AWWA Butterfly Valves Guide
AWWA Butterfly Valves Guide
TABLE OF CONTENTS
3" THROUGH 20" BUTTERFLY VALVES
Scope of Line
511A Flanged — 3" through 20"..............................................................................................................................................................................................................................2
510A Mechanical Joint — 4" through 20"........................................................................................................................................................................................................2
Design Details.................................................................................................................................................................................................................................................................3
Features and Benefits — 20" and smaller .........................................................................................................................................................................................................4
Cv Values — 20" and smaller....................................................................................................................................................................................................................................4
Suggested Specifications — 20" and smaller.................................................................................................................................................................................................5
Dimensions
511A Flanged — 3" through 20"...............................................................................................................................................................................................................................6
510A Mechanical Joint — 4" through 20"........................................................................................................................................................................................................6
Actuator Dimensional Data — 20" and smaller.............................................................................................................................................................................................7
Optional Accessories.................................................................................................................................................................................................................................................7
1
AWWA BUTTERFLY VALVES
Please see the outside back cover for a listing of other Milliken products
2
AWWA BUTTERFLY VALVES
Design Details: Models 511A and 510A — 20" and Smaller
SELF ADJUSTING PERMANENT PACKING
Chevron type packing increases sealing force as line pressure
increases. The self adjusting packing bears on turned, ground
and polished stainless steel, minimizing wear and assuring long
life. Packing is accessible for replacement without dismantling
the valve per AWWA Standard C504.
LIFETIME BEARINGS
Chemically inert nylon bearings are sized to meet or exceed
AWWA specification pressure loads. They are self-lubricating,
require no periodic maintenance and are designed to outlast
the life of the pipe line.
CORROSION RESISTANT SHAFTS
Shafts in rubber seated butterfly valves, 3" through 20", are
constructed of centerless, ground ASTM A276 type 304 or
type 316 stainless steel bar and thus are not susceptible to
corrosion as are carbon steel or other similar materials. Shafts
are one-piece, through-shaft construction, sized to meet or
exceed the requirements of AWWA Standard C504 for Class
150B butterfly valves.
STREAMLINED DISCS
The lens-shaped discs are designed to minimize pressure drop
and turbulence. In the full open position, the disc creates no
more friction loss than a 45° elbow. Discs are secured to shafts
by stainless steel pins to transmit required torques and with
stand stresses imposed under a variety of operating conditions.
BODY SEAT
Our standard seats are constructed of Buna N rubber and
bonded to the valve body. This molding process ensures that
the disc-to-seat interference will not cause excessive wear or
abrasion under normal operating conditions. The seat-in-body
design minimizes the effects of corrosive build up on the inside
of the valve because deposits are swept away by the hard
sealing edge of the disc each time the valve is exercised.
HEAVY DUTY BODIES
Both Models 511A and 510A bodies are heavy duty cast iron.
Model 511A flanges are fully faced and drilled in accordance
with ANSI B16.1, Class 125 standard for cast iron flanges.
Model 510A mechanical joint end connections are in accordance
with AWWA C111 and ANSI 21.11. The actuator mounting
trunnion is machined and drilled for a 4-bolt connection.
3
AWWA BUTTERFLY VALVES
Features and Benefits of Milliken Models 511A and 510A — 20" and Smaller
FEATURE BENEFIT
• Seat-in-body design • Reduces seat failure due to corrosive buildup in
• Seat molded in recessed body cavity, protected by the valve and pipeline. No hard ware to loosen. No
metal on 3 sides periodic maintenance required. Rubber protected
from flow media to increase seat life.
• Valve withstood proof-of-design testing of 100,000
cycles - AWWA only requires 10,000 cycle proof-of- • Proven reliability over the life of the valve
design testing • Provides a tight disc-to-shaft pin connection, greatly
• Through-disc pinning reducing the possibility of loosening through vibration
• Symmetrical lens-shaped disc • Higher Cv: lower head loss results in energy savings for
customer’s system
• Nonmetallic bearings
• Prevents galvanic corrosion and provides lower
• Chevron V-type packing
coefficient of friction
• Self-adjusting, lasts the life of the valve
TYPE OF MATERIAL
VALVE SIZE CV VALVE SIZE CV VALVE SIZE CV VALVE SIZE BODY DISC SHAFT
3" 323 10 " 4458 16" 11413 3 " - 4" Ductile Iron CF-8M Type 304SS
4" 575 12" 6420 18 " 14444 6" Cast Iron CF-8M Type 304SS
6" 1294 14" 8738 20 " 17832 Cast Iron /
8 " - 20 " Cast Iron Type 304SS
316SS Edge
C V values for the 511A and 510A in the
8" 2300 Other materials available upon request
full open position
4
AWWA BUTTERFLY VALVES
Suggested Specification for the Milliken Rubber Seated Butterfly Valve, Sizes 3" through 20"
GENERAL PAINTING
Butterfly valves shall be manufactured in accordance with the latest All surfaces of the valve interior shall be clean, dry and free from
revision of AWWA C504, Class 150B and conform to NSF Standard 61. grease before painting. The valve interior and exterior, except
The manufacturer shall have produced AWWA butterfly valves for a for disc edge, rubber seat and finished portions shall be evenly
minimum of five years. All valves shall be either 511A Flanged or 510A coated with a 2-part liquid epoxy to comply with NSF61 and AWWA
Mechanical Joint and comply with the following details. Standard C504.
VALVE DISC
Valve shafts shall be of stainless steel type 304. At the operator
end of the valve shaft, a packing gland utilizing “V” type chevron
packing shall be utilized.
5
AWWA BUTTERFLY VALVES
Dimensional Data
MODEL 511A, FLANGED BUTTERFLY VALVE 3" - 20"
F = Number and Size of Bolts
125 lbs. Standard Layout. NOMINAL VALVE
A All Holes are 1/8" Larger SIZE A B C D E F G
Than Bolt Diameter Except
as Noted. 3 4-3/4 3-7/8 7-1/2 5 3/4 4 - 5/8 6
4 5-1/2 4-1/8 9 5 1-5/16 8 - 5/8 7-1/2
6 6-1/2 5-1/8 11 5 1 8 - 3/4 9-1/2
8 7-3/4 6-1/2 13-1/2 6 1-1/8 8 - 3/4 11-3/4
B
10 9 9-7/8 16 8 1-3/16 12 - 7/8 14-1/4
4 Tapped Holes - N.C. (2) R.H. X E Deep 12 10-1/2 11-3/8 19 8 1-1/4 12 - 7/8 17
Each Face on Valve 18" & Larger. Straddle
Center Line. 14 11-7/8 12-3/4 21 8 1-3/8 12 - 1 18-3/4
Nominal
Valve Size 16 13-1/2 14-3/8 23-1/2 8 1-7/16 16 - 1 21-1/4
G = Bolt Circle
18 14-3/8 15-1/4 25 8 1-9/16 16 - 1-1/8 22-3/4
C = Flange OD
20 16 16-7/8 27-1/2 8 1-11/16 20 - 1-1/8 25
E
All dimensions shown in inches.
G = Bolt SIZE A B C D E F G X
R
Circle
Nom. 4 5-1/2 3-1/2 9 8-1/8 1 4 - 3/4 7-1/2 3-1/8
Valve C
Size
6 6-1/2 5-1/8 11 8-1/2 11/16 6 - 3/4 9-1/2 3-1/2
8 7-3/4 6-1/2 13-1/4 8-5/8 1-1/8 6 - 3/4 11-3/4 3-5/8
10 9 9-3/4 15-9/16 9-1/4 13/16 8 - 3/4 14 4-1/4
E E 12 10-1/2 11-3/8 17-15/16 9-1/4 1-1/4 8 - 3/4 16-1/4 4-1/4
D A B
14 11-7/8 12-3/4 20-5/16 11-1/2 15/16 10 - 3/4 18-3/4 4-1/2
See Note 1 16 13-1/2 14-1/2 22-9/16 12 1-3/8 12-3/4 21 5
X= Pipe PIPE I.D.
Laying Length O.D. PIPE SIZE PIPE O.D. 18 14-3/8 15-3/8 24-11/16 12-1/4 1-3/8 12-3/4 23-1/4 5-1/4
MIN.
4 4.80 3.10 20 16 17 27-3/32 12-1/2 1-1/2 14-3/4 25-1/2 5-1/2
6
AWWA BUTTERFLY VALVES
Actuator Dimensional Data for Models 511A and 510A — 20" and Smaller
MDT MANUAL ACTUATOR Q S
T
R
All dimensions
shown in inches
J P V= W=
Dia. Dia.
L N
M
Chainwheel
Handwheel
# OF TURNS
VALVE SIZE MDT SIZE J L M N P Q R S T V W
TO CLOSE
3" to 12" MDT-2 4-11/16 2 2-1/8 2 4-1/2 4-1/4 8-1/4 7-7/8 7-7/8 8 9-1/8 32
14", 16" MDT-3 5-5/8 2-7/16 3-1/4 3-5/32 5-3/8 5-3/8 10-3/8 10-1/2 10-1/8 12 9-1/8 30
18", 20" MDT-4 6-3/8 22-7/32 3-3/8 4 7-5/16 6-3/4 11-5/16 11-1/2 11 12 9-1/8 40
OPTIONAL ACCESSORIES
We offer a variety of actuator extensions to meet our customer’s INDICATING HANDWHEEL FLOORSTAND, TORQUE TUBE FLOORSTAND,
requirements. The choice of extension style is determined by the need MOTOR ACTUATOR ON FLOORSTAND
for valve position indication, location of the actuator and application. Gear operators are available for all sizes. They can be provided
EXTENSION STEM WITH AWWA NUT with 90°, 180° or 270° travel and are fitted with travel stops. 360°
Pneumatic, electric and hydraulic operation is travel is also available.
available, complete with limit switches and solenoid EXTERNAL PACKING BONNET
valves when required. Factory fitted locking devices are available for wrench operated
EXTENSION BONNET and gear operated valves.
The valve may be ordered with the plug positions pre-set at the STEM GUIDE
factory to suit the port flow requirements. This is achieved by To provide 90° flow paths only, a double-style plug is available
fitting a styling ring to the valve stem. which operates through 90° travel and isolates either straight-
through port (Style A90 only).
EXTENSION STEM WITH EXTENSION BONNET INDICATING HANDWHEEL TORQUE TUBE MOTOR ACTUATOR STEADY
FLOORSTAND FLOORSTAND FLOORSTAND BEARING
2" AWWA NUT
Coupling
1"
Support Bracket
When Required
Universal Universal
Joint *
Joint
*To be
Torque Tube and Extension Determined
Bonnet Lengths to be by Customer
Determined by Customer When Wall
Bracket is
Universal Required.
Joint
Shown in a
Valve Box
7
AWWA BUTTERFLY VALVES
MILLIKEN MODEL 511 FLANGED / 510 MECHANICAL JOINT
SIZES
24" through 72"
BODY STYLE
• Flanged (24" - 72")
• Mechanical Joint (24" - 48")
PRESSURE CLASS
Class 150B per AWWA Standard C504
ACTUATION OPTIONS
• Handwheel
• Electric Motor
• Pneumatic or Hydraulic Cylinder
• Buried Service
• Chainwheel
MATERIALS OF CONSTRUCTION
• Body – ASTM A126 CLB cast iron
• Disc – ASTM A536 Ductile Iron
• Disc Edge – ASTM A276 Type 316 stainless steel
• Seat – Buna N/EPDM rubber retained in the body
• Seat Segments – ASTM A276 Type 316 stainless steel
• Shaft – ASTM A276 Type 304 stainless steel
• Bearings – Teflon lined fiberglass backed
• Packing – Buna N/EPDM – V type packing
• Paint – Liquid epoxy conforming to NSF 61 (lined and coated)
• Mechanically adjustable seat Epoxy paint • Reduces potential corrosion and extends valve life
• Flow though disc design • Disc design results in lower head-loss than solid or hollow
disc designs
• Reduces the chance of seat damage from tuberculation or
other solids
• Allows for simple bi-directional point adjustment on rubber
seat while keeping hardware out of flowstream
8
AWWA BUTTERFLY VALVES
FIGURE 511: 24" - 72" CLASS 150 B FLANGED ENDS
Flanged End VALVE SIZE A B C D E F G
24 18-5/8 16-1/2 32 8 1-7/8 20 - 1-1/4 29-1/2
30 21-1/2 24-1/8 38-3/4 12 2-1/8 28 - 1-1/4 36
A 36 25-7/16 28 46 12 2-3/8 32 - 1-1/2 42-3/4
42 29-7/8 32-11/16 53 12 2-5/8 36 - 1-1/2 49-1/2
48 34-1/16 36-7/8 59-1/2 15 2-3/4 44 - 1-1/2 56
54 37-1/2 40-11/16 66-1/4 15 3 44 - 1-1/2 62-3/4
60 41-3/4 45-3/16 73 15 3-1/8 52 - 1-3/4 69-1/4
B 66 46-1/16 45-3/16 73 15 3-1/8 52 - 1-3/4 76
72 50 53-1/8 86-1/2 18 3-1/2 60 - 1-3/4 82-1/2
*Contact us for larger sizes
E
E
D
X = Laying
Nominal Valve Size
Length
G = Bolt Circle
DESIGN DETAIL
9
AWWA BUTTERFLY VALVES
Suggested Specifications (24" and Larger)
GENERAL PACKING
All butterfly valves shall be of the tight closing, rubber seat type On valves 24" and larger the packing will be V-type. All packing
conforming to the design standards of ANSI / AWWA C504 latest will be self adjusting and wear compensating. Valve packing
revision. Valves shall be bubble-tight at the rated pressure in either arrangement shall be designed so that actuator removal will not
direction and shall be suitable for throttling service and/or operation result in packing seal failure.
after long periods of inactivity. Manufacturer shall have a minimum of
PAINT
five (5) years experience producing AWWA butterfly valves.
Valves 24" and larger will be lined and coated with a liquid epoxy
BODY conforming to AWWA C550 and NSF61. Coatings will be a minimum
All valve bodies shall be constructed of ASTM A126 Class B cast iron. of 8 mils DFT.
Flanged valves shall have ANSI B16.1 flanges with class 125# drilling.
TESTING
Mechanical Joint Valves shall have ends conforming to the ANSI /
All valves shall be hydrostatic and leak tested in accordance with
AWWA C111 / A21.11 standard.
ANSI / AWWA C504.
SEAT MANUAL ACTUATORS
On 24" and larger valves the seat shall be adjustable and replaceable in
Manual actuators shall be AWWA approved worm gear actuators.
the field without the use of special tools. Valve seats on valves 24" and
The actuator incorporates a hardened worm with bronze heavy
larger will be designed for bi-directional adjustment without removal of
duty quadrant within a ductile iron housing. Gear must be
the seat. Valve designs with the rubber seat on the disc are not acceptable.
self locking type and shall be designed to hold the valve in any
DISC intermediate position between fully open and fully closed without
The discs shall be constructed of ASTM A536 Ductile Iron with a 316 creeping or fluttering. Worm gear to be rated 450 foot pounds at
stainless steel edge. 24" and larger discs will be the flow through design. the stops.
SHAFT Valves shall be Milliken model 511 / 510 or approved equivalent.
The valve shaft shall be constructed of stainless steel ASTM A276 type
304. On valves 24" and larger, a taper pin of 316 stainless steel will be
used as the disc / shaft connection.
BEARINGS
All shaft bearing shall be of the self-lubrication, corrosion-resistant
sleeve type. Bearings shall be designed for horizontal and/or
vertical shaft loading.
10
MILLIKEN®
Product Guide
• Welded Nickel Seat • Soft or Hard Rubber Lining • Ductile Iron Body
• Stainless Steel Bearings • Integral Stainless Seat • Stainless Steel Bearings • ANSI B16.1 Flanges
• ANSI-B16.1 Flanges • Stainless Bearings • ANSI B16.1 Flanges • MJ AWWA C111
• Solid Ductile Iron Plug • Stainless Steel Body • Solid Ductile Iron Plug • Welded Nickel Seat
SERIES 600 / 601 • Low Pressure Drop • ANSI B16.5 Class 150 Flanges SERIES 601RL • Low Pressure Drop SERIES 602 • Solid Ductile Iron Plug
Eccentric • Flanged & MJ Ends SERIES 601SS • Solid Stainless Steel Plug Eccentric • Sizes 3" - 54" Eccentric • Low Pressure Drop
Plug Valve • Sizes 2" - 72" FL Eccentric • Low Pressure Drop Plug Valve • Metal Plugs Available Plug Valve • Sizes 2" - 72" FL
Flanged and MJ • Sizes 3" - 48" MJ Plug Valve • Size: 1/2" - 24" Rubber Lined – Consult Factory High Pressure • Sizes 3" - 48" MJ
• Full Waterway
• Ductile Iron • Clear Waterway
Construction • Full Waterway • Weight or Spring
• Weight or Spring • Weight or Spring • Air or Oil Cushion • Center Guided
• Air Cushion • Bronze / SS Body Seat Ring • Bronze / SS Body Seat Ring • Check Valve
SERIES 8500 • SS Body Seat Ring SERIES 8000 • Bronze / Buna / EPDM SERIES 9000 • Bronze / Buna / EPDM SERIES 720A • Rated for 250 psi
AWWA • Buna Disc Insert AWWA Disc Insert AWWA Disc Insert Wafer • SS Disc / EPDM Seat
Swing Check • Sizes 3" - 24" Swing Check • Sizes 2" - 36" Swing Check • Sizes 3" - 72" Check Valve • Sizes 2" - 12"
For more information about us or to view our full line of water products, please visit www.millikenvalve.com or call Milliken customer service at 1.800.423.1323.
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