GROUP FOR ASSESSMENT OF BRIDGE & OTHER STRUCTURE WORKS.
Vehicle Box
Culvert,
Tunnel
Underpass /
Crack and
Damage
(cont'd)
No water leakages
No setfiement
No crack/spaling
No comrosion/buckle/kinks
No visible damage/cracks
No overheating (equipments)
Jointing and Gap
No loose/missing connection bolt
No dislodged gasket
Functionality
No ponding
Clear of debris/obstruction (drain, airways)
Equipments are operational (dampers,
control panel, fire control, communication)
Equipments are operational when power
failure (emergency power system)
No bumt bulbs
Consistent lighting (no blackspots/zebra
effects)
Finishing
‘Clean wall
No potholes/cracks/wheel track rutting
(surface)
Proper crossfall
* No loss of bond/delimination (surface)
Equipments in good condition/clean
Visibility
‘Markings is distinct (pavement marking)
Recto reflective of road markings
Installation
Equipments are securely installed (lightings,
electrical equipments)
Box covers are in place & secure
-N2-ANNEX O
(Informative)
DEFECT GROUP FOR ASSESSMENT OF TRAFFIC & ROADSIDE FURNITURE WORKS
Pavement clearly seen
Markings + Night time visibility
Finishing + No other patches / crack
+ Property / uniformly align
ae Visibility + Marking is clearly seen
ing .
poe Aesthetic No missing pavers
Trafic Sign” | Crack & Damage | + No visible damage (broken, dented. nsiy)
Functionality ‘+ Sign is facing on-coming traffic
Visibility ‘= Marking is clearly seen
+ Night time visibility
Installation + Sturdy & straight
Finishing * No visible gap & proper joint of the signage
face
* Paint of the signage pole is clean & no
patches
Electrical | Crack & Damage | + No visible damage (broken, dented. nsly]
Devices Functionality + Allbulb & LED is lighted
* Push button is functional when pressed
+ No blackspot and zebra effect
Visibility ‘+ Message/Symbol is clearly seen
% Finishing * Paint/reflective border is clean/not peeing
+ Made good at foundation
installation * Sturdy & straight
* Wiring is hidden & covered
+ No displace turfing at foundation
Pedestrian “| Crack & Damage | + No visible damage (broken, dented, rusty]
Facilities + No leakage (bus stop)
Finishing * Surface isfiat & even
+ Paint is clean
+ No overgrown grass
instaiiction + Fixtures are sturd)
Kerb ‘Crack & Damage |'+ No visible damage [erack, broken)
Finishing ‘+ No overgrown grass
+ Painting is clean
+ Kerb joints not too wide
installation * Consistently aligned to road
Troffic Borier | Crack & Damage | + No visible damage (crack, broken, dented)
Visibility ‘+ Clearly seen (day & night)
Finishing * No displaced grass at foundation
‘+ No discolouration (concrete/noise barrier)
+ Consistently aligned to road
installation * Post is secure/securely bolted
© Joint is not against traffic flow
+ Cartridge is inflated (crash cushion)
Delineator | Crack & Damage _|'+ No visible damage (crack, broken)
Visibility
Cleary seen (day & night)
Installation
‘Securely installed
Consistently aligned to road
-o1