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Medium Voltage Switchgear

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 INDEX
Metal Enclosed Modular Switchgear ...................... 02
Metal Clad Switchgear ................................................ 14
RMU (Ring Main Unit) .................................................. 20
Concrete Package Substation ................................... 28
Underground Concrete Package Substation ......... 38
Metallic Package Substations .................................... 42
HMH SERIE
HMH SERIES

HMH
ES
MODULAR
MODULAR
SWITCHGEARS

H SERIES
HMH SE
HMH Series Metal Enclosed Modular Switchgears;

These are the medium voltage switchgears designed for use in secondary distribution systems up to 40,5kV, in compact
kiosk type transformer substations, in industrial facilities and indoor spaces. All functional units which may be required in a
switching and distribution centre can be easily installed side by side. Switchgears which are produced in the factory with all
routine and type tests conducted, can be commissioned in a very short period – practically and safely.

Isolating and breaking processes are carried out in SF6 gas environment and the busbars compartment in air. Thanks to this,
a safe isolating and breaking process is ensured and dimensions have been minimised. HMH Series Modular Switchgears, can
be easily and safely used in package type transformer stations due to their compact dimensions.
LBSH LOAD BREAK SWITCHES
LBSHSeriesLoadBreakSwitchesareusedinHMHSeriesMetalEnclosedModular
Switchgears.

TheactivesectionsoftheLoadBreakSwitchesarepresentinSF6gasambiance
closedwithsealedpressuresysteminsidetheepoxyresinframe.

Duringitsnormaloperationlifespanof20years,itdoesnotrequireanygasrefill
noranymaintenance.

LBShasthreepolesandtwopositions.Theearthingswitchwhichquicklycloses
atthetimeofshortcircuitisinSF6gasenvironmentandinsidearesinframe.
ThisfeatureoftheLBSHloadbreakswitchesofferanadditionalsafetyfeature
fortheoperatingstaff.

ThankstothemechanicalandelectricalinterlockingsystemsbetweentheLoad
Break Switch and the Earthing Switch, possibility of a wrong-manoeuvre is
preventedbytheseinterlockingsystems.

USFB CIRCUIT BREAKERS

USFBSeriescircuitbreakersconsistofthreepiecesofindependentpoleswhich
contain the fixed and moving contacts where the arc extinguishing process
realisesandfilledwithSF6gasbyimpermeability-guaranteedsealedsystem.

Breakermechanismsworksontheprincipleofreleasingthestoredenergyof
aspring.Themechanismcanbeoperatedmotorizedormanuallybymeansof
theleveragewhichcomeswiththebreakers.

The USFB circuit breakers with re-closing feature offer the ability to make
variousmechanicalandelectricalinterlocksbyuseoftheswitchdisconnector
orloadbreakswitch.

The SF6 circuit breakers used in HMH Series Switchgears are designed,
manufacturedandtestedinUlusoyElektrikfactory.

MODULAR
4
SW
 METAL ENCLOSED MODULAR SWITCHGEARS
HMHSeriesModularSwitchgearsconsistof4maincompartments.These
compartmentsareseparatedfromeachotherbymeansofmetalframes;

1.Cableconnectionandswitchingsection
2.Busbarsection
3.Operatingmechanismsection
4.Lowvoltagesection

CABLE CONNECTION and SWITCHING SECTION

Networkcablesareconnectedtotheconnectionterminallocatedunder
theearthingswitch.Inthissection,loadbreakswitch,switchdisconnector,
circuitbreakerandearthingswitcharelocatedastheswitchingelement
depending on the cubicle type. MV fuses and striker pin transmission
mechanismsarelocatedinfuse-switchcombination.

Switch disconnector or Load Break Switch within the epoxy resin frame
arecompletelyseparatedfromthebusbarsectionandcableconnectionsectionbymeansofasheetmetalplates.

Single-corecablesupto240mmcaneasilybeconnectedtothissection.Sleevesandbracesarepresentatthecable
entranceinordertoallowthecablestostandfirminsidethecubicle.Theearthingswitchmustbeclosedinorderto
accessthissection.

BUSBAR SECTION
WhenHMHSeriesModularSwitchgearsareinstalledsidebyside,thebusbarconnectionbetweentheSwitchgearsis
conductedby3piecesofbusbarswithpropersections.Accesstobusbarsectionisprovidedthroughthetopcoverof
theswitchgear.

OPERATING MECHANISM SECTION

Inthissection,switchdisconnectorand/orloadbreakswitch,drivingmechanismelementsoftheearthingswitchexist.
Optionally,thispartcanbeinstalledwithmotorisedspringchargingsystem.

LV BOARD SECTION
Thissectioncontainsterminalblocks,LVfuses,thermostat,measuringinstrumentsandprotectionrelays.Whenthe
switchgearisenergised(busbarsandcable)processescanbeperformedinLVboard.

WITCHGEARS5
Basic Interlocking Systems
•LBScanbeclosedonlywhentheswitchgeardoorisclosedandearthingswitchisopen.
•EarthingSwitchcanbeclosedwhentheLBSisopen.
•Switchgeardoorcanbeopenedwhentheearthingswitchisclosed.
•LBScannotbeclosedwhentheswitchgeardoorisopen.

SwitchgearswithCircuitBreakers;
•LBS(inthecouplingswitchgear)canbeopenedonlywhen
thebreakerisinONposition.
•LBSorbreakercanbelockedinONposition.
•EarthingSwitchcanonlybeclosedwhenitisopen.
•Switchgeardoorcannotbeclosedwhenopen.

Switchgeardoorcanbeopenedonlyifthebreakerislocked
inONposition,iftheLBSisopenandtheearthingswitchis
notclosed.

STRUCTURAL PROPERTIES
HMHSeriesSwitchgearsaredesignedundercompletemodularstructure,inconsiderationoffunctionality,appearance
and security features. Switchgear carcasses are manufactured of 2mm hot dip galvanized sheet metal and with its
galvanisethicknessof275gr/m²whichisabovetheindustrystandards,itisnotsubjecttoanydeformationevenunder
themostdampmediums.

MODULAR
6
SW
 In all epoxy resin parts used in switchgears (support and
capacitive isolators, switch disconnector frame etc.) are
produced in the epoxy resin facility inside our factory and
each is subjected to the relevant tests prior to entering in
mainswitchgearassemblyline.

The mimic diagrams and electricity protection/

command boards of the switchgears are prepared
on a project-based basis according to the secondary
projectspreparedbytheprojectengineersinlinewith
the customer and project requirements. The texts and
warnings on the HMH Series Switchgears and user’s
manuals can be selected among Turkish, English,
Russian,FrenchandArabiclanguages.

STANDARD AND OPTIONAL ACCESSORIES

Current & Voltage Transformers
Two different type of current transformer are used in HMH
Series Switchgears;

- Toroidal type (Rogowski coil current sensor) current

transformerproducedinUlusoyElektrik
-Castresintypecurrenttransformer

Rogowskicoilcurrentsensorswhichisamemberofelectronic
current transformers family, are manufactured in accordance
with the IEC 60044.8 (Instrument Transformers - Part8:
ElectronicCurrentTransformers)standard.Itsmostimportant
feature is its small dimensions and ability to be in a single
standard within a very wide large current range, for example;
many various current transformers are used within nominal
currentrangeof100-1600Awhilesingletyperogowskicurrent
sensorcanbeusedwithintheentirespecifiedrange.

WITCHGEARS7
ThecastresintypecurrentandvoltagetransformersusedinHMHSeriesSwitchgears
aremanufacturedundervacuumanddespiteitisbeingtestedbythemanufacturer;
theyaresubjectedtotestsinourownlaboratoryonemoretimebytheinputquality
controlteamsofourfactory.

Digital Protection and Control Relays

InHMHSeriesSwitchgearsvarioustypesofrelaysareusedwithvariousprotection,
measurement and control properties. In consideration of the customer and project
requirements, the selected relays are dispatched from our factory with the desired
set values. The PNC PAC E-100 relay which is frequently used and offers 50 & 51
overcurrentandgroundprotectionfunctions,operatesinfullcompliancewithUlusoy
toroidal current transformers and in line with the customer demands, the relays of
differentmanufacturerscanalsobeusedinourswitchgears.

Line Fault Indicators

Thedevicessuppliedfromvariousmanufacturerswhichcanbemountedintocontrol
boardorconcretekioskinordertoindicatethephaseandgroundfaultsareoffered
optionallywithourswitchgears.

Metering Instruments
The selection of the metering instruments in our switchgears, such as ammeter,
voltmeter, gauge, energy analyser is made in line with the customer and project
requirements.

MV Fuses
InourHMHSeriesSwitchgears,highbreakingcapacityMVfusesareused,afterbeing
selectedasperthetransformerpower.

Remote Control
BymeansoftheremotecontrolwhichisofferedinHMHSeriesSwitchgearasdefault,
itispossibletoremotecontroltheoperationonthecellfromupto5meters.

Busbars
The busbars which are used for connection of the switchgears with each other are
manufacturedfromhighconductivityaluminiumorcopperandinsulatedwithheat-

MODULAR SW
shrinktubes.

8
 METAL ENCLOSED MODULAR SWITCHGEARS
ManufacturedinaccordancewithIEC62271-200,60265,60129,60694,62271-100,62271-102,62271-105standards.
Belowaretheswitchgeartypesanddefinitionswhicharefrequentlyusedinsecondarydistributionsystemsorindustrial
facilities.

•HMHSeries01Incoming-OutgoingwithLBS
•HMHSeries02TransformerProtectionFuse-SwitchCombination
•HMHSeries03VoltageTransformer(VoltageMetering)
•HMHSeries04Incoming-OutgoingwithCircuitBreaker
•HMHSeries05BusCoupling(Couplage)
•HMHSeries06Incoming-OutgoingwithSwitchDisconnector
•HMHSeries07CableConnection
•HMHSeries08Current&VoltageMeteringwithLBS
•HMHSeries09BusRiser
•HMHSeries10CurrentMetering+BusRiser
•HMHSeries11CurrentMetering
•HMHSeries12BusRiserwithBreaker(sideexit)
•HMHSeries13BusRiserwithLBS(sideexit)
•HMHSeries14OutgoingwithCircuitBreaker&VoltageTransformer
•HMHSeries15Current&VoltageMeteringwithSwitchDisconnector

Ulusoy Elektrik offers around 30 different options and solutions using various optional equipments in addition to the
abovelistinlinewiththerequestsofthecustomer.Pleasecontactsalesengineersforyourspecificrequirements.

TESTS AND STANDARDS

AlltypetestsofHMHSeriesMetalEncasedModularSwitchgearsaresuccessfullyperformedininternationalindependent
andaccreditedlaboratoriesincompliancewiththestandards:60298,60265,60129,62271-1,62271-100,62271-200and
62271-105stipulatedbyInternationalElectrotechnicalCommission(IEC),theirproductionsarecarriedoutasstipulated
inthesestandards.

Below are some routine tests applied Also, the following tests can be performed in
on each HMH36 series switchgears; our own calibrated laboratories;

•NetworkFrequency •SilverThicknessTest
•2kVLVCableTest •PaintThicknessTest
•SF6GasLeakageTest(HelliumLeakageTest) •NetworkFrequency
•MainCircuitResistanceTest •LightningImpulseTest
•ElectricalandMechanicalOpening-ClosingTest •PartialDischargeTest
•PartialDischargeTest •TemperatureRiseTestupto4000A
•IsolationTestAppliedon5kVLVCables

WITCHGEARS9
•ResistanceMeasurementTest
 HMH SERIES - 01
Incoming - Outgoing Switchgear with Load Break Switch

Un Width Depth Height

(kV) (mm) (mm) (mm)

12 375 960 1800

24 500 (375) 960 1800
36 750 1400 2250

Optional Equipments: Spring Charge Mechanism, Fault Indicator

HMH SERIES - 02
Load Break Switch Compound with Fuse

Un Width Depth Height

(kV) (mm) (mm) (mm)

12 375 960 1800

24 500 (375) 960 1800
36 750 1400 2250

Optional Equipments: Spring Charge Mechanism

HMH SERIES - 03
Voltage Transformer Switchgear

Un Width Depth Height

(kV) (mm) (mm) (mm)

12 375 960 1800

24 500 (375) 960 1800
36 750 1400 2250

*You can also use this for internal demand

HMH SERIES - 04
Incoming - Outgoing Switchgear with Circuit Breaker

Un Width Depth Height

(kV) (mm) (mm) (mm)

12 750 960 1800

24 750 960 1800
36 1000 1400 2250

Optional Equipments: Measurement Devices

10
HMH SERIES - 05
Busbar Connection (Couplage) Switchgear

Un Width Depth Height

(kV) (mm) (mm) (mm)

12 1000 960 1800

24 1000 960 1800
36 1500 1400 2250

Optional Equipments: Measurement Devices

HMH SERIES - 06
Incoming - Outgoing Switchgear with Disconnector

Un Width Depth Height

(kV) (mm) (mm) (mm)

12 375 960 1800

24 500 (375) 960 1800
36 750 1400 2250

Optional Equipments: Fault Indicator

HMH SERIES - 07
Cable Connection Switchgear

Un Width Depth Height

(kV) (mm) (mm) (mm)

12 375 960 1800

24 500 (375) 960 1800
36 750 1400 2250

Optional Equipments: Earthing Switch

HMH SERIES - 08
Current - Voltage Metering Switchgear with Load Break Switch

Un Width Depth Height

(kV) (mm) (mm) (mm)

12 750 960 1800

24 750 960 1800
36 1000 1400 2250

Optional Equipments: Spring Charge Mechanism,

Measurement Devices

11
 HMH SERIES - 09
Bus Riser Switchgear

Un Width Depth Height

(kV) (mm) (mm) (mm)

12 375 960 1800

24 500 (375) 960 1800
36 750 1400 2250

Optional Equipments: Spring Charge Mechanism, Fault Indicator

HMH SERIES - 10
Current Metering + Bus Riser Switchgear

Un Width Depth Height

(kV) (mm) (mm) (mm)

12 375 960 1800

24 500 (375) 960 1800
36 750 1400 2250

Optional Equipments: Measurement Devices

HMH SERIES - 11
Current Metering Switchgear

Un Width Depth Height

(kV) (mm) (mm) (mm)

12 375 960 1800

24 500 960 1800
36 750 1400 2250

Optional Equipments: Measurement Devices

HMH SERIES - 12
Busbar Seperator Switchgear (Side Exit) with Circuit Breaker

Un Width Depth Height

(kV) (mm) (mm) (mm)

12 500 960 1800

24 750 960 1800
36 1000 1400 2250

Optional Equipments: Measurement Devices

12
TECHNICAL SPECIFICATIONS

TYPE HMH 12 HMH 24 HMH 36

Rated voltage 12kV 24kV 36kV

Rated network frequency withstand voltage (1 min) 28kV 50kV 70kV

Between isolating distance (open position between the contacts) 32kV 60kV 80kV

Rated lightning impulse withstand voltage 75kV 125kV 170kV

Between isolating distance (open position between the contacts) 85kV 145kV 195kV

Nominal frequency 50-60 Hz 50-60 Hz 50-60 Hz

Nominal current 630-1250A 630-1250A 630-1250A

Nominal peak short circuit current 40-63kA 40-63kA 40-63kA

Nominal short circuit current (1s) (3s) 16-20-25kA 16-20-25 kA 16-20-25 kA

Nominal closed circuit breaking current 630A 630A 630A

Nominal no load cable breaking current 630A 630A 630A

Nominal no load line breaking current 16A 16A 50A

Nominal idle cable breaking current 2A 1.5A 2A

Nominal earthing fault current 10A 10A 1.5A

Line and cable breaking current in case of an earth fault 10A 10A 87A

Nominal transfer current 920A 630A 630A

Nominal short circuit closing current 50kA-peak 40kA-peak 40kA-peak

Mechanical Class M1-E3 M1-E3 M1-E3

Protection Class IP3X IP3X IP3X

Internal Arc Class AFL AFL AFL

Accesibility Class LSC2A-PI LSC2A-PI LSC2A-PI

Fuses (Compliant with IEC 60282-1) 12kV 24kV 36kV

Dimension 295mm 442mm 537mm

Impact pin force middle middle middle

Earthing Switch (ESH 36-01) 12kV 24kV 36kV

Nominal short circuit breaking current (1s) (load factor) 16-20-25kA 16-20-25kA 16-20-25kA

Nominal short circuit closing current 40-63kA-peak 40-63kA-peak 40-63kA-peak

Earthing switch (ESH 36-02) 12kV 24kV 36kV

Nominal short circuit breaking curent (1s) 1 kA 1kA 1kA 1kA

Nominal short circuit closing current 2.5kA 2.5kA 2.5kA

13
UMC SERIE
UMC SERIES

MET
ES
METAL
METAL
CLAD

TALHMH
CLAD
SE
UMC Series 3,3-7,2-12-17,5-24-36kV-1250-2500A-5-31,5kA Metal Clad Switchgears;

Metal Clad Switchgears are medium voltage switchgear systems consisting of 3 main and 1 supplementary sections and
separated from each other by means of grounded metal plates, equipped with withdrawable type switching devices.
 APPLICATION AREAS
•EnergyGenerationandDistributionFacilities
•HV/MVSubstations
•Mines
•CementandPetroChemicalFactories
•Iron&SteelFactories
•Water&OilPumpStations
•Airports,Ports,Railways
•ShoppingMalls
•Hospitals

ADVANTAGES
•Resistancetohighcurrentandshortcircuit(31,5kA/3second),
•Requirementtolessspaceduetothecompactdesign(1200mmofpanelwidthfor36kV)
•Alldivisionsareseparatedbymeansofgroundedmetalandtheyarefullyinsulatedsystems.
•AbilitytousewithvarioustypesandpropertiesofvacuumorSF6circuitbreakersandprotectioncontrolboard
•Easilyreplaceablewithdrawabletypeswitchingdevicesbetweenthepanels.
•Maintenance,reparationandon-siteinstallationcanbedonefromfrontorbacksideoftheswitchgear.

MECHANICAL INTERLOCKING SYSTEMS

•CircuitBreaker(VCB)doorcanbeopenedonlywhenbreakerisintestposition.(St)
•VCBcradlecannotbeswitchedtoservicepositionbeforebeingfixedonthepanel.(St)
•VCBdoorcannotbeclosedbeforethelowvoltagecontrolcableisinstalledonitsplace(Jag).(St)
•TheVCBcannotbeswitchedintoservicepositionbeforethebreakerdoorisproperlyclosed.(St)
•Breakercartcannotbetakeninsidebeforetheearthingswitchopens.(St)
•Ifthebreakerisinserviceposition,earthingswitchcannotbeclosed.(St)

ELECTRICAL INTERLOCKING SYSTEMS

•VCBcanbecommandedonlyintestandservicepositions.(St)
•Incomingpanelreardoorcannotbeopenedbeforecuttingtheenergyfromthepreviousstation.(Op)
•OutgoingpanelreardoorcannotbeopenedbeforetheVCBcradleisswitchedintotestposition.(Op)
•Ifthebreakerisinserviceposition,earthingswitchcannotbeclosed.(Op)
•Incomingpanelearthingswitchcannotbeclosedbeforecuttingtheenergyfromthepreviousstation.(Op)

METAL CLAD
*St: Standard
*Op: Optional

16
 SAFETY
•PressurereliefflapsareatthetopandIACclassisA-FLorA-FLR.
•Allmanoeuvrescanbemadewhenthepaneldoorisproperlyclosed.
•Possibilityofwrongmanoeuvreispreventedbymeansofmechanicalandelectricalinterlocks.
•ItisafullyinsulatedsystemanddivisionclassisPM.
•EquippedwithE2classearthingswitchwhichcanclose5timestoshortcircuits.

BUSBAR COMPARTMENT
Itisthemetalsectionwhichcontainsthecopperconductorswhichcanresist
tohighcurrentandshortcircuitandprovidesenergytransmissionbetween
theboardsandtheepoxyresinsupportinsulatorsandcaseisolatorswhich
fixes these conductors to the board. The access to the Busbar section is
provided fromthetopandwhen desired,the accesscanalsobeprovided
throughthebreakersectionwithoutremovingthecasesandmetalcurtains
byremovingthefrontsheet.

During the busbar transmission between the boards, the expansion of
theboardinbothdirectionscanbeeasilyprovidedbyuseofbusbarjoint
apparatus.

CIRCUIT BREAKER COMPARTMENT

Itisthesectionwhichcontainsthemediumvoltageswitchingelements
(SF6orVacuumBreakers,VacuumContactors)andthemetalshutters
LSC2B/PM(ParticalMetal)whichseparatetheshelvedtypecar,busbar
andbreakersectionscarryingtheseitemsfromeachother.Inlinewith
specialrequests,voltagetransformersandMVfusescanbeplacedon
thecart.ThebreakersusedintheSwitchgearswiththesamecurrent
valuescanbechangedquicklyforenergycontinuity.

A shutter movement system has been designed which opens the

front of epoxy resin cases so that the movement of the breaker cart
isnotforcedinservicepositionandwhichissafelyclosedwhenbeing
switchedintotestposition.Breakercartisatalltimesincontactwith
the main ground of the board with its spring-loaded ground busbar.
Due to the interlock which obtains its movement from the earthing
switch,itcannotbeclosedinserviceposition.Statusinformationforthe
breakeristransportedtolowvoltageboardbymeansofsocketoutlet
system.Breakershavebeentestedwithinthepanelinaccordancewith
IEC62271-100andIEC62271-200standards.

METAL CLAD17
 LOW VOLTAGE CONTROL & PROTECTION COMPARTMENT
Itisthesectionwhichisequippedwitheverykindofprotectionrelays,
control elements and measuring instruments in line with system
requirements. It is contained in a grounded metal case in order to
prolay any damage to the staff and materials in case of in internal
arc arise within the board. Control and monitoring materials have
beendesignedataheighteasytocontrol.Thetransmissionbetween
the boards can be easily performed by means of cable connection
(supplementaryfeedingandlocks).Boardmimicsarelocatedonfront
doororlowvoltagecoverandcircuitflowiseasyunderstandable.

CABLE COMPARTMENT
Itisthesectionwhichcontainsdifferenttypesofcurrent,voltage
transformers, epoxy case isolators which provide transmission
with breaker section and switchgear components such as
earthingswitch,surgearresterandcapacitiveinsulators.Incase
of a replacement need of the measurement transformers, their
installationisfastandeasyduetotheslidingstructure.

Cables are fixed on the board base by use of sleeves. When
necessary mechanical and electrical locks are made/unlocked,
the access into the cable section, in consideration of the
dimensionsofthebuildingsanduser’sease,hasbeendesigned
sotoallowtheaccessfromfrontandback.

This safety has been approved by IAC:A FLR and IAC:A FL type
specifiedinIEC62271-200standard.

TESTS AND STANDARDS

Ulusoy Elektrik UMC Series Metal Clad Switchgears have successfully passed all type tests stipulated by IEC standards in
internationalaccreditedandreputableindependentlaboratories(KEMA)andhavebeenentitledtodocumentitsquality.Apart
fromIECstandards,withintheframeworkofthetotalqualityunderstandingofUlusoyElektrik,allcontrolsandcorrections
requiredbythehighestqualitylevelatproduction,testingandaftersalesstagesareperformedinduediligence.

METAL
18
CLAD
TYPE UMC 12 UMC 17 UMC 24 UMC 36

Class LSC2B-PM LSC2B-PM LSC2B-PM LSC2B-PM

Nominal Voltage 12kV 17,5kV 24kV 36kV

Lightning Impulse Voltage 75kV 95kV 125kV 170kV

Network Frequency 28kV (1min) 38kV (1min) 50kV (1min) 70kV (1min)

Rated Current 630/3150A 630/3150A 630/3150A 630/2500A

Short Circuit Current 31,5kA t=3sec 31,5kA t=3sec 25kA t=3sec 31,5kA t=3sec

Short Circuit Current (peak) 80kA 62,5kA 62,5kA 80kA

Internal Arc Current 31,5kA t=1sec 25kA t=1sec 25kA t=1sec 31,5kA t=1sec

IAC-AFL IAC-AFL IAC-AFL IAC-AFL

Internal Arc Class (IAC)
IAC-AFLR IAC-AFLR IAC-AFLR IAC-AFLR

Protection Class IP3X IP3X IP3X IP3X

Minimum Ambiance Temperature -5°C -5°C -5°C -5°C

Maximum Ambiance Temperature +40°C +40°C +40°C +40°C

Maximum Moisture %80 %80 %80 %80

Elevation 1000m 1000m 1000m 1000m

Board Dimensions (mm) (Width x Height x Depth) 800x2000x1750 900x2000x2000 900x2000x2000 1200x2200x2450

Paint Electrostatic Powdered Paint (RAL 7035)

Standard IEC62271-200

Earthing Switch

Class Class E2, IEC 62271-102

Short Circuit Current 31,5kA t=3sec 31,5kA t=3sec 31,5kA t=3sec 31,5kA t=3sec

Short Circuit Current (peak) 80kA 80kA 80kA 80kA

METAL CLAD19
URING SE
URING SERIES

MO

URING
ERIES
SF6 GAS
SF6 GAS
INSULATED
INSULATED
ODULAR andand
MODULAR COMPACT
COMPACT
SWITCHGEARS / RMU

G SERIES
HMH SE
URING Series SF6 Gas Insulated Modular and Compact Switchgears;

LBSG Series SF6 Gas Insulated MV Modular Switchgears (RMU), with its increased functional properties and minimized
dimensions, are the modular switchgears which are used in today’s advanced MV secondary distribution systems.

LBSG Series RMU’s are designed by the experienced engineers of Ulusoy Elektrik and all type tests stipulated by the IEC 62271-
200 standard have been completed in International Accredited Laboratories and its compliance with the relevant specifications
have been documented.

The RMU’s suitable to use in SCADA systems, are operated with Puffer system (directing the SF6 gas directly on the arc) is
manufactured by use of international line production methods. RMU offer a unique solution to the user with its remote opening
closing property even without the motor provided that the mechanism is installed previously. The RMU’s which are generally used
within a metal or concrete kiosk type substation in the MV secondary distribution systems, thanks to their compact dimensions
and increased safety properties, offer smart solutions to the user.
 ADVANTAGES
AsaproductofR&DoperationsofUlusoyElektrik;LBSGSeriesRMUhasaquitereliableandrobuststructurewiththe
specialcontactsystemitemploys.ThemajoradvantagesoftheLBSGseriesareasfollows;

 Advanced Technology Design and Production

•Contactstructurewhichhashighbreakingcapacity,whichmovesinverticalaxisandusesthepuffersysteminanoptimumway
•Duetothe3mmthickstainlesssteelframemanufacturedbyuseofrobotlasertechnology;robust,regular-lookingand
impermeabilityguaranteedstructure.

 Increased Safety Properties

•Bymeansofrobuststructure,nodamagetotheuserevenunderthemostdifficultinternalarcconditions.

 Flexible Design
•Inordertoresponduserdemandsinthebestway,compactandextensiblealternatives.

 Highest Quality Material

•Thestainlesssteel,resin,vacuumtubesetcusedinLBSGseriesRMU’saresuppliedfromthemostreputable
manufacturersoftheworldandintegratedintheproducts.

LBSG series RMU’s consist of 4 main sections;

1.MainBusbarSection 3.BreakingEarthingandFuseCaseSection
2.MechanismandLVControlSection 4.CableConnectionSection

METAL
MODULAR
CLADan
22
 STRUCTURAL PROPERTIES
STAINLESS STEEL FRAME
In order to ensure increased operation and operator safety, all active sections and switching functions of the LBSG
series RMU’s are manufactured of 3mm stainless steel and contained inside sealed frame filled with SF6 gas. The
weldingprocessesofthestainlesssteelframeisperformedbyuseofrobotlasertechnology,andthankstothis,thegas
leakageriskwhichisthemostimportantissueingasinsulatedswitchgears,isalmostcompletelyremovedbyremoving
thehumanaffect.

BUSBARS AND CONNECTION ELEMENTS

TheconnectionsofthebusbarsinsidetheSF6gasandbetweentheswitchgearsareperformedfromthesidesand
thetransmissionelementsdesignedbyUlusoyElektrikaremanufacturedbyuseofliquidsiliconinjectiontechnology.

TheepoxyresinbushingsandisolatorsusedinLBSGseriesRMU’sarealsomanufacturedbyUlusoyElektrikandeach
partissubjectedtoroutinepartialdischargetest.

MECHANISM
The mechanism which runs on the principle of releasing of loaded spring force provides the users with an easy
installation and use chance and to conduct the processes more easily. The mechanical lifespan of the mechanisms
whichcanbeinstalledbymotorshavebeentesteduptoatleast5000timesopeningandclosing.

CONTROL BOARD & MIMIC PANEL

Duetoitssimpleusage,easyandclearmimicdiagram,LBSGseriesRMU’shasauserfriendlyinterface.Protection,
measurementandcontrolelementshavebeenplacedergonomicallyintothecontrolboard.

SAFETY AND OPERATION

Aneasytounderstandfrontpanelisdesignedsothatoperationisprovidedwithasimpleuseability.

Mechanicalandelectricalinterlocksaresupportedwithwarningprintsandthepossibilityofanyincorrectmanoeuvre
intheswitchgearsandofaccesstoenergisedsectionshavebeencompletelyprevented.

Ithasbecomeimpossibletoaccesstothecableconnectionsectionwithoutturningofftheearthingswitch.

Also,duringapossibleinternalarc,dynamicandthermicimpactsthatmaybesubjecttotheoperatingstaffhavebeen
completely removed and this situation has been documented by means of the tests carried out by international
accredited laboratories. Due to the fuse cases in the FLBSG type fused Transformer Protection Switchgears which
offeraveryeasysettlement,fusereplacementcanbeperformedwithinseconds.

nd COMPACT
23
 TECHNICAL SPECIFICATIONS

TYPES LMODULE FMODULE CMODULE MMODULE LLF-3WAY LLC-3WAY

Rated Voltage 12/24kV - 36kV 12/24kV - 36kV 12/24kV - 36kV 12/24kV - 36kV 12/24kV - 36kV 12/24kV - 36kV

Rated Current 630A 200A 630A 630A(CT unit) 200/630A 630A

24kV 21kA/3 sec 21kA 21kA/3 sec 21kA/3 sec 21kA/3 sec 21kA/3 sec

Short Circuit Withstand 16kA/3 sec 16kA/3 sec 16kA/3 sec 16kA/3 sec
36kV 16kA 16kA / 3 sec
20kA/1 sec
20kA/1 sec 20kA/1 sec 20kA/1 sec
25kA/1 sec

24kV 20kA/1 sec AFL 20kA/1 sec AFL 20kA/1 sec AFL 20kA/1 sec AFL 20kA/1 sec AFL 20kA/1 sec AFL
Internal Arc
16-20kA/1 sec 16-20kA/1 sec 16-20kA/1 sec
36kV 16kA/1 sec AFL 16kA/1 sec AFL 16-20-25kA/1 sec AFL
AFL AFL AFL
24kV 50-60kV
Power Frequency Withstand
Voltage (1 min/rms)
36kV 70-80kV

Lightning Impulse 24kV 125-145kV

Withstand (peak) 36kV 170-195kV

Enclosure IP 3X IP 3X IP 3X IP 3X IP 3X IP 3X
Protection Degree
SF6 Tank IP67 IP67 IP67 IP67 IP67

TESTS AND STANDARDS

All tests of LBSG series RMU’s for IEC 62271-200 standard has been successfully completed in international accredited
laboratoriesanddocumented.

ACCESSORIES
CABLE TERMINATIONS & CONNECTORS
TheT&ElbowtypecableconnectorswhicharesuitablefortheA,BorCtypebushingsusedinLBSGSeriesRMU’sare
manufacturedbyUlusoyElektrikandtheyofferaconsiderablesavingofcostandtimewhenpurchasedtogetherwiththe
RMU’s.

LINE FAULT INDICATORS

TheLineFaultIndicatorswhichareusedinordertodeterminethecablefailuresinthefastestmannerareofferedoptionally.

PROTECTION RELAYS
Thedigitalprotectionrelays,withauxiliaryorselfpowered,withrequiredfunctionsaccordingtosystemrequirements,can

METAL
MODULAR
CLADan
beselectedfromdifferentmanufacturersinlinewiththedemandsoftheendusers.

24
 SERVICE AND SPARE PART
All parts used in LBSG series RMU; including epoxy bushings, fuse tubes and silicon caps, are manufactured in Ulusoy
Elektrikfactory.100%ofthecomponentsusedinourRMUS’saremanufacturedinhousesothatwecanrespondeverykind
ofsparepartandservicerequests,ontimeandonbudget.

Laterally Extensible Connection System

Top Extensible Connection System

nd COMPACT
25
 DRAWINGS & DIMENSIONS

24kV Compact Incoming - Outgoing

Load Break Switch Compound
with Fuse Switchgear

24kV Compact Incoming - Outgoing

Circuit Breaker Switchgear

36kV Compact Incoming - Outgoing

- Load Break Switch Compound
with Fuse Switchgear

26
36kV Modular Circuit Breaker Switchgear

1800
450 847

36kV Modular Load Break Switch

Compound with Fuse Switchgear

27
UBET SERI
UBET SERIES

UBE
IES
COMPACT
COMPACT
CONCRETE
CONCRETE
TRANSFORMER SUBSTATION

ETHMH
SERIES
SE
UBETseriesmonoblockconcretesubstations,manufacturedofBS-35concreteaccordingtointernationalstandards,arethe
products which are designed for being used in secondary distribution systems up to 36kV for housing purpose of modular
switchgears, distribution transformers, LV distribution boards and other medium voltage switchgear and distribution
equipments.

UlusoyElektrik,manufacturedthefirstconcretekioskinTurkeyin1997toprovideelectricitydistributioninTurkeyinharmony
withthenature,aesthetically,reliablyandinaproblem-freemanner,withmorethan25.000concretekioskshasmanufactured
uptodate.Beingabletobemanufacturedinanycolouranddimensionsrangingfrom2,5mto7,2m;concretekiosksdonot
requireanyfurtherinstallationandareincompliancewithallstandardswithoutariskofdamagetotheadjacentitemsevenin
caseofanyinternalarcoccurredinsidethesubstations,thispropertyisevidencedbymeansoftypetestswhichareperiodically
repeatedandappliedbyindependentaccreditedlaboratories.
 GENERAL PROPERTIES
Substations generally consist of 3 sections;

•Highvoltageswitchingunitssection.
•Mediumvoltagedistributiontransformersection.
•Lowvoltagedistributionboardsection.

Eachsectionhasitsownindependentaccessdoorsandventilationshades.Itispossibletomakeconfigurationsofdifferent
doorsandventilationshadesinordertofindsolutionsforrequestsandforclimaticproperties.

Advantages of the System

Tank-FoundationSectionissuitableforthesmallestbendingradiusofthe36kVsingle-core240mm²cable.Itisnotnecessary
tobuildatankandbasicsectionatthesite.

•Max.operatorsafetyincaseofinternalarcbreakdown
•Compactstructure
•Easeoftransportation
•Unlimitedsolutionfacilityontheprojects
•TestsandMVequipmentassembliesmadeinfactoryandmuchmore

Conditions of Use
* Medium voltage distribution system

•Wind,solarandhydroelectricplants
•Generatorfeedingunits
•Transformerstations
•Lowvoltagedistributionboards

METAL CLAD
COMPACT
30
CON
 STRUCTURAL PROPERTIES
The design and manufacturing of the frames are considered for the most difficult conditions in operation and they
are conducted in consideration of pressure resistance and earthquake calculations. The measurements of all sections;
the necessary safety distances are determined in accordance with the recommendations of the manufacturers of LV
switchgearequipmentsandtransformersaswellaswiththerelevantspecifications.220Villuminationfacilityisdefault
inthesections.

TheyareprovidedinaccordancewithIEC60529,againstaccessandcontactintheenergisedsectionsofthestations,
againsttouchingcontact,dustandwaterinmobilesections.Concretesubstationisimpermeableandventilationpanels
aremanufacturedwitharatingofIP43protection.

Inordertobeabletocarrytheframesafely,ithasliftingpinsinfourcorners.Thesectionswhichareundertheground
havebeencoatedwithblackinsulatingmaterial.Itismountedonthegroundwhichispreparedinaccordancewiththe
basicdetailsgiven.

Inthedoorsofventilationpanelssection,wirecageisusedforfilteringpurposes.Thesepanelsaremanufacturedasa
resistanceagainstimpactswhichmaycomefrominsideoroutside.Doorproductionindifferentdimensionsispossible
forspecialprojectrequirements.

Themodularswi t c h g e a r s insideconcrete
substations,intermediatedivisions,doors,
ventilationpanels,installat ionfoundations
andallmetalassemblieshavebeen
connectedtopotentialbalancingbusbar.Its
connectiontotheexternalgroundingsystem
ofthegroundingbusbarisperformedbythe
user.

NCRETE TRANS
31
 Thetank–foundationsectionfortheUBETTypeCompactStationsissuitableforthesmallestbendingradiusof1x
240mm²XLPEcableat36kVvoltagelevel.

OPERATING TYPE
Externallyoperated

TESTS
Substationsaredispatchedtothecustomersafterperformingtheroutinetestsspecifiedintherelevantstandardsand
specifications.

SubstationshavetypetestsperformedinCESIandIPHlaboratoriesinordertodemonstratethattheycanresisttointernal
arcfailuresthatmayoccur.
ThebehavioursdemonstratedbyCompactTransformerSubstationsunderearthquakeloadshavebeenexaminedbyMiddle
EastTechnicalUniversityConstructionEngineeringDepartment.Resultshaveshownthatasevereearthquakewouldnot
causeaproblemforthesafetyofthebuilding.Alsoitwasproventhatthestructuremeetsthecollapsingcriteriaevenunder
themostnegativeconditions.TransformerSubstationshavebeensubjectedtointernalarcresistancetestinIPH,CESIand

METAL CLAD
COMPACT CON
ICMETandithassuccessfullypassedthetest.

32
 PROTECTION CLASS
Thevoltage-carryingandmobilesectionsareattheIP35protectionclassagainstdustandwateraccordingtoIEC529.

DIMENSIONS

TYPE Length Width Height Settlement area (m2) Empty Weight (kg)

UBET B25 2.500 2.500 3.550 6,250 ~10.000

UBET B32 3.200 2.500 3.550 8,000 ~12.000

UBET B38 3.850 2.500 3.550 9,625 ~14.000

UBET B43 4.350 2.500 3.550 10,875 ~16.000

UBET B48 4.800 2.500 3.550 12,000 ~17.000

UBET B53 5.350 2.500 3.550 13,375 ~18.000

UBET B64 6.400 2.500 3.550 16,000 ~19.000

UBET B72 7.200 2.500 3.550 18,000 ~22.000

TECHNICAL SPECIFICATIONS

Nominal Voltage 12 - 36kV

Type UBET

Maximum Nominal Power (kVA) 1600

Casing Class (As per IEC 62271 - 202) 10

Internal Arc Resistance (As per Access A and Access B) 16kA - 1 sn

Standard IEC 62271 - 202

Protection Class IP23 (up to IP43 optional)

NCRETE TRANS
33
 FREQUENTLY USED KIOSK TYPES & LAYOUTS

UBET (B25)

UBET (B32)

UBET (B38

34
UBET (B43)

UBET (B48)

UBET (B53)

UBET (B64)

UBET (B72)

35
 UBET SERIES CONCRETE SUBSTATION TRANSPORTATION AND
UNLOADING INSTRUCTIONS
•Cranemustbeselectedaspertheweightoftheconcretesubstation.Craneswithaminimumcapacityoftwotimes
thesubstationweightmustbeused.
•Nomatterhowlongthecranearmis,rememberthatthemanoeuvreabilityandtransportationtareofthecranewill
decrease.
•Afterfullyplacingtheliftingpinsplacedinsidethesubstationintotheeyeboltholeslocatedatfouredgesofthe
substation,connectthemwiththecraneropes(chains).
•Placethesubstationsontothefoundationinthefoundationtrenchpreparedwithoutshaking.
•Theroofsofthesubstationscanberemovedyoucanremovetheroofbyusingroofeyebolts.
•Pleasereadtheunloading-liftingandusinginstructionsinsidethesubstation.

UBET CONCRETE SUBSTATION SETTLEMENT DIMENSIONS

Pedestal Excavation Dimensions Concrete Base

TYPE
Dimensions (W x L) (W x L x H) Dimensions (W x L x H)

UBET B25 2500x2500 3500x3500 3000x3000

UBET B32 2500x3200 3500x4200 3000x3700

UBET B38 2500x3850 3500x4850 3000x5350

UBET B43 2500x4350 3500x5300 3000x4800

UBET B48 2500x4850 3500x5800 3000x5300

UBET B53 2500x5350 3500x6300 3000x5800

UBET B64 2500x6400 3500x7400 3000x6900

UBET B72 2500x7200 3500x8200 3000x7700

*in mm

METAL CLAD
COMPACT
36
CON
 Dig750mmfromground0accordingtothesubstation’sfooting 100mmthickmeshwiredconcretewillbepouredaccording
dimensions. tothedimensionsofthebase

Put50mmof0,3sandontotheconcrete TheUbarshavetobetakenoutafterthesandisleveled

RemovetheUbarsafterthesandisleveled Placethesubstationintothepraparedbaseandcoveritsperimeterwithsand

NCRETE TRANS
37
UBNET SERI
UNBET SERIES

UND

NDERGRO
 IES
DERGROUND
UNDERGROUND
CONCRETE
CONCRETE

OUND CO
Thesetypesareoperatedfrominsideandlocatedundergroundformediumvoltagesubstationrequirementswherethepopulation
isverydenseandwhereanareadesignationisnotpossibleinurbanstationsforatransformersubstation.Ithasamonoblock
structurewhichcancontainvariousMVelectricitydistributionconfigurationsand2piecesof36kV630kVAtransformersand
boards. In the underground transformer stations which are manufactured as monoblock as per the international standards;
BS35concretehasbeenusedinframesectionandBS40concreteontheroof.Alsowaterimpermeabilitypropertyisprovided
withkiosksinduediligenceandthenecessaryimpermeabilitytestshavebeencarriedout.

Theyaredesignedsuitableforplacinginparksandgardens,avenues,trafficislandsoranyotherplaceswherethereisaspace
for2ventilationpolesonly,readytomakeon-siteinstallation.
 GENERAL PROPERTIES
•Supportedconcretemonoblockframewithindependentcaps,ventilationsystemandinputs
•MVswitchingdeviceswithcompletegasinsulation(RMU)
•MV/LVTransformers:1or2upto36kv
•Lowvoltageboard
•MVandLVdirectcableconnections
•Groundingcircuit
•Illuminationandsupplementaryservices

ADVANTAGES
•Excellentenvironmentalharmony
•Monoblockdesign
•Waterimpermeability
•Trouble-freeoperationundereverykindofenvironmentalcondition
•Resistanceunderhighmoisturerates
•Lowoperationcost
•Useofequipmentwithnoorlittlemaintenance
•Usageofmaterialsproperforstandardization
•Fastprojectengineering
•Serialproductionandshortdeliveryperiods
•Alternativeoptions
•Turn-keydeliverysolutions

CONFIGURATION TYPE: UNBET - TYPE 1

•1Transformerupto1000kVA
•1Incoming-1Outgoing-1TransformerProtectionFunctionedMVSwitchgears
•1LowVoltageBoard

CONFIGURATION TYPE: UNBET - TYPE 2

•2Transformersupto630kVA
•1Incoming-1Outgoing-2TransformerProtectionFunctionedMVSwitchgears
•2LowVoltageBoards

METAL CLAD
UNDERGROUN
40
 Configuration 1 Configuration 2

ND CONCRETE41
 USAC SERIE
USAC SERIES

SU
ETALLIC S
42
ES
METALLIC
METALLIC
UBSTATIONS
SUBSTATIONS

SUBSTAT
USACSeriesMetallicSubstationsaremanufacturedbyuseofhotdipgalvanizedplatesinordertoprovidethecasingofvarious
electrical equipments such as Medium Voltage Switching elements, Transformers, Low Voltage Distribution Boards, UPS’s and
Generators.

Metallic Substation which can be manufactured in any dimensions offer various options in line with the customer needs such as
highestlevelofisolation,naturalfan,illumination,aircondition.

Manufacturedinmodularstructure,itisveryeasytomakeanadditionorreplacementincaseofafailureinthesheetplatekiosks.
Atthesametime,bymeansofthemodularsystems,variousrangesofsizesofstationscanbeestablishedupto40metersofwidth
and5metersofdepth.Withitslimitlesscolouranddimensionoptionsandeaseoftransportationduetoitslightstructure,oursheet
metalkiosksaresafelyusedinmorethan10countriesparticularlyinTurkicRepublicsandMiddleEasternRegion.

43
METAL
44
CLAD
METALLIC SU
UBSTATIONS
45
 SAMPLE TECHNICAL DRAWINGS

METAL
46
CLAD
METALLIC SU
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