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MultiCam® Digital Express User Manual

Introduction IN1–9
Fast Starts FS1–23
Keypad and Functions KF 1 – 40
Menu Items MI 1 – 125
Options OP 1 – 26
Connections CN1–19
Software SW 1 – 46

Read this manual before using this product.

Failure to follow the instructions and safety precautions in this manual

can result in serious injury or death.

Keep this manual in a safe location.

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Original Instructions
(a) The business name and full address of the manufacturer and of the authorized representative is as follows:

MultiCam Inc
1025 W Royal Ln
DFW Airport TX 75261

Erik Ketele
Ketele NV
Mechelsesteenweg, 1-3
2540 Hove
BELGIUM

The machinery is designated as Router/Plasma/Laser/WaterJet/Knife/Graph X Cutter

1000/2000/3000/4000/ 5000/6000/7000/8000 Series.

The EC declaration of conformity is attached.

The above CNC machine is designed to modify raw materials that can be used in manufacturing.

The maintenance and repair information is attached.

The workstation likely to be occupied by the operator is a warehouse-like area with high ceilings and heavy
flooring and approximately 36” (914.4mm) between the edges of the machine and any auxiliary units appropriate
in a warehouse-like area.

The machinery will be used to modify raw materials that can be used in manufacturing.

WARNING: The CNC machine should not be used as a table or desk, heater, ladder, washing station, or
prank item as the machine has the ability to crush body parts and materials and can cause serious bodily damage
up to and including possible death.

The assembly, installation, and connection information is attached.

The information relating to reducing noise and vibration is attached.

The technician performing the installation will follow an installation checklist as well as an
instruction checklist for training operators. This information is attached.

The residual risks inherent in the CNC machine are operator-specific and can include cuts, scratches, burns,
amputations, and death resulting from non-adherence to the warning labels placed on the machine and
operator-specific association and experience working with CNC machinery.

The protective measures to be adopted by the user include clothing that is not loose or long; minimal to no
jewelry and no long-hanging accessories or wardrobe-specific materials; protective eye wear and ear wear; long
hair restrained; gloves or comparable hand-covering when handling sharp or hot parts; avoidance of alcohol,
drugs, or any other substance that may decrease judgment or alertness; adherence to warning labels placed on the
machine as well as operator-specific association and experience working with CNC machinery; avoidance of

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placing hands on the tabletop during the cutting sequence; and observance of proper lock-out procedures
when completing any maintenance or other work on the machine.

The essential characteristics of the tools are sharp points and sides, blunt edges, dense material, and heavy
components.

The conditions that allow the machine to meet the requirement of safety during use, transportation, assembly,
and dismantling when out of service, testing, or foreseeable breakdowns are the solid base on which the machine
is built, the covers over moving parts, the packaging for shipment, the possible requirement of a crane or forklift
to move such pieces as the gantry, the lock-out procedure if followed correctly, optional safety mat and light
curtain devices that will halt the motion of the machine, and the automatic stop of all forward motion in the event
of a fault.

The instructions for ensuring safe transport, handling, and storage operations include the customer hiring a
rigger to facilitate moving the machine; the use of a forklift or crane to move the machine from the delivery van
or truck to the final location; a complete inspection of packaged parts to be completed by the installation
technician and the customer; information regarding any shipping damages reported immediately to the carrier;
insertion of leveling feet so that the machine is at the lowest level possible; and secure anchoring of the machine
components to the floor with adequate space for ventilation.

The operating method to be followed if the machine is involved in an accident or breakdown includes the
operator or installation technician securing the work area so that the installation technician may determine the
cause of the malfunction and troubleshoot a possible workable solution. If a blockage is likely to occur, then
the operator or installation technician will halt any forward motion until it is determined that the blockage can
be prevented.

The adjustment and maintenance information, as well as the preventive maintenance measures to be
observed are as follows:

Safety glasses and hearing protection should be worn at all times while operating the machine, and long hair
should be restrained with a cap or net when near the machines. Operators should never leave the machine
unattended during the cutting sequence, and labels should be observed at all times.

All machines should be kept clean when not in use. The build-up of chips and dust on the system should
be cleared daily with special attention focused on the gear rack and bearing rails.

All of the bearings should be greased at least twice a month based on an 8 -hour work day. The
bearings should be greased more often if the machine is in use more than 8 hours a day.

The Lead Screw Z-axis should be lubricated with a non-aerosol, silicon-based lubricant. Operators are
cautioned against using the lithium grease provided by MultiCam when lubricating Lead Screws as this
may lead to premature wear of the Lead Screw. Ball Screws, however, can be lubricated with lithium grease.

The filters on the electronics enclosure and vacuum pump should also be cleaned.

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The instruction designed to enable safely completed adjustment and maintenance, as well as the protective
measures to be taken, is as follows:

The MultiCam CNC machine will provide years of productive service if it is maintained properly. There are
daily, weekly, monthly, quarterly, and yearly maintenance steps required for each machine based on a 40-hour
work week. MultiCam recommends that any system used in excess of 40 hours a week should have the
maintenance schedule adjusted accordingly.

Daily

The MultiCam CNC machine should be cleaned off each day, and the water lines should be inspected. All
chips should be blown or vacuumed off the machine. Close attention should be paid to the rack area since
chip build-up in the rack can cause stalling problems. Customers who operate systems with a Lead Screw Z-
axis should lubricate the screw with a non -aerosol, silicon-based lubricant. Operators should not use WD-40
on the Z-axis screw for lubrication. Using anything other than what is recommended will result in the
premature wear of the Z-axis screw. With Ball Screw systems, oil or lithium grease is an acceptable lubricant.

Weekly

The MultiCam CNC machine should be cleaned thoroughly each week. The filter on the control box should
be vacuumed. Any build -up in the racks or rails should be blown out. The filter or filters on the vacuum
hold-down systems should be removed and cleaned. All oil levels (if applicable) in the vacuum hold-down
system should be checked and filled if needed. On MG Series routing systems, the Y-axis Ball Screw should
also be lubricated with oil or lithium grease. MT Series routing systems will need to follow this procedure for
the X-axis Ball Screw as well.

Some older routing systems use a Lead Screw on the X- and Y-axes. These systems should be lubricated with
a non-aerosol, silicon-based lubricant. Using anything other than what is recommended may lead to premature
wear of the Lead Screw.

Bi-Monthly

Operators should grease all the linear bearing cars at least twice a month for the MultiCam CNC machine.
Jogging the machine while applying slight pressure in the opposite direction will help force the grease into
the bearing cars and incorporate the grease throughout all of the bearings.

Monthly

The racks, Y- and Z-axes screws, and X-axis screws on the MT Series routing system should be cleaned with
a scrub brush and degreaser once a month following the same lubrication procedure described earlier in
addition to the daily and weekly cleaning for all MultiCam CNC machines. Once the racks are clean,
operators should apply a bead of the lithium-based grease.

Quarterly

The X- and Y -axes covers should be removed from the MultiCam CNC machine every three months so that
operators can inspect the transmission or gearboxes for wear. Operators can engage the pinion all the way into

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the rack by loosening the mounting bolts of the transmission or gearbox and pushing the assembly up. The
tabletop bolts should be checked to ensure they are all tight. Filters in the electrical cabinet should be cleaned.

Bi-Annually

The electrical cabinet should be checked during the bi-annual maintenance performed on the MultiCam
CNC machine. Operators should turn off the power before opening the cabinet and then vacuum out any
debris that may have entered the cabinet during regular working conditions. Operators should not use
compressed air when cleaning out the cabinet as this action may cause unwanted particles to short out some of
the electrical components.

MultiCam recommends that the belts on all transmissions and Lead Screw Z-nuts be replaced every other
year.

The specifications of spare parts to be used that may affect the health and safety of operators are attached.

The information on airborne noise emissions is attached.

The machinery is likely to emit non-ionizing radiation that may cause harm to persons, in particular persons
with active or non-active implantable medical devices, in these places. The information regarding the radiation
emitted for the operator and exposed persons is attached.

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Installation Checklist

These machine installation procedures should be followed in order by a MultiCam Technician, and the CNC
machine should be fully functional at the end of the installation. Three asterisks (***) indicate optional steps
that may not be applicable to all CNC machines.

Receiving Preparation

1. Machine unpacked & inventoried (suggest 6. Ethernet communication cable run

customer take digital pictures)
2. Shipping damage claimed & replacement 7. Air pressure to machine must be checked.
parts ordered if any Incoming Air Pressure ______________
3. Machine & fume extraction units in final 8. Fume extraction provided ***
location w/proper space requirements
4. Leveling feet on 9. Computer provided
5. Proper electrical to disconnect switch from 10. Process gases, consumables, &
disconnect box on machine, fume materials for training with & 3/8 airline
extraction unit, & auxiliary units hoses

Mechanical Installation: PHASE I

1. Level table (as low as possible). 5. Re-adjust belts (if necessary).
2. Remove all axis covers. 6. Install the pendant to the control box.
3. Reseat the X-axis motor assemblies in the rack. 7. Slightly loosen the bolts connecting the
X castings to the gantry.
4. Connect the motor connectors for XA, XB, Y,
and Z to the control box.
Electrical Installation
Make sure the voltage setting is close to 40Vdc without going over.
1. Measure the incoming voltage at C/B with 6. Check the AC voltage at pins 23 & 24 for
wires 100/L1 and 102/L3. approximately 26-28Vac for MD4 and
approximately 53-55Vac for HP4. If the
level is too high, power down to adjust
the transformer.
2. Adjust the transformer with the power OFF. 7. Power down and attach. Connector N
Move wire 112 to matching incoming voltage back to the controller box.
at locations 210, 220, 230, or 240.
3. Check for loose/disconnected wires (including 8. Power up the machine.
gantry head and spindle box) with the power
OFF.
4. Disconnect the Connector N from the top of the 9. Adjust the transformer and try again if
silver controller box inside the cabinet with the the voltage is too high and an error
power OFF. message shows on the keypad.
5. Turn the circuit breaker ON and OFF. 10. Check the voltage at the keypad by
pressing Shift, Help, and Six. Refer to
the Schematics and adjust the
transformer if necessary.

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Voltage Chart

Incoming at Switch
____________
(L1,L2,L3)
Transformed Power
____________
(Pins 23&24)

Mechanical Installation: PHASE II

Electricity is required.

Slightly loosen gantry bolts – Loosen both sides of the X-axis (moving gantry only).

Hard Home – If machine will not find limits, then see Help Docs.

Verify Resolutions – See Help Docs for more information on how to check resolution

Verify Table Parameters – Jog the full distance in X-, Y-, & Z-axes. Make sure that the gantry &
head do not make physical contact with the end stops.

Verify the cutting head is parallel to the table.

Square Table – Use a pen taped to the side of the head to make 4 points to verify the square of the
gantry. The bigger the perfect rectangle or square, the more accurate.

Tighten Gantry Bolts – Tighten both sides of the X-axis (moving gantry only).

Suite4 Machine Software Installation

Reboot Machine – Check for red letter errors.

Capture NVRAM – Check the factory Flash settings before making any modifications. Save to
Computer and Tech computers.
Check Init and Firmware Version – Type v & press Enter. Capture the screen or write down
the information. Make updates if necessary.

Interface Board ____________ Init File Version Loader ____________

Controller Board Revision ____________ Init File Version STD ____________
Firmware Version (MCIF) ____________ MD4 Version ____________

Help Files – Manuals & Help Docs JobNameServer – Confirm operations.

JobReporter – Confirm operations. JobEditor – Confirm operations.
ConnectionManager – Confirm operations. JobConsole – Check if Auto Preview
works & if Job Monitor is on.

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ConnectionManager Setup

1. Open ConnectionManager. 6. Highlight the XMI file for the machine

and select Open.
2. Right-click on No_Connection_Info next to the 7. Select Yes at the notice.
machine to be added and select Add.
3. Highlight either an existing connection if the new 8. Refer to the ConnectionManager
machine is being added to the network or None if dialog and locate the specific machine
this is a new setup. connection.
4. Check the box next to Auto Launch 9. Right-click on the connection and
JobNameServer.*** select Report a Problem.
5. Check the box next to Set Preferred Neti using 10. Set up the following email settings:
the Current Neti if the customer wants this • Email: email address of the
computer to be in charge of all contact person for the machine
communications.*** • Server: mail.multicam.com
• To: [email protected]

Mechanical Installation: PHASE III

Option Installation

Fume Extraction – Adjust the air flow. Bar Code

Run a test file to verify machine operation.

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Introduction
top

Customer Responsibilities for Safety 2

Power Lockout Instructions 4
Labels 5

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Customer Responsibilities for Safety

As the user of the MultiCam routing system, each customer must follow all safety procedures that are clearly
outlined when operating each machine and its parts. Failure to do so may result in damage to property or
personnel and could even result in death. These machines are powerful and should always be treated with care.

Customers should make plans for safeguarding themselves and their work areas at the point of operation as all
MultiCam machines have been designed and constructed to operate under specific parameters relating to the
particular application. As a result, ANSI B- 11 Safety Standards states that “It shall be the responsibility of the end-
user (buyer) to provide, and ensure the use of a guard, guarding device, awareness barrier, awareness device or
shield...” in order to maintain the required level of protection.

MultiCam has available certain safety shields and guards applicable to our machines. Please contact our office for
styles, types, and prices.

Personal Safety Precautions

All customers should become familiar with all aspects of their machines.

Any person who operates or does any maintenance on this equipment should be aware that safety procedures are
an important part of the daily job. Customers and related personnel should learn how the equipment functions and
be able to respect the capabilities of the machinery. Anyone working on or around the equipment should
understand the potential losses associated with mishandling the machinery and its parts and be able and willing to
follow all safety precautions. Sudden movement, loud noises, horseplay, etc. must be avoided, as such
distractions may result in unsafe conditions.

Accidents can occur if clothing or other articles become entangled in the cutter or other moving parts of the
machines. The following suggestions, if followed, will reduce the chance of having these types of accidents:

Wear approved eye and hearing protection at all times when operating the routing system.
Restrain long hair with a cap or net when near the machines.
Avoid wearing neckties and scarves during machine operation.
Avoid wearing loose fitting clothing during machine operation.
Avoid wearing hanging jewelry during machine operation.
Wear gloves only when handling sharp or hot parts.
Avoid operating this and any other equipment if affected by alcohol, drugs, or any other substance or
condition that may decrease judgment or alertness.
Observe and follow all safety signs on the machine and in the surrounding areas.
Avoid placing hands on the tabletop when the spindle is turned on.
Lock out the incoming power supply when any type of maintenance or other work is being performed on
the machine.

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Work Area Safety

Fire extinguishers should always be readily accessible, and operators should always familiarize themselves
with the fire prevention recommendations for each component of the CNC system. It is important to always
keep the work area clean and uncluttered. Oil, debris, or water on the floor can cause unsafe conditions.
Customers should be sure that all work areas are free of hazardous obstructions and that all tools and other
equipment are returned to their proper storage place when not in use. Operators should never leave the machine
unattended during the cutting sequence.

Cutter Safety
Cutting tools are very sharp and should be handled accordingly. Machine operators should inspect tools before
each use and discard any defective tools. Failure to properly handle tooling can result in serious injury.

Installation Safety
An electrician must read and understand the electrical schematics prior to connecting the machine to the local
power system. Connecting the wrong voltage power will void the warranty. All switches should be turned to
the OFF position before power is connected. The main disconnect switch should always be locked in the OFF
position if the machine is left unattended. When the machine is installed, the electrician or customer should be
sure that all motors rotate in the correct direction.
Introduction

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Power Lockout Instructions

MultiCam machines are equipped with a built-in main power lockout device. If any kind of repair work or
maintenance is being performed to the machine or control cabinet, the operator should disconnect power from
the machine before starting work.

Turn the main disconnect switch to the OFF position.

Flip out the plastic lockout latch.

Insert any padlock into one of the holes of the lockout latch. With the plastic lockout latch in this position,
the switch cannot be moved to the ON position.

1 2 3

Throw the bulkhead switch to the OFF position.

Open the control cabinet.

Make sure the LEDs on the drives and inverters are not lit. It may take a few minutes for the light from
the LEDs to fade away.

Make sure the incoming voltage for L1, L2, and L3 is 0v.

Follow the operator’s standard Tag Out procedure in tagging the disconnect switch.
Introduction

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Labels

Each machine produced by MultiCam includes certain cautions, warnings, dangers, and notices placed on the
moving parts of the machine (e.g., gantry, carriage) as well as the stationary parts (e.g., electrical enclosure).
These labels are in place to encourage employees to observe safe operating practices at all times. The text on these
labels is almost always capitalized and presented in bold format. Any auxiliary equipment (e.g., vacuum pump,
chiller) will include vendor-specific labels advising the customer of proper safety practices regarding those units
as well. The serial number label is unique to the machine. The most common labels are identified below.

Cautions
Caution labels indicate the potential for minor or moderate injury and are usually yellow with black writing.
These labels are normally placed on the gantry, axis covers, and any other covers that are located at the front of
the machine.

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Warnings
Warning labels indicate the potential for death or serious injury and usually show the word WARNING in
black writing against an orange background. These labels are normally located in areas where serious injury
could be sustained, such as the carriage.

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Dangers
Danger labels indicate the probability of death or serious injury and usually show the word DANGER in white
writing against a red background. These labels are normally located in areas where serious injury could occur,
such as the knife cartridge.

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Notices
Notice labels indicate the potential for property damage and usually show the word NOTICE in white
writing against a blue backdrop. This label is normally located at the front of the machine.

Serial Number
The serial number label indicates the name and contact information for the company, specific serial number for
the machine, and voltage and amp information for the operating system. This specific information relates to the
table only. Each auxiliary unit has its own serial number tag with machine-specific information.

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Fast Starts
top

Fast Start Digital Express 2

Spindle and Knife Chuck Control 7
Squaring the Table 14
Hints and Tips 17
Contacting MultiCam 19
Maintenance 20
Maintenance Log 21
Computerized Digital Express System Warranty 22
Warranty Registration List 23

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Fast Start Digital Express

Turn on Power
Locate the power switch, the round knob in the control enclosure, and rotate it to the ON
position. Turn on the air regulator.

Find Machine Hard Home

Press Shift and Go Home on the keypad to index all machine axes.

Insert Tool/Knife as Needed

Press Shift and 5 to access the Open/Close Chuck

screen. Follow the directions on the keypad.

Calibrate Tools

Press Menu .

Press X-axis Jog Arrows until ATC is highlighted in blue.

Press Enter to access the ATC sub-menu.

Press X-axis Jog Arrows until Cal_Tool is highlighted.

Press Enter to access the Tool Calibration function.

Select the number of the tool to calibrate using the number keypad (e.g., 1 for spindle, 31 for knife 1, 41
for knife 2).

Press the Z-axis Jog Arrows to lower the tool until it is near the top of the calibration
block. Place the grounding magnet on the spindle tool holder if using the spindle to set the surface.

Press and hold Zero to begin the tool calibration. Once Zero is pressed, the Z-axis will move down
slowly until it senses the calibration block. It will then lift off the block up to maximum Z height.

Remove the grounding magnet before beginning work.

Any calibrated tool or knife should be used when setting the surface in Step 6 below.

Turn on the Table Vacuum

Locate the power switch on the table vacuum.
Switch the indicator to the ON position.
The Table Vacuum must be on so that the surface and maximum depth can be set properly. Failure to turn
on the vacuum will allow an incorrect setting to be entered when using these MultiCam features.

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Set Surface with either the Spindle or 1 of the Calibrated Knives

Press Set Surface and enter a tool number (e.g., 1 for spindle, 31 for knife 1, 41 for knife 2).
Operators should set surface with only 1 of the 3 devices on the Digital Express, and the system
will configure the surface settings for the other calibrated devices.

Place the surface block on top of the material underneath the tool.

Press Z-axis Jog Arrows to lower the Z-axis until the end of the tool is just above the
surface block.

Press and hold Zero to begin the surfacing routine. This will cause the Z- axis to move down
slowly until the tool comes in contact with the surface block and then move up above the surface block
to the Tool Lift Height.
Remove the surface block before beginning work.

Set Soft
Home Router

Press Jog Speed to set the speed of the movement to slow, medium, or fast.

Press Jog Arrows to place the center of the bit over the front right corner of
the material.

Press Set Home to set the home location for the bit. The system will prompt the operator as
to whether the selected position should be set as home, and the display will read “Press Down to
set Rotation Point.” See Rotate File in the User Manual for a description of this function.

Press Enter to confirm the position.

Knife

Press Menu .

Press X-axis Jog Arrows until Knife is highlighted in blue.

Press Enter to access the Knife menu.

Press X-axis Jog Arrows until Set Home w/Knife is highlighted in blue.

Press Enter to set the Soft Home location with Knife 1.

Press Jog Arrows until Knife 1 is at the Soft Home location and press Enter .

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8. Set Maximum Depth (as needed and then after each reboot)

Press Jog Arrows to position any calibrated tool over the spoilboard or
sacrifice material.
Place the grounding magnet on the spindle tool holder.

Press Set Max Depth to set the maximum depth for the tool.
Place the surface block underneath the tool and on top of the tabletop or at the required
maximum depth.

Press Z -axis Jog Arrows to lower the spindle until the end of the tool is just above
the surface block.

Press and hold Zero to begin the Maximum Depth routine. This will cause the Z -axis to
move down slowly until the tool comes in contact with the surface block and then move up above
the surface block to the Tool Lift Height.

Remove the grounding magnet and surface block before beginning work.

Set Knife Operational Configuration

Job

Press Menu .

Press X-axis Jog Arrows until Knife is highlighted in blue.

Press Enter to access the Knife menu.

Press X-axis Jog Arrows until Knife Control is highlighted in blue.

Press Enter to toggle to Job.

Skip to 10. Turn on Mister and Cold Air Gun or Dust Collection Vacuum below.

Keypad

Press Menu .

Press X-axis Jog Arrows until Knife is highlighted in blue.

Press Enter to access the Knife menu.

Press X-axis Jog Arrows until Knife Control is highlighted in blue.

Press Enter to toggle to Keypad.

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Press Cancel to return to the Knife menu.

Press X-axis Jog Arrows until Knife Lift is highlighted in blue.

Press Enter to set the knife lift.

Enter the value for the knife lift and press Enter to return to the Knife menu.

Press X-axis Jog Arrows until Knife Depth is highlighted in blue.

Press Enter to set the knife depth.

Enter a positive or negative value for the knife depth and press Enter to return to the Knife menu.

Press Cancel to return to the main menu.

Press X-axis Jog Arrows until Params_2D is highlighted in blue.

Press Enter to access the Params_2D menu.

Press X-axis Jog Arrows until X,Y Feedrate is highlighted in blue.

Press Enter to set the X and Y feedrate.

Enter the value for the X and Y feedrate and press Enter to return to the Params_2D menu.

Press X-axis Jog Arrows until Z Plunge Rate is highlighted in blue.

Press Enter to set the Z plunge rate.

Enter the value for the Z plunge rate and press Enter to save.

Press Cancel twice to return to the main display.

Turn on Mister and Cold Air Gun or Dust Collection Vacuum (if applicable) Make
sure the manual switch on the device is switched to the ON position if applicable.

Turn on VisionTool (if used in the job file)

Open VisionTool on the computer attached to the Digital Express.
Make sure the MultiVision system is on and functioning properly.

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DNC

Press DNC . The keypad will display a list of job folders and job files, which are located in
the DNC directory.

Press Jog Arrows until the blinking cursor is over the first letter of the
appropriate job folder.

Press Enter to display the DNC files that are available in that particular folder.

Press Jog Arrows until the blinking cursor is over the first letter of the
appropriate job file.

Press Start twice to select the job and begin the file.

Start / Cancel / Pause

Press Start to begin the cutting sequence.

Press Cancel to abort the cutting sequence.

Press Pause to yield the cutting sequence.

Operators should never leave the machine unattended during the cutting sequence.
Fast Starts

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Spindle and Knife Chuck Control

The Digital Express is a CNC machine that combines MultiVision with powerful routing and knife cutting
capabilities. The Digital Knife has a unique setup configuration since the spindle is to the left of the knives and
the knives are ordered from left to right whereas most spindles with knife options have the spindle to the right
of the knives and the knives are ordered right to left.

The MultiVision camera is always attached to Knife 1 (i.e., Z2 on the carriage), which is usually configured as a
Quick-Change Cartridge Knife. Operators may utilize Knife 2 (i.e., Z3 on the carriage) as either a second
Quick-Change Cartridge Knife or a Manual Oscillating Cartridge Knife.

The Digital Express is currently configured with either 2 Quick-Change Cartridge Knives or 1 Quick-Change
Cartridge Knife and 1 Manual Oscillating Cartridge Knife (as shown above). Most systems are configured at the
warehouse as 1 Quick-Change and 1 Manual Oscillating Cartridge Knife, and operators can change the cartridges
in-house so that 2 Quick-Change Cartridge Knives are available for the cutting sequence. The following
directions describe how an operator can make changes to the Cartridge Knife on the Digital Express.

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Replacing Manual Oscillating with Quick-Change

While the Manual Oscillating Cartridge Knife is the only cartridge that allows for an oscillating cut, operators
may choose to incorporate a second Quick-Change Cartridge Knife in the cutting sequence. The cover does not
need to be removed if the operator is changing the blade holder on either of the Quick-Change Cartridge
Knives (see Changing Blade Holders), so operators can skip this section if the Digital Express is configured
with 2 Quick-Change Cartridge Knives. The Manual Oscillating Cartridge Knife can be replaced with a Quick-
Change Cartridge Knife per the following directions.

Remove the cover if changing the Manual Oscillating Cartridge Knife. The cover does not need to be removed
to change the blade holder on either of the Quick-Change Cartridge Knives (see Changing Blade Holders).

Unplug the air line for the Manual Oscillating Cartridge Knife.

3. Unscrew the Quick-Change Locking Ring.

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4. Remove the manual oscillating cartridge.

Insert a Quick-Change Cartridge Knife into the Knife 2 cartridge holder. The notch on the cartridge
should line up with the alignment pin in the cartridge holder.

Reconnect the air line. Once the Manual Oscillating Cartridge Knife is replaced by a Quick-Change
Cartridge Knife, the knife itself can no longer oscillate and should be properly configured as a Quick-
Change Cartridge Knife (see Configuring the Cartridge Knife).

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Configuring the Cartridge Knife

Most of the basic setup information is identical to the more traditional Cartridge Knife system, and the current
Digital Express system supports the oscillating or drag options with a straight orientation. The Digital Express
will not operate under any other configurations at this time. When a Manual Oscillating Cartridge Knife is
configured as oscillating, then it will only function as an oscillating knife. For operators to configure the knife to
function as a Quick-Change Cartridge knife, they will need to switch the Manual Oscillating Cartridge Knife
with a Quick-Change Cartridge Knife (see Replacing Manual Oscillating with Quick-Change) and properly
configure the cartridge knife as described below.

Open the KnifeUtil sub-menu and select Cartridge Config.

Scroll down to the cartridge number to be changed (e.g., Cart. 41).

Press Enter to access the cartridge configuration.

Press X-axis Jog Arrows to reach the correct configuration.

Press Enter to save the change in configuration. This change in configuration will allow the
operator to use the keypad to make changes to the blade holder on both knives.

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Changing Blade Holders

Blade holders for long blades (i.e., 14-00003-00) and blade holders for short blades (i.e., 14-00003-01) can be
attached to the Quick-Change Cartridge Knife without removing the cover. The long blade holder (i.e., 14-
00003-00) is the only holder that can be used with the optional automatic knife changer (AKC).
Blade Holders
for Long Blades for Short Blades

Press Shift and 5 to access the Open/Close Chuck screen on the display. If the spindle is not
manually loaded, then the keypad will display the chuck status for the knife and spindle. For all manually
loaded spindles, the keypad will display the status for the knife only display.

Press Seven to open the chuck of Knife 1 or Nine to open the chuck of Knife 2. Operators will not
be able to change the blade holder on the second knife from this display unless the second knife is configured
as a Quick-Change Cartridge Knife (see Replacing Manual Oscillating with Quick-Change and
Configuring the Cartridge Knife).

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Press Enter to open the chuck when prompted by the display. This step serves as a safety precaution
and cannot be skipped.

Line up the adaptors on the blade holder with the pins. Operators should be sure to line up the adaptor in the
correct 180° orientation to prevent the knife tool from attempting to cut material on the wrong side of the blade.
The easiest check for the proper orientation of the blade holder is to rehome the knife. The knife blade should
be facing positive X.

Pins

Adaptors

5. Rotate the blade holder clockwise

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6. Press One to close the chuck of Knife 1 or Three to close the chuck of Knife 2.

7. Press Enter when prompted by the display to close the chuck. This will lock the blade holder in place.

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Squaring the Table

The table squaring procedure should be completed when the MultiCam machine is first installed. Operators
may need to resquare the table if a forklift hits the gantry or if the motors are changed. The following directions
describe how to check the square of the table, change the square of the table, and verify the square of the table.
Some helpful hints are also provided.
The required tools are as follows:
Tape measure
Cutting head prepared to mark material (e.g., V point cutter, permanent marker)
Two people
Calculator

Check the Square of the Table

Home the machine.
Install a V point cutter or permanent marker to the cutting head.
Jog the cutting head to the lower right corner of the table.

Press Set Home .

Jog the cutting head down in Z to make a small mark at X0,Y0.
Use the Move command on the keypad to exactly position the cutting head at the next corner of a large
square and make another small mark.
Repeat step #6 until all 4 corners of the square have been marked [e.g., place marks at (0,0), (50,0), (50,50),
(0,50)].
Measure the distance between the two diagonal points (D1 and D2) using the tape measure.
If the distances are the same, then the machine is square.
If the distances are different, then continue with Change the Square of the Table.

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Change the Square of the Table

If D1 and D2 are different lengths, then the operator should use the following formula to correct the square value.

Rail Distance D1 – D2
x = X Square
Square Size √2

Rail Distance – center to center distance between gantry casting datums (see Helpful Hints)
Square Size – length of the sides of the square
D1 – the first diagonal distance (e.g. 0,0 to 50,50)
D2 – the second diagonal distance (e.g. 0,50 to 50,0)
X Square – the amount added to or subtracted from the current X square value

Example:
62.25 70.78 – 70.62
x = 0.090
50.0 1.41421

The calculated X Square value of 0.090 would be added to the current X square value found in the flash
parameter location 23.

Example:
Current X square (Param 23) -0.050
Calculated X Square + 0.090
New value for Param 23 +0.040

Verify the Square of the Table

After changing parameter 23 with the new value, the operator must make some additional changes to insure
that the square of the table is correct.

Loosen the gantry casting bolts to allow the gantry to twist into its new position on the gantry castings.

Reboot the machine.

Hard home the machine and repeat Check the Square of the Table.

If the distances are the same, then the machine is square. Operators should tighten the gantry bolts to
lock the gantry into place on the gantry castings.

If the distances are different, then repeat Change the Square of the Table.

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Helpful Hints
At least 2 operators should be involved when checking the square of the table.

Operators should begin measuring from the 1” mark on the tape measure. This provides greater accuracy.

The measurement will be more accurate if the square is larger (e.g., 50” square is better than 10” square).

Accurately squaring the gantry to the machine may take more than one attempt.

The rail distance can be measured from the center of the XA gantry casting to the center of the XB gantry
casting. Since it is often difficult to locate the exact center of the casting, operators usually start at the
outer edge of one gantry casting and measure to the inner edge of the other gantry casting.
Inner Edge

Outer Edge

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Hints and Tips

The MultiCam systems have a very powerful yet easy-to-use interface. Operators who understand their systems
and learn the keypad functions can utilize their cutting systems in an efficient and productive manner. The
following tips complement this knowledge and can be used to the operators’ advantage. Any operator with
additional helpful hints or tips should contact the regional Technology Center so that the User Manual can be
updated.

#1 Maintaining Safety
Safety glasses and hearing protection should be worn at all times while operating the machine, and long hair
should be restrained with a cap or net when near the machines. Operators should never leave the machine
unattended during the cutting sequence, and labels should be observed at all times.

#2 Testing
When testing new processes or when learning new functions of the machine, use the following 3 procedures:

Insert a pen into the end of the spindle and run the file on a piece of paper. Disable the spindle or
the pen will spin.

Set an imaginary surface above the material high enough that the spindle/knife will still move up and
down but never come in contact with the material.

Use the Dry Run function.

Do not let the spindle/knife run.

#3 Recovering after Loss of Power

When Set Home (0,0) is pressed, the X,Y locations are stored in the controller’s memory. If the
system loses power, the job can be restored by returning to the last home and running Proximity
Restart.

Power can be applied back to the machine by pressing Find Home to index the machine. When
the machine has completed the find home function, the operator should press Return to Home 0

to move the machine back to the last home position and set home there before re-establishing
the Set Surface (Z=0), Cut Depth, Tool Lift, Cut Speed, and Z Plunge Feed. The Proximity Restart
function can then be used to resume the file.

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#4 Cutting Metal
Single flute spiral up-cutters should be used when cutting aluminum or brass since they allow for faster
feed rates and longer cutter life. These cutters will cut out bigger chips, a process which removes heat
from the cut and reduces welding. Two (2) flute cutters generally produce a slightly better edge finish
than single flute cutters.

Soft metals, such as 30-31 aluminum, should be cut at a high feedrate with single flute straight or
spiral cutters.

Three (3) flute Titanium Nitrate (TIN) coated bits should be used for cutting stainless steel.

The Coolubricator System should always be used when cutting metals.

#5 Cutting Plastics
The Pressure Foot and the Coolubricator System can be very useful tools when cutting plastics. The pressure
foot can be used to remove chips and keep the chips from welding back into the cut, and the mister can keep
chips from welding back into the cut and help polish the cut.

#6 Maintaining the Machine

The MultiCam Digital Express will produce consistent, accurate work as long as it is well-maintained.
Maintenance for this system is easy, yet it should not be overlooked. Operators may refer to the maintenance
chart for more detail.

All machines should be kept clean when not in use. The build-up of chips and dust on the system should
be cleared daily with special attention focused on the gear rack and bearing rails.

All of the bearings should be greased at least twice a month based on an 8 -hour work day. The
bearings should be greased more often if the machine is in use more than 8 hours a day.

The Ball Screws should be lubricated with a lithium-based grease at the same interval that the bearing cars
are greased.

The filters on the electronics enclosure and vacuum pump should also be cleaned.

#7 Cutting to Paper Mask

When cutting plastics or paper-masked materials, operators should set the maximum depth to allow
for cutting through the material without cutting the paper on the back.

When setting up the system for this application, operators should place a piece of paper under the
calibration block. This will set the max depth on top of the paper.
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Contacting MultiCam
For Sales questions or concerns, please direct all necessary email correspondence to the following address:

[email protected]

Customers with technical questions about their MultiCam equipment should refer to their User Manual first.
Any caller with questions regarding an issue that is clearly defined in the manual will be directed back to the
manual by the Service Technician.

If the customer is unable to find the answers in the User Manual, he or she may contact the regional Technology
Center. When placing a service call, customers should include the model and serial number of the machine and
the full name of the company.
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Maintenance

The MultiCam Digital Express will provide years of productive service if it is maintained properly. There are
daily, weekly, monthly, quarterly, and yearly maintenance steps required for each machine based on a 40-hour
work week. MultiCam recommends that any routing system used in excess of 40 hours a week should have the
maintenance schedule adjusted accordingly. Each auxiliary system has specific maintenance procedures that must
be addressed in addition to the following maintenance procedures for the CNC machine.

Daily
The following tasks should be completed at the beginning of shift daily on the MultiCam Digital Express:
Wipe down rails and clean out racks
Inspect water lines
Blow or vacuum any chips off the machine

Weekly
The following tasks should be completed at the end of shift weekly on the MultiCam Digital Express:
Complete all daily tasks
Clean the machine thoroughly and remove any excess grease grime
Vacuum the filter on the control box
Blow out any build-up in the rails or racks
Remove, clean, and replace the filter or filters on the vacuum hold-down systems
Check oil levels in the vacuum hold-down system and fill if needed

Monthly
The following tasks should be completed at the end of shift monthly on the MultiCam Digital Express:
Complete all weekly tasks
Grease all the linear bearing cars
Clean any racks and screws with a brush and degreaser

Quarterly
The following tasks should be completed at the end of shift quarterly on the MultiCam Digital Express:
Complete all monthly tasks
Remove X- and Y-axis covers to inspect transmission or gearboxes for wear
Check the tabletop bolts and tighten if needed

Bi-Annually
The following tasks should be completed at the end of shift bi-annually on the MultiCam Digital Express:
Complete all quarterly tasks
Turn off power and vacuum out any debris in the electrical cabinet
Replace belts on all transmissions
Check and replace gear spurs as needed
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Maintenance Log
Date Support Personnel Maintenance Performed / Recommendations

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Computerized Digital Express System Warranty

MultiCam hereby warranties the electronics, motion controller, and motors of the Computerized Routing System,
when properly used per the original design function, to be free of defects for a period of one (1) year from the date of
shipment from MultiCam. This warranty is provided to assure the initial purchaser that the machine and control
units are free from defects in workmanship and materials. No responsibility for loss of machine time or work piece is
expressed or implied. This warranty is valid to the original owner while in compliance with normal usage and the
recommended maintenance as prescribed by the manufacturer. Failure to perform regularly scheduled maintenance
and maintain the maintenance log will void this warranty.

If the electronics, motion controller, or motors of the Routing System are found to be defective during the
applicable warranty period in accordance with the following specific procedure, MultiCam will, at its option,
either repair or replace the parts at no charge. Replacement parts may be refurbished. All parts that are replaced
shall become the property of MultiCam. This warranty does not include the following items:

vacuum filters timing belts hoses

dust brushes tooling items consumed in normal use

Also excluded from the warranty is any damage to the Routing System resulting from, but not limited to,
shipping, accident, disaster, misuse, abuse, or any unauthorized modification of the product

MultiCam makes no other warranty or representation of any kind, express or implied, and all implied warranties of
merchantability and fitness for a particular purpose with respect to the equipment are disclaimed.

Specific Warranties
Spindle Motors

MultiCam will warranty its spindle motors for a period of 3 months from the time of installation. At any time,
misuse, abuse, or use of the spindle motor outside of the manufacturer’s operating specifications will not be accepted
as defective and will void the warranty. After the initial 3 months, MultiCam will warrant the spindle motor to be
free from defects for a period of 9 months. Spindle bearings are not covered during this 9-month period.

Vacuum Pumps

Positive Displacement systems provided by MultiCam have a standard 12-month warranty, which allows for
the repair or replacement of parts at no charge. Replacement parts may be refurbished. All parts that are replaced
shall become the property of MultiCam. Exclusions match those listed above.

Reitschle high-pressure vacuum pumps carry a 12-month warranty covering manufacturing defects.

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Limited Warranty Procedures

Inside the USA

Customers must first contact their local authorized MultiCam Technology Center to issue a purchase order,
which is required for any parts that must be returned to MultiCam. When replacement parts are shipped, an
RMA number/tag will be included and must be prominently displayed on the outside of the return package as well
as on the accompanying packing slip. All domestic parts must be returned within 30 days of the RMA being
assigned. If any RMA is received after that time, then the received merchandise will not be accepted for return
and will be scrapped or returned at the Distributor’s expense. The customer assumes cost of shipment for returned
items. MultiCam will not issue Call Tags for any machine part or equipment.

Outside the USA

Please contact the local MultiCam Distributor for specific instructions.

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Warranty Registration List

The following documents must be returned to MultiCam in order for the warranty to be registered. Some
documents may not apply to every MultiCam customer.

Spindle Warranty Card

Vacuum Warranty Card
Multicam Routing System Warranty Card

These documents should be faxed or mailed to MultiCam within 30 days of the machine delivery and
installation, with the machine model and serial number, as well as with the company information, included in
the correspondence.

Fax Number: (972) 929-4071

Mailing Address:

MultiCam
Attn: Warranty Registration
PO Box 612048
Dallas, TX 75261
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Keypad and Functions

top

Handheld Keypad 3
Spindle Warmup 4
Emergency Stop (E-Stop) 5
Hot Keys for the Digital Express 5
Go Home 6
Feedrate Override 7
Jog Z-axis 7
Spindle RPM Override 7
Pause 8
Set Surface 9
Start 10
Set Home 10
Move 11
Jog X - and Y-axes 12
Spindle Test 13
Menu 14
Set Max Depth 15
Shift 15
DNC 16
Bar Code 17
Drive Enable 18
Cancel 18
Jog Speed 18
Help 19
Soft Homes 19
Enter 20
Find Home 20
Park Z Up or Down 20
Spindle RPM 21
Fasmer Surface 22
Spindle Mode 23
Proximity Restart 24
Return to Home 0 26
Park X High or Low 27
Mister Test 27
Adjust Max Depth 28
Park Y High or Low 28
Open Chuck 29
Knife Rotation 30
Drive Disable 31
Controller Information 31
Execute Self Test 32
Set Soft Homes 32
Advanced 33

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Advanced Features 35
Dry Run 35
Rotate File 36
Step and Repeat 37
Dual Start 39

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Handheld Keypad

The MultiCam graphical keypad provides more flexibility in accessing the Digital Express by allowing the
operator to be closer to the work surface when setting up jobs. With the mobility of this unit, operators experience
fewer problems pressing wrong keys by maintaining visual contact with the keypad. The display also allows for
the standard 4 lines of text at the top of the screen to indicate the machine status as well as a graphical depiction
of the cut file.

Shift Mode is indicated by the arrow at the bottom right (i.e., Normal Mode , Shift Mode ).

The computer connection is also indicated at the bottom right (i.e., connected , not connected ). Text
will appear at the bottom to indicate what action is occurring or needs to be accomplished before the cutting
sequence can be started (e.g., ). Operators may press the

X-axis Down Jog Arrow to view additional menu items in the various menus available on the keypad.
The keypad also provides direction with the color scheme: Blue keys indicate adjustments and settings; Green
keys indicate action or movement; and the Yellow key indicates caution or pause. The Emergency Stop (E-
Stop) red button located at the top of the keypad allows the operator to immediately shut down or discontinue
the current job.

Keypad

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Spindle Warmup
The Spindle Warmup is a procedure required by spindle manufacturers before applying load so that the bearings,
bearing housings, and shaft are allowed to expand to their design dimensions. Applying a load to a cold spindle
will load the bearing unevenly, causing bearing failure. Operators should insert a tool into the spindle prior to
warmup. If the spindle is air or water cooled, then the operator should make sure that the cooling is turned off
during spindle warmup.

After booting the machine and Finding Home, the operator will receive the following prompt from the keypad:

The default tool is #1, so the operator can press Enter to warm up the spindle with this tool. If another tool is

preferred, the operator can press the number of that tool or press Cancel to skip the spindle warmup
procedure.

When Enter is pressed, the machine picks up the tool and performs the spindle warmup procedure. This
procedure will run at 6000 RPM for 5 minutes, 12000 RPM for 5 minutes, and then 18000 RPM for 5 minutes.

While the procedure runs, the system displays the remaining time for each RPM.
Keypad

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Emergency Stop (E-Stop)

Pressing Emergency Stop (E- Stop) on either the handheld keypad or at the side of the gantry cuts power to
everything except the control board of the unit, which will go into Emergency Stop mode and cut power to the
inverter. This causes the spindle to coast to a stop, a process that may take several minutes. All job setup
information is erased from the system, and operators should wait at least 2 minutes before engaging the machine
and applying power to the motors. The E-Stop button must be pulled out when the main power switch is turned
on.

Keypad

Hot Keys for the Digital Express

Hot Keys are the keys on the MultiCam Handheld Keypad which access functions without using the menu
system. The operator can access different aspects of the system using the Hot Keys, which are listed under
Normal Hot Key Functions and Shifted Hot Key Functions.

Normal Hot Key Functions (as shown on keypad)

Feedrate Paus
Go Increase Jog Z Up Spindle RPM Increase e
Home

Spindle RPM Star

Set Surface Feedrate Decrease Jog Z Down Decrease t

Move
Set Home (7) Spindle Test (9) Menu
Jog Up (8)

Shif
Set Max Depth Jog Left 5 Jog Right t
(4) (6)

DN Bar Code Drive Enable Cancel

C (1) Jog Down (3) (Exit)
(2)

Soft Homes
Jog Speed Help (+/-) (.) Enter
0

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Additional hot key features can be accessed when the keypad buttons are pressed in combination with

Shift .

Shifted Hot Key Functions

Find Spindle
Home Park Z Up RPM

Park Z Spindle
Fasmer Surface Down Mode Proximity Restart

Park X Mister
Return to Home 0 High Test

Open Park Y
Adjust Max Depth Park Y High Chuck Low

Park X Drive
Knife Low Disable
Rotation

Execute Self Set Soft

Controller Info Test Homes

Keypad

Go Home

The Go Home function is a return to the current 0,0 Soft Home and Tool Lift. The coordinates can be modified,
but most operators prefer using soft homes for establishing different home coordinates during the cutting process.

Press Go Home .

Hot Keys Keypad

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Feedrate Override
The Feedrate Override function allows the operator to adjust the X,Y travel of the machine and to change speeds from
as little as 10% to as much as 100%. This affects the feedrate or cut speed when the cutter is moving through the
material. The Feedrate Override has no effect when the machine is executing a rapid move above the material.

The cut speed will be shown on the keypad display as a percentage of the actual speed: Feed%= ###. The
Feedrate Override determines the percentage by which the operator adjusts the cut speed.

Press Feedrate Override to adjust the feedrate in 1% increments when a file is being executed on the
machine.

Hold Feedrate Override to adjust the feedrate in faster moving 1% increments when a file is being
executed on the machine. Hot Keys Keypad

Jog Z-axis

Press and hold Z-axis Up Jog Arrow or Z-axis Down Jog Arrow to raise or lower the spindle.

Press Jog Speed to increase or decrease the Jogging speed of the spindle.
Hot Keys Keypad

Spindle RPM Override

The Spindle RPM Override function allows the operator to control the RPM of the spindle from minimum to
maximum levels. The spindle RPM can be adjusted while a file is being executed, and the current spindle RPM
will be shown on the keypad display as RPM=####. The spindle speed will be set to the new value whenever
the system receives a spindle speed command either automatically while a file is being executed or manually
when the operator uses the Hot Keys.

Press Spindle RPM Increase or Spindle RPM Decrease to adjust the spindle RPM by 100 RPM
increments.

Hold Spindle RPM Increase or Spindle RPM Decrease to adjust the spindle RPM by faster moving
100 RPM increments.
Hot Keys Keypad

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Pause
The Pause function allows the operator to instantly stop any motion of the machine or any file. The Z-axis will
move to the Tool Lift position, and the spindle will shut off. At this point, the operator can change any 2D
cutting parameters or Jog the spindle out of the way to get a better look at the cut. When Continue is selected, the
machine will automatically return to the position before Pause was activated and continue with the commanded
motion or the file.

1. Press Pause to stop the machine for any reason.

Press Jog Arrows until the blinking cursor is over the first letter of the command to
be executed.
Continue finishes out the operation or file originally executed.
Cancel ends the operation or file executed and shows Motion Cancelled... on the keypad display.
Jog allows the operator to Jog the machine to any location within the table parameters.
Params_2D allows the operator to make any quick changes in the 2D cut parameters.
Knife Params allows the operator to make any quick changes in the knife settings.

Press Enter to accept the command.

Hot Keys Keypad

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Set Surface (Z=0)

The Set Surface function allows the operator to identify and set the surface of the material or the software Z
reference point as the Z-axis Home (Z=0). Once set, the surface will not have to be reset unless the system is
shut off or the material thickness changes.

Make sure the vacuum pump is on. The vacuum pump will suck the material down so that the system can
read the surface dimensions properly.

Press Jog Arrows to position the tool bit anywhere over the material.

Place the grounding collar on the ATC mounting groove in the spindle tool holder.

Press Set Surface .

Place the surface block on top of the material underneath the tool.

Press Z-axis Jog Arrows to lower the spindle until the bit is just above the surface block. The
operator should monitor the Jog speed when lowering the Z-axis as the machine will only recognize the
surface block when 0 is pressed. The spindle could crash into the material or the surface block and
break the bit.

Press and hold Zero to begin the surfacing routine. This will cause the Z-axis to move down slowly
until the tool comes in contact with the surface block and then move up above the surface block to the Tool
Lift Height.

Remove the grounding collar and surface block before beginning work.
Hot Keys Keypad

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Start

Pressing Start will begin a job file or execute a Cut Utility. When a file has been completed, the operator can

press Start to activate the replay buffer and begin the file again. Operators should never leave the
machine unattended during the cutting sequence.
Hot Keys Keypad

Set Home (0,0)

The Set Home function allows the operator to identify the exact location of X=0, Y=0 on the material to be cut.
This is the Soft Home location 0. The file that is to be executed on the table will use this location as the software
reference point home or origin (0,0): the machine will begin and return to this new origin, and the X and Y
coordinate locations are stored in the controller’s memory. The location of the Set Home position will be the new
origin (0,0) until a new home is set or the current home is cleared by selecting Clr_Home from the Utility sub-
menu. The software reference point must be the material home point.

Press Jog Arrows to place the center of the bit over the front right corner of the material.

Press Set Home .

Press Enter to accept. This will store the absolute X and Y coordinate locations in the
controller’s memory.

Hot Keys Keypad

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Move
The Move function allows the operator to enter exact values for X, Y, Z (0,0,0) where the first entry is X (length),
the second entry is Y (width), and the third entry is Z (height). The X, Y, and Z values will reference from the
Hard Home position until the Set Home and Set Surface functions have been completed. At that point, the X- and
Y-axes will reference from the Set Home position. The Z value will reference from the surface of the material.

Press Move .

Enter the desired value for X using the number keypad (e.g., 4.0) and press Enter .

Enter the desired value for Y using the number keypad (e.g., 4.0) and press Enter .

Enter the desired value for Z using the number keypad (e.g., 0.0) and press Enter .

Press Enter when the “?” is displayed to accept all settings and move the machine to the new coordinates.

Press Cancel to return to the main display.

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The Move function can also be used to verify a specific location.

Press Move .

Press Enter three times to verify the current location of the X-, Y-, and Z-axes.

The operator should press Enter to keep the axis value from changing when that value is shown on
the screen.
Hot Keys Keypad

Jog X- and Y-axes

The Jog Arrows are used to Jog the location of the spindle and to move through the menu.

Jog Speed can be pressed to change the Jogging speed of the machine.

Left Arrow is the Y-axis Positive Jog Key and Left Scroll Key in the menu.

Up Arrow is the X-axis Positive Jog Key and Line Up Key in the menu.

Down Arrow is the X-axis Negative Jog Key and Line Down Key in the menu.

Right Arrow is the Y-axis Negative Jog Key and the Right Scroll Key in the menu.

Hot Keys Keypad

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Spindle Test
The Spindle Test function tests the controller output to the spindle motor, which will stay active until the test key
is pressed again or the test is cancelled.

Press Spindle Test .

Press Spindle Test again to run the spindle test or press Enter to run Spindle Warmup.

Press Cancel to stop the Spindle Test.

Hot Keys Keypad

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Menu

Menu items help the operator handle many of the functions of the MultiCam CNC Cutter by providing the
ability to set feedrates and other parameters, run tests, and cut basic shapes. With the addition of some advanced
features of the MultiCam Digital Express, the operator can also adjust tools or duplicate shapes which create G-
Code files quickly.

Many of the Menu Items are standard for all MultiCam Digital Express machines but with different options,
such as Automatic Tool Change and MultiHead. Some options have further additional items.

Press Menu to access the menu system.

Press Jog Arrows to move the cursor to the specific menu item. Certain menu items
will then pull up a sub-menu with more selection. Not all menu items will be applicable for some systems.

Hot Keys Keypad

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Set Max Depth

The Set Max Depth function allows the operator to set a cutting limit so that the tool will not plunge below that
setting. The MultiCam Controller has a maximum depth safety feature that functions for all file types and
modes and will truncate any depth greater than the maximum depth. Setting the maximum depth is similar to
setting the surface, and the maximum depth also becomes the cut depth. The operator may set a shallower cut
depth after the maximum depth has been configured.

Press Jog Arrows to position the tool bit anywhere over the tabletop or at the location
of the required maximum depth.

Place the grounding cradle on the ATC mounting groove in the spindle tool holder.

Press Set Max Depth to access the maximum depth for the bit.

Place the surface block underneath the tool and on top of the tabletop or at the required maximum depth.

Press Z-axis Jog Arrows to lower the spindle until the end of the tool is just above the surface block.

Press and hold Zero to begin the Maximum Depth routine. This will cause the Z-axis to move down
slowly until the tool comes in contact with the surface block and then move up above the surface block to the
Tool Lift Height.

Remove the grounding collar and surface block before beginning work.
Hot Keys Keypad

Shift

Pressing Shift before pressing any Hot Key will allow the operator to toggle between Normal Hot Key
and Shifted Hot Key functions.

When Shift has been pressed, the Shift LED will illuminate to indicate that the keypad is now in Shifted
Mode.
Hot Keys Keypad

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DNC
The Distributed Numerical Control (DNC) function allows the operator to access files directly from the hard disk
of the host PC by using the keypad at the machine. This allows the computer and the machine to be in different
locations, which frees up the operator to view the progress of the cutting sequence.

Make sure that JobNameServer has been activated on the computer before selecting this function.

Press DNC .

The keypad will display a list of the directories in the DNC path after the system has validated and verified.

Press Jog Arrows until the blinking cursor is over the directory to be entered.

Press Enter . The keypad will display the DNC files that are available in that directory, and directories or

folders and any associated subfolders are displayed between brackets [ ]. Press Enter while the blinking
cursor is located over the 2 decimal points at the beginning of the directory to return to the list of directories if
necessary.

Press Jog Arrows until the blinking cursor is over the first letter of the file to be executed.
Z-axis Jog Arrows will page up or down one screen at a time, while X-axis Jog Arrows
will move up or down one line at a time.

Press Start .

If the operator just presses Enter over the blinking cursor, he or she will only receive a display of the
file name, size, and date/time created.

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Press one of the following Hot Keys to execute the required command or press X-axis Down Jog Arrow

once to access the Dry Run function and once more to access the Step and Repeat function.

Start will execute the selected job file.

Cancel will end the selected job file.

Pause will allow the operator to change a tool, set up a 2D parameter, or set surface or max depth while
holding the file in queue.

Once the file has completed running, the keypad display will show how long the selected file ran and will
automatically return to the directory.
Hot Keys Keypad

Bar Code
The Bar Code function allows the operator to scan a label with the Bar Code Scanner, which will automatically
call up and download the correct job for execution on the machine. The Bar Code Scanner is limited to 48
characters excluding the initial DNC path that is set up in JobNameServer (e.g., C:\DNCfiles\).

Press Bar Code to execute the Bar Code function. This will set the display to show when the system is
bar code ready.

Depress the trigger on the bar code scanner and scan the bar code label printed on the sheet.

Example Only:

3. Press Start when prompted to begin the job.

Hot Keys Keypad

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Drive Enable

Press Drive Enable to enable all Servo Drives after a system error.

The display will prompt the operator to find home after re-enabling the motor drives.

Press Enter to ensure proper machine operation.

Hot Keys Keypad

Cancel

Press Cancel to cancel or exit any selected function or menu item. In some cases, this needs to be pressed
twice to make sure the function has been completely canceled.
Hot Keys Keypad

Jog Speed

Press Jog Speed to toggle between 3 different speeds at which the machine can Jog the MultiCam Digital
Express. The keypad display will prompt the operator with Jog= FAST, MED, or SLOW.
Hot Keys Keypad

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Help
The Help function allows the operator to learn the functions of any Hot Key selected. There are 2 modes of the
Help function: Normal and Shifted. In Normal mode, the operator can review the standard function of any Hot
Key on the display. In Shifted mode, the operator can review the second or shifted function of that key on the
display.

Press Help to access the Hot Key Help Feature.

Press any key for a brief description of that key in Normal mode.

Press Shift and any key for a brief description of that key in Shifted mode.

Press Cancel twice to exit help.

Hot Keys Keypad

Soft Homes (.)

The Soft Homes function allows the operator to have multiple fixture setups to be quickly accessed during the
cutting procedure. The Soft Homes Hot Key also allows the operator to input a decimal into a numeric value.

Press Soft Homes .

Enter the appropriate number (1-9) to assign the proper value for the new home position (e.g., 6).

Press Enter to accept the Soft Home. The display will acknowledge that the particular Home position
has been selected.

Press Shift and Soft Homes to set new Soft Home locations.
Hot Keys Keypad

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Enter

Press Enter to accept functions, settings, and menu items as directed.

The display may provide a question mark “?” when processing certain functions. The operator can press

Enter to verify that the action should take place.

Hot Keys Keypad

Find Home
The Find Home function allows the operator to return each axis to the machine home position in order to relocate
the homing targets. The Spindle Head Assembly will move to the right front of the table and index all X, Y, Z
components starting with the Z-axis.

Press Shift and Go Home to index the gantry, carriage, and Z assembly off of the limit switches after
one of the following actions have been completed:
The machine has just been turned on.
The machine has stalled or lost its position coordinates.
The machine has been stopped because the operator has pushed E-Stop.

Refer to the display as it will indicate when the system locates the targets for each axis. The spindle drive
will be enabled when the Find Home function has been activated. The operator should take special care ATC
systems in making sure the air is on and the dust collector is open.
Hot Keys Keypad

Park Z Up or Down
The Park Z function will move the spindle head assembly to either the absolute Z=0 position or all the way up in a
process which allows for tool changes including easily moving the pressure foot.

Press Shift and Z-axis Up Jog Arrow to raise the spindle head assembly to the absolute Z=0 position.

Press Shift and Z -axis Down Jog Arrow to lower the spindle head assembly to the Tool Lift position.
Hot Keys Keypad

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Spindle RPM
The Spindle RPM refers to the revolutions per minute that the spindle will spin, and the spindle RPMs may vary
depending on the type of material being cut. Operators can enter the desired spindle RPM for manual operations
such as Material Cutoff or Table Mill. The Spindle RPM can also be set in the cut file and will override what
has been entered at the keypad. This value can be set from the keypad or in the Params_2D sub-menu. The
keypad display is shown below.

Press Shift and Spindle RPM Increase .

Enter the desired spindle RPM value using the number keypad (e.g., 18000).

Press Enter to accept the value. The display will show that the speed has been set at the value entered
and will then default to the main screen.
Hot Keys Keypad

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Fasmer Surface
The Fasmer Surface function is useful when working with material that has an irregular surface.

Press Shift and Set Surface to access the Fasmer Surface function.

Enter the Tool number using the number keypad (e.g., 1) and press Enter .

Enter the material thickness using the number keypad (e.g., 0.400) and press Enter .

Place the surface block on the spoilboard.

Press Jog Arrows to position the tool bit over the surface block.

Press Enter to manually set the surface.

Press Z-axis Jog Arrows to lower the spindle until the bit is just above the surface block. The operator
should monitor the Jog speed when lowering the Z-axis as the machine will only recognize the surface block when
Zero is pressed. The spindle could crash into the material or the surface block and break the bit.

Press and hold Zero to begin the surfacing routine. This will cause the Z-axis to move down slowly
until the tool comes in contact with the surface block and then move up above the surface block to the Tool
Lift Height.
Hot Keys Keypad

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Spindle Mode
The Spindle Mode function allows the operator to enable or disable a tool. Changing a tool can be accomplished
without the spindle inadvertently being turned on. Once the spindle has been disabled, the operator cannot
activate the spindle from the keypad or a job file.

Press Shift and Spindle RPM Decrease to enter Spindle Mode.

Enter the Tool # for No Spin using the number keypad. The operator may enter Zero to disable the
function.

Press Enter to accept the selection and return to the main display.
Hot Keys Keypad

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Proximity Restart
The Proximity (Prox) Restart function is an advanced feature that allows the operator to begin a file by locating
the end position based on the original Home location. The controller will search through the file to locate the
nearest point and base the coordinates of the restart on the Home position from where the file was originally
executed.

Proximity Restart is used any time a file is interrupted and restarting the entire file is not practical. The operator
can return to the original Home position to restart the program as the configuration is based on where the cutter
stopped in relation to where the cutter originally began. This command will function through the internal replay
buffer of the machine. The following directions describe how to access the new Prox Restart function, select a
particular mode, and complete basic troubleshooting.

Accessing Prox Restart

Jog to the appropriate location to begin the Prox Restart.

Press Shift and Start to access Prox Restart.

If the job is a single sheet, then skip to Step #5.

If the job is not a single sheet, then continue with Step #3.

Press Spindle RPM Override to select the sheet.

Press Start at the beginning of the selected sheet.

Press Enter to search for the X,Y location. The machine will look for a point within a radius of
0.300” (7.620mm).
If the machine cannot find the point, then skip to Troubleshooting Prox Restart.
If the machine can find the point, then select a mode in which to begin the cutting sequence. Operators
may access the different modes through either specific hot keys or keypad selection (shown below).

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Operating in Hot Key Mode

The following hot keys have the same functionality as the same hot keys in Suite4 JobConsole. The system
looks for a point closest to the current location based on the hot key pressed, and these hot keys operate
independently of the mode currently visible on the display.

The X-axis Jog Arrows allow the technician to locate the previous or following point (e.g.,
perform the next Distance command: X-axis Up = Forward Distance, X-axis Down = Backward
Distance).

The Z-axis Up and Down Jog Arrows allow the technician to locate the previous or next PD
(i.e., Z-axis Up = Previous PD, Z-axis Down = Next PD).

The Feedrate Override Arrows allow the technician to locate where the previous or next tool will
begin cutting (i.e., Feedrate Override Up = Previous Tool, Feedrate Override Down = Next Tool).

Operating in Keypad Selection Mode

Additional modes can also be accessed, which can be beneficial for operators who cannot find the starting point
in the file through the above modes. Operators may select a Proximity Restart Mode through the keypad by
completing the following:

Press Help and the Y-axis Jog Arrows to enter the Prox Restart keypad selection mode.

Press Help to cycle through the Prox Restart modes and Y-axis Jog Arrows to navigate
forward and backward within the selected mode. Each mode is described below.

Dist – Move forward and backward based on a distance. When in Distance Mode, technicians can press

Jog Speed to cycle through 3 distances (i.e., 0.010”, 0.050”, 0.100” [1mm, 2mm, 3mm]).

PD – Move to the previous and next pen down (PD) commands in the job file (e.g., M11, M12)

PU – Move to the previous and next pen up (PU) commands in the job file (e.g., M21, M22)

Tool – Move to the previous and next tools in the job file

Mcmd – Move to the previous and next source line or Motion Command in the job file

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Troubleshooting Prox Restart

An error message of Location Not Found will appear if JobConsole cannot find a matching Marker Type based on
the mode selected above. When this happens, the system will automatically re-enter Prox Restart at the current
location, and the technician will need to select a different mode to continue the Prox Restart.

For example, if a technician uses Mode PD to move to the next PD in the job file and then switches back to Mode
Dist, he or she cannot back up in Dist mode. Since JobConsole is at the beginning of the contour, it will not be
able to back up and therefore will report the error message Location Not Found.

Hot Keys Keypad

Return to Home 0
The Return to Home 0 function will return the spindle to the last recorded set home position or Soft Home
location 0. If power has been lost or the machine has been rebooted, Home 0 will become the new Hard Home.

Press Shift and Set Home .

When the Home position has been reached:

Hot Keys Keypad

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Park X High or Low

The Park X function will move the spindle and gantry assembly to a set park position that could be as far away as
the maximum length of the table or all the way back in X-axis. This allows the operator to reload material on the
table or examine work without interference from the spindle.

Press Shift and X-axis Up Jog Arrow to move the spindle and gantry assembly to the high
or farthest set park position.

Press Shift and X-axis Down Jog Arrow to move the spindle and gantry assembly to the low
or closest set park position.

Hot Keys Keypad

Mister Test
The Mister Test function will test the controller output to the Automatic Misting System. On systems with no
Automatic Misting System, this command will do nothing. This option can also be used to prime a misting unit if
applicable.

1. Press Shift and Spindle Test to activate the Mister Test.

2. Press Cancel to stop the Mister Test and return to the main display.
Hot Keys Keypad

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Adjust Maximum Depth

The Adjust Maximum Depth function may be necessary when the cutter travels shallower than expected, usually
due to the variance in material thickness. Operators can adjust the maximum depth without having to reconfigure
all settings.

1. Press Shift and Set Max Depth .

Press Cancel to clear the maximum depth without having to reboot the machine or press Z-axis

Jog Arrows to adjust maximum depth in one-thousandth increments (e.g., 0.001). A positive value will
increase the range of maximum depth, and a negative value will decrease the range of maximum depth.

Press Enter to accept the setting.

Hot Keys Keypad

Park Y High or Low

The Park Y function will move the spindle assembly the maximum length of the gantry to the right or left in
Y-axis. This allows the operator to examine the work without interference from the spindle.

1. Press Shift and Y-axis Left Jog Arrow to move the spindle assembly to the left side of the gantry.

2. Press Shift and Y-axis Right Jog Arrow to move the spindle assembly to the right side of the gantry.

Hot Keys Keypad

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Open Chuck
The Open Chuck function allows operators to verify whether the chuck is open or closed. Once tools have
been removed or modified in the ATC, the chuck must be closed before work can be continued.

1. Press Shift and Five to check the status of the chuck.

Press Eight to open the chuck of the spindle, Seven to open the chuck of Knife 1, or Nine
to open the chuck of Knife 2 if the second knife has been configured as a drag knife.

Make changes to the tool and/or knife as necessary.

Press Shift and Five to access the chuck status function once tools have been configured.

Press Two to close the spindle chuck, One to close the chuck of Knife 1, or Three to close
the chuck of Knife 2.

Press Cancel to exit the Open Chuck screen.

Hot Keys Keypad

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Knife Rotation
The Knife Rotation function will test the controller output to the Cartridge Knife. Operators can use this to
verify that each Cartridge Knife is rotating correctly.

Press Shift and One to select the knife to be tested.

Enter the knife number (e.g., 1) and press Enter .

Choose a rotation method.

Press Enter , input a specific degree for the knife rotation, and press Enter twice.

then

Press Z-axis Jog Arrows .

Press Cancel to exit the Knife Rotation Test screen.

Hot Keys Keypad

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Drive Disable
The X-, Y-, and Z-axis drives will be disabled in the event of a system failure or a mechanical obstruction to
prevent possible damage to the individual drives. The operator also has the ability to disable the drives from
the keypad. Once the drives have been disabled, the machine cannot be operated by using the keypad.

Press Shift and Drive Enable to disable all drives.

When the drives associated with servo systems are disabled, the power to the motors is also disabled. The motors
associated with stepper systems still have power after the drives are disabled, but there is no output from the
control board.
Hot Keys Keypad

Controller Information
The Controller Information function provides information on the versions of software that are loaded in the
controller.

Press Shift and Help to display the controller information. This includes the version of machine
Init files and firmware, as well as the types of Interface and Control boards.

Press X-axis Down Jog Arrow to access Ethernet information while viewing the controller information.

Press DNC to change the IP address if necessary.

Hot Keys Keypad

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Execute Self Test

Press Shift and Zero to access the self test, which runs a diagnostic on the following:
Memory verification
Rectangle routing
Surface block checking
Automatic Tool Changer (ATC) testing
Origin (Home) testing

Hot Keys Keypad

Set Soft Homes

The Set Soft Homes function allows the operator to establish 9 programmable Soft Home positions to record
multiple home positions that can be used in supporting multiple cutting fixtures. These homes stay recorded
in memory even after power has been removed from the system.

Press Jog Arrows to position the center of the bit where the new Soft Home
location should be set.

Press Jog Speed to change the Jogging speed if necessary.

Press Shift and Soft Home .

Enter a number between 1 and 9 using the number keypad. If the operator wants to save the Z value in the
Soft Home, he or she should contact a MultiCam technician for assistance.

Press Enter to record the new Soft Home.

Hot Keys Keypad

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Advanced

Advanced Hot Keys are accessed by pressing Shift and Help before pressing any of the keypad numbers

1-9. The operator will be in the main information screen upon pressing the Shift and Help sequence
the first time.

Main Information Screen

“MultiCam”
Serial Number of the Machine
Machine Name
Init File Version
Firmware Version
Keypad Type and Serial Number
Board Type and Serial Number

Ethernet Information Screen

“Ethernet Info”
Serial Number of the Machine
Machine Name
IP Address
Net Mask
DHCP Server Address (only shows if DHCP
enabled) “Press ? to refresh”

Press DNC from this screen to be prompted to enable DHCP or specify an IP address.

Power Information Screen

Power System and Version

Web Voltage
Servo Power
Stepper Power
24V Current

Power Status

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MODBUS Information Screen

“MODBUS Information”
Packets Sent
Timeouts
Blocked Responses
“MB Loopback Test”
FPGA
HEXT
HINT
TH1

Drive Temperature Information Screen

“PCB Temperature”

Temperature of the PCB

Inputs Information Screen

Each box shows the status of the specific input.

• Dark = off
• Bright = on

Machine Information Screen

“Machine Information”

Model Name
Serial Number

Keypad

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Advanced Features
Advanced Features help the operator to be more productive by previewing a file before cutting the material with
Dry Run, rotating a file to match the angle of the sheet with Rotate File, and cutting an entire sheet of shapes
using the Step and Repeat function. Some systems are also available with Dual Start, an option to maximize the
cutting time by creating 2 separate work areas on the same machine.
Keypad

Dry Run
The Dry Run function is an advanced feature that allows the operator to preview the file to be cut while leaving
the feedrate override active. The spindle will stay in the Tool UP position, never entering the material. The
keypad displays Tool 1 Up when the cutter would normally be in the UP position moving between contours. The
keypad displays Tool 1 Down when the cutter would normally be in the material cutting the contours. This
command will function through the DNC or through the internal replay buffer of the machine.

Make sure that JobNameServer has been activated on the computer.

Press DNC . The keypad display will show a list of the directories in the DNC path.

Press Jog Arrows until the directory to be entered is highlighted in blue.

Press Enter . The keypad will display the DNC files that are available in that directory, and directories or

folders and any associated subfolders are displayed between brackets [ ]. Press Enter while the blinking
cursor is located over the 2 decimal points at the beginning of the directory to return to the list of directories if
necessary.

Press Jog Arrows until the file to be executed is highlighted in blue.

Press Start .

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Press X-axis Down Jog Arrow once.

Press Enter to start the Dry Run process. The operator can press Cancel to abort the selected job

file or Pause to change a tool, set up a 2D parameter, or set surface or max depth while holding the file
in queue.
Advanced Keypad

Rotate File
The Rotate File function is used to rotate the program to match the material. Operators may find it impractical to
square material sufficiently when heavy materials are loaded onto the table, so this function allows the machine
to adjust the parameters of the job file.

Press Jog Arrows to position the center of the bit over the rear right corner of the material

and press Set Home .

Press the X-axis Down Jog Arrow to set the Rotation Point. The keypad will briefly display the
rotation setting and then switch back to the main display.

Press Start to begin the job file. The operator will be prompted to accept or reject the rotation.
Advanced Keypad

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Step and Repeat

The Step and Repeat function is used to make a single job file cut multiple times. Operators can program a single
part of the cutting sequence and include the size of the material to be cut without having to create a larger file with
the detailed parts and motions.

Make sure that JobNameServer has been activated on the computer.

Access the file by pressing DNC .

Press Jog Arrows until the blinking cursor is over the directory to be entered.

Press Enter . The keypad will display the DNC files that are available in that directory, and directories or

folders and any associated subfolders are displayed between brackets [ ]. Press Enter while the blinking
cursor is located over the 2 decimal points at the beginning of the directory to return to the list of directories
if necessary.

Press Jog Arrows until the file to be executed is highlighted.

Z-axis Jog Arrows will page up or down one screen at a time, while X-axis Jog Arrows
will move up or down one line at a time.

Press Start to access the particular file.

If the operator just presses Enter over the blinking cursor, he or she will only receive a display of the file
name, size, and date/time created.

7. Press X-axis Down Jog Arrow twice to access the Step and Repeat function.

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Press Enter to start the Step and Repeat function.

Enter the sheet size in X-axis using the number keypad (e.g., 119.565) and press Enter .

Enter the sheet size in Y-axis using the number keypad (e.g., 48.690) and press Enter .

Enter the space between the parts using the number keypad (e.g., 0.500) and press Enter .

Press X-axis Jog Arrows to select whether the machine should step along the X- or Y-axis.

Press X-axis Jog Arrows to select Yes or No for the Serpentine option.

If X-axis was selected above and serpentine is selected next, then the machine will cut the parts in a line down the
X-axis, move over in the Y-axis, and cut back up the X-axis. This sequence of motion increases efficiency since
the machine will not make a big slew move back to the front of the machine after each row of parts.

Press Enter to start the cutting sequence.

Advanced Keypad

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Dual Start
The Dual Start function is available with most CNC systems and requires an Operating (op) station with options
for Home 1 and Home 2. Operators who run the same job several times in a row may choose the Dual Start
option to maximize the table space and increase productivity.

Make sure the Dual Start Module has been loaded on the machine.

Set Parameter 24 to 1.

Set Soft Homes 1 and 2. The system will automatically recognize that Dual Start is being requested. Other
Home values will not work.

Press Jog Arrows to position the center of the bit where the first Soft Home
location should be set.

Press Shift and Soft Homes .

Enter One for Home 1 and press Enter to record the Soft Home.

Press Jog Arrows to position the center of the bit where the second Soft Home
location should be set.

Press Shift and Soft Homes .

f. Enter Two for Home 2 and press Enter to record the second Soft Home.

Press DNC .

Press X-axis Jog Arrows until the appropriate job file is highlighted.

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Press Enter to access the job file.

Push button 1 or 2 on the op station to move the spindle to Soft Home 1 or 2.

Press Start to begin the file.

Press the other button on the op station to run the same job at the other Soft Home location after the first job
file has been completed. Operators should make sure the material has been properly loaded at the other
location before beginning the job file at that location.
Advanced Keypad

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Menu Items
top
Params_2D 4
X,Y Feedrate 5
Cut Depth 6
Tool Lift 7
Z Plunge Feed 8
Spindle RPM 9
Spindle DIR 10
Cut Utilities 11
Tabl_Mill 12
Table Mill Tool Parameters 14
Material Cutoff 15
Test Cut 16
Test Cut Tool Parameters 17
RipCut 18
Circle 19
Circle Shape Tool Parameters 20
Polygon 21
Polygon Shape Tool Parameters 22
Rectangle 23
Rectangle Shape Tool Parameters 24
Radiused Rectangle 25
Radiused Rectangle Shape Tool Parameters 27
Recorded Home 28
Utility 29
Clear Home 30
Tool Configuration 31
Adjust Surface 32
Show Last Job Time 33
Reset Inverter 34
Set X Park Position 35
DNC Mode 36
Pause Configuration 38
Reboot 39
Lube 40
DrillTest 41
Default Max Depth 42
Digitize 43
Start Digitize 44
Auto Scan Rate 47
Auto Step Size 48
Scan Mode 49
Add Corners 50
Output Start 51
Tool_Comp 52
Shutdown 54

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Vision 55
Focus Camera 56
Fiducial Diameter 57
Correlation 58
Retake Dist 60
Settling Time 61
Flip to Cut 62
Auto Focus 64
Fast Find 65
Camera Delay 67
Auto Find Setting 68
Manual Find Setting 69
Set Exposure 70
Set Camera Scale 72
Set Camera Offsets 73
Move to Cam Offsets 76
ATC 77
Calibrate Tool 78
Adjust Tool 79
Tool Unload 80
Get Tool 81
Knife 82
Set Home w/ Knife 83
Knife Control 84
XY Feedrate 85
ZDn Feedrate 86
Knife Lift 87
Knife Depth 88
Closeness 89
Rotate Degree 90
Min. Radius 91
KnifeUtil 92
Cartridge Number 93
Home Knife 94
Cartridge Config 95
Cartridge Offsets 97
Blade Configuration 98
Smooth Options 100
Osc Stroke 102
Set Knife Tool Diameter 104
Set Corner Arc Dev 106
Set Corner Min Rad 108
Creasing Wheel 110
Reverse Knife Blade 111
Knife Osc Test 112

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Conveyor 113
Job Repeat 114
Load/Unload Options 115
Overlap 116
X Pickup 118
X Dropoff 119
Clamp Dly 120
Index Feed 121
Index Accel 122
Test Cycle 123
Test I/O 124
Barcode 125

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Params_2D
The Params_2D sub-menu sets machine cutting parameters for keypad cutting utilities, and these settings are
ignored with the executed CNC file. The display extends, so the operator must Jog down to see additional
menu items. The sub-menu items allow the operator to set certain specifications for cutting different materials
or removing waste material.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Params_2D is highlighted in blue.

Press Enter to access the Params_2D sub-menu.

Press X-axis Jog Arrows until the menu item is highlighted in blue. Some menu items will then enter
a sub-menu with more selections.

X ,Y Feedrate (Cut Speed)

Cut Depth
Tool Lift
Z Plunge Feed
Spindle RPM
Spindle DIR

Menu

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X & Y Feedrate (Cut Speed)

The X & Y Feedrate refers to the rate, measured in inches per minute (IPM), that the tool will travel in the X, Y
direction through the material while the tool is in the Pen Down (PD) position (i.e., the Cut Speed). These Speed
settings will vary with the type of material used. Metal is usually cut at a slower speed to prevent possible tool
breakage, while plastic and wood generally have a faster cut speed to prevent material melting or burning. The Cut
Speed function can only be used when no feedrate has been programmed in the numerically controlled (NC) file. The
machine will default to 60 IPM if the machine loses power or the controller is rebooted.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Params_2D is highlighted in blue.

Press Enter to access the Params_2D sub-menu.

Press X-axis Jog Arrows until X, Y Feedrate is highlighted in blue.

Press Enter to adjust the Cut Speed value.

Enter the desired Cut Speed value using the number keypad (e.g., 60).

The value next to “Currently” shows at what percentage the feedrate is set.

7. Press Enter to register the value and return to the Params_2D sub-menu.

Params_2D Menu

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Cut Depth
The Cut Depth function sets how deep the cutter will go below the surface on a cutting move. The Cut Depth
function at the controller is only applicable for 2 dimensional HPGL files that do not have the ZD command
in them, and Cut Depth has no effect on G-Code files or 3D HPGL files.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Params_2D is highlighted in blue.

Press Enter to access the Params_2D sub-menu.

Press X-axis Jog Arrows until Cut Depth is highlighted in blue.

Press Enter to adjust the Cut Depth.

Enter the desired Cut Depth value using the number keypad.

Press Enter to record the value and return to the Params_2D sub-menu.

Params_2D Menu

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Tool Lift
The Tool Lift function sets the distance the tool bit will rise above the surface of the material between cuts and is
only functional for controller functions such as Go Home and Material Cutoff, HPGL programs with no Tool Lift
included, and G-Code programs. This lift allows the spindle to travel above and across the material without hitting
the hold-down clamps. Tool Lift can be modified after the surface is set. The Go Home command will move the
Z-axis to the new tool lift position.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Params_2D is highlighted in blue.

Press Enter to access the Params_2D sub-menu.

Press X-axis Jog Arrows until Tool Lift is highlighted in blue.

Press Enter to adjust the Tool Lift.

Enter the desired Tool Lift value using the number keypad (e.g., 0.50).

Press Enter to record the Tool Lift value. The number entered should be a positive number, but the display
will show it as a negative number since movement up from the surface is considered negative while movement
down from the surface is considered positive.

Press Cancel to return to the Params__2D sub-menu.

Params_2D Menu

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Z Plunge Feed
The Z Plunge Feed sets the feedrate in inches per minute (IPM) that the tool will travel in the Z-axis direction
from surface to final depth, or the speed the tool enters the material. This speed is only active for 2-
dimensional HPGL files that do not have a Z Speed or Cut Speed in them. Speed settings for hard materials
should be slow, while speed settings for softer materials, such as plastic and wood, should be faster.

The machine will default to 60 IPM if the machine loses power or the controller is rebooted. The Z Plunge Feed
does not control the speed by which the Z-axis travels from the Tool Lift position to the surface of the material.
This speed is set in the machine parameters by MultiCam to reduce total process time.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Params_2D is highlighted in blue.

Press Enter to access the Params_2D sub-menu.

Press X-axis Jog Arrows until Z Plunge Feed is highlighted in blue.

Press Enter to adjust the Z Plunge Feed.

Enter the desired Z-axis speed using the number keypad (e.g., 60).

Press Enter to record the value and return to the Params_2D sub-menu.

Params_2D Menu

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Spindle RPM (Menu)

The Spindle RPM adjusts the spindle speed in revolutions per minute, and spindle speeds may vary with the type
of material being cut. The operator can enter the spindle speed in the desired RPMs. The spindle speed can also
be set in the cut file and will overwrite what has been entered in the keypad. This value can be set from the
keypad or in the Params_2D sub-menu, which is shown below.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Params_2D is highlighted in blue.

Press Enter to access the Params_2D sub-menu.

Press X-axis Jog Arrows until Spindle RPM is highlighted in blue.

Press Enter to access the Spindle RPM function.

Enter the desired Spindle RPM value using the number keypad (e.g., 18000).

Press Enter to register the value and return to the Params_2D sub-menu.

Params_2D Menu

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Spindle DIR
The Spindle DIR function allows the operator to adjust the direction the spindle will turn.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Params_2D is highlighted in blue.

Press Enter to access the Params_2D sub-menu.

Press X-axis Jog Arrows until Spindle DIR is highlighted in blue.

Press Enter to toggle between Forward (FWD) and Reverse (REV).

Params_2D Menu

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Cut Utilities
The Cut Utilities function allows the operator to cut common shapes out of material. All options but Table Mill
ignore the diameter of the bit. The display extends, so the operator must Jog down to see additional menu items.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Cut Utilities is highlighted in blue.

Press Enter to access the Cut Utilities sub-menu.

Press X-axis Jog Arrows until the menu item is highlighted in blue. Some menu items will then enter
a sub-menu with more selections.

Tabl_Mill Material Cutoff

Test_Cut RipCut
Circle Polygon
Rectangle Radiused Rectangle
Menu

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Tabl_Mill
The Table Mill function is used to surface or resurface the tabletop or any other piece of material that needs to
be flat. The program is designed to use any fly cutter. While a 1.25” cutter is supplied with the table, any size
cutter can be used. The Table Mill function will surface the table in a rectangular area defined between the Set
Home position and the position of the spindle when the Table Mill function is selected. Table Mill is the only
Cut Utilities option that takes into account the diameter of the bit (e.g., for 10” square cut with 1/2” bit, the
operator must input 10.5” x 10.5”).

Set up the system as if a normal file is to be executed (e.g., Set Home, Set Surface, Tool Lift, Cut
Depth, X & Y Feedrate, and Z Plunge Feed).

Set home in the lower right hand corner of the table or the material to be milled.

Press Jog Arrows to position the cutter in the upper left hand corner of the table or
the material to be milled.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Cut Utilities is highlighted in blue.

Press Enter to enter the Cut Utilities sub-menu.

Press X-axis Jog Arrows until Tabl_Mill is highlighted in blue.

Press Enter access the Table Mill function.

Enter a tool number using the number keypad and press Enter .

Enter the tool diameter using the number keypad if a different size is required. The default value is
1.25”, but the value can be changed for a different size cutter.

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Press Enter to accept the value. Operators may press X-axis Down Jog Arrow to
change Tool Parameters if necessary.

Press Start to execute Table Mill, Cancel to abort the function, or Pause to reposition
the spindle start point.

The spindle will start, and the machine will begin to mill the table surface. The overlap between passes
is 20% of the tool diameter.
Cut Utilities Menu

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Table Mill Tool Parameters

The Table Mill Tool Parameters function is used to specify the tool diameter and add lead ins and lead outs.

Press X-axis Down Jog Arrow from the Table Mill Start/Cancel/Pause screen.

Press Enter to adjust the Table Mill Tool Parameters.

a. Tool Diameter

i. Press Enter over Tool Diam.

Enter the corrected value using the number keypad. Negative numbers should be used for an inside cut.

iii. Press Enter to confirm the value and return to the Table Mill Tool Parameters sub-menu.

Lead In/Out

Press Enter over Lead In.

Press Enter to toggle between YES and NO.

Lead In Radius

Press Enter over Lead In Rad.

Enter the Lead In Radius value using the number keypad.

Press Enter to confirm the value and return to the Table Mill Tool Parameters sub -menu.
Cut Utilities Menu

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Material Cutoff
The Material Cutoff function allows the operator to manually cut off the remainder of the material based on X
and Y input. This function does not work from a Soft Home, but it starts at the current Jog location and ends
when the operator stops the motion

Set up the system as if a normal file is to be executed (e.g., Set Surface, Tool Lift, Cut Depth, X &
Y Feedrate, and Z Plunge Feed). It is not necessary to set home as the cut will begin at the current
X,Y location of the spindle.

Press Jog Arrows to position the cutter in the desired start position.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Cut Utilities is highlighted in blue.

Press Enter to access the Cut Utilities sub-menu.

Press X-axis Jog Arrows until Material Cutoff is highlighted in blue.

Press Enter to access the Material Cutoff function.

Enter the desired tool number if different from the one currently loaded and press Enter .

Enter the desired value for the X Cutoff Distance using the number keypad (e.g., 0) and press Enter .

Enter the desired value for the Y Cutoff Distance using the number keypad (e.g., 60) and press Enter .

Press Start to execute Material Cutoff, Cancel to abort the function, or Pause to
reposition the spindle start point.

Cut Utilities Menu

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Test Cut
The Test Cut function is used to run a sample file to test the system. A 0.25” end mill or small engraving cutter
can be used to execute the test cut file. If a 0.25” bit is used for the test cut, then the machine will cut a 0.5”
circle, 1” diamond, and a 1.5” square.

Set up the system as if a normal file is to be executed (e.g., Set Home, Set Surface, Tool Lift, Cut Depth,
X & Y Feedrate, and Z Plunge Feed) and make sure the spindle is enabled.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Cut Utilities is highlighted in blue.

Press Enter to access the Cut Utilities sub-menu.

Press X-axis Jog Arrows until Test Cut is highlighted in blue.

Press Enter to access the Test Cut function. Operators may press X-axis Down Jog Arrow to
change Tool Parameters if necessary.

Press Start to execute Test Cut, Cancel to abort the function, or Pause to reposition
the spindle start point.

Cut Utilities Menu

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Test Cut Tool Parameters

The Test Cut Tool Parameters function is used to specify the tool diameter and to add lead ins and lead outs.

Press X-axis Down Jog Arrow from the Test Cut Start/Cancel/Pause screen.

Press Enter to adjust the Test Cut Tool Parameters.

a. Tool Diameter

i. Press Enter over Tool Diam.

Enter the corrected value using the number keypad. Negative numbers should be used for an inside cut.

iii. Press Enter to confirm the value and return to the Test Cut Tool Parameters sub-menu.

Lead In/Out

Press Enter over Lead In.

Press Enter to toggle between YES and NO.

Lead In Radius

Press Enter over Lead In Rad.

Enter the Lead In Radius value using the number keypad.

Press Enter to confirm the value and return to the Test Cut Tool Parameters sub-menu.
Cut Utilities Menu

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Rip Cut
The Rip Cut function allows the operator to manually cut wherever the machine is Jogged so that the operator
can remove excess material. The function does not work from a Soft Home, but it begins at the current Jog
location and ends when the operator stops the motion.
Set up the system as if a normal file is to be executed (e.g., Set Surface, Tool Lift, Cut Depth, X &
Y Feedrate, and Z Plunge Feed). It is not necessary to set home as the cut will begin at the current
X,Y location of the spindle.

Press Jog Arrows to position the cutter in the desired start position.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Cut Utilities is highlighted in blue.

Press Enter to access the Cut Utilities sub-menu.

Press X-axis Jog Arrows until RipCut is highlighted in blue.

Press Enter to access the Rip Cut function.

Press Set Surface to toggle between Jog and Cut.

Press Jog Arrows to start moving the spindle, which will plunge into the material
after reaching the programmed RPM. The spindle will cut for as long as the Jog button is depressed.

Press Set Surface again and as needed to toggle between Jog and Cut

Press Cancel to exit the Rip Cut mode.

Cut Utilities Menu

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Circle
The Circle function executes any size circle shape. Home is at the center, and the cutting head moves out the
length of the radius to complete the cut. Operators should verify that there is enough material to complete the
circle before beginning the file. A 0.125” end mill or small engraving cutter can be used to execute the test cut
file.

Set up the system as if a normal file is to be executed (e.g., Set Home, Set Surface, Tool Lift, Cut Depth,
X & Y Feedrate, and Z Plunge Feed) and make sure the spindle is enabled.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Cut Utilities is highlighted in blue.

Press Enter to access the Cut Utilities sub-menu.

Press X-axis Jog Arrows until Circle is highlighted in blue.

Press Enter to access the Circle function.

Enter the radius of the Circle on the display using the number keypad (e.g., 0.50).

Press Enter . Operators may press X-axis Down Jog Arrow to change Tool Parameters if necessary.

Press Start to execute Circle Cut, Cancel to abort the function, or Pause to reposition
the spindle start point.

Cut Utilities Menu

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Circle Shape Tool Parameters

The Circle Shape Tool Parameters function is used to specify the tool diameter and to add lead ins and lead outs.

Press X-axis Down Jog Arrow from the Circle Shape Start/Cancel/Pause screen.

Press Enter to access the Circle Shape Tool Parameters.

Tool Diameter

Press Enter over Tool Diam.

Enter the corrected value using the number keypad. Negative numbers should be used for an inside cut.

Press Enter to confirm the value and return to the Circle Shape Tool Parameters sub-menu.

Lead In/Out

Press Enter over Lead In.

Press Enter to toggle between YES and NO.

Lead In Radius

Press Enter over Lead In Rad.

Enter the Lead In Radius value using the number keypad.

Press Enter to confirm the value and return to the Circle Shape Tool Parameters sub-menu.
Cut Utilities Menu

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Polygon
The Polygon function executes any size polygon shape based on the number of sides and length of radius that are
input by the operator. Home is at the center, and the cutting head moves out the length of the radius to complete
the cut. Operators should verify that there is enough material to complete the polygon before beginning the file. A
0.125” end mill or small engraving cutter can be used to execute the test cut file.

Set up the system as if a normal file is to be executed (e.g., Set Home, Set Surface, Tool Lift, Cut
Depth, X & Y Feedrate, and Z Plunge Feed) and verify that the spindle is enabled.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Cut Utilities is highlighted in blue.

Press Enter to access the Cut Utilities sub-menu.

Press X-axis Jog Arrows until Polygon is highlighted in blue.

Press Enter to access the Polygon function.

7. Enter the number of sides for the Polygon using the number keypad (e.g., 3) and press Enter .

Enter the radius of the Polygon using the number keypad (e.g., 0.5).

Press Enter . Operators may press X-axis Down Jog Arrow to change Tool Parameters if necessary.

Press Start to execute Polygon Cut, Cancel to abort the function, or Pause to reposition
the spindle start point.

Cut Utilities Menu

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Polygon Shape Tool Parameters

The Polygon Shape Tool Parameters function is used to specify the tool diameter and to add lead ins and lead
outs.

Press X-axis Down Jog Arrow from the Polygon Shape Start/Cancel/Pause screen.

Press Enter to adjust the Polygon Shape Tool Parameters.

Tool Diameter

Press Enter over Tool Diam.

Enter the corrected value using the number keypad. Negative numbers should be used for an inside cut.

Press Enter to confirm the value and return to the Polygon Shape Tool Parameters sub-menu.

Lead In/Out

Press Enter over Lead In.

Press Enter to toggle between YES and NO.

Lead In Radius

Press Enter over Lead In Rad.

Enter the Lead In Radius value using the number keypad.

Press Enter to confirm the value and return to the Polygon Shape Tool Parameters sub-menu.

Cut Utilities Menu

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Rectangle
The Rectangle function executes any length and width size rectangle shape based on operator input. Home is at
the front right corner of the shape. A 0.25” end mill or small engraving cutter can be used to execute the test
cut file.

Set up the system as if a normal file is to be executed (e.g., Set Home, Set Surface, Tool Lift, Cut
Depth, X & Y Feedrate, and Z Plunge Feed) and make sure the spindle is enabled.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Cut Utilities is highlighted in blue.

Press Enter to access the Cut Utilities sub-menu.

Press X-axis Jog Arrows until Rectangle is highlighted in blue.

Press Enter to access the Rectangle function.

7. Enter the length of the X and Y sides for the Rectangle using the number keypad (e.g., X=19, Y=20).

Press Enter to accept the value.

Press Enter to accept the value. Operators may press X-axis Down Jog Arrow to
change Tool Parameters if necessary.

Press Start to execute Rectangle Cut, Cancel to abort the function, or Pause to
reposition the spindle start point.

Cut Utilities Menu

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Rectangle Shape Tool Parameters

The Rectangle Shape Tool Parameters function is used to specify the tool diameter and to add lead ins and
lead outs.

Press X-axis Down Jog Arrow from the Rectangle Shape Start/Cancel/Pause screen.

Press Enter to adjust the Rectangle Shape Tool Parameters.

a. Tool Diameter

i. Press Enter over Tool Diam.

Enter the corrected value using the number keypad. Negative numbers should be used for an inside cut.

iii. Press Enter to confirm the value and return to the Rectangle Shape Tool Parameters sub-menu.

Lead In/Out

Press Enter over Lead In.

Press Enter to toggle between YES and NO.

Lead In Radius

Press Enter over Lead In Rad.

Enter the Lead In Radius value using the number keypad.

Press Enter to confirm the value and return to the Rectangle Shape Tool Parameters sub-menu.
Cut Utilities Menu

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Radiused Rectangle
The Radiused Rectangle function executes any radius, length, and width size rectangle shape based on operator
input. Home is at the front right corner of the shape. A 0.25” end mill or small engraving cutter can be used to
execute the test cut file.

Set up the system as if a normal file is to be executed (e.g., Set Home, Set Surface, Tool Lift, Cut
Depth, X & Y Feedrate, and Z Plunge Feed) and make sure the spindle is enabled.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Cut Utilities is highlighted in blue.

Press Enter to access the Cut Utilities sub-menu.

Press X-axis Jog Arrows until the Radiused Rectangle is highlighted in blue.

Press Enter to access the Radiused Rectangle function.

7. Enter the length of the X and Y sides for the Rectangle using the number keypad (e.g., X=19, Y=20).

Press Enter to accept the value.

Press Enter to accept the value.

Enter the radius of the corners using the number keypad (e.g., 1.5).

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Press Enter to accept the value of the radius. Operators may press X-axis Down Jog Arrow
to change Tool Parameters if necessary.

Press Start to execute Radiused Rectangle Cut, Cancel to abort the function, or Pause
to reposition the start point.

Cut Utilities Menu

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Radiused Rectangle Shape Tool Parameters

The Radiused Rectangle Shape Tool Parameters function is used to specify the tool diameter and add lead ins
and lead outs.

Press X-axis Down Jog Arrow from the Radiused Rectangle Shape Start/Cancel/Pause screen.

Press Enter to adjust the Radiused Rectangle Shape Tool Parameters.

Tool Diameter

Press Enter over Tool Diam.

Enter the corrected value using the number keypad. Negative numbers should be used for an inside cut.

Press Enter to confirm the value and return to the Radiused Rectangle Shape Tool
Parameters sub-menu.

Lead In/Out

Press Enter over Lead In.

Press Enter to toggle between YES and NO.

Lead In Radius

Press Enter over Lead In Rad.

Enter the Lead In Radius value using the number keypad.

Press Enter to confirm the value and return to the Radiused Rectangle Shape Tool
Parameters sub-menu.
Cut Utilities Menu

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Recorded Home
There are 9 different recordable home positions that can be used to support multiple cutting fixtures. These
homes stay recorded even after power has been removed from the system.

Press Jog Arrows to position the center of the bit where the new Soft Home location is
to be set.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Recorded Home is highlighted in blue.

Press Enter to access the Recording a Soft Home function.

Enter the desired number (1-9) to record the new home.

Press Enter to return to the main menu.

Menu

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Utility
The Utility sub-menu provides the operator with additional options for completing machine operation. Some of
these menu items contain a sub-menu for further specifications. The display extends, so the operator must Jog
down to see additional menu items.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Utility is highlighted in blue.

Press Enter to access the Utility sub-menu.

Press X-axis Jog Arrows until the menu item is highlighted in blue. Some menu items will then enter
a sub-menu with more selections.

Clear Home Tool Configuration

Adjust Surface Show Last Job Time
Reset Inverter Sex X Park Position
DNC_Mode Pause Configuration
Reboot Lube
Drill Test Default Max Depth
Menu

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Clear Home
The Clear Home function displays the X & Y coordinates of the Soft Home position from the Hard
Home location. This function does not erase Soft Home.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Utility is highlighted in blue.

Press Enter to access the Utility sub-menu.

Press X-axis Jog Arrows until Clear Home is highlighted in blue.

Press Enter to identify the current position.

Press Cancel to return to the Utility sub-menu.

Utility Menu

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Tool Configuration
The Tool Configuration function sets the tool operating configuration for each tool. This option is only
available on ATC machines and can only be set for tools 1 – 30 and knives 31 – 50. The operator can set each
tool to recognize a dust collector, mister, spin function, and pause Z lift during the cut and traverse sequences.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Utility is highlighted in blue.

Press Enter to access the Utility sub-menu.

Press X-axis Jog Arrows until Tool Cfg is highlighted in blue.

Press Enter to access the tool configuration screen.

Press Jog Arrows to reach the tool and particular component to be configured.

Press Enter to toggle each cell from Y to No. The system will default to all tools showing Y for Dust,
Spin, and PLift and No for Mist. Operators may select No for Spin when working with tools that do not need
rotation for the cut (e.g., drag knife). The PLift should be set to No for operators who believe that the lifting of
the Z during pause would destroy the material or quality of the cut (e.g., T-slot cutter).
Dust – Dust Collector active during the cutting sequence
Mist – Mister active during the cutting sequence
Spin – Spin of tool active during the cutting sequence
PLift – Z Pause Lift active during the cutting sequence

Press Cancel to return to the Utility sub-menu.

Utility Menu

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Adjust Surface
The Adjust Surface function is used to adjust the surface setting without having to go through the surfacing
routine. The Surface must be set before it can be adjusted.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Utility is highlighted in blue.

Press Enter to access the Utility sub-menu.

Press X-axis Jog Arrows until Adjust Surface is highlighted in blue.

Press Enter to adjust the surface.

Enter the value for the value for the adjustment (e.g., 0.02). A positive number moves the surface closer to
the table bed while a negative number brings the surface closer to the cutting head.

7. Press Enter to accept the setting and return to the Utility sub-menu.
Utility Menu

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Show Last Job Time

The Show Last Job Time function displays the amount of time the previous job executed. This function also
applies to Cut Utilities job files.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Utility is highlighted in blue.

Press Enter to access the Utility sub-menu.

Press X-axis Jog Arrows until Show Last Job Time is highlighted in blue.

Press Enter to view the exact job time.

Press Enter to return to the Utility sub-menu.

Utility Menu

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Reset Inverter
The Reset Inverter function reprograms the spindle inverter through MODBUS.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Utility is highlighted in blue.

Press Enter to access the Utility sub-menu.

Press X-axis Jog Arrows until Reset Inverter is highlighted in blue.

Press Enter to reset the spindle inverter and return to the Utility menu.

Utility Menu

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Sex X Park Position

The Set X Park Position function sets a specific Park location from Hard Home for the X-axis to assume after
each job, which is useful when currently using only a portion of the available table space. The X Park Position
can be set to move just far enough out of the way for the material to be removed instead of parking all the way
to the rear every time.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Utility is highlighted in blue.

Press Enter to access the Utility sub-menu.

Press X-axis Jog Arrows until Set X Park Position is highlighted in blue.

Press Enter to access the Set X Park Position function.

6. Enter the desired park position for the spindle in X (e.g., 135) or enter 0 to use the table size.

7. Press Enter to accept the position and return to the Utility sub-menu.
Utility Menu

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DNC Mode
The DNC Mode function is used to allow the operator to toggle back and forth between local and remote DNC
modes. Local mode allows the operator to review what files have been saved in the controller, and remote mode
allows the operator to run programs. The system must be set to remote mode to run the file.

The DNC Mode can create a shortcut for commonly used files without the operator having to enter the Utility
sub-menu each time. The controller memory allows a maximum of 20 job files or a limited amount of memory
space for large job files to be saved to the controller. The display will indicate when the memory capacity is full
with a notice showing Error Writing File; Out of Room. The operator will need to delete a job file from the
controller memory before adding any new job files.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Utility is highlighted in blue.

Press Enter to access the Utility sub-menu.

Press X-axis Jog Arrows until DNC Mode is highlighted in blue.

Press Enter to access the DNC mode. An X will be located to the left of the mode currently being run.

Press X-axis Jog Arrows to move between the DNC Modes. Local mode shows what files have
been saved to the controller while the remote mode shows what files are available in the PC.

Press Enter to accept the selected mode and return to the Utility sub-menu.

Saving Files to Controller DNC

Make sure the DNC mode is set for local.

Press Shift and DNC to access the list of files available in the PC.

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Press X-axis Jog Arrows until the particular job file to be saved to the controller is highlighted
in blue.

Press Enter to accept the job file.

Press Start to save the file to the controller. The operator can access the file from the DNC
function at the keypad.

Press Cancel to return to the Utility sub-menu.

Press DNC to access the files available from the controller.

Press Jog Arrows until the blinking cursor is over the particular job file to be run.

Press Enter to access the job file and then Start to execute the job file.

Deleting Files from Controller DNC

Make sure the DNC mode is set for local.

Press DNC to access the list of job files available in the controller.

Press X-axis Jog Arrows until the particular job file to be deleted from the controller is highlighted
in blue.

Press Enter to access the job file.

Press Set Max Depth to set the system to delete the job file.

6. Press Enter to delete the job file. Utility Menu

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Pause Configuration
The Pause Configuration function allows operators to disregard the pause called out in the M Code (i.e.,
M01) usually included for testing purposes.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Utility highlighted in blue.

Press Enter to access the Utility sub-menu.

Press X-axis Jog Arrows until Pause Configuration is highlighted in blue.

Press Enter to access the Pause Configuration setting.

6. Press X-axis Jog Arrows to move between Yes and No.

7. Press Enter to save the change and return to the Utility sub-menu.
Utility Menu

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Reboot
The Reboot function is used to restart the controller without having to power down the machine.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Utility is highlighted in blue.

Press Enter to access the Utility sub-menu.

Press X-axis Jog Arrows until Reboot is highlighted in blue.

Press Enter to access the reboot process.

Press Y-axis Jog Arrows to move between Yes and No.

Press Enter to process the reboot of the machine. If No is selected, then the display will return to
the Utility sub-menu.
Utility Menu

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Lube
The Lube function has 2 separate sub-functions that relate to the lubrication process on machines that have the
auto mister installed.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Utility is highlighted in blue.

Press Enter to access the Utility sub-menu.

Press X-axis Jog Arrows until Lube is highlighted in blue.

Press Enter to access the Lube sub-menu.

Press X-axis Jog Arrows to highlight the appropriate item and press Enter .

Lube Now will apply lubrication to the system.

Lube Frequency will allow the operator to set how often the lubrication should be applied to the system.
UtilityMenu

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DrillTest
The Drill Test function is used to perform a test of the drill. If there is no gang drill option on the Digital
Express, then the Utility sub-menu will not offer this selection.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Utility is highlighted in blue.

Press Enter to access the Utility sub-menu.

Press X-axis Jog Arrows until DrillTest is highlighted in blue.

Press Enter to test the drill.

Press Soft Home to toggle the Gang Drill on and off.

Press Z-axis Jog Arrows to raise or lower the drill bank.

Press the number keys to fire individual drills by number.

Utility Menu

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Default Max Depth

The Default Maximum Depth function saves the maximum depth to the controller. This function is only
available on ATC systems and does not need to be reset unless the value is cleared. This setting is active all the
time while Max Depth is only active during the cutting sequence. The Default Max Depth is typically set to just
above the top of the table.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Utility is highlighted in blue.

Press Enter to access the Utility sub-menu.

Press X-axis Jog Arrows until Default Max Depth is highlighted in blue.

Press Enter to set the default max depth value.

Enter the tool number (e.g., 1) for setting the default max depth and press Enter .

Press 0 to autoset the max depth or lower the Z to the max depth and press Enter .

Press Enter to clear the default max depth or Cancel to exit the menu option. Both actions will
return the screen to the Utility sub-menu.

Utility Menu

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Digitize

The Digitize function is used with the MultiCam Rapid ShapeTM feature. With this feature, the operator has the
ability to duplicate 2D simple and complex shapes on the machine and then import this outline into a CAD
program for manipulation and toolpathing. Not all MultiCam systems carry the Digitize option, but the Digitize
option can be purchased from the local distributor.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Digitize is highlighted in blue.

Press Enter to access the Digitize sub-menu.

Press X-axis Jog Arrows until the menu item is highlighted in blue. Some menu items will then enter
a sub-menu with more selections.

Start Digitize Auto Scan Rate

Auto Step Size Scan Mode
Add Corners Output Start
Menu

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Start Digitize

The Start Digitize function configures the system to begin 2D digitizing. Operators should not use this
menu option until all other Digitize options have been set.
Place the object to be scanned on a contrasting sacrifice material. A white object on a dark background will
have a better contrast than a wooden object on MDF.
Turn on the table vacuum to hold the part flat to the sacrifice material. Warped material can introduce errors
in the scanning process.
Lower the LED probe to usually about 3/8” – 1/2” above the material. The numbers on the counter will decline
(e.g., 70 → 134 and then 134 → 16) at the contrast edge.

Raise the probe until the counter shows the higher number (e.g., 134) and press the Set button. This will
save the highest point of contrast in the system.

Set Button

5. Press Menu to access the menu system.

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Press X-axis Jog Arrows until Digitize is highlighted in blue.

Press Enter to access the Digitize sub-menu.

Press X-axis Jog Arrows until Start Digitize is highlighted in blue.

Press Enter to start the digitizing process. The keypad will prompt the operator for the file name.

Enter a numerical file name (e.g., 12345) and press Enter . This number is arbitrary and can
be overwritten if the operator uses the same number on a different digitize file.

Jog the digitizer laser to the beginning of the object being scanned.

Place the dot over the edge of the target and non-target areas and press Enter . This will set the
point for the file.

Jog the digitizer laser away slightly so that the beam splits the target and non-target areas.

Press Five to begin Auto Scan. The system will scan back and forth across the object for a few seconds
at the rate and step size entered in the Digitize menu items before moving in the set direction along the
contour of the pattern. The scanner will continue around the pattern until the start point is reached unless
interrupted by the user.
If the probe is too far away from the object, then the display will indicate that the edge of the part
could not be found, and operators will need to adjust the probe.
If the Auto Scan Rate is too high, then the Rapid Shape could shake and lose signal.

Press Cancel to finish scanning and exit out of Digitize mode.

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Input the completed scanned file in EnRoute and clean up as needed.

Open Machine Tools > JobNameServer > Digitize.

Click on and select the folder to save the file. All files are saved automatically as CNC files.
Operators who want to save the file as a DXF should make sure the checkbox is filled.
Digitize Menu

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Auto Scan Rate

The Auto Scan Rate function sets the automatic rate for the scanning process during the 2D digitizing. The
system defaults to 5” per second, but the normal recommended scan rate is 1” per second. Slower scan rates will
be more accurate but will take longer to complete whereas faster scan rates will be less accurate but will take less
time to complete. Operators will need to rely on the material, the complexity of the object, and experience to find
the best time.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Digitize is highlighted in blue.

Press Enter to access the Digitize sub-menu.

Press X-axis Jog Arrows until Auto Scan Rate is highlighted in blue.

Press Enter to access the automatic scan rate function.

Enter the value for the scan rate (e.g., 1.5).

Press Enter to save the Scan Rate and return to the Digitize sub-menu.
Digitize Menu

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Auto Step Size

The Auto Step Size function sets the automatic distance used during the 2D digitizing. The step size can be
adjusted per the part being scanned. If the 2D detail is complicated or the part is small, then operators are
encouraged to use a smaller step size (e.g., 0.050” [1.27mm]). If the 2D detail is simple or the part is large, then
operators are encouraged to use a larger step size (e.g., 1.0” [25.4mm]).

Press Menu to access the menu system.

Press X-axis Jog Arrows until Digitize is highlighted in blue.

Press Enter to access the Digitize sub-menu.

Press X-axis Jog Arrows until Auto Step Size is highlighted in blue.

Press Enter to access the automatic step size function.

Enter the value for the step size (e.g., 0.25).

Press Enter to save the Step Size and return to the Digitize sub-menu.
Digitize Menu

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Scan Mode
The Scan Mode function determines the edge or line mode for scanning. Operators can use EDGE for solids and
LINE for outlines.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Digitize is highlighted in blue.

Press Enter to access the Digitize sub-menu.

Press X-axis Jog Arrows until Scan Mode is highlighted in blue.

Press Enter to toggle between Edge and Line.

6. Continue with the Digitize setup or press Cancel to exit the Digitize sub-menu.
Digitize Menu

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Add Corners
The Add Corners function allows the operator to modify the scanned file before beginning the cutting sequence.
Operators should turn this setting ON if the part being scanned has several sharp corners and can leave the setting
OFF if most of the corners are rounded.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Digitize is highlighted in blue.

Press Enter to access the Digitize sub-menu.

Press X-axis Jog Arrows until Add Corners is highlighted in blue.

Press Enter to toggle between YES and NO.

6. Continue with the Digitize setup or press Cancel to exit the Digitize sub-menu.
Digitize Menu

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Output Start
The Output Start function signals the machine to add the word “Start” to the beginning of the code used in the
cutting sequence. This code may be required in some CAD programs for importation.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Digitize is highlighted in blue.

Press Enter to access the Digitize sub-menu.

Press X-axis Jog Arrows until Output Start is highlighted in blue.

Press Enter to toggle between YES and NO.

6. Continue with the Digitize setup or press Cancel to exit the Digitize sub-menu.
Digitize Menu

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Tool_Comp
The Tool Compensation function sets a particular compensation value for a specific tool. The operator must
include G40 commands with lead ins and lead outs in the toolpath, and the maximum compensation value is
± 0.100” (2.54mm).

Press Menu to access the menu system.

Press X-axis Jog Arrows until Tool_Comp is highlighted in blue.

Press Enter to access the Tool_Comp function.

Scroll down to the tool that will be compensated (e.g., Tool 1).

5. Press Enter and type in the necessary value (e.g., 0.025).

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6. Press Enter to save the value.

7. Press Cancel to return to the main menu.

Menu

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Shutdown
The operator may select the Shutdown function from the menu items to safely shut the machine down.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Shutdown is highlighted in blue.

Press Enter to access the Shutdown sequence. Operators may press Y-axis Jog Arrows to
move between Yes and No.

Press Enter when Yes is highlighted to shut down the machine. The system will disable the motor
drives and prompt the operator when it is safe to power down the machine. If No is selected, then the display
will return to the main menu.
Menu

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Vision
MultiVision allows operators the option of completing various projects involving repetitive cutting sequences of
similar material or design. This option requires specific hardware and modified cut files. MultiVision offers a few
settings that must be set once and then are stored in the controller memory until those settings are overwritten.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Vision is highlighted in blue.

Press Enter to access the Vision sub-menu.

Press X-axis Jog Arrows until the menu item is highlighted in blue. Some menu items will then enter
a sub-menu with more selections.

Focus Camera Fiducial Diam

Correlation Retake Dist
Settling Time Flip to Cut
Auto Focus Fast Find
Camera Delay Auto Find Setting
Manual Find Setting Set Exposure
Set Camera Scale Set Camera Offsets
Move to Cam Offsets
Menu

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Focus Camera
The Focus Camera function is used to set the system to look for the fiducial, calibrate the tool if needed, and focus
the camera. This enables the file to run accurately. The camera must be focused each time the material thickness
changes on a standard machine. Operators should always leave the table vacuum on and use a computer that can
be seen from the machine during the focusing process.

Calibrate the 0.25” (6.35mm) End Mill and surface the tool to the top of the material.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Vision is highlighted in blue.

Press Enter to access the Vision sub-menu.

Press X-axis Jog Arrows until Focus Camera is highlighted in blue.

Press Enter to unload the tool or Cancel to leave the tool in the spindle if prompted. The tool may
need to be unloaded depending on the length of the tool. Longer tools may interfere with the focusing process.

If Enter is pressed, the machine will unload the tool and return to the material.

Press Jog Arrows to reach the fiducial on the material to be cut.

Jog Knife 1 (i.e., Z2) using the Z-axis Jog Arrows at the prompt to bring the fiducial into focus on
the computer screen.

Press Enter when the fiducial is in focus.

Vision Menu

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Fiducial Diameter
The Fiducial Diameter function is used to inform the system as to the size of the fiducial when the system
is searching. This diameter can be set up in either inches or millimeters.

Press Menu to access the menu system.

Press X-axis Jog Arrows until Vision is highlighted in blue.

Press Enter to access the Vision sub-menu.

Press X-axis Jog Arrows until Fiducial Diameter is highlighted in blue.

Press Enter to adjust the Fiducial Diameter.

Enter the value using the number keypad (e.g., 0.250).

Press Enter to save the Fiducial Diameter and return to the Vision menu.
Vision Menu

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