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BSA Stationary Concrete Pumps Brochure EN

This document discusses stationary concrete pumps from Putzmeister and their capabilities. It summarizes that Putzmeister set world records in 1977 and 2008 for pumping concrete to heights of 310 meters and 606 meters, respectively. It also states that Putzmeister pumps are robust, reliable, efficient, and long-lasting, enabling productive work on projects with varying requirements around the world.

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0% found this document useful (0 votes)
214 views15 pages

BSA Stationary Concrete Pumps Brochure EN

This document discusses stationary concrete pumps from Putzmeister and their capabilities. It summarizes that Putzmeister set world records in 1977 and 2008 for pumping concrete to heights of 310 meters and 606 meters, respectively. It also states that Putzmeister pumps are robust, reliable, efficient, and long-lasting, enabling productive work on projects with varying requirements around the world.

Uploaded by

serai168.cbcsb
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 15

Stationary concrete pumps

Pent-up power – incredible stamina


Higher, further, faster …

World record holder that


proves its capabilities all over
again every single day

No matter what you have in mind, our stationary


concrete pumps are more than equal to the task.
After all, back in 1977 during the construction
of the Frankfurt telecoms tower, it was a
Putzmeister concrete pump that pumped to a
height of 310 metres - the first of its world re-
cords! As early as the ­following year, we out­
performed ourselves during the construct­ion of
the Gotthard road tunnel, when we pumped con-
crete up a height difference of 340 metres over
the ­impressive distance of 600 metres. Then,
during construction of the Burj Khalifa, the high-
est building in the world, concrete pumps from
Putzmeister were once again involved.
The height difference for pumping operations
there was 606 metres, meaning that we set yet
another record in 2008. Why are we telling you
all this? So that you can know that (almost)
nothing is impossible, providing that you want to
create something genuinely remarkable.

Good for more than pumping high and pumping far –


these pumps are good for almost anything

The construction of a high-rise building However, regardless of the task for which
in Dubai presents different requirements you wish to employ our pumps, machinery
than work on the Yeywa hydro-electric has to withstand everyday working condi-
power station in Myanmar (Burma). tions. That explains why we only provide
Construction of a rail link in Tibet at an products that are extremely robust, reliable,
­altitude of 5,000 metres is a significantly user friendly, fuel efficient and have a long
different proposition to working on the life.
Sutong Bridge in China where Putzmeister
pumps had to contend with an extremely in- This in turn means that you will quickly es-
homogeneous and coarse-grained ­material. tablish, as you will continue to do for many a
How much concrete needs to be trans- long year, that your decision in f­avour of
ported, how far in terms of height, distance Putzmeister was the right one – because
or both in such cases? What are the ambi- you are able to work very pro- ductively with
ent conditions and what is the quality of the our pumps, because they are very easy to
concrete? Questions that you have to ask handle, because their ­operating costs are
yourself prior to every practical application. very reasonable, and because you seldom
need to give any thought to service and
maintenance.

2 3
Expertise gives you a leading edge –
not all concrete is equally good

Consistent planning for extensive projects Every country has its own specific concrete

For large projects in which heavy concrete needs to be moved very high or very far, you need Wherever concrete flows, the material that comes into contact with it becomes worn.
more than the required delivery performance, you also need an appropriate total solution. Abrasion and other damage to components such as concrete hoppers, transfer tubes,
Machines, concrete spreaders, accessories and service should all be carefully matched to ­agitators, pumps and delivery lines are unavoidable. The extent of the wear depends on
achieve a good ratio of productivity to cost-effectiveness. the composition of the concrete. Concrete differs significantly from country to country and
even within a country.
For process-optimized planning of your delivery tasks, you can rely upon our engineers to
give you professional advice. Not only when you are involved in construction sequence plan- The ingenious geometry of Putzmeister concrete pumps was designed for all standard
ning and set-up at the building site, but well beforehand. For example when com­puting the concretes. Delivery and drive cylinders operate in perfect harmony with one another to
delivery pressure or testing the ‘pumpability’ of the material you will be using. This makes it ensure the machine performs outstandingly in combination with all other components.
possible, where necessary, to have some influence on the concrete recipe at an early stage in As a result, our pumps can deliver even the heaviest grades of concrete at output rates of
proceedings. Which in turn assures an optimum match between ­concrete and pump, and a up to 200 m³/h without requiring the installation of additional equipment. Specific details
very efficient delivery processes as an outcome. such as durable delivery pistons, standard chrome-plated delivery cylinders and the
S transfer tube system designed by Putzmeister ensure that all machines are able to
­withstand long periods of intensive use.

Our pumps – Minimise wear –


exemplified in use maximise service lives

Using an example, we would like to Although unavoidable, wear can be mini-


show how concrete can be placed in mised by taking a few effective measures.
(3) high-rise applications: In the example a The following solutions are provided by
mixer (1) delivers the concrete to Putzmeister:
the pumping process. The stationary
pump (2), in this example a BSA 2110 ■  hard chrome layer on the de­livery
A
HP D, then pumps the concrete into the cylinders assures long service life and
delivery line. Under high pressure, the protects against corrosion
concrete reaches the end hose of the
stationary boom (3) and is introduced ■  pecial protection of wear-intensive
S
into the formwork. Once the work is areas of the S transfer tube through
complete, the cleaning process starts. chrome plating, deposit welding or
A stop valve (4) briefly closes the pipe- wear-resistant casting inserts
line so that the gate valve (5) can be
switched to the cleaning line. The resid- ■  transfer tube manufactured from
S
ual concrete is then drawn back down thick-walled special castings is
the delivery line, starting with the aid of designed to cope with problem grades of
compressed air from the stationary wear-intensive concrete
(1) boom, and returned to a second mixer
(2) (6). ■  iston wear sleeves enable just the
P
ring to be replaced rather than the entire
(6) component
(4)
(5)

5
Above-ground civil engineering –
where stationary can also be very flexible Manhattan Hudson Yards –
the new New Yorker Skyline
Between 10th Avenue and West 30th Street,
to the west of Manhattan, a new district is
being built, similar to the World Trade
Working under high pressure Center, with apartments and offices. One
skyscraper after the other is being
­integrated into the New York High Line.
A concrete pump and its accessories are subjected to a very particular kind of stress Not only are architectural best performances
loading when required to pump concrete upwards. For example, if required to pump con- required to drive the magnificent glass
crete up to extreme heights the delivery pressure needs to be correspondingly high. This facades and steel structures into the sky.
is needed in part to overcome the height differences and in part because the return flow A sophisticated and well-conceived concrete
of concrete develops a counteracting level of energy. This of course necessitates a cor- pumping process optimally adapted to the
respondingly high level of motor or engine power. Moreover, the machine has to be built local conditions and specifications of the
to withstand the enormous forces to which it is subjected in operations such as this. construction process is also needed.

With the stationary Putzmeister BSA con-


crete pumps this is no problem at all, even
under the most cramped conditions such as
with the Extell skyscraper on 555 10th
Avenue. This 53-storey project, which in
addition to 598 apartments will also
­accommodate a student residence with 300
rooms, is being built directly next to the neo-
gothic Church of Saints Cyril & Methodius
and Saint Raphael. However, in contrast to
Burj Khalifa: world record for the menacing brick facades of the older
this gigantic skyscraper buildings, the new residential tower with its
reflecting glass facade will bring light and
Reliable advances in the construction of the splendour over the church.
Burj Dubai (Dubai Tower), which at over 828
m was the tallest building in the world on
completion, were secured by several power-
ful BSA 14000 SHP D ­super-high-pressure
pumps used in ­conjunction with MX 28-4
and MX 32-4 stationary placing booms.
165,000 m³ of high-strength concrete was
successfully pumped to heights in excess of
606 m (world record) and then placed.

Another storey could be concreted every


three days – no problem for the potent
BSA 14000 stationary pump and its
­powerful placing booms. These machines
are being successfully used in Dubai, as in
many other high-rise construction sites
around the world.

Thanks to consultancy support from


Putzmeister, the optimum solution was
found here.

6 7
Building construction – deliberately
beyond the ordinary

Project successes can be planned The Fehmarn Belt tunnel –


the world’s longest immersed tunnel
Bridge construction demands a great deal of know-how from everyone involved.
Particularly as far as concreting is concerned, some factors are critical for the project The combined road and railway tunnel un- A large contingent of Putzmeister machines
success: such as the consistent high quality of the concrete and a high pumping capacity derneath the Baltic Sea is intended to link and equipment is working to produce the
for the concretes, that are difficult to pump in most cases, as well as for large conveying the German island of Fehmarn with the segments in the huge tunnel element factory
distances or heights. Efficient solutions are needed that can also withstand extreme cost Danish island of Lolland. With 18 km, it will near Rødbyhavn:
and deadline pressure. be the world’s longest immersed tunnel and
will comprise a total of 89 prefabricated tun- ■ 1 5 x BSA 2108 HP E stationary concrete
Stationary Putzmeister concrete pumps are the first choice here. What type? That ­depends nel segments. Each segment is 217 m long pumps
on the required pumping output, the length and diameter of the pipeline, the pumping and weighs approximately 73,000 t. They 1 x BSA 2109 H D5 stationary concrete

© Vejdirektoratet

© Femern A/S
height, the expected friction factor, and above all, the pumping behaviour of the concrete. are produced on land and will later be towed pump (standby)
This results in the required pumping pressure and driving power of the machine. into the Fehmarn Belt by four barges and ■ 30 x MXR 32-4 stationary placing booms
lowered to the sea floor, to a depth of 39 m,
from there. ■ 20 x RV8 manual rotary distributors,
suspended
The Fehmarn Belt tunnel is Denmark’s third ■ 20 x SV7 manual swivelling distributors,
crossing project. Among other aspects, the suspended
The new Storstrøm bridge parties involved in the construction can ben- ■ 2 x KOV 1050 cleaning pumps
made from precast concrete efit from the experience gained during the ■ Approx. 14,000 m of ZX 125 delivery
large-scale Øresund project, in whose im-
parts – quality, costs and time plementation Putzmeister was involved to a
lines (130 bar) with more than 1600
delivery line elbows and more than
speak for themselves significant degree and to great success.
2500 couplings, 53 hydraulic GVH gate
valves, etc.
Once it is complete, the Storstrøm road and
railway bridge will link the Danish islands of
Zealand and Falster via the island of
Masnedø. It will significantly improve the ef-
ficiency of both goods and passenger trans-
port between Scandinavia and Germany.
© Vejdirektoratet

The construction company is relying on a


concrete pump solution from Putzmeister for
creating the bridge’s precast elements:
Foundations, bridge piers and decks. This is
because Putzmeister offers the best of both
quality and cost-effectiveness.

A total of eight stationary booms in three


production halls, which are supplied with
concrete by two BSA 2109 H E stationary
concrete pumps (with a third on standby)
plus a stationary buffer storage underneath
each concrete mixing plant, are used to fill
the formwork for the elements.

8
Underground civil engineering – far-reaching Specialist underground civil engineering –
challenge, maximum output levels intelligent technology for specific tasks

Adaptability for Munich U-Bahn station “Marienhof” 40 m below ground


tunnel construction
The new station in the heart of Munich into the floor, and a top-down construction
is located underneath the Marienhof with cast concrete top covers.
One challenge in the construction of tun- square north of the New Town Hall on
nels is placing concrete in the formwork the east-west line. One BSA 2111 HP E stationary concrete
on the tunnel walls. With a combination pump and two RV12 Lift rotary distributors,
of intelligent concrete logistics and the The station construction utilises subter- as well as a P 715 TE Synchro, which is
Putzmeister innovation Formkret, instal- raneous curtains, that is walls concreted used for concrete spraying among other
lation times can be reduced and safety tasks, are deployed for this.
on construction sites improved while de-
ploying fewer personnel.
The electro-hydraulically powered
Formkret system controls the concrete
flow with two-way valve technology and
is firmly fitted in the formwork.
Since all Formkret valves are connected
with a single pipe train, the formwork
can be filled continuously without inter-
ruptions or the need for conversion
work.

This wet spray concreting process is a


very cost-effective technology in modern
tunnel construction, and the fast-acting
S transfer tube technology enables con-
crete to be sprayed very uniformly and
smoothly by Putzmeister pumps and
shotcrete machines.

Nant de Drance – Outstanding performance through experience Tunnel walls and slopes s­ ecured using the
wet-spraying concreting process
In the Valais Alps between Martigny (CH) Altogether, five stationary concrete pumps of
and Chamonix (F) the Nant de Drance power type BSA 2107 HP E (2 ×), BSA 2109 H E
The wet spraying concreting process Here, small machines have their place even
plant was completed by 2018. The pumped- (1 ×) and BSA 1408 E (2 ×) with the help of
is a very cost-effective technology for on large construction sites. For they are
storage power plant with a turbine output of two Putzmeister stationary booms MX 32-4
securing inclined slopes. mobile, quickly ready for use and can be
900 MW can produce around 2,500 million Multi including accessories pumped approxi-
deployed easily even on the most d­ ifficult
kWh of electricity annually. mately 360,000 m³ of concrete. Both the
terrain. When building dams, for e­ xample,
high-quality equipment as well as the good
loose stones on the relatively steep moun-
Apart from more than 400 workers, numer­ preparation contributed to the great success
tainsides have to be secured against slipping
ous Putzmeister engineers and machinery of the work. The Putzmeister engineers had
before flooding. This is often done with shot-
were also deployed for a total of 17 km of developed the concept for the concreting as
crete.
tunnels with 1.7 million m³ of rubble during well as for the cleaning, particularly for
the underground construction work in the handling the water necessary for this.
mountain region. Thanks to the already proven sliper tests
that had been carried out in advance for
determining the concrete characteristics, the
concrete formulas could be adapted opti-
mally to the sub­sequent pumping capacity.
10 11
Massive force and very well-behaved Maximum transparency
and clear layout

At the EGD (Ergonic® Graphic Display) the


driver can view all relevant machine data
and set or adjust individual parameters.
Practical details that almost turn work into a fun activity Thanks to a reliable fault management sys-
tem, the machine can be fully operational in
the event of a fault, and even in emergency
Working with our pumps not only needs to be productive and economical, it also
operation. If non safety-relevant components
needs to be as pleasant and convenient as possible. After all, a day on a building
such as sensors fail, they can be switched off
site is hard enough work and sufficiently taxing on the nerves as it is – so the
allowing you to continue working undisturbed.
equipment involved should alleviate that as much as possible. Consequently in the
Up-to-date feedback and system information
design of our concrete pump, we have focused consistently on the need for good
for the machine ­appear in real time on the
access to all machine components, ease of handling and straightforward cleaning
display.
and maintenance. The result is noticeable on a daily basis and in the long run and
in overall terms it’s indispensable.

GRP hood: robust,


weather-resistant and
easy to remove

Hot air with good ducting Just work more comfortably


Thanks to extremely good air flow the doors The operating controls of the cable remote control and radio remote control have been
can always remain closed during operation. reduced to their essentials. After all, anything unnecessary distracts from the actual work
The hot exhaust air escapes to the front, and and costs time. All functions are neatly arranged and can be quickly ­understood at a
not into the operating area. That improves glance. This is what we call user-friendly.
the workplace conditions of the pump
operator and also cuts the ambient noise
levels on the construction site.

The radio remote control (optional) allows


the machine to be controlled over long
distances

Cable remote control


easy to connect

12 13
Easily accessible so that
everything runs smoothly

Well thought-out in Other advantages in terms of operation,


every detail cleaning and maintenance

During the construction of our cement ■ T he position of hydraulics and ■  ptimised hopper shape simplifies the
O
pumps, we have paid strict attention to good changeover cylinder outside job of cleaning, reduces inter­ruptions in
accessibility of all machine com­ponents, the concreting area prevents the supply of concrete and cuts down on
simple handling as well as uncomplicated pollut­ion concrete residue
cleaning and maintenance. The result can
be noticed daily in every detail and in sum ■ E xternal gate valve connection ■  mooth outer surface simplifies the
S
total is indispensable over the long term (standard from 1,400 mm stroke) job of cleaning

■ E asy to change all components ■ E nlarged support area and longer


on the S tube service life through angled support legs

■ F ast piston change using water ■  ractical hand winch for set-up work,
P
boxes that open at top and readily with a lifting force of 3 tons
accessible water drain cock on (standard from 2,100 mm stroke)
all HP machines
■  dditional lashing fasteners on the
A
■  apid supply of all the main lube
R machine, e.g. using clamping locks
points in the hopper area by the (from 2,100 mm stroke)
central lubrication unit

Swing doors, for example, ensure easy access, and protect the machine operator from
rain and sun while working inside the machine

Good access for Freely accessible water connection Mini-measuring strip: All hydraulic measuring points at a central location (BSA latest
service work generation)
14 15
Its greatest strength is its great strength! The long-stroke piston pump

Our high-performance pumps employ a pis-


ton stroke of up to 2,100 mm, delivering vol-
High-pressure oil umes of up to 200 m³/h with unrivalled low
Surge oil levels of operating noise. Another a­ dvantage
Pressurised concrete is the minimal amount of wear in spite of the
The very finest of power Low-pressure oil large number of strokes. Greater volumes
transmission and tech­nology, mean fewer strokes and therefore less wear.
Piston side A hard chrome layer on the delivery cylinders
especially when and the central lubrication system extends
the going gets tough the service life of the pistons and cylinders.

What is it that makes Stationary Concrete A3


Pumps from Putzmeister so very special –
so extremely capable? As always, the ­answer By way of example,
lies in their internal core values. The individual Piston side = high concrete pressure,
components, i.e. motor or engine, piston A2
lower delivery performance here is the 2110 HP D:
pump with free-flow hydraulics and S transfer A1
A3
tube interact perfectly to deliver optimum I= Pressurisation rode side piston side
A1
pump power and ultimately quiet operation.
Even when delivery lines with large diameters Rod side Output 102 m3/h 70 m3/h
are connected up, concrete flows almost con- Rod side = lower concrete pressure, Pressure 150 bar 220 bar
tinuously and so evenly that the end hose is high delivery performance Ratio i=1: 2.3 1.6
easy to direct.
A3
i= Strokes/min 26 18
A2

A2
A1

The S transfer tube The free-flow hydraulics The main advantages


at a glance
The impressive tube is highly versatile in Putzmeister places its trust in the benefits of free-flow hydraulics because the most im-
delivering difficult concrete mixes such as portant performance factors are all in place: Concrete delivery pressure, machine weight ■ E lectric motors and diesel
hydro concrete or mixes consisting of ­broken and costs. When large quantities of concrete are pumped, large quantities of oil also flow
engines – a choice of different
quartz, granite or basalt. inside the hydraulic system. More power is transferred inside a closed free-flow hydraulic
­performance ratings
circuit because all of the oil is conveyed from the pump to the drive cylinders without loss.
In order to handle such wear-intensive That means that less oil is required in overall terms. This reduces costs as well as weight. ■ L ong-stroke piston pumps
materials particular emphasis was placed on for maximum performance and ultra-­
a long service life. The S transfer tube has Another advantage is that there is just one intelligent block instead of elaborate ­control quiet operation combined with minimal
therefore been reinforced with hard layer blocks, which in turn means that the oil does not get too heated. wear
welding. The service intervals are consider-
ably longer and the availability of the ma- ■  ore power transmission
M
chine is greater than other systems. One provided by the closed circuit,
other advantage is the quick, smooth free-flow hydraulics
switch­over process which ensures a virtually
continuous flow of concrete and minimises ■ S-transfer tube can even cope
vibrations on the machine. ­supremely well with materials that
are difficult to pump, and assures a
uniform flow of concrete

16 17
Nothing can make these pumps The advantages of EPS
at a glance
‘lose their cool’ ■ Low wear
■  ibrations in the machine
V
are reduced
■  inimal noise during the ­optimised
M
pumping process
EPS – Ergonic® Pump System – ■ Includes EOC (Ergonic® Output
Control); regulates the engine to
user-friendly, economical and extremely productive the perfect speed to minimise fuel
­consumption, wear and noise
Ergonic® inside – synonymous with opti- The effect: Fewer hydraulic components,
■ Fault management via EGD (Ergonic®
mised fully-electronic control and regu­lation less wear, less energy consumption and the
Graphic Display)
of the concrete pump. How do you benefit? pumping process is quieter and more
Your machines are ready to use more balanced. Vibrations from the machine are ■ Less heat generated
quickly, achieve a higher placement speed, reduced, which not only protects the con-
■ Fewer components and therefore
operate extremely economically and are re- crete pump but also soothes the nerves of
lower service costs
sistant to wear. local residents and construction site work-
ers. EPS ensures the pump operates more ■  omfortable cable remote control
C
EPS – (Ergonic® Pump System) regulates quietly, even if the delivery rate is high. (optional wireless control)
operation of the concrete pump and the en- ■  igh machine availability
H
gine or motor. A computer-assisted control
thanks to high-quality components
is installed in place of the hydraulic control.
and rapid (remote) diagnostics

An important component
of EPS: EOC (Ergonic® Output
Control)
EOC is fundamentally important for efficient
operation and cost savings, because EOC
controls the (diesel) engine speed with lower
fuel consumption, wear and noise.
Unfavourable areas are automatically avoided.
The machine operator adjusts the delivery
rate of the pump directly using a rotary knob
on the radio remote control and the EOC
selects the perfect speed. It is not possible to
set the minimum delivery rate and the engine
speed to full throttle at the same time with
EOC. Whenever the c­ oncrete pump is shut
down, the engine r­ eturns to idle speed, which
can save up to 10 per cent fuel consumption.

18 19
With everything that goes along with it

Mobility and rugged durability The only obstacles are on paper


are not mutual exclusives
To ensure that concrete gets to where it is at lower pressures, the SK system is ideally wear-resistant at the connections. The com-
Various robust, hard-wearing chassis units, needed, delivery line systems are there to suited, and is also used in conjunction with binability of these individual systems and
all manufactured to superlative quality bridge distances. That might involve a height auto concrete pumps. Extension lines, their ­appropriate accessories e. g. couplings,
standards are available for all Putzmeister difference, a long distance, the negotiation particularly with hoses, are best combined adapters, reducers and auxiliaries for clean-
pumps. Depending on the i­ntended applica- of bends, travelling below ground or through with the exceptionally flexible Ultraflex® ing, help to further extend the range of ap-
tion, you can choose b­ etween sled chassis water – there are virtually no obstacles that System PX. When it comes to long delivery plications.
or chassis units ­licensed for on-highway cannot be overcome using the right delivery distances (of more than 100 m approx.) or
operation. They are all wear-resistant and lines and the ­corresponding range of acces- height differences in excess of about 100
low-maintenance units, and guarantee you sories. Putzmeister therefore has the right metres, the Zentrifix® System ZX is the ideal
long service life and reliable operation. system and optimum quality standards for choice. It can withstand extreme pressures,
every task. For smaller volumes of concrete it is absolutely leak-proof and is particularly

Special shape slide frame F80 road running gear SK standard coupling system ZX delivery line system PX hose system

Practical accessories – Original Putzmeister

Sophisticated and practical – for your stationary concrete pump you have a com­prehensive range of machine-type-dependent equipment
(standard or optional) in good Putzmeister quality.

■ Organic fluid package ■ Foldable spray guard ■ Hopper extension

■ Electric central lubrication system ■ Vibrator ■  econd gate valve connection


S
(from 2100er class)
■ Partial flow filter ■ Rubber collar
■  emote control with cable
R
20 m and 50 m

The vibrator assists with optimal filling of the The electronic central lubrication system saves time and minimizes wear
concrete pump

20 21
Greater efficiency and fewer emissions Directive 97/68/EC aims to reduce nitrogen oxides and particle

with the BSA D5 emissions by 90 %, and the reduction in these values will make a
valuable contribution to improving air quality.

The aim: cleaner air – the approach: reduction in harmful emissions Potential savings: lower fuel consumption The right method: exhaust gas treatment

Regulations designed to gradually reduce the concentration of pollutants in exhaust gases from diesel engines We had one rather ambitious objective during the further devel- The BSA D5 models feature efficient exhaust gas treatment sys-
were introduced in Europe and the USA in 1996. EU-Stage V or Tier 4 for mobile construction machinery, in- opment of our BSA diesel models: to harmonize the emission tems that incorporate a Diesel Particle Filter (DPF) which reduces
cluding stationary concrete pumps, came into force in Europe and the USA on 1st January 2019. New directives in line with our customers’ needs. The aim was to in- soluble particles and diesel soot, and at the same time Selective
mobile construction machinery operated in the corresponding countries must now meet the new restrictions crease the future competitiveness of the pumps by ensuring the Catalytic Reduction (SCR) to reduce nitrogen oxides.
specified for EU-Stage V, so that it will be possible to operate these m
­ achines in sensitive areas such as inner new BSA range was producing more power and giving reduced
cities or conservation zones in the future. fuel consumption in compliance with the new emission stan- New machines can only be refueled with diesel fuel that does not
dards. contain sulphur, and the addition of a urea-based exhaust gas puri-
fication fluid called AdBlue® is also essential.

Exhaust gas treatment system:


Diesel Particle Filter (DPF) and Selective
Catalytic Reduction (SCR)
The main advantages of the BSA D5
■ Compliance with Directive EU-Stage V or EPA Tier 4

■ Smoother running performance that protects the machine

■ Reduction in noise development

■  eduction in average fuel consumption of up to 10 %,


R
resulting in lower operating costs

Engine control

Deutz diesel
engine, EU-Stage V

AdBlue® pump and


lines

AdBlue® tank

22 23
Pumps that grow
alongside their appointed tasks…
BSA 1000 BSA 2100
The compact multi-purpose concrete pump, fitted with The long stroke concrete pumps with high performance and
a Deutz diesel motor of emissions level 3B or an electric high pump pressures are ideally suitable for use that involves
motor is suitable for flexible use on small construction sites long pumping distances. With 220 bar maximum pump
and for concrete wet spraying – anywhere where space is pressure and an output of up to 102 m³/h you are on the
limited. Normal concrete of up to 32 mm grain can be safe side even in building construction. Diesel motors of
pumped with no problem at all. level 3 are also available in the BSA 2100 class.

1005 E 1006 E 1005 D5 1006 D5 BSC 1005 D5 BSC 1006 D5 2108 HP E 2109 H E 2 111 HP E 2109 H D 2 110 HP D 2109 H D5 2110 HP D5
Output up to 47 m³/h 59 m³/h 52 m³/h 64 m³/h 52 m³/h 64 m³/h Output up to 79­­ m³/h 85 m³/h 105­­ m³/h 95 m³/h 102­­ m³/h 95 m³/h 102­­ m³/h
Concr. pressure up to 70 bar 55 bar 70 bar 55 bar 70 bar 55 bar Concr. pressure up to 220 bar 152 bar 131 bar 152 bar 220 bar 152 bar 220 bar
Engine 45 kW (electric) 45 kW (electric) 55.4 kW (diesel) 55.4 kW (diesel) 55.4 kW (diesel) 55.4 kW (diesel) Engine 250 kW ¹ 160 kW ¹ 250 kW ¹ 200 kW ² 330 kW ² 225 kW ² 340 kW ²
Delivery cylinder 180 mm 180 mm 180 mm 180 mm 180 mm 180 mm Delivery cylinder 200 mm 200 mm 230 mm 200 mm 200 mm 200 mm 200 mm
Piston stroke 1 000 mm 1 000 mm 1 000 mm 1 000 mm 1 000 mm 1 000 mm Piston stroke 2 100 mm 2 100 mm 2 100 mm 2 100 mm 2 100 mm 2 100 mm 2 100 mm
Weight 3 000 kg 3 000 kg 2 900 kg 2 900 kg 4 100 kg 4 000 kg Weight 8 600 kg 6 600 kg 8 600 kg 6 300 kg 8 800 kg 6 800 kg 9 300 kg

EU-Stage V / EPA Tier 4 ¹ electric ² diesel EU-Stage V / EPA Tier 4

BSA 1400 BSA 14000


Reliable all-round concrete pumps for medium ­performance Everything is possible with these pumps – Pressure and
ranges. The models with electric motors are well suited pumping output are almost endless here. 250 bar concrete
for tunnel concreting. The models with diesel drive are pressure of the BSA 14000 SHP contributed to the success
optionally available with emissions level 3 motors or with when building the Burj Khalifa (Dubai), the tallest building in
EU-Stage V motors for EU countries. the world. Thanks to the engine with emissions level EU-
Stage V, it can be used in Europe and the USA.

1405 E 1408 E 1407 D 1409 D 1407 D5 1409 D5 14000 HP D 14000 HP D 14000 HP E 14000 SHP D 14000 HP D5 14000 SHP D5
Output up to 55 m³/h 79­­ m³/h 71 m³/h 97 m³/h 71 m³/h 97 m³/h Output up to 84 m³/h 102­­ m³/h 74 m³/h 72­­ m³/h 84 m³/h 72 m³/h
Concrete pressure up to 106 bar 106 bar 106 bar 106 bar 106 bar 106 bar Concr. pressure up to 231 bar 220 bar 220 bar 250 bar 231 bar 250 bar
Engine 75 kW (electric) 110 kW (electric) 115 kW (diesel) 140 kW (diesel) 105 kW (diesel) 150 kW (diesel) Engine 470 kW (diesel) 470 kW (diesel) 320 kW (electric) 470 kW (diesel) 470 kW (diesel) 470 kW (diesel)
Delivery cylinder 200 mm 200 mm 200 mm 200 mm 200 mm 200 mm Delivery cylinder 180 mm 200 mm 200 mm 180 mm 180 mm 180 mm
Piston stroke 1,400 mm 1,400 mm 1,400 mm 1,400 mm 1,400 mm 1,400 mm Piston stroke 2 100 mm 2 100 mm 2 100 mm 2 100 mm 2 100 mm 2 100 mm
Weight 4,600 kg 4,600 kg 4,300 kg 4,500 kg 4,500 kg 4,900 kg Weight 10 500 kg 10 500 kg 10 500 kg 11 000 kg 10 800 kg 11 000 kg

EU-Stage V / EPA Tier 4 EU-Stage V / EPA Tier 4


24 25
Build on Putzmeister – Our offers for
efficient work
Induction at handover –
everything correct from the outset
So you and your machinist can
in service, parts, training The Putzmeister service points offer you
E IN W E I S U N G
adapt perfectly to all special
features and innovations
these services, among others – carried out
without exception by our experienced
service staff.

KU
G

N DE
Customer training – 100 hours of customer service –

S CH U L U N
Everything that sets service apart

NDIENST 100
benefit from expert knowledge avoid potential sources of error
Practice-oriented learning offers With this customer service you
Swift assistance, meaningful advice and a reliable supply of genuine Putzmeister many benefits: Your staff master the receive a status report on your
­accessories and parts – in over 120 countries worldwide. This is what we at Putzmeister machine with all its special features, concrete pump as per the
understand as first-class service. use the ­machine to optimum effect, Putzmeister service plan.
reduce ­operating costs and avoid
operating errors.

00
IN
Ideally placed to support you PE 5
ST

S
KT
IO N EN
We train our service technicians continuously, provide a close-knit information network N DI
and the latest equipment and consistently strive to meet our customers’ needs. Mandatory machine inspection – K U N DE 500 hours of customer service – p­ rotect
calculable costs instead of your investment, retain your value
Thanks to state-of-the-art technology, our employees have all the relevant technical incalculable failures Our technical customer service team is
information about your machine at their fingertips, should the need arise. Allowing us to Visual inspection and functional check of the number one choice for checking
provide you with the best possible support for emergencies, repairs or preventive main­ ­components for 100 % safety. the safety and wear of your machine.
tenance. The hydraulic system with cylinders, electrical You receive a status report for this, too.
system and core pump are also inspected.

Genuine parts for maximum availability Not all services are the same
It goes without saying that we use only genuine Putzmeister parts in our workshops.
This is the only way to guarantee consistent quality, checked for interoperability. You can choose between remote service via remote access or an
And you can be absolutely sure that your machine meets the tough requirements with maxi- expanded service and display in the Machine Cockpit
mum performance and availability.
Remote service

■ Remove service: Putzmeister Service can read out machine


data remotely and provide support for troubleshooting.
Increases the productive time on the construction site and
reduces downtime

Excellent in quality and


customer proximity Machine Cockpit (incl. all benefits of remote service)
In case of need, you have two options: Either
the service team visits you or you take your ■ Real-time data: Information about the entire fleet available
machine to one of our service workshops. at any time in clear layout
The latest tools, software analysis solutions
and genuine parts ensure that your machine ■ Data analysis: The most important machine parameters like
is operable again immediately. fuel consumption, utilisation, status, pumped volume, etc. at a
glance for easy analysis
All Putzmeister workshops and the work-
shops of our international Putzmeister part- ■ Maintenance summary: Service tool for the entire fleet –
ners meet our high-quality standard. with summary of all pending maintenance with operating hours
Especially when it comes to manufacturer’s meter, prevents unexpected downtime
inspections and acceptance procedures in
accordance with specifications. ■ Geofence: Sends warning via e-mail if the machine leaves a
pre-defined corridor

26 27
Stationary concrete pumps
at a glance

■  ery highly developed in all


V ■  vailable with diesel engine or
A
­performance and price classes, and electric motor, to suit the intended
tried and tested in many extreme appli- application
cations
■  uccessful combination of all
S
■  emarkably robust and wear-­
R components such as drive unit, long-

Subject to technical modifications and errors © by Putzmeister Concrete Pumps GmbH 2022 All rights reserved Printed in Germany (22 09) CT 2632-22 EN
resistant, designed for a long stroke piston pump, free-flow hydraulics,
service life S-transfer tube and EPS electronic
control unit (Ergonic® Pump System) for
■  road performance range makes the
B exceptionally high performance and
potential applications on con­struction uniform concrete flow
sites and in industry very v­ ersatile indeed
■  omprehensive, practical equipment
C
■ E xtremely powerful performance in configuration as standard, and a
the transport of concrete, in terms of functional range of accessories assure
height and of distance flexible application options and a high
level of machine utilisation
■  any user-friendly details ensure
M
easy operation and maintenance ■ E xcellent service from Putzmeister
maximises the availability of your
­stationary concrete pump

Further brochures:´ B SA 1000 CT 4950


Ergonic ® 2 CT 4691
Delivery line systems PM 2300

Putzmeister Concrete Pumps GmbH


Max-Eyth-Straße 10 · 72631 Aichtal / Germany
P.O.Box 2152 · 72629 Aichtal / Germany
Tel. +49 (7127) 599-0 · Fax +49 (7127) 599-520
[email protected] · www.putzmeister.com

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