EN PN

ORIGINAL INSTRUCTIONS

INSTALLATION, USE AND

MAINTENANCE MANUAL

Rev. 10
22-04-2020
 REV. 10
INSTALLATION, USE AND MAINTENANCE MANUAL – PN 22-04-2020

2020 – Jurop – Azzano Decimo (PN)

Reproduction, electronic storage and dissemination, even partial, are prohibited.

Jurop reserves the right to modify the products described in this manual without prior notice.
Any product names mentioned herein are the trademarks of their respective owners.

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Contents

1. General warnings pag. 4 SPARE PART DATA SHEET – PN 23-33 DIRECT TRANSM. - HYD 23

1.1 Introduction 4 SPARE PART DATA SHEET – PN 23-33 WITH GEARBOX 25

1.2 Spare part request 4 SPARE PART DATA SHEET – PN 45-58-84 DIRECT TRANSM. - HYD 27
1.3 Warranty terms and conditions 4 SPARE PART DATA SHEET – PN 45-58-84 WITH GEARBOX 29
2. Technical data pag. 5 SPARE PART DATA SHEET – PN 106 DIRECT TRANSM. - HYD 31
2.1 Dimensions and arrangements 6 SPARE PART DATA SHEET – PN 106 WITH GEARBOX 33
2.2 Performances 7
SPARE PART DATA SHEET – PN 106 WITH GEARBOX 1000 RPM 35
2.3 Usage limitations 8
SPARE PART DATA SHEET – PN ACCESSORIES 37
2.4 Sound pressure level 8
2.5 Lubrication 8

3. Safety and accident prevention pag. 9

3.1 General recommendations 9

3.2 Intended use 9
3.3 Conveyed fluids 9

4. Installation pag. 10

4.1 Compulsory accessories 10

4.2 Checking upon receipt 10
4.3 Storing in the warehouse 10
4.4 Handling and installation 10
4.5 Mounting 10
4.6 Vacuum – Pressure Line 11
Vacuum-pressure inverter:
4.7 12
Remote control actuators
4.8 Pump mounting – Drive connection 13

5. Start up pag. 15

5.1 Pump starting-up 15

5.2 Precautions when starting the system 15

6. Maintenance pag. 16

6.1 Ordinary maintenance 16

6.2 Extraordinary maintenance 18
Malfunctions:
7. pag. 21
troubleshooting
8. Scarapping pag. 21

9. Accessories pag. 22

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INSTALLATION, USE AND MAINTENANCE MANUAL – PN 22-04-2020

1. General warnings

1.1. Introduction 1.2. Spare part request

• This booklet contains the necessary instructions for a correct • Use only genuine spare parts for maintenance and repairs. To
installation, running, use and maintenance of the pump, as well as order spare parts, provide the following details:
some practical suggestions for a safe operating.
• The knowledge of the following pages will grant a long and EXAMPLE:
trouble-free operation of the pump.
• Following the instructions below contributes to limiting pump repair a) The model of the pump (see pump tag) PN 45
expenses by extending its duration, as well as preventing hazardous b) The serial number of the pump (see pump tag) J90001
situations, thereby increasing its reliability.
c) A description of the parts (see parts list) VANE
• If the pump is driven by an hydraulic motor please refer to
d) The quantity (see parts list) 4
manufacturer's specific manual.
e) The code number of the part (see parts list) 16016 008 00
• It is recommended to:
- Read, understand and apply carefully the instructions before
running the pump. 1.3. Warranty terms and conditions
- Keep the booklet at hand and have it known to all operators.
• Below is a brief description of the symbols used in this manual. • Compliance with the installation, use and maintenance instructions
provided by this manual is crucial for the recognition of warranty
If these safety rules are not respected, operators can against defective parts.
be injured and the pump or oilers damaged
remarkably.

If these safety rules are not respected, the pump or

system can be damaged.

Suggestions for an environment friendly use of the

pump.

Useful information for an easy usage and

maintenance of the pump.

• The graphic representations and photographs contained in this

manual are there to illustrate the product in the parts that make it up
and in specific operating phases. Though the model shown in the
manual may differ from the one purchased, the operating principle at
the base of the illustrated operating phase is the same.
• Every PN pump has to be fitted with its own tag reporting the
following data: Model, Serial number, Year, Max speed, Max pressure.

Pic. 1.1

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2. Technical data

• The PN Series decompressors are designed for agricultural use (tanker outfitting) but can also be used in industrial applications (lorry
outfitting).
• The technology applied is that of rotary vane pumps: the rotor, equipped with moving vanes, rotates eccentrically inside the pump body. The
vanes are kept in contact with the internal surface of the body by the centrifugal force. Between the vanes and the body there is always an oil film
that acts as a sealing and lubricating element.
• Lubrication is forced with a gear pump and adjustable oilers; the shaped pipes are made of copper, while the intake and exhaust conveyors are
made of aluminium. The oil tank is built into all models; on request, the PN 106 model can be supplied with a side oil tank and automatic lubrication
system with a volumetric metering pump.
• The PN Series decompressors are air-cooled. Cooling takes place with a natural air flow on the outer fins of the body, made of high strength
cast iron.
• The check valve is integrated in the decompressor.
• The decompressors feature a 4-way manifold. On request, a 5-way Mixer-type diverter valve is provided, designed for mixing the liquid in the
tank of the tanker while it is being distributed on the ground.
• Transmission:
- Direct with smooth or splined shaft.
- Gearbox transmission (ASAE 1” 3/8) 540 or 1000 rpm.
- With belts: the pulley must be fitted on the conical shaft of the pump.
- Electric, hydraulic motor or with auxiliary motor.

STANDARD EQUIPMENT AVAILABLE ON REQUEST

 Rotary vacuum pump with sliding vanes made of cotton cloth and  Special heat resistant vanes.
phenolic resin (Bakelite).  Clockwise rotation.
 Counter clockwise rotation.  Mixer type diverter valve, 5-way.
 Forced lubrication with gear pump and oilers.  Side oil tank (only for PN 106).
 Built-in oil tank.  Transmission with hydraulic motor.
 Check-valve integrated in the decompressor.  Pulley for the belt drive.
 Pivoting suction and exhaust conveyors in aluminum alloy.  Drive by means of mechanical drive from Power Take Off.
 Direct transmission with smooth or splined shaft (ASAE 1 3/8”).  Pneumatic actuator for the vacuum/pressure changeover valve.
 Gearbox transmission with splined shaft.  Hydraulic actuator for the vacuum/pressure changeover valve.

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INSTALLATION, USE AND MAINTENANCE MANUAL – PN 22-04-2020

2.1. Dimensions and arrangements

PN Direct transmission

PN106 SL PN106 SL

A B C D E F G H I L M N O
PN 23 466 276 98 16 60 92 226 60 135 408 170 195 215
PN 33 546 306 98 16 60 160 226 60 135 415 170 195 215
PN 45 444 194.5 70 14 58 140 124.5 60/76/80 174 520 234 270 275
PN 58 504 225 70 14 79.5 190 130 60/76/80 167 542.5 234 270 275
PN 84 604 275 70 16 70 190 180 60/76/80 157 504.5 240 270 275
PN 106 694 319.5 70 16 70 290 174.5 60/76/80 169 517 240 285 339
PN 106 SL 685.5 319.5 70 16 70 290 174.5 60/76/80 169 517 240 285 339

PN Gearbox transmission

PN106 SL PN106 SL

A B C D E F G H I L M N O P
PN 23 475 280 87 16 60 92 235 60 58 408 170 195 215 -
PN 33 555 320 87 16 60 160 235 60 58 415 170 195 215 -
PN 45 560.5 311 86.5 14 58 140 241 60/76/80 72 520 234 270 275 345
PN 58 620.5 341 86.5 14 79.5 190 246 60/76/80 65 542.5 234 270 275 352.5
PN 84 720 391 86.5 16 70 190 296 60/76/80 55 520 240 270 275 329.5
PN 106 810.5 436 86.5 16 70 290 291 60/76/80 67 517 240 285 339 342
PN 106 SL 802 436 86.5 16 70 290 291 60/76/80 67 517 240 285 370 342

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PN Hydraulic motor

PN106 SL PN106 SL

A B C D E F G H I L M N O P1 P2
PN 23 548 345 211 14 58.5 90 300 60 148.5 405 160 195 210 ½ ¾
PN 33 620 381 211 14 64.5 160 301 60 157 420 160 195 210 ½ ¾
PN 45 727 477.5 265 14 58 140 407.5 60/76/80 151 520 234 270 275 - -
PN 58 793 513.5 257 14 79.5 190 418.5 60/76/80 143 542.5 234 270 275 1” ¼ 1”
PN 84 904 574.5 247 16 70 190 479.5 60/76/80 133 504.5 240 270 275 1” ½ 1” ¼
PN 106 976 587 260 16 70 290 457 60/76/80 138 517 240 285 339 - -
PN 106 SL 970 587 260 16 70 290 457 60/76/80 138 517 240 285 370 - -

2.2. Performances

Performances PN 23 PN 33 PN 45 PN 58 PN 84 PN 106
PN…D rpm 1300 1300 1300 1300 1300 1300
Maximum speed
PN…M rpm 540 540 540-1000 540-1000 540-1000 540-1000
l/min 2600 3600 5300 6500 9000 11000
Air flow at free air condition
m³/h 156 216 318 390 540 660
l/min 2100 2900 4500 5800 8100 10000
Air flow at 60% vacuum rate
m³/h 126 174 270 348 486 600
Maximum vacuum % 90 90 92 92 92 92
Power required at 0,5 bar rel (1,5 bar abs) kW 3,3 4,5 5,8 6,6 11,2 13,6
Max relative pressure (abs) PN…D / M bar 0,5 (1,5) 0,5 (1,5) 0,5 (1,5) 0,5 (1,5) 0,5 (1,5) 0,5 (1,5)
Max rel. pressure (abs) at not continuos duty PN…FL bar - - 3 (4) 3 (4) 3 (4) 3 (4)
Max rel. pressure (abs) at continuos duty PN…FL bar - - 1,5 (2,5) 1,5 (2,5) 1,5 (2,5) 1,5 (2,5)
Oil consumption g/h 65/40 80/45 90/50 90/50 115/65 135/80
Oil tank capacity l 1,2 1,2 2,3 2,3 2,3 2,3
PN…D Kg 53 63 90 102 115 143
Weight PN…M Kg 55 65 90 102 115 143
PN…FL Kg - - 84 95 108 136

REFERENCE CONDITIONS
Conveyed gas: air Vacuum condition: atmospheric discharge
Ambient reference temperature: 20°C (68°F) Pressure condition: atmospheric suction
Absolute reference pressure: 1013mbar (14.7psi) Actual performance may vary of ± 5%

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INSTALLATION, USE AND MAINTENANCE MANUAL – PN 22-04-2020

2.3. Usage limitations

Max Speed – Operating Condition

Model P2 (bar ABS) T2 (°C) T2 - T1 (°C)
Direct - HYD Molt - 540 Molt - 1000
PN 23 1300 - 1100 540 – 460 rpm - 1,5 150 130
PN 33 1300 - 1100 540 – 460 rpm - 1,5 150 130
PN 45 1300 - 1100 540 – 460 rpm 1000 – 850 rpm 1,5 150 130
PN 58 1300 - 1100 540 – 460 rpm 1000 – 850 rpm 1,5 150 130
PN 84 1300 - 1100 540 – 460 rpm 1000 – 850 rpm 1,5 150 130
PN 106 1300 - 1100 540 – 460 rpm 1000 – 850 rpm 1,5 150 130

P1 : absolute pressure during suction T1 : temperature during suction

P2 : absolute pressure during delivery T2 : temperature during delivery

2.4. Sound pressure level

Lw (A)
Noise power of the only pump, without drive trasmission
[dB(A)]
suction group, mufflers.
RPM VACUUM/PRESSURE PN 23 PN 33 PN 45 PN 58 PN 84 PN 106
vac 80% 88 88 89 90 90 91
NOMINAL SPEED
Δ press 0,6 bar 100 100 102 103 103 104

2.5. Lubrication

Recommended oils and greases: OIL TANK

TEXACO
T °C Viscosity Type ENI ESSO SHELL TOTAL MOBIL BP Q8
HAVOLINE
From -15°C
ISO VG 46 Mineral Oil Acer 46 Nuto 46 Morlina S2 B 46 Drosera MS 46 Nuto H 46 Bartran HV 46 Rando HD 46 Schubert 46
to +5°C
From 0°C
ISO VG 150 Mineral Oil Acer 150 Nuto 150 Morlina S2 B 150 Drosera MS 150 Nuto H 150 Bartran HV 150 Rando HD 150 Schubert 150
to +40°C

Recommended oils and greases: GEARBOX

TEXACO
Viscosity Type ENI ESSO SHELL TOTAL MOBIL BP Q8
HAVOLINE
ISO VG 220 Mineral Oil Blasia 220 Spartan EP 220 Omala S2 GX 220 Carter EP 220 Mobilgear 630 Energol GR XP 220 Meropa 220 Goya 220

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3. Safety and accident prevention

3.2 Intended use

Attention: carefully apply these prescriptions.
• Vacuum pumps of the PN series are commonly used on stationary
or mobile equipment for suction and transfer by means of vacuum or so
3.1 General recommendations called pneumatic-transportation of liquid and solid wastes. Any other
usage shall be considered improper.
• When transporting the compressor use proper slinging. Store the • As cooling is given by atmospheric air, pumps are foreseen for
pump in stable places. non-continuous duty; suggested uninterrupted working-time: about 15
• Installation and maintenance must be carried out with the unit minutes. Overheating of the pump will cause serious damages of the
totally disengaged from its drive system and must be performed by same and/or blocking of the rotor. The model PN do not accept
qualified personnel. operating temperatures over 150 °C (300 °F), checked at not more
• Use adequate clothing (avoid ties, loose sleeves, necklaces and so than 150 mm from the discharge connections.
on) and suitable protection equipment (gloves, protection glasses, • Do not sack toxic substances and inflammable or explosive
boots...). gasses, since the internal components of the pump may reach high
• Before each maintenance operation, stop the pump and restore temperatures.
the atmospheric pressure.
• Make sure that all the parts of the unit are idle and cool, before Do not sack toxic substances and inflammable or
performing any maintenance operation. explosive gasses, since the internal components
• To prevent errors and hazardous situations, establish what each of the pump may reach high temperatures.
operator is responsible for in the different maintenance operations.
• Avoid suction of liquids or solids, they can seriously damage the
• Do not start the machine if the protection devices provided for
pump.
transmissions are removed. Replace damaged part.
• Final manufacturer must make the transmission inaccessible by
means of a fixed guard or interlocked movable guard. Attention: liquids or solids infiltrations can
seriously damage the pump.
• Operators working nearby must avoid prolonged exposure to the
noise emitted by the aspirator, if not equipped with the proper ear-
• Do not run the pump over its designed operating limits (see par.
protection devices (IPDs recommended: ear protectors).
2.3): it may break and transmission can be damaged.
• When the pump is running, some parts may reach very high
temperatures (above 70°C). Use all necessary precautions to avoid
contact. 3.3 Conveyed fluids
• Avoid accidental suction of solids: solids may be projected at high
speed through the exhaust manifold and cause injures. A filter must be • PN are suitable for conveying filtered air. Before conveying other
mounted on the suction line (Mesh 55). kind of gases, verify compatibility with pump’s characteristics.
• Pressure relief valve: point the air flux away from the operators. • The machine was not designed and built to operate in
• Do not use the aspirator over its designed limits: the machine may environments with potentially explosive atmosphere (outdoor or
be damage and the operator may be injured. indoor).
• Please contact JUROP’s Technical dept. if necessary.
Do not exceed the speed and the power supply
parameters indicated in the technical tables (see
par. 2.2 - 2.3).

• Based on the final use of the pump, the insertion in the housing
machine and the typology of the same, the designer of the housing
machine must apply safety signals (pictograms) to warn the operator
on the risk still present. These pictograms essentially refer to three
categories:
 Signals prescribing the use of Individual Protection Devices
(IPDs) such as, in this case, the use of gloves and ear
protectors.
 Signals indicating to pay particular attention to the dangers
related to the machine’s components, such as: risk of dragging
in the transmission equipment and contact with hot surfaces.
 Signals indicating specific parts of the machine for an easier
identification, such as: greasing points, oil tanks, etc.

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INSTALLATION, USE AND MAINTENANCE MANUAL – PN 22-04-2020

4. Installation

 Remove the guards from the ports and spray a film of

protective oil over the inner surfaces of the body, rotors and
sides. Then attach again the guards.
 Renew the preserving oil periodically.
• To temporarily store a used pump, follow the instructions below:
 Thoroughly clean the pump.
 Equip the pump with suitable anti-corrosion protection.

4.4. Handling and installation

• Before each movement, verify that the lifting equipment has a

suitable capacity (check the weight of the pump, possibly showed in
y
this manual, in the paragraph 2.2).
x • Do not lift the packaging or the machine when moving more than
50 cm from the ground. Proceed with the final lifting only near the
installation point.
Pic. 4.1 • Harness the machine with suitable straps / chains near the main
body, paying attention to the position of the mass centre of gravity to
Main components legend
ensure the load stability.
1. Manifold with built-in check valve
2. Vacuum/Pressure change-over valve
Warning: do not stand under the machine when it
3. Rear oil tank with lubrication pump
is lifted during the installation.
4. Drip oilers
5. Oil filling port and dip stick
6. Shaft protection 4.5. Mounting
7. Swivelling conveyor
8. Conveyor with safety valve connection • The pump must be assembled for an easy access for maintenance
9. Front bearing lubrication operations and secured rigidly to a frame or levelled base (max. 3°
slant to the horizontal plane. See Fig. 4.1). The base must be such as
4.1. Compulsory accessories to avoid vibrations, bending or deformation.
• It is recommended to install the pump on vibration adsorbing pads
• Compulsory accessories for a correct running of the pump: to reduce the noise and vibrations produced during its operation.
 Safety filter mounted between the pump and the secondary • Leave enough space around the pump to allow the free circulation
shutoff. of air for cooling; avoid exposure to dirt and debris.
 Over-pressure safety relief valve. • Provide the necessary space to reach all points of lubrication
control (oil level), and the oil tank filler cap, the lever of the 4-way
switch, vanes inspection ports. See Pic. 4.1.
4.2. Checking upon receipt
• The oil tank is mounted on the rear side of the pump. Instead for
PN 106 the oil tank is mounted on the suction side of the housing.
• When the goods are delivered, make sure that all parts listed on
• Provide for suitable manoeuvring spaces of the inverter lever. The
the delivery note are in perfect condition and have suffered no damage
control lever has two possible switching positions well defined by the
during shipping.
latches and numbers reported on the fusion. It is directly connected to
• Remove the parts of the packaging that can be dangerous if
the internal diverter tang of the inverter, making it very intuitive: 90° of
sucked by the compressor.
the lever switching corresponds to 90° of the inverter switching.
• Make sure the vacuum pump has its identification plate. Pumps
• Based on the functionality of the system which will house the
without such identification are to be considered anonymous and
decompressor, the designer of the end machine, must:
potentially dangerous: in such an event, they must not be used,
otherwise the manufacturer will be deemed free from any liability  Properly signal the functionality of the inverter according to the
whatsoever. position of the manual operating lever or of the pneumatic
actuator or of the hydraulic one.
 Install suitable pressure and / or vacuum restrainer valves near
4.3. Storing in the warehouse
the inlet and outlet points of the machine.
• In the event that the pump is electrically isolated, connect it to the
• If the pump will not be installed inside a short time after delivery:
ground or make it equipotential with the housing machine. Check that
 Store in a closed and dry place.
the paint does not prevent its passage.

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• The machine expels gas during delivery at temperatures that can • In case of PN with hydraulic motor, provide the necessary space
reach the maximum permitted values for operation, with its lubricating to disassemble the motor itself and proceed with joint lubrication.
oil in suspension. Oil consumption is stated in paragraph 2.2, the
quantity of consumed oil corresponds to the quantity of oil emitted at
delivery.

4.6. Vacuum / Pressure line

• See the following picture.

PN PUMP WITH STANDARD MANIFOLD PN PUMP WITH MIXER MANIFOLD

6 6

1 2 1 2
3 3

6 6

5 5

4 4

Pic. 4.2

Vacuum / Pressure line components ball” type (Fig. 4.2. - pos. 1). The flow section of this valve must be
1 Primary shutoff equivalent to the suction hose’s one.
2 Tank • It is also necessary to have on the line a suitable air filter for
3 Secondary shutoff preventing solids to be sucked inside the vacuum pump. It is also
4 Silencer + oil trap recommended to mount a “secondary shutoff” of floating-ball type (Fig.
5 PN pump 4.2 - pos. 3) between vacuum pump and over-flow (primary shutoff).
6 Safety relief valve
• Called also 4-way valve, normally is manually operated but it can
be at any time transformed in pneumatically or hydraulic operated upon
request of the appropriate kit.
• The hoses connecting the suction and exhaust ports of the
• During normal running of the pump the resulting noise should be
vacuum pump must be of adequate diameter (suggested not less than
reduced by means of a suitable silencer (Fig. 4.2 - pos. 4) mounted as
3”) and of oil and corrosion resistant materials and before connecting
close as possible to the pump itself. It has to be dimensioned for the air
them, make sure that they are perfectly clean in the inside.
flow produced by the pump model. The oil used for the pump’s inside
• The weight or dimensions of the pipes must in no way stress the
lubrication has to be separated from the exhausted air by means of an
pump body. Use high temperature resistant rubber sleeves.
adequate oil-separator, placed directly inside the silencer. The silencer
• Remove the port guards when mounting. The pipes and
is fitted also with a draining tap for the collected oil and condensed
components of the whole line must be clean.
liquids.
• Avoid constrictions and tight curves where they are not essential.
• Connect the pump to the tank through the suction manifold which
has a threaded port for fitting the over-pressure valve. Do not dispose of in the environment. Dispose of
in compliance with the standards in force.
• The exhaust pipes can reach high temperatures. Protect those
adequately from the operator reach.
• Over-pressure safety relief valves (Pic. 4.2 - pos. 6). It must be
• A non-return valve on suction pipe avoids rotation in the opposite
dimensioned to discharge the entire air-flow of the pump. The
direction when the pump stops.
adjustment of this valve has to be kept inside 10% of tolerance of the
• To avoid that foreign liquids will enter the vacuum pump it is
pump's working pressure and in any case, it has to stay inside the
necessary to mount on the suction line an over-flow valve of “floating-
given value of the tank's work pressure.
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INSTALLATION, USE AND MAINTENANCE MANUAL – PN 22-04-2020

• Vacuum control valve has to be fitted on the suction piping, if the Pneumatic actuator installation
tank's characteristics or the vacuum line will need this kind of vacuum-
• Adjust movement speed by applying two unidirectional flow control
limiting device.
valves.
• In the event of pressurised operation, the rotation of the 4-way
diverter valve enables suction from the silencer and air to be sent into For both actuators
the system. Check the rotation capacity so as not to generate
• Adjust speed: full rotation should not take less than 1 second.
excessive pressure in delivery.
• Fluid filtration: ensure a level equal to or greater than the
• In the event of overheating, the opening of the safety gate valve
recommended value.
applied on the suction inlet does not cool the pump working under
• In the event of a (hydraulic or pneumatic) supply failure, the
pressure. Stop transmission.
suction unit inverter will remain in the same position it was when the
• The valve at the decompressor suction inlet avoids rotation when it
failure occurred.
is stopped under load, but the circuit must be bled:
 Before servicing the decompressor or transmission. The
pressure difference inside the system can make the machine
run;
 Before restarting the machine: it requires high starting torque.

Attention: if the decompressor is stopped under

load, bleed the circuit before any maintenance
operations.
HYDRAULIC ACTUATOR
• An adjustable curved pipe is installed on the outlet of the silencer, SPEED ADJUSTMENT

in order to prevent rain from entering and to enable positioning (during

installation) of the output airflow.
• Direct the silencer discharge outlet away from the silencer suction
inlet in order to prevent the input of hot fluids into the injection inlet. Pic. 4.3

Direct the silencer discharge outlet away from the Maintenance

silencer suction inlet in order to prevent the input
of hot fluids into the injection inlet. • The diverter is adjusted before shipment and does not usually
require further adjustments.
• An oil-separator must be installed in correspondence of the • Diverter lubrication:
discharge line of PN. Besides reducing the noise produced by the air - Use Lithium grease NLGI 2. Quantity: 80-100 g every 1000
flow along the vacuum line, the silencer also traps the oil vapor at the working cycles.
outlet due to decompressor lubrication. - Do not grease using excessive amounts of grease.
• Hydraulic actuator: the control valves are equipped with an internal
4.7 Vacuum-pressure inverter: remote control metal filter. Disassemble and clean if movement stops.
actuators • Pneumatic actuator: for non-dried air, use temperature 0 ÷ +80°C.
• The following figure shows a possible schematic view of a correct
• A specific design of the vacuum-pressure diverter available on hydraulic connection.
request enables the application of a pneumatic or hydraulic angular
actuator (90°).
• See the exploded view at the end of the manual for spare parts.

Pneumatic actuator Hydraulic actuator

Filtered, dried Hydraulic oil
Fluid
compressed air ISO-L-HM
ISO 8573-1 classe 4
Filtration ISO 4406 21/19/16
(15 micron)
Temperature -20 ÷ +80 °C -20 ÷ +80 °C
Rated pressure 5.6 bar 150 bar
Maximum pressure 8.4 bar 200 bar
Supply holes G 1/4 G 1/8

Hydraulic actuator installation • The following figure shows a possible schematic view of a
pneumatic connection.
• Adjust movement speed using the two built-in valves.
• Use a closed-center distributor or apply a block valve.

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• It is also recommended working with limited articulated joint angles

(max 15°) and disengaging the transmission for those operations
requiring great angles (steering or lifting).

Follow the rotation direction as indicated on the

pump front conveyor protection. Follow the
instructions of the cardan shaft’s manufacture.

• Use the cardan guard supplied with the pump, by fixing it to the
pump itself.

Use the cardan guard supplied with the pump, by

fixing it to the pump itself. In any case, the
installation, by the final installer, must comply
• In case of interruption of the pneumatic or hydraulic supply, the with the current EC accident prevention
regulations and must be compatible with the
inverter of the suction unit remains in the same position it was when the
geometry of the protection cap supplied with the
failure occurred. machine.

4.8 Pump mounting - drive connection • The protection must not be removed; in case of removal, it is the
responsibility of the final installer to provide for suitable guards
• For the machines of this series, the allowed power transmissions according to the assembly.
are: • It is the responsibility of the final installer to provide for suitable
 Direct transmission (e.g.: from agricultural cardan shaft) guards, in presence of transmission shafts exposed during normal
 Oil hydraulic transmission (HYD). operation.
• Protect with a fixed or interlocked guard and signal with
pictograms the power transmission chosen and applied by the final B) Belt drive
installer, if there is the possibility that the operator will come into
contact during handling. CHECK BELT TENSION T MAX

A) Cardan shaft drive

MIN
DP

• Use telescopic cardan shafts.

KEEP AXELS PARALLEL

ALINGN PULLEY GROVES & BELTS

Pic. 4.5

• Do not apply pulleys on the cylindrical shaft of the decompressor.

Use pulleys supplied by JUROP which are fitted directly on the conical
Pic. 4.4 shaft of the rotor.
• Do not apply excessive belt tension: use pulleys with a primitive
• In order to achieve a uniform motion of the driven shaft, the diameter equal to or greater than that recommended. Do not exceed
following requirements must be met (see Pic. 4.4): the permitted belt tension.
 Equal working angle α and α1 of both couplings; • If a pulley diameter other than those available is required, contact
JUROP Customer Service.
 The internal fork joints must be coplanar;
• Provide belt guards in compliance with current accident prevention
 Both driven and driving shafts must be coplanar.
regulations that do not prevent ventilation and cooling.

Model Max. Speed (rpm) T. max (N) Min. pitch diameter (mm) Nr. Grooves Belts type
PN 23-33 1300 1200 118 3 SPB
PN 45-58 1300 1400 150 4 SPB
PN 84-106 1300 2400 150 4 SPB
Pitch Diameter. min.: Minimum drive of pulley pitch diameter.

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C) Hydraulic drive transmission

Operating pressure Operating pressure Max pressure Max. pressure

Model Displacement Flow at Max Speed Max pressure
(max. vac.) (1 rel. bar) draining line motor exhaust
PN 23 19 cc/rev 100 bar 130 bar 26 l/min (1300rpm) - 5 bar 250 bar
PN 33 19 cc/rev 160 bar 200 bar 26 l/min (1300rpm) - 5 bar 250 bar
PN 45 34.5 cc/rev 110 bar 140 bar 46 l/min (1300rpm) 5 bar 5 bar 230 bar
PN 58 44 cc/rev 110 bar 140 bar 59 l/min (1350rpm) 5 bar 5 bar 220 bar
PN 84 61 cc/rev 120 bar 150 bar 84 l/min (1300rpm) 5 bar 5 bar 170 bar
PN 106 72 cc/rev 120 bar 160 bar 98 l/min (1200rpm) 5 bar 5 bar 230 bar
(*) : Oil temperature, used in the main circuit.

• Fluid: mineral oil for hydraulic systems in compliance with

5
ISO/DIN. 3
Temperature Optimum viscosity ale Max. viscosity allowed
-20 / +80 °C 12 – 100 cSt 750 cSt

• Filtration: class 21/19/16 contamination according to ISO 4406 to 6 2

4
be obtained with a ßx = 75 filter.
• Check circuit connections: they must be applied in the same
rotation direction as that indicated by the arrow on the pump front
flange.
• Draining: connect directly to the tank above the maximum oil 1
level. Operating without draining line may damage the motor.
DRAINING
PORT
Pic. 4.7

1 HYD Pump 4 Oil Filter

2 Distributor 5* Heat exchanger
3 HYD Motor 6* Safety valve
* optional components

Pic. 4.6 • The machine/system manufacturer is responsible for dimensioning

the lines.
• Distributor: open-centre distributor in central idle position
(vacuum pump off). It must be equipped with an adjustable The machine/system manufacturer is responsible
overpressure safety valve. for dimensioning the lines.
• Motor pipeline: outlet pipe must not be of a smaller diameter than
that of the inlet port. Inlet pipes always have a diameter smaller than
outlet pipes. Choose preferably flexible pipes to avoid vibration
transmission.
• Tank: with suction pipe and return separated by baffles. If
necessary, use a heat exchanger to avoid oil heating above 70-80°C
and protect it from extreme pressure with a pressure relief valve.
Minimum approximate capacity: as twice as the circulation flow.
• Starting-up: be sure that the system is well cleaned and pour oil
into the tank and into the motor housing (necessary to lubricate the
internal bearings).
• Vent the circuit and adjust the overpressure safety valve to the
lowest possible value.
• Check the oil tank level.
• Increase pressure and rotation speed until operating values are
reached.

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5. Start up

5.1. Pump starting-up • Prepare adequately transmission.

• Before starting the equipment check the lubricating oil level of the 5.2. Operating precautions
pump by means of the proper dip stick.
• Refill the tank with lubrication oil. • Run the vacuum pump at a room temperature of -20°C e +40°C.
• Check the oil level in the gear box (if the pomp is provided with it). • Do not make the vacuum pump overheat. Maximum air
• In order to choose the most suitable oil, see paragraph. 2.5. temperature on exhaust (or delivery) side: 150°C.
• Check that all protection and safety devices are correctly installed. • Do not operate the pump without lubrication: it may cause quick
• Check that no obstacles obstruct the vacuum and pressure line or wear and possible breakdown of vanes.
the air injection cooling system. • Do not start running the pump under load: that causes stress to the
• Check rotation direction: open all system valves and start running drive system and the hydraulic motor.
at slow speed. • Check rotation speed. The vacuum pump must never exceed the
maximum speed or run below the minimum speed.
• Do not accidentally operate the pump in the wrong direction: it may
Do not rotate in the wrong direction: pump may
be damaged. break the vanes.
• Do not convey the exceeding delivery outlet towards the suction
port, otherwise it will sack warm gas.
• Check which position of the 4-way integrated valve lever allows
• Control the air flow by adjusting the rotation speed: do not use the
vacuum or pressure functioning.
pressure relief valve to discharge the exceeding flow.
• Rotating the handle of the 4-way valve (pos. 1÷2 - See following
• Once that the wanted vacuum rated has been attained it is
figure) the pump changes over from vacuum to pressure (or vice versa).
recommendable to decrease the speed, (see par. 2.3). This useful
procedure, that will not increase the time requested to fill up the tank,
will however result in a lesser wear of the vanes. It is suggested to
reduce the speed also when operating with pressure.
• When, exhaust temperature is reduced, vane durability is
increased and both oil consumption and power absorption are reduced.
Pic. 5.1
Once the needed vacuum rate has been reached,
• In case the pump is connected to the tank with the rear connection we recommend reducing the vacuum pump
(oil tank side) the functions "Vacuum - Pressure" will be reversed. speed to its working speed.

Manifold Drive Handle pos. Pump function • After operation in dusty environments, after accidental sucking of
Direct drive left 1 Pressure liquids inside the pump or before a long inoperativity period it is
Gearbox right 2 Vacuum recommended to wash the pump inside according to the following
STANDARD
Direct drive right 1 Vacuum procedure:
Gearbox left 2 Pressure 1. Before washing the pump, be sure that it has cooled down. To
Direct drive left 1 Vacuum obtain this in a short time, it is possible to run the pump for a few
Gearbox right 2 Pressure minutes at zero vacuum conditions, or stop it at all;
MIXER
Direct drive right 1 Pressure
Gearbox left 2 Vacuum Attention: Do not carry out this operation on very
hot pumps (for example after a working day) until
• Be aware not to place the handle in neutral position (half way they have cooled down.
between the two end positions) otherwise the pump will be by-passed
(actually runs idle). 2. Use 1-2 liters of water mixed with a non-flammable detergent. We
suggest some product like Henkel Bonderite C-NE 5225: 5%
concentration in water. This detergent grants a good protection
Be aware not to place the handle in neutral
position otherwise the pump will be by-passed. against rust and oxidation.
3. Use one of the openings placed in the vacuum line (closet on the
pump) to suck some water mixed with detergent.
• Close the valve and increase vacuum rate (or operating pressure).
4. Start the pump at low speed leaving opened all the suction valves
• Check loading and operating speed for vibrations or unusual
in the tank, in order to keep low the vacuum rate (max vac. 10-
noises.
20%). Let the detergent mix entering the pump very slowly.
5. The detergent mix stays suspended in the pump inside, before
This vacuum pump is designed to work at
maximum speed. For longer operating we being expelled through the exhaust silencer.
recommend the pump be run at working speed. 6. After keeping the pump speed for a while to make the product
reaching the internal parts, it is necessary to dry the pump
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preventing oxidation. When the detergent mix is finished, continue In case the exhaust line cannot be disconnected,
running the pump at the lo west possible vacuum rate for a few drain the liquids accumulated in the separator of
minutes, then close venting and suction valves up to 50-60% the exhaust silencer.
maximum, for a couple of minutes. With this operation the pump will
dry from the heated air and protected from the chemical attack of • Do not convey the exceeding flow outlet towards the suction port.
the detergent. • Control the air flow by adjusting the rotation speed: do not use the
7. Washing the pump with this detergent guarantees a protection after safety relief valve to discharge the exceeding flow.
some days of inoperativity. If the pump is not used for more than • Do not squeeze the hoses/pipes.
two weeks, after having washed and dried the inner parts as • If the decompressor operates in vacuum or under pressure with a
described above, it is recommended to suck slowly 200 cc anti-rust capacity environment (such as a cistern) and is configured in the “FL”
and water-repellent protective oil (or, if not available, a very fluid flanged version (without manifold with 4-way valve and non-return vale),
gear oil). it is advisable to intercept the working line of the machine when it is
stopped, to prevent contrary rotations until the rebalancing of the
Attention: do not carry out also this operation on pressures. The interception can take place through a controlled valve or
very hot pumps (for example after a working day) an automatic unidirectional valve (swing valve).
until they have cooled down. • Avoid starting the pump under load: motor and drive system can be
excessively stressed.

6. Maintenance

6.1. Ordinary maintenance

• Any interventions must be performed when the machine is cold, stopped and switched off.
• Installation and maintenance must be operated only by qualified personnel wearing the proper clothes and the necessary tools as well as
protection devices.
• Use suitable protection equipment (gloves, protection glasses, boots...)
• In the following table summarizes the main controls to be performed and the frequency of intervention.

Operating
Maintenance Area Check 8H 50H 500H 1000H
Condition
Check safety valve (non-return valve)
Vacuum line
Operating pressure
OPERATING Lubrication: dripping into oilers
Transmission / Pump Rotation speed
Sound pressure level (also HDR motor)
Suctions filters
Vacuum line
4-way changeover valve: check and lubricate
Clean oilers glasses
Check oil level
Pump Check vanes wear
STANDSTILL Change oil (*)
Pump’s inner washing (**)
Greasing
Check cardan shaft drive
Overall
Chack transmission pulley
Swing valve wear check

(*) The first oil change must be done inside 500 hours operation. Following changes every 5000 hours or 12 months. In order to choose the most
suitable oil, see paragraph 2.5.
(**) After operation in dusty environments, after accidental sucking of liquids inside the pump or before a long inoperativity period it is
recommended to wash the pump inside according to the procedure described at paragraph 5.2.

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Checking the oil tank level the vane slot, mark it again and measure the difference between the
two marks.
• Before starting the machine, check the lubricating oil level. • Repeat the operation on all the vanes. If the difference exceeds 10
REAR MOUNTED TANK SIDE MOUNTED TANK mm, the vanes must be replaced as soon as possible. Replace all the
vanes at the same time.
• At the end of the operation, reassemble the manifold.

Checking the vanes wear (PN84 - PN106)

• Unscrew the vanes wear check-plug on the front flange. See Pic.
6.3.

Pic. 6.1
VANES
CHECK-PLUG
• Do not run the pump with oil level under the minimum level: that
may lead to dry functioning and cause serious damages. (Pic. 6.1).
• Rear mounted tank capacity: 1,2 l (PN 23-33) and 3,2 l (PN45-58-
84-106).
• Side mounted tank capacity: 4 l. Pic. 6.3
• Also check that the oil level in the gearbox reaches the side level
hole. Top up through the hole in the upper part. • Turn the shaft by hand until vanes appearance.
• Top up with fresh and clean oil only; use the oil required in • Vanes usually slip on seat bottom due to gravity. Check their right
paragraph 2.5 or equivalent. entry in the seat.
• Inserire, come in Fig. 6.4, un’astina Ø 6 mm.
Checking lubrification • Turn the rotor slowly until the stick touches the vane in idle
position in its seat. The vanes slide to the bottom of the seat due to
• Keep clean the oilers glasses and check dripping into the same gravity: check they really do and mark again on the stick.
oilers. • Repeat the same procedure for all the vanes. If wear exceeds 10
• Check dripping in the oilers on a frequent basis during operation. mm: replace the vanes as soon as possible.
• Be sure it is regular (about 45-50 drops/min at 1300 rpm) to grant a
correct lubrication of the pump. At lower speeds, the number of drops
must be directly proportional.
+ OLIO (MAX)

- OLIO (MIN)

Pic. 6.2

If there is no lubrication, the machine overheats

and the internal components deteriorate quickly.
Stop the machine, check the oil level and the
Pic. 6.4
lubrication pump.

• Replace all the pump vanes at the same time.

Checking the vanes wear (PN23…58)
Replace the vanes when their wear exceeds 10
• Carry out the inspection by removing the manifold. Insert, near the
mm (L – L min): they may break. Replace all
outlet/inlet, a 6 mm diameter dipstick with the chamfered end facing vanes at the same time.
towards the bottom. After resting the dipstick on the rotor, carry out a
first measurement by making a mark on the dipstick. • At the end of this checking do not forget to replace the plug on the
• Turn the shaft manually and rest the rod on the outer diameter of port.
the rotor, making a mark on it, turn the shaft again until the rod enters
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6.2. Extraordinary maintenance Disassemble operation

• Except for the cases described below, extraordinary maintenance • After removing the cardan shaft guard and the front shaft (smooth
on a PN must be carried out by specialized personnel only; otherwise / broached), remove the direct intake flange (2) and its gasket (4).
the guarantee will be invalidated. • Remove the decompressor flange (3) and do not lose the
• All extraordinary maintenance interventions must be carried out underlying O-Ring (7).
when the machine is cold, stopped and switched off. Implement the • Support the shaft before removing the flange: the weight of the
safety instructions reported in the “Safety and accident prevention” rotor must not cause any abnormal stress on the internal components.
Chapter, before performing any maintenance operation. • Remove the worn vanes (1).
• Complete the disassembly procedure:
Follow the safety prescriptions as described in  Remove the seal ring (6) from the decompressor flange (3) and
Cap. “Safety and accident prevention”. the snap ring (9);
 Finally, remove the bearing (8) and the seal rings (5).

Replacing the vanes Assemble operation

• Disassemble the decompressor from the base and wash it before
• Lubricate and then insert all the vanes into their seats (1). Insert
starting to work.
with the chamfer in the correct position, see Pic. 6.6.
• It is preferable to work on the front side of the machine. The
drawing represents the different components to be removed to replace
the vanes.
• Dismantle the transmission parts:
 Pulley.
 Hydraulic transmission parts.
Check their conditions and replace the worn components.
• We recommend replacing components subject to wear (specific
kits are available, see the exploded view in the manual):
 Seal rings. Pic. 6.6
 O-Rings and other gaskets.
• Reassemble the components in the following order:
PN 23-33 with Direct Transmission  Secure the O-Ring (7) using some grease, in the seat on the
flange (2). It is recommended to replace the O-Ring (7).
 Fit the new seal rings (5) on the flange (2): avoid damaging the
seal rings (5) while fitting them on the shaft. Centre properly
and tighten the screws. Insert the bearing (8) properly and all
the way into its seat.
 Insert the snap ring (9) and the seal ring (6).
 Fit the direct intake transmission flange (2) with its gasket (4).
It is recommended to replace the gasket.
 Smooth / broached shaft.
Pic.6.5  Cardan shaft guard.

PN 45-…-106 with Direct Transmission

Pos Code Description
1 - VANE
2 1610500900 FLANGE
3 1610504000 FRONT FLANGE
4 1680701000 FLANGE GASKET
5 4022200025 SEAL 55X35X10
6 4022200037 SEAL 65X48X10
7 4022200230 O-RING 4575
8 4023100018 BEARING 6206-NMQ
9 4026510025 SEEGER E 30

Fig.6.7

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Pos Code Description • Remove the gear wheel (4) and pinion (5).
1 - VANE • Remove the decompressor flange (2) using the threaded holes for
2 1610006600 FLANGE removal. Do not lose the underlying O-Ring (9).
3 1610500400 FRONT OIL SEAL FLANGE • Support the shaft before removing the flange: the weight of the
4 1610500500 FLANGE rotor must not cause any abnormal stress on the internal components.
5 1680700400 FLANGE GASKET • Remove the worn vanes (1).
6 4022200110 SEAL 72X48X15
• Complete the disassembly procedure:
7 4022200240 O-RING 4825
 Remove the bearings (10) and (12), the seal ring (8) from the
8 4023100040 BEARING 6308
decompressor flange (2);
9 4026300020 COMPENSATION RING
 Do not lose the compensation ring (13) fitted in models PN 45-
58-84-106.
10 4026305614 SELF-BLOCKING NUT M24X2

Disassemble operation

• After removing the cardan guard and the front shaft (smooth /
broached), loosen and remove the self-locking flanged nut (10) and the
direct intake transmission flange (2).
• Remove the front oil seal flange (3) and its gasket (5).
• Remove the decompressor flange (4) using the threaded holes for
removal. Do not lose the underlying O-Ring (7).
• Support the shaft before removing the flange: the weight of the
rotor must not cause any abnormal stress on the internal components.
• Remove the worn vanes (1).
• Complete the disassembly procedure:
Pic. 6.8
 Remove the bearing (8) and the seal rings (6) from the
decompressor flange (4);
Pos Code Description
 Do not lose the compensation ring (9).
1 - VANE
 Remove the seal ring (6) from the front flange (3).
2 1610503900 GEARBOX FLANGE PN23-33
1610500000 GEARBOX FLANGE PN45-…-106
Assemble operation
3 1612501300 GEARBOX PN23-33
1612503100 GEARBOX PN45-…-106
• Fit the seal ring (6) on the transmission flange (4).
4 1651000300 GEAR PN23-33
• Reassemble the components in the following order:
1651000000 GEAR PN45-…-106
 Replace the O-Ring (7) and secure using grease in the front
5 1651000200 PINION PN23-33
flange seat.
1651000100 PINION PN45-…-106
 Replace the seal ring (6).
6 1680700900 GASKET PN23-33
 Fit the flange (4) on the body: avoid damaging the seal rings
1680700000 GASKET PN45-…-106
(6) while fitting them on the shaft. Insert the bearing (8)
7 4022200032 SEAL PN23-33
properly and all the way into its seat and fit the compensation
4022200040 SEAL PN45-…-106
ring (9).
8 4022200025 SEAL PN23-33
 Replace the seal ring (6) on the flange (3) and mount on the
4022200110 SEAL PN45-…-106
flange (4) replacing the gasket (5).
9 4022200230 O-RING PN23-33
 Direct intake transmission flange (2) and self-locking flanged
4022200240 O-RING PN45-…-106
nut (10)
10 4023100018 BEARING PN23-33
 Smooth / broached shaft
4023100020 BEARING PN45-…-106
 Cardan shaft guard.
11 4023100020 BEARING PN23-33
4023100130 BEARING PN45-…-106
PN with Gearbox
12 4023100018 BEARING PN23-33
Disassemble operation 4023100040 BEARING PN45-…-106
13 4026510025 SEEGER PN23-33
• Remove the transmission, if any. Check its conditions. 4026300020 SEEGER PN45-…-106
• Remove the cardan shaft guard (15). 14 4026305612 NUT M20X1,5
• Remove the gearbox (3) and relative gasket (6). 4026305614 NUT M24X2
• Remove the seal ring (7) and the bearing (11) fitted on the gear 15 4029602806 DRIVE SHAFT PROTECTION
wheel (4). At the same time loosen and remove the flange nut (14).

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Assemble operation • Apply coupling hub to vacuum pump axis respecting the position
marked during disassembly: the grain must go back into the seat on the
• Lubricate and then insert all the vanes into their seats (1). rim.
• Reassemble the components in the following order: • Mount the coupling and lubricate internally with NLGI 2 Lithium
 Decompressor flange (2): avoid damaging the seal rings (8) grease. Provide an adequate quantity of fat, in order to have a medium
while fitting them on the shaft. Centre properly and tighten the filling.
screws. Insert the bearings (10) and (12) properly and all the • Reassembly the motor without forcing onto the seals.
way into their seats. It is recommended to replace the O-Ring
(1). Adjusting the self-lubricating pump
 Gear wheel (4) with relative bearing (11) and seal ring (7).
 Pinion (5) and self-locking flanged nut (14) • Only for decompressors equipped with automatic lubrication
 Gear box and its gasket. pump.
• The automatic lubricating pump is adjusted by the manufacturer
 Cardan shaft guard.
before the shipping.
• If consumption noticeably differs from the indicated value, adjust it
Attention: do not damage the components during
as follows:
assembly by forcing them excessively.
- Remove the upper protection cover;
- Using a screwdriver and a 10 mm wrench, adjust the adjusting
General warnings screw (K). Close the nut and remount the upper protection cover;
- It is advisable to turn the screw of ¼ of turn and verify the actual
• When changing the vanes do not forget to carefully clean all the consumption.
components that you have dismantled. Clean the oil filter and the oil
tank from the solid sediments. The models PN 106, are provided with a + -
side oil tank; be careful to the maximum tight torque of the oil filter plug.
Maximum torque: 10Nm.
½ giro
• The front bearing has been greased during pump’s assembling. 40 – 80 g/h
Lubrication of said bearing is necessary after long working periods only
(for example, normal duration of a set of vanes). It is consequentely
suggested to pump carefully new grease through the lubrication nipple
in order to avoid damages to the seals.
• Procedure for tightening the self-locking flanged nut on the rotor: Pic. 6.9
 FFasten the decompressor to a bench or to the machine
frame. Do not reduce oil consumption below the value
indicated in par. 2.2 (for functioning at speeds
 Fit the feather key and flange on the rotor. Use a pad and a
different from the maximum, flow is proportionate
hammer to put the half-joint fully into place correctly. to rotating speed).
 Fully tighten the nut by hand.
 Lock the rotor rotation. • ½ turn of the adjusting screw causes a variation in the flow of
 Start tightening the nut with a suitably calibrated torque approximately 40 - 80 g/h, depending on using conditions.
wrench: 100 Nm for M20X15 nut (PN23-33); 250Nm for M24X2
nut (PN45-…-106). Cleaning of the inside exhaust port of the pump housing
 For final tightening, use a torque wrench set at 160 Nm for
• Frequency: at every changing of the vanes.
M20X15 nut (PN23-33) and 350Nm for M24X2 nut (PN45- ... -
• How to proceed: dismantle the manifold and remove possible
106).
oilscales or other foreign parts.
 Carry out a continuous movement of about 30° without
• The clogging-up of this manifold and the exhaust port depends
interruptions until the nut stops when the wrench clicks at the
mainly from heavy duty use of the pump and causes an increase of
set torque.
temperature and a non-perfect closing of the check valve. A careful
cleaning of all components, including the insides of the housing and the
Mounting the hydraulic drive
non-return check valve and its seat, is therefore strongly
recommended.
• We recommend the drive coupling be oiled when vanes are being
replaced.
• However lubricate the drive coupling every 1500 hours.

We recommend the drive coupling be oiled every

1500 hours.

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REV. 10
22-04-2020 INSTALLATION, USE AND MAINTENANCE MANUAL – PN

7. Malfunctions: troubleshooting
PROBLEMS
Overheating

Cause Solution
• Faulty lubrication • Check the oil pump
• Missing oil • Fill up the oil tank
• Revolutions to high • Reduce the speed
• Operating time too long at too high vacuum rate • Decrease the vacuum rate
• Insufficient diameter of vacuum and discharge line • Check the correct dimensions of the line (minimum suggested DN60)

The pump is blocked

Cause Solution
• Brocken vanes: • Dismantle the pump and change the vanes
- due to foreign parts • Check/clean the filters and elements on the vacuum line
- due to faulty lubrication • Check the lubrication pump
• Damaged drive system • Change the damaged parts
• Frozen up pump • Warm-up the pump

Reduced performances

Cause Solution
• 4-way valve handle in neutral position • Move the handle against the resting pin
• Worn vanes • Change the vanes
• Leaking check valve • Clean the check valve
• Worn O-rings • Change the seals
• Leaking gaskets and/or valves on the vacuum tank • Change that damaged parts
• Clogged connecting pipeline • Change the damaged hoses - pipes
• Floating ball or air filter obstructed • Dismantle and clean
• Crusted up exhaust manifold • Dismantle and clean
• Vacuum line components under-dimensioned • Check the dimensioning for the pump model at hand
• Rubber connection obstructed or damaged • Change the connections

Abnormal oil consumption

Cause Solution
• Drip-oiler/s badly adjusted • Adjustment as described
• Oiler’s pin not sealing • Clean the related seat

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 REV. 10
INSTALLATION, USE AND MAINTENANCE MANUAL – PN 22-04-2020

8. Scrapping

• Recycling materials allow reducing the environmental impact and

Do not dispose of in the environment. Dispose of
respecting the environment. in compliance with the standards in force.
• Before scrapping the machine, the following materials need to be
separated and suitably disposed of.

Material Cast Iron Steel Alluminum Copper Bronze Rubber Vane Oil Plastic
PN 23 83 14 0,4 0,4 0,2 0,2 0,6 0,7 0,8
PN 33 84 13 0,3 0,3 0,2 0,2 0,7 0,6 0,7
PN 45 85 12 0,6 0,4 0,1 0,2 0,5 0,5 0,5
PN 58 86 12 0,6 0,3 0,1 0,1 0,6 0,4 0,4
PN 84 86 12 0,5 0,3 0,1 0,1 0,7 0,4 0,4
PN 106 87 11 0,4 0,3 0,1 0,1 0,9 0,3 0,3

9. Accessories

Silenciers / Oil separators

MODEL PN 23-33-45-58-84
TYPE DISCHARGE
CODE 15470 043 00
MAX FLOW 540 m3/h
OIL TRAP 3,8 l
WEIGHT 27 kg

MODEL PN 106
TYPE DISCHARGE
CODE 15470 D2C B0
MAX FLOW 912 m3/h
OIL TRAP 4,4 l
WEIGHT 35 kg

Note: Direct the silencer discharge output away from the silencer suction inlet in order to prevent the input of hot fluids into the injection inlet.

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REV. 10
22-04-2020 SPARE PART DATA SHEET – PN 23-33

PN 23-33 DIRECT TRANSMISSION

COD. A010303110

COD. E018103110
COD. A01…
COD. A02…

COD. E02…
PN 23 PD SMO. SHAFT
PICTURE SHOWS

PN 23 HDR
PN 33 HDR
PN 23 PD
PN 33 PD

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 REV. 10
SPARE PART DATA SHEET – PN 23-33 22-04-2020

PN 23-33 D
Pos. Code Description Q.ty Pos. Code Description Q.ty
1 1401200400 OIL DRIPPER (manual regolation) 1 44 4026102806 SCREW TE 8.8 M8X20 ZINC. 3
2 1407202300 OIL PUMP (RIGHT) 1 45 4026102807 SCREW TE 8.8 M8X25 ZINC. 12
1407202400 OIL PUMP (LEFT) 1 46 4026121407 SCREW TCEI 8.8 M8X25 ZINC. 3
3 1593600100 NON-RETURN VALVE 1 47 4026121413 SCREW TCEI 8.8 M8X90 ZINC. 1
4 1601600000 VANE PN23 BAKELITE 3 48 4026135415 GRUB SCREW 14.9 M8X50 ZINC. 1
1601604500 VANE PN23 KEWLAR (on request) 3 49 4026308005 NUT M8 ZINC. 2
1601600200 VANE PN33 BAKELITE 3 50 4026350505 WASHER GROWER 8 ZINC. 3
1601604600 VANE PN33 KEWLAR (on request) 3 51 4026351504 WASHER 6 ZINC. 18
5 1605500000 HANDLE 1 52 4026351505 WASHER M8 ZINC. 16
6 1608501300 COVEYOR 1 53 4026500018 TAB 6X10 1
7 1610500900 FLANGE 1 54 4026510025 SEEGER E 30 2
8 1610504000 FRONT FLANGE 1 55 4026702706 WASHER 1" 1
9 1612501200 REAR OIL TANK 1 56 4026706000 FITTING 90° 4X1/8 2
10 1621501600 ROTOR PN23 RIGHT 1 57 4026904003 PLUG 1" ZINC. 1
1621502600 ROTOR PN23 LEFT 1 58 4029602700 GREASER CAP 1
1621501700 ROTOR PN33 RIGHT 1 59 4029602701 NUT M8 CAP 1
1621502700 ROTOR PN33 LEFT 1 60 4029602806 DRIVE SHAFT PROTECTION 1
11 1622002600 SHAFT 1
12 1623500500 MANIFOLD CAP 1 SX 4026414614 PIN 3X30 (only for left model) 1
13 162409YKB0 SPACER 1
14 16242003E0 SPACER 1 1892003700 GAKET KIT PN 23-33 D 1
15 1627501600 MANIFOLD 1
16 1640100000 OIL TANK COVER 1 HYDRAULIC TRANSMISSION
17 1642600000 PIPLINE PROTECTION 2 H1 1470101600 COUPLING 1
18 1650000500 FRONT SMOOTH SHAFT 1 H2 1612504900 HYDRAULIC BRACKET 1
1650000400 FRONT SPLINED SHAFT 1”3/8 1 H3 1684002100 SEAL RING 1
19 1663014300 PN 23 SUCTION PIPE D. RIGHT / M. LEFT 1 H4 4024107206 HYDRAULIC MOTOR (RIGHT) 1
1663024700 PN 23 SUCTION PIPE D. LEFT / M. RIGHT 1 4024107406 HYDRAULIC MOTOR (LEFT) 1
1663014400 PN 33 SUCTION PIPE D. RIGHT / M. LEFT 1 H5 4026121407 SCREW TCEI 8.8 M8X25 ZINC. 7
1663024800 PN 33 SUCTION PIPE D. LEFT / M. RIGHT 1 H6 4026305612 NUT M 20X1,5 SELF-BLOCKING 1
20 1663014500 PN 23 DELIVERY D. RIGHT / M. LEFT 1 H7 4026350505 WASHER GROWER 8 ZINC. 7
1663024500 PN 23 DELIVERY D. LEFT / M. RIGHT 1 H8 4026359001 WASHER 33,5X40X1,5 1
1663014600 PN 33 DELIVERY D. RIGHT / M. LEFT 1 H9 4026710013 FITTING EG3 EA FG 1/2" RG30/12 1
1663024600 PN 33 DELIVERY D. LEFT / M. RIGHT 1 H10 4026710015 FITTING EG3 EB FG 3/4 RG40/34 1
21 1680600400 MANIFOLD GASKET 1 H11 4026904003 PLUG 1" ZINC. 1
22 1680700800 MANIFOLD CAP GASKET 1
23 1680701000 FLANGE GASKET 1
24 1680712100 OIL TANK GASKET 1
25 1681005200 PLATE 1
26 1683600100 OIL STICK 1
27 1684000000 DRAIN PLUG 3/8 1
28 1685002800 WASHER 30X8,5 ZINC. 1
29 1685100000 WASHER 14X20X1,5 1
30 1685100200 WASHER 17X22X1,5 1
31 1687502600 PN 23 HOUSING 1
1687502700 PN 33 HOUSING 1
32 1691000200 SPRING 1
33 4022100010 GREASER M10X1 1
34 4022200005 SEAL 37X27X7 1
35 4022200025 SEAL 55X35X10 4
36 4022200037 SEAL 65X48X10 1
37 4022200230 O-RING 4575 4
38 4022300001 NYLON FILTER 1
39 4023100018 BEARING 6206 2
40 4026102704 SCREW TE 8.8 M6X16 ZINC. 6
41 4026102706 SCREW TE 8.8 M6X20 ZINC. 4
42 4026102707 SCREW TE 8.8 M6X25 ZINC. 8
43 4026102802 SCREW TE 8.8 M8X12 ZINC. 3

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REV. 10
22-04-2020 SPARE PART DATA SHEET – PN 23-33

PN 23-33 WITH GEARBOX

COD. A013203110
COD. A01…
COD. A02…
PICTURE SHOWS
PN 23 M
PN 23 M
PN 33 M

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 REV. 10
SPARE PART DATA SHEET – PN 23-33 22-04-2020

PN 23-33 M
Pos. Codice Descrizione Q.tà Pos. Codice Descrizione Q.tà
1 1401200400 OIL DRIPPER (manual regulation) 1 45 4026102802 SCREW TE 8.8 M8X12 ZINC. 3
2 1407202300 OIL PUMP (RIGHT) 1 46 4026102806 SCREW TE 8.8 M8X20 ZINC. 10
1407202400 OIL PUMP (LEFT) 1 47 4026102807 SCREW TE 8.8 M8X25 ZINC. 10
3 1593600100 NON-RETURN VALVE 1 48 4026121407 SCREW TCEI 8.8 M8X25 ZINC. 2
4 1601600000 VANE PN23 BAKELITE 3 49 4026135415 GRUB SCREW 14.9 M8X50 ZINC. 1
1601604500 VANE PN23 KEWLAR (on request) 3 50 4026305612 NUT M 20X1,5 SELF-BLOCKING 1
1601600200 VANE PN33 BAKELITE 3 51 4026308005 NUT M8 ZINC. 2
1601604600 VANE PN33 KEWLAR (on request) 3 52 4026351504 WASHER M 6 ZINC. 18
5 1605500000 HANDLE 1 53 4026351505 WASHER M 8 ZINC. 20
6 1608501300 CONVEYOR 1 54 4026500018 TAB 6X10 1
7 1610503900 GEARBOX FLANGE 1 55 4026510025 SEEGER E 30 2
8 1612501200 REAR OIL TANK 1 56 4026702706 WASHER 1" 1
9 1612501300 GEAR BOX 1 57 4026706000 FITTING 4X1/8 90° 2
10 1621501600 ROTOR PN23 RIGHT 1 58 4026904003 PLUG 1" ZINC. 1
1621502600 ROTOR PN23 LEFT 1 59 4029602701 NUT M8 CAP 1
1621501700 ROTOR PN33 RIGHT 1 60 4029602806 DRIVE SHAFT PROTECTION 1
1621502700 ROTOR PN33 LEFT 1
11 1622002600 SHAFT 1 DX 4026414614 PIN 3X30 (only for right model) 1
12 1623500500 MANIFOLD CAP 1
13 162409YKB0 SPACER 1 1892000100 GASKET KIT PN 23-33 M 1
14 16242003E0 SPACER 1
15 1627501600 MANIFOLD 1
16 1640100000 OIL TANK COVER 1
17 1642600000 PIPELINE PROTECTION 2
18 1651000200 PINION 1
19 1651000300 GEAR 1
20 1663014300 PN23 SUCTION PIPE D RIGHT / M LEFT 1
1663024700 PN23 SUCTION PIPE D LEFT / M RIGHT 1
1663014400 PN33 SUCTION PIPE D RIGHT / M LEFT 1
1663024800 PN33 SUCTION PIPE D LEFT / M RIGHT 1
21 1663014500 PN23 DELIVERY PIPE D RIGHT / M LEFT 1
1663024500 PN23 DELIVERY PIPE D LEFT / M RIGHT 1
1663014600 PN33 DELIVERY PIPE D RIGHT / M LEFT 1
1663024600 PN33 DELIVERY PIPE D LEFT / M RIGHT 1
22 1680600400 MANIFOLD GAKET 1
23 1680700800 MANIFOLD CAP GASKET 1
24 1680700900 GASKET 1
25 1680712100 OIL TANK GASKET 1
26 1681005200 PLATE 1
27 1683600100 OIL STICK 1
28 1684000000 DRAIN PLUG 3/8 4
29 1685002800 WASHER FE 30X8,5 ZINC. 1
30 1685100000 OIL DRIPPER WASHER 14X20X1,5 1
31 1685100200 WASHER 17X22X1,5 4
32 1685100800 WASHER 8X14X1,5 2
33 1687502600 PN 23 HOUSING 1
1687502700 PN 33 HOUSING 1
34 1691000200 SPRING 1
35 4022200005 SEAL 37X27X7 1
36 4022200025 SEAL 55X35X10 4
37 4022200032 SEAL 60X35X10 1
38 4022200230 O-RING 4575 4
39 4022300001 NYLON FILTER 1
40 4023100018 BEARING 6206 3
41 4023100020 BEARING 6207 1
42 4026102704 SCREW TE 8.8 M6X16 ZINC. 6
43 4026102706 SCREW TE 8.8 M6X20 ZINC. 4
44 4026102707 SCREW TE 8.8 M6X25 ZINC. 8

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REV. 10
22-04-2020 SPARE PART DATA SHEET – PN 45-58-84

PN 45-58-84 DIRECT TRANSMISSION

COD. A030809110

COD. E038109110
COD. A03…
COD. A04…
COD. A05…

COD. E03…
COD. E04…
COD. E05…
PN 45 PD SMO. SHAFT
PICTURE SHOWS

PN 45 HDR
PN 45 HDR
PN 58 HDR
PN 84 HDR
PN 45 PD
PN 58 PD
PN 84 PD

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 REV. 10
SPARE PART DATA SHEET – PN 45-58-84 22-04-2020

PN 45-58-84 D
Pos. Code Description Q.ty Pos. Code Description Q.ty
1 1401200400 OIL DRIPPER (manual regulation) 1 41 4026102806 SCREW TE 8.8 M8X20 ZINC. 14
2 1407200500 OIL PUMP (right) 1 42 4026102807 SCREW TE 8.8 M8X25 ZINC. 11
1407202100 OIL PUMP (left) 1 43 4026102907 SCREW TE 8.8 M10X25 ZINC. 16
3 1521500200 ROTOR PN 45 1 44 4026102911 SCREW TE 8.8 M10X45 ZINC. 4
1521500300 ROTOR PN 58 1 45 4026103000 SCREW TE 8.8 M12X20 ZINC. 4
1521500400 ROTOR PN 84 1 46 4026135415 GRUB SCREW 14.9 M8X50 1
4 1593600000 NON-RETURN VALVE 1 47 4026300020 COMPENSATION RING 2
5 1601600400 VANE PN 45 BAKELITE 4 48 4026305614 SELF-BLOCKING NUT M24X2 1
1601600600 VANE PN 58 BAKELITE 4 49 4026308005 NUT M8 ZINC. 2
1601600800 VANE PN 84 BAKELITE 4 50 4026350708 WASHER GROWER 10 ZINC. 4
6 1605500000 HANDLE 1 51 4026351505 WASHER M8 ZINC. 25
7 1608500000 CONVEYOR 1 52 4026351506 WASHER M10 ZINC. 16
8 1610006600 TRANSMISSION FLANGE 1 53 4026500018 TAB 6X10 1
9 1610500400 FRONT OIL SEAL FLANGE 1 54 4026702000 FITTING 4X1/8 2
10 1610500500 FLANGE (DIRECT TRANSMISSION) 1 55 4029602700 GREASER CAP 1
11 1612500300 REAR OIL TANK 1 56 4029602701 NUT M8 CAP 2
12 1622002600 SHAFT 1
13 1623100000 MANIFOLD CAP 1 SX 4026414614 PIN 3X30 (only for left model) 1
14 162409YKB0 SPACER 1
15 1624202300 SPACER 1 1892001000 GASKET KIT PN 45-58-84 PD 1
16 1627500000 MANIFOLD 1
17 1640101100 OIL TANK COVER 1 HYDRAULIC TRANSMISSION
18 1642003000 DRIVE SHAFT PROTECTION 1 H1 1470100400 COUPLING 1
19 1642600000 PIPELINE PROTECTION 2 H2 1610005500 TRANSMISSION FLANGE 1
20 1650004300 SMOOTH SHAFT 1 H3 1612501400 HYDRAULIC BRACKET 1
1650004700 SPLINED SHAFT 1''3/8 1 H4 4024107009 HYDRAULIC MOTOR PN 45 1
21 1663005100 DELIVERY PIPE PN 45 D RIGHT / M LEFT 1 4024107008 HYDRAULIC MOTOR PN 58 1
1663005500 DELIVERY PIPE PN 45 D LEFT / M RIGHT 1 4024107005 HYDRAULIC MOTOR PN 84 1
1663005200 DELIVERY PIPE PN 58 D RIGHT / M LEFT 1 H5 4026136005 GRUB SCREW 14.9 M8X12 1
1663005600 DELIVERY PIPE PN 58 D LEFT / M RIGHT 1 H6 4026171304 STUD SCREW 8.8 M14X40 4
1663005300 DELIVERY PIPE PN 84 D RIGHT / M LEFT 1 H7 4026350709 WASHER GROWER 12 ZINC. 2
1663005700 DELIVERY PIPE PN 84 D LEFT / M RIGHT 1 H8 4026350710 WASHER GROWER 14 ZINC. 4
22 1663011800 SUCTION PIPE PN 45 D RIGHT / M LEFT 1 H9 4026351505 WASHER M 8 ZINC. 3
1663011900 SUCTION PIPE PN 45 D LEFT / M RIGHT 1 H10 4026359001 WASHER 33,5X40X1,5 1
1663010400 SUCTION PIPE PN 58 D RIGHT / M LEFT 1 H11 4026705001 FITTING 1
1663012000 SUCTION PIPE PN 58 D LEFT / M RIGHT 1 H12 4026711001 AFS 100G 3/4 FLANGE (PN 45) 1
1663010300 SUCTION PIPE PN 84 D RIGHT / M LEFT 1 4026711002 ASF 102G 1" FLANGE (PN 58) 1
1663012100 SUCTION PIPE PN 84 D LEFT / M RIGHT 1 4026711003 ASF 104G 1"1/4 FLANGE (PN 84) 1
23 1673004100 OIL STICK COUPLING 1 H13 4026711002 ASF 102G 1" FLANGE (PN 45) 1
24 1680600100 MANIFOLD GASKET 1 4026711003 ASF 104G 1"1/4 FLANGE (PN 58) 1
25 1680700200 COVER GASKET 1 4026711004 AFS 106G 1"1/2 FLANGE (PN 84) 1
26 1680700400 FLANGE GASKET 1 H14 4026904003 PLUG 1" ZINC. 1
27 1680707500 OIL TANK COVER GASKET 1 H15 4026103004 SCREW TE 8.8 M12X40 ZINC. 2
28 1683600300 OIL STICK 1 H16 4026102807 SCREW TE 8.8 M8X25 ZINC. 3
29 1684000000 DRAIN PLUG 3/8 1 H17 4026308008 NUT M14 ZINC. 4
30 1685002800 WASHER 30X8,5 ZINC. 1
31 1685100000 DRIPPER WASHER 14X20X1,5 1 BELT DRIVE
32 1685100200 WASHER 17X22X1,5 1 Pu 1653501000 BELT SPB 150X4 GROOVES 1
33 1687500200 PN 45 HOUSING 1 44 4026102911 SCREW TE 8.8 M10X45 ZINC. 4
1687500300 PN 58 HOUSING 1 50 4026350708 WASHER GROWER 10 ZINC. 4
1687500400 PN 84 HOUSING 1
34 1691000000 SPRING 1
35 4022100010 GREASER M10X1 1
36 4022200030 SEAL 41X27X10 1
37 4022200110 SEAL 72X48X15 3
38 4022200240 O-RING 4825 2
39 4022300001 NYLON FILTER 1
40 4023100040 BEARING 6308 2

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REV. 10
22-04-2020 SPARE PART DATA SHEET – PN 45-58-84

PN 45-58-84 WITH GEARBOX

COD. A033209110
COD. A03…
COD. A04…
COD. A05…
PICTURE SHOWS
PN 45 M
PN 45 M
PN 58 M
PN 84 M

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 REV. 10
SPARE PART DATA SHEET – PN 45-58-84 22-04-2020

PN 45-58-84 M
Pos. Code Description Q.ty Pos. Code Description Q.ty
1 1401200400 OIL DRIPPER (manual regulation) 1 42 4023100040 BEARING6308 2
2 1407200500 OIL PUMP (right) 1 43 4026102802 SCREW TE 8.8 M8X12 ZINC. 3
1407202100 OIL PUMP (left) 1 44 4026102806 SCREW TE 8.8 M8X20 ZINC. 14
3 1521500200 ROTOR PN 45 1 45 4026102807 SCREW TE 8.8 M8X25 ZINC. 8
1521500300 ROTOR PN 58 1 46 4026102907 SCREW TE 8.8 M10X25 ZINC. 12
1521500400 ROTOR PN 84 1 47 4026102808 SCREW TE 8.8 M8X30 ZINC. 7
4 1593600000 NON-RETURN VALVE 1 48 4026121808 SCREW TCEI 8.8 M10X25 ZINC. 2
5 1601600400 VANE PN 45 BAKELITE 4 49 4026135415 GRAB SCREW 14.9 M8X50 ZINC. 1
1601600600 VANE PN 58 BAKELITE 4 50 4026300020 COMPENSATION RING 2
1601600800 VANE PN 84 BAKELITE 4 51 4026305614 SELF-BLOCKING NUT M24X2 1
6 1605500000 HANDLE 1 52 4026308005 NUT M8 ZINC. 2
7 1608500000 CONVEYOR 1 53 4026351505 WASHER M8 ZINC. 29
8 1610500000 GEARBOX FLANGE 1 54 4026351506 WASHER M10 ZINC. 12
9 1612500300 REAR OIL TANK 1 55 4026500018 TAB 6X10 1
10 1612503100 GEARBOX 1 56 4026702000 FITTING 4X1/8 2
11 1622002600 SHAFT 1 57 4029602701 NUT M8 CAP 1
12 1623100000 MANIFOLD CAP 1 58 4029602806 DRIVE SHAFT PROTECTION 1
13 162409YKB0 SPACER 1
14 1624202300 SPACER 1 DX 4026414614 PIN 3X30 (only right model) 1
15 1627500000 MANIFOLD 1
16 1640101100 OIL TANK COVER 1 1892000000 GASKET KIT PN 45-58-84 M 1
17 1642600000 PIPELINE PROTECTION 1
18 1651000000 GEAR 1
19 1651000100 PINION 1
20 1663005100 DELIVERY PIPE PN 45 D RIGHT / M LEFT 1
1663005500 DELIVERY PIPE PN 45 D LEFT / M RIGHT 1
1663005200 DELIVERY PIPE PN 58 D RIGHT / M LEFT 1
1663005600 DELIVERY PIPE PN 58 D LEFT / M RIGHT 1
1663005300 DELIVERY PIPE PN 84 D RIGHT / M LEFT 1
1663005700 DELIVERY PIPE PN 84 D LEFT / M RIGHT 1
21 1663011800 SUCTION PIPE PN 45 D RIGHT / M LEFT 1
1663011900 SUCTION PIPE PN 45 D LEFT / M RIGHT 1
1663010400 SUCTION PIPE PN 58 D RIGHT / M LEFT 1
1663012000 SUCTION PIPE PN 58 D LEFT / M RIGHT 1
1663010300 SUCTION PIPE PN 84 D RIGHT / M LEFT 1
1663012100 SUCTION PIPE PN 84 D LEFT / M RIGHT 1
22 1673004100 OIL STICK COUPLING 1
23 1680600100 MANIFOLD GASKET 1
24 1680700000 GASKET 1
25 1680700200 MANIFOLD CAP GASKET 1
26 1680707500 OIL TANK GASKET 1
27 1683600300 OIL STICK 1
28 1684000000 DRAIN PLUG 3/8 4
29 1685002800 WASHER FE 30X8,5 ZINC. 1
30 1685100000 DRIPPER WASHER 14X20X1,5 1
31 1685100100 WASHER 10X16X1,5 2
32 1685100200 WASHER 17X22X1,5 4
33 1687500200 PN 45 HOUSING 1
1687500300 PN 58 HOUSING 1
1687500400 PN 84 HOUSING 1
34 1691000000 SPRING 1
35 4022200030 SEAL 41X27X10 1
36 4022200040 SEAL 72X40X10 1
37 4022200110 SEAL 72X48X15 2
38 4022200240 O-RING 4825 2
39 4022300001 NYLON FILTER 1
40 4023100020 BEARING 6207 1
41 4023100030 BEARING 6208 1

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REV. 10
22-04-2020 SPARE PART DATA SHEET – PN 106

PN 106 DIRECT TRANSMISSION

PN 106 PD SMO. SHAFT COD. A060909510
COD. A06…

PN 106 HDR COD. E068109510

PN 106 HDR COD. E06…
PICTURE SHOWS

PN 106 PD

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 REV. 10
SPARE PART DATA SHEET – PN 106 22-04-2020

PN 106 D
Pos. Code Description Q.ty Pos. Code Description Q.ty
1 1401200400 OIL DRIPPER (manual regulation) 2 53 4026103000 SCREW TE 8.8 M12X20 ZINC. 4
2 1407202100 OIL PUMP (left) 1 54 4026121401 SCREW TCEI 8.8 M8X12 ZINC. 2
1407200500 OIL PUMP (right) 1 55 4026135414 GRUB SCREW 14.9 M8X45 ZINC. 1
3 1521500500 ROTOR 1 56 4026300020 COMPENSATION RING 2
4 1593600000 NON-RETURN VALVE 1 57 4026305614 SELF-BLOCKING NUT M24X2 1
5 1601601000 VANE PN 106 4 58 4026308005 NUT M8 ZINC. 2
6 1605500000 HANDLE 1 59 4026350708 WASHER GROWER 10 ZINC. 4
7 1608100000 DISTRIBUTOR 1 60 4026351504 WASHER M6 ZINC. 2
8 1608500000 CONVEYOR 1 61 4026351505 WASHER M8 ZINC. 25
9 1610006600 TRANSMISSION FLANGE 1 62 4026351506 WASHER M10 ZINC. 16
10 1610500400 FRONT OIL SEAL FLANGE 1 63 4026500018 TAB 6X10 1
11 1610500500 DIRECT TRANSMISSION FLANGE 1 64 4026702000 FITTING 4X1/8 4
12 1612500300 REAR OIL TANK 1 65 4026706000 FITTING 4X1/8 (90°) 4
13 1622002600 SHAFT 1 66 4026905002 PLUG ¼ ZINC. 1
14 1623100000 MANIFOLD CAP 1 67 4029602700 GREASER CAP 1
15 162409YKB0 SPACER 1 68 4029602701 NUT M8 CAP 1
16 1624202300 SPACER 1
17 1627500000 MANIFOLD 1 SX 4026414614 PIN 3X30 (only for left model) 1
18 1640101100 OIL TANK COVER 1
19 1642003000 DRIVE SHAFT PROTECTION 1 1892001000 GASKET KIT PN 106 PD 1
20 1642600000 PIPELINE PROTECTION 2
21 1650004300 SMOOTH SHAFT 1 HYDRAULIC TRANSMISSION
1650004700 SPLINED SHAFT 1''3/8 1 H1 1470100400 COUPLING 1
22 1663011000 LUBRICATION PIPE 1 H2 1610005500 TRANSMISSION FLANGE 1
23 1663018500 LUBRICATION PIPE D LEFT / M RIGHT 1 H3 1612501400 HYDRAULIC BRACKET 1
1663018600 LUBRICATION PIPE D RIGHT / M LEFT 1 H4 4024107001 HYDRAULIC MOTOR 1
24 1663018600 LUBRICATION PIPELINE D LEFT / M RIGHT 1 H5 4026136005 GRUB SCREW 14.9 M8X12 ZINC. 1
1663018500 LUBRICATION PIPE D RIGHT / M LEFT 1 H6 4026171304 STUD SCREW 8.8 M14X40 ZINC. 4
25 1663025100 DELIVERY PIPE D LEFT / M RIGHT 1 H7 4026350709 WASHER GROWER 12 ZINC. 2
1663018400 DELIVERY PIPE D RIGHT / M LEFT 1 H8 4026350710 WASHER GROWER 14 ZINC. 4
26 1663025200 SUCTION PIPE D LEFT / M RIGHT 1 H9 4026351505 WASHER M8 ZINC. 3
1663018700 SUCTION PIPE D RIGHT / M LEFT 1 H10 4026359001 WASHER 33,5X40X1,5 1
27 1673004100 OIL STICK COUPLING 1 H11 4026705001 FITTING 1
28 1680600100 MANIFOLD GASKET 1 H12 4026904003 PLUG 1" ZINC. 1
29 1680700200 GASKET 1 H13 4026102807 SCREW TE 8.8 M8X25 ZINC. 3
30 1680700400 DIRECT TRANSMISSION FLANGE GASKET 1 H14 4026103004 SCREW TE 8.8 M12X40 ZINC. 2
31 1680707500 OIL TANK COVER GASKET 1 H15 4026308008 NUT M14 ESAG.ZINC. 4
32 1681100100 DISTRIBUTOR BRACKET 1
33 1683600300 OIL STICK 1 BELT DRIVE
34 1684000000 DRAIN PLUG 3/8 1 Pu 1653501000 BELT SPB 150X4 GROOVES 1
35 1685002800 WASHER 30X8,5 1 52 4026102911 SCREW TE 8.8 M10X45 ZINC. 4
36 1685100000 DRIPPER WASHER 14X20X1,5 2 59 4026350708 WASHER GROWER 10 ZINC. 4
37 1685100200 WASHER 17X22X1,5 1
38 1685100800 WASHER 8X14X1,5 2
39 1687500500 HOUSING PN 106 1
40 1691000000 SPRING 1
41 4022100010 GREASER M10X1 1
42 4022200030 SEAL 41X27X10 1
43 4022200110 SEAL 72X48X15 3
44 4022200240 O-RING 4825 2
45 4022300001 NYLON FILTER 1
46 4023100040 BEARING 6308 2
47 4026102704 SCREW TE 8.8 M6X16 ZINC. 2
48 4026102806 SCREW TE 8.8 M8X20 ZINC. 14
49 4026102807 SCREW TE 8.8 M8X25 ZINC. 9
50 4026102808 SCREW TE 8.8 M8X30 ZINC. 2
51 4026102907 SCREW TE 8.8 M10X25 ZINC. 16
52 4026102911 SCREW TE 8.8 M10X45 ZINC. 4

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REV. 10
22-04-2020 SPARE PART DATA SHEET – PN 106

PN 106 WITH GEARBOX

COD. A063209510
COD. A06…
PICTURE SHOWS
PN 106 M
PN 106 M

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 REV. 10
SPARE PART DATA SHEET – PN 106 22-04-2020

PN 106 M
Pos. Code Description Q.ty Pos. Code Description Q.ty
1 1401200400 OIL DRIPPER (manual regulation) 2 53 4026102808 SCREW TE 8.8 M8X30 ZINC. 9
2 1407200500 OIL PUMP (right) 1 54 4026102907 SCREW TE 8.8 M10X25 ZINC. 14
1407202100 OIL PUMP (right) 1 55 4026121401 SCREW TCEI 8.8 M8X12 ZINC. 2
3 1521500500 ROTOR 1 56 4026121808 SCREW TCEI 8.8 M10X25 ZINC. 2
4 1593600000 NON-RETURN VALVE 1 57 4026135415 GRUB SCREW 14.9 M8X50 1
5 1601601000 VANE PN 106 (BAKELITE) 4 58 4026300020 COMPENSATION RING 2
6 1605500000 HANDLE 1 59 4026305614 SELF-BLOCKING NUT M24X2 1
7 1608100000 DISTRIBUTOR 1 60 4026308005 NUT M8 ZINC. 2
8 1608500000 CONVEYOR 1 61 4026351504 WASHER M6 ZINC. 2
9 1610500000 GEARBOX FLANGE 1 62 4026351505 WASHER M8 ZINC. 29
10 1612500300 REAR OIL TANK 1 63 4026351506 WASHER M10 ZINC. 14
11 1612503100 GEARBOX 1 64 4026500018 TAB 6X10 1
12 1622002600 SHAFT 1 65 4026702000 FITTING 4X1/8 4
13 1623100000 MANIFOLD CAP 1 66 4026706000 FITTING 4X1/8 (90°) 4
14 162409YKB0 SPACER 1 67 4026905002 PLUG ¼ ZINC. 1
15 1624202300 SPACER 1 68 4029602701 NUT M8 CAP 2
16 1627500000 MANIFOLD 1 69 4029602806 DRIVE SHAFT PROTECTION 1
17 1640101100 OIL TANK COVER 1
18 1642600000 PIPELINE PROTECTION 2 DX 4026414614 PIN 3X30 (only for right model) 1
19 1651000000 GEAR 1
20 1651000100 PINION 1 1892000000 GASKET KIT PN 106 M 1
21 1663011000 LUBRICATION PIPELINE 1
22 1663018400 DELIVERY PIPE D RIGHT / M LEFT 1
1663025100 DELIVERY PIPE D LEFT / M RIGHT 1
23 1663018500 LUBRICATION PIPELINE D RIGHT / M LEFT 1
1663018600 LUBRICATION PIPELINE D LEFT / M RIGHT 1
24 1663018600 LUBRICATION PIPELINE D RIGHT / M LEFT 1
1663018500 LUBRICATION PIPELINE D LEFT / M RIGHT 1
25 1663018700 SUCTION PIPE D RIGHT / M LEFT 1
1663025100 SUCTION PIPE D LEFT / M RIGHT 1
26 1673004100 OIL STICK COUPLING 1
27 1680600100 MANIFOLD GASKET 1
28 1680700000 GEARBOX GASKET 1
29 1680700200 MANIFOLD CAP GASKET 1
30 1680707500 OIL TANK COVER GASKET 1
31 1681100100 DISTRIBUTOR BRACKET 1
32 1683600300 OIL STICK 1
33 1684000000 DRAIN PLUG 3/8 4
34 1685002800 WASHER 30X8,5 ZINC. 1
35 1685100000 OIL DRIPPER WASHER 14X20X1,5 2
36 1685100100 WASHER 10X16X1,5 2
37 1685100200 WASHER 17X22X1,5 4
38 1685100800 WASHER 8X14X1,5 2
39 1687500500 HOUSING PN 106 1
40 1691000000 SPRING 1
41 4022200030 SEAL 41X27X10 1
42 4022200040 SEAL 72X40X10 1
43 4022200110 SEAL 72X48X15 2
44 4022200240 O-RING 4825 2
45 4022300001 NYLON FILTER 1
46 4023100020 BEARING 6207 1
47 4023100030 BEARING 6208 1
48 4023100040 BEARING 6308 2
49 4026102704 SCREW TE 8.8 M6X16 ZINC. 2
50 4026102802 SCREW TE 8.8 M8X12 ZINC. 2
51 4026102806 SCREW TE 8.8 M8X20 ZINC. 14
52 4026102807 SCREW TE 8.8 M8X25 ZINC. 6

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REV. 10
22-04-2020 SPARE PART DATA SHEET – PN 106

PN 106 WITH SIDE OIL TANK AND GEARBOX (1000 RPM)

COD. A393506410
PN 106 SL - MOLT.1000RPM
PICTURE SHOWS

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 REV. 10
SPARE PART DATA SHEET – PN 106 22-04-2020

PN 106 with side oil tank and gearbox (1000 rpm)

Pos. Code Description Q.ty Pos. Code Description Q.ty
1 1401200700 OIL DRIPPER 2 59 4026102808 SCREW TE 8.8 M8X30 ZINC. 2
2 1521500500 ROTOR 1 60 4026102907 SCREW TE 8.8 M10X25 ZINC. 12
3 1587009400 SIDE OIL TANK 1 61 4026121305 SCREW TCEI 8.8 M6X16 ZINC. 2
4 1593600000 NON-RETURN VALVE 1 62 4026121401 SCREW TCEI 8.8 M8X12 ZINC. 2
5 1601601000 VANE 4 63 4026121710 SCREW TCEI 8.8 M12X35 ZINC. 2
6 1605500000 HANDLE 1 64 4026121808 SCREW TCEI 8.8 M10X25 ZINC. 2
7 1608100000 DISTRIBUTOR 1 65 4026121813 SCREW TCEI 8.8 M10X50 ZINC. 2
8 1608500000 CONVEYOR 1 66 4026135415 STUD SCREW 14.9 M8X50 1
9 1610512500 FRONT FLANGE 1 67 4026155505 SCREW TSPEI M5X16 ZINC. 4
10 16105CF2B0 OIL PUMP FLANGE 1 68 4026171211 GRUB SCREW 8.8 M12X80 ZINC. 2
11 16105E5BB0 FLANGIA POSTERIORE 1 69 4026300020 COMPENSATION RING 2
12 1622002600 SHAFT 1 70 4026305508 SELF-BLOCKING NUT M12 2
13 1623100000 MANIFOLD CAP 1 71 4026305614 SELF-BLOCKING NUT M24X2 1
14 162409YKB0 SPACER 1 72 4026308005 NUT M8 ZINC. 2
15 1624202300 SPACER 1 73 4026350508 WASHER GROWER 12 ZINC. 2
16 1627500000 MANIFOLD 1 74 4026351504 WASHER M6 ZINC. 4
17 1640003900 FRONT COVER 1 75 4026351505 WASHER M8 ZINC. 23
18 1642100200 REAR PROTECTION 1 76 4026351506 WASHER M10 ZINC. 12
19 1651009600 GEAR 1 78 4026401806 PIN 10X36 2
20 1651009700 GEAR 1 79 4026500018 TAB 6X10 1
21 1663018500 LUBRICATION PIPLINE 1 80 4026702000 FITTING 4X1/8 6
22 1663062900 LUBRICATION PIPLINE 1 81 4026706000 FITTING 4X1/8 (90°) 2
23 16630DJLB0 LUBRICATION PIPLINE 1 82 4026706003 FITTING 6X1/8 (90°) 1
24 16630DJMB0 LUBRICATION PIPLINE 1 83 4026706101 FITTING 2
25 16630DJNB0 LUBRICATION PIPLINE 1 84 4026904503 PLUG M20X1,5 1
26 16630DJPB0 LUBRICATION PIPLINE 1 85 4026905002 PLUG ¼ ZINC. 1
27 1673001000 OIL FILTER PLUG 1 86 4026910103 VENTIL PLUG 1" 1
28 1680600100 MANIFOLD GASKET 1 87 4026910601 PLUG 1/8 2
29 1680609700 OIL PUMP GASKET 1 88 4029602701 NUT M8 CAP 1
30 1680609800 OIL PUMP FLANGE GASKET 1 89 4029602806 DRIVE SHAFT PROTECTION 1
31 1680700200 MANIFOLD CAP GASKET 1
32 1680708900 FRONT COVER GASKET 1 1892000000 GASKET KIT PN 106 M 1
33 1681007900 PLATE 1
34 1681100100 OIL DRIPPER PLATE 2
35 1684000000 DRAIN PLUG 3/8 3
36 1685002800 WASHER FE 30X8,5 ZINC. 1
37 1685100000 OIL DRIPPER WASHER 14X20X1,5 2
38 1685100100 WASHER 10X16X1,5 4
39 1685100200 WASHER 17X22X1,5 3
40 1685100300 WASHER D20 2
41 1685100800 WASHER 8X14X1,5 2
42 1685600200 WASHER VULKOLAN 90SH 47,5X13X2 2
43 1687500500 HOUSING 1
44 1691000000 SPRING 1
45 4022106001 OIL LEVEL 1
46 4022200030 SEAL 41X27X10 1
47 4022200040 SEAL 72X40X10 1
48 4022200110 SEAL 72X48X15 2
49 4022200240 O-RING 4825 2
50 4022300001 NYLON FILTER 1
51 4023100020 BEARING 6207 1
52 4023100030 BEARING 6208 1
53 4023100040 BEARING 6308 2
54 4024251000 OIL PUMP 1
55 4026102704 SCREW TE 8.8 M6X16 ZINC. 2
56 4026102802 SCREW TE 8.8 M8X12 ZINC. 3
57 4026102806 SCREW TE 8.8 M8X20 ZINC. 4
58 4026102807 SCREW TE 8.8 M8X25 ZINC. 17

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REV. 10
22-04-2020 SPARE PART DATA SHEET – PN ACCESSORIES

PN 45-58-84-106 ACCESSORIES

Pos. Code Description Q.ty Pos. Code Description Q.ty

143027YZB0 PNEMATIC OPERATED 4-WAY KIT 14302034E0 HYDRAULIC OPERATED 4-WAY KIT
P1 160857Z7B0 CONVEYOR 1 H1 14302031E0 HYDRAULIC ACTUATOR 1
P2 161258B4B0 SUPPORT FLANGE 1 H2 160857Z7B0 CONVEYOR 1
P3 1640580QB0 COVER 1 H3 16100416E0 HYDRAULIC ACTUATOR FLANGE 1
P4 167007ZAB0 NUT 1 H4 161258B4B0 SUPPORT FLANGE 1
P5 1680700200 GASKET 1 H5 1640580QB0 HYDRAULIC ACTUATOR COVER 1
P6 168409PQB0 WASHER 1 H6 167007ZAB0 NUT 1
P7 168529TFB0 SPACER 1 H7 16732001E0 COUPLER 1
P8 1691000200 SPRING 1 H8 1680700200 CONVEYOR-CAP GASKET 1
P9 4022100100 GREASER M6X1 1 H9 168409PQB0 RING NUT 1
P10 4022200005 SEAL 37X27X7 1 H10 168529TFB0 SPACER 1
P11 4022200330 O-RING 3375 1 H11 1691000200 SPRING 1
P12 4022200331 O-RING 2137 1 H12 4022100100 GREASER M6X1 1
P13 4026102804 SCREW TE 8.8 M8X16 ZINC. 4 H13 4022200005 SEAL 37X27X7 1
P14 4026102807 SCREW TE 8.8 M8X25 ZINC. 4 H14 4022200027 SEAL 55X40X8 1
P15 4026121405 SCREW TCEI 8.8 M8X20 ZINC. 4 H15 4022200330 O-RING 3375 1
P16 4026350505 WASHER GROWER 8 ZINC. 4 H16 4026102804 SCREW TE 8.8 M8X16 ZINC. 4
P17 4026351505 WASHER M8 ZINC. 8 H17 4026102807 SCREW TE 8.8 M8X25 ZINC. 4
P18 4027100477 PNEUMATIC ACTUATOR 1 H18 4026102911 SCREW TE 8.8 M10X45 ZINC. 2
P19 4027421206 FITTING 2 H19 4026121405 SCREW TCEI 8.8 M8X20 ZINC. 4

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 REV. 10
SPARE PART DATA SHEET – PN ACCESSORIES 22-04-2020

Pos. Code Description Q.ty Pos. Code Description Q.ty

H20 4026136209 STUD SCREW 14.9 M6X20 ZINC. 1 18521056E0 SUCTION CONVEYOR KIT Ø60
H21 4026301503 NUT M6 ZINC. 1 F1 1627100100 CONVEYOR Ø60 1
H22 4026312B01 WASHER D.8 4 F2 4022200250 O-RING 6287 1
H23 4026350708 WASHER GROWER 10 ZINC. 2 F3 4026103004 SCREW TE 8.8 M12X40 ZINC. 2
H24 4026351505 WASHER M8 ZINC. 8 F4 4026308007 NUT M12 ZINC. 2
H25 4029602700 CAP 1 F5 4026350709 WASHER GROWER 12 ZINC. 2

1852104800 DELIVERY CONVEYOR KIT Ø76 18521057E0 SUCTION CONVEYOR KIT Ø76
O1 1610100000 FLANGE 1 F1 1627100200 CONVEYOR Ø76 1
O2 1627100500 CONVEYOR Ø76 1 F2 4022200250 O-RING 6287 1
O3 4022200250 O-RING 6287 1 F3 4026103004 SCREW TE 8.8 M12X40 ZINC. 2
O4 4026103004 SCREW TE 8.8 M12X40 ZINC. 2 F4 4026308007 NUT M12 ZINC. 2
O5 4026308007 NUT M12 ZINC. 2 F5 4026350709 WASHER GROWER 12 ZINC. 2
O6 4026350709 WASHER GROWER 12 ZINC. 2
1852104700 SUCTION CONVEYOR KIT Ø80
18521024E0 DELIVERY CONVEYOR KIT Ø80 F1 1627100300 CONVEYOR Ø80 1
O1 16101003E0 FLANGE 1 F2 4022200250 O-RING 6287 1
O2 16271014E0 CONVEYOR Ø80 1 F3 4026103004 SCREW TE 8.8 M12X40 ZINC. 2
O3 4022200250 O-RING 6287 1 F4 4026308007 NUT M12 ZINC. 2
O4 4026103004 SCREW TE 8.8 M12X40 ZINC. 2 F5 4026350709 WASHER GROWER 12 ZINC. 2
O5 4026308007 NUT M12 ZINC. 2
O6 4026350709 WASHER GROWER 12 ZINC. 2 A 185219N7B0 FILTER

PN with flange (FL)

Pos. Code Description Q.ty Pos. Code Description Q.ty

PN 45-58-84 WITH FLANGE PN 106 WITH FLANGE
FL1 1401200400 MANUALOIL DRIPPER 1 FL2 1610506400 FLANGE 1
FL2 1610506400 FLANGE 1 FL5 1680600100 MANIFOLD GASKET 1
FL3 1663022400 DELIVERY PIPE 1 FL7 4026102801 SCREW M8X35 8
FL4 1663022500 SUCTION PIPE 1 FL8 4026190001 EYE-BOLT M12 1
FL5 1680600100 MANIFOLD GASKET 1 FL9 4026351505 WASHER M8 ZINC. 8
FL6 1685100000 WASHER 14X20X1,5 1 FL11 4026905002 PLUG ¼” 1
FL7 4026102801 SCREW M8X35 8
FL8 4026190001 EYE-BOLT M12 1
FL9 4026351505 WASHER M8 ZINC. 8
FL10 4026706000 FITTING 4X1/8 90° 2

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REV. 10
22-04-2020 SPARE PART DATA SHEET – PN ACCESSORIES

PN MIXER

Pos. Code Description Q.ty Pos. Code Description Q.tà

PN 45-58-84 MIXER PN 106 MIXER
M1 1605500000 HANDLE 1 M1 1605500000 HANDLE 1
M2 1608500100 MIXER MANIFOLD 1 M2 1608500100 MIXER MANIFOLD 1
M3 1610100000 CONVEYOR FLANGE 1 M3 1610100000 CONVEYOR FLANGE 1
M4 1623100000 MANIFOLD FLANGE 1 M4 1623100000 MANIFOLD FLANGE 1
M5 1627100200 SUCTION CONVEYOR Ø76 1 M5 1627100200 SUCTION CONVEYOR Ø76 1
M6 1627100500 EXHAUST MANIFOLD Ø76 1 M6 1627100500 EXHAUST CONVEYOR Ø76 1
M7 1627100700 SUCTION CONVEYOR Ø60 MIX 1 M7 1627100800 SUCTION CONVEYOR Ø76 MIX 1
1627100900 SUCTION CONVEYOR Ø80 MIX 1 M8 1627500100 MANIFOLD 1
M8 1627500100 MANIFOLD 1 M9 1680600100 MANIFOLD GASKET 1
M9 1680600100 MANIFOLD GASKET 1 M10 1680700200 GASKET 1
M10 1680700200 GASKET 1 M11 1680700600 GASKET 1
M11 1680700600 GASKET 1 M12 1685002800 WASHER 30X8,5 1
M12 1685002800 WASHER 30X8,5 1 M13 1691000000 SPRING 1
M13 1691000000 SPRING 1 M14 4022200030 SEAL 41X27X10 1
M14 4022200030 SEAL 41X27X10 1 M15 4022200250 O-RING 6287 2
M15 4022200250 O-RING 6287 2 M16 4026350709 WASHER GROWER 12 ZINC. 6
M16 4026350709 WASHER GROWER 12 ZINC. 6 M17 4026351505 WASHER M8 ZINC. 13
M17 4026351505 WASHER M8 ZINC. 13 M18 4026103004 SCREW TE 8.8 M12X40 ZINC. 6
M18 4026103004 SCREW TE 8.8 M12X40 ZINC. 6 M19 4026102806 SCREW TE 8.8 M8X20 ZINC. 5
M19 4026102806 SCREW TE 8.8 M8X20 ZINC. 5 M20 4026102807 SCREW TE 8.8 M8X25 ZINC. 8
M20 4026102807 SCREW TE 8.8 M8X25 ZINC. 8 M21 4026308007 NUT M12 6
M21 4026308007 NUT M12 6

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 REV. 05
00-00-2016

Model Issue date Revision No. Revision date Filled out by Viewed by

PN 01-01-2002 10 22-04-2020 U.T. A.T.

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Fax. +39 0434 636812
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e-mail: [email protected]

J Jurop SpA reserves the right to modify the products described in this manual without prior notice.
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