BSA Stationary Concrete Pumps Brochure EN
BSA Stationary Concrete Pumps Brochure EN
The construction of a high-rise building However, regardless of the task for which
in Dubai presents different requirements you wish to employ our pumps, machinery
than work on the Yeywa hydro-electric has to withstand everyday working condi-
power station in Myanmar (Burma). tions. That explains why we only provide
Construction of a rail link in Tibet at an products that are extremely robust, reliable,
altitude of 5,000 metres is a significantly user friendly, fuel efficient and have a long
different proposition to working on the life.
Sutong Bridge in China where Putzmeister
pumps had to contend with an extremely in- This in turn means that you will quickly es-
homogeneous and coarse-grained material. tablish, as you will continue to do for many a
How much concrete needs to be trans- long year, that your decision in favour of
ported, how far in terms of height, distance Putzmeister was the right one – because
or both in such cases? What are the ambi- you are able to work very pro- ductively with
ent conditions and what is the quality of the our pumps, because they are very easy to
concrete? Questions that you have to ask handle, because their operating costs are
yourself prior to every practical application. very reasonable, and because you seldom
need to give any thought to service and
maintenance.
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Expertise gives you a leading edge –
not all concrete is equally good
Consistent planning for extensive projects Every country has its own specific concrete
For large projects in which heavy concrete needs to be moved very high or very far, you need Wherever concrete flows, the material that comes into contact with it becomes worn.
more than the required delivery performance, you also need an appropriate total solution. Abrasion and other damage to components such as concrete hoppers, transfer tubes,
Machines, concrete spreaders, accessories and service should all be carefully matched to agitators, pumps and delivery lines are unavoidable. The extent of the wear depends on
achieve a good ratio of productivity to cost-effectiveness. the composition of the concrete. Concrete differs significantly from country to country and
even within a country.
For process-optimized planning of your delivery tasks, you can rely upon our engineers to
give you professional advice. Not only when you are involved in construction sequence plan- The ingenious geometry of Putzmeister concrete pumps was designed for all standard
ning and set-up at the building site, but well beforehand. For example when computing the concretes. Delivery and drive cylinders operate in perfect harmony with one another to
delivery pressure or testing the ‘pumpability’ of the material you will be using. This makes it ensure the machine performs outstandingly in combination with all other components.
possible, where necessary, to have some influence on the concrete recipe at an early stage in As a result, our pumps can deliver even the heaviest grades of concrete at output rates of
proceedings. Which in turn assures an optimum match between concrete and pump, and a up to 200 m³/h without requiring the installation of additional equipment. Specific details
very efficient delivery processes as an outcome. such as durable delivery pistons, standard chrome-plated delivery cylinders and the
S transfer tube system designed by Putzmeister ensure that all machines are able to
withstand long periods of intensive use.
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Above-ground civil engineering –
where stationary can also be very flexible Manhattan Hudson Yards –
the new New Yorker Skyline
Between 10th Avenue and West 30th Street,
to the west of Manhattan, a new district is
being built, similar to the World Trade
Working under high pressure Center, with apartments and offices. One
skyscraper after the other is being
integrated into the New York High Line.
A concrete pump and its accessories are subjected to a very particular kind of stress Not only are architectural best performances
loading when required to pump concrete upwards. For example, if required to pump con- required to drive the magnificent glass
crete up to extreme heights the delivery pressure needs to be correspondingly high. This facades and steel structures into the sky.
is needed in part to overcome the height differences and in part because the return flow A sophisticated and well-conceived concrete
of concrete develops a counteracting level of energy. This of course necessitates a cor- pumping process optimally adapted to the
respondingly high level of motor or engine power. Moreover, the machine has to be built local conditions and specifications of the
to withstand the enormous forces to which it is subjected in operations such as this. construction process is also needed.
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Building construction – deliberately
beyond the ordinary
© Vejdirektoratet
■
© Femern A/S
height, the expected friction factor, and above all, the pumping behaviour of the concrete. are produced on land and will later be towed pump (standby)
This results in the required pumping pressure and driving power of the machine. into the Fehmarn Belt by four barges and ■ 30 x MXR 32-4 stationary placing booms
lowered to the sea floor, to a depth of 39 m,
from there. ■ 20 x RV8 manual rotary distributors,
suspended
The Fehmarn Belt tunnel is Denmark’s third ■ 20 x SV7 manual swivelling distributors,
crossing project. Among other aspects, the suspended
The new Storstrøm bridge parties involved in the construction can ben- ■ 2 x KOV 1050 cleaning pumps
made from precast concrete efit from the experience gained during the ■ Approx. 14,000 m of ZX 125 delivery
large-scale Øresund project, in whose im-
parts – quality, costs and time plementation Putzmeister was involved to a
lines (130 bar) with more than 1600
delivery line elbows and more than
speak for themselves significant degree and to great success.
2500 couplings, 53 hydraulic GVH gate
valves, etc.
Once it is complete, the Storstrøm road and
railway bridge will link the Danish islands of
Zealand and Falster via the island of
Masnedø. It will significantly improve the ef-
ficiency of both goods and passenger trans-
port between Scandinavia and Germany.
© Vejdirektoratet
8
Underground civil engineering – far-reaching Specialist underground civil engineering –
challenge, maximum output levels intelligent technology for specific tasks
Nant de Drance – Outstanding performance through experience Tunnel walls and slopes s ecured using the
wet-spraying concreting process
In the Valais Alps between Martigny (CH) Altogether, five stationary concrete pumps of
and Chamonix (F) the Nant de Drance power type BSA 2107 HP E (2 ×), BSA 2109 H E
The wet spraying concreting process Here, small machines have their place even
plant was completed by 2018. The pumped- (1 ×) and BSA 1408 E (2 ×) with the help of
is a very cost-effective technology for on large construction sites. For they are
storage power plant with a turbine output of two Putzmeister stationary booms MX 32-4
securing inclined slopes. mobile, quickly ready for use and can be
900 MW can produce around 2,500 million Multi including accessories pumped approxi-
deployed easily even on the most d ifficult
kWh of electricity annually. mately 360,000 m³ of concrete. Both the
terrain. When building dams, for e xample,
high-quality equipment as well as the good
loose stones on the relatively steep moun-
Apart from more than 400 workers, numer preparation contributed to the great success
tainsides have to be secured against slipping
ous Putzmeister engineers and machinery of the work. The Putzmeister engineers had
before flooding. This is often done with shot-
were also deployed for a total of 17 km of developed the concept for the concreting as
crete.
tunnels with 1.7 million m³ of rubble during well as for the cleaning, particularly for
the underground construction work in the handling the water necessary for this.
mountain region. Thanks to the already proven sliper tests
that had been carried out in advance for
determining the concrete characteristics, the
concrete formulas could be adapted opti-
mally to the subsequent pumping capacity.
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Massive force and very well-behaved Maximum transparency
and clear layout
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Easily accessible so that
everything runs smoothly
During the construction of our cement ■ T he position of hydraulics and ■ ptimised hopper shape simplifies the
O
pumps, we have paid strict attention to good changeover cylinder outside job of cleaning, reduces interruptions in
accessibility of all machine components, the concreting area prevents the supply of concrete and cuts down on
simple handling as well as uncomplicated pollution concrete residue
cleaning and maintenance. The result can
be noticed daily in every detail and in sum ■ E xternal gate valve connection ■ mooth outer surface simplifies the
S
total is indispensable over the long term (standard from 1,400 mm stroke) job of cleaning
■ F ast piston change using water ■ ractical hand winch for set-up work,
P
boxes that open at top and readily with a lifting force of 3 tons
accessible water drain cock on (standard from 2,100 mm stroke)
all HP machines
■ dditional lashing fasteners on the
A
■ apid supply of all the main lube
R machine, e.g. using clamping locks
points in the hopper area by the (from 2,100 mm stroke)
central lubrication unit
Swing doors, for example, ensure easy access, and protect the machine operator from
rain and sun while working inside the machine
Good access for Freely accessible water connection Mini-measuring strip: All hydraulic measuring points at a central location (BSA latest
service work generation)
14 15
Its greatest strength is its great strength! The long-stroke piston pump
A2
A1
16 17
Nothing can make these pumps The advantages of EPS
at a glance
‘lose their cool’ ■ Low wear
■ ibrations in the machine
V
are reduced
■ inimal noise during the optimised
M
pumping process
EPS – Ergonic® Pump System – ■ Includes EOC (Ergonic® Output
Control); regulates the engine to
user-friendly, economical and extremely productive the perfect speed to minimise fuel
consumption, wear and noise
Ergonic® inside – synonymous with opti- The effect: Fewer hydraulic components,
■ Fault management via EGD (Ergonic®
mised fully-electronic control and regulation less wear, less energy consumption and the
Graphic Display)
of the concrete pump. How do you benefit? pumping process is quieter and more
Your machines are ready to use more balanced. Vibrations from the machine are ■ Less heat generated
quickly, achieve a higher placement speed, reduced, which not only protects the con-
■ Fewer components and therefore
operate extremely economically and are re- crete pump but also soothes the nerves of
lower service costs
sistant to wear. local residents and construction site work-
ers. EPS ensures the pump operates more ■ omfortable cable remote control
C
EPS – (Ergonic® Pump System) regulates quietly, even if the delivery rate is high. (optional wireless control)
operation of the concrete pump and the en- ■ igh machine availability
H
gine or motor. A computer-assisted control
thanks to high-quality components
is installed in place of the hydraulic control.
and rapid (remote) diagnostics
An important component
of EPS: EOC (Ergonic® Output
Control)
EOC is fundamentally important for efficient
operation and cost savings, because EOC
controls the (diesel) engine speed with lower
fuel consumption, wear and noise.
Unfavourable areas are automatically avoided.
The machine operator adjusts the delivery
rate of the pump directly using a rotary knob
on the radio remote control and the EOC
selects the perfect speed. It is not possible to
set the minimum delivery rate and the engine
speed to full throttle at the same time with
EOC. Whenever the c oncrete pump is shut
down, the engine r eturns to idle speed, which
can save up to 10 per cent fuel consumption.
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With everything that goes along with it
Special shape slide frame F80 road running gear SK standard coupling system ZX delivery line system PX hose system
Sophisticated and practical – for your stationary concrete pump you have a comprehensive range of machine-type-dependent equipment
(standard or optional) in good Putzmeister quality.
The vibrator assists with optimal filling of the The electronic central lubrication system saves time and minimizes wear
concrete pump
20 21
Greater efficiency and fewer emissions Directive 97/68/EC aims to reduce nitrogen oxides and particle
with the BSA D5 emissions by 90 %, and the reduction in these values will make a
valuable contribution to improving air quality.
The aim: cleaner air – the approach: reduction in harmful emissions Potential savings: lower fuel consumption The right method: exhaust gas treatment
Regulations designed to gradually reduce the concentration of pollutants in exhaust gases from diesel engines We had one rather ambitious objective during the further devel- The BSA D5 models feature efficient exhaust gas treatment sys-
were introduced in Europe and the USA in 1996. EU-Stage V or Tier 4 for mobile construction machinery, in- opment of our BSA diesel models: to harmonize the emission tems that incorporate a Diesel Particle Filter (DPF) which reduces
cluding stationary concrete pumps, came into force in Europe and the USA on 1st January 2019. New directives in line with our customers’ needs. The aim was to in- soluble particles and diesel soot, and at the same time Selective
mobile construction machinery operated in the corresponding countries must now meet the new restrictions crease the future competitiveness of the pumps by ensuring the Catalytic Reduction (SCR) to reduce nitrogen oxides.
specified for EU-Stage V, so that it will be possible to operate these m
achines in sensitive areas such as inner new BSA range was producing more power and giving reduced
cities or conservation zones in the future. fuel consumption in compliance with the new emission stan- New machines can only be refueled with diesel fuel that does not
dards. contain sulphur, and the addition of a urea-based exhaust gas puri-
fication fluid called AdBlue® is also essential.
Engine control
Deutz diesel
engine, EU-Stage V
AdBlue® tank
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Pumps that grow
alongside their appointed tasks…
BSA 1000 BSA 2100
The compact multi-purpose concrete pump, fitted with The long stroke concrete pumps with high performance and
a Deutz diesel motor of emissions level 3B or an electric high pump pressures are ideally suitable for use that involves
motor is suitable for flexible use on small construction sites long pumping distances. With 220 bar maximum pump
and for concrete wet spraying – anywhere where space is pressure and an output of up to 102 m³/h you are on the
limited. Normal concrete of up to 32 mm grain can be safe side even in building construction. Diesel motors of
pumped with no problem at all. level 3 are also available in the BSA 2100 class.
1005 E 1006 E 1005 D5 1006 D5 BSC 1005 D5 BSC 1006 D5 2108 HP E 2109 H E 2 111 HP E 2109 H D 2 110 HP D 2109 H D5 2110 HP D5
Output up to 47 m³/h 59 m³/h 52 m³/h 64 m³/h 52 m³/h 64 m³/h Output up to 79 m³/h 85 m³/h 105 m³/h 95 m³/h 102 m³/h 95 m³/h 102 m³/h
Concr. pressure up to 70 bar 55 bar 70 bar 55 bar 70 bar 55 bar Concr. pressure up to 220 bar 152 bar 131 bar 152 bar 220 bar 152 bar 220 bar
Engine 45 kW (electric) 45 kW (electric) 55.4 kW (diesel) 55.4 kW (diesel) 55.4 kW (diesel) 55.4 kW (diesel) Engine 250 kW ¹ 160 kW ¹ 250 kW ¹ 200 kW ² 330 kW ² 225 kW ² 340 kW ²
Delivery cylinder 180 mm 180 mm 180 mm 180 mm 180 mm 180 mm Delivery cylinder 200 mm 200 mm 230 mm 200 mm 200 mm 200 mm 200 mm
Piston stroke 1 000 mm 1 000 mm 1 000 mm 1 000 mm 1 000 mm 1 000 mm Piston stroke 2 100 mm 2 100 mm 2 100 mm 2 100 mm 2 100 mm 2 100 mm 2 100 mm
Weight 3 000 kg 3 000 kg 2 900 kg 2 900 kg 4 100 kg 4 000 kg Weight 8 600 kg 6 600 kg 8 600 kg 6 300 kg 8 800 kg 6 800 kg 9 300 kg
1405 E 1408 E 1407 D 1409 D 1407 D5 1409 D5 14000 HP D 14000 HP D 14000 HP E 14000 SHP D 14000 HP D5 14000 SHP D5
Output up to 55 m³/h 79 m³/h 71 m³/h 97 m³/h 71 m³/h 97 m³/h Output up to 84 m³/h 102 m³/h 74 m³/h 72 m³/h 84 m³/h 72 m³/h
Concrete pressure up to 106 bar 106 bar 106 bar 106 bar 106 bar 106 bar Concr. pressure up to 231 bar 220 bar 220 bar 250 bar 231 bar 250 bar
Engine 75 kW (electric) 110 kW (electric) 115 kW (diesel) 140 kW (diesel) 105 kW (diesel) 150 kW (diesel) Engine 470 kW (diesel) 470 kW (diesel) 320 kW (electric) 470 kW (diesel) 470 kW (diesel) 470 kW (diesel)
Delivery cylinder 200 mm 200 mm 200 mm 200 mm 200 mm 200 mm Delivery cylinder 180 mm 200 mm 200 mm 180 mm 180 mm 180 mm
Piston stroke 1,400 mm 1,400 mm 1,400 mm 1,400 mm 1,400 mm 1,400 mm Piston stroke 2 100 mm 2 100 mm 2 100 mm 2 100 mm 2 100 mm 2 100 mm
Weight 4,600 kg 4,600 kg 4,300 kg 4,500 kg 4,500 kg 4,900 kg Weight 10 500 kg 10 500 kg 10 500 kg 11 000 kg 10 800 kg 11 000 kg
KU
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N DE
Customer training – 100 hours of customer service –
S CH U L U N
Everything that sets service apart
NDIENST 100
benefit from expert knowledge avoid potential sources of error
Practice-oriented learning offers With this customer service you
Swift assistance, meaningful advice and a reliable supply of genuine Putzmeister many benefits: Your staff master the receive a status report on your
accessories and parts – in over 120 countries worldwide. This is what we at Putzmeister machine with all its special features, concrete pump as per the
understand as first-class service. use the machine to optimum effect, Putzmeister service plan.
reduce operating costs and avoid
operating errors.
00
IN
Ideally placed to support you PE 5
ST
S
KT
IO N EN
We train our service technicians continuously, provide a close-knit information network N DI
and the latest equipment and consistently strive to meet our customers’ needs. Mandatory machine inspection – K U N DE 500 hours of customer service – p rotect
calculable costs instead of your investment, retain your value
Thanks to state-of-the-art technology, our employees have all the relevant technical incalculable failures Our technical customer service team is
information about your machine at their fingertips, should the need arise. Allowing us to Visual inspection and functional check of the number one choice for checking
provide you with the best possible support for emergencies, repairs or preventive main components for 100 % safety. the safety and wear of your machine.
tenance. The hydraulic system with cylinders, electrical You receive a status report for this, too.
system and core pump are also inspected.
Genuine parts for maximum availability Not all services are the same
It goes without saying that we use only genuine Putzmeister parts in our workshops.
This is the only way to guarantee consistent quality, checked for interoperability. You can choose between remote service via remote access or an
And you can be absolutely sure that your machine meets the tough requirements with maxi- expanded service and display in the Machine Cockpit
mum performance and availability.
Remote service
26 27
Stationary concrete pumps
at a glance
Subject to technical modifications and errors © by Putzmeister Concrete Pumps GmbH 2022 All rights reserved Printed in Germany (22 09) CT 2632-22 EN
resistant, designed for a long stroke piston pump, free-flow hydraulics,
service life S-transfer tube and EPS electronic
control unit (Ergonic® Pump System) for
■ road performance range makes the
B exceptionally high performance and
potential applications on construction uniform concrete flow
sites and in industry very v ersatile indeed
■ omprehensive, practical equipment
C
■ E xtremely powerful performance in configuration as standard, and a
the transport of concrete, in terms of functional range of accessories assure
height and of distance flexible application options and a high
level of machine utilisation
■ any user-friendly details ensure
M
easy operation and maintenance ■ E xcellent service from Putzmeister
maximises the availability of your
stationary concrete pump