Isnbsf
Isnbsf
user's manual
vacon 2
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This manual answers most installation and startup questions
that may arise. However, if you have any problems,
please let your first call be to us.
Vacon, Inc.
Chambersburg, PA 17202
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Important safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Electromagnetic compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Summary of certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 User's manual publication history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Power wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1 General wiring information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2 Drive and motor connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.3 Motor terminal box connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5 Control wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1 Control terminal connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.2 RJ45 data connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.1 Using the keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.2 Changing parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.3 Resetting factory default settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.4 Terminal control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.5 Keypad control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.1 Level 1 parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.2 Level 2 parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.3 Adjusting Voltage / frequency (V/f) characteristics . . . . . . . . . . . . . . . . 28
7.4 P-00 read only drive status parameters (Group Zero) . . . . . . . . . . . . . 28
10 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10.1 Environmental information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10.2 Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10.3 Maximum supply ratings for UL compliance . . . . . . . . . . . . . . . . . . . . 41
Start-up guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
1. Introduction
A separate model with a line disconnect speed potentiometer and direction selector
switch is also available. Contact your local Vacon distributor for more information.
This product family includes a wide variety of models to suit almost any input voltage
requirement. An ‘x’ in the following table indicates what models are currently
available. Refer to “Identifying the drive by model number” on page 8 for help in
interpreting model numbers.
Input Voltage
115 Vac 230 Vac 230 Vac 460 Vac
Power (kW) Power (hp)
1 Phase 1 Phase 3 Phase 3 Phase
0.37 0.5 x x
0.75 1 x x x
1.5 2 x x x x
2.2 3 x x x
4.0 5 x x
5.5 7.5 x
7.5 10 x
1
6 vacon Introduction
Throughout this manual, important safety information is included, with warning and
caution notes. Please read the following information carefully, and all warning and
caution information in the manual.
• SE2 units should be installed only by qualified electrical personnel and in accordance with
local and national regulations and codes of practice.
• Electric shock hazard! Disconnect and ISOLATE the SE2 before attempting any work on it.
High voltages are present at the terminals and within the drive for up to 10 minutes after
the electrical supply has been disconnected.
• Where supply to the drive is through a plug and socket connector, do not disconnect until
10 minutes have elapsed after turning off the power supply.
• Ensure correct earthing (grounding) connections. The earth (ground) cable must be
sufficient to carry the maximum supply fault current which normally is limited by the fuses
or MCB.
• The STOP function does not remove potentially lethal high voltages. Be sure to ISOLATE
the drive and wait 10 minutes before starting any work on it.
• If it is desired to operate the drive at any frequency/speed above the rated speed (P-503/
P-511) of the motor, consult the manufacturers of the motor and the driven machine about
suitability for over-speed operation.
• The fan (if fitted) inside the SE2 starts automatically when the heat sink temperature
reaches approximately 45 degrees C.
1
Introduction vacon 7
1
8 vacon About the se2 drive
SE2 C 2 S 010 D 0 1 S
HP rating
Technical specifications for each of the the SE2 models are given in “Technical data”
on page 40.
See “Drive model numbers” on page 9 for a list of all the SE2 drive model numbers.
2
About the se2 drive vacon 9
2
10 vacon Receiving and installation
5. If the SE2 unit has been stored without power applied for 30-36 months, special
start-up procedures should be used to reform the high voltage filter capacitors
before using the unit. Failure to exercise these procedures may result in exten-
sive damage to the drive. Contact Technical Support for detailed instructions.
3
Receiving and installation vacon 11
particles. See “Technical data” on page 40, for temperature, humidity, and
maximum vibration limits for the SE2 drive.
• Do not mount the drive near heat-radiating elements or in direct sunlight.
• Mount the drive vertically and do not restrict the air flow to the heat sink fins.
• The drive generates heat. Allow sufficient space around the unit for heat
dissipation.
See the figures on the following pages for locations of dimensions. Dimensions are
in inches and millimeters, with millimeters in parentheses.
Table 3-1: Dimensions of SE2 frame sizes 1-3
Frame 1 2 3
Voltage (V) 110-115 200-240 110-115 200-240 380-480 200-240 380-480
KW 0.37-1.0 0.37-1.0 1.1 1.5-2.2 1.5-4.0 4 5.5-7.5
HP 0.5-1.0 0.5-1.0 1.5 2-3 2-5 5 7.5-10.0
A 7.87 (200) 12.20 (310) 12.20 (310)
B 6.54 (166) 10.87 (276) 10.87 (276)
D 5.55 (141) 9.88 (251) 9.88 (251)
in inches (mm)
Dimensions
Note that the size 2 and 3 drives have 4 symmetrical mounting points.
3
12 vacon Receiving and installation
3
Power wiring vacon 13
4. Power wiring
This chapter provides information about connecting power wiring to the SE2 drive.
HAZARDOUS VOLTAGE
• Read and understand this manual in its entirety before installing or
operating the SE2 drive. Installation, adjustment, repair, and
maintenance of these drives must be performed by qualified
personnel.
• Disconnect all power before servicing the drive. WAIT 5 MINUTES
until the DC bus capacitors discharge.
DANGER • DO NOT short across DC bus capacitors or touch unshielded
components or terminal strip screw connections with voltage
present.
• Install all covers before applying power or starting and stopping the
drive.
• The user is responsible for conforming to all applicable code
requirements with respect to grounding all equipment.
• Use the dedicated ground terminal to ground the drive unit. Do not
use mounting screws, bolts, or the chassis.
• Many parts in this drive, including printed circuit boards, operate at
line voltage. DO NOT TOUCH. Use only electrically-insulated tools.
Before servicing the drive:
• Disconnect all power.
• Place a “DO NOT TURN ON” label on the drive disconnect.
• Lock the disconnect in the open position.
Failure to observe these precautions will cause shock or burn,
resulting in severe personal injury or death.
• Never connect input AC power to the output terminals T1/U, T2/V, or T3/W.
Damage to the drive will result.
• Power wiring to the motor must have the maximum possible separation from
all other power wiring. Do not run in the same conduit; this separation reduces
the possibility of coupling electrical noise between circuits.
• Cross conduits at right angles whenever power and control wiring intersect.
4
14 vacon Power wiring
• Good wiring practice also requires separation of control circuit wiring from all
power wiring. Since power delivered from the drive contains high frequencies
which may cause interference with other equipment, do not run control wires in
the same conduit or raceway with power or motor wiring.
Drive
Specifications
Size
1.8 Nm (16 in-lbs) nominal torque or
1 2.0 Nm (18 in-lbs) maximum torque
1.5–10 mm2 (7–15 awg wire)
3.4 Nm (30 in-lbs) nominal torque
2
10–16 mm2 (5–7 awg wire)
4.0 Nm (35 in-lbs) nominal torque
3
25 mm2 (3 awg wire)
NOTE: Wire type not specified by the manufacturer. Some types of wire may not fit within the
constraints of the conduit entry and bend radius inside the drive.
If a system ground fault monitor is to be used, only Type B devices should be used
to avoid nuisance tripping.
The safety ground is required by code for the drive. One of these points must be
connected to adjacent building steel (girder, joist), a floor ground rod, or bus bar.
4
Power wiring vacon 15
Grounding points must comply with national and local industrial safety regulations
and/or electrical codes.
The drive safety ground must be connected to the system ground. Ground impedance
must conform to the requirements of national and local industrial safety regulations
and/or electrical codes. The integrity of all ground connections should be checked
periodically.
For shield termination, the safety ground terminal provides a grounding point for
the motor cable shield. The motor cable shield connected to this terminal (drive end)
should also be connected to the motor frame (motor end). Use a shield terminator or
EMI clamp to connect the shield to the safety ground terminal. Note: When shielded
cable is used for control and signal wiring, the shield should be grounded at the
source end only, not at the drive end.
The motor ground must be connected to one of the ground terminals on the drive.
For recommended cabling and wire sizing, see “Technical data” on page 40.
4
16 vacon Power wiring
4
Power wiring vacon 17
For three-phase supplies, power should be connected to L1, L2, and L3. Phase
sequence is not important.
For drives with a dynamic brake transistor, an optional external braking resistor will
need to be connected to +DC and BR when required. The brake resistor circuit should
be protected by a suitable thermal protection circuit.
Ensure that the motor is connected for the proper voltage configuration that
matches the SE2 drive’s output rating.
4
18 vacon Control wiring
5. Control wiring
This chapter provides information about connecting control wiring to the SE2 drive.
Control
Signal Description
Terminal
1 +24V user output +24V, 100 mA
2 Digital input 1 Positive logic
“Logic 1” input voltage range: 8V ... 30V DC
3 Digital input 2 “Logic 0” input voltage range: 0V ... 4V DC
Digital input 3 / Digital: 8-30V
4
Analog input 4 Analog: 0-10V, 0-20 mA, or 4-20 mA
5 +10V user output +10V, 10 mA, 1k Ohms minimum
Analog input 1 / Analog: 0-10V, 0-20 mA, or 4-20mA
6
Digital input 4 Digital: 8-30V
7 0V User ground-connected terminal 9
Analog output / Analog: 0-10V, 20 mA maximum
8
Digital output Digital: 0-24V
9 0V User ground-connected terminal 7
10 Relay common
1 No connection
2 No connection
For MODBUS RTU register map
3 0V information, please refer to
4 No connection
5 No connection “Parameters” on page 22.
6 +24V
7 RS485 - /MODBUS
8 RS485 + /MODBUS
When using MODBUS control,
the analog and digital input can
be configured as in MODBUS
For Modbus, the data control mode (P201=3 or 4).
format is fixed as:
5
Operation vacon 19
6. Operation
This chapter describes the keypad and displays, and how to change parameters. It
also describes how to control the SE2 using the keypad or using terminal control
mode.
To access all parameters (Level 2), hold down the SHIFT key and press the PROG
key.
6
20 vacon Operation
To change Level 1 or Level 2 parameters, use the UP or DOWN arrows to select the
desired parameter to view or change. To display the value of the parameter, press
and release the SHIFT key. To change the value, use the UP or DOWN keys. Store the
change by pressing and releasing the ENTER key.
To return to real-time mode, press and release the PROG key. The display shows
STOP if the drive is stopped, or displays the real-time information (for example,
speed) if the drive is running.
6
Operation vacon 21
6. Press the DOWN key to decrease speed. The drive decreases speed until you release
the DOWN key. The rate of deceleration is controlled by the setting in P-403.
7. Press the STOP key. The drive decelerates to rest at the rate set in P-403.
8. The display shows StoP, at which point the drive is disabled.
To preset a target speed before enabling the drive:
1. Press the RUN key while the drive is stopped. The display shows the target speed.
2. Use the UP and DOWN keys to adjust the speed as needed, then press the STOP key
to return the display to StoP.
3. Press the RUN key to start the drive accelerating to the target speed.
To allow the SE2 to be controlled from the keypad in a forward or reverse direction,
set P-201 = 2, and follow these steps:
Note: Operation is the same as when P-201 = 1, for start, stop, and changing speed.
1. Press the RUN key. The display changes to H 0.0.
2. Press the UP key to increase speed.
3. The drive runs in a forward direction, increasing speed until you release the UP key.
4. To reverse the direction of rotation of the motor, press the RUN key again.
6
22 vacon Parameters
7. Parameters
This chapter describes the Level 1 and Level 2 parameters for the SE2 drive, their
defaults, and options for user control.
Note that all parameters can be addressed by adding 40000 to the parameter
number. For example, parameter 201 (Input Mode) can be addressed by Modbus
address 40201.
7
Parameters vacon 23
7
24 vacon Parameters
7
Parameters vacon 25
7
26 vacon Parameters
7
Parameters vacon 27
7
28 vacon Parameters
For applications requiring energy savings, typically HVAC and pumping applications,
the energy optimiser P-501) parameter can be enabled. This automatically reduces
the applied motor voltage on light loads.
To display the value of that particular group zero parameter, press SHIFT again.
For parameters having multiple values (for example, software ID), pressing the UP
or DOWN keys displays the different values within that parameter.
To return to the next level up, press ENTER. Pressing PROG (without pressing the
UP or DOWN keys) changes the display to the next level up (main parameter level,
that is, P-000). If the UP or DOWN keys are pressed while on the lower level (for
example, P00-05), to change the P-00 index, press PROG to display that parameter
value.
7
Parameters vacon 29
The following parameters are used for determining and monitoring status of a drive.
7
30 vacon Analog and digital input configurations
8
Analog and digital input configurations vacon 31
(Page 2 of 2)
Par. Digital input 1 Digital input 2 Digital input 3 Analog input
Comments
721. (T1) (T2) (T4) (T6)
Preset
Digital input 3 Analog input 1
speed
Open: Stop Closing both
Open: Stop (disable) Open Open 1
(disable) digital inputs 1
9 Closed: Reverse run
Closed: Fwd Closed Open 2 and 2 causes a
(enable)
Run (enable) Open Closed 3 fast stop (P-405)
Closed Closed 4
Normally
Normally closed (NC)
open (NO) Open: Analog spd ref Analog input 1
10 Momentary open to
Momentary Closed: Preset spd 1 reference
stop
close to run
Normally Closing both
Normally closed (NC)
open (NO) Normally open (NO) Analog input 1 digital inputs 1
11 Momentary open to
Momentary Momentary close to rev reference and 2 causes a
stop
close to run fast stop (P-405)
Open: Stop
Open: Fast stop
(disable) Open: Analog spd ref Analog input 1
12 (disable)
Closed: Run Closed: Preset spd 1 reference
Closed: Run (enable)
(enable)
8.2.1 Analog speed input with 1 preset speed and Fwd / Rev switch:
O: Forward
C: Reverse
Parameter 721 is set to 0.
O: Analog Speed Ref
C: Preset Speed 1
8
32 vacon Analog and digital input configurations
8
Analog and digital input configurations vacon 33
8.2.4 Analog speed input with 1 preset speed and motor thermistor trip:
8.2.6 Push button Fwd / Rev / Stop with fast stop using 2nd deceleration ramp:
8
34 vacon Analog and digital input configurations
* NOTE: By default, if the enable signal is present, the drive will not be enabled until the START
button is pressed. To automatically enable the drive with the enable signal is present, set
P-802 = 2 or 3. This then disables the use of the START or STOP buttons.
The following example shows a remote push-button speed control with Forward /
Reverse. Parameter 721 is set to 0; Parameter 201 is set to 1 or 2.
8
Analog and digital input configurations vacon 35
Note that all parameters can be addressed by adding 40000 to the parameter
number. For example, parameter 201 (Input Mode) can be addressed by Modbus
address 40201.
* NOTES: By default, the PI reference is set for a digital reference level set in P-866.
When using an analog reference, set P-869 = 1 (analog), and connect reference signal to
analog input 1 (T6).
The default settings for proportional gain (P-852), integral gain (P-853), and feedback
mode (P-850) are suitable for most HVAC and pumping applications.
The analog reference used for PI control can also be used as the local speed reference
when P-721 = 1.
8
36 vacon Analog and digital input configurations
The following diagrams illustrate various applications where parameter 201 (control
mode selection) is set to 5 (user PI control mode), and the settings for parameter 721
(digital input function select) are set for 0, 1, and 3, respectively:
8.5.1 Remote closed loop PI feedback control with local preset speed 1:
8.5.2 Remote closed loop PI feedback control with local analog speed input:
8
Analog and digital input configurations vacon 37
8.5.3 Remote closed loop PI feedback control w/ local preset speed 1, motor
thermistor trip:
8
38 vacon Troubleshooting and fault messages
If you need to contact technical support, the 24-hour support telephone number in
the United States is +1 877-822-6606.
Fault messages
(Page 1 of 2)
Fault Code Description Corrective Action
Factory default parameters have been Press STOP key; drive is ready to configure for a
P-dEF loaded particular application.
Motor at constant speed; investigate overload or
malfunction.
Motor starting: load stalled or jammed. Check
Overcurrent on drive output. Excess for star-delta motor wiring error.
0-1 load on the motor. Over-temperature on Motor accelerating/decelerating: the accel/
the drive heatsink. decel time too short, requiring too much power.
If P-402 or P-403 cannot be increased, a bigger
drive is required.
Cable fault between drive and motor.
Check to see when the decimal points are
Drive has tripped on overload after
flashing (drive in overload) and either decrease
I.t-trP delivering >100% of value in P-510 for a
acceleration rate or load. Check cable length to
period of time.
be sure it is within specifications range.
Over current in the brake resistor circuit. Check
the cabling to the brake resistor. Check brake
OI-b Brake channel over current
resistor value. Ensure that minimum resistance
values from the rating tables are observed.
Brake resistor overload. Increase deceleration
time, reduce load inertia, or add further brake
OL-br Brake resistor overload resistors in parallel. Ensure that minimum
resistance values from the rating tables are
observed.
Check wiring to motor, look for ph-ph or ph-
ground short circuit.
PS-Trp Internal power stage fault Check drive ambient temperature; is additional
space or cooling needed?
Check that drive is not forced into overload.
Supply problem, or increase decel ramp time
O.Uo1t Over voltage on DC bus
with P-403.
This occurs routinely when power is switched off.
U.Uo1t Under voltage on DC bus If it occurs during run operation, check the
power supply voltage.
Check drive ambient temperature. Additional
O-t Heatsink over temperature
space or cooling may be required.
Trip occurs when ambient temperature is less
U-t Under temperature
than 0 degrees C.
th-Flt Faulty thermistor on heatsink Refer to an authorized Vacon distributor.
9
Troubleshooting and fault messages vacon 39
(Page 2 of 2)
Fault Code Description Corrective Action
E-trip requested on digital input 2 or 3. Normally
closed contact has opened for some reason.
E-triP External trip (on digital input 2 or 3
If motor thermistor is connected, check to see if
the motor is too hot.
Check communication link between drive and
SC-trP Comms loss trip external devices. Make sure each drive in the
network has a unique address.
Drive intended for use with a 3-phase supply has
P-LOSS Input phase loss trip
lost one input phase.
Spin start function failed to detect the motor
SPIN-F Spin start failed
speed.
Parameters not saved; defaults reloaded.
data-F Internal memory fault Try again. If problem recurs, contact an
authorized Vacon distributor.
4-20 F Analog input current out of range Check input current in range defined by P-205.
SC-Flt Internal drive fault Contact an authorized Vacon distributor.
FauLty Internal drive fault Contact an authorized Vacon distributor.
9
40 vacon Technical data
10.2 Ratings
110-115V +/- 10% - 1 Phase Input - 3 Phase 230V Output (Voltage Doubler)
Nominal 150%
Nominal Fuse or MCB Max. motor
output output Min. brake
Frame input (Type B) cable
kW HP current current res. value
size current length
60 s (Ohms)
(Amps) (Amps) (m)
(Amps) (Amps)
0.37 0.5 1 6.7 10 2.3 3.45 25 -
0.75 1 1 12.5 16 4.3 6.45 25 -
1.1 1.5 2 16.8 20 5.8 8.7 100 47
10
Technical data vacon 41
All the drives in the above chart are suitable for use on a circuit capable of delivering
not more than these specified maximum short-circuit Amperes symmetrical with
the specified maximum supply voltage.
10
42 vacon
For fuse
information, see For cable information, refer to drive rating
page 40 data in “Ratings” on page 40
Supply voltage:
- 115, 230, 460V
- 1 or 3 phase
- see drive rating information in “Ratings” on
page 40
Motor nameplate: Motor connection: Ensure that the motor is
Enter motor rated voltage (V) in P-509. connected for the proper voltage
Enter motor rated current (A) in P-510. configuration that matches the SE2 drive’s
Enter motor rated frequency (Hz) in P-503. output rating.