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RZR XP 1000 2017

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RZR XP 1000 2017

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2017-2018 RZR XP 1000 / XP4 1000

Service Manual
FOREWORD
The information printed within this publication includes the latest product information at time of print. The most recent
version of this Service Manual is available in electronic format at www.polarisdealers.com.
This Service Manual is designed primarily for use by certified Polaris Master Service Dealer® technicians in a properly
equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from
the operator's perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop
procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar with the
service procedures before starting any repair. Certain procedures require the use of special tools. Use only the proper
tools as specified. If you have any doubt as to your ability to perform any of the procedures outlined in this Service
Manual, contact an authorized dealer for service.
We value your input and appreciate any assistance you can provide in helping make these publications more useful.
Please provide any feedback you may have regarding this manual. Authorized dealers can submit feedback using 'Ask
Polaris'. Click on 'Ask Polaris', and then click on 'Service Manual / Service Literature Question'.
Consumers, please provide your feedback in writing to: Polaris Industries Inc. ATTN: Service Publications Department,
2100 Hwy 55, Medina, MN 55340.

Publication Printed February 2018 (PN 9928492 R04)

© Copyright 2017 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to
constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information
presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or
inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.
SAFETY WARNINGS
Throughout this manual, important information is brought to your attention by the following symbols:

WARNING

SAFETY ALERT WARNING indicates a potential hazard that may result in severe injury or death to the operator,
bystander or person(s) inspecting or servicing the vehicle.

CAUTION

SAFETY ALERT CAUTION indicates a potential hazard that may result in minor personal injury or damage to the
vehicle.

CAUTION

CAUTION indicates special precautions that must be taken to avoid vehicle damage or property damage.

NOTE

NOTE provides key information by clarifying instructions.

IMPORTANT

IMPORTANT provides key reminders during disassembly, assembly and inspection of components.
TRADEMARKS
POLARIS ACKNOWLEDGES THE FOLLOWING PRODUCTS MENTIONED IN THIS MANUAL:

Loctite, Registered Trademark of the Loctite Corporation

Nyogel, Trademark of Wm. F. Nye Co.

Fluke, Registered Trademark of John Fluke Mfg. Co.

Mity-Vac, Registered Trademark of Neward Enterprises, Inc.

Torx, Registered Trademark of Textron

Hilliard, Trademark of the Hilliard Corporation

Warn, Trademark of Warn Industries

FOX, Registered Trademark of FOX RACING SHOX

RydeFX, Registered Trademark of ArvinMeritor

Some Polaris factory publications can be downloaded from www.polarisindustries.com, purchased from
www.purepolaris.com or by contacting the nearest Polaris dealer.

REVISION INDEX

REV DATE CHANGES

R01 09/19/2017 Initial release
11/12/2017 Corrected oil pressure adapter for MY18
R02 Added door latch and door adjustment procedures
11/21/2017
R03 02/02/2018 Add Crankshaft PTO Seal Replacement procedure

R04 02/16/2018 Updated Radius Rod torque spec

2017-2018 RZR XP 1000 / XP4 1000
Service Manual
Chapter Summary

CHAPTER 1: GENERAL INFORMATION

CHAPTER 2: MAINTENANCE
CHAPTER 3: ENGINE / COOLING SYSTEM
CHAPTER 4: FUEL SYSTEM
CHAPTER 5: PVT SYSTEM
CHAPTER 6: TRANSMISSION
CHAPTER 7: FINAL DRIVE
CHAPTER 8: STEERING / SUSPENSION
CHAPTER 9: BRAKE SYSTEM
CHAPTER 10: BODY / FRAME
CHAPTER 11: ELECTRICAL
GENERAL INFORMATION

CHAPTER 1 1
GENERAL INFORMATION
VEHICLE IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
MODEL NUMBER DESIGNATION (2015 +) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
VEHICLE IDENTIFICATION NUMBER (VIN) DESIGNATION (2015+) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
VEHICLE AND ENGINE SERIAL NUMBER LOCATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
REFERENCE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
REPLACEMENT KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
PUBLICATION NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
MASTER TORQUE TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
GENERAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
2017 RZR XP 1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
RZR XP 1000 CLUTCH CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.12
2017 RZR XP 4 1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.13
RZR XP 4 1000 CLUTCH CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.14
2017 RZR XP 1000 HIGH LIFTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.15
RZR XP 1000 HIGH LIFTER CLUTCH CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.16
2017 RZR XP 4 1000 HIGH LIFTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.17
RZR XP 1000 HIGH LIFTER CLUTCH CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.18
2017 RZR XP 1000 LE MATTE GOLD METALLIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.19
RZR XP 1000 CLUTCH CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.20
2017 RZR XP 1000 LE (RIDE COMMAND) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.21
RZR XP 1000 CLUTCH CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.22
2018 RZR XP 1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.23
RZR XP 1000 CLUTCH CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.24
2018 RZR XP 4 1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.25
RZR XP 4 1000 CLUTCH CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.26
2018 RZR XP 1000 HIGH LIFTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.27
RZR XP 1000 HIGH LIFTER CLUTCH CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.28
2018 RZR XP 4 1000 HIGH LIFTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.29
RZR XP 1000 HIGH LIFTER CLUTCH CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.30
2018 RZR XP 1000 GOLD METALLIC LE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.31
RZR XP 1000 CLUTCH CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.32
2018 RZR XP 1000 RIDE COMMAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.33
RZR XP 1000 CLUTCH CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.34
2018 RZR XP 4 1000 RIDE COMMAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.35
RZR XP 4 1000 CLUTCH CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.36
MISC. SPECIFICATIONS AND CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.37
CONVERSION TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.37
SAE TAP / DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.38
METRIC TAP / DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.38
DECIMAL EQUIVALENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.39

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

VEHICLE IDENTIFICATION
MODEL NUMBER DESIGNATION (2015 +)
Example: R15RUE57AC

GROUP MODEL YEAR MAKE / CHASSIS CODE ENGINE CODE REGION OPTION
1st 2nd 3rd 4th* 5th* 6th* 7th* 8th* 9th 10th**
R 1 5 R U E 5 7 A C
* = digits that would transfer to 17 digit VIN and are used in digits 4-8 respectively
** = 10th digit will be used on color/featured versions of models (not including the base)
First 3 digits and 10th digit are used in model number only. They are not used with the 17 digit VIN.
Digits 1 through 8 determine Digital Wrench calibration.

VEHICLE IDENTIFICATION NUMBER (VIN) DESIGNATION (2015+)

Example: 4XARUE573FG000000

VEHICLE DESCRIPTORS VEHICLE IDENTIFIERS

ENGINE MODIFIER

MFG. LOCATION
MODEL YEAR *
CHECK DIGIT
ENGINE SIZE
DRIVELINE

MODIFIER
CHASSIS

CHASSIS

WORLD MFG. ID
INDIVIDUAL SERIAL NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
4 X A R U E 5 7 3 F G 0 0 0 0 0 0
* Model Year: A = 2010; B = 2011; C = 2012; D = 2013; E = 2014; F = 2015; G= 2016; H=2017; J=2018

VEHICLE AND ENGINE SERIAL NUMBER LOCATION

Whenever corresponding about a Polaris ORV, refer to the vehicle identification number (VIN) and the engine serial
number.
The VIN can be found stamped on a portion of the left rear frame upright q, behind the PVT cover.
The engine serial number can be found on a decal applied to the front of the engine crankcase w or stamped into the
crankcase on the PTO side of the engine e.

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

1.2 © Copyright Polaris Industries Inc.
GENERAL INFORMATION

REFERENCE INFORMATION
REPLACEMENT KEYS 1
Replacement keys can be made from the original key. To identify which series the key is, take the first two digits on the
original key and refer to the chart to the right for the proper part number.
(i.e. In this example, the first two digits are 31 which would use key blank PN 4110141.

SERIES# PART NUMBER

20 4010278
21 4010278
22 4010321
23 4010321
27 4010321
28 4010321
31 4110141
32 4110148
67 4010278

68 4010278

PUBLICATION NUMBERS
YEAR MODEL OWNER’S MANUAL
RZR XP 1000 9927194
RZR XP 1000 LE Gold Metallic 9927195
RZR XP 1000 High Lifter 9927193
RZR XP4 1000 9927194
2017 RZR XP4 1000 High Lifter 9927193
EU / MD
9927410
RZR XP 1000 INT’L ZUG
Tractor 9927412
RZR XP4 1000 INT’L MD 9927410
RZR XP 1000 / LE Gold Metallic / High Lifter 9928358
RZR XP4 1000 / High Lifter 9928358
2018 EU / MD /
9928403
RZR XP 1000 INT’L ZUG
Tractor 9928404
RZR XP4 1000 INT’L MD 9928403

NOTE
When ordering service parts be sure to use the correct parts manual.
Polaris factory publications can be found at www.polaris.com or purchased from www.purepolaris.com.

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

SPECIAL TOOLS
Special tools may be required while servicing this vehicle. Some of the tools listed or depicted are mandatory, while
other tools may be substituted with a similar tool, if available. Polaris recommends the use of Polaris Special Tools
when servicing any Polaris product. Dealers may order special tools through Polaris’ official tool supplier.
Bosch Automotive Service Solutions:
1-800-345-2233 or http://polaris.service-solutions.com/

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

1.4 © Copyright Polaris Industries Inc.
GENERAL INFORMATION

2200421 2460761 2870341-A 2870386 2870630

Gas Shock Hall Sensor Probe Drive Clutch Spider Piston Pin Puller Timing Light
Recharging Kit Harness Remover/Installer 1

2870910-A 2870975 2871056 2871226 2871282

Roller Pin Tool Mity-Vac Pressure Driven Clutch Puller Clutch Bushing Transmission Seal
Test Tool Replacement Tool Kit Driver (50 MM)

2871351 2871358-B 2871702 2871745 2872085

IFP Depth Tool Drive Clutch Holding Shaft Drive Static Timing Light Drive Clutch Puller
Fixture Transmission and Harness
Front Gearcase Tool
Kit

2872608 2876389 2877408 8700226 9314177-A

Roll Pin Removal Tool Combination Pliers Spanner Wrench / CV Boot Clamp Pliers Drive Clutch Holding
(27″) Clutch Spreader (ear) Tool

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

PA-48838 PA-49316 PA-50231 PS-45908 PU-43506-A

Fuel Pressure Adapter Water Pump Drive & Snorkel Driver T-Handle Tool Fuel Pressure Gauge
Rotor Removal Tool Kit

PU-45281–A PU-47471 PU-48951 PU-49466 PU-50105

Shock Body Holding Smartlink Module Kit CV Boot Clamp Pliers Relay Bypass Oil Filter Wrench
Tool (Stepless)

PU-50296 PU-50338 PU-50518–A PU-50562 PU-50563

Battery Tester Hydrometer Clutch Compressor Engine Stand Adapter Cylinder Holding &
Camshaft Timing
Plate

PU-50564 PU-52492 PU-50565 PU-50578 PU-50624

Water Pump Seal Oil Pressure Gauge Oil Pressure Gauge Clutch Spider Nut Rolling Engine Stand
Installer Adapter (M20) Adapter (1/2 NPT) Socket

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

1.6 © Copyright Polaris Industries Inc.
GENERAL INFORMATION

PU-50625 PU-50658-A PU-50931 PU-50939 PU-51024

Engine Stand Adapter Clutch Center Shock Rod Holding Shock Seal Protector Shock Rod Holding
Sleeve (2″) Distance Tool Tool (3/4″) Sleeve (5/8″) Tool 1

PU-51039 PU-51829 PU-51830 PU-51832 PU-51837

Gas Shock Fill Tool Shock Spanner Shock Spanner Shock Spanner Shock Body Holding
Wrench 2.5–3.0 Inner Wrench 2.5 Outer Wrench 3.0 Outer Tool

PU-51838 PV-1253 PV-43513-A PV-43526 PV-43531

Shock Body Holding Valve Spring Valve Spring Connector Test Kit Oil Presure gauge
Tool Compressor Compressor Adapter

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

PV-43568 PV-43570 PV-48656 PW-47053 PW-47054

Fluke Multimeter Piston Ring Fuel Pressure Gauge Bench Mount Engine Engine Stand Adapter
Compressor Pliers Adapter Stand Sleeve (2 3/8″)

PU-50566
Transmission Nut
Socket

MASTER TORQUE TABLE

ITEM TORQUE ITEM TORQUE
A-Arm Bolt Clutch Cover (outer) Screws 50 in-lbs (5 Nm)
42 ft-lb (57 Nm)
(front) Step 1: 9 ft-lbs (12
Ball Joint Fasteners 42 ft-lbs (57 Nm) Nm)
Battery Mount Bracket Fasteners 8 ft-lbs (11 Nm) Connecting Rod Bolts Step 2: 13 ft-lb (18
Nm)
Battery Terminal Fasteners 60 in-lbs (7 Nm) Step 3: Tighten
Step 1: 24 in-lbs (3 add’n 105°
Nm) Coolant Bleed Screw 89 in-lb (10 Nm)
Beadlock Screws Step 2: 7 ft-lbs (10 Coolant Temperature Sensor 17 ft-lb (23 Nm)
Nm)
CPS Retaining Bolt 9 ft-lb (12 Nm)
Brake Disc Mounting Bolts 30 ft-lb (41 Nm)
Step 1: 9 ft-lb (12
Brake Bleed Screws 48 in-lb (5 Nm) Nm)
Brake Caliper Mounting Bolts (front) 30 ft-lb (41 Nm) Step 2: 21 ft-lb (28
Crankcase Bolts M10
Nm)
Brake Caliper Mounting Bolts (rear) 46 ft-lbs (62 Nm)
Step 3: Tighten
Brake Line Banjo Bolts 15 ft-lbs (20 Nm) add’n 90°
Brake Line Flare Fittings 15 ft-lbs (20 Nm) Crankcase Bolts M8 26 ft-lb (35 Nm)
Brake Pedal Mount Bracket Bolts 16 ft-lbs (22 Nm) Crankcase Bolts M6 9 ft-lb (12 Nm)
Brake Switch 15 ft-lbs (20 Nm) Crankcase Oil Gallery Plug 11 ft-lbs (15 Nm)
Cab Frame Bolts 40 ft-lb (54 Nm) Torque in sequence
Step 1: 9 ft-lbs (12
Cab Frame Mid Hoop Mounting 17 ft-lb (23 Nm) Nm)
Fasteners Step 2: 26 ft-lb (35
Cam Chain Tensioner 29 ft-lb (40 Nm) Cylinder Head Bolts Nm)
Camshaft Carrier Bolts 7 ft-lb (10 Nm) Step 3: Additional
180°
Camshaft Sprocket Bolts 14 ft-lb (19 Nm) Step 4: M6 bolts: 7
ft-lb (10 Nm)

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

1.8 © Copyright Polaris Industries Inc.
GENERAL INFORMATION

ITEM TORQUE ITEM TORQUE

Differential Cover Screws (grade 8.8) 22 ft-lb (30 Nm) Hub Castle Nut 180 ft-lbs (244 Nm)
22 ft-lb (30 Nm)
1
Differential Cover Screws (grade Intake Plenum Screw
28 ft-lb (38 Nm)
10.9) Master Cylinder Mount Bolts 23 ft-lbs (31 Nm)
Door Fasteners 8 ft-lb (11 Nm) Oil Cooler Bolts 7 ft-lb (10 Nm)
Drive Clutch Retaining Bolt 96 ft-lb (130 Nm) Oil Pump Mounting Bolts 7 ft-lbs (10 Nm)
Drive Clutch Cover Plate Screw 9 ft-lb (12 Nm) Oil Pump Pickup Screws 7 ft-lb (10 Nm)
Drive Clutch Shift Weight Fasteners 20 in-lb (2 Nm) Oil Sump Cover M8 Bolts 26 ft-lb (35 Nm)
290 ft-lb (393 Nm) Oil Sump Cover M6 Bolts 106 in-lb (12 Nm)
(Apply 0.4 mL
Drive Clutch Spider Loctite® 7088 Oxygen Sensor 13 ft-lb (18 Nm)
Primer and 0.4 mL Parking Brake Caliper Assembly Bolts 37 ft-lb (50 Nm)
Loctite® 620™)
Parking Brake Disc Mounting Bolts
250 ft-lb (339 Nm) 14 ft-lb (20 Nm)
(INTL)
(Apply 0.1 mL
Drive Clutch Spider Jam Nut Loctite® 7088 Parking Brake Lever Mounting Bolts 16 ft-lb (22 Nm)
Primer and 0.1 mL Power Steering Cover Screws 8 ft-lb (11 Nm)
Loctite® 620™)
Power Steering Bracket to Frame 16 ft-lb (22 Nm)
Driven Clutch Retaining Bolt 55 ft-lb (75 Nm) Nuts
Driven Clutch Helix Retaining Screws 48 in-lb (5 Nm) Power Steering Unit to Mount Bracket 30 ft-lb (41 Nm)
ECU Mounting Screws 24 in-lb (3 Nm) Prop Shaft Support Bearing 35 ft-lb (47 Nm)
Engine Mount (front) 40 ft-lbs (54 Nm) Fasteners
PVT Inner Cover Bolts 12 ft-lb (16 Nm)
Engine Oil Plug 12 ft-lbs (16 Nm)
PVT Outer Cover Screws 48 in-lb (5 Nm)
Step 1-2: 64 ft-lb (87
Nm) M10 M10: 40 ft-lb (54 Nm)
Step 3: 5 ft-lb (7 Nm) M12 (outer): 50 ft-lb
Engine/Transmission Mounting Bolts Step 4-7: 44 ft-lb (60 M12 Outer + 90° (68 Nm + 90°)
Radius Rod Fasteners
Nm)
M12 (inner): 50 ft-lb
*see procedure for M12 Inner + 45° (68 Nm + 90°)
illustration
ETC Mounting Bolts 7 ft-lb (10 Nm) Seat Base to Seat Frame Fasteners 8 ft-lbs (11 Nm)
Exhaust Head Pipe Bolts 18 ft-lb (24 Nm) Seat Base to Frame (front) 14 ft-lb (19 Nm)

Exhaust Pipe to Muffler Fasteners 21 ft-lb (28 Nm) Seat Base to Frame (rear) 30 ft-lb (41 Nm)

Floor Screws 8 ft-lb (11 Nm) Seat Belt Mounting Fasteners 40 ft-lbs (54 Nm)
Flywheel Bolt 133 ft-lbs (180 Nm) Seat Slider Plate Screws 4 ft-lb (5 Nm)
FOX Shock Body Cap 100 ft-lb (135 Nm) Shift Bracket (Gated) 14 ft-lb (19 Nm)
FOX Shock Bearing Assembly 35 ft-lb (47 Nm) Shift Cable Bracket Bolts 17 ft-lb (23 Nm)
14 in-lb (2 Nm) Shock Guard Screws 14 in-lbs (2 Nm)
FOX Shock Bleed Screw
FOX Shock Eyelet 50 ft-lb (68 Nm) Shock Mount (front) 42 ft-lb (57 Nm)

22 ft-lb (30 Nm) Shock Mount (rear) 70 ft-lbs (95 Nm)

FOX Shock Shaft Nut
Frame Bolts (front to rear) 40 ft-lb (54 Nm) Shock Reservoir Mounting Clamps
35 in-lb (4 Nm)
(rear)
Front Bumper / Fender Screws 8 ft-ln (11 Nm)
Skid Plate Fasteners 8 ft-lbs (11 Nm)
Front Gearcase Cover Plate Screws 11 ft-lbs (15 Nm)
Spark Arrestor 8 ft-lbs (11 Nm)
Front Gearcase Drain/Fill Plugs 10 ft-lbs (14 Nm)
Spark Plug 7 ft-lbs (10 Nm)
Front Gearcase Mounting Bolts 35 ft-lbs (47 Nm)
Speed Sensor Screw 12 ft-lb (16 Nm)
Fuel Pump PFA Nut 70 ft-lbs (95 Nm)
Stabilizer Bar Linkage (rear) 40 ft-lbs (54 Nm)
Fuel Rail Mounting Screws 44 in-lb (5 Nm)
Stabilizer Bar Mounting Bracket Bolts
Fuel Tank Block-off Panel 8 ft-lbs (11 Nm) 17 ft-lb (23 Nm)
(rear)
Fuel Tank Strap Screw 8 ft-lbs (11 Nm) Stabilizer Bar Locating Clamp Bolts 10 ft-lb (14 Nm)
Hip Bolster Bolts 14 ft-lb (19 Nm) Starter Mounting Bolts 7 ft-lb (10 Nm)
Hose Clamp 35 in-lb (4 Nm) Starter One-Way Clutch Screws 9 ft-lb (12 Nm)

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

ITEM TORQUE
Stator Cover Screws 9 ft-lb (12 Nm)
Starter Solenoid Cable Fasteners 35 in-lb (4 Nm)
Steering Tilt Shock Fastener 7 ft-lb (10 Nm)
Steering Pivot Tube Fasteners 8 ft-lb (11 Nm)
Steering Rack Mounting Bolts 16 ft-lbs (22 Nm)
Steering Shaft to EPS Unit 15 ft-lbs (20 Nm)
Steering Shaft to Steering Rack 42 ft-lb (57 Nm)
Steering Wheel Nut 65 ft-lbs (88 Nm)
Thermostat Cover Bolts 7 ft-lb (10 Nm)
Throttle Pedal Fastener Nuts 8 ft-lb (11 Nm)
Tie Rod End to Knuckle 30 ft-lb (41 Nm) + 90°
Tie Rod Jam Nuts 14 ft-lbs (19 Nm)
Trailing Arm to Frame 70 ft-lb (95 Nm)
Trailing Arm to Bearing Carrier 42 ft-lb (54 Nm)
Fasteners
Trans Bell Crank Nut 18 ft-lb (24 Nm)
Trans Case Screws 20 ft-lbs (27 Nm)
Trans Drain / Fill Plugs 14 ft-lbs (19 Nm)
Trans Isolator Bolt (rear) 40 ft-lb (54 Nm)
Trans Rear Mount Bracket Fasteners 22 ft-lb (30 Nm)
Trans Joint Bracket Bolts 44 ft-lb (60 Nm)
Trans Park Flange Screws 10 ft-lb (14 Nm)
Trans Sector Gear Cover 12 ft-lb (16 Nm)
Trans Shift Fork Screws 10 ft-lb (14 Nm)
Trans Snorkel Tube Locking Screw 10 ft-lb (14 Nm)
Valve Cover Bolts 7 ft-lbs (10 Nm)
Visor Mounting Screws 8 ft-lb (11 Nm)
Voltage Regulator Fasteners 5 ft-lb (7 Nm)
7 ft-lb (10 Nm)
(Apply Loctite®
Water Pump Impeller
204™ to bolt
threads)
7 ft-lb (10 Nm)
(Apply Loctite®
Water Pump Cover Bolts
204™ to bolt
threads)
Wheel Lug Nuts 120 ft-lbs (163 Nm)

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

1.10 © Copyright Polaris Industries Inc.
GENERAL INFORMATION

GENERAL SPECIFICATIONS
2017 RZR XP 1000 1
CATEGORY DIMENSION / CAPACITY
Length 119″ / 302.2 cm
Width 64″ / 162.6 cm
Height 73.75″ / 187.3 cm
Wheel Base 90″ / 228.6 cm
Ground Clearance 13.5″ / 34.3 cm
Dry Weight 1369 lbs. / 621 kg

Gross Vehicle Weight 2200 lbs. / 997.9 kg

Cargo Box Capacity 300 lbs. / 136 kg

740 lbs. / 335.6 kg

Maximum Weight Capacity
(Includes riders, cargo and
(Payload)
accessories)

Hitch Towing Capacity This vehicle is not equipped

with a hitch for towing loads.
Do not use this vehicle for
Hitch Tongue Capacity towing. Do not modify the
vehicle by adding a hitch.

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

ENGINE DRIVETRAIN
Platform 4-Stroke DOHC Twin Cyl Transmission Type Polaris Automatic PVT
Engine Displacement 999cc Shift Type In Line Shift - P / R / N / L / H
Number of Cylinders 2 Demand Drive Fluid
Front Gearcase Lubricant
8.5 oz
Bore & Stroke 93 x 73.5 mm Requirement
(250 mL)
Compression Ratio 10.5:1
AGL
Engine Idle Speed 1200 +/- 100 RPM Transmission Lubricant
44 oz
Requirement
Engine Max Speed 8800 RPM (1300 mL)
Valve Clearance (Intake) 0.005-0.007″ (0.125-0.175 mm)
STEERING / SUSPENSION
Valve Clearance (Exhaust) 0.009-0.011″ (0.229-0.275 mm)
Toe Out 1/8 - 3/16″ (3.2 - 4.8 mm)
Engine Hot Light Instrument Cluster Indicator
Front Suspension Independent Dual A-arm
Lubrication Wet Sump Walker Evans™ 2″ Needle
Oil Requirements PS-4 Full Synthetic 5W-50 Shocks
2.5 qt Front Travel 16″ (40.6 cm)
Oil Capacity
(2.4 L) Rear Suspension Independent Trailing Arm
Coolant Capacity 5.36 qt (5.0 L) Walker Evans™ 2.5″ Needle
Shocks
Rear Travel 18″ (45.7 cm)
FUEL SYSTEM
Spring Adjustment Threaded Spanner Wrench
Type Bosch ME17 EFI
Adjustment
Fuel Delivery Electronic Fuel Pump (in-tank)
Fuel Pressure 58 ± 2 PSI (400 ± 14 kPa) WHEELS / BRAKES
Fuel Capacity / 9.5 gal. (36 L) Front Rim / Size Aluminum 14 x 6
Requirement 87 Octane (minimum) Rear Rim / Size Aluminum 14 x 8
Front Tire Make / Model / Maxxis Bighorn
ELECTRICAL Size 29 x 9 - 14
Alternator Max Output 560 Watts @ 3000 RPM Rear Tire Make / Model / Maxxis Bighorn
Size 29 x 11 - 14
Lights: Main Headlights Dual Beam LED cluster
Front 16 psi (110 kPa)
Taillights 0.2 Watt LED cluster Tire Air Pressure
Rear 16 psi (110 kPa)
Brake Lights 2.9 Watt LED cluster
Ignition System ME17 ECU Brake System Foot Actuated 4 Wheel
Front & Rear Hydraulic – Dual Bore Caliper
Spark Plug / Gap NGK MR7F / 0.7-0.8 mm
Brake Fluid DOT 4
Battery / Amp Hr 575 CCA / 44 Amp Hr
DC Outlet Standard 12 Volt
RZR XP 1000 CLUTCH CHART
Relays Fan, EFI, Fuel Pump, Chassis,
EPS ALTITUDE SHIFT DRIVE DRIVEN
MODEL METERS (FEET)
Circuit Breaker 25A Cooling Fan WEIGHT SPRING SPRING
0-1800 29-75,PM
Fuses 10A EFI (0-6000) (5633720) Black / Red Black
10A Unswitched XP 1000 (7044263) (7044708)
10A Key 1800-3700 29-68,PM
(6000-12000) (5139618 )
10A Term
25A EPS
10A Lights
10A Drive
10A Accessory
10A Instrument

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

1.12 © Copyright Polaris Industries Inc.
GENERAL INFORMATION

2017 RZR XP 4 1000

CATEGORY DIMENSION / CAPACITY
1
Length 146″ / 370.8 cm
Width 64″ / 162.6 cm
Height 73.75″ / 187.3 cm
Wheel Base 117.0″ / 297.2 cm
Ground Clearance 13.5″ / 34.3 cm
Dry Weight 1565 lbs. / 709.9 kg

Gross Vehicle Weight 2590 lbs. / 1174.8 kg

Cargo Box Capacity 300 lbs. / 136 kg

900 lbs. / 408.2 kg

Maximum Weight Capacity
(Includes riders, cargo and
(Payload)
accessories)

Hitch Towing Capacity This vehicle is not equipped

with a hitch for towing loads.
Do not use this vehicle for
Hitch Tongue Capacity towing. Do not modify the
vehicle by adding a hitch.

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

ENGINE DRIVETRAIN
Platform 4-Stroke DOHC Twin Cyl Transmission Type Polaris Automatic PVT
Engine Displacement 999cc Shift Type In Line Shift - P/ R / N / L / H
Number of Cylinders 2 Demand Drive Fluid
Front Gearcase Lubricant
8.5 oz
Bore & Stroke 93 x 73.5 mm Requirement
(250 mL)
Compression Ratio 10.5:1
AGL
Engine Idle Speed 1200 +/- 100 RPM Transmission Lubricant
44 oz
Requirement
Engine Max Speed 8800 RPM (1300 mL)
Valve Clearance (Intake) 0.005-0.007″ (0.125-0.175 mm)
STEERING / SUSPENSION
Valve Clearance (Exhaust) 0.009-0.011″ (0.229-0.275 mm)
Toe Out 1/8 - 3/16″ (3.2 - 4.8 mm)
Engine Hot Light Instrument Cluster Indicator
Front Suspension Independent Dual A-arm
Lubrication Wet Sump Walker Evans™ 2″ Needle
Oil Requirements PS-4 Full Synthetic 5W-50 Shocks
2.5 qt Front Travel 16″ (40.6 cm)
Oil Capacity
(2.4 L) Rear Suspension Independent Trailing Arm
Coolant Capacity 5.36 qt (5.0 L) Walker Evans™ 2.5″ Needle
Shocks
Rear Travel 18″ (45.7 cm)
FUEL SYSTEM
Spring Adjustment Threaded Spanner Wrench
Type Bosch ME17 EFI
Adjustment
Fuel Delivery Electronic Fuel Pump (in-tank)
Fuel Pressure 58 ± 2 PSI (400 ± 14 kPa) WHEELS / BRAKES
Fuel Capacity / 9.5 gal. (36 L) Front Rim / Size Aluminum 14 x 6
Requirement 87 Octane (minimum) Rear Rim / Size Aluminum 14 x 8
Front Tire Make / Model / Maxxis Bighorn
ELECTRICAL Size 29 x 9 - 14
Alternator Max Output 560 Watts @ 3000 RPM Rear Tire Make / Model / Maxxis Bighorn
Size 29 x 11 - 14
Lights: Main Headlights Dual Beam LED cluster
Front 19 psi (131 kPa)
Taillights 0.2 Watt LED cluster Tire Air Pressure
Rear 20 psi (138 kPa)
Brake Lights 2.9 Watt LED cluster
Ignition System ME17 ECU Brake System Foot Actuated 4 Wheel
Front & Rear Hydraulic – Dual Bore Caliper
Spark Plug / Gap NGK MR7F / 0.7-0.8 mm
Brake Fluid DOT 4
Battery / Amp Hr 575 CCA / 44 Amp Hr
DC Outlet Standard 12 Volt
RZR XP 4 1000 CLUTCH CHART
Relays Fan, EFI, Fuel Pump, Chassis,
EPS ALTITUDE SHIFT DRIVE DRIVEN
MODEL METERS (FEET)
Circuit Breaker 25A Cooling Fan WEIGHT SPRING SPRING
0-1800 29-75,PM
Fuses 10A EFI (0-6000) (5633720) Black / White
Black
10A Unswitched XP4 1000 lettering
(7044708)
10A Key 1800-3700 29-68,PM (7044504)
(6000-12000) (5139618 )
15A Term
25A EPS
10A Lights
10A Drive
10A Accessory
10A Instrument

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

1.14 © Copyright Polaris Industries Inc.
GENERAL INFORMATION

2017 RZR XP 1000 HIGH LIFTER

CATEGORY DIMENSION / CAPACITY
1
Length 122″ / 309.9 cm
Width 64″ / 162.6 cm
Height 75.25″ / 191.1 cm
Wheel Base 90″ / 228.6 cm
Ground Clearance 15.0″ / 38.1 cm
Dry Weight 1530 lbs. / 694.0 kg

Gross Vehicle Weight 2200 lbs. / 997.9 kg

Cargo Box Capacity 300 lbs. / 136 kg

740 lbs. / 335.6 kg

Maximum Weight Capacity
(Includes riders, cargo and
(Payload)
accessories)

Hitch Towing Capacity This vehicle is not equipped

with a hitch for towing loads.
Do not use this vehicle for
Hitch Tongue Capacity towing. Do not modify the
vehicle by adding a hitch.

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

ENGINE DRIVETRAIN
Platform 4-Stroke DOHC Twin Cyl Transmission Type Polaris Automatic PVT
Engine Displacement 999cc Shift Type In Line Shift - P/ R / N / L / H
Number of Cylinders 2 Demand Drive Fluid
Front Gearcase Lubricant
8.5 oz
Bore & Stroke 93 x 73.5 mm Requirement
(250 mL)
Compression Ratio 10.5:1
AGL
Engine Idle Speed 1200 +/- 100 RPM Transmission Lubricant
44 oz
Requirement
Engine Max Speed 8800 RPM (1300 mL)
Valve Clearance (Intake) 0.005-0.007″ (0.125-0.175 mm)
STEERING / SUSPENSION
Valve Clearance (Exhaust) 0.009-0.011″ (0.229-0.275 mm)
Toe Out 1/8 - 3/16″ (3.2 - 4.8 mm)
Engine Hot Light Instrument Cluster Indicator
Front Suspension Independent Dual A-arm
Lubrication Wet Sump Walker Evans™ 2″ Needle
Oil Requirements PS-4 Full Synthetic 5W-50 Shocks
2.5 qt Front Travel 16″ (40.6 cm)
Oil Capacity
(2.4 L) Rear Suspension Independent Trailing Arm
Coolant Capacity 5.36 qt (5.0 L) Walker Evans™ 2.5″ Needle
Shocks
Rear Travel 18″ (45.7 cm)
FUEL SYSTEM
Spring Adjustment Threaded Spanner Wrench
Type Bosch ME17 EFI
Adjustment
Fuel Delivery Electronic Fuel Pump (in-tank)
Fuel Pressure 58 ± 2 PSI (400 ± 14 kPa) WHEELS / BRAKES
Fuel Capacity / 9.5 gal. (36 L) Front Rim / Size Aluminum 14 x 6
Requirement 87 Octane (minimum) Rear Rim / Size Aluminum 14 x 8
Front Tire Make / Model / High Lifter Outlaw2
ELECTRICAL Size 29.5 x 9.5 - 14
Alternator Max Output 560 Watts @ 3000 RPM Rear Tire Make / Model / High Lifter Outlaw2
Size 29.5 x 9.5 - 14
Lights: Main Headlights Dual Beam LED cluster
Front 18 psi (124 kPa)
Taillights 0.2 Watt LED cluster Tire Air Pressure
Rear 18 psi (124 kPa)
Brake Lights 2.9 Watt LED cluster
Ignition System ME17 ECU Brake System Foot Actuated 4 Wheel
Front & Rear Hydraulic – Dual Bore Caliper
Spark Plug / Gap NGK MR7F / 0.7-0.8 mm
Brake Fluid DOT 4
Battery / Amp Hr 575 CCA / 44 Amp Hr
DC Outlet Standard 12 Volt
RZR XP 1000 HIGH LIFTER CLUTCH CHART
Relays Fan, EFI, Fuel Pump, Chassis,
EPS ALTITUDE SHIFT DRIVE DRIVEN
MODEL METERS (FEET)
Circuit Breaker 25A Cooling Fan WEIGHT SPRING SPRING
0-1800 29-70,PM
Fuses 10A EFI (0-6000) (5633321) Black / White
XP 1000 Black
10A Key High Lifter
lettering
(7044709)
10A Term 1800-3700 29-66,PM (7044465)
(6000-12000) (5633496 )
25A EPS
10A Lights
10A Drive
10A Accessory

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

1.16 © Copyright Polaris Industries Inc.
GENERAL INFORMATION

2017 RZR XP 4 1000 HIGH LIFTER

CATEGORY DIMENSION / CAPACITY
1
Length 149″ / 378.4 cm
Width 64″ / 162.6 cm
Height 75.25″ / 191.1 cm
Wheel Base 117.0″ / 297.2 cm
Ground Clearance 15.0″ / 38.1 cm
Dry Weight 1752 lbs. / 783.3 kg

Gross Vehicle Weight 2736 lbs. / 1241 kg

Cargo Box Capacity 300 lbs. / 136 kg

900 lbs. / 408.2 kg

Maximum Weight Capacity
(Includes riders, cargo and
(Payload)
accessories)

Hitch Towing Capacity This vehicle is not equipped

with a hitch for towing loads.
Do not use this vehicle for
Hitch Tongue Capacity towing. Do not modify the
vehicle by adding a hitch.

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

ENGINE DRIVETRAIN
Platform 4-Stroke DOHC Twin Cyl Transmission Type Polaris Automatic PVT
Engine Displacement 999cc Shift Type In Line Shift - P / R / N / L / H
Number of Cylinders 2 Demand Drive Fluid
Front Gearcase Lubricant
8.5 oz
Bore & Stroke 93 x 73.5 mm Requirement
(250 mL)
Compression Ratio 10.5:1
AGL
Engine Idle Speed 1200 +/- 100 RPM Transmission Lubricant
44 oz
Requirement
Engine Max Speed 8800 RPM (1300 mL)
Valve Clearance (Intake) 0.005-0.007″ (0.125-0.175 mm)
STEERING / SUSPENSION
Valve Clearance (Exhaust) 0.009-0.011″ (0.229-0.275 mm)
Toe Out 1/8 - 3/16″ (3.2 - 4.8 mm)
Engine Hot Light Instrument Cluster Indicator
Front Suspension Independent Dual A-arm
Lubrication Wet Sump Walker Evans™ 2″ Needle
Oil Requirements PS-4 Full Synthetic 5W-50 Shocks
2.5 qt Front Travel 16″ (40.6 cm)
Oil Capacity
(2.4 L) Rear Suspension Independent Trailing Arm
Coolant Capacity 5.36 qt (5.0 L) Walker Evans™ 2.5″ Needle
Shocks
Rear Travel 18″ (45.7 cm)
FUEL SYSTEM
Spring Adjustment Threaded Spanner Wrench
Type Bosch ME17 EFI
Adjustment
Fuel Delivery Electronic Fuel Pump (in-tank)
Fuel Pressure 58 ± 2 PSI (400 ± 14 kPa) WHEELS / BRAKES
Fuel Capacity / 9.5 gal. (36 L) Front Rim / Size Aluminum 14 x 6
Requirement 87 Octane (minimum) Rear Rim / Size Aluminum 14 x 8
Front Tire Make / Model / High Lifter Outlaw2
ELECTRICAL Size 29.5 x 9.5 - 14
Alternator Max Output 560 Watts @ 3000 RPM Rear Tire Make / Model / High Lifter Outlaw2
Size 29.5 x 9.5 - 14
Lights: Main Headlights Dual Beam LED cluster
Front 18 psi (124 kPa)
Taillights 0.2 Watt LED cluster Tire Air Pressure
Rear 18 psi (124 kPa)
Brake Lights 2.9 Watt LED cluster
Ignition System ME17 ECU Brake System Foot Actuated 4 Wheel
Front & Rear Hydraulic – Dual Bore Caliper
Spark Plug / Gap NGK MR7F / 0.7-0.8 mm
Brake Fluid DOT 4
Battery / Amp Hr 575 CCA / 44 Amp Hr
DC Outlet Standard 12 Volt
RZR XP 1000 HIGH LIFTER CLUTCH CHART
Relays Fan, EFI, Fuel Pump, Chassis,
EPS ALTITUDE SHIFT DRIVE DRIVEN
MODEL METERS (FEET)
Circuit Breaker 25A Cooling Fan WEIGHT SPRING SPRING
0-1800 29-70,PM
Fuses 10A EFI (0-6000) (5633321) Black / White
XP 1000 Black
10A Key High Lifter
lettering
(7044709)
10A Term 1800-3700 29-66,PM (7044465)
(6000-12000) (5633496 )
25A EPS
10A Lights
10A Drive
15A Accessory

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

1.18 © Copyright Polaris Industries Inc.
GENERAL INFORMATION

2017 RZR XP 1000 LE MATTE GOLD METALLIC

CATEGORY DIMENSION / CAPACITY
1
Length 119″ / 302.2 cm
Width 64″ / 162.6 cm
Height 74.25″ / 188.6 cm
Wheel Base 90″ / 228.6 cm
Ground Clearance 14.0″ / 35.6 cm
Dry Weight 1567 lbs. / 711 kg

Gross Vehicle Weight 2388 lbs. / 1083 kg

Cargo Box Capacity 300 lbs. / 136 kg

740 lbs. / 335.6 kg

Maximum Weight Capacity
(Includes riders, cargo and
(Payload)
accessories)

Hitch Towing Capacity This vehicle is not equipped

with a hitch for towing loads.
Do not use this vehicle for
Hitch Tongue Capacity towing. Do not modify the
vehicle by adding a hitch.

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

ENGINE DRIVETRAIN
Platform 4-Stroke DOHC Twin Cyl Transmission Type Polaris Automatic PVT
Engine Displacement 999cc Shift Type Gated Shift for Park
P/R/N/L/H
Number of Cylinders 2
Demand Drive Fluid
Bore & Stroke 93 x 73.5 mm Front Gearcase Lubricant
8.5 oz
Compression Ratio Requirement
10.5:1 (250 mL)
Engine Idle Speed 1200 +/- 100 RPM AGL
Transmission Lubricant
Engine Max Speed 44 oz
8800 RPM Requirement
(1300 mL)
Valve Clearance (Intake) 0.005-0.007″ (0.125-0.175 mm)
Valve Clearance (Exhaust) 0.009-0.011″ (0.229-0.275 mm) STEERING / SUSPENSION
Engine Hot Light Instrument Cluster Indicator Toe Out 1/8 - 3/16″ (3.2 - 4.8 mm)
Lubrication Wet Sump Front Suspension Independent Dual A-arm
Oil Requirements PS-4 Full Synthetic 5W-50 Walker Evans™ 2″ Needle
Shocks
2.5 qt Front Travel 16″ (40.6 cm)
Oil Capacity
(2.4 L)
Rear Suspension Independent Trailing Arm
Coolant Capacity 5.36 qt (5.0 L) Walker Evans™ 2.5″ Needle
Shocks
FUEL SYSTEM Rear Travel 18″ (45.7 cm)
Type Bosch ME17 EFI Spring Adjustment Threaded Spanner Wrench
Fuel Delivery Electronic Fuel Pump (in-tank) Adjustment
Fuel Pressure 58 ± 2 PSI (400 ± 14 kPa)
Fuel Capacity / 9.5 gal. (36 L)
WHEELS / BRAKES
Requirement 87 Octane (minimum) Front Rim / Size Aluminum Beadlock / 14 x 6
Rear Rim / Size Aluminum Beadlock / 14 x 8
ELECTRICAL Front Tire Make / Model / Pro Armor Crawler XG
Size 30 x 10 - 14
Alternator Max Output 560 Watts @ 3000 RPM
Rear Tire Make / Model / Pro Armor Crawler XG
Lights: Main Headlights Dual Beam LED cluster Size 30 x 10 - 14
Taillights 0.2 Watt LED cluster Front 12 psi (83 kPa)
Brake Lights 2.9 Watt LED cluster Tire Air Pressure
Rear 16 psi (110 kPa)
Ignition System ME17 ECU Brake System 4 Wheel Hydraulic Disc – Dual
Spark Plug / Gap NGK MR7F / 0.7-0.8 mm Front & Rear Bore Calipers
Battery / Amp Hr 575 CCA / 44 Amp Hr Brake Fluid DOT 4
DC Outlet Standard 12 Volt
Relays Fan, EFI, Fuel Pump, Chassis, RZR XP 1000 CLUTCH CHART
EPS
Circuit Breaker 25A Cooling Fan ALTITUDE SHIFT DRIVE DRIVEN
MODEL METERS (FEET) WEIGHT SPRING SPRING
Fuses 10A EFI 0-1800 29-75,PM
10A Unswitched (0-6000) (5633720) Black / Red Black
10A Key XP 1000 (7044263) (7044708)
1800-3700 29-68,PM
10A Term (6000-12000) (5139618 )
25A EPS
10A Lights
10A Drive
10A Accessory
10A Instrument

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

1.20 © Copyright Polaris Industries Inc.
GENERAL INFORMATION

2017 RZR XP 1000 LE (RIDE COMMAND)

CATEGORY DIMENSION / CAPACITY

1
Length 119″ / 302.2 cm
Width 64″ / 162.6 cm
Height 73.75″ / 187.3 cm
Wheel Base 90″ / 228.6 cm
Ground Clearance 13.5″ / 34.3 cm
Dry Weight 1379 lbs. / 626 kg

Gross Vehicle Weight 2200 lbs. / 997.9 kg

Cargo Box Capacity 300 lbs. / 136 kg

740 lbs. / 335.6 kg

Maximum Weight Capacity
(Includes riders, cargo and
(Payload)
accessories)

Hitch Towing Capacity This vehicle is not equipped

with a hitch for towing loads.
Do not use this vehicle for
Hitch Tongue Capacity towing. Do not modify the
vehicle by adding a hitch.

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

ENGINE DRIVETRAIN
Platform 4-Stroke DOHC Twin Cyl Transmission Type Polaris Automatic PVT
Engine Displacement 999cc Shift Type In Line Shift - P / R / N / L / H
Number of Cylinders 2 Demand Drive Fluid
Front Gearcase Lubricant
8.5 oz
Bore & Stroke 93 x 73.5 mm Requirement
(250 mL)
Compression Ratio 10.5:1
AGL
Engine Idle Speed 1200 +/- 100 RPM Transmission Lubricant
44 oz
Requirement
Engine Max Speed 8800 RPM (1300 mL)
Valve Clearance (Intake) 0.005-0.007″ (0.125-0.175 mm)
STEERING / SUSPENSION
Valve Clearance (Exhaust) 0.009-0.011″ (0.229-0.275 mm)
Toe Out 1/8 - 3/16″ (3.2 - 4.8 mm)
Engine Hot Light Instrument Cluster Indicator
Front Suspension Independent Dual A-arm
Lubrication Wet Sump Walker Evans™ 2″ Needle
Oil Requirements PS-4 Full Synthetic 5W-50 Shocks
2.5 qt Front Travel 16″ (40.6 cm)
Oil Capacity
(2.4 L) Rear Suspension Independent Trailing Arm with
Coolant Capacity 5.36 qt (5.0 L) Stabilizer Bar
Walker Evans™ 2.5″ Needle
Shocks
FUEL SYSTEM Rear Travel 18″ (45.7 cm)
Type Bosch ME17 EFI
Spring Adjustment Threaded Spanner Wrench
Fuel Delivery Electronic Fuel Pump (in-tank) Adjustment
Fuel Pressure 58 ± 2 PSI (400 ± 14 kPa)
Fuel Capacity / 9.5 gal. (36 L) WHEELS / BRAKES
Requirement 87 Octane (minimum) Front Rim / Size Aluminum 14 x 6
Rear Rim / Size Aluminum 14 x 8
ELECTRICAL Front Tire Make / Model / Maxxis Bighorn
Alternator Max Output 560 Watts @ 3000 RPM Size 29 x 9 - 14
Rear Tire Make / Model / Maxxis Bighorn
Lights: Main Headlights Dual Beam LED cluster
Size 29 x 11 - 14
Taillights 0.2 Watt LED cluster Front 16 psi (110 kPa)
Brake Lights 2.9 Watt LED cluster Tire Air Pressure
Rear 16 psi (110 kPa)
Ignition System ME17 ECU
Brake System Foot Actuated 4 Wheel
Spark Plug / Gap NGK MR7F / 0.7-0.8 mm Front & Rear Hydraulic – Dual Bore Caliper
Battery / Amp Hr 575 CCA / 44 Amp Hr Brake Fluid DOT 4
DC Outlet Standard 12 Volt
Relays Fan, EFI, Fuel Pump, Chassis, RZR XP 1000 CLUTCH CHART
EPS
Circuit Breaker 25A Cooling Fan MODEL
ALTITUDE SHIFT DRIVE DRIVEN
METERS (FEET) WEIGHT SPRING SPRING
Fuses 10A EFI
0-1800 29-75,PM
10A Unswitched (0-6000) (5633720) Black / Red Black
10A Key XP 1000 (7044263) (7044708)
10A Term 1800-3700 29-68,PM
(6000-12000) (5139618 )
25A EPS
10A Lights
10A Drive
10A Accessory
10A Instrument

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

1.22 © Copyright Polaris Industries Inc.
GENERAL INFORMATION

2018 RZR XP 1000

CATEGORY DIMENSION / CAPACITY
1
Length 119″ / 302.2 cm
Width 64″ / 162.6 cm
Height 73.75″ / 187.3 cm
Wheel Base 90″ / 228.6 cm
Ground Clearance 13.5″ / 34.3 cm
Dry Weight 1369 lbs. / 621 kg

Gross Vehicle Weight 2200 lbs. / 997.9 kg

Cargo Box Capacity 300 lbs. / 136 kg

740 lbs. / 335.6 kg

Maximum Weight Capacity
(Includes riders, cargo and
(Payload)
accessories)

Hitch Towing Capacity This vehicle is not equipped

with a hitch for towing loads.
Do not use this vehicle for
Hitch Tongue Capacity towing. Do not modify the
vehicle by adding a hitch.

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

1.24 © Copyright Polaris Industries Inc.
GENERAL INFORMATION

2018 RZR XP 4 1000

Gross Vehicle Weight 2590 lbs. / 1174.8 kg

Cargo Box Capacity 300 lbs. / 136 kg

900 lbs. / 408.2 kg

Maximum Weight Capacity
(Includes riders, cargo and
(Payload)
accessories)

Hitch Towing Capacity This vehicle is not equipped

with a hitch for towing loads.
Do not use this vehicle for
Hitch Tongue Capacity towing. Do not modify the
vehicle by adding a hitch.

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

ENGINE DRIVETRAIN
Platform 4-Stroke DOHC Twin Cyl Transmission Type Polaris Automatic PVT
Engine Displacement 999cc Shift Type In Line Shift - P/ R / N / L / H
Number of Cylinders 2 Demand Drive Fluid
Front Gearcase Lubricant
8.5 oz
Bore & Stroke 93 x 73.5 mm Requirement
(250 mL)
Compression Ratio 10.5:1
AGL
Engine Idle Speed 1200 +/- 100 RPM Transmission Lubricant
44 oz
Requirement
Engine Max Speed 8800 RPM (1300 mL)
Valve Clearance (Intake) 0.005-0.007″ (0.125-0.175 mm)
STEERING / SUSPENSION
Valve Clearance (Exhaust) 0.009-0.011″ (0.229-0.275 mm)
Toe Out 1/8 - 3/16″ (3.2 - 4.8 mm)
Engine Hot Light Instrument Cluster Indicator
Front Suspension Independent Dual A-arm
Lubrication Wet Sump Walker Evans™ 2″ Needle
Oil Requirements PS-4 Full Synthetic 5W-50 Shocks
2.5 qt Front Travel 16″ (40.6 cm)
Oil Capacity
(2.4 L) Rear Suspension Independent Trailing Arm
Coolant Capacity 5.36 qt (5.0 L) Walker Evans™ 2.5″ Needle
Shocks
Rear Travel 18″ (45.7 cm)
FUEL SYSTEM
Spring Adjustment Threaded Spanner Wrench
Type Bosch ME17 EFI
Adjustment
Fuel Delivery Electronic Fuel Pump (in-tank)
Fuel Pressure 58 ± 2 PSI (400 ± 14 kPa) WHEELS / BRAKES
Fuel Capacity / 9.5 gal. (36 L) Front Rim / Size Aluminum 14 x 6
Requirement 87 Octane (minimum) Rear Rim / Size Aluminum 14 x 8
Front Tire Make / Model / Maxxis Bighorn
ELECTRICAL Size 29 x 9 - 14
Alternator Max Output 560 Watts @ 3000 RPM Rear Tire Make / Model / Maxxis Bighorn
Size 29 x 11 - 14
Lights: Main Headlights Dual Beam LED cluster
Front 19 psi (131 kPa)
Taillights 0.2 Watt LED cluster Tire Air Pressure
Rear 20 psi (138 kPa)
Brake Lights 2.9 Watt LED cluster
Ignition System ME17 ECU Brake System Foot Actuated 4 Wheel
Front & Rear Hydraulic – Dual Bore Caliper
Spark Plug / Gap NGK MR7F / 0.7-0.8 mm
Brake Fluid DOT 4
Battery / Amp Hr 575 CCA / 44 Amp Hr
DC Outlet Standard 12 Volt
RZR XP 4 1000 CLUTCH CHART
Relays Fan, EFI, Fuel Pump, Chassis,
EPS ALTITUDE SHIFT DRIVE DRIVEN
MODEL METERS (FEET)
Circuit Breaker 25A Cooling Fan WEIGHT SPRING SPRING
0-1800 29-75,PM
Fuses 10A EFI (0-6000) (5633720) Black / White
Black
10A Unswitched XP4 1000 lettering
(7044708)
10A Key 1800-3700 29-68,PM (7044504)
(6000-12000) (5139618 )
15A Term
25A EPS
10A Lights
10A Drive
10A Accessory
10A Instrument

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

1.26 © Copyright Polaris Industries Inc.
GENERAL INFORMATION

2018 RZR XP 1000 HIGH LIFTER

Gross Vehicle Weight 2200 lbs. / 997.9 kg

Cargo Box Capacity 300 lbs. / 136 kg

740 lbs. / 335.6 kg

Maximum Weight Capacity
(Includes riders, cargo and
(Payload)
accessories)

Hitch Towing Capacity This vehicle is not equipped

with a hitch for towing loads.
Do not use this vehicle for
Hitch Tongue Capacity towing. Do not modify the
vehicle by adding a hitch.

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

ENGINE DRIVETRAIN
Platform 4-Stroke DOHC Twin Cyl Transmission Type Polaris Automatic PVT
Engine Displacement 999cc Shift Type In Line Shift - P/ R / N / L / H
Number of Cylinders 2 Demand Drive Fluid
Front Gearcase Lubricant
8.5 oz
Bore & Stroke 93 x 73.5 mm Requirement
(250 mL)
Compression Ratio 10.5:1
AGL
Engine Idle Speed 1200 +/- 100 RPM Transmission Lubricant
44 oz
Requirement
Engine Max Speed 8800 RPM (1300 mL)
Valve Clearance (Intake) 0.005-0.007″ (0.125-0.175 mm)
STEERING / SUSPENSION
Valve Clearance (Exhaust) 0.009-0.011″ (0.229-0.275 mm)
Toe Out 1/8 - 3/16″ (3.2 - 4.8 mm)
Engine Hot Light Instrument Cluster Indicator
Front Suspension Independent Dual A-arm
Lubrication Wet Sump Walker Evans™ 2″ Needle
Oil Requirements PS-4 Full Synthetic 5W-50 Shocks
2.5 qt Front Travel 16″ (40.6 cm)
Oil Capacity
(2.4 L) Rear Suspension Independent Trailing Arm
Coolant Capacity 5.36 qt (5.0 L) Walker Evans™ 2.5″ Needle
Shocks
Rear Travel 18″ (45.7 cm)
FUEL SYSTEM
Spring Adjustment Threaded Spanner Wrench
Type Bosch ME17 EFI
Adjustment
Fuel Delivery Electronic Fuel Pump (in-tank)
Fuel Pressure 58 ± 2 PSI (400 ± 14 kPa) WHEELS / BRAKES
Fuel Capacity / 9.5 gal. (36 L) Front Rim / Size Aluminum 14 x 6
Requirement 87 Octane (minimum) Rear Rim / Size Aluminum 14 x 8
Front Tire Make / Model / High Lifter Outlaw2
ELECTRICAL Size 29.5 x 9.5 - 14
Alternator Max Output 560 Watts @ 3000 RPM Rear Tire Make / Model / High Lifter Outlaw2
Size 29.5 x 9.5 - 14
Lights: Main Headlights Dual Beam LED cluster
Front 18 psi (124 kPa)
Taillights 0.2 Watt LED cluster Tire Air Pressure
Rear 18 psi (124 kPa)
Brake Lights 2.9 Watt LED cluster
Ignition System ME17 ECU Brake System Foot Actuated 4 Wheel
Front & Rear Hydraulic – Dual Bore Caliper
Spark Plug / Gap NGK MR7F / 0.7-0.8 mm
Brake Fluid DOT 4
Battery / Amp Hr 575 CCA / 44 Amp Hr
DC Outlet Standard 12 Volt
RZR XP 1000 HIGH LIFTER CLUTCH CHART
Relays Fan, EFI, Fuel Pump, Chassis,
EPS ALTITUDE SHIFT DRIVE DRIVEN
MODEL METERS (FEET)
Circuit Breaker 25A Cooling Fan WEIGHT SPRING SPRING
0-1800 29-70,PM
Fuses 10A EFI (0-6000) (5633321) Black / White
XP 1000 Black
10A Key High Lifter
lettering
(7044709)
10A Term 1800-3700 29-66,PM (7044465)
(6000-12000) (5633496 )
25A EPS
10A Lights
10A Drive
10A Accessory

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

1.28 © Copyright Polaris Industries Inc.
GENERAL INFORMATION

2018 RZR XP 4 1000 HIGH LIFTER

Gross Vehicle Weight 2736 lbs. / 1241 kg

Cargo Box Capacity 300 lbs. / 136 kg

900 lbs. / 408.2 kg

Maximum Weight Capacity
(Includes riders, cargo and
(Payload)
accessories)

Hitch Towing Capacity This vehicle is not equipped

with a hitch for towing loads.
Do not use this vehicle for
Hitch Tongue Capacity towing. Do not modify the
vehicle by adding a hitch.

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

ENGINE DRIVETRAIN
Platform 4-Stroke DOHC Twin Cyl Transmission Type Polaris Automatic PVT
Engine Displacement 999cc Shift Type In Line Shift - P / R / N / L / H
Number of Cylinders 2 Demand Drive Fluid
Front Gearcase Lubricant
8.5 oz
Bore & Stroke 93 x 73.5 mm Requirement
(250 mL)
Compression Ratio 10.5:1
AGL
Engine Idle Speed 1200 +/- 100 RPM Transmission Lubricant
44 oz
Requirement
Engine Max Speed 8800 RPM (1300 mL)
Valve Clearance (Intake) 0.005-0.007″ (0.125-0.175 mm)
STEERING / SUSPENSION
Valve Clearance (Exhaust) 0.009-0.011″ (0.229-0.275 mm)
Toe Out 1/8 - 3/16″ (3.2 - 4.8 mm)
Engine Hot Light Instrument Cluster Indicator
Front Suspension Independent Dual A-arm
Lubrication Wet Sump Walker Evans™ 2″ Needle
Oil Requirements PS-4 Full Synthetic 5W-50 Shocks
2.5 qt Front Travel 16″ (40.6 cm)
Oil Capacity
(2.4 L) Rear Suspension Independent Trailing Arm
Coolant Capacity 5.36 qt (5.0 L) Walker Evans™ 2.5″ Needle
Shocks
Rear Travel 18″ (45.7 cm)
FUEL SYSTEM
Spring Adjustment Threaded Spanner Wrench
Type Bosch ME17 EFI
Adjustment
Fuel Delivery Electronic Fuel Pump (in-tank)
Fuel Pressure 58 ± 2 PSI (400 ± 14 kPa) WHEELS / BRAKES
Fuel Capacity / 9.5 gal. (36 L) Front Rim / Size Aluminum 14 x 6
Requirement 87 Octane (minimum) Rear Rim / Size Aluminum 14 x 8
Front Tire Make / Model / High Lifter Outlaw2
ELECTRICAL Size 29.5 x 9.5 - 14
Alternator Max Output 560 Watts @ 3000 RPM Rear Tire Make / Model / High Lifter Outlaw2
Size 29.5 x 9.5 - 14
Lights: Main Headlights Dual Beam LED cluster
Front 18 psi (124 kPa)
Taillights 0.2 Watt LED cluster Tire Air Pressure
Rear 18 psi (124 kPa)
Brake Lights 2.9 Watt LED cluster
Ignition System ME17 ECU Brake System Foot Actuated 4 Wheel
Front & Rear Hydraulic – Dual Bore Caliper
Spark Plug / Gap NGK MR7F / 0.7-0.8 mm
Brake Fluid DOT 4
Battery / Amp Hr 575 CCA / 44 Amp Hr
DC Outlet Standard 12 Volt
RZR XP 1000 HIGH LIFTER CLUTCH CHART
Relays Fan, EFI, Fuel Pump, Chassis,
EPS ALTITUDE SHIFT DRIVE DRIVEN
MODEL METERS (FEET)
Circuit Breaker 25A Cooling Fan WEIGHT SPRING SPRING
0-1800 29-70,PM
Fuses 10A EFI (0-6000) (5633321) Black / White
XP 1000 Black
10A Key High Lifter
lettering
(7044709)
10A Term 1800-3700 29-66,PM (7044465)
(6000-12000) (5633496 )
25A EPS
10A Lights
10A Drive
15A Accessory

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

1.30 © Copyright Polaris Industries Inc.
GENERAL INFORMATION

2018 RZR XP 1000 GOLD METALLIC LE

CATEGORY DIMENSION / CAPACITY
1
Length 119″ / 302.2 cm
Width 64″ / 162.6 cm
Height 74.25″ / 188.6 cm
Wheel Base 90″ / 228.6 cm
Ground Clearance 14.0″ / 35.6 cm
Dry Weight 1567 lbs. / 711 kg

Gross Vehicle Weight 2388 lbs. / 1083 kg

Cargo Box Capacity 300 lbs. / 136 kg

740 lbs. / 335.6 kg

Maximum Weight Capacity
(Includes riders, cargo and
(Payload)
accessories)

Hitch Towing Capacity This vehicle is not equipped

with a hitch for towing loads.
Do not use this vehicle for
Hitch Tongue Capacity towing. Do not modify the
vehicle by adding a hitch.

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

1.32 © Copyright Polaris Industries Inc.
GENERAL INFORMATION

2018 RZR XP 1000 RIDE COMMAND

CATEGORY DIMENSION / CAPACITY
1
Length 119″ / 302.2 cm
Width 64″ / 162.6 cm
Height 73.75″ / 187.3 cm
Wheel Base 90″ / 228.6 cm
Ground Clearance 13.5″ / 34.3 cm
Dry Weight 1379 lbs. / 626 kg

Gross Vehicle Weight 2200 lbs. / 997.9 kg

Cargo Box Capacity 300 lbs. / 136 kg

740 lbs. / 335.6 kg

Maximum Weight Capacity
(Includes riders, cargo and
(Payload)
accessories)

Hitch Towing Capacity This vehicle is not equipped

with a hitch for towing loads.
Do not use this vehicle for
Hitch Tongue Capacity towing. Do not modify the
vehicle by adding a hitch.

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

ENGINE DRIVETRAIN
Platform 4-Stroke DOHC Twin Cyl Transmission Type Polaris Automatic PVT
Engine Displacement 999cc Shift Type In Line Shift - P / R / N / L / H
Number of Cylinders 2 Demand Drive Fluid
Front Gearcase Lubricant
8.5 oz
Bore & Stroke 93 x 73.5 mm Requirement
(250 mL)
Compression Ratio 10.5:1
AGL
Engine Idle Speed 1200 +/- 100 RPM Transmission Lubricant
44 oz
Requirement
Engine Max Speed 8800 RPM (1300 mL)
Valve Clearance (Intake) 0.005-0.007″ (0.125-0.175 mm)
STEERING / SUSPENSION
Valve Clearance (Exhaust) 0.009-0.011″ (0.229-0.275 mm)
Toe Out 1/8 - 3/16″ (3.2 - 4.8 mm)
Engine Hot Light Instrument Cluster Indicator
Front Suspension Independent Dual A-arm
Lubrication Wet Sump Walker Evans™ 2″ Needle
Oil Requirements PS-4 Full Synthetic 5W-50 Shocks
2.5 qt Front Travel 16″ (40.6 cm)
Oil Capacity
(2.4 L) Rear Suspension Independent Trailing Arm with
Coolant Capacity 5.36 qt (5.0 L) Stabilizer Bar
Walker Evans™ 2.5″ Needle
Shocks
FUEL SYSTEM Rear Travel 18″ (45.7 cm)
Type Bosch ME17 EFI
Spring Adjustment Threaded Spanner Wrench
Fuel Delivery Electronic Fuel Pump (in-tank) Adjustment
Fuel Pressure 58 ± 2 PSI (400 ± 14 kPa)
Fuel Capacity / 9.5 gal. (36 L) WHEELS / BRAKES
Requirement 87 Octane (minimum) Front Rim / Size Aluminum 14 x 6
Rear Rim / Size Aluminum 14 x 8
ELECTRICAL Front Tire Make / Model / Maxxis Bighorn
Alternator Max Output 560 Watts @ 3000 RPM Size 29 x 9 - 14
Rear Tire Make / Model / Maxxis Bighorn
Lights: Main Headlights Dual Beam LED cluster
Size 29 x 11 - 14
Taillights 0.2 Watt LED cluster Front 16 psi (110 kPa)
Brake Lights 2.9 Watt LED cluster Tire Air Pressure
Rear 16 psi (110 kPa)
Ignition System ME17 ECU
Brake System Foot Actuated 4 Wheel
Spark Plug / Gap NGK MR7F / 0.7-0.8 mm Front & Rear Hydraulic – Dual Bore Caliper
Battery / Amp Hr 575 CCA / 44 Amp Hr Brake Fluid DOT 4
DC Outlet Standard 12 Volt
Relays Fan, EFI, Fuel Pump, Chassis, RZR XP 1000 CLUTCH CHART
EPS
Circuit Breaker 25A Cooling Fan MODEL
ALTITUDE SHIFT DRIVE DRIVEN
METERS (FEET) WEIGHT SPRING SPRING
Fuses 10A EFI
0-1800 29-75,PM
10A Unswitched (0-6000) (5633720) Black / Red Black
10A Key XP 1000 (7044263) (7044708)
10A Term 1800-3700 29-68,PM
(6000-12000) (5139618 )
25A EPS
10A Lights
10A Drive
10A Accessory
10A Instrument

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

1.34 © Copyright Polaris Industries Inc.
GENERAL INFORMATION

2018 RZR XP 4 1000 RIDE COMMAND

Gross Vehicle Weight 2590 lbs. / 1174.8 kg

Cargo Box Capacity 300 lbs. / 136 kg

900 lbs. / 408.2 kg

Maximum Weight Capacity
(Includes riders, cargo and
(Payload)
accessories)

Hitch Towing Capacity This vehicle is not equipped

with a hitch for towing loads.
Do not use this vehicle for
Hitch Tongue Capacity towing. Do not modify the
vehicle by adding a hitch.

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

ENGINE DRIVETRAIN
Platform 4-Stroke DOHC Twin Cyl Transmission Type Polaris Automatic PVT
Engine Displacement 999cc Shift Type In Line Shift - P/ R / N / L / H
Number of Cylinders 2 Demand Drive Fluid
Front Gearcase Lubricant
8.5 oz
Bore & Stroke 93 x 73.5 mm Requirement
(250 mL)
Compression Ratio 10.5:1
AGL
Engine Idle Speed 1200 +/- 100 RPM Transmission Lubricant
44 oz
Requirement
Engine Max Speed 8800 RPM (1300 mL)
Valve Clearance (Intake) 0.005-0.007″ (0.125-0.175 mm)
STEERING / SUSPENSION
Valve Clearance (Exhaust) 0.009-0.011″ (0.229-0.275 mm)
Toe Out 1/8 - 3/16″ (3.2 - 4.8 mm)
Engine Hot Light Instrument Cluster Indicator
Front Suspension Independent Dual A-arm
Lubrication Wet Sump Walker Evans™ 2″ Needle
Oil Requirements PS-4 Full Synthetic 5W-50 Shocks
2.5 qt Front Travel 16″ (40.6 cm)
Oil Capacity
(2.4 L) Rear Suspension Independent Trailing Arm
Coolant Capacity 5.36 qt (5.0 L) Walker Evans™ 2.5″ Needle
Shocks
Rear Travel 18″ (45.7 cm)
FUEL SYSTEM
Spring Adjustment Threaded Spanner Wrench
Type Bosch ME17 EFI
Adjustment
Fuel Delivery Electronic Fuel Pump (in-tank)
Fuel Pressure 58 ± 2 PSI (400 ± 14 kPa) WHEELS / BRAKES
Fuel Capacity / 9.5 gal. (36 L) Front Rim / Size Aluminum 14 x 6
Requirement 87 Octane (minimum) Rear Rim / Size Aluminum 14 x 8
Front Tire Make / Model / Maxxis Bighorn
ELECTRICAL Size 29 x 9 - 14
Alternator Max Output 560 Watts @ 3000 RPM Rear Tire Make / Model / Maxxis Bighorn
Size 29 x 11 - 14
Lights: Main Headlights Dual Beam LED cluster
Front 19 psi (131 kPa)
Taillights 0.2 Watt LED cluster Tire Air Pressure
Rear 20 psi (138 kPa)
Brake Lights 2.9 Watt LED cluster
Ignition System ME17 ECU Brake System Foot Actuated 4 Wheel
Front & Rear Hydraulic – Dual Bore Caliper
Spark Plug / Gap NGK MR7F / 0.7-0.8 mm
Brake Fluid DOT 4
Battery / Amp Hr 575 CCA / 44 Amp Hr
DC Outlet Standard 12 Volt
RZR XP 4 1000 CLUTCH CHART
Relays Fan, EFI, Fuel Pump, Chassis,
EPS ALTITUDE SHIFT DRIVE DRIVEN
MODEL METERS (FEET)
Circuit Breaker 25A Cooling Fan WEIGHT SPRING SPRING
0-1800 29-75,PM
Fuses 10A EFI (0-6000) (5633720) Black / White
Black
10A Unswitched XP4 1000 lettering
(7044708)
10A Key 1800-3700 29-68,PM (7044504)
(6000-12000) (5139618 )
15A Term
25A EPS
10A Lights
10A Drive
10A Accessory
10A Instrument

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

1.36 © Copyright Polaris Industries Inc.
GENERAL INFORMATION

MISC. SPECIFICATIONS AND CHARTS

CONVERSION TABLE 1
UNIT OF MEASURE MULTIPLIED BY CONVERTS TO
ft-lbs x 12 = in-lbs
in-lbs x 0.0833 = ft-lbs
ft-lbs x 1.356 = Nm
in-lbs x 0.0115 = kg-m
Nm x 0.7376 = ft-lbs
kg-m x 7.233 = ft-lbs
kg-m x 86.796 = in-lbs
kg-m x 10 = Nm
inch x 25.4 = mm
mm x 0.03937 = inch
inch x 2.54 = cm
mile (mi) x 1.6 = km
km x 0.6214 = mile
ounces (oz) x 28.35 = grams (g)
fluid ounces (fl oz) x 29.57 = cubic centimeters (cc)
cubic centimeters (cc) x .03381 = fluid ounces
grams (g) x 0.035 = ounces

pounds (lb) x 0.454 = kg

kilogram (kg) x 2.2046 = lbs
cubic inches (cu in) x 16.387 = cc

cubic centimeters (cc) x 0.061 = cubic inches

US quarts x 0.946 = liters (L)
liters (L) x 1.057 = US quarts
US gallons x 3.785 = liters (L)
liters (L) x 0.264 = US gallons
PSI x 6.895 = kilopascals (kPa)
kilopascals (kPa) x 0.145 PSI
π (3.14) x Radius² x Height = = cylinder volume
°C to °F: 9/5 (°C + 32) = °F
°F to °C: 5/9 (°F − 32) = °C

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

SAE TAP / DRILL SIZES METRIC TAP / DRILL SIZES

THREAD THREAD NEAREST
SIZE DRILL SIZE SIZE DRILL SIZE TAP SIZE DRILL SIZE DECIMAL FRACTION
#0–80 3/64 1/2–13 27/64 3 x .50 #39 0.0995 3/32
#1–64 53 1/2–20 29/64 3 x .60 3/32 0.0937 3/32
#1–72 53 9/16–12 31/64 4 x .70 #30 0.1285 1/8
#2–56 51 9/16–18 33/64 4 x .75 1/8 0.125 1/8
#2–64 50 5/8–11 17/32 5 x .80 #19 0.166 11/64
#3–48 5/64 5/8–18 37/64 5 x .90 #20 0.161 5/32
#3–56 45 3/4–10 21/32 6 x 1.00 #9 0.196 13/64
#4–40 43 3/4–16 11/16 7 x 1.00 16/64 0.234 15/64
#4–48 42 7/8–9 49/64 8 x 1.00 J 0.277 9/32
#5–40 38 7/8–14 13/16 8 x 1.25 17/64 0.265 17/64
#5–44 37 1–8 7/8 9 x 1.00 5/16 0.3125 5/16
#6–32 36 1–12 59/64 9 x 1.25 5/16 0.3125 5/16
#6–40 33 1 1/8–7 63/64 10 x 1.25 11/32 0.3437 11/32
#8–32 29 1 1/8–12 1 3/64 10 x 1.50 R 0.339 11/32
#8–36 29 1 1/4–7 1 7/64 11 x 1.50 3/8 0.375 3/8
#10–24 24 1 1/4–12 1 11/64 12 x 1.50 13/32 0.406 13/32
#10–32 21 1 1/2–6 1 11/32 12 x 1.75 13/32 0.406 13/32
#12–24 17 1 1/2–12 1 27/64
#12–28 4.6 mm 1 3/4–5 1 9/16
1/4–20 7 1 3/4–12 1 43/64
1/4–28 3 2–4 1/2 1 25/32
5/16–18 F 2–12 1 59/64
5/16–24 I 2 1/4–4 1/2 2 1/32
3/8–16 O 2 1/2–4 2 1/4
3/8–24 Q 2 3/4–4 2 1/2
7/16–14 U 3–4 2 3/4
7/16–20 25/64

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

1.38 © Copyright Polaris Industries Inc.
GENERAL INFORMATION

DECIMAL EQUIVALENTS
FRACTION DECIMAL MM TO INCHES FRACTION DECIMAL MM TO INCHES 1
1/64 0.0156″ 33/64 0.5156″
1/32 0.0312″ 1 mm = 0.0394″ 17/32 0.5313″
3/64 0.0469″ 35/64 0.5469″ 14 mm = 0.5512″
1/16 0.0625″ 9/16 0.5625″
5/64 0.0781″ 2 mm = 0.0787″ 37/64 0.5781″ 15 mm = 0.5906″
3/32 0.0938″ 19/32 0.5938″
7/64 0.1094″ 3 mm = 0.1181″ 39/64 0.6094″
1/8 0.1250″ 5/8 0.625″ 16 mm = 0.6299″
9/64 0.1406″ 41/64 0.6406″
5/32 0.1563″ 4 mm = 0.1575″ 21/32 0.6563″ 17 mm = 0.6693″
11/64 0.1719″ 43/64 0.6719″
3/16 0.1875″ 5 mm = 0.1969″ 11/16 0.6875″
13/64 0.2031″ 45/64 0.7031″ 18 mm = 0.7087″
7/32 0.2188″ 23/32 0.7188″
15/64 0.2344″ 6 mm = 0.2362″ 47/64 0.7344″ 19 mm = 0.7480″
1/4 0.25″ 3/4 0.750″
17/64 0.2656″ 7 mm = 0.2756″ 49/64 0.7656″
9/32 0.2813″ 25/32 0.7813″ 20 mm = 0.7874″
19/64 0.2969″ 51/64 0.7969″
5/16 0.3125″ 8 mm = 0.3150″ 13/16 0.8125″ 21 mm = 0.8268″
21/64 0.3281″ 53/64 0.8281″
11/32 0.3438″ 9 mm = 0.3543″ 27/32 0.8438″
23/64 0.3594″ 55/64 0.8594″ 22 mm = 0.8661″
3/8 0.375″ 7/8 0.875″
25/64 0.3906″ 10 mm = 0.3937″ 57/64 0.8906″ 23 mm = 0.9055″
13/32 0.4063″ 29/32 0.9063″
27/64 0.4219″ 11 mm = 0.4331″ 59/64 0.9219″
7/16 0.4375″ 15/16 0.9375″ 24 mm = 0.9449″
29/64 0.4531″ 61/64 0.9531″
15/32 0.4688″ 12 mm = 0.4724″ 31/32 0.9688″ 25 mm = 0.9843″
31/64 0.4844″ 63/64 0.9844″
1/2 0.500″ 13 mm = 0.5118″ 1 1.000″

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NOTES

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

1.40 © Copyright Polaris Industries Inc.
MAINTENANCE

CHAPTER 2
MAINTENANCE
2
PERIODIC MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
PRE-RIDE INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
PERIODIC MAINTENANCE OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
BREAK-IN PERIOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
MAINTENANCE INTERVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
MAINTENANCE QUICK REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.25
GREASE LUBRICATION POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.27
LUBRICANTS / SERVICE PRODUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.28
LUBRICATION SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.28
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.29
ENGINE OIL LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.29
ENGINE OIL AND FILTER CHANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.30
ENGINE CRANKCASE BREATHER HOSE INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.31
ENGINE CYLINDER LEAKDOWN TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.32
VALVE CLEARANCE INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.32
CAM CHAIN TENSIONER INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.34
HEAT SHIELD INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.35
COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.36
COOLING SYSTEM OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.36
COOLANT STRENGTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.36
COOLANT LEVEL INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.36
COOLING SYSTEM PRESSURE TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.37
COOLING SYSTEM HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.37
RADIATOR INSPECTION / CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.38
COOLANT DRAIN / FILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.39
FUEL SYSTEM AND AIR INTAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.40
FUEL SYSTEM WARNING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.40
FUEL TANK VENT LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.40
VENT LINE TERMINATION FITTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.40
FUEL PUMP / FUEL FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.40
FUEL LINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.41
THROTTLE PEDAL INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.42
ENGINE INTAKE PRE-FILTER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.42
AIR FILTER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.42
INTAKE DUCT DRAIN INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.43
PVT / FINAL DRIVE / WHEEL AND TIRE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.44
BELT INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.44
PVT INTAKE PRE-FILTER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.44
PVT DRYING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.44
DRIVE SHAFT BOOT INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.45
WHEEL AND HUB TORQUE TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.45

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

WHEEL REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.45

WHEEL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.45
TIRE INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.46
TIRE PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.46
BEADLOCK RIMS (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.46
TRANSMISSION AND FRONT GEARCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.48
SPECIFICATION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.48
TRANSMISSION LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.48
FRONT GEARCASE LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.49
SHIFT CABLE INSPECTION / ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.50
TRANSMISSION VENT LINE ROUTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.51
FRONT GEARCASE VENT LINE ROUTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.51
STEERING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.52
STEERING INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.52
STEERING WHEEL FREE-PLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.52
TIE ROD END / WHEEL HUB INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.53
WHEEL TOE ALIGNMENT INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.53
WHEEL TOE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.54
SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.55
SPRING ADJUSTMENT (WALKER EVANS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.55
SHOCK COMPRESSION ADJUSTMENT (WALKER EVANS™). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.55
BRAKE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.57
BRAKE HOSE AND FITTING INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.57
BRAKE FLUID INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.57
BRAKE PAD / DISC INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.57
ELECTRICAL AND IGNITION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.58
BATTERY MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.58
BATTERY CHARGING / OFF SEASON STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.58
BATTERY REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.58
BATTERY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.59
ENGINE / CHASSIS ELECTRICAL GROUND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.59
SPARK PLUG SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.60

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

2.2 © Copyright Polaris Industries Inc.
MAINTENANCE

PERIODIC MAINTENANCE CHART

PRE-RIDE INSPECTION
The following items should be inspected pre-ride:

ITEM INSPECTION / CHECK

2
• Air Filter / Air box is clean
Air Filter • Filter is properly installed
• Air Box cover is secured and fastened

• Check for proper EPS operation

Steering System • Check for tightness/play in the steering wheel when
turned lock to lock

• Inspect bushings
Front / Rear Suspension • Check for damaged to the control arms / trailing arms
• Check for leaking shocks

• Check for proper air pressure in all tires

Tires • Inspect for tire damage / nails in tire
• Verify there is adequate tread depth

Wheels / Lug Nuts • Ensure rim is not cracked / bent

• Verify proper lug nut torque

Headlights / Taillights • Ensure all lights are operational

• Adjust headlight aim as required

• Check brake fluid level is between MIN and MAX

Brake System • Check brake pedal is not soft when pushed
• Verify brakes stop and hold the vehicle
• Inspect for leaks

Frame / Body Fasteners Check for loose body / frame fasteners

Engine Oil Level Verify oil level is in the SAFE range on the dipstick

Intake Drain Inspect / drain intake as needed

• Verify coolant level is filled to the FULL COLD mark on

Coolant Level coolant reservoir (if engine is cold)
• Inspect hoses and radiator for leaks

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

PERIODIC MAINTENANCE OVERVIEW

Inspection, adjustment and lubrication of important
components are explained in the periodic maintenance
chart.
Inspect, clean, lubricate, adjust and replace parts as
necessary. When inspection reveals the need for
replacement parts, use genuine Pure Polaris parts
available from your Polaris dealer.

NOTE
Service and adjustments are critical. If you’re not
familiar with safe service and adjustment procedures,
have a qualified dealer perform these operations.

Maintenance intervals in the following chart are based

upon average riding conditions and an average vehicle
speed of approximately 10 miles per hour. Vehicles
subjected to severe use must be inspected and serviced
more frequently.
Severe Use Definition
• Frequent immersion in mud, water or sand
• Racing or race-style high RPM use
• Prolonged low speed, heavy load operation
• Extended idle
• Short trip cold weather operation
Pay special attention to the oil level. A rise in oil level
during cold weather can indicate contaminants collecting
in the oil sump or crankcase. Change oil immediately if
the oil level begins to rise. Monitor the oil level, and if it
continues to rise, discontinue use and determine the
cause or see your dealer.

BREAK-IN PERIOD
The break-in period consists of the first 25 hours of
operation. Careful treatment of a new engine and drive
components will result in more efficient performance and
longer life for these components.
• Drive vehicle slowly at first while varying the throttle
position. Do not operate at sustained idle.
• Perform regular checks on fluid levels and other areas
outlined on the daily pre-ride inspection checklist.
• Change both the engine oil and filter after 25 hours or
one month.
• See “Owner’s Manual” for additional break-in
information.

9928492 R04 - 2017-2018 RZR XP 1000 / XP4 1000 Service Manual

2.4 © Copyright Polaris Industries Inc.
MAINTENANCE

MAINTENANCE INTERVALS
The maintenance interval charts outline required maintenance and inspection based on vehicle hours / miles. Each
table states the number of hours / miles that service is required on the vehicle. Some items or components may need
to be serviced more often due to severe use, such as operation in water or under severe loads. When the vehicle goes
beyond 500 hours / 5000 miles, return to the 25 hours / 250 mile chart and start the interval process over.

25 Hour / 250 mile (400 km) Service 2

COMPONENT REMARKS
XU / D Brake Pads / Parking Brake Pads (INT’L) Inspect pad wear

Fuel System Turn key on to pressurize fuel pump; check lines / fittings for leaks and
abrasion
XU / D Parking Brake Cable Adjustment (INT’L) Inspect; adjust tension after first 25 hours
XU Engine Breather Inspect; clean
Battery Check terminals; clean; test
Perform a break-in oil and filter change at 25 hours or one month; perform
XU Engine Oil & Filter Change (Break-In)
every 50 hours or 6 months thereafter
XU Front Gearcase Lubricant Initial fluid level inspection; add lubricant if needed
XU Transmission Lubricant (AGL) Initial fluid level inspection; add lubricant if needed