Design Guide DG022013EN Effective September 2021

Medium-voltage power distribution and control systems > Switchgear >

Metal-enclosed switchgear—
MVS medium-voltage
38 kV load interrupter switch
Contents
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3-2
MVS Load Interrupter Switchgear . . . . . . . . . . . . . . . . 8.3-2

Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3-6
Switch Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . 8.3-6
Motor Operated MVS . . . . . . . . . . . . . . . . . . . . . . . . . 8.3-7
Metering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3-8
Ohmic Voltage Sensing (OVS) . . . . . . . . . . . . . . . . . . . 8.3-9
Automatic Transfer Control. . . . . . . . . . . . . . . . . . . . . . 8.3-10
Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3-11
System Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3-12

Layouts and Dimensions . . . . . . . . . . . . . . . . . . . . . . . 8.3-14

MVS Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3-14

Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3-18

Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3-18

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Metal-Enclosed Switchgear—MVS Medium-Voltage Design Guide DG022013EN
38 kV Load Interrupter Switch Effective September 2021
General Description 8.3-2

MVS Load Interrupter Standards and Certifications

Switchgear Eaton’s MVS load interrupter switchgear
meets or exceeds the requirements of
Eaton’s MVS Load Interrupter Switchgear the following industry standards:
is an integrated assembly of switches, bus ■ IEEET Standard C37.20.3
and fuses that is constructed for medium-
voltage circuit protection. All major ■ ANSI C37.57
components are manufac­tured by Eaton, ■ NEMA SG5
establishing one source of responsibility ■ Canadian Standard CAN/CSAR
for the equipment’s performance and C22.2 No. 31
ensuring high standards in quality,
coordination, reliability and service. Type MVS switches meet or exceed
the requirements of the following
A complete line of Eaton switches and industry standards:
fuses is available:
■ IEEE Standard C37.20.4
■ 38 kV voltage class
■ ANSI C37.58
■ 600 A continuous load
interrupting ratings ■ ANSI C37.22

■ Non-fused or fused with current ■ NEMA SG6

limiting or boric acid-type fuses ■ Canadian Standards CAN/CSA C22.2
■ Manual or motor operated Outdoor Duplex with Customer Metering No. 193 and CAN/CSA C22.2 No. 58
■ Indoor or outdoor non-walk-in Load interrupter switches should not
enclosures be used to interrupt load currents above
Application Description their interrupting rating of 600 A, as
■ Single switches and transformer Eaton’s Load Interrupter Type MVS
primary switches they are not designed nor tested for
metal-enclosed switchgear provides safe, interrupting fault currents on electrical
■ Duplex loadbreak switch arrange­ments reliable switching and fault protection systems. Optional fuses can be provided
for selection of alternate feeds for medium-voltage circuits rated to for phase overcurrent protection.
■ Lineups with main bus 38 kV. The MVS switch is ideal for
applications where high duty cycle
■ Standard arrangements with auto­matic operation is not required.
transfer control systems (two sources
feeding one bus or two sources feeding MVS switchgear has the advantage of
two buses on a split bus with tie switch) low initial cost inherent in switch designs
while offering the characteristics most
Standard design configurations for: vital to safety and coordination.
■ NEMAT pads for cable lugs The MVS switch’s quick-make, quick-
■ Surge arresters break mechanism provides full-load
■ Instrument transformers current interrupting capability while
fuses provide accurate, permanently
■ Control power transformers
calibrated short circuit detecting and
■ Power XpertT and IQ interrupting capabilities. Visibility of
electronic metering actual blade position improves safety
■ Other auxiliary equipment by giving positive assurance of circuit
de-energization.

Table 8.3-1. Switchgear Assembly Main Cross Bus Ratings

Rated Maximum Rated Rated Main Rated Momentary Rated Short-Time
Voltage BIL Bus Current Short-Circuit Current Short-Circuit Current (2 sec.)
kV kV Amperes kA Asym kA Peak kA rms Sym.

38 150 600–1200 40 65 25
38 150 600–1200 50.4 81.9 31.5

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Metal-Enclosed Switchgear—MVS Medium-Voltage Design Guide DG022013EN
38 kV Load Interrupter Switch Effective September 2021
General Description 8.3-3

Switch Mechanism Quick-Break DE-ION Arc Interruption Bus Insulation System

The quick-make, quick-break mecha­nism With the switch closed, both main and All bus runs are supported using a high
uses a heavy-duty coil spring that provides auxiliary (flicker) blades are closed, and strength and high creep, finned support
powerful opening and closing action.To all of the current flows through the main providing in excess of 24.00 inches
close the switch, the handle is inserted into blades. The flicker blades are in the closed (609.6 mm) for 38 kV, of creep distance
the spring charging cam, then rotated position in the arc chutes, but are past the between phases and ground. The molded
upward through an angle of 120 degrees. arcing contacts and thus carry no current. high track-resistant fins are constructed
This action charges the operating spring, As the main blades open, current is as standard of Aramid nylon or optional
as the mechanism is forced past toggle. transferred momentarily to the flicker Cycloaliphatic epoxy.
The stored energy of the spring is released blades, which are held in the arc chutes
by high pressure contact fingers. There ■ Significantly superior bus bracing
and transferred to the main shaft that than standoff type A20 insulators
snaps the switch closed. is no arcing at the main blades.
■ Significantly increased creep distance
As a result of the over-toggle action, the When the main blades reach a pre- phase-to-phase and phase-to-ground
blades are moved independently of the determined angle of opening, a stop
post on the main blades prevents further ■ Improved endurance from
operator. It is impossible to operate the fault incidents
switch into an intermediate position. angular movement between the main
and flicker blades. This starts the flicker ■ Minimizes bus system failures due
To open the switch, the handle is inserted blades out of the high pressure contacts to tracking
into the spring charging cam and rotated in the arc chutes and as contacts are ■ Eliminates additional ground
downward through 120 degrees resulting broken, the flicker blades are snapped planes in the switchgear for bus
in charging of the operating spring, into position by their torsion springs. supporting systems
then releasing its stored energy in
similar sequence. The heat of the arc, meanwhile, releases
a blast of de-ionizing gas from the
gas-generating material of the arc chute.
This combination of quick-break and
DE-ION action quickly extinguishes the
arc and the circuit is safely de-energized.
A non-fused switch has the ability to close
and latch four times when rated 40 kA,
and one time when rated 61 kA, and Bus Support
continue to carry rated current thus
adding a large margin of integrity to
the electrical system.

Main, Flicker Blades Main Blades Disengaged, Both Blades Disengaged

Engaged Flicker Blade Engaged

Figure 8.3-1. Switch Operation

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Metal-Enclosed Switchgear—MVS Medium-Voltage Design Guide DG022013EN
38 kV Load Interrupter Switch Effective September 2021
General Description 8.3-4

Duplex Switch Configuration Loadbreak Switch with Grounding Jaw

Two MVS load interrupter switch sections The loadbreak switch can be supplied
can be used to provide cost-effective with optional grounding jaws for auto­
source selectivity with a common load matic grounding of the load circuit. When
side bus feeding one load (fused or the switch is opened, the switch main
nonfused). Key interlocks are a standard blades engage grounding jaws to ground
feature provided to per­mit only one the load circuit. This feature cannot be
switch to be closed at a time and prevent used in a duplex switch configuration.
opening any switch door unless both The ground jaw option is available at
switches are open. 38 kV. It is meant for applying a static
ground, and is not rated for carrying
fault currents.

K1 K1

K1 K1

Door Door

Figure 8.3-3. Typical Feeder Switch with Optional

Grounding Jaw (38 kV)

Grounding
Jaw Arrestor
48.00 48.00
(1219.2) (1219.2) Bottom
entry/
exit
Figure 8.3-2. Typical Duplex Switch
Configuration with One K1 Key— Line
Dimensions in Inches (mm)
Switch Top
entry/exit
90.37
Bottom
(2295.4) entry/exit

Fuse

Load

Top
entry/
exit

2.19 62.00
(55.6) (1574.8)

Figure 8.3-4. Typical Section View of Feeder

Switch with Optional Grounding Jaws—
Dimensions in Inches (mm)

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Metal-Enclosed Switchgear—MVS Medium-Voltage Design Guide DG022013EN
38 kV Load Interrupter Switch Effective September 2021
General Description 8.3-5

Construction

b
a
c
h
f
Switch with Hinged Screen Barrier Open
g g i High Quality Insulation
h h Bus and switch insulators, switch
drive rod barriers between phases,
and barriers between outer phases
and the housing, are of high strength,
non-hygroscopic, track-resistant glass
polyester as standard. Optional switch,
d fuse and main bus epoxy insulation
i system is available.
b j Red-Green Switch Position Indicators
k Provisions for Padlocking Switch
Open or Closed
l Provisions for Door and Switch
Key Interlocks
e m The Operating Handle
It is conveniently located behind a
Typical Switch with Front Door Open small access door giving the structure
a Switch Mechanism b Provisions for Padlocking Door a smooth homogeneous appearance
and discourages casual contact by
Quick-make, quick-break stored Handle not visible in the photo.
unauthorized personnel.
energy operation.
c Inspection Window
n Switchgear Assembly
The opening and closing of the switch A large 8.00-inch x 16.00-inch Rating Nameplate
blades is done by the operating spring. (203.2 x 406.4 mm) gasketed,
An operator’s actions only charge and rectangular, high impact viewing
release the operating spring. window permits full view of the
posi­tion of all three switch blades m
The switch blades cannot be operated through the closed door.
in any intermediate positions. During
the closing operation, full clearance d Full Height Main Door
l
between blades and stationary The door has a return flange and two
contacts is maintained until the rotary latch-type handles to provide
switch mechanism goes over toggle. latching members held in shear. It n
closes over a projecting frame.
The switch mechanism has only
metal-to-metal linkage—no chains e Foot-Operated Door Stop j
or cables are used. f Grounded Metal Safety Barrier
Arc interruption takes place between Prevents inadvertent contact with any
copper-tungsten tipped auxiliary live part, yet allows full-view inspec­ k
(flicker) blade and arcing contacts with tion of the switch blade position.
a DE-IONT arc chute; no arcing takes g Door Interlock
place between the main blades and the
Prevents the door of the enclosure
stationary contacts to prolong the life
from being opened when the switch
of the main blades.
is closed. l
Blow-out forces cannot be transmit­ted h Switch Interlock
to the operating handle.
Prevents inadvertent closure of the
switch if the door of the enclosure
is open. Switch Operating Compartment Door Open

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Metal-Enclosed Switchgear—MVS Medium-Voltage Design Guide DG022013EN
38 kV Load Interrupter Switch Effective September 2021
Devices 8.3-6

Switch Technical Data Table 8.3-2. Switch Ratings (Non-Fused)

Rated Impulse Continuous and Fault-Close & Momentary Rated Short-Time
Maximum Withstand Load-Break Short-Circuit Current Short-Circuit Current
Test Data Voltage (2 sec.)
Eaton’s MVS switch ratings have been kV kV Amperes kA Asym kA Peak kA rms Sym.
thoroughly tested in recognized high 38 150 600 40 65 25
power laboratories with certified 38 150 600 50.4 81.9 31.5
inspectors from both ULT and CSA
organizations. Tests were performed to
substantiate all published ratings in Table 8.3-3. MVS Switch Duty Cycle for Full Load Operations
accordance with ANSI, IEEE, CSA and Rated Switch Load ANSI Required Eaton MVS Switch Number
NEMA standards. Maximum kV Interrupting Number of Load of UL Tested Load Break
Ampere Rating Interrupting Operations Operations
The testing program included tests of:
38 600 5 5
■ Basic impulse levels
■ Momentary withstand Table 8.3-4. MVS Switch Duty Cycle for Fault Close Operations—Non-Fused
■ Short-time withstand Rated Switch Fault Close Rating ANSI Required Eaton MVS Switch Number
■ Fault closing Maximum kV kA Asym kA Peak Number of Fault of UL Tested Fault
Close Operations Close Operations
■ Load interrupting at various loads,
various power factors 38 40 65 1 1
38 50.4 81.9 1 1
■ Mechanical life tests
■ Temperature rise test
Table 8.3-5. Primary Fuses, Standard Ratings and Fused Switch Fault Close Rating
These tests verified not only the per­
Type Switchgear Fuse Rated Rated Interrupting Fused Switch Momentary
formance of the switch and integrated Fuse Rated Continuous Capacity kA and Fault-Close Rating a
switch-fuse assembly, but also the Maximum Current Range, Symmetrical a kA Asym kA Peak
suitability of the enclosure venting, Voltage, kV Amperes
rigidity and bus spacing.
RBA-200 38 10–200 6.9 11 18
The mechanical life test subjected the RBA-400 38 0.5–300 16.8 26.8 47
MVS switch to a number of no load cycles RBA-800 38 0.5–540 16.8 26.8 47
GE EJO-1 38 20–80 12.5 20 32.5
greater than the requirements tabulated
in ANSI C37.22 standards. There were no Cooper NX 38 20–100 35 56 —
moving or current carrying part failures a When RBA expulsion fuses are used, and two ratings appear, the lower rating applies when the
as a result. lower-rated switch (15 kV, 40 kA fault close, 25 kA short-time current) versus the higher rating that
applies when the higher-rated switch (15 kV, 61 kA fault close, 38 kA short-time) is used.
The Fault Close and Load Interrupting test
demonstrated significant improved
performance above ANSI/IEEE standards.
See Table 8.3-3 and Table 8.3-4 for results.

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Metal-Enclosed Switchgear—MVS Medium-Voltage Design Guide DG022013EN
38 kV Load Interrupter Switch Effective September 2021
Devices 8.3-7

Motor Operated MVS

Application Description Manual Operation

Eaton’s MVS Pow-R-DriveE motor A MVS Pow-R-Drive motor operated To operate manually, loosen the holding
operator makes possible the safety switch is a standard, manually operated screw that keeps the pin connecting the
and convenience inherent in remote switch in combination with a heavy-duty linear actuator to the mechanism, and
switch operation. electric motor-driven linear actuator that remove the pin. Remove the clevis pin
charges the spring. The linear actuator is on the support of the bottom of the linear
located in a separate isolated low-voltage actuator. Unplug the cord from the
compartment. During electrical operation, disconnect­ing terminal block as the
it smoothly and quietly extends or actuator is removed and set the actuator
retracts the proper distance to cause the aside. The switch can now be operated
switch mechanism to operate. manually with the removable handle.

Standard motor operators are mounted in Lock Open Key Interlock

the switch enclosure. This eliminates the
need for a separate motor compartment A keyed lock is standard to lock the switch
conserving floor space. in the open position only.
This lock not only locks the switch in the
open position, but also breaks the
electrical motor contacts integral to the
motor control circuit and permits the key
to be removed. With the key, the operator
can then open the lock on the switch door.
This scheme gives positive assurance that
the switch is open and cannot be closed
with the door open.

Motor Operated MVS Switch

Manual Operation Override

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Metal-Enclosed Switchgear—MVS Medium-Voltage Design Guide DG022013EN
38 kV Load Interrupter Switch Effective September 2021
Devices 8.3-8

Metering

Electronic Metering and Power Xpert and IQ Meters monitor Outdoor Enclosures
common electrical parameters and
Communications Apparatus communicate the data via standard Weatherproofing complying with the
MVS switchgear assemblies can be industry protocols and optional web requirements of IEEE standard C37.20.3 is
equipped with Eaton’s family of Power interfaces. Power Xpert Gateways available for MVS switch­gear assemblies.
XpertT and IQ digital meters to monitor consolidate devices into a single web The weatherproofing consists of sloped
a power circuit’s electrical quantities browser interface and provide Ethernet roof panels that are joined together with
within the capabilities of each device. connectivity. Eaton’s Foreseer web-based caps. Doors and rear covers are fully
software system can display, analyze and gasketed. Externally accessible louvered
Eaton’s power management products store data from multiple devices across filtered covers, top and bottom, front and
provide hardware and software the facility to enable management of rear, are provided for ventilation. At least
solu­tions that allow customers to the customer’s power system. one 250 watt heater is provided in each
interface with their switchgear at vertical section. Power for the heaters
varying levels of sophistication. may be supplied from an external source,
or an optional integral control power
transformer may be specified to provide
power for the heaters.

Outdoor Enclosure

Power Xpert Meter IQ 130/140/150/250/260

PXM 4000/6000/8000 PXM 2250/2260/2270/2280/2290

Electronic Metering

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Metal-Enclosed Switchgear—MVS Medium-Voltage Design Guide DG022013EN
38 kV Load Interrupter Switch Effective September 2021
Devices 8.3-9

Ohmic Voltage Sensing (OVS)

Eaton’s Ohmic Voltage Sensing (OVS) is an alternative to
traditional VTs in medium voltage. While traditional VTs are
susceptible to transients and ferro-resonance, the OVS system
is not. The OVS system consists of three resitive voltage divider
sensors connected to an amplifier. The sensors reduce the
voltage from the primary voltage to a lower voltage which is then
transmitted to the amplifier to provide an output of 120 Vac to
meters and relays (see Figure 8.3-5). The system can be utilized
with various meter and relay selections used in protection and
control schemes.
The OVS system is rated for applications 2.4 to 36 kV as a
replacement for VTs. The selection of sensors for the system
is dependent on the nominal voltage being applied to the
switchgear. The OVS systems must be applied with three sensors
installed line to ground; the low-voltage control circuit can be
configured to provide a line-to-line or a line-to-ground output
dependent upon the wiring to the relay or meter. Relays and
meters installed in the protection and controls scheme would Figure 8.3-6. OVS Sensors Mounted in Cable Compartment
process the signal from the OVS system in the same manner it
would a VT. The sensors are traditionally mounted in the rear OVS is not to be used to provide control power to devices in the
switchgear compartment (see Figure 8.3-6). However, if an switchgear, or to be used for utility metering applications.
existing installation requires the OVS system, it can be retrofitted
The OVS system has been tested to IEEE C37.20.2.2015 Annex D.
into the existing VT drawer.

Technical Data
Medium Voltage ■ 24 to 230 Vac or Vdc control power for amplifier
■ Voltage system accuracy better than 1%
■ Phase angle accuracy of better than 0.1% over frequency
OVS Sensors range of 2 kHz
■ Burden 0.78 VA L-L, 0.45 VA L-N

Amplifier

120 V Signal

Figure 8.3-5. Typical OVS System Setup

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Metal-Enclosed Switchgear—MVS Medium-Voltage Design Guide DG022013EN
38 kV Load Interrupter Switch Effective September 2021
Devices 8.3-10

Automatic Transfer Control

Two-Switch Automatic Transfer ATC Controller

Application Typical Two-Switch Automatic Standard Features

Transfer Using ATC Controller ■ Voltage sensing on both sources is
Eaton’s MVS switchgear with an automatic
transfer control system is an integrated Eaton’s ATC-900 controller continu­ously provided by the ATC controller
assembly of motor operated MVS monitors all three phases on both sources ■ Lights to indicate status of switches,
switches, sensing devices and control for correct voltages. Should the voltage sources, etc.
components. Available in 38 kV class. of the normal source be lost while the
■ Interlocking to prevent paralleling of
voltage of the alternate source remains
It is typically applied where the continuity sources via software
normal, the voltage sensing function in
of service for critical loads from two power the ATC controller will change state ■ Control power for the automatic
sources in either a main/main or a main/ starting the time delay function. If the transfer control system is derived from
tie/main configuration is desired. voltage of the normal source is not the sensing voltage transformers
restored by the end of the time delay ■ Manual override operation
MVS switchgear with an automatic
interval, the normal switch will open and
transfer control system can meet most ■ Open transition on return to normal
the alternate source switch will close,
automatic throwover requirements as it Programmable time delays on both
restoring power to the load. ■
has a wide variety of operational sources, “OFF DELAY” and “ON DELAY”
sequences embodied in one standard
automatic transfer control system. ATC Controller ■ Four programmable digital inputs
Eaton’s ATC controller is equipped to and outputs
Please note that the duty cycle of load display history information via the front ■ Single-source responsibility; all basic
interrupter switches is limited by ANSI panel. ATC-900 controller stores 320 time components are manufac­tured by Eaton
Standard C37.22. Refer to Table 8.3-3 stamped events. Oscillographic data for
for maximum number of switching ■ Key interlocking of operating system
last 10 events can be downloaded via the and doors where required to provide
operations allowed. If the number of USB port or displayed in the controller’s
switching operations is expected to operator safety
display window. The controller allows
exceed the maximum allowed, then load communications via RS-232 or ModbusT
interrupter switches should not be used. through RS-485 port, Ethernet or via
Optional Features
Use circuit breakers (refer to Type MSB, USB interface. ■ Lockout on phase and/or ground
MEB, MEF or VCP-W switchgear designs). overcurrents and/or internal bus faults
Also note that the operating times of ■ Blown fuse overcurrent lockout
Eaton’s motor operated load interrupter
switches are much longer compared to ■ Load current, power and PF metering
circuit breakers, therefore, the switches with optional dcT module
are not suitable for closed-transition ■ 24 Vdc control power input
transfer applications. Use circuit breakers ■ Up to four additional I/O modules, each
if closed-transition transfer is required. with four programmable digital inputs
and digital outputs

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Metal-Enclosed Switchgear—MVS Medium-Voltage Design Guide DG022013EN
38 kV Load Interrupter Switch Effective September 2021
Devices 8.3-11

Surge Protection
IEEE standard C62.11 for Metal Oxide Table 8.3-6 lists the recommended
Surge Arresters lists the maximum rated minimum duty cycle voltage rating for
ambient temperature as 40 °C. The various system grounding methods.
ambient temperature inside an Eaton Surge arrester rating is based upon the
MVS switchgear vertical section may ambient air temperature in the switchgear
exceed this temperature, especially in vertical section not exceeding 55 °C.
outdoor applications where solar
radiation may produce a significant
contribution to the temperature.
Table 8.3-6. Suggested Minimum Ratings (kV) for Metal Oxide Surge Arresters Located in Metal-Enclosed Switchgear
Service Distribution Class Arresters Station Class Arresters
Voltage Solidly Low Resistance High Resistance or Solidly Low Resistance High Resistance or
Line-to-Line Grounded System Grounded System Ungrounded System Grounded System Grounded System Ungrounded System
kV
Arrester Ratings kV Arrester Ratings kV
Nominal MCOV Nominal MCOV Nominal MCOV Nominal MCOV Nominal MCOV Nominal MCOV

33.00 27 22.00 30 24.40 — — 27 22.00 36 29.00 45 36.50

34.50 30 24.40 30 24.40 — — 30 24.40 36 29.00 48 39.00
38.00 30 24.40 — — — — 30 24.40 36 29.00 — —
Note: MCOV = Maximum Continuous Operating Voltage.

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Metal-Enclosed Switchgear—MVS Medium-Voltage Design Guide DG022013EN
38 kV Load Interrupter Switch Effective September 2021
Devices 8.3-12

System Options

Partial Discharge Sensing and Sensing and Monitoring The coupling capacitor sensor detects
Eaton’sType MVS metal-enclosed partial discharges within the switchgear
Monitoring for Switchgear switchgear (2.4–27 kV) is corona-free by cubicle and/or adjacent cubicles, and is
design. By making switchgear assemblies typically installed on the load side of the
corona-free, Eaton has made its standard feeder switches or on the main bus. The
switchgear more reliable. However, as second sensor is a small donut type radio
indicated above, with time, airborne frequency current transformer (RFCT).
particles, contaminants and humidity It is designed for installation around the
lead to conditions that cause partial ground shields of incoming or outgoing
discharges to develop in switchgear power cables. It detects partial dis­charges
operating at voltages 4000 V and above. in power cables and monitors for external
Type MVS switchgear can be equipped electrical noise.
with factory-installed partial discharge Typically one set of coupling capacitor
Coupling Capacitor RFCT Sensor
Type PD Sensor
sensors and a partial discharge sensing sensors is used at every two cubicles.
relay for continuous monitoring under One RFCT sensor is used for each
normal operation.Timely detection of incoming and outgoing power
insulation degradation through increasing cable circuit.
partial discharges can identify potential
problems so corrective action can be Output signals from sensors (coupling
planned and implemented long before capacitor and RFCT) are wired out to
permanent deterioration develops. Partial terminal blocks for future or field use,
discharge detection can be the foundation or connected to the InsulGard relay.
of an effective predictive maintenance One InsulGard relay can monitor up to
program.Trending of partial discharge 15 input signals, as well as temperature
data over time allows prediction of and humidity. The temperature and
failures, which can be corrected before humidity sensors are included with each
InsulGard Relay catastrophic failure occurs. InsulGard relay system. The relay
(PD Monitoring)
continuously monitors the switchgear
The PD sensing and monitoring system primary system for partial discharges and
Partial Discharge in Switchgear consists of Eaton’s InsulGardT relay and provides an alarm signal (contact closure)
Partial discharge (PD) is a common name PD sensors, specifically developed for when high PD level is detected. Also,
for various forms of electrical discharges application in the switchgear to work data analysis and diagnostics by Eaton
such as corona, surface tracking, and with the relay. There are two types of engineers can also be provided by remote
discharges internal to the insulation. It PD sensors used in the switch­gear: the communication with the InsulGard relay.
partially bridges the insulation between first sensor is a coupling capacitor type
the conductors.These high frequency sensor developed for use with 5 kV, 15 kV The sensors and InsulGard relay are
discharges are essentially small arcs and 27 kV switchgear. optional in MVS switchgear.
occurring in or on the surface of the
insulation system when voltage stress
exceeds a critical value. With time,
airborne particles, contaminants and Input
humidity lead to conditions that result Temp Sensor Terminal InsulGard
in partial discharges. Partial discharges Block Relay Optional
Humidity Sensor Modem
start at a low level and increase as
the insulation becomes deteriorated.
Examples of partial discharge in
switchgear are surface tracking across
bus insulation, or discharges in the air
gap between the bus and a support
(such as where a bus passes through an 120 Vac
insulating window between the sections Auxiliary
of the switchgear). If partial discharge Signals (up to 15 Total) from Power Output
activity is not detected and corrected, it PD Sensors (Coupling Capacitors, Alarm
RFCT Sensor, RTD Input, etc.) Status
can develop into a full-scale insulation
failure followed by an electrical fault. Most
switchgear flashover and bus failures are Figure 8.3-7. InsulGard Relay System
a result of insulation degradation caused
by various forms of partial discharges.

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Metal-Enclosed Switchgear—MVS Medium-Voltage Design Guide DG022013EN
38 kV Load Interrupter Switch Effective September 2021
Devices 8.3-13

Partial Discharge Sensors and Monitoring for Switchgear

Radio Frequency Current Sensor (RFCT)

Coupling Capacitor

PD Sensors

Figure 8.3-8. How the Process Works—Sensing and Data Collection

Coupling Capacitor detects partial discharges internal to

switchgear compartment.

RFCT detects partial discharges in customer’s cables up to 100 ft

from switchgear.

Figure 8.3-9. Typical Partial Discharge Sensor Connections in

MVS Switchgear (5–27 kV)
Note: Use one set of PD sensing capacitors at every two vertical sections,
or portion thereof. Use one RFCT at each incoming/outgoing cable circuit.

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Metal-Enclosed Switchgear—MVS Medium-Voltage Design Guide DG022013EN
38 kV Load Interrupter Switch Effective September 2021
Layouts and Dimensions 8.3-14

MVS Layouts
Typical Arrangements—38 kV
The drawings in this section represent the most common Depth of units will vary due to cable entrance and exit
arrangements. Layouts shown are for rear-accessible equipment. requirements, the addition of lightning arresters, instrument
Front-accessible designs are available—refer to Eaton. Many transformers, special cable terminators, etc. Cables are shown
other configurations and combinations are available. Two voltage out top and bottom for layout only. Top or bottom must be
transformers for metering and one control transformer for selected for incoming and for outgoing cables. Cable sizing is
auxiliary power can be mounted in the structures shown. For based on two 500 kcmil XLP or EPR insulated cables per phase
control power above 1 kVA, additional space is required. using preformed slip-on cable termination devices.

80.00
80.00 (2032.0)
80.00 (203.0) 100.00
(2032) (2540.0)
Outdoor
Outdoor 132.69
Outdoor 132.69 RBA (3370.3) Outdoor
RBA (3370.3) or S&C
132.69 or S&C 132.69
RBA (3370.3) Fuses Indoor RBA
or S&C Fuses (3370.3)
Indoor 127.61 or S&C
Fuses Indoor 127.61 (3241.3) Fuses Indoor
127.61 (3241.3) 127.61
(3241.3) Outdoor (3241.3)
Outdoor 106.69
Outdoor 106.69 Unfused (2709.9) Outdoor
106.69 Unfused (2709.9) or EJO 106.69
Unfused (2709.9) or EJO Fuses Indoor Unfused (2709.9)
or EJO Fuses Indoor 101.61
101.61 or EJO
Fuses Indoor (2580.9) Fuses Indoor
101.61 (2580.9) 101.61
(2580.9) (2580.9)
Outdoor 48.00 Outdoor
53.00 (1346.2) (1219.0) 35.00 (889.0)
48.00 Indoor Indoor 48.00 48.00
(1219.0) 48.00 (1219.0) 30.00 (762.0) (1219.0) (1219.0)

Arrangement 1 Arrangement 2 Arrangement 3 Arrangement 4

Single Unit— Primary for Dry-Type Primary for Liquid-Filled Duplex Arrangement—
Cable In and Out Transformer Transformer Source Selective

80.00
(2032.0) 80.00
(2032.0)

Outdoor
132.69 Outdoor
(3370.3) 132.69
RBA (3370.3)
Fuses RBA
Indoor Fuses
127.61 Indoor
(3241.3) 127.61
(3241.3)
Outdoor
106.69 Outdoor
Unfused (2709.9) 106.69
or EJO Unfused (2709.9)
Fuses Indoor or EJO
101.61 Fuses Indoor
(2580.9) 101.69
(2580.9)

48.00-60.00 48.00 48.00 48.00

(1219.0-1524.0) (1219.0) 30.00 (1219.0) (1219.0) 48.00-60.00 48.00 48.00 48.00
(762.0) (1219.0-1524.0) (1219.0) (1219.0) (1219.0)

Arrangement 5 Arrangement 6
Main Device with Feeders—Metering Section (optional) Main Lugs with Feeders—Metering Section (optional)

100.00 80.00
(2540.0) (2032.0)

Outdoor Outdoor
132.69 132.69
RBA (3370.3) (3370.3)
RBA
Fuses Fuses
Indoor Indoor
127.61 M M 127.61 M M M
(3241.3) (3241.3)
Outdoor Outdoor
106.69 106.69 PLC
Unfused (2709.9) Unfused (2709.9)
or EJO ATC or EJO
Fuses Indoor Fuses Indoor
101.61 101.61
(2580.9) (2580.9)

48.00 48.00 48.00 48.00 48.00 48.00 48.00 48.00

(1219.0) (1219.0) 30.00 (1219.0) (1219.0) 30.00 (1219.0) 30.00 (1219.0) (1219.0) 30.00 (1219.0)
(762.0) (762.0) (762.0) (762.0)

Arrangement 7 Arrangement 8
Two Switch Auto Transfer—Single Load Three Switch Auto Transfer—Main – Tie – Main with Feeders

Figure 8.3-10. 38 kV Typical Arrangements—Dimensions in Inches (mm)

Note: Width for Utility Metering Structures may vary.
ATC = Automatic Transfer Controller (see Page 8.3-9)
M = Motor Operator
PLC = Programmable Logic Controller
Note: Not to be used for construction purposes unless approved.

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Metal-Enclosed Switchgear—MVS Medium-Voltage Design Guide DG022013EN
38 kV Load Interrupter Switch Effective September 2021
Layouts and Dimensions 8.3-15

132.69 132.69
(3370.3) (3370.3)
Outdoor Outdoor
Tall Height Tall Height

106.69 106.69
(2709.9) (2709.9)
Outdoor Outdoor
Low Height Low Height
Note (A) Note (A)

127.61 127.61
(3241.3) (3241.3)
Indoor Indoor
Tall Height Tall Height

101.61 101.61
(2580.9) (2580.9)
Indoor Indoor
Low Height Low Height
Note (A) Note (A)

Front Depth Front Depth

See Table 8.3-7 See Table 8.3-8

Figure 8.3-11. Rear Access, Cable Exit—Top or Bottom Figure 8.3-12. Rear Access, Cable Entry and Exit—Top or Bottom
Note: Low height dimensions are for non-fused, manually operated Note: Low height dimensions are for non-fused, manually operated
switch only. For all motor operated switches and all fused switches, tall switch only. For all motor operated switches and all fused switches, tall
height dimensions apply. height dimensions apply.

Table 8.3-7. Rear Access, Cable Exit—Top or Bottom Table 8.3-8. Rear Access, Cable Entry and Exit—Top or Bottom
No. of Cables per Phase Minimum Structure Depth— No. of Cables per Phase Minimum Structure Depth—
(Based on 500 kcmil) Inches (mm) (Based on 500 kcmil) Inches (mm)
38 kV 38 kV

1 or 2 80.00 (2032.0) 1 or 2 80.00 (2032.0)

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Metal-Enclosed Switchgear—MVS Medium-Voltage Design Guide DG022013EN
38 kV Load Interrupter Switch Effective September 2021
Layouts and Dimensions 8.3-16

Rear Access Top Rear Access Top or Bottom Front Only Access Bottom Entry, Top
or Bottom Exit Entry and Exit or Bottom Exit
16.00 (406.4)
16.00 (406.4) 16.00 (406.4) 16.00 (406.4) 16.00 (406.4)
46.00 (1168.4)
Optional 16.00 (406.4) 16.00 (406.4) 16.00 (406.4)
Rear Door 1.25 (31.8)
1.50 (38.1) 1.50 (38.1) 1.50 (38.1)
8.00 (203.2) A 8.00 (203.2) A&B 8.00 (203.2) A

D Roof Layout D Roof Layout D

Roof Layout

Front Front Front

48.00 (1219.2) 48.00 (1219.2) 30.00 (762.0)

16.00 (406.4) 78.00 (1981.2)
16.00 (406.4) 16.00 (406.4) 16.00 (406.4)
11.00 (279.4) 59.00 (1498.6)
Optional 16.00 (406.4) 15.00 (381.0) 8.00 (203.2)
Rear Door
6.60 (167.6) 6.60 (167.6)
8.00 (203.2) A 6.00 (152.4) A&B

Floor Layout Floor Layout

D Floor Layout D D

16 16 16
16.00 (406.4) B
8.00 (203.2) 8 A
8.00 (203.2) Front 8.00 (203.2) Front

48.00 (1219.2) 48.00 (1219.2) 78.00 (1981.2)

Figure 8.3-13. 38 kV Roof Layouts and Floor Layouts—Dimensions in Inches (mm)

a When high continuous current fusing or instrumentation is required, consult the Eaton factory for guidance.
Note: A = Power Cable to Load. B = Power Cable from Source. See Figure 8.3-10, Figure 8.3-11 and Figure 8.3-12 as applicable for dimension D
on Page 8.3-15 and Page 8.3-15.

Not to be used for construction purposes unless approved.

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Metal-Enclosed Switchgear—MVS Medium-Voltage Design Guide DG022013EN
38 kV Load Interrupter Switch Effective September 2021
Layouts and Dimensions 8.3-17

5 1 Typical location for four (two front, two back) customer

5.00 2
(127.0) Min. anchoring points. Two additional anchoring points located
TYP in the center of the unit for seismic applications. Customer
Optional
Rear Door provided bolts for anchoring should be 0.50–13 min.
4.25 SAE Grade 5 (M12x1.75 min. CL 10.9) and tightened to
(108.0) 75 ft-lb (101.7 N-m).
1.25
(31.8) 2 Door swing equals unit width at 90 degrees.
2.95
(74.9) 3 The standard minimum clearances on each side should
0.75 0.75 be 6.00 inches (152.4 mm). The authority having jurisdiction
6.00 (19.1) (19.1) 6.00 may require a larger distance.
(152.4) (152.4)
Min. 6 Min. 4 Minimum clearances in front is the width of the widest vertical
3 3 section plus 1.00 inch (25.4 mm). The authority having jurisdiction
34.50 may require a larger distance.
(876.3) 1
4.25 5 Minimum clearances in rear is the width of the widest vertical
(108.0) 1.25 section plus 1.00 inch (25.4 mm). The authority having jurisdiction
(31.8) may require a larger distance.

6 Finished foundation’s surface shall be level within 0.06 inch (1.5 mm)
Front in 36.00 inches (914.4 mm) left to right, front to back, and diagonally,
Door as measured by a laser level.

2 4
Min.

Figure 8.3-14. Typical Anchor Plan for 27–38 kV, MVS Indoor or Outdoor, Non-Seismic and Seismic

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Metal-Enclosed Switchgear—MVS Medium-Voltage Design Guide DG022013EN
38 kV Load Interrupter Switch Effective September 2021
Application Data 8.3-18

Weights
Table 8.3-9. Approximate Weights in Lb (kg)
Switch Indoor Outdoor
Description
38 kV Class
Non-fused switch 2000 (908) 2400 (1090)
Fuses (3), add 300 (136) 300 (136)
Indoor transition 1100 (499) —
Outdoor throat — 1200 (545)
Motor operator adder 400 (182) 400 (182)

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