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Clinic Service Inspection Report

This document contains inspection results for various systems on a piece of construction equipment. It includes checks of engine speeds and pressures, transmission pressures, steering and brake pressures, hydraulic pressures for loader, backhoe, and hammer functions. Measurement values are provided for standard and permissible ranges. The inspection found most values were within normal ranges with a few exceptions requiring further investigation.
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0% found this document useful (0 votes)
138 views3 pages

Clinic Service Inspection Report

This document contains inspection results for various systems on a piece of construction equipment. It includes checks of engine speeds and pressures, transmission pressures, steering and brake pressures, hydraulic pressures for loader, backhoe, and hammer functions. Measurement values are provided for standard and permissible ranges. The inspection found most values were within normal ranges with a few exceptions requiring further investigation.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Serial No.

Pm - CLINIC SERVICE: WB97R-5EO


Engine No.

- INSPECTION Hrs

WORK ORDER No. CARRIED OUT DATE SERVICE METER INSPECTED BY


Hour

Customer's comment

Coolant Temp. Max range Change by analogous Ambient temperature


Green Red Max. °C (°F)
Min. °C (°F)
1 2 3 4 5 6 Altitude m. (Ft)
(during operation)

1 ENGINE STD : Standard value

INSTRUMENTAL INSPECTION AFTER STARTING ENGINE PMS: Permissible value


Items Condition Unit STD PMS Result OK N.G.
low idling 1050 1000 - 1100
high idling 2430 2380 - 2480
hand accellerator max rpm 1900 1850 - 1950
Engine Speed rpm
bucket shovel dump max rpm 750 750
T/C stall 3° speed, max rpm 2070 2070
T/C stall + Hyd + steering 2000 2000
3.5
At max rpm (15W-40)
Lubrication Bar (0.35)
oil pressure (Mpa) 0.7
At min rpm (15W-40)
(0.07)

2 T/M

Oil cooler back pressure check point 5 1 - 5


(at 900 - 2200 rpm ) on FWD/REV clutch position (0.5) (0.1 - 0.5)
Oil cooler back pressure check point 5 1 - 5
(at 900 - 2200 rpm ) on NEUTRAL clutch position (0.5) (0.1 - 0.5)
Forward clutch pressure check point 16.5 13.5 - 16.5
(at 900 - 2200 rpm ) (1.65) (1.35 - 1.65)
Reverse clutch pressure check point Bar 16.5 13.5 - 16.5
(at 900 - 2200 rpm ) (Mpa) (1.65) (1.35 - 1.65)
Forward/Reverse clucht pressure check point 16.5 13.5 - 16.5
(at 900 - 2200 rpm ) (1.65) (1.35 - 1.65)
4WD pressure check point 17 14 - 17
(at 2200 rpm) (1.7) (1.4 - 1.7)
Converter pressure check point 9 3-9
(at 900 - 2200 rpm ) (0.9) (0.3 - 0.9)

3 STEERING

Relief valve Engine Bar 175 170 - 185


1500 rpm (Mpa) (17.45) (17.0 - 18.5)
4 BRAKE

Parking brake 1/5 machine on slope of 11°25'


No movement
in operating conditions
Service brake Machine's speed when is halted
m 14.4
40 Km/h; sptop delay: 0.1sec

5 HYDRAULIC

HYDRAULIC OIL TEMPERATURE: 45-55°C

STD PMS

Engine 245 235 - 265


Main relief valve
2200 rpm (24.5) (23.5 - 26.5)
32 30.2 - 34.3
PPC valve
(3.2) (3.0 - 3.4)
Arm lifting 245 235 - 265
(24.5) (23.5 - 26.5)
Arm lowering 245 235 - 265
Loader

(24.5) (23.5 - 26.5)


Bucket digging 245 235 - 265
(24.5) (23.5 - 26.5)
Bucket dumping 260 250 - 270
(26.0) (25.0 - 27.0)
Boom raising 345 320 - 360
(34.5) (32 - 36)
Boom lowering 245 235 - 265
Bar (24.5) (23.5 - 26.5)
235 - 265
Safety valves

Arm digging Engine (Mpa) 245


1800 rpm (24.5) (23.5 - 26.5)
Arm opening 245 235 - 265
(24.5) (23.5 - 26.5)
Bucket digging 245 235 - 265
Backhoe

(24.5) (23.5 - 26.5)


Bucket opening 245 235 - 265
(24.5) (23.5 - 26.5)
Swing RX 254 244 - 264
(25.4) (24.4 - 26.4)
Swing LX 254 244 - 264
(25.4) (24.4 - 26.4)
Hammer 185 - 215
200 (20)
(18.5 - 21.5)
∆ P LS 27.5 25.5 - 29.5
(2.75) (2.55 - 2.95)
Arm lowering 3.9 3.5 - 4.3
Speed UP: ON
Loader

Arm lifting 2.9 2.6 - 3.2


Engine
Bucket digging Max rpm 2.1 1.9 - 2.3
Bucket dumping 2.6 2.3 - 2.9
Boom raising (without safety valve) 2.7 2.4 - 2.9
Boom lowering (without safety valve) 2.6 2.3 - 2.9
Boom raising (with safety valve) 2.7 2.4 - 3.0
Boom lowering (with safety valve) 2.8 2.5 - 3.1
Arm digging (without safety valve) 4.1 3.7 - 4.5
Arm opening (without safety valve) 3.3 3.0 - 3.6
Arm digging (with safety valve) 4.2 3.8 - 4.6
Cycle times

Arm opening (with safety valve) 3.4 3.1 - 3.7


Sec.
Swing RH 2.7 2.4 - 3.0
Swing LH 2.7 2.4 - 3.0
Backhoe

POWER: ON
Bucket Digging Engine 2.9 2.6 - 3.2
Bucket Dumping 1800 rpm 2.2 2.0 - 2.4
Outrigger lifting RH (eu) 2.8 2.5 - 3.1
Outrigger lowering RH (eu) 3.2 2.9 - 3.5
Outrigger lifting LH (eu) 2.8 2.5 - 3.1
Outrigger lowering LH (eu) 3.2 2.9 - 3.5
Outrigger lifting RH (usa) 5.5 5.0 - 6.1
Outrigger lowering RH (usa) 4.6 4.1 - 5.1
Outrigger lifting LH (usa) 5.5 5.0 - 6.1
Outrigger lowering LH (usa) 4.6 4.1 - 5.1

Hydraulic oil std (10W-30)

Total drifting mesured


MAX 150
Loader

to the bucket tooth

Arm cylinder MAX 19


Bucket cylinder MAX 28
Boom cylinder MAX 13
Arm cylinder MAX 10
Drifting

Bucket cylinder (with jig arm) mm/15' MAX 8


Bucket cylinder (with std arm) MAX 8
Backhoe

Jig cylinder MAX 8


Outrigger RH (eu) MAX 7
Outrigger LH (eu) MAX 7
Outrigger RH (usa) MAX 1
Outrigger LH (usa) MAX 1
Total drifting (bucket tooth) MAX 220

Hydraulic oil cold area (5W-20)

Total drifting mesured


MAX 210
Loader

to the bucket tooth

Arm cylinder MAX 27


Bucket cylinder MAX 39
Boom cylinder MAX 18
Arm cylinder MAX 14
Drifting

Bucket cylinder (with jig arm) mm/15' MAX 10


Bucket cylinder (with std arm) MAX 10
Backhoe

Jig cylinder
Outrigger RH (eu)
Outrigger LH (eu)
Outrigger RH (usa)
Outrigger LH (usa)
Total drifting (bucket tooth) MAX 310

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