Operator’s Manual

QA
qa340
© Copyright 2009 Sandvik
All rights reserved. No parts of this document may be reproduced or
copied in any form or by any means without written permission from
Sandvik. All data and information in this manual may be changed
without further notice. Reservation for misprints.
Document number: ID: QA340-en-11858
Issue: 20090101
Version: 1

Sandvik
Hearthcote Road, Swadlincote, Derbyshire, DE11 9DU, United Kingdom
Tel: +44 (0) 1283 212121, Fax: +44 (0) 818181
www.sandvik.com
Certificate of Conformity QA340

CERTIFICATE OF CONFORMITY

Supply of Machinery Safety Regulations 98/37/EC

Serial No:
Engine Serial No:
Production Manager:
Date of build:

Issued Declaration of Conformity on next page.

Copyright © Sandvik Mobile Screens and Crushers 3

ID: QA340-en-11858
QA340 Certificate of Conformity

98/37/EC Machinery
89/336/EEC EMC

Name of manufacturer or supplier

Sandvik Screens & Crushers Ltd

Full postal address including country of origin

Hearthcote Road, Swadlincote, Derbyshire, England, DE11 9DU

Description of product
Screener

Name, type or model, batch

qa340 Sandvik Screens & Crushers Ltd
In built diesel Swadlincote, Derbyshire, DE11 9DU
22278/D516

Standards used, including number, title, issue date and other relative documents
EN292-1, EN292-2, EN349, EN418, EN954-1, EN1050

Place of issue
Sandvik Screens & Crushers Ltd

Originating certification by
Laidler Associates, Belasis Business Centre, Coxwold way, Billingham, Teesside, TS23 4EA
Certificate number 22278/D516

Declaration

I declare that the above information in relation to the supply / manufacture of this product, is in
conformity with the stated standards and other related documents following the provisions of the
above Directives and their amendments.

Signature of the Production Manager _____________________ Date

4 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
Contents

CERTIFICATE OF CONFORMITY 3

CONTENTS 5

SAFETY SECTION 9

Safety Esstentials - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
Safety Signs and Labels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
Safety Hazards Pertaining to the Equipment - - - - - - - - - - - - - - - - - - - - - - - 10
Symbols for Mandatory Actions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
Symbols for Prohibited Actions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12
Hazard Symbols - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12
Machine Legend Plate - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
Component Safety Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
Features for Operator Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
Environmental Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15
Hazardous Materials - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15
Machine Disposal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
Personal Protective Equipment (PPE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
Entanglement Hazards- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
Required Personal Protective Equipment- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
Measure Noise Level - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
Vibration Levels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
Organisational Safety Measures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
Personnel Qualifications, Requirements and Responsiblities - - - - - - - - - - 19
Safety Advice Regarding Specific Operational Phases - - - - - - - - - - - - - - - 19
Standard Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19
Blockage or Malfunction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20
Special Work, Including Equipment Maintenance and Repairs During Opera-
tion, Disposal of Parts, and Hazardous Materials - - - - - - - - - - - - - - - - - - - 20
Securing the Equipment Before Performing Maintenance - - - - - - - - - - - - - - - - - - - - - 21
Maintenance Site Conditions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21
Replacement & Removal of Components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21
Climbing, Falling- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
Safety Considerations During Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
Safety Considerations During Cleaning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23
Removal of Safety Devices and Guards- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23
Surrounding Structures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23
Safety When Refueling - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24
Specific Hazards - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25
Electrical Energy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25

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 Battery - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26
Gas, Dust, Steam, Smoke and Noise - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26
Welding or Naked Flames - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27
Hydraulic Equipment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27
Hazardous Substances - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28

TRANSPORT & TECHNICAL DATA 29

Transport - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29
Machine Transportation Dimensions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30
Machine Transportation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31
Machine Unhitching - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32
Preparing the Machine for Transportation - - - - - - - - - - - - - - - - - - - - - - - - - 35
Transporting the Machine by Bogie - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 36

Application & Limitations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38

Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38

Operation Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
Key Features of the Sandvik QA340 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39

Common Applications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 40
Machine Layout Indicating Main Components - - - - - - - - - - - - - - - - - - - - - - 40
Machine Layout Indicating Emergency Stop Positions - - - - - - - - - - - - - - - 41
Data - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 41
Sandvik QA340 Transport Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - 42

PRODUCT OVERVIEW 43

QA340 Assemblies & Options - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 43

Machine Layout Indicating Main Components - - - - - - - - - - - - - - - - - - - - - - 43

COMMISSIONING & SHUT DOWN 45

Pre Start Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 45

Main Control Devices - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 46
Electrical Control Box- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 46
Hydraulic Controls - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 46
Remote Control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47
Starting Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48

Stopping the Machine - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48

Stopping Machine in an Emergency - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 49
Preparing the QA340 For Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 49

6 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
 Setting Up/ Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 49
Tail Conveyor Unfolding Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 51
Side Conveyor Unfolding Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 52
Closing Down The Machine- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53

OPERATIONS 55

Start up the Machine - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55

Screening - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55
Screening Without Hopper Mesh- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 56
Material Control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 57
Reject Grid Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 57
Grid Loading - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 58
Remote Grid Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 58
Timer Adjustment Setting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 59
Shut Down the Machine - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 59

MAINTENANCE 61
Daily Maintenance Schedule - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 61
Weekly Maintenance Schedule - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 65
Greasing Bearings- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 69
Machine Maintenance - Every 250 Hrs - - - - - - - - - - - - - - - - - - - - - - - - - - - - 70
Machine Maintenance - Every 500 Hrs - - - - - - - - - - - - - - - - - - - - - - - - - - - - 70
Machine Maintenance - Every 1000 Hrs - - - - - - - - - - - - - - - - - - - - - - - - - - - 71
Tensioning and Tracking of Conveyor Belts - - - - - - - - - - - - - - - - - - - - - - - 73
Tensioning of Hopper Conveyor Belt - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 73
Tensioning of Main & Side Conveyor Belts- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 75
Tail Conveyor Pivot Adjustment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 76
Screen Box Mesh Fitting and Removal - - - - - - - - - - - - - - - - - - - - - - - - - - - 77
Screen Box Mesh Access- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 77
Screen Box Mesh Removal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 77
Screen box Mesh Fitting- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 78
Changing Track Oil - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 78
Track Adjustment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 79
Increasing The Track Tension- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 80
Releasing The Track Tension - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 81
Magnetic Conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82
Hydraulic Hoses - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82
Oils And Fluids - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82
Maintenance and Service Parts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 84

TROUBLE SHOOTING 85

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 SPARE PARTS CATALOGUE 87

CONTENTS 89
Loose Items - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 91
Chassis- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 93
Tracks- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 97
Power Pack - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 99
Main Conveyor Assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 113
Tail Conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 127
Side Conveyors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 135
Shredder - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 145
Hopper - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 149
Extended Hopper - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 157
Tipping Grid - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 165
Extended Tipping Grid - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 167
Vibrating Grid - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 169
Double Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 177
Hydraulic Hoses - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 185
Stickers- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 199
Magnet - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 203
Transportation Parts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 207
Transportation Bogie - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 211
Triple Bogie (USA Only) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 215

ELECTRICAL & HYDRAULIC INFORMATION 219

Electrical & Hydraulic Diagrams - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 221

OEM DOCUMENTS & DATA SHEETS 229

OEM Manuals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 231

Hazardous Substances - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 241
Heavy Component Weights - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 307

8 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
1. Safety Section QA340

1. SAFETY SECTION

To ensure maximum safety, ALWAYS read this section carefully BEFORE carrying out any
work on the equipment or making any adjustments.

1.1 Safety Essentials

a. Breathing or inhaling tiny silica dust particles will cause death or serious injury.
ALWAYS work with a respirator approved by the respirator manufacturer for the job
you are doing.

b. This equipment is manufactured in accordance with the Machinery Directive 98/37/

EC.1 The customer should make sure that this equipment is in conformance with
local and national legislation if used outside of the EU.

c. Read this manual and familiarize yourself with any associated documentation. If in
doubt ask. Do not take personal risk.

d. Only trained personnel should be allowed to install, set, operate, maintain, and
decommission this equipment. Make sure that a copy of this manual is available for
any persons installing, using, maintaining or repairing this equipment.

e. Training should be provided to make sure that safe working practices are followed.
Initial commissioning and starting must only be undertaken by a competent person
who has read and fully understands the information provided in the manual pack.
ALWAYS follow the procedures outlined in the operating and maintenance
instructions.

f. To avoid the risk of electric shock, ALWAYS isolate this equipment from the supply
source before removing any guards or covers or performing any maintenance or
adjustment to the equipment.

Note! The manufacturer declines all responsibility for injury or damage if the instructions and precautions
in this manual are not followed.

1.2 Safety Signs and Labels

1. Directive 98/37/EC of 22.06.98 (OJ n° L 207 of 23.07.98, p.1)

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QA340 1. Safety Section

a. The term "DANGER" indicates a hazardous situation which, if not avoided, will
result in death or serious injury.

b. The term "WARNING" indicates a hazardous situation which, if not avoided, could
result in death or serious injury.

c. All electrical control boxes are labelled. Make sure that these labels remain in place
and are clearly visible at all times.

d. Other hazards identified within this manual may also be marked on the equipment
with safety labels. Make sure that these safety labels remain in place and are
clearly visible at all times.

1.3 Safety Hazards Pertaining to the Equipment

The following safety symbols may be posted on the equipment

or contained in the manuals. You MUST observe all safety
symbols, labels, and instructions.

a. MAKE SURE that safety instructions and safety labels attached to the equipment
are ALWAYS complete and perfectly legible.

b. Keep safety instructions and safety labels clean and visible at all times.

c. Replace any illegible or missing safety instructions and safety labels with new ones
before operating the equipment. See “Stickers” on page 199. in this manual for part
numbers.

d. Make sure replacement parts include safety instructions and labels.

10 Copyright © Sandvik Mobile Screens and Crushers

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1. Safety Section QA340

1.3.1 Symbols for Mandatory Actions

1: Wear Safety Gloves 2: Wear Eye Protection 3: Wear Safety Helmet

4: Wear Safety Harness 5: Wear Ear Protection 6: Wear Safety Boots

7: Wear Close Fitting Overalls 8: Wear Dust Mask 9: Wear High Visibility Vest

11: Disconnect Power Source 12: Switch Off and Lockout

10: Wear Respirator
From Supply Equipment

13: Read the Manual

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QA340 1. Safety Section

1.3.2 Symbols for Prohibited Actions

14: No Climbing 15: No Smoking 16: Do Not Touch

17: No Open Flames 18: Limited or Restricted Access 19: Do Not Weld

20: Do Not Remove Safety Guard

1.3.3 Hazard Symbols

21: Crushing Hazard - Hands 22: Crushing Hazard - Feet 23: Chemical Burn Hazard

25: Electrical Shock/Electrocution

24: Electrical Hazard 26: Entanglement Hazard
Hazard

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1. Safety Section QA340

27: Entanglement Hazard 28: Falling Hazard 29: Falling Load Hazard

32: Hazardous or Poisonous

30: Flammable Hazard 31: Flying Material Hazard
Material Hazard

33: Lifting Hazard 34: Skin Injection Hazard 35: Silica or Other Dust Hazard

36: Trip Hazard 37: Magnet Hazard

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QA340 1. Safety Section

1.3.4 Machine Legend Plate

1.4 Component Safety Features

a. DO NOT use this equipment if any safety guards or devices have been removed or
are installed improperly.

b. Operating this equipment with any safety guards or devices which have been
removed or installed improperly could result in death or serious injury.

1.5 Features for Operator Safety

a. Safety features associated with this equipment have been assessed in accordance
with BS EN 954-1 to Category 3.

b. Emergency Stop buttons have been installed to prevent death or serious injury.
Make sure that the Emergency Stop buttons are visible and are not obstructed in
any way.

c. The Emergency Stop circuit is a 24 V DC series circuit and hard wired to remove
power from the ECU Engine management system and stop the engine. To avoid
electric shock or cutting injury, you MUST wait at least ten full seconds after
activating the Emergency Stop to allow the system to release its electrical
charge.

d. You MUST study the detailed Safety Circuit diagram which is within the drawing
pack as an appendix to this manual.

e. Safety guards have been installed to prevent death or serious injury. DO NOT
remove, modify, or alter any safety guard. Make sure that all safety guards are
bolted down.

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f. Steps, handrails, tread plates, and fixed guards are provided where personnel are
required to climb on the machine.

g. If for any reason other areas of the machine need to be accessed, risks MUST be
assessed and appropriate safety measures taken.

1.6 Environmental Safety

To avoid unnecessary engine emissions, you MUST regularly service the machine as spec-
ified in the machine maintenance sections contained in this manual.

1.6.1 Hazardous Materials

WARNING
• Potentially harmful waste used
on this equipment includes
items such as oil, fuel, coolant,
filters, batteries, etc.

• DO NOT store harmful waste in

food or beverage containers that
may mislead someone into
drinking from them, which could
cause death or serious injury

• Use leak proof containers when

draining fluids

• DO NOT pour waste onto the

ground, down a drain or into any
water source.

a. Diesel spillages MUST be cleaned up immediately due to fire hazard.

b. ONLY use the lubricating oils recommended in the maintenance schedule.

c. OBSERVE the COSHH information contained in the appendix to this manual.

d. Local & National regulations MUST be observed when disposing of waste.

e. Improperly disposing of waste CAN THREATEN the environment and ecology and
is illegal.

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f. MAKE SURE that all hazardous and replaced parts are disposed of safely and with
minimum environmental impact.

1.6.2 Machine Disposal

This equipment MUST ONLY be disposed of at a specialist machine breaker.

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1.7 Personal Protective Equipment (PPE)

1.7.1 Entanglement Hazards

DANGER
1. Loose clothing, tools, jewellery,
long hair, or body parts can get
caught in running machinery,
which will result in death or
serious injury.
2. ALWAYS wear correctly fitting
(CE approved) personal
protective equipment.
Garments must be close fitting
and no jewellery such as rings
may be worn.
3. DO NOT work close to
machinery unless it is stopped.

1.7.2 Required Personal Protective Equipment

This includes:

• Hard Hat

• Safety Glasses/Goggles

• Hearing Protection

• Dusk Mask

• Close Fitting Overalls

• Safety Boots

• Industrial Gloves

• High Visibility Vest or Jacket

• Respirator

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1.8 Measure Noise Level

Ear protection must be worn if you are within 10 meters

(approximately 33 feet) of the machine when the engine and
other parts of the machine are running.

Figure 1-1: Measured Noise Level

The above diagram indicates the measured noise levels at a measured distance; i.e. 7 m
(approximately 23 feet) - 85 dB indicates that at 7 meters the sound measured was 85 dec-
ibels. The readings were measured using a Castle GA101/701 meter with a calibration date
of 20/06/06 and with all systems running situated on the factory assembly line. The product
and local conditions will affect the noise levels.

1.9 Vibration Levels

There are NO circumstances where an operator needs to be on or touching the machine

when it is running.

1.10 Organisational Safety Measures

The following safety measures MUST be observed at all times:

• Understand the service procedure before doing work. Keep area clean and dry.

• NEVER lubricate, clean, service, or adjust machinery while it is moving.

• Allow the machinery to cool before performing any maintenance or adjustments.

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• MAKE SURE that all parts are properly installed and are in good condition. Replace
worn and broken parts IMMEDIATELY.

• Remove any build up of grease, oil and debris from equipment.

• Disconnect battery ground cable before making adjustments on electrical systems or

welding on the equipment.

• During maintenance ONLY use the correct tool for the job.

• NEVER make any modifications, additions, or conversions which might affect safety
without the manufacturer's approval.

• If clothing, tools, or any body parts become entangled in machinery, IMMEDIATELY

disengage all power and operate controls to relieve pressure. Stop the engine and
implement lockout procedures.

• If the equipment exhibits any unusual movement or sound, stop the equipment, lock out
IMMEDIATELY, and report the malfunction to a competent authority or personnel.

1.11 Personnel Qualifications, Requirements and Responsibilities

a. All work involving the equipment MUST ONLY be performed by trained, reliable and
authorized personnel only. Statutory minimum age limits must be observed.

b. Work on electrical system and its equipment MUST ONLY be carried out by a
skilled electrician or by instructed persons under the supervision and guidance of a
skilled electrician and in accordance with electrical engineering rules and
regulations.

c. Work on the hydraulic system MUST ONLY be carried out by personnel with special
knowledge and experience of hydraulic equipment.

1.12 Safety Advice Regarding Specific Operational Phases

1.12.1 Standard Operation

a. Take the necessary steps to make sure that the equipment is used ONLY when it is
in a safe and reliable state.

b. Operate the equipment ONLY for its designed purpose, and only if all guarding,
protective, and safety devices, emergency shut-off equipment, sound proofing
elements and exhausts, are in place and fully functional.

c. MAKE SURE that any local barriers are erected to stop unauthorized entry to the
equipment.

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d. BEFORE starting the engine make sure that it is safe to do so.

1.12.2 Blockage or Malfunction

In the event of material blockage, any malfunction or operational difficulty, stop the equip-
ment and lockout immediately. Repair any defects or hazardous conditions immediately.

1.12.3 Unguarded Areas

a. Limit access to the equipment and its surrounds by erecting barrier guards to
reduce the risk of other mechanical hazards, falling loads and ejected materials.

b. Switch off and lockout the equipment before removing any safety devices or
guarding.

DANGER
• To avoid death or serious injury,
ALWAYS keep your hands and other
body parts away from pinch points on
the machine.

• DO NOT reach into unguarded

machinery.

1.13 Special Work, Including Equipment Maintenance and Repairs During Opera-
tion, Disposal of Parts, and Hazardous Materials

a. Observe the adjusting, maintenance, and service intervals set out in the operating
instructions, except where:

• Warning horns, lights, gauges, or indicators call for immediate action; or

• Adverse conditions require more frequent servicing.

b. ALWAYS only use Original Equipment Manufacturer's ("OEM") recommended

replacement parts and equipment.

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c. Make sure that only properly trained personnel undertake these tasks.

1.13.1 Securing the Equipment Before Performing Maintenance

When undertaking maintenance and repair work, the equipment

must first be made safe.

a. Switch off the engine using the ignition key. Switch off at isolation point and remove
the ignition key.

b. Implement lockout procedures.

c. Attach a hazard sign(s) to the equipment in appropriate positions to alert all

personnel of potential hazards.

1.13.2 Maintenance Site Conditions

Prior to starting any maintenance work, MAKE SURE the equipment is positioned on stable
and level ground and has been secured against inadvertent movement and buckling.

1.13.3 Replacement & Removal of Components

a. ALWAYS observe handling instructions itemized in this manual, the Original

Equipment Manufacturer's manuals, or the spare parts suppliers' instructions.

b. NEVER allow untrained staff to attempt to remove or replace any part of the
equipment.

c. The removal of large or heavy components without adequate lifting equipment is

PROHIBITED.

d. To avoid the risk of accidents, individual parts and large assemblies being moved
for replacement purposes should be carefully attached to lifting tackle and secured.
ONLY use suitable and technically adequate lifting gear supplied or approved by
Original Equipment Manufacturer.

e. NEVER work or stand under suspended loads.

f. KEEP AWAY from the feeder hopper and product conveyor discharge, where there
is risk of serious injury or death from contact with ejected debris.

g. LIMIT ACCESS to the equipment and its surrounds by erecting barrier guards to
reduce the risk of residual mechanical hazards, falling lifted loads, and ejected
materials.

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1.13.4 Climbing, Falling

a. Falling from and/or onto this equipment could result in death or serious injury.

b. NEVER climb on the equipment while it is in operation or use equipment parts as a

climbing aid.

c. ALWAYS keep the area around the equipment clear of debris and trip hazards.

d. Beware of moving haulage and loading equipment in the vicinity of the equipment.

e. For carrying out overhead assembly work, ALWAYS use specially designed or
otherwise safety-oriented ladders and working platforms.

f. ONLY use walkways/platforms provided on the equipment. ALWAYS perform work

from an approved, safe and secure platform.

g. When reaching any points 2m (approximately 6 feet) or more above the ground
level, ALWAYS use CE certified safety harness.

h. Keep all handles, steps, handrails, platforms, landing areas, and ladders free from
dirt, oil, snow and ice.

1.13.5 Safety Considerations During Maintenance

It is essential that you take the following steps to MAKE SURE

you and others are safe.

a. During maintenance, RESTRICT ACCESS to essential staff only. Where

appropriate, erect barrier guards and post warnings.

b. The fastening of loads and instructing or guiding of crane operators should be

entrusted to qualified persons only.

c. The marshal providing instructions must be within sight or sound of the operator and
positioned to have an all around view of the operation.

d. ALWAYS make sure that any safety device such as locking wedges, securing
chains, bars, or struts are utilized as indicated in these operating instructions.

e. Make sure that any part of the equipment raised for any reason is prevented from
falling by securing it in a safe reliable manner.

f. NEVER work under unsupported equipment.

g. NEVER work alone.

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1.13.6 Safety Considerations During Cleaning

a. This equipment MUST be isolated prior to cleaning.

b. DO NOT direct power washers near or into control boxes and devices.

c. After cleaning, examine all fuel, lubricant, and hydraulic fluid lines for leaks, loose
connections, chafe marks and damage. Any defects found MUST be repaired
immediately.

1.13.7 Removal of Safety Devices and Guards

a. Prior to operation, all safety devices (control devices or guards) temporarily

removed for set-up, maintenance or repair purposes MUST be refitted and checked
immediately upon completion of the maintenance and repair work.

b. To avoid serious personal injury or death, NEVER operate the equipment with
safety devices or guards removed or unsecured.

c. ALWAYS report any defects regarding guards, safety devices or control devices.

1.13.8 Surrounding Structures

a. This equipment MUST ONLY be operated in a position away from buildings,

permanent structures or high ground to eliminate the risk of persons falling onto the
equipment or its surrounds.

b. Any temporary structures erected around the equipment MUST be removed prior to
operation.

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1.13.9 Safety When Refueling

WARNING
• Diesel fuel is flammable and creates a
potential hazard which could result in
death or serious injury.

• To avoid spillages use drip trays.

• ONLY refuel with diesel from approved

storage and supply equipment.

• NEVER remove the filler cap or refuel

with the engine running.

• NEVER add gasoline or any other fuels

mixed to diesel due to increased fire or
explosion risks and damage to the
engine.

• Smoking is PROHIBITED when

refueling or handling diesel fuel.

• DO NOT carry out maintenance on the

fuel system near naked lights or
sources of sparks, such as welding
equipment.

• IMMEDIATELY clean up spilt fuel and

dispose of correctly to minimize any
environmental impact.

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1.14 Specific Hazards

1.14.1 Electrical Energy

A. External Considerations and Hazards

When working with the equipment, maintain a safe distance from overhead electric lines. If
overhead cables are in the vicinity, a risk assessment MUST be completed prior to operating
the equipment

DANGER
Contact with overhead electric lines will
cause death or serious injury.

If your equipment comes into contact with a

live wire, you MUST:

• Vacate the area;

• Warn others against approaching and

touching the equipment;

• Report the incident and have the live

wire shut off.

B. Machine - Electrical

1. Work on the electrical system or equipment MUST ONLY be carried out by a skilled and
qualified electrician or by specially instructed personnel under the control and supervision of
such an electrician and in accordance with applicable electrical engineering rules.
2. Before starting any maintenance or repair work, the power supply to the equipment MUST
be isolated. Check the de-energized parts to make sure they do not have any power. In
addition to insulating any adjacent parts or elements, ground or short circuit them to avoid
the risk of electrical shock.
3. The electrical equipment is to be inspected and checked at regular intervals. Defects such
as loose connections or scorched or otherwise damaged cables MUST be fixed
immediately.
4. Use ONLY original fuses with the specified current rating. Switch off the equipment
IMMEDIATELY if trouble occurs in the electrical system.
5. This equipment is wired on a negative earth. ALWAYS observe correct polarity.

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1.14.2 Battery

a. ALWAYS disconnect battery leads before carrying out any maintenance to the
electrical system.

b. Recharge the battery in a well ventilated area.

c. The battery contains sulphuric acid, an electrolyte which can cause severe burns
and produce explosive gases.

d. AVOID contact with the skin, eyes or clothing.

e. Smoking is PROHIBITED when maintaining the battery.

f. ALWAYS wear appropriate personal protective equipment.

1.14.3 Gas, Dust, Steam, Smoke and Noise

a. ALWAYS operate internal combustion engines outside or in a well ventilated area.

b. If, during maintenance, the equipment must be operated in an enclosed area,

MAKE SURE that there is sufficient ventilation or provide forced ventilation.

c. Observe the regulations in force at the respective site.

d. Dust found on the equipment or produced during work on the equipment MUST
NOT be removed by blowing with compressed air.

e. Dust waste MUST ONLY be handled by authorized persons. When disposing of

dust waste, the material must be dampened, placed in a sealed container and
marked to ensure proper disposal.

f. Breathing or inhaling tiny silica dust particles will cause death or serious injury.
ALWAYS work with a respirator approved by the respirator manufacturer for the job
you are doing.

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1.14.4 Welding or Naked Flames

WARNING
• Welding or naked flames on or around
the equipment creates the risk of an
explosion or fire, which could result in
death or serious injury.

• AVOID all naked flames in the vicinity of

this equipment.

• Welding, flame cutting and grinding

work on the equipment MUST ONLY be
carried out if this has been expressly
authorized, as there may be a risk of
explosion and fire.

• Before carrying out welding, flame

cutting and grinding operations, clean
the equipment and its surroundings
from dust and other flammable
substances and make sure the
premises are adequately ventilated, as
there may be a risk of explosion

• The battery MUST BE isolated.

1.14.5 Hydraulic Equipment

a. Work on hydraulic equipment must be carried out by persons having special

knowledge and experience of hydraulic systems.

WARNING
• Splashed oil creates the risk of a fire,
which could result in death or serious
injury.

• Check all lines, hoses and screwed

connections regularly for leaks or other
damage.

• Repair damaged lines, hoses, or

screwed connections IMMEDIATELY.

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b. ALWAYS relieve pressure from the hydraulic system before carrying out any kind of
maintenance or adjustment.

c. BEFORE carrying out any repair work, depressurize all system sections and
pressure pipes (i.e. hydraulic system, compressed air system, etc.) requiring
removal, in accordance with the specific instructions for the unit concerned.

d. Hydraulic and compressed air lines MUST be laid and fitted properly. Make sure
that no connections are interchanged. The fittings, lengths and quality of the hoses
MUST comply with the technical requirements.

e. ONLY fit replacement components of a type recommended by the manufacturer.

f. ALWAYS practice extreme cleanliness when servicing hydraulic components.

DANGER
• Hydraulic fluid under pressure can
penetrate the skin, which will result in
death or serious injury.

• If fluid is injected under the skin, it must

be surgically removed or gangrene will
result. GET MEDICAL HELP
IMMEDIATELY.

• ALWAYS use a piece of cardboard to

check for leaks. DO NOT USE YOUR
HAND.

1.14.6 Hazardous Substances

a. MAKE SURE that correct procedures are formulated to safely handle hazardous
materials in strict accordance with the manufacturer's instructions and all applicable
regulations by correctly identifying, labelling, storing, using and disposing of the
materials.

b. A full list of Hazardous Substances associated with this equipment can be found in
the appendix of this document.

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2. TRANSPORT & TECHNICAL DATA

2.1 Transport

This machine must only be transported between sites on a suitable low loader or by utilising
the optional bogie where available.

The machine must be tracked onto and off the trailer. See section - Tracking.

Note! This equipment must never be tracked on gradients that are more than: 10 degrees Port to
Starboard or 20 degrees Front to Back. The machine must always be on flat, solid ground when
operating in its normal mode.

A bogie is available as an optional extra.

Ensure the loading/ unloading site is clear of non-essential personnel. Erect barriers
around the area and post warning signs where site conditions warrant this.
Loading/ unloading must only be carried out on firm flat ground.
The operator must be fully trained in the operation of this equipment.
When tracking, the operator must be in a position to have an all round view of the
operation. A banks man or marshal should assist where this is not possible.
The total weight of this machine is 33500 kg.

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2.2 Machine Transportation Dimensions

Figure 2-1: Machine Transportation Dimensions

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2.3 Machine Transportation

IMPORTANT TRANSPORTATION INFORMATION

Before transporting on the road, the load dimensions must be checked to ensure that
they are within the legal transport limits.

Machines fitted with vibrating grid - FOLD DOWN SIDE FLARES

Side conveyor transportation clamp & chains. Side conveyor belt retaining straps.

Ensure all parts of the machine are folded or closed down and locked into
transport position. Additionally ensure the side conveyors are securely clamped in place,
as well as the retaining straps fitted around the conveyor belt (as shown above). Ensure
the towing bogie is securely fitted with pins and stop plates.

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Towing bogie pivot pin & locking

Towing bogie locking pin Towing bogie stop plates
pin

Loosen the clip and remove the

exhaust extension. Stow away
safely

2.4 Machine Unhitching

• Find a level and firm piece of ground (of suitable size and location). FIRST remove the
air brake and electrical connections. See “Starting Procedure” on page 44. on how to
start the engine.

• Lower the chassis jacking legs to raise fifth wheel sufficient to unhitch the machine from
the tractor unit.

• With the tractor unit removed raise the chassis jacking legs to lower the front of the
machine onto its tracks.

• Remove the bogie stop plates then lower the towing bogie until machine is completely
sat on its tracks.

• Release pressure from lift ram hoses.

• Remove the bogie locking pin, air brake, electrical & hydraulic connections and umbilical
chord.

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• Raise the hydraulic pin then manoeuvre the machine away. See “Machine Manoeuvring”
on page 34.

1: Lower chassis jacking legs & retain with locking pins.

2: Remove air brake and electrical
connections. Remove tractor unit.
Note! Make sure legs are lowered simultaneously to prevent instability.

3: Raise chassis jacking legs & store locking pin as shown.

4: Remove towing bogie locking pin.
Note! Make sure both legs are fully raised before moving machine.

7: Turn lever clockwise to release

5: Remove stop plates (2 off). 6: Lower towing bogie. pressure from hoses & disconnect
bogie hoses.

10: Disconnect umbilical chord from

8: Disconnect braking connections 9: Disconnect electrical connections
underneath hopper & remove from
from umbilical chord. from umbilical chord.
machine.

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12: Remove R-clip & locking pin from

11: Disconnect tail board socket. 13: Raise bogie towing pin.
bogie towing pin.

2.5 Machine Manoeuvring

The QA340 can now be manoeuvred by remote control, use either the remote
handset or hard wire drive to move machine to desired position.

BEFORE TRACKING THIS MACHINE IT IS IMPORTANT THAT

THE FOLLOWING IS ADHERED TO:

1. The hopper MUST be empty of material.

2. The hopper jacking legs MUST be retracted. See below
3. The chassis jacking legs MUST be retracted. See below.
4. The towing bogie is unhitched. See “Machine Unhitching” on page 32.

1: Hopper jacking legs retracted. 2: Chassis jacking legs retracted.

tracks on disables other hydraulic functions.

Note!

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1. Ensure that the electronic receiving unit, located in the power pack, is switched on
and the Track ON/OFF hydraulic lever at the rear of the machine has been
activated.
2. The white remote handset is supplied with the machine and must be fully recharged
at regular intervals. Use the correct instructions for your type of controller.

3: Plug in Hard Wire

1: Remote Handset 2: Umbilical Cord 4: Hard Wire Handset
Umbilical Socket

For safety reasons, it is essential to check all around machine for obstacles or
personnel which may be endangered by moving your machine.
When moving the machine, ensure that it is only moved over firm ground suitable for
carrying the weight of the machine. It is ESSENTIAL that both tracks are in contact
with firm level ground to avoid excessive vibration or rocking of the machine. DO NOT
MOVE THE MACHINE ACROSS EXCESSIVELY SLOPING GROUND.

Note!

1. When operating the White Remote Handset, the yellow buttons are for forward
movement and the blue ones for reverse. (These correspond to direction indicator
stickers on machine).
2. When operating the Hard Wire Handset, the yellow buttons are for forward
movement and the blue ones for reverse. (These correspond to direction indicator
stickers on machine). See below.

DE1007

When the machine is moved to its desired operating position, prepare the QA340 for
operation by following the procedures laid out in the following pages.

2.6 Preparing the Machine for Transportation

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1. Ensure that all materials have run off the conveyor belts and that the hopper is
empty.
2. Folding the tail & side conveyors is a complete reversal of the instructions “Side
conveyor unfolding procedure” on page 48 and “Tail conveyor unfolding procedure”
on page 47.

DO NOT FOLD ANY CONVEYORS UNLESS MOVING PARTS ARE STOPPED.

Ensure that:
3. All belt retention straps have been fitted.
4. Side conveyor and tail conveyor have been secured with all necessary chains, links
& straps as supplied with machine.
5. Check and if necessary inflate/ deflate the tyre pressures to the tyre manufacturer’s
recommendations.
6. All loose parts have been secured.
7. The engine must be switched off.
8. Machine is cleaned off loose debris.

REMEMBER, THE DRIVER IS RESPONSIBLE FOR HIS LOAD & WHAT HE IS

TOWING.

2.7 Transporting the Machine by Bogie

DO NOT MOVE THE MACHINE WITHOUT ALL TRANSPORTATION

FITMENTS SECURELY IN POSITION AND SAFETY PINS IN PLACE.

1. Ensure that the towing bogie has been secured.

2. Any air pressure is released from air cylinder relief valve and handbrake released.

2: Release any air pressure from bogie

1: Release handbrake. 3: Switch tracks on.
to aid in alignment with machine.

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4: Manoeuvre machine over bogie, lining up the hitches on the chassis and bogie. 5: Switch track off.

7: Retain bogie towing pin with locking 8: Insert bogie pin and retain with R-
6: Lower bogie towing pin.
pin and R-clip. clip.

11: Attach umbilical chord brake and

9: Attach bogie lift ram hoses and turn 10: Attach umbilical chord brake and
electrical connections to bogie and
lever forward. electrical connections under hopper.
secure chord to machine.

14: Lower chassis jacking legs to raise

the front of the machine.
12: Raise bogie into place. 13: Attach bogie stops (2 off).
Note! Make sure legs are lowered
simultaneously to prevent
instability.

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15: Attach air brake and lighting

16: Raise chassis jacking legs. 17: Plug in tail gate socket on bogie.
connections.

18: Secure tail gate to tail conveyor. 19: Tail gate fitted.

Check and verify the transportation fitments, brakes and electrical connections on
completion.

2.8 Application & Limitations

The QA340 has been designed and constructed to screen minerals such as stone, concrete
and limestone to a predetermined size. The QA340 must not be used for any other purpose
without first contacting Sandvik Screens & Crushers Ltd. technical department.

The QA340 must not be operated until the instructions supplied with the machine are read
and fully understood. The QA340 is not recommended for night operation.

2.9 Description

The QA340 is a self contained tracked machine built to withstand the rigours and conditions
of operating in quarries and within the construction industry. The QA340 utilises a diesel en-
gine to provide the power to the hydraulic power pack and to generate electricity for the elec-
trical systems of the machine.

The tracks, hopper, conveyors and all other working parts of the machine are all hydraulical-
ly driven.

Where possible all of the moving parts of this machine are guarded, where not, warnings are
provided. The Safety Section of this manual must be read and fully understood. Any residual
organisational, personal and environmental issues must be fully addressed as detailed in
the safety section.

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This equipment has been manufactured and assessed to be in accordance with the Machin-
ery Directive 98/37/EC.

2.10 Operation Description

Section 2 and 4 of this manual provides details of Transport, Commissioning and Operation
this must be read and fully understood before operating this equipment.

Material is loaded normally by excavator into the hopper where material falls onto the hopper
conveyor. The material is then fed into the main conveyor.

The material then travels up the conveyor where at the top it transfers onto the screen box,
the material passes over a series of meshes which separates the material into 4 grades.

The larger and medium grades are separated onto the side conveyors leaving the fines to
travel up the tail conveyor. Each grade falls into separate piles around the machine.

2.11 Key Features of the Sandvik QA340

• Diesel hydraulic power via Deutz BF4M 2012 engine - 74.9 kw (100.4 hp) - water
cooled.

• Heavy duty construction - used worldwide in quarries and gravel pits.

• Hopper fitted with variable speed belt feeder.

• Main conveyor has variable speed and variable angle to facilitate the handling of the
widest range of material.

• Separate hydraulic adjustment of the screening angle of each screen box giving over
twenty different combinations of screening angle.

• Self-loading hydraulic bogie gives independent road transportation without the use of
low loaders.

• Rapid ratchet tensioners give fast mesh changes.

• Optional double deck vibrating grid. This handles the most heavy difficult material and
produces three precise grades from the screen box.

• Each screening unit of the QA340 system has a uniquely high inertia ensuring that
superb separation is carried out over the full surface of the screen deck.

• Remote control of tracking and grid tip functions.

• Steel pipe runs used in hydraulic system gives improved temperature control and
extended hose life.

• Weight - 35 tons (excluding the bogie).

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• Hydraulic walkways deploy in seconds, giving low access height and safe working area
for maintenance and mesh change.

• 10000 Kg is the maximum recommended load to the hopper.

2.12 Common Applications

• Granite

• Slate

• Bricks

• Limestone

• Recycling/ Demolition

• Asphalt

This list is by no means exhaustive. Contact Sandvik Screens & Crushers Ltd for further de-
tails of performance figures and advice on your material.

2.13 Machine Layout Indicating Main Components

Figure 2-2: Main Components

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2. Transport & Technical Data QA340

2.14 Machine Layout Indicating Emergency Stop Positions

Figure 2-3: Emergency Stops

2.15 Data

Screen size
Triple Screen box assembly:
Primary screen box 1500 x 2500 mm
Secondary screen box 1500 x 2500 mm

Conveyors
Hopper belt 1200 x 3500 mm (hydraulic drive)
Main conveyor 1000 x 11125 mm (hydraulic drive)
Tail conveyor 1200 x 7140 mm (hydraulic drive)
Side conveyors 700 x 9715 mm (hydraulic drive)
Side conveyor discharge height

Dimensions
Transport Length 16011 mm
Transport Width 2590 mm
Transport Height on Bogie 3930 mm
Working Length 17835 mm
Working Width 17051 mm
Working Height 6165 mm

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QA340 2. Transport & Technical Data

Weight 33500 kg (excluding bogie)

Engine Details
Engine Deutz BF4M2012
Engine maximum power 74.9 kW @ 2200 rpm (98ps)
Fuel Tank Capacity 290 litres
Hydraulic Tank Capacity 370 litres

Fuel Consumption Guide

100% Full load, continuous 17 litres/ hour

2.16 Sandvik QA340 Transport Dimensions

Figure 2-4: QA340 Machine Transport Dimensions

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3. Product Overview QA340

3. PRODUCT OVERVIEW

3.1 QA340 Assemblies & Options

The QA340 Screener has the assemblies:

• Main Conveyor
• Side Conveyors
• Tail Conveyor
• Magnetic Conveyor
• Screen Box
• Power Pack
• Hopper
• Tracks

The QA340 Screener has the options:

• Main Conveyor (Short)

• Triple Transport Bogie
• Extended Hopper/Tipping Grid
• Vibrating/Tipping Grid

3.2 Machine Layout Indicating Main Components

Figure 3-1: Main Components

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4. Commissioning & Shut Down QA340

4. COMMISSIONING & SHUT DOWN

4.1 Pre Start Instructions

Before starting this machine it is important that the instructions below are followed:

1. Ensure that this manual is read and understood. Do not attempt to start this
machine until you are aware of all aspects of its operation.
2. Remove any temporary sealing and transport straps.
3. Check that the machine is in good mechanical condition and that there is no
component damage or loss.
4. Ensure that all bolts and fixings are tight and that all guards are in place with all
safety devices operating correctly. Never start this equipment without guards and
safety devices operating correctly.
5. Ensure that the hopper, screen and conveyor belts are free of material.
6. Remove all tools and equipment from the operational area.
7. Ensure all personnel are well clear of the machine, drives, tracks and auxiliary
equipment.
8. Ensure that the pre-start checks outlined in the engine manufacturer's instruction
manual are complied with.
9. Check the fluid levels in engine.
10. Check that all rollers turn freely. This must be done by hand. (Never attempt to
touch the drums or rollers whilst the machine is running.)
11. Ensure that the skirting rubbers and scrapers are in good condition and working
properly.
12. Jacking legs are positioned correctly.
13. Safety pins are in appropriate positions.
14. All transit fastenings to conveyor belts undone and securely positioned away from
moving parts.
15. All personnel are positioned at a safe distance from the moving parts of the machine
and away from the conveyor discharge areas.
16. Ensure all operating levers are in an off position.

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4.2 Main Control Devices

4.2.1 Electrical Control Box

5 9
6 10
5. Water Temperature
7 11 6. Water and Fuel Sensor
7. Low Water Level
8 12 8. Emergency Stop Light
9. Engine On Light
10. Battery Light
11. Oil Light
12. Remote Control Emergency Stop
14 13. Engine Rev Counter/ Hour Clock
13 14. Ignition Switch Position

Figure 4-1: Electrical Control Box

4.2.2 Hydraulic Controls

1
1. Tracks On/ Off
2 2. Chassis Jacking Legs
3. Bogie Lift/ Lower
3 4. Walkway Fold/ Unfold
5. Bogie Towing Pin Lift/ Lower (if fitted)
4
7 6. L/H Side Conveyor Fold/ Unfold
5 7. L/H Side Conveyor Speed Control

1: Rear L/H Side of Machine

8
8. Tail Conveyor Fold/ Unfold
9 9. Tail Conveyor Up/ Down
10. Screen Angle
10 14 11. Main Conveyor Lift/ Lower
11 12. Walkway Fold/ Unfold
12 13. R/H Side Conveyor Fold/ Unfold
14. R/H Side Conveyor Speed Control
13

2: Rear R/H Side of Machine

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15 15. Mesh Up/ Down

16. Shredder Lift/ Lower (if fitted)
16 17. Hopper Jacking Legs
18. Grid Flairs (if fitted)
17 19. Grid Up/ Down

18
19

3: L/H Side of Powerpack

20. Screen Box Drive

21. Tail & Side Conveyor Drives
22. Main Conveyor Drive
23. Shredder Drive
24. Vibrating Grid Drive
25. Hopper Conveyor Drive
26. Main Conveyor Speed Control
20 21 22 23 24 25
27. Feeder Speed Control

26 27

4: L/H Side of Powerpack

4.2.3 Remote Control

Start Vibrating Grid

Stop Vibrating Grid

Cycle Vibrating Grid

Remote Stop Engine

No Action

No Action

Sound Track Alarm whilst held

5: Remote Control

IMPORTANT: If for any reason, the 10 amp fuse on the electronic board fails it must only be
replaced by another 10 amp fuse. Incorrect fuse replacement can cause
extensive damage to the electronic components.

The QA340 is equipped with safety shutdown control panel. With this type of system, built-
in switches set to factory preset limits, operate such that if during operation, either the oil

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pressure or engine temperature reaches its preset limit, the system will experience a safety
shutdown and turn the engine off.

If a safety shutdown occurs, the condition causing the engine to

shut down must be corrected before any attempt is made to
restart it.

4.3 Starting Procedure

1. Set throttle lever to idle position.

2. Insert ignition key into ignition switch.
3. Turn key clockwise to ’ON’ position. All lights will flash for several sec's.Then the
’ON’ light, battery light and oil light will remain lit.

Figure 4-2: Electrical Control Box with Key

4. Turn key fully clockwise to ’START’ position. The engine will start.
5. Release key. Engine will now run at idle.
6. Pull throttle to maximum. The engine is now running at operating speed.

Note! In low temperatures the engine should be run at idle for 5 minutes.

COLD START: When starting the machine in temperatures of 0°C or below, run all systems
at minimum engine speed for 5 minutes then increase engine speed to maximum and run
all systems for 10 minutes to allow hydraulic oil to reach working temperature. DO NOT
feed material into machine during this time.

Note! The machine MUST be level and set up on firm level ground before being operated. Failure to
comply with this or any other instructions in this manual may cause damage to the machine and may
invalidate any warranty.

4.4 Stopping the Machine

To stop the machine, it is ESSENTIAL that the following steps be followed in order to prevent
damage to the machine:

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1. Stop feeding material into hopper.

2. Wait for all material to fully discharge from the tail and two side conveyor belts.
3. Switch off all drive control levers.
4. Push throttle back to low idle position and allow to run at this speed for 1 minute.
5. Turn key fully counter clockwise.

4.5 Stopping Machine in an Emergency

THE MACHINE CAN BE STOPPED IN AN EMERGENCY BY

PRESSING THE EMERGENCY STOP BUTTONS LOCATED ON
CHASSIS SIDE AND HOPPER FRONT END.

1: Emergency stop located at 2: Emergency stop located on L/H side 3: Emergency stop located on R/H side
hopper end of machine. of chassis at tail end of machine. of chassis at tail end of machine.

Make sure all emergency stops are test daily.

ENSURE THAT ALL PERSONNEL IN THE VICINITY OF THE MACHINE ARE FULLY
AWARE OF THE LOCATION OF THE EMERGENCY STOPS.

4.6 Preparing the QA340 For Operation

4.6.1 Setting Up/ Location

Find a level and firm piece of ground (of suitable size and location). See “Machine Manoeu-
vring” on page 32. Remove bogie if fitted. See “Machine Unhitching” on page 30. Lower the
hopper jacking legs to support the hopper.This may require raising the jacking legs and re-

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moving or adding hard standing under the feet of the hopper legs. Before any loading can
take place the hopper leg pins MUST be inserted & retained with R-clip.

3: Insert leg lockout pin & retain with R-

1: Lower Hopper Jacking Legs 2: Hopper Jacking Legs lowered
clip.

4: Remove side conveyor 5: Remove tail conveyor transportation 6: Remove tail conveyor transportation
transportation links & chains. strap. links.

7: Remove frame R-clips & handrail 8: Lower hand rail frame. Re-insert pin 9: Rotate walkway to its working
retention pin. & R-clips to lock out handrail. position.

10: Pull back & drop down walkway 11: Insert handle pins & retain with R- 12: Insert top pins & retain with R-clips
locking device. clips to lock the walkway. to lock the walkway.

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4.6.2 Tail Conveyor Unfolding Procedure

Ensure tail conveyor transportation straps, links and telescopic arms safety pins are re-
moved. See page 49.

1: Remove telescopic arm safety 2: Raise main conveyor, screen & tail 3: Unfold tail conveyor (check tail
pins. conveyor to fully raised position. conveyor is high enough to clear floor).

5: Fit tail conveyor lock out pins &

raise tail conveyor to working position.
4: Lower tail conveyor to reach lock out
pins.
Note! Tail conveyor hinge may 6: Raise tail conveyor into position.
need levelling, See “Tail
Conveyor Pivot Adjustment”
on page 71. for adjustment.

Note! All pins should be in place or damage may occur whilst machine is in
operation.

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4.6.3 Side Conveyor Unfolding Procedure

1. Ensure side conveyor transportation clamps and chains are removed. See “Side
Conveyor Unfolding Procedure” on page 52.
2. Start engine as described on page 48.

1: Unfold R/H conveyor to about 3: Rotate roller assembly into position

2: Remove belt retaining straps (2 off).
halfway and stop. & retain with catches shown.

5: Remove flair pins, raise side flairs & 6: Locate support rod to lower
4: Release tracking support rod.
refit pins. retaining bracket. Retain with pin.

7: Unfold conveyor to working 8: Unfold L/H conveyor using same

9: Conveyor working position
position. procedure as for R/H.

Note! All pins should be in place or damage may occur whilst machine is in
operation.

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4.7 Closing Down The Machine

1. Ensure that all materials have run off the conveyor belts and that the hopper is
empty.
2. Turn off the vibrating grid if fitted.
3. Turn off hopper conveyor.
4. Turn off shredder & magnet if fitted.
5. Turn of main conveyor.
6. Turn off screen box.
7. Turn off the tail & side conveyors.
8. Reduce engine speed to idle for 1 minute.
9. Switch off engine and remove the key.

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5. Operations QA340

5. OPERATIONS

5.1 Start up the Machine

Refer to “Starting Procedure” on page 48

5.2 Screening

There are five main variables which effect the screening capacity and efficiency of the
QA340.

1. Hopper feed rate.

2. Main conveyor feed rate.
3. Screen Box Angle. Maximum feed rate can be achieved when the optimum screen
angle has been determined, adjust the screen angle with the machine running so
that the grading of the material can be established.
4. In conjunction with the secondary screen the primary screen angle can be adjusted
to give six progressive angles to obtain optimum screening.
5. Screen meshes. See “Screen Box Mesh Fitting and Removal” on page 73.

1: Hopper feed rate control 2: Main conveyor feed rate control 3: Screen box angle

4: Primary screen shown on maximum

5: Screen box with meshes
tilt

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QA340 5. Operations

5.2.1 Screening Without Hopper Mesh

LT
BO
N_
IO
TE

NS
N
SI

TE
O
N_
BL
O
CK

1: Hopper Mesh Clamp Set

CL
AM
P

2: Mesh Clamp inside Hopper

When operating the screener without the mesh for short periods, it is recommended that
the clamp bolts be tightened.

Tighten all the tension bolts ensuring that the mesh clamp is secure against the hopper. Re-
peat for each clamp. Inspect regularly (50 hours) and ensure that all clamps remain secure.

When the mesh is not used for longer periods (200 hours) of operations, it is
recommended all tension bolts and clamps be removed.

Completely remove all tension bolts, nuts and clamps. Failure to remove the mesh clamps
may result in damage to the hopper.

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5.3 Material Control

1: Main conveyor feed control. 2: Hopper feeder belt control.

3: L/H side conveyor feed control. 4: R/H side conveyor feed control.

5.4 Reject Grid Operation

1: Grid tipping. 2: Adjustment leg stop.

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QA340 5. Operations

5.4.1 Grid Loading

1: Load from rear.

Note! The QA340 must always be loaded from the rear of the hopper from as low as height as possible,
this will ensure both speed and efficiency.

5.4.2 Remote Grid Operation

1: Remote control hand unit.

A. BY PRESSING THE YELLOW BUTTON ON THE REMOTE CONTROL

A signal is sent to the timer allowing the rams to open fully and remain open for 2/3 seconds
then close fully, thus tipping the grid and returning it back to rest.

B. BY PRESSING THE TOP GREEN BUTTON ***

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A signal is sent to the unit allowing the rams to open while the button is depressed.

C. BY PRESSING THE BOTTOM GREY BUTTON ***

A signal is sent to the unit allowing the rams to lower while the button is depressed.

***quick stabbing of these buttons will give the grid a "shaking action"

D. BY PRESSING THE RED BUTTON (USE ONLY IN EMERGENCY)

A signal is sent to the unit and stops the engine from running, thus stopping all hydraulic
power.

THE RED BUTTON IS ONLY TO BE USED AS AN QUICK STOP. FREQUENT USE

WILL CAUSE DAMAGE TO HYDRAULIC COMPONENTS.

5.4.3 Timer Adjustment Setting

1. The timer for operation of the grid tipping will have been pre-set at the factory.
2. It may be necessary to reset the timer during the working life of the unit, or in
different temperatures.

2: Operate grid. Ensure full stroke of

1: The timer control is located 3: If necessary adjust timer to achieve
ram & 2/3 sec. delay before return to
behind the electrical control box. previous operation.
fully closed grid.

5.5 Shut Down the Machine

Refer to “Closing Down The Machine” on page 53

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6. Maintenance QA340

6. MAINTENANCE

Maintenance is essential for ensuring the best possible performance from your QA340 by
reducing the chances of breakdowns.

WARNING: The machine MUST be switched off and isolated with

the ignition keys removed BEFORE making any adjustments.

All adjustments must ONLY be carried out by trained personnel.

All adjustments to set screen & vibrating grid speeds, maximum engine revs or hydraulic
system must be carried out by trained Sandvik Service Engineers. When performing any
maintenance on the machine refer to engine manufacturer’s handbook for appropriate main-
tenance schedules.

6.1 Daily Maintenance Schedule

It is recommended that the following daily maintenance schedule is carried out:

1: Check engine oil level.

3: Check engine coolant level. Refill if
Refer to the engine manufacturer’s 2: Refill if necessary. (CN6098)
necessary. Use 50% antifreeze.
handbook for engine oil specifications.

Hot coolant can cause serious burns. To open the cooling system filler cap, stop the
engine and wait until the cooling system components are cool. Loosen the cooling
system pressure cap slowly in order to relieve the pressure.

5: If necessary refill diesel tank.

6: Drain water from diesel in-line water
4: Check diesel fuel level. Use standard diesel as suitable for
tap. (EN7896)
the operating climate.

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8: Refill if necessary with hydraulic oil.

9: Check condition of screen mesh and
7: Check hydraulic oil level. (CN6070)
tension.
(See “Oils And Fluids” on page 82.)

12: Inspect the oil bath filter at least

10: Check condition of belt scrapers 11: Check condition of tyres and every ten hours. (Where fitted.) See
and adjustment. pressures. “Filter Maintenance” on page 63.
(EN7379)

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 Service and Maintenance 6.4 Combustion Air Filter
6. Maintenance

6.4.2 Emptying Cyclone Type 6.4.3 Clean Oil Bath Air Filter

accordingly.
6 Precleaner

ID: QA340-en-11858
© 25 886 0 © 25 887 0

● Undo wing nut 1 and remove cover 2. ● Turn engine off and wait about 10 minutes ● Clean filter housing 1 if very dirty.
● Remove collector bowl 3 from lower sec- for the oil to drain from filter housing 1. ● Inspect and replace rubber gasket 5 and 6

Figure 6-1: Filter Maintenance

tion 4 and empty. Clean leaves, straw and ● Loosen quick fasteners 2 and remove oil if necessary.

Copyright © Sandvik Mobile Screens and Crushers

other foreign matter from lower section of cup 3 with filter element 4; if necessary, ● Fill oil cup with engine oil up to the mark
pre-cleaner. loosen filter element with the aid of a (arrow) (for viscosity, see 4.1.2).
● Reposition collector bowl 3 onto lower screwdriver at the separating point. Do not ● Refit oil cup and element to filter housing
section 4, fasten cover 2 in place by damage rubber gasket 5! and secure with snap clips.
tightening wing nut 1. ● Remove dirty oil and sludge. Clean oil cup.
● Clean filter element 4 in diesel fuel and
allow to drip-dry.

Never fill collector bowl with oil. Replace Never clean filter with gasoline!
collector bowl if damaged. Dispose of old oil in accordance

The operator have to evaluate the operating conditions and clean the oil bath filter
with environmental regulations!

© 2001

63
QA340
QA340 6. Maintenance

13: Check tension of belts. See “Tensioning and Tracking of 14: If fitted remove pieces of metal on magnet conveyor that
Conveyor Belts” on page 73. may cause jamming around rotating parts.

REMEMBER TO MAINTAIN YOUR TRACKS

1. Check your track rollers and idler wheels for possible leakage.
2. Check the track surface of the track rollers, idler wheels, track shoes and drive
sprockets for wear and loose mounting bolts.
3. Listen for abnormal noises when the machine is moving slowly.

2 1. Idle Roller
3 2. Relief Valve
3. Track Surface

4. See “Track Adjustment” on page 79.

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6.2 Weekly Maintenance Schedule

Every week the following maintenance must be carried out to ensure the best performance
and least possible breakdowns from your machine:

1: Check hydraulic filter 2: Check air filter indicators at

indicator. (EN1504) ingnition box (water/fuel light)
3: Open dust discharge valve. (EN7879)
If shows red whilst machine running - If shows red whilst machine running -
change filters.(HF1004) change filters. (EN9320 & EN9321)

4: Follow routine maintenance in engine handbook.

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5: HOPPER SIDE SKIRTS - To adjust side skirts open all clamp plates and push wear rubbers down on
to conveyor belt by using a screwdriver or similar tool through the holes provided on top of the clamps.
When adjustment is complete re-tighten all clamps securely.

Note! Make sure bottom of clamp is no more than 10-15 mm above belt.

6: MAIN CONVEYOR - To adjust wear rubbers loosen both clamps, one either side of the feed boot and
pull the wear rubber down to the conveyor belt ensuring a good seal all along the feed boot and re-
tighten the clamps securely.

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7: SIDE CONVEYOR -To adjust wear rubbers loosen both clamps, one either side of the feed boot and
pull the wear rubber down to the conveyor belt ensuring a good seal all along the feed boot either side
of the chevron conveyor belt. Re-tighten clamps securely.

8: TAIL CONVEYOR -To adjust wear rubbers loosen the three clamps, one at rear and one either side of
the feed boot. Pull the wear rubbers down to conveyor belt ensuring a good seal is maintained along the
side of the feed boot. This may also be achieved by sliding the feed boot up or down on its support legs
as required, by loosening six nuts and six bolts, one on each leg. Adjust the boot to the height required
and re-tighten the nuts and bolts securely.

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9: Adjust belt scrapers.

If required, adjust belt scrapers by loosening bolts in rosta springs, adjusting scraper and re-tightening
bolts. (Both sides should be adjusted simultaneously.)

10: Remove any blockages in screen box.

11: If fitted check condition of support chains on the magnet

conveyor.

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Ensure all the below areas are cleared of material.

12: Remove covers to expose main

13: Return rollers. 14: Canopy top and exhaust area.
conveyor tail drum & clear debris.

6.2.1 Greasing Bearings

Sandvik Screens & Crushers Ltd use SKF sealed-for-life bearings that reduce grease con-
sumption, lower life cycle cost, lower recycling costs and reduce pressure on the environ-
ment. The results are dramatically increased up time for the machines and the consequent
reduction in maintenance costs. Only apply grease where otherwise indicated.

NEVER USE GREASE CONTAINING

MOLYBDENUM. DOING SO MAY CAUSE
DAMAGE TO MACHINE PARTS AND WILL
INVALIDATE ANY WARRANTY.

Using suitable equipment, the following bearings must be greased every week. See follow-
ing pictograms for details of grease points.

15: Screen box bearings grease points.

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16: Vibrating grid bearings grease points.

6.3 Machine Maintenance - Every 250 Hrs

Every 250 hours, the following maintenance must be carried out to ensure the best
performance and least possible breakdowns from your machine.
1. Follow maintenance instructions laid out in engine manufacturers handbook.
2. Inspect condition of conveyor belt and tracking.
3. Inspect and adjust belt scrapers.
4. Inspect and adjust wear rubbers.
5. Inspect condition and tension of screen mesh.
6. Inspect condition of all belt drums.
7. Check for hydraulic leaks on pipes.

6.4 Machine Maintenance - Every 500 Hrs

Every 500 hours, the following maintenance must be carried out:

1. Follow maintenance instructions laid out in engine manufacturers handbook.

2. Carry out 250 hour maintenance schedule.

3. Replace hydraulic air tank breather. (HF4003)

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4. Replace hydraulic return filter. (HF1004))

5. Check hopper conveyor gearbox oil.

6. Refill if necessary. See “Oils And Fluids” on

page 82.

6.5 Machine Maintenance - Every 1000 Hrs

Every 1000 hours, the following maintenance must be carried out:

1. Follow maintenance instructions laid out in engine manufacturers handbook.

2. Carry out 250 hour maintenance schedule.
3. Renew hydraulic oil. (CN6070)

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4. Replace suction filters.

17: VIEW ON SUCTION FILTERS (HF1017)

5. Replace twist on hydraulic air tank breather. (HF4003)

6. Change oil in the tracks. See “Changing Track Oil” on page 78.

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6.6 Tensioning and Tracking of Conveyor Belts

6.6.1 Tensioning of Hopper Conveyor Belt

The machine MUST be switched off and ignition key removed

BEFORE making any adjustments.

1. Tensioning and tracking of hopper conveyor should be done initially with the hopper
empty.

2. Open all access doors.

3. Slacken off tail drum bearing fasteners.

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4. With adjusting bolts tension or track the belt.

5. Re-tighten tail drum bearing fasteners, stand clear of conveyor, start the machine
and run the belt for a few minutes, observing the alignment of the belt.
6. If after a short time, the belt appears to be in track, stop the belt and switch off the
machine. Close and secure all doors.
7. If the conveyor is running out of track when the material is on the belt, then slacken
off and adjust the roller carrier angles forward or back to achieve correct tracking.
8. Start the engine and run the machine with material on the belt, observing the
tracking of the belt. If the belt is still running out of track, repeat No.7.

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6.6.2 Tensioning of Main & Side Conveyor Belts

Remove the safety guards, loosen the tail drum bearing fasteners bolts and follow the same
procedure as for the tail conveyor. Re-tighten the bearing fasteners, adjust the scraper and
REPLACE SAFETY GUARDS CORRECTLY.

2: Slacken off tail drum bearing

1: Remove tail end guards. 3: Slacken off scraper fasteners.
fasteners.

4: Slacken off head drum bearing 5: With adjusting bolts tension or track 6: With adjusting bolts tension or track
fasteners. the belt. the belt.

8: Start the machine, run the belt and stand well clear,
7: Re-tighten bearing fasteners, adjust scraper, close and re-
observing the alignment of the belt. If further adjustment is
bolt the doors.
required, repeat the above procedure.

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6.7 Tail Conveyor Pivot Adjustment

Periodically adjustment may be required to keep tail conveyor level. To make

adjustments see below:

Tail Conveyor Hinge Link Assembly Adjustment Bolt access hole

1. Fix lockout pins in place.

2. Release locknut (4 off).
3. Tighten (or un-tighten) bolts (4 off) until conveyor becomes level.
4. Re-tighten lock nuts.

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6.8 Screen Box Mesh Fitting and Removal

The machine MUST be switched off and ignition key removed

BEFORE making any adjustments.

6.8.1 Screen Box Mesh Access

To aid in changing the screen box mesh & clearing any blockages, the main conveyor & tail
conveyor can be raised and lowered independently.

1: Raise main conveyor. 2: Remove tail conveyor pin. 3: Lower tail conveyor.

6.8.2 Screen Box Mesh Removal

Using the ratchet's on either side of screen box retract the tension spring bar back to the end
of the side plate slots. The existing mesh can now be removed by lifting and unhooking from
the front mesh hook.

1: Screen mesh tensioning ratchet.

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QA340 6. Maintenance

6.8.3 Screen box Mesh Fitting

Before changing screen mesh ENSURE the capping rubber is in good condition.

Insert mesh into the box on the required level and anchor one end around the front mesh
hook. Rest the screen mesh on the cross supports and using the ratchet's either side of the
screen box extend the tension spring bar along the side plate slots until the correct tension
is achieved. Restart the machine and run the screen box motor's, if the meshes rattle or
make any noise, stop the machine and apply further tension.

FRONT MESH HOOK

TENSION SPRING BAR

RUBBER CAPPING

MESH RATCHET

6.9 Changing Track Oil

To drain oil from the track gearbox, drive the machine until the oil drain plug is at the bottom
of the gearbox. Remove both plugs and the oil will drain out. Use a suitable container to col-
lect waste oil. Replace drain plug.

Disposing of waste oil must be done in a manner that complies with

current environmental legislation.

To refill track gearbox with oil, drive the machine until the gearbox is in the correct position.
See below.

Note! This will only be 1/3 turn of the track gearbox.

DO NOT drive machine any further until oil has been replaced in tracks. Remove the oil lev-
el plug as shown in the photographs below. Fill with oil until it starts to come out of the plug

78 Copyright © Sandvik Mobile Screens and Crushers

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6. Maintenance QA340

hole. Replace oil level plug BEFORE driving the machine. Each track gearbox will have to
be maintained separately..

TOP

OIL FILL
LEVEL

OIL DRAIN

1: Track gearbox in correct position to refill with oil.

When changing oil in the tracks, use Exol

M10 Ethena EP90 Gear Oil.

2: Remove oil level plug.

6.10 Track Adjustment

WARNING!
Grease under pressure can cause serious injury. Never unscrew a track adjuster valve
by more than a ½ turn, when the track is under tension.

After maintenance or over time the track will become slack and will have to be adjusted. The
adjustment of the tracks operates through a tensioning cylinder (C). When the cylinder is

Copyright © Sandvik Mobile Screens and Crushers 79

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QA340 6. Maintenance

filled with grease it extends and pushes the spring tension unit (B), and the idler (A), forward.
The grease is filled through the track adjuster grease valve (D).

D
1: Track Adjustment

In order to establish if the track requires tensioning, move the Host machine a few metres
forwards and backwards on level ground. This allows the tracks to adopt their natural degree
of tension.

Note! Do not slew the machine.

Using a straight edge and a measuring tape, measure the droop of the track group as shown
at (E). For this particular track set, the droop should not exceed 30 mm.

Note! It is also important that the track is not tensioned too tightly as this places excessive loads on the
gearbox and idler bearings. It will also lead to accelerated wear and premature failures.

30 mm

2: Track Adjustment Settings

6.10.1 Increasing The Track Tension

To increase the tension of the track:

80 Copyright © Sandvik Mobile Screens and Crushers

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6. Maintenance QA340

1. Remove the inspection cover on the side of the track frame as shown at (F).
2. Ensure that the track adjuster valve (H), is tight.
3. Attach the special grease gun connector (G), to a grease gun and fit it onto the track
adjuster valve (H).
4. Pump grease into the valve until the droop of the track is correct.
5. Move the Host machine backwards and forwards a few times more and then re-
check the droop. Add more grease if required.
6. Check for any escaping grease around the tensioning unit and finally close the
inspection cover when finished.

Important: Ensure that the correct grease is used.

3: Increasing The Track Tension

6.10.2 Releasing The Track Tension

To the release the tension on the tracks:

1. Remove the inspection cover on the side of the track frame as shown at (F).
2. Loosen the track adjuster valve (H), by turning it one half turn anticlockwise.
3. Grease should now escape slowly from the track tensioning cylinder and the track
should slacken.
4. If the track fails to loosen, apply a little pressure to the idler end of the track to push
the idler group in.

Copyright © Sandvik Mobile Screens and Crushers 81

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QA340 6. Maintenance

5. Replace the inspection cover when completed.

4: Releasing The Track Tension

6.11 Magnetic Conveyor

The machine MUST be switched off and ignition key removed

BEFORE making any adjustments.

Follow maintenance instructions laid out in the magnet manufacturer’s handbook. See
“ERIEZ MAGNET MODELS CP & OP INSTRUCTIONS IM-108GB-(F.01)” on page 221.

6.12 Hydraulic Hoses

Sandvik recommend that the hydraulic hoses are replaced after 5 years.

6.13 Oils And Fluids

A full list of Substances Hazardous to Health associated with this equipment can be found
in the appendix of this document.

Sandvik
Lub/ Oil and Max. Manufacturers Equivalent
Temperature Viscosity Part
Grease Points Vol. Specifications
Number

Anti Freeze Shell Safe Anti Freeze Concentrate

Diesel 290Lt Shell Agricultural Gas Oil CN6004

Engine Oil 10Lt Shell Diesel Engine Oil Rimula CN6098

15W-40

82 Copyright © Sandvik Mobile Screens and Crushers

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6. Maintenance QA340

Sandvik
Lub/ Oil and Max. Manufacturers Equivalent
Temperature Viscosity Part
Grease Points Vol. Specifications
Number

10Lt Cold Weather Shell Diesel Engine Oil Rimula 5W-

30

Engine Oil - 10Lt See Manufacturer’s Handbook

Alternative

Hydraulic System 570Lt ISO VG 32 Shell Tellus Arctic 32

570Lt ISO VG 46 Shell Tellus Oil 46 CN6070

570Lt ISO VG 68 Shell Tellus Oil 68

570Lt ISO VG 100

570Lt Environmentally Shell Naturelle HF-E 46

friendly

General Shell Albida Grease EP2

Lubrication Points

Arctic Shell Aeroshell 33

Screen Box Exxon Unirex N 3 Grease

Tracks 5Lt Exol Ethena EP90 Gear Oil

Tracks - 5Lt Shell SPIRAX GSX75W-80

Alternative

Copyright © Sandvik Mobile Screens and Crushers 83

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QA340 6. Maintenance

6.14 Maintenance and Service Parts

For 500 hours the required items are:

Part No. Part Description Quantity

1. CN6098 SHELL RIMULA ULTRA OIL 10W40 10

2. EN1338 FUEL FILTER ELEMENT 2

3. EN9320 OUTER AIR FILTER ELEMENT 1

4. EN9321 INNER AIR FILTER ELEMENT 1

5. EN1504 VISUAL POP UP INDICATOR - SUITS MP1002 1

6. EN1601 FILTER UNIT 1

7. EN5000 VORTEX PRE-CLEANER 1

8. EN7379 OIL BATH FILTER 1

9. EN9322 SERVICE INDICATOR 1

10. EN7896 FUEL PRE-FILTER COMPLETE 1

11. EN7897 FUEL PRE-FILTER ELEMENT 1

12. EN7898 FUEL PRE-FILTER GASKET KIT 1

13. HF1004 FILTER ELEMENT 1

14. HF1018 FILTER TANK TOP RETURN LINE 1

15. HF4003 SPIN ON AIR BREATHER 1

For 1000 hours add the items:

Part No. Part Description Quantity

16. CN6070 HYDRAULIC OIL HM46 [ TELLUS OIL 46 ] 570

17. HF1017 FILTER SUCTION STR1004SG1M90-2 5

84 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
7. Trouble Shooting QA340

7. TROUBLE SHOOTING

Below is a list of some of the common problems that might occur on your machine.
If these problems arise, carry out the checks listed.

PROBLEM SOLUTION

Engine losing power or hard to Check air filter is not blocked.

start. Check diesel filter and sediment bowl.

Engine will not start or keeps Check that emergency stops are not pushed in.
shutting off. Check water level in radiator.
Check fuel level.
Check that batteries are charged and terminals are tight.
Check oil pressure, temperature and battery lights on control
panel.

One or all of the conveyor belts Check belt tension.

is/ are not moving, or running Check that there is no build up of material underneath the
conveyors.
at the correct speed.
Check for blockages in hydraulic return and suction filters.

Screen box has excessive Check that screen box meshes are tight.
vibration. Check meshes for pegging i.e. trapped material.
Check machine is running at maximum set operating speed.

Machine "rocking" excessively. Check ground conditions are firm and level.
Check tracks are not slack. If they are see “Track Adjustment”
on page 76 for adjustment.

Machine not tracking. Check that track lever is in the ON position.

Check oil level in the hydraulic tank.
Check remote handset is fully charged - plug in Hard Wire Drive
and try to move machine.

Chassis jacking legs not Raise jacking legs fully, hold lever open making sure both legs
lowering simultaneously. are fully retracted.

Note! This may take a few minutes.

Lower jacking legs and check if lowering simultaneously - if not
repeat above procedure.

IF ANY PROBLEM PERSISTS AFTER CARRYING OUT THE RECOMMENDED

SOLUTION, OR A PROBLEM ARISES THAT IS NOT ON THIS LIST, CONTACT
Sandvik SERVICE DEPARTMENT FOR FURTHER ASSISTANCE.

Copyright © Sandvik Mobile Screens and Crushers 85

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This page is intentionally left blank

86 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
 Spare Parts Catalogue
QA
qa340
© Copyright 2009 Sandvik
All rights reserved. No parts of this document may be reproduced or
copied in any form or by any means without written permission from
Sandvik. All data and information in this manual may be changed
without further notice. Reservation for misprints.
Document number: ID: QA340-en-11858
Issue: 20090101
Version: 1

Sandvik
Hearthcote Road, Swadlincote, Derbyshire, DE11 9DU, United Kingdom
Tel: +44 (0) 1283 212121, Fax: +44 (0) 818181
www.sandvik.com
Contents

Loose Items - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 91
Chassis- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 93
Tracks- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 97
Power Pack - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 99
Main Conveyor Assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 113
Tail Conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 127
Side Conveyors - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 135
Shredder - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 145
Hopper - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 149
Extended Hopper - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 157
Tipping Grid - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 165
Extended Tipping Grid - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 167
Vibrating Grid - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 169
Double Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 177
Hydraulic Hoses - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 185
Stickers- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 199

Copyright © Sandvik Mobie Screens and Crushersl 89

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 This page is intentionally left blank

90 Copyright © Sandvik Mobile Screens and Crushers

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Copyright © Sandvik Mobie Screens and Crushersl 91

ID: QA340-en-11858
92 Copyright © Sandvik Mobile Screens and Crushers
ID: QA340-en-11858
1. Loose Items QA340

1. LOOSE ITEMS

13

2
7-10

6 5 12

4
19 18

16 17 3

15
14

1: LOOSE ITEMS

Part No. Part Description Quantity

1. B0290000 SIDE CONVEYOR SPANNER 1

2. C7880000 HOPPER SIDE DOOR BRACE 2

3. C7960000 HOPPER MOUTH REDUCING PLATE 1

4. D9860000 CROSS BEAM 2

5. EL2069 MANUAL HANDSET 1

Copyright © Sandvik Mobile Screens and Crushers 91

ID: QA340-en-11858
QA340 1. Loose Items

Part No. Part Description Quantity

6. EL2070 UMBILICAL CHORD (7 m) 1

7. EL2104 REMOTE CONTROL HANDSET CHARGER (UK ONLY) 1

8. EL2105 REMOTE CONTROL HANDSET CHARGER (CONTINENT ONLY) 1

9. EL2106 REMOTE CONTROL HANDSET CHARGER (JAPAN ONLY) 1

10. EL2109 REMOTE CONTROL HANDSET CHARGER (USA ONLY) 1

11. EL2110 JAW ADJUST REMOTE CONTROL 1

12. EL4418 REMOTE CONTROL HANDSET (433 MHz) 1

13. EL4426 FEEDER REMOTE CONTROL (433 MHz) 1

14. G8190000 ALUMINIUM LADDER 2

15. HHGR33 GREASE NIPPLE ADAPTER HOSE 1

16. H1340000 HEIGHT ADJUSTING STOOL (TIPPING GRID) 2

17. H6360000 HEIGHT ADJUSTING STOOL (VIBRATING GRID) 2

18. PY1021 SHOCK ABSORBER 4

19. RU1145 HANGING RUBBER 2

20. UC4003 GREASE NIPPLE ADAPTOR (TRACKS) 1

92 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
2. Chassis QA340

2. CHASSIS

26

1: CHASSIS FRAME

1
3 16
25

2: TRACKED BOGIE 3: TRACK CONTROL BOX

Copyright © Sandvik Mobile Screens and Crushers 93

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QA340 2. Chassis

19 19
7

27

8
6
5

4: LH JACKING LEG 5: JACK LEG FOOT 6: RH JACKING LEG

23
23
22 24

24
22

7: LH SPOOL VALVE - VIEWED FROM OUTSIDE 8: RH SPOOL VALVE - VIEWED FROM OUTSIDE

21

24 24

20
13 14

9: LH SPOOL VALVE - VIEWED FROM REAR 10: RH SPOOL VALVE - VIEWED FROM REAR

94 Copyright © Sandvik Mobile Screens and Crushers

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2. Chassis QA340

28

15

9
10 11

11: VIEW ON REAR CROSS BEAM TOOL BOX 12: RETURN MANIFOLD - REAR CROSS BEAM

12

18

13: CHASSIS MOUNTED EMERGENCY STOP

Part No. Part Description Qty

1. A10900000 TRACKED BOGIE ASSEMBLY 1

2. A10910000 BOGIE PACKER (12mm THICK) 2

A10940000 BOGIE PACKER (8mm THICK) AS REQ.

A10950000 BOGIE PACKER (5mm THICK) AS REQ.

A10960000 BOGIE PACKER (3mm THICK) AS REQ.

3. A10920000 TRACK MOTOR HOUSING COVER 2

4. A11000000 CHASSIS ASSEMBLY 1

5. A11020000 CHASSIS LH JACK LEG OUTER 1

6. A11030000 CHASSIS RH JACK LEG OUTER 1

Copyright © Sandvik Mobile Screens and Crushers 95

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QA340 2. Chassis

Part No. Part Description Qty

7. A11040000 CHASSIS JACK LEG INNER 2

8. A11050000 CHASSIS JACK LEG FOOT 2

9. A11060000 DS FULLTRACK TOOL BOX LID 1

10. A11070000 REAR CROSSBEAM COVER RH 1

11. A11080000 REAR CROSSBEAM COVER LH 1

12. A1190000 EMERGENCY STOP GUARD 2

13. B5780000 LH SPOOL LEVER MOUNTING BRACKET 1

14. B5970000 RH SPOOL LEVER MOUNTING BRACKET 1

15. B5760000 REAR BULKHEAD RETURN MANIFOLD 1

16. UC3020 TRACK ASSEMBLY (PAIR) 1

17. R0220000 MOTOR HOUSING COVER 2

18. EL2063 EMERGENCY STOP SWITCH 2

19. HR1069 JACK LEG RAM 2

20. HV1040 6 LEVER SPOOL VALVE 1

21. HV1041 6 LEVER SPOOL VALVE 1

22. HV1511 SPOOL VALVE HANDLE ASSEMBLY 12

23. HV1528 SPOOL LEVER HANDLE 12

24. HV2006 WEBTEC FLOW CONTROL VALVE 2

25. TRACK CONTROL BLOCK 2

26. HV3533 FLOW DIVERTER 1

27. A11310000 JACKING LEG COVER 2

28. A11990000 REAR BULKHEAD COVER PANEL 1

96 Copyright © Sandvik Mobile Screens and Crushers

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3. Tracks QA340

3. TRACKS

1
4

10

2 11
3 5
9

1: TRACK ASSEMBLY

Part No. Part Description Quantity

1. A10900000 S5 TRACKED BOGIE ASSEMBLY 1

2. R0630000 C10 TRACK BODY ACCESS COVER 2

3. R0720000 TRACK BODIES FOR S5 MACHINE 1

4. R0730000 TRACK BODIES FOR S5 MACHINE 1

5. R0740000 S5 SCREEN CHASSIS COVER PLATE 2

6. UC5420 VA542 ROLLER 18

7. UC7090 709A2FE63 GEARBOX + MOTOR COMP WITH MOTION CONTROL V/V 2

8. UC7130 FA6E HD IDLER GROUP C/W AT37D4 TENSIONER 2

9. UC7220 SPROCKET 2

10. UC7235 TRACK GROUP FT1244/53/500 2

11. UC7300 MOTION CONTROL VALVE 2

Copyright © Sandvik Mobile Screens and Crushers 97

ID: QA340-en-11858
QA340 3. Tracks

Part No. Part Description Quantity

THE LIST OF ITEMS NOT SHOWN, FOLLOWS:

12. FAB20X60(10.9) M20X60 (10.9) HEX-HEAD BOLT 32

13. FAB20X70(10.9) M20X70 (10.9) HEX-HEAD BOLT 40

14. FAS16X40 M16 X 40 SET SCREW 20

15. FAW16SP M16 FORM A SPRING WASHER 92

16. FAW20SP SPRING WASHER 72

17. FAB16X70 M16 X 70 HEX HEAD 72

18. HHM1461 HYDRAULIC TRACK HOSE, 1/4 90S-1/4 BANJO X 0.55 2

19. HHM1460 HYDRAULIC TRACK HOSE, 3/8-1/4 BANJO X 0.56 2

20. UC4006 TENSION CYLINDER GREASE VALVE 2

21. HHGR33 GREASE PIPE 1

22. UC4003 GREASE ADAPTOR 1

23. B6540000 S5 STEEL TRACK PIPE - 2012 1

24. HA299 PIPE FITTING - 3/4 BSP - 20MM 1

25. HA305 PIPE FITTING 3/4 BSP - 20MM EX 1

26. B6570000 S5 STEEL TRACK PIPE - 2012 1

27. HA299 PIPE FITTING - 3/4 BSP - 20MM 1

28. HA305 PIPE FITTING 3/4 BSP - 20MM EX 1

29. B6560000 S5 STEEL TRACK PIPE - 2012 1

30. HA299 PIPE FITTING - 3/4 BSP - 20MM 1

31. HA305 PIPE FITTING 3/4 BSP - 20MM EX 1

32. B6550000 S5 STEEL TRACK PIPE - 2012 1

33. HA299 PIPE FITTING - 3/4 BSP - 20MM 1

34. HA305 PIPE FITTING 3/4 BSP - 20MM EX 1

98 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
4. Power Pack QA340

4. POWER PACK

42

43

56

83
84
85

57

1: VIEW ON FUEL FILTER

95

94

99

2: VIEW ON AIR CLEANER

Copyright © Sandvik Mobile Screens and Crushers 99

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QA340 4. Power Pack

75 98 95 82

93
64
65
166

97

3: VIEW ON AIR CLEANER COMPONENTS 4: VIEW ON OIL BATH FILTER (WHERE FITTED)

142 58 9 155
21
140
24
159
143

167 161

90
25
60
89
5: VIEW ON HYDRAULIC FILTER 6: VIEW ON TRACK VALVE

55
87 16
52

92
88
39
70
22

20

7: VIEW OF IGNITION CONTROL BOX 8: VIEW ON EXHAUST SILENCER

100 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
4. Power Pack QA340

47 36
Hidden
46
63 7

15

86

132
131

9: VIEW ON EXHAUST STACK 10: R/H VIEW OF POWER PACK

18 17 32
50 35

34

33

40

11: VIEW ON TOP PANELS 12: L/H VIEW OF POWER PACK

62
166

146 Hidden

13: FUEL FILLER NECK 14: FUEL GAUGE

Copyright © Sandvik Mobile Screens and Crushers 101

ID: QA340-en-11858
QA340 4. Power Pack

128 8 Hidden
48

127
130
144
129
49
10 54 Hidden

15: VIEW ON BATTERIES 16: ACCESS DOOR STRUT

27 148

139

53

17: VIEW ON ISOLATION SWITCH 18: VIEW ON TANDEM PUMP

141 136
Hidden
80

133
72 137
162
163

133 135 134 133

19: VIEW ON RADIATOR 20: VIEW ON HYDRAULIC TANK BALL VAVLES

102 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
4. Power Pack QA340

59
69 73
170
26

151
44

149

147

152 150

21: VIEW ON ENGINE SIDE

31

23

30
38
165
22

22: VIEW ON HYDRAULIC TANK

Copyright © Sandvik Mobile Screens and Crushers 103

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QA340 4. Power Pack

37

156

157
164
160 138

29

23: VIEW ON BALL VALVES AND LEVERS 24: VIEW ON HYDRAULIC ’T’

91
67

66

74
11 79
68

25: DETAILED VIEW OF BELL HOUSING 26: VIEW ON ENGINE

78

77
81

96
76
61
27: VIEW ON PULLEY BELTS 28: DETAILED VIEW ON FAN

104 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
4. Power Pack QA340

145

29: VIEW ON DIESEL TANK

14

154

158

158

153 13

30: RH SPOOL VALVE 31: LH SPOOL VALVE

12
157
158

32: RETURN MANIFOLD 33: LH SPOOL VALVE

Copyright © Sandvik Mobile Screens and Crushers 105

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QA340 4. Power Pack

105 103 101

122 121 125
107

106

104

123 124 106 126 120 102

34: RADIATOR - COVER 35: RADIATOR - GUARDS

117 118 112 115 116 106

71

119

108

113

114 112 109 110 111

36: RADIATOR - MOUNT

Part No. Part Description Quantity

1. A11110000 FILLER NECK TUBE INC 1

2. A11330000 STEEL FUEL TANK 1

3. A11340000 STEEL FUEL TANK STRAP 1

4. A11750000 FUEL GAUGE BACKING plate 1

106 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
4. Power Pack QA340

Part No. Part Description Quantity

5. A11860000 FUEL TANK BELLY GUARD 1

6. B0270000 TURBO ENGINE CABLE BRACKET 1

7. B0950000 UMBILICAL CORD BRACKET 1

8. B2160000 BATTERY LOCATION ANGLE 1

9. B5540000 HYDRAULIC PIPE ASSY 1

10. B5580000 BATTERY MOUNTING 1

11. B5730000 PUMP MOUNTING PLATE 1

12. B5760000 CHASSIS FRONT MANIFOLD 1

13. B5770000 6 WAY SPOOL MVV BRACKET 1

14. B5780000 6 WAY SPOOL VALVE BRACKET 1

15. B5890000 EXHAUST EXTENSION TUBE 1

16. B6300000 SILENCER BOX 1

17. B6390000 RH DOOR SPOOL 1

18. B6400000 WATER AND OIL INSPECTION 1

19. B6470000 REAR BULKHEAD PLATE 1

20. B6480000 REAR MANIFOLD 1

21. B6490000 TRACK VALVE PLATE 1

22. B6500000 THROTTLE & IGNITION BOX BRACKET 1

23. B6510000 HYDRAULIC TANK 1

24. B6520000 HYDRAULIC TANK LID 1

25. B6530000 TANK STRAP 2

26. B6620000 DIPSTICK TUBE 1

27. B7410000 ISOLATOR SWITCH GUARD 1

28. B7930000 CAPPING PLATE 1

29. B7840000 6 SPOOL BRACKET 1

30. B8860000 POWER PACK BASE PLATE 1

31. B8870000 BACK PANEL 1

32. B8880000 POWER PACK SIDE PANEL 1

33. B8900000 ROOF 1

34. B8910000 SLOPING ROOF 1

35. B8920000 PUMP BAY DOOR 1

36. B8930000 RAD BAY DOOR 1

37. B8940000 SPOOL VLV MTG PLATE 1

38. B8950000 IGNITION BOX MTG PLATE 1

39. B8980000 FLEXIBLE EXHAUST 1

Copyright © Sandvik Mobile Screens and Crushers 107

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QA340 4. Power Pack

Part No. Part Description Quantity

40. B9010000 INSPECTION TANK COVER 1

41. B9130000 COVER PLATE 1

42. B9140000 FILTER MTG PLATE 1

43. B9150000 FILTER MTG PLATE 1

44. B9160000 TURBO GUARD 1

45. B9460000 OIL BATH PIPE 1

46. B9570000 POWER PACK SIDE PANEL 1

47. B9580000 IGNITION DOOR 1

48. B9600000 RAD SEAL PLATE - TOP 1

49. B9610000 RAD SEAL PLATE - BOTTOM 1

50. B9640000 BULKHEAD PLATE - TOP PANEL 1

51. EL2041 EMERGENCY STOP SYSTEM 1

52. EL2102 AERIAL 1

53. EL2143 BATTERY ISOLATING SWITCH 1

54. EL3001 BATTERY 1

55. EL9539 S SERIES ELECTRICAL KIT 1

56. EN1218 FUEL FILTER 1

57. EN1338 FUEL FILTER ELEMENT 1

58. EN1504 VISUAL INDICATOR SUITS 1

59. EN1522 OIL FILLER CAP 1

60. EN1601 LOCKABLE FILLER CAP 1

61. EN1603 OIL CAP 1

62. EN1609 80MM LOCKABLE FILLER CAP 1

63. EN2006 3" COUNTER BALANCED RAIN CAP 1

64. EN7381 ELEMENT 1

65. EN7382 GASKET 1

66. EN7442 PLASTIC FLANGE 1

67. EN7443 HUB 1

68. EN7610 ENGINE MOUNT 4

69. EN7628 2012 DIPSTICK 1

70. EN7713 IGNITION KEY 1

71. EN7754 HEXAGON BOLT 2

72. EN7834 RADIATOR CAP 1

73. EN7872 RUN START SOLENOID 1

74. EN7878 ENGINE MOUNT 4

108 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
4. Power Pack QA340

Part No. Part Description Quantity

75. EN7879 AIR FILTER DUST OUTLET 1

76. EN7882 ALTERNATOR 1

77. ALTERNATOR BELT 1

78. FAN/ LIFT PUMP DRIVE BELT 1

79. EN7886 STARTER MOTOR 1

80. EN7887 TEMPERATURE SENSOR 1

81. FAN ASSEMBLY 1

82. EN7889 AIR FILTER CONNECTION RING 1

83. EN7896 FUEL PRE-FILTER COMPLETE 1

84. EN7897 PRE-FILTER ELEMENT 1

85. EN7898 FUEL FILTER GASKET KIT 1

86. EN7915 SILENCER CLAMP 3

87. EN7916 IGNITION CONTROL BOX (COMPLETE) 1

88. EN7932 THROTTLE CABLE 1

89. EN8611 BRASS SCREW 7

90. EN8613 GASKET 7

91. EN9275 DEUTZ ENGINE KIT 1

92. EN9286 VORTEX PRE CLEANER 1

93. EN9294 OIL BATH 1

94. EN9296 INDUCTION HOSE 1

95. EN9298 AIR FILTER 1

96. EN9319 DEUTZ ENGINE OIL FILTER 1

97. EN9320 PRIMARY AIR FILTER 1

98. EN9321 SECONDARY AIR FILTER 1

99. EN9322 AIR FILTER ELECTRICAL SWITCH 1

100. EN9380 COMPLETE RADIATOR ASSEMBLY 1

101. EN9381 GRILLE/GRID 1

102. EN9382 GRILLE/GRID 1

103. EN9383 GRILLE/GRID 1

104. EN9384 GRILLE/GRID 1

105. EN9385 GRILLE/GRID 1

106. EN9386 HEXAGON BOLT 30

107. EN9387 RUBBER GROMMET 1

108. EN9388 BRACKET 1

109. EN9389 SILENTBLOC 2

Copyright © Sandvik Mobile Screens and Crushers 109

ID: QA340-en-11858
QA340 4. Power Pack

Part No. Part Description Quantity

110. EN9390 PLAIN WASHER 2

111. EN9391 HEXAGON BOLT 2

112. EN9392 HEXAGON BOLT 5

113. EN9393 PLAIN WASHER 10

114. EN9394 HEXAGON NUT 8

115. EN9395 MOUNT 2

116. EN9396 BRACKET 1

117. EN9397 RETAINING PLATE 1

118. EN9398 RADIATOR BRACE 1

119. EN9399 SHIM 6

120. EN9400 COOLING SYSTEM 1

121. EN9401 EXPANSION TANK 1

122. EN9402 COVER 1

123. EN9403 COMPENSATING LINE 1

124. EN9404 DISCH./DRAIN PIPE 1

125. EN9405 FAN COWLING 1

126. EN9406 SEALING SECTION 1,500 MM

127. FAB06X300H BATTERY HOOK BOLT 2

128. FAW06W WING NUT 2

129. FD1004 GAS STRUT 6

130. FD1505 FORK END GAS STRUT 8MM TAPPED 6

131. FD2005 HANDLE BLACK PLASTIC PULL TYPE 5

132. FD2105 HINGE 3+2 HOLE 12

133. HA1000004 1¼" BSP M-M ADA PTER 3

134. HA1000017 1½" BSP M-M ADA PTER 1

135. HA1000026 1" - 1¼" BSP M-M ADA PTER 1

136. HA1014007 1¼" BSP M-F SWIVEL ADAPTER 4

137. HA1120004 1½" BSP M-F SWIVEL ADAPTER 1

138. HA1120005 1½" M/M/M TEE

139. HAB200001 2" BSP SAE3000 FLANGE + BOLTS 1

140. HF1004 FILTER ELEMENT 1

141. HF1017 FILTER SUCTION 5

142. HF1018 FILTER TANK TOP RETURN LINE 1

143. HF4003 SPIN ON BREATHER 1

144. HG1002 5" TEMP/LEVEL GAUGE 1

110 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
4. Power Pack QA340

Part No. Part Description Quantity

145. HG1003 10" SIGHT GAUGE 1

146. HG1005 10" SIGHT GAUGE 1

147. HP1010 PUMP 1

148. HP1039 X1A 5029 5029/149905/1C 1

149. HP1040 18CC REAR PORTED GEAR PUMP 1

150. HP1044 TANDEM PUMP 1

151. HP6012 INLET ELBOW 1

152. HP6013 OUTLET ELBOW 1

153. HV1036 4 LEVER SPOOL VALVE 1

154. HV1040 6 LEVER SPOOL VALVE 1

155. HV1045 6 SINGLE SPOOL DIR 2

156. HV1053 5 LEVER SPOOL VALVE 1

157. HV1502 SPOOL VALVE HANDLE ONLY 14

158. HV2006 FLOW CONTROL VALVE 2

159. HV3008 RFEXT1432/12V PILOT OPERATED 1

160. HV3041 6 STATION BLOCK 1

161. HV5004 3/4" (6 BAR) CHECK VALVE 2

162. HV8008 1 1/4" L/P BALL VALVE 4

163. HV8009 1 1/2" L/P BALL VALVE 1

164. HV8501 1/4" BSP PRESSURE TEST POINT 10

165. RU1012 S/A SORBO 100MMX15MMX10MM 0.25

166. RU1179 102mm I/D RAD HOSE (1M LENGTHS) 1/4 M

167. RU5201 FOAM RUBBER SEAL STRIP 40MMX6M 0.25

168. RU5202 EDGING TRIM 0.5

169. RU5208 S/A FOAM RUBBER SEAL STRIP 3

170. RU6044 3/8" BSAU108 (10MM) 0.15

Copyright © Sandvik Mobile Screens and Crushers 111

ID: QA340-en-11858
QA340 4. Power Pack

112 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
5. Main Conveyor Assembly QA340

5. MAIN CONVEYOR ASSEMBLY

48

1: VIEW ON TOP END CROSS BEAM

34 55
96 52
54
112
51
53 33

2: VIEW ON SPREADER PLATE

Copyright © Sandvik Mobile Screens and Crushers 113

ID: QA340-en-11858
QA340 5. Main Conveyor Assembly

17

98 27 47 2 46

3: VIEW ON HEAD DRUM BEARING

19

18

99 101 29 2 4 6 5 6 3

110

20

4: VIEW ON MOTOR & COUPLING

114 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
5. Main Conveyor Assembly QA340

119 30 31 116 21
5: VIEW ON SCRAPER CROSS BEAM

36 35
57

74

32

56

73

6: VIEW ON UPPER FLAIR PANELS

Copyright © Sandvik Mobile Screens and Crushers 115

ID: QA340-en-11858
QA340 5. Main Conveyor Assembly

9
22
11
8
10
95
14
15

7: VIEW ON FRONT CARRYING ROLLERS

77
76
75
63

78

62

8: VIEW ON UPPER HANGING RUBBER BRACKETS

116 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
5. Main Conveyor Assembly QA340

59 71 32 39
38

74

40

58

72

39

37

73

9: VIEW ON FLAIR INFIL PANEL

50 49 83 84

81

82

10: VIEW ON FEED BOOT

Copyright © Sandvik Mobile Screens and Crushers 117

ID: QA340-en-11858
QA340 5. Main Conveyor Assembly

82

86 87 88
11: VIEW ON TAIL DRUM GUARD

115

117

85

117

12: VIEW ON SCRAPERS

118 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
5. Main Conveyor Assembly QA340

89 100 42 45 103 104 44 69

13: VIEW ON OUTER CENTRE JOINT L/H

70 43 41 45 90
14: VIEW ON OUTER CENTRE JOINT R/H

Copyright © Sandvik Mobile Screens and Crushers 119

ID: QA340-en-11858
QA340 5. Main Conveyor Assembly

13

24

12

23

25

28

26

15: LOWER ROLLER GROUP

10

11

16: 2nd & 3rd ROLLER GROUP

120 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
5. Main Conveyor Assembly QA340

114

82

16 113 91 97 1
17: VIEW ON TAIL DRUM

67

68

94

65

66

18: VIEW ON STEEL HOSE ASSEMBLY

Copyright © Sandvik Mobile Screens and Crushers 121

ID: QA340-en-11858
QA340 5. Main Conveyor Assembly

64

60

61

93

105

92

106

19: VIEW ON MAIN CONVEYOR SUPPORT LEGS

102

108

109

107

111
Hidden

20: VIEW ON NON DRIVE SIDE SUPPORT LEG

122 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
5. Main Conveyor Assembly QA340

Part No. Part Description Quantity

1. BT1010 PLUMMER BEARING 2

2. BT2010 BEARING FLANGE 2

3. BT5009 TAPER LOCK BUSH 1

4. BT5010 50 mm TAPER LOCK 1

5. BT6516 SPIDER INSERT 1

6. BT6517 DRIVE COUPLING (SET) 1

7. CB231001000 CHEVRON BELT 23.10M X 1000MM 1

8. CR1003 WING ROLLER 22

9. CR1004 30° ROLLER BRACKET 4

10. CR1006 40° ROLLER BRACKET 18

11. CR1017 BED ROLLER 11

12. CR1021 BOTTOM SECTION ROLLER 6

13. CR1022 BOTTOM SECTION BED ROLLER 3

14. CR1024 TRACKING ROLLER 4

15. CR1041 DISC ROLLER 3

16. D0100000 TAIL DRUM 1

17. D0140000 HEAD DRUM 1

18. D0180000 MOTOR MOUNTING BRACKET 1

19. D0190000 MOTOR MOUNTING BRACKET 1

20. D0200000 MOTOR MOUNTING BRACKET BOTTOM 1

21. D2510000 SCRAPER CROSS BAR 1

22. D3200000 ROLLER CROSS BEAM 11

23. D3570000 CENTRE ROLLING MOUNTING BRACKET 3

24. D3580000 SIDE ROLLING MOUTING BRACKET 2

25. D3590000 SIDE ROLLING MOUTING BRACKET 2

26. D3600000 SIDE ROLLING MOUTING BRACKET 2

27. D3780000 HEAD DRUM BEARING ADJUSTER BRACKET 1

28. D4060000 ROLLER CROSS BEAM 3

29. D4070000 BEARING PACKER 1

30. D4080000 ROSTA BRACKET 2

31. D4090000 ROSTA SCRAPER CROSS BEAMS 1

32. D4240000 PANEL CROSS BRACE 3

33. D7820000 SPREADER PLATE MOUNTING BRACKET 1

34. D7830000 SPREADER PLATE MOUNTING BRACKET 1

Copyright © Sandvik Mobile Screens and Crushers 123

ID: QA340-en-11858
QA340 5. Main Conveyor Assembly

Part No. Part Description Quantity

35. D8140000 FLAIR CAP 1

36. D8150000 FLAIR CAP 1

37. D8240000 INFILL PANEL 1

38. D8250000 INFILL PANEL 1

39. D8260000 INFILL SPACER 2

40. D8570000 SCREEN BRACKET 1

41. D8940000 HINGE PLATE 1

42. D8950000 HINGE PLATE 1

43. D8960000 HINGE PLATE 1

44. D8970000 HINGE PLATE 1

45. D8980000 HINGE PLATE 2

46. D8990000 SIDE COVER PLATE 1

47. D9010000 BEARING SPACER 1

48. D12890000 TOP CROSS BEAM 1

49. D9090000 FEED BOOT BACK 1

50. D9130000 FEED BOOT BACK 1

51. D9140000 SPREADER PLATE 2

52. D9150000 SPREADER PLATE 1

53. D9160000 SPREADER PLATE 2

54. D9170000 SPREADER PLATE 1

55. D9180000 SPREADER PLATE 1

56. D9280000 TOP FLAIR 1

57. D9290000 TOP FLAIR 1

58. D9300000 FLAIR PANEL EXTENSION 1

59. D9310000 FLAIR PANEL EXTENSION 1

60. D9370000 R/H MAIN LEG SUPPORT 1

61. D9380000 L/H MAIN LEG SUPPORT 1

62. D9410000 RUBBER CLAMP 2

63. D9440000 RUBBER CLAMP 2

64. D9460000 SUPPORT LEG BRIDGING 1

65. D9470000 STEEL PIPE DETAIL 1

66. D9480000 STEEL PIPE DETAIL 1

67. D9490000 STEEL PIPE DETAIL 1

68. D9500000 STEEL PIPE DETAIL 1

69. D9510000 TOP SECTION 1

124 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
5. Main Conveyor Assembly QA340

Part No. Part Description Quantity

70. D9520000 TOP SECTION SIDE PANEL 1

71. D9550000 LOWER FLAIR 1

72. D9560000 FLAIR PANEL 1

73. D9570000 UPPER FLAIR 1

74. D9580000 UPPER FLAIR 1

75. D9630000 HANGING RUBBER FIX 8

76. D9650000 TOP RUBBER BRACKET 1

77. D9660000 TOP RUBBER BRACKET 1

78. D9830000 RUBBER CLAMP 2

79. D9860000 HANGING RUBBER BRACKET 2

80. D10120000 BELT PLOUGH SCRAPER 1

81. D11510000 L/H UNDERSLUNG SECTION 1

82. D11520000 R/H UNDERSLUNG SECTION 1

83. D11530000 L/H FEED BOOT 1

84. D11540000 R/H FEED BOOT 1

85. D11550000 TAIL DRUM SCRAPER 1

86. D11570000 TAIL GUARD 1

87. D11580000 R/H SIDE GUARD 1

88. D11590000 L/H SIDE GUARD 1

89. D11620000 L/H BOTTOM SECTION 1

90. D11630000 R/H BOTTOM SECTION 1

91. D11670000 BEARING ADJUSTER 2

92. D11790000 LOCKOUT HATCH 1

93. D11800000 LOCKOUT COVER 1

94. E2910000 PIPE CLAMP 6

95. FAB1004 U BOLT 8

96. FAHC1025 COTTERS, HAIRPIN 2

97. FAN24 M24 HEX NUT 2

98. FAS12X90 HEX HEAD BOLT 1

99. FAS16X55 HEX HEAD BOLT 4

100. FAS16X60 HEX HEAD BOLT 8

101. FAS16X110 HEX HEAD BOLT 4

102. FAS20X150 HEX HEAD BOLT 2

103. FAS30X70 HEX HEAD BOLT 2

104. FAW30A BRIGHT WASHER 2

Copyright © Sandvik Mobile Screens and Crushers 125

ID: QA340-en-11858
QA340 5. Main Conveyor Assembly

Part No. Part Description Quantity

105. FD2105 HINGE 3+2 HOLE 1

106. FD3114 ANTI LOOSE FASTNER 1

107. G5800000 LEG INNER TUBE 2

108. G5810000 LEG OUTER TUBE 2

109. G5820000 SAFETY LATCH 2

110. HM1016 HYDRAULIC MOTOR 1

111. HR1065 RAM 2

112. PN1028 PIVOT PIN 2

113. PN1031 M24 X 380 ADJUSTER BOLT 2

114. PN1163 MOUNTING PIN 2

115. PY1002 SEALING RUBBER 1

116. PY1009 1060X80X8 mm POLY SCRAPER 1

117. PY1017 1200X70X8 mm POLY SCRAPER 1

118. RU1003 RUBBER BIR 3440 X 90 X 10 1

119. RU5501 SE27 TENSIONING ELEMENT 2

126 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
6. Tail Conveyor QA340

6. TAIL CONVEYOR

12
47 11 13
14

44
15
46

13 69
52 31

70

1: VIEW ON CARRYING ROLLERS

58 11

44
77
45 57

56
14

55

2: VIEW ON CARRYING ROLLERS

Copyright © Sandvik Mobile Screens and Crushers 127

ID: QA340-en-11858
QA340 6. Tail Conveyor

59

60
34 35
74 8
70 6

1
28 36
32 71

3: VIEW ON TAIL DRUM

21

Hidden 20
9

73 29 78 67
27

4: VIEW ON DRIVE DRUM SCRAPER 5: VIEW ON TOP SIDE OF MOTOR

24
19 2

51

25
26 Opp. side 24

6: VIEW ON DRIVE DRUM 7: VIEW ON DRIVE BEARING

128 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
6. Tail Conveyor QA340

48 68 69

64
48 73 9
63 Hidden 62

8: VIEW ON TAIL CONVEYOR LIFT LEG 9: VIEW ON CENTRE SCRAPER

47
Opp. side 57 22
52
55
22
53 56

54

45

10: VIEW ON UPPER STEEL HOSES 11: VIEW ON LOWER STEEL HOSES

61

16

50

49 17 Hidden

33 10

12: VIEW ON TAIL DRUM GUARDS 13: VIEW ON RETURN ROLLER GUARD

Copyright © Sandvik Mobile Screens and Crushers 129

ID: QA340-en-11858
QA340 6. Tail Conveyor

37

38

40

10

45

23

14: VIEW ON CARRYING ROLLERS

41
42
38 23
39

41

44
76
43
75

15: VIEW ON REAR OF FEED BOOT 16: VIEW ON RH SIDE OF FEED BOOT

Part No. Part Description Quantity

1. BT1009 BEARING PLUMMER SY55TR 2

2. BT2009 BEARING FLANGE FY55TR 2

3. BT5005 2012/32 TAPER LOCK BUSH 1

4. BT5006 2012/50 TAPER LOCK BUSH 1

130 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
6. Tail Conveyor QA340

Part No. Part Description Quantity

5. BT6514 TX150 DRIVE COUPLING INSERT 1

6. BT6515 TX150F DRIVE COUPLING WITH 201 1

7. BT8000 BEARING GREASE POINT PLUG 4

8. C0090000 LONG HOPPER TAIL DRUM (WAS CD7 1

9. C2870000 ROBOTRAC HOPPER SCRAPER CLAMP 3

10. CB150201200 15.020M T/CONV BELT S3 1

11. CR1002 CENTRE ROLLER 3

12. CR1003 WING ROLLER 6

13. CR1004 30° ROLLER BRACKET - 44XT 4

14. CR1005 RETURN ROLLER 9

15. CR1006 40° ROLLER BRACKET - 44XV 2

16. CR1024 TRACKING ROLLER 2

17. CR1040 TAIL CONV DISC RETURN 2

18. CR2019 TAIL CONV KIT QA340 1

19. D3780000 MCONV HEAD SECT BRG ADJUSTER A 2

20. D4080000 MCONV ROSTA SCRAPER SUPT BRKT 2

21. E0240000 MTR MTG TOP COVER PLATE 1

22. E2910000 22MM PIPE CLAMP FULLTRACK 5

23. F0080000 TC F BOOTLEG 10

24. F0260000 TAIL CONV DRIVE DRUM (REPLACES 1

25. F0270000 TC NIP GUARD SIDE RH 1

26. F0280000 TC NIP GUARD SIDE LH 1

27. F0320000 TCONV MOTOR MOUNTING BRACKET 1

28. F0360000 TC BRG ADJUSTER 2

29. F1380000 TAILCONV ROSTA SCRAPER CROSSBE 1

30. F1550000 TCONV BRG ADJ 2

31. F2330000 TCONV BTM SECT LINK ARM X-BEAM 2

32. F2340000 NEW MINITRAC TAILDRUM SLIDER 2

33. F2430000 TCONV UNDERSIDE GD 1

34. F2470000 TCONV TDRUM SCRAPER BRKT 2

35. F2480000 TCONV BEARING LOCATION PLT 2

36. F3000000 TAIL CONV MOUNTING BRKT 2

37. F3010000 DS FULLTRAC FBOOT SIDE PNL 1

38. F3020000 DS FULLTRAC FBOOT SIDE PNL 1

39. F3030000 DS FULLTRAC FBOOT SIDE PNL SUP 1

Copyright © Sandvik Mobile Screens and Crushers 131

ID: QA340-en-11858
QA340 6. Tail Conveyor

Part No. Part Description Quantity

40. F3040000 DS FULLTRAC FBOOT SIDE PNL SUP 1

41. F3050000 DS FULLTRAC SIDE PNL RBR CLAMP 4

42. F3060000 DS FULLTRAC FBOOT BACK PNL 1

43. F3070000 DS FULLTRAC FBOOT BACK PNL CLA 1

44. F3080000 DS FULTRAC TCONV BTM SECT S PN 1

45. F3090000 DS FULTRAC TCONV BTM SEC S/PNL 1

46. F3100000 DS FULTRAC TCONV TOP SEC S/PNL 1

47. F3110000 DS FULTRAC TCONV TOP SEC S/PNL 1

48. F3120000 TCONV BTM SECT LINK SUPT MEMBE 1

49. F3130000 DS FULLTRAC TCONV GD 1

50. F3140000 DS FULLTRAC TCONV GD 1

51. F3150000 DS FULLTRAC HDRUM NIP GD 1

52. F3170000 DS FULLTRAC TCONV CROSSBEAM 4

53. F3180000 DS FULLTRAC TOP END STEEL PIPE 1

54. F3190000 DS FULLTRAC TOP END STEEL PIPE 1

55. F3280000 DS FULLTRAC TCONV BTM END STEE 1

56. F3290000 DS FULLTRAC TCONV BTM END STEE 1

57. F3300000 FULLTRAC TCONV CROSSBEAM 2

58. F3320000 QA340 WING GUIDE BRKT 8

59. F3720000 TAIL DRM NIP GD 1

60. F3730000 TC TAIL DRUM SCRAPER 1

61. F4220000 QA340 TCONV RETURN ROLLER GUARD 1

62. F4230000 1200 BELT TCONV ROSTA SCRAPER 1

63. G5390000 TAIL CONVEYOR OUTER LIFT LEG 2

64. G5400000 TAIL CONETOR INNER LIFT LEG 2

65. HA00014025 ADAPTOR - BRG TO GREASE PIPE 4

66. HHSF01 TAIL CONV KIT QA340 1

67. HM1006 CHARLYNN 2K395 BAA MOTOR (104- 1

68. HR1003 C536 RAM (SIDE CONV) CLOSED CE 2

69. HR1053 RAM GAD602 TAIL CONV CLOSED CE 4

70. PN1012 PIN -M40X133 MS/CONV SUPPORT A 4

71. PN1031 ADJUSTER BOLT M24X360 2

72. PN1081 PIN 4

73. PY1015 1220X80X8MM P SCRAPER (RED) (5 2

74. PY1019 1300X80X8MM P.SCRAPER (RED) C/ 1

132 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
6. Tail Conveyor QA340

Part No. Part Description Quantity

75. RU1001 BIR 1300X70X10 1

76. RU1023 BIR 4000 X 90 X 10 2

77. RU5206 C7 - E C PROFILE BLACK [ 3M 0.50

78. RU5501 SE27 TENSIONING ELEMENT 4

Copyright © Sandvik Mobile Screens and Crushers 133

ID: QA340-en-11858
QA340 6. Tail Conveyor

134 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
7. Side Conveyors QA340

7. SIDE CONVEYORS

49 51 70
54

76

55

71

73 82 72 65

1: VIEW ON L/H FEED BOOT

50 51 32 60 31

48

45

34

46

44 52 53 42

2: VIEW ON R/H FEED BOOT

Copyright © Sandvik Mobile Screens and Crushers 135

ID: QA340-en-11858
QA340 7. Side Conveyors

35 15 10 11

41

77 14 23 14

3: VIEW ON CONVEYOR ROLLERS

80
75
93
86
81

85
74
78

43 47 92 18 64

4: VIEW ON R/H SIDE CONVEYOR SUPPORTS

136 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
7. Side Conveyors QA340

47

79

87

92 5 18 64

5: VIEW ON R/H CONVEYOR HINGES

19
92

88 35

6: SPINE SPIVOT POINT

Copyright © Sandvik Mobile Screens and Crushers 137

ID: QA340-en-11858
QA340 7. Side Conveyors

39
8 59 94

40

37
35

91 13 36

7: CONVEYOR TOP SECTION

17 95

27
29

1
90 22

8: VIEW ON TAIL DRUM

138 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
7. Side Conveyors QA340

58

12

38
89
57
30

41 75

9: VIEW ON CONVEYOR MID SECTION

4 2
7
6 7
7
25 3

24
84

16

26
10: DRIVE COUPLING

Copyright © Sandvik Mobile Screens and Crushers 139

ID: QA340-en-11858
QA340 7. Side Conveyors

56
66
67
63 63 62 61 56 63

11: VIEW OF L/H SIDE CONVEYOR PIPING 12: VIEW OF R/H SIDE CONVEYOR PIPING

Part No. Part Description Quantity

1. BT1009 TAIL DRUM PLUMBER BLOCK BEARING SY55TR 2

2. BT2009 BEARING FY55TR 2

3. BT5005 2012/32 T LOCK 2

4. BT5006 2012/50 TAPERLOCK 2

5. BT5501 HP2 1/8" BSP STRAIGHT GREASE NIPPLE (C12) 2

6. BT6514 HRC150 INSERT 2

7. BT6515 SPIDERFLEX COUPLING 2

8. CB20000700CH 20m ENDLESS CHEVRON SIDE /CONV BELT 700mm,EP250/2,3+1 2

9. CR1004 30° ROLLER BRACKET 44XT 20

10. CR1006 40° ROLLER BRACKET 44XV 24

11. CR1011 WING ROLLER 31

12. CR1012 S/CONV WING ROLLER (19EGBCSZAG) 102mm X 150mm 2

13. CR1014 CR1014 4

14. CR1015 SIDE CONVEYOR RETURN ROLLER (UNBALANCED SHAFT) 2

15. CR1016 SIDE CONV CENTRE ROLLER 22

16. E0070000 DRIVE DRUM ASSEMBLY 2

17. E0080000 END DRUM ASSEMBLY 2

18. E0090000 LEG PIVOT BLOCK 4

19. E0100000 SPINE PIVOT BLOCK 2

20. E0110000 CLEVIS PIN 2

21. E0130000 SIDE CONV BELT RETAINING HOOP 0

140 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
7. Side Conveyors QA340

Part No. Part Description Quantity

22. E0150000 TAILDRUM BEARING SLIDER 4

23. E0190000 SIDE CONV RETURN ROLLER BRKT 2

24. E0230000 SC.MOTOR MTG.BRKT. 2

25. E0240000 MOTOR MTG PLTS 2

26. E0250000 MOTOR COVER A/R

27. E0330000 SCON PLOUGH SCRAPER FIXING STR 2

28. E0380000 SLAPPER ROLLER 2

29. E0390000 PLOUGH SCRAPER - ALSO ON ORDER 2

30. E0860000 SCONV BTM SECT SIDE FLAIR PIVO 12

31. E0880000 SCONV SIDE FLAIR TOP DECK REMO 1

32. E0890000 SCONV SIDE FLAIR TOP DECK REMO 1

33. E2380000 SIDE CONVEYOR FEED BOOT RUBBER CLAMP 3

34. E2390000 SIDE CONVEYOR FEED BOOT RUBBER CLAMP 1

35. E2600000 QA340 SIDE CONV SPINE ASSY 2

36. E2610000 SIDE CONV RETURN ROLLER BRKT 4

37. E2630000 SIDEC ONV ROLLER PIVOT BRKT 2

38. E2650000 SIDE CONV GREEDY BOARD STOP 6

39. E2660000 QA340 SCONV NIP GD 2

40. E2670000 QA340 SCONV NIP GD 2

41. E2680000 QA340 RETURN ROLLER BRKT 2

42. E2700000 QA340 A - FRAME 2

43. E2720000 SCONV RIGID LEG 2

44. E2780000 QA340 SCONV TAILDRUM GD 2

45. E2790000 QA340 SCONV TAILDRUM GD 2

46. E2800000 QA340 SCONV TAILDRUM CENTRE 2

47. E2810000 QA340 CLEVIS PIN 2

48. E2820000 R/H SIDE CONVEYOR L/H FEED BOOT BACK 1

49. E2840000 L/H SIDE CONVEYOR FEED BOOT BACK 1

50. E2850000 L/H FEED BOOT SIDE R/H 1

51. E2860000 L/H FEED BOOT SIDES 2

52. E2870000 SCONV FEED BOOT SUPPORT 1

53. E2880000 SCONV FEED BOOT SUPPORT 2

54. E2890000 QA340 FEED BOOT CLAMP 1

55. E2900000 SCONV FEED BOOT SUPPORT 1

56. E2910000 SCONV PIPE CLAMP 12

Copyright © Sandvik Mobile Screens and Crushers 141

ID: QA340-en-11858
QA340 7. Side Conveyors

Part No. Part Description Quantity

57. E2920000 SCONV BTM SECT SIDE FLAIR 2

58. E2930000 SCONV BTM SECT SIDE FLAIR 2

59. E2940000 QA340 TRAVEL BRKT 2

60. E2950000 QA340 BTM DECK REMOVABLE 1

61. E2960000 QA340 STEEL PIPE DETAIL 1

62. E2970000 QA340 STEEL PIPE DETAIL 1

63. E2980000 QA340 STEEL PIPE DETAIL 4

64. E2990000 QA340 LOWER CROSSBEAM 1

65. E3000000 QA340 LOWER CROSSBEAM 1

66. E3010000 QA340 SCON STEEL PIPE 1

67. E3020000 QA340 SCON STEEL PIPE 1

68. E3030000 QA340 REMOVABLE SCON BRK 1

69. E3040000 QA340 REMOVABLE SCON BRK 1

70. E3050000 QA340 SCONV BTM DECK REM 1

71. E3060000 SCON TIE BAR / TOOL BOX - S SERIES 1

72. E3070000 SIDE CON TIE BAR LID 1

73. E3080000 SIDE CON TIE BAR/TOOLBOX HINGE SPACER 2

74. E3090000 S4 SCONV TELELEG INNER 2

75. E3100000 S4 SCONV TELELEG OUTER 2

76. E3110000 R/H FEED BOOT SIDE L/H SIDE CONVEYOR 1

77. E3850000 SIDE CONVEYOR RETURN ROLLER GUARD 2

78. E3900000 'S' SERIES SIDE CONVEYOR RETURN ROLLER GUARD 2

79. FAN36N M36 NYLOC NUT 2

80. FAN48 M48 PLAIN NUT 2

81. FAS20X120 M20x120 SET SCREW 2

82. FD2105 HINGE 2

83. FD3113 SPRING BOLT (0837/001) 4

84. HM1006 CHARLYNN 2K395 BAA MOTOR - TAIL1 SIDE 2 2

85. HR1064 HYDRAULIC RAM 2

86. PN1011 TELE-LEG ADJUSTER ROD PIN 2

87. PN1012 SUPPORT PIN BTM OF LEGS 4

88. PN1013 SUPPORT PIN SPINE 2

89. PN1014 PIN 24

90. PN1031 M24 X 380 ADJUSTER BOLT 4

91. PN1039 SUPPORT PIN TOP OF LEGS 4

142 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
7. Side Conveyors QA340

Part No. Part Description Quantity

92. PN1060 M48 x 320 BOLT & CASTLE NUT 6

93. PN1066 LOCK OUT RODS 2

94. PN1128 S SERIES SIDE CON STOWAGE ADJUSTER PIN 2

95. PY1001 900 x 65 x 8mm P.SCRAPER (6 SLOTS) 2

96. RU1006 BIR 1500 X 100 X 10 4

Copyright © Sandvik Mobile Screens and Crushers 143

ID: QA340-en-11858
QA340 7. Side Conveyors

144 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
8. Shredder QA340

8. SHREDDER

17 30 18

18

29

13

32
21

1: DRIVE SIDE LIFT ARMS

19 30 31 16

30

19

20
14

2: NON DRIVE SIDE LIFT ARMS

Copyright © Sandvik Mobile Screens and Crushers 145

ID: QA340-en-11858
QA340 8. Shredder

11

15

28

3: DRIVE COUPLING

4
22
4
8
5
10
27

6
23
6
9
7
26
14 11 1
4: SHREDDER FLAIL

146 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
8. Shredder QA340

24 25

5: DISCHARGE CHUTES

Part No. Part Description Quantity

1. BT1010 PLUMMER BEARING 4

2. BT6535 COUPLING COMPLETE 1

3. BT6552 INSERT 1

4. C0640000 FLAIL 8

5. C0650000 FLAIL 2

6. C0660000 FLAIL 15

7. C0670000 FLAIL 2

8. C0680000 FLAIL SPACER 58 mm 9

9. C0690000 FLAIL SPACER 34.5 mm 16

10. C0700000 FLAIL LOCKING CAP 1

11. C6990000 DUST PLATE 1

12. C7320000 FLAIL SPACER 32 mm A/R

13. C7740000 SHREDDER ASSY 1

14. C7750000 COVER PLATE 2

15. C7770000 SHREDDER MTR 2

Copyright © Sandvik Mobile Screens and Crushers 147

ID: QA340-en-11858
QA340 8. Shredder

Part No. Part Description Quantity

16. C7780000 SHREDDER BRACKET 1

17. C7790000 SHREDDER BRACKET 1

18. C7800000 SHREDDER BRACKET 2

19. C7810000 SHREDDER BRACKET 2

20. C7820000 SHREDDER BRACKET 1

21. C7830000 SHREDDER BRACKET 1

22. C7840000 SHAFT 1

23. C7850000 SHAFT 1

24. C7860000 DEFLECTOR PLATE 1

25. C7870000 DEFLECTOR PLATE 1

26. C8100000 LOCKING CAP 1

27. FAN68 M68 GRADE 8 NUT 6MM PITCH 2

28. HM1028 HYDRAULIC MOTOR 2

29. HR1001 HYDRAULIC RAM 2

30. PN1074 PIN - M30X90 4

31. PN1078 PIN - M95X20 2

32. RU1146 SHREDDER RUBBER 1

148 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
9. Hopper QA340

9. HOPPER

9
10

67

12

13
19

12

8
1: CONVEYOR

34
7

70
72
6
34
69

2: RETURN ROLLERS

Copyright © Sandvik Mobile Screens and Crushers 149

ID: QA340-en-11858
QA340 9. Hopper

15 20

71 79
8 14
1
11
77

3: DETAILED VIEW OF TAIL DRUM

68

16

75

3 17

4: VIEW ON HEAD DRUM

150 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
9. Hopper QA340

44

43

73
31

30 28

76

29

5: HOPPER REAR

27 22
46 62
61
42 63

6: VIEW ON HOPPER SIDE

Copyright © Sandvik Mobile Screens and Crushers 151

ID: QA340-en-11858
QA340 9. Hopper

26
25

18
32 33

7: HOPPER FRONT

40 57 23 56 66 39 47 48 24

41

52
54 55 53 64

26 21 65
51
25
18

33 18

8: HOPPER FEED BOOT

152 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
9. Hopper QA340

82

58
59 45
60
78
35

49
50

9: HOPPER UNDERSIDE

36

38

37

10: DISCHARGE CHUTE

Copyright © Sandvik Mobile Screens and Crushers 153

ID: QA340-en-11858
QA340 9. Hopper

Part No. Part Description Quantity

1. BT1009 BEARING PLUMMER SY55TR 2

2. BT1011 BEARING PLUMMER SY65TF 2

3. BT6528 WORM DRIVE GEARBOX 1

4. C0080000 DRIVE DRUM 1

5. C0090000 TAIL DRUM 1

6. C0140000 TRACKING ROLLER BRACKET 1

7. C0150000 TRACKING ROLLER BRACKET 1

8. C0170000 CROSS BRACE 1

9. C0180000 FRONT ROLLER GUIDE 1

10. C0190000 ROLL GUIDE 1

11. C0920000 BEARING ADJUSTER 2

12. C1940000 BED ROLL BRACKET 2

13. C1950000 BED ROLL BRACKET 1

14. C4090000 SLIDER ASSY 1

15. C4100000 SLIDER ASSY 1

16. C4110000 CROSS BEAM BOLT UP 4

17. C4440000 MOUNTING PLATE 1

18. C6520000 DRUM SEAL SUPPORT 2

19. C6540000 L/H SIDE FRAME 1

20. C6550000 R/H SIDE FRAME 1

21. C6640000 RUBBER CLAMP 6

22. C7410000 MOTOR DOOR 1

23. C7420000 FRONT PANEL 1

24. C7430000 HOPPER BIN 1

25. C7460000 BIN GUSSET 1

26. C7470000 BIN GUSSET 1

27. C7510000 HOPPER DOOR 2

28. C7520000 HOPPER DOOR 2

29. C7530000 HOPPER TELELEG 1

30. C7540000 HOPPER TELELEG 1

31. C7550000 RUBBER CLAMP 1

32. C7560000 DRUM SEAL PLATE 1

33. C7570000 DRUM SEAL PLATE 1

34. C7580000 RETURN ROLLER BRACKET 2

154 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
9. Hopper QA340

Part No. Part Description Quantity

35. C7590000 SCRAPER CLAMP 1

36. C7610000 DISCHARGE CHUTE 1

37. C7620000 DISCHARGE CHUTE 1

38. C7640000 DISCHARGE BRACKET 2

39. C7650000 PIPE COVER 1

40. C7660000 PIPE COVER 1

41. C7670000 CAT FLAP ASSY 1

42. C7680000 CASSETTE SUPPORTS 4

43. C7690000 BACK DOOR 1

44. C7700000 CROSSBEAM 1

45. C7730000 SCRAPER CLAMP 1

46. C7930000 HOPPER CASS SUPPT 2

47. C7950000 HOPPER MOUTH REDUCER 1

48. C7960000 HOPPER MOUTH REDUCER 1

49. C8080000 BELLY GUIDE 1

50. C8090000 BELLY GUIDE 1

51. C9000000 SEALING PLATE 1

52. C9010000 SEALING PLATE 1

53. C9020000 SEALING BRACKET 1

54. C9030000 SEALING BRACKET 1

55. C9040000 SEALING BRACKET 1

56. C9840000 SEALING PLATE 1

57. C9850000 SEALING PLATE 1

58. C10640000 UNDER GUARD 1

59. C10650000 UNDER GUARD 1

60. C10850000 ROLLER GUARD DETAIL 1

61. C11430000 FRAME ASSY 1

62. C11440000 FRAME CENTRE PANEL 1

63. C11450000 FRAME CENTRE PANEL 1

64. C11460000 BIN CENTRE SUPPORT BRACKET 2

65. C11470000 BIN SIDE ASSY 1

66. C11480000 BIN SIDE ASSY 1

67. CBHD79001200 HEAVY DUTY BELT 1

68. CR1001 BED ROLLER 18

69. CR1004 TRACKING ROLLER 2

Copyright © Sandvik Mobile Screens and Crushers 155

ID: QA340-en-11858
QA340 9. Hopper

Part No. Part Description Quantity

70. CR1052 RETURN ROLLER 1

71. D11490000 TAIL DRUM SCRAPER 1

72. FAB1004 U BOLT 2

73. FD1005 GAS STRUTS 2

74. FD2105 HINGE 3+2 HOLE 10

75. HM1005 HYDRAULIC MOTOR 1

76. PN1008 PIN 2

77. PN1031 ADJUSTER BOLT M24X360 2

78. PY1007 POLYURETHANE SCRAPER 1

79. PY1012 POLY SCRAPER 1

80. RU1023 BIR 4000 X 90 X 10 2

81. RU1024 BIR 1000 X 90 X 10 1

82. RU5501 TENSIONING ELEMENT 2

156 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
10. Extended Hopper QA340

10. EXTENDED HOPPER

12
11

68

14

15
61

15

10
1: CONVEYOR

71
9
63
66

29 67 29

2: RETURN ROLLERS

Copyright © Sandvik Mobile Screens and Crushers 157

ID: QA340-en-11858
QA340 10. Extended Hopper

6 17 62

85

69

16

10

83 13 1

3: DETAILED VIEW OF TAIL DRUM

65 2

18

80 4 64 2 7

4: VIEW ON HEAD DRUM

158 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
10. Extended Hopper QA340

38

37

79

26

25 24 82 51
5: VIEW ON HOPPER REAR

54
40 56 58 55 20

6: VIEW ON HOPPER SIDE

Copyright © Sandvik Mobile Screens and Crushers 159

ID: QA340-en-11858
QA340 10. Extended Hopper

23 19 27 28 22

7: VIEW ON HOPPER FRONT

35 50 21 49 53 34 41 60

36

45

23

19 47 48 46 44 28 19 22 59 52 57

8: VIEW ON FEED BOOT

160 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
10. Extended Hopper QA340

89

39
86
30

42 43

9: VIEW ON HOPPER UNDERSIDE

33

32 31

10: VIEW ON DISCHARGE CHUTE

Copyright © Sandvik Mobile Screens and Crushers 161

ID: QA340-en-11858
QA340 10. Extended Hopper

Part No. Part Description Quantity

1. BT1003 TAIL DRUM PLUMMER BEARING 2

2. BT1005 HEAD DRUM PLUMMER BEARING 2

3. BT1011 <NO DESCRIPTION> 2

4. BT6550 SCWO160 [ 20 : 1 ]WORM DRIVE G/BOX 1-7310 REV A 1

5. BT8000 GREASE NIPPLE 4

6. C0090000 HOPPER CASSETTE TAIL DRUM 1

7. C0080000 <NO DESCRIPTION> 1

8. C0140000 CASSETTE L/H TRACKING ROLLER BRACKET 1

9. C0150000 CASSETTE R/H TRACKING ROLLER BRACKET 1

10. C0170000 CASSETTE TAIL DRUM BEARING SUPPORT 1

11. C0180000 CASSETTE L/H FRONT BED ROLLER GUARD 1

12. C0190000 CASSETTE R/H FRONT BED ROLLER GUARD 1

13. C0920000 <NO DESCRIPTION> 2

14. C1940000 HOPPER CASSETTE FRONT BED ROLLER SUPT '2

15. C1950000 HOPPER CASSETTE BED ROLLER SUPT' (UNIVERSAL) 1

16. C4090000 LARGE HOPPER CASSETTE SLIDER ASSEMBLY DETAIL AS SHOWN 1

17. C4100000 LARGE HOPPER CASSETTE SLIDER ASSEMBLY DETAIL OP HAND 1

18. C4110000 HOPPER CASSETTE BOLT-IN CROSS BEAM 4

19. C6520000 TURBO 5000 HOPPER DRUM SEAL PLATE SUPPORT 2

20. C7410000 DS FULLTRAC MOTOR DOOR 1

21. C7420000 DS FULLTRAC HOPPER FRONT PANEL 1

22. C7460000 DS FULLTRAC HOPPER BIN SUPPORT BRACKETS 1

23. C7470000 DS FULLTRAC HOPPER BIN SUPPORT BRACKETS 1

24. C7530000 DS FULLTRAC HOPPER TELESCOPIC LEG 1

25. C7540000 DS FULLTRAC HOPPER TELESCOPIC LEG 1

26. C7550000 DS FULLTRAC HOPPER REAR RUBBER CLAMP 1

27. C7560000 DS FULLTRAC HOPPER DRUM SEAL PLATE 1

28. C7570000 DS FULLTRAC HOPPER DRUM SEAL PLATE 1

29. C7580000 DS FULLTRAC HOPPER RETURN ROLLER BRACKET 2

30. C7590000 DS FULLTRAC HOPPER HEAD DRUM SCRAPER CLAMP 1

31. C7610000 DISCHARGE PLATE 1

32. C7620000 DISCHARGE PLATE 1

33. C7640000 DISCHARGE BRACKET 1

34. C7650000 DS FULLTRAC HOPPER PIPE COVER 1

162 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
10. Extended Hopper QA340

Part No. Part Description Quantity

35. C7660000 DS FULLTRAC HOPPER PIPE COVER 1

36. C7670000 DS FULLTRAC CAT FLAP ASSY 1

37. C7690000 DS FULLTRAC HOPPER BACK DOOR 1

38. C7700000 DS FULLTRAC HOPPER FRAME END PANEL 1

39. C7730000 DS FULLTAC HOPPER SCRAPER BRACKET 1

40. C7930000 DS FULLTRAC HOPPER CASSETTE SUPPORT - CENTRE 6

41. C7950000 DS FULLTRAC HOPPER MOUTH REDUCER 150MM 1

C7960000 DS FULLTRAC HOPPER MOUTH REDUCER 250MM 1

42. C8080000 DS FULLTRAC UNDER BELLY GUARD - R/H 1

43. C8090000 DS FULLTRAC UNDER BELLY GUARD - L/H 1

44. C9000000 QA340 ADDITIONAL SHREADER TO HOPPER BIN SEAL LH 1

45. C9010000 QA340 ADDITIONAL SHREADER TO HOPPER BIN SEAL RH 1

46. C9020000 LH CATFLAP SEAL 1

47. C9030000 RH CATFLAP SEAL 1

48. C9040000 CENTRE CATFLAP SEAL 1

49. C9840000 LH SEALING PLATE 1

50. C9850000 RH SEALING PLATE 1

51. C13840000 QA340/6/7 15' HOPPER FRAME ASSY 1

52. C13850000 QA340/6/7 15' HOPPER BIN SIDE ASSY 1

53. C13860000 QA340/6/7 15' HOPPER BIN SIDE ASSY (OPP-HAND) 1

54. C13870000 QA340/6/7 15' HOPPER FRAME CTR PNL 1

55. C13880000 15' HOPPER SIDE DOOR, , 2

56. C13890000 QA340 HOPPER SIDE DOOR 2

57. C13900000 15' HOPPER BIN CENTRE SUPPORT BRKT 2

58. C13910000 15' HOPPER FRAME CTR PNL R/H 1

59. C13920000 15' HOPPER BIN SIDE RUBBER CLAMP 6

60. C13930000 15' HOPPER REAR BIN 1

61. C13940000 QA340/6/7 15' HOPPER L/H CASSETTE FRAME DTL 1

62. C13950000 QA340/6/7 15' HOPPER R/H CASSETTE FRAME DTL 1

63. C14060000 15' HOPPER CONV RETURN ROLLER GUARD 1

64. C14350000 HOPPER GEARBOX MOUNTING ASSY, , 1

65. CR1001 HOPPER BED ROLLER19EYBG1XYT 27MM*1300MM 17

66. CR1024 BELT TRACKING ROLLER 2

67. CR1052 HOPPER DISC RETURN ROLLER ASSY 1

68. CBHD87001200 CONVEYOR BELT 1

Copyright © Sandvik Mobile Screens and Crushers 163

ID: QA340-en-11858
QA340 10. Extended Hopper

Part No. Part Description Quantity

69. D11490000 E7 FINES CONVEYOR TAIL DRUM SCRAPER 1

70. E2910000 DS FULLTRAC SIDE CONVEYOR 22MM PIPE CLAMP 1

71. FAB1004 ’U’ BOLT 2

72. FAN08 M8 HEX NUT 4

73. FAN12 M12 HEX NUT 10

74. FAN16 M16 HEX NUT 1

75. FAS10X45 HEX-HEAD BOLT 2

76. FAS10X60 M10 X 60 LG SET SCREW 22

77. FAST10X60 SCREW 3

78. FD2105 HINGE 10

79. FD1005 GAS STRUT 2

80. HM1005 CHARLYNN 2K155 BAA MOTOR(104-1387-006), , 1

81. HR1025 HYDRAULIC RAM 2

82. PN1008 PIN 4

83. PN1031 ADJUSTER BOLT 2

84. PN1049 PIN 3

85. PY1012 SCRAPPER 1

86. PY1016 SCRAPPER 1

87. RU1023 RUBBER 2

88. RU1024 RUBBER 1

89. RU5501 ROSTA SUPPORT SE27 2

164 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
11. Tipping Grid QA340

11. TIPPING GRID

12

11 9
13

1: TIPPING GRID

10 14 20 7
6
16

19 2
8

4 15
17 18

2: TIPPING GRID RAISED

Copyright © Sandvik Mobile Screens and Crushers 165

ID: QA340-en-11858
QA340 11. Tipping Grid

Part No. Part Description Quantity

1. C0840003 TIPPING GRID ASSY 3

2. C0850000 TIPPING GRID TELELEG 2

3. C3300000 TIPPING GRID SIDE FRAME 1

4. C3310000 TIPPING GRID SIDE FRAME 1

5. C3320000 TIPPING GRID ARM 1

6. C3330000 TIPPING GRID ARM 1

7. C3340000 TIPPING FRAME 1

8. C3350000 TIPPING GRID REAR PANEL 1

9. C3360000 TIPPING GRID FRONT BUFFER BAR 1

10. C12170000 SIDE WING BOTTOM PANEL 1

11. C12180000 SIDE WING BOTTOM PANEL 1

12. C12190000 SIDE WING TOP PANEL 1

13. C12200000 SIDE WING TOP PANEL 1

14. C12210000 SIDE WING HINGE 4

15. HR1023 HYDRAULIC RAM 2

16. PN1005 PIN 2

17. PN1006 PIN 4

18. PN1012 PIN 2

19. PN1056 PIN 2

20. PY1021 POLY SHOCK ABSORBER 2

166 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
12. Extended Tipping Grid QA340

12. EXTENDED TIPPING GRID

13

6 11
8

1: TIPPING GRID

5 9 19 12
4
15

18 1
10

3 14
16 17

2: TIPPING GRID RAISED

Copyright © Sandvik Mobile Screens and Crushers 167

ID: QA340-en-11858
QA340 12. Extended Tipping Grid

Part No. Part Description Quantity

1. C0850000 HOPPER REJECT GRID : TELESCOPIC LEG 2

2. C3300000 TIPPING GRID SIDE PLATE L/H 1

3. C3310000 TIPPING GRID SIDE PLATE R/H 1

4. C3320000 TIPPING GRID SWING ARM 1

5. C12170000 TIPPING GRID SIDE FLAIR BTM PNL 1

6. C12180000 TIPPING GRID SIDE FLAIR BTM PNL 1

7. C12190000 TIPPING GRID SIDE FLAIR TOP PNL 1

8. C12200000 TIPPING GRID SIDE FLAIR TOP PNL 1

9. C12210000 TIPPING GRID SIDE FLAIR HINGE PLT 4

10. C13960000 15' TIPPING GRID REAR PANEL ASSY 1

11. C13970000 15' TIPPING GRID FRONT BUFFER BEAM 1

12. C13980000 15' TIPPING GRID FRAME CROSS BEAM 1

13. C13990000 15' TIP GRID 5" GRID BAR ASSY 3

14. HR1023 5000 REJECT GRID RAM 2

15. PN1005 5000/6000 HOPPER: TIPPING GRID: SIDE WING PIN 2

16. PN1006 5000/6000 HOPPER TIPPING GRID: RAM TO BASE PIN 4

17. PN1012 SIDE CONVEYOR SUPPORT ARM BASE PIN 2

18. PN1056 5000 10X5 SCREENBOX SUBFRAME PIVOT PIN 2

19. PY1021 POLY SHOCK ABSORBER 2

168 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
13. Vibrating Grid QA340

13. VIBRATING GRID

49

47
58
27
60 48
28
49
1: VIEW ON VIBRATING GRID

31

69

30

31

68 32 20
66
70
21
34
21 20

2: VIEW ON FRONT OF VIBRATING GRID

Copyright © Sandvik Mobile Screens and Crushers 169

ID: QA340-en-11858
QA340 13. Vibrating Grid

64 11 15 16 67

3: INSIDE FRONT VIEW

16
11
65 33
25
76

4: INSIDE REAR VIEW

170 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
13. Vibrating Grid QA340

46

11

17

26
22 13 12 14
24 23

5: VIEW ON REAR OF VIBRATING GRID

24

23

40

35

42

41

6:

Copyright © Sandvik Mobile Screens and Crushers 171

ID: QA340-en-11858
QA340 13. Vibrating Grid

39 44 43 37

38

45

59

73

72
61
77 74 9 10 57 7

7: VIEW ON DRIVE END

36 43 44 38

39

45

73

6 56 74

8: VIEW ON NON-DRIVE END

172 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
13. Vibrating Grid QA340

29 50 2 19 3 18 53 5 4 5 54 71

9: DRIVE COUPLING

58

9
55
9 60
49

10: VIEW ON NON-DRIVE SIDE

Copyright © Sandvik Mobile Screens and Crushers 173

ID: QA340-en-11858
QA340 13. Vibrating Grid

51

8
52 62 63

11: VIEW ON NON-DRIVE SIDE PIPE 12: VIEW ON DRIVE SIDE PIPES

Part No. Part Description Quantity

1. BG270000 SPRINGS 12

2. BT3508 BEARING 2

3. BT8014 O-RING 2

4. BT8504 COUPLING INSERT GREEN 1

5. BT8507 DRIVE COUPLING COMPLETE 1

6. C3180000 SUBFRAME 1

7. C3220000 SUBFRAME 1

8. E2910000 PIPE CLAMP 2

9. H0610000 SMALL SPRING LOCATION BUSH 8

10. H0620000 LARGE SPRING LOCATION BUSH 4

11. H1640000 MESH TENSIONING INNER ASSEMBLE 3

12. H1650000 MESH TENSIONING OUTER ASSEMBLE 9

13. H1660000 MESH TENSIONING BLOCK 9

14. H1670000 MESH TENSIONING BOLT 9

15. H1680000 MESH BED CROSS MEMBER 6

16. H1700000 MESH BED SIDE ANGLE 2

17. H3040000 REAR I BEAM SIDE SUPPORT 2

18. H3060300 BEARING HOUSING 2

19. H3070000 LOCKING RING 1

20. H3300000 FRONT I BEAM BOTTOM 2

21. H3310000 FRONT I BEAM SIDE SUPPORT 4

174 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
13. Vibrating Grid QA340

Part No. Part Description Quantity

22. H4510000 REAR BEAM 1

23. H4560000 BEAM SUPPORT 2

24. H4570000 BEAM SUPPORT 2

25. H4580000 BEAM SUPPORT 4

26. H6000000 REAR BEAM TOP CANNEL 1

27. H6040000 CENTER SUPPORT 2

28. H6050000 FRONT BOTTOM I-BEAM 1

29. H6100000 TUBE ASSEMBLY 1

30. H6110000 FRONT TOP I-BEAM 1

31. H6120000 FRONT BEAM TOP 2

32. H6150000 MESH CROSS MEMBER 2

33. H6200000 SIDE PLATE BOTTOM 2

34. H6210000 FRONT DEFLECTOR 1

35. H6240000 SUBFRAME REAR CROSSMEMBER ASSY 1

36. H6250000 L/H SIDE WING 1

37. H6260000 R/H SIDE WING 1

38. H6270000 SUBFRAME L/H WING 4

39. H6280000 SUBFRAME R/H WING 4

40. H6290000 SUBFRAME REAR BEAM 1

41. H6300000 SUBFRAME REAR BEAM RUBBER CLAMP 1

42. H6310000 SUBFRAME REAR BEAM SIDE RUBBER CLAMP 2

43. H6320000 SIDE PLATE RUBBER 2

44. H6330000 WING RAM BRACKET 2

45. H6340000 WING STOP 8

46. H6370000 REAR SPILL PLATE 1

47. H6380000 L/H TAPER GRID 1

48. H6390000 R/H TAPER GRID 1

49. H6410000 SIDE PLATE 2

50. H6440000 ECCENTRIC SHAFT 1

51. H6510000 GRID PIPE 1

52. H6520000 GRID PIPE 1

53. H6580000 DRIVE HOUSING 1

54. H6590000 MOTOR MOUNTING 1

55. H6600000 NON-DRIVE SIDE END COVER 1

56. H6610000 SUBFRAME L/H SIDE FRAME 1

Copyright © Sandvik Mobile Screens and Crushers 175

ID: QA340-en-11858
QA340 13. Vibrating Grid

Part No. Part Description Quantity

57. H6620000 SUBFRAME R/H SIDE FRAME 1

58. H6630000 L/H REAR SUSPENSION MOUNT 1

59. H6640000 R/H REAR SUSPENSION MOUNT 1

60. H6650000 L/H FRONT SUSPENSION MOUNT 1

61. H6660000 R/H FRONT SUSPENSION MOUNT 1

62. H6670000 STEEL PIPE 1

63. H6680000 STEEL PIPE 1

64. H6690000 CENTER BEAM SIDE DEFLECTOR 8

65. H6890000 BACKING PLATE 9

66. H6960000 VSIDE CHANNEL 1

67. H6970000 SIDE CHANNEL 1

68. H6980000 SUPPORT ANGLE 1

69. H6990000 SUPPORT ANGLE 1

70. H7940000 BEAM DEFLECTOR 1

71. HM1046 HYDRAULIC MOTOR 1

72. HR1001 HYDRAULIC RAM 2

73. HR1024 HYDRAULIC RAM 2

74. PN1084 PIN 2

75. RU1027 SUPER RED RUBBER 10MM X 110MM 1

76. RU5328 CAPPING RUBBER 6

77. RU5504 ROSTA SPRING 4

176 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
14. Double Screen QA340

14. DOUBLE SCREEN

57 56 Opp. side 29
28

41

13
14 Opp. side

27 30
46
47 Opp. side 31
40

1: SECONDARY SCREENBOX

8 7 24 Opp. side

25

Opp. side 24
25

5
12

2: MESH SUPPORT BEAMS 3: SUPPORT BEAM HOOKS

63
Opp. side 18
17
15 63

4: VIEW ON SPRING BAR 5: VIEW ON SECONDARY RUBBER CLAMP

Copyright © Sandvik Mobile Screens and Crushers 177

ID: QA340-en-11858
QA340 14. Double Screen

19
Hidden 60
88

103
Opp. side 67
2
68 83

1
92
92 3
6: VIEW ON PRIMARY BOX SUBFRAME PIVOT 7: VIEW ON PRIMARY BOX SUBFRAME LIFT RAM

16 62 4 61

70
55
Opp. side 54 69

6
70 47 68
69 46 Opp. side 67 Opp. side

8: VIEW ON REAR OF PRIMARY BOX 9: VIEW ON REAR CORNER OF PRIMARY BOX

72
73
52
52 Hidden
71

50
50
51

10: VIEW ON STEEL HOSES 11: VIEW ON STEEL HOSES

178 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
14. Double Screen QA340

32
9 82
33
82

82
87

12: VIEW ON MOTOR ASSEMBLY 13: VIEW ON MOTOR COUPLING ASSEMBLY

10 9 32
9 79

26

81

80 78 10

14: VIEW ON NON DRIVE SIDE BEARING HOUSING 15: VIEW ON BEARING ASSEMBLY

79 79
11
11

80
78 81 78 81

16: VIEW ON DRIVE SIDE BEARING ASSEMBLY 17: VIEW ON NON DRIVE BEARING ASSEMBLY

Copyright © Sandvik Mobile Screens and Crushers 179

ID: QA340-en-11858
QA340 14. Double Screen

22

21
20 Opp. side

74 Not shown

23

75

18: VIEW ON PRIMARY BOX HANGING RUBBERS 19: VIEW ON CENTRAL HANGING RUBBER

96
94

64

84 58
85 Opp. side 59
86
40
Opp. side 41 97

20: VIEW ON PRIMARY BOX HANGING RUBBERS 21: VIEW ON RATCHET MESH TENSIONER

34 89 93

100

95 Not shown

Not shown 53
22: VIEW ON WALKWAY LIFT RAM 23: VIEW ON LOCKOUT PINS

180 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
14. Double Screen QA340

Opp. side 66
65

77 Opp. side

76

44 38
48 39
Opp. side 45
Opp. side 49 91
43

24: SECONDARY NON DRIVE SIDE WALKWAY

98
102 101

42
37
90
90
98

35

99 36

98 35

25: VIEW ON NON DRIVE SIDE SUPPORT LEG 26: VIEW ON SUPPORT LEG PIVOT PIN

Copyright © Sandvik Mobile Screens and Crushers 181

ID: QA340-en-11858
QA340 14. Double Screen

Part No. Part Description Qty

1. G3090000 SPRING SUPPORT BUSH 16

2. G3490000 EXTENDED SPRING SUPPORT BUSH 16

3. G3870000 SPRING RETAINER 16

4. G4030000 REAR CROSS MEMBER 4

5. G4040000 MESH BED CROSS MEMBER 10

6. G4050000 MESH RETAINER 3

7. G4070000 FRONT END CROSS MEMBER 4

8. G4080000 FRONT MESH HOOK 4

9. G4100000 BEARING HOUSING 4

10. G4110000 BEARING HOUSING CAP (NON DRIVE SIDE) 2

11. G4130000 ECCENTRIC SHAFT 2

12. G4140000 CENTRE TUBE HOUSING 2

13. G4170000 FRONT MESH HOOK BOTTOM RETAINER (NON DRIVE SIDE) 4

14. G4180000 FRONT RH MESH HOOK BOTTOM RETAINER 4

15. G4320000 MESH TENSIONING SPRING BAR (BOTTOM DECK) 2

G5380000 MESH TENSIONING SPRING BAR (TOP DECK) 2

16. G4450000 REAR HANGING RUBBER CLAMP 1

17. G4460000 SECONDARY BOX SIDE DEFLECTOR (NON DRIVE SIDE) 1

18. G4470000 SECONDARY BOX SIDE DEFLECTOR 1

19. G4650000 PRIMARY BOX TOP NOSE ASSEMBLY 1

20. G5430000 SIDE HANGING RUBBER BRACKET LH 2

21. G5440000 SIDE HANGING RUBBER BRACKET RH 2

22. G4740000 HANGING RUBBER BRACKET 1

23. G4750000 HANGING RUBBER CLAMP 1

24. G4840000 FRONT MESH HOOK END SEAL (NON DRIVE SIDE) 4

25. G4850000 FRONT MESH HOOK END SEAL 4

26. G4870000 BEARING HOUSING DUST PLATE (NON DRIVE SIDE) 2

27. G4900000 SECONDARY BOX NOSE ASSEMBLY 1

28. G4920000 REAR SPRING MOUNT (NON DRIVE SIDE) 2

29. G4930000 REAR SPRING MOUNT 2

30. G4970000 FRONT SPRING MOUNT (NON DRIVE SIDE) 2

31. G4980000 FRONT SPRING MOUNT 2

32. G5220000 DRIVE HOUSING 2

33. G5230000 MOTOR MOUNTING PLATE 2

182 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
14. Double Screen QA340

Part No. Part Description Qty

34. G5360000 WALKWAY RAM STOP BRACKET 2

35. G5370000 SUB FRAME LIFT LEG OUTER 2

36. G5390000 SUB FRAME TO TAIL CONVEYOR LINK OUTER 2

37. G5400000 SUB FRAME TO TAIL CONVEYOR LINK INNER 2

38. G5800000 SUB FRAME TO MAIN CONVEYOR LINK INNER 2

39. G5810000 SUB FRAME TO MAIN CONVEYOR LINK OUTER 2

40. G5460000 TOP DECK CHUTE BRACKET (NON DRIVE SIDE) 1

41. G5470000 TOP DECK CHUTE BRACKET 1

42. G5480000 SUB FRAME LIFT LEG INNER 2

43. G5820000 SUB FRAME TO MAIN CONVEYOR LINK RETAINING HOOK 2

44. G8340000 WALKWAY HANDRAIL (NON DRIVE SIDE) 1

45. G8350000 WALKWAY HANDRAIL 1

46. G5520000 SUB FRAME (NON DRIVE SIDE) 1

47. G5530000 SUB FRAME 1

48. G5540000 WALKWAY (NON DRIVE SIDE) 1

49. G5550000 WALKWAY 1

50. G5560000 STEEL PIPE (LOWER) 1

51. G5570000 STEEL PIPE (FRONT UPPER) 1

52. G5580000 STEEL PIPE (REAR UPPER) 1

53. G5590000 STEEL PIPE (REAR) 1

54. G5600000 PRIMARY BOX SIDE PLATE (NON DRIVE SIDE) 1

55. G5610000 PRIMARY BOX SIDE PLATE 1

56. G5620000 SECONDARY BOX SIDE PLATE (NON DRIVE SIDE) 1

57. G5630000 SECONDARY BOX SIDE PLATE 1

58. G5640000 RATCHET LINK BASE BRACKET 4

59. G5650000 RATCHET LINK BASE BRACKET (NON DRIV E SIDE) 4

60. G5660000 PRIMARY BOX BOTTOM NOSE ASSEMBLY 1

61. G5670000 REAR SPILL PLATE 1

62. G5680000 REAR CHUTE SUPPORT 1

63. G5690000 SECONDARY BOX NOSE RUBBER CLAMP 2

64. G5700000 TOP DECK CHUTE 1

65. G8240000 WALKWAY GATE (NON DRIVE SIDE) 1

66. G8250000 WALKWAY GATE 1

67. G5730000 PRIMARY BOX SUB FRAME (NON DRIVE SIDE) 1

68. G5740000 PRIMARY BOX SUB FRAME 1

Copyright © Sandvik Mobile Screens and Crushers 183

ID: QA340-en-11858
QA340 14. Double Screen

Part No. Part Description Qty

69. G5750000 MAIN SUB FRAME REAR BEAM 1

70. G5760000 PRIMARY BOX SUB FRAME REAR BEAM 1

71. G5770000 PIPE CLAMPING BRACKET (HOOKED) 2

72. G5780000 PIPE CLAMPING BRACKET 1

73. G5790000 PIPE CLAMPING BRACKET (PACKER) 1

74. G5450000 SIDE HANGING RUBBER CLAMP 2

75. A0370000 HANGING RUBBER FIXING BRACKET 4

76. G8360000 WALKWAY HANDRAIL 1

77. G8370000 WALKWAY HANDRAIL 1

78. BT3010 OUTER BEARING 4

79. BT3507 BEARING INSERT KIT 4

80. BT8003 DISTANCE RING 2

81. BT8008 OIL SEAL 4

82. BT8507 COUPLING ASSEMBLY 2

83. SC2001 SPRING 16

84. FD6010 DUST SEAL STRIP (3M LONG) 2

85. FD4106 RATCHET ASSEMBLY 8

86. FD4107 RATCHET HANDLE 4

87. HM1026 HYDRAULIC MOTOR 2

88. HR1046 PRIMARY BOX LIFT RAM 2

89. HR1001 WALKWAY LIFT RAM 2

90. HR1066 SUB FRAME LIFT RAM 2

91. HR1065 MAIN CONVEYOR LIFT RAM 2

92. PN1026 PRIMARY BOX LIFT RAM PIN 4

93. PN1027 PRIMARY BOX ANGLE LOCKOUT PIN 2

94. PN1029 RATCHET FIXING PIN (SHORT) 8

95. PN1065 WALKWAY HAND RAIL LOCKOUT PIN 6

96. PN1072 RATCHET FIXING PIN (LONG) 8

97. PN1110 SUB FRAME PIVOT PIN 2

98. PN1111 SUPPORT LEG PIVOT PIN 6

99. PN1112 SUPPORT LEG LOCKOUT PIN 2

100. PN1114 WALKWAY LOCK OUT PIN 2

101. PN1118 SCREENBOX TO TAIL CONVEYOR RAM PIN 2

102. PN1120 SUBFRAME LIFT RAM TOP PIN 2

103. PN1025 PRIMARY BOX SUBFRAME PIVOT PIN 2

184 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
15. Hydraulic Hoses QA450

15. HYDRAULIC HOSES

When ordering hydraulic hoses, please quote the number stamped on the end of the hose.

The number is in the format HH****.

Complete Hydraulic Hose Kits

Part No. Part Description Quantity

1. HHSA01 REAR CHASSIS KIT 1

2. HHSA02 FRONT CHASSIS KIT 1

3. HHSA06 REAR CHASSIS KIT (ADD FOR NO TRACKS OPTION) 1

4. HHSA09 TOWING BOGIE KIT "L" (OPTION) 1

5. HHSB04 ENGINE BAY GRID TIP KIT (ADDITIONAL) 1

6. HHSB05 OIL COOLER KIT "T" (OPTIONAL) 1

7. HHSC01 HOPPER KIT A 1

8. HHSC02 HOPPER KIT B 1

9. HHSC05 SHREDDER KIT (OPTIONAL) 1

10. HHSD01 MAIN CONVEYOR HYDRAULIC HOSE KIT 1

11. HHSE01 SIDE CONVEYOR HYDRAULIC HOSES 1

12. HHSF01 TAIL CONVEYOR KIT 1

13. HHSG01 SCREENBOX/SUBFRAME KIT 1

14. HHSH01 VIBRATING GIRD HYDRAULIC HOSE KIT 1

15. HHSJ01 WATER PUMP KIT (OPTION) 1

16. HHSJ02 WATER PUMP KIT - TAIL CONVEYOR ONLY (OPTION) 1

17. HHSK01 POWER PACK KIT 1

18. HHSK02 ENGINE BAY TRACKS KIT 1

19. HHSK03 ENGINE BAY JACKING LEG KIT 1

Rear Chassis Kit

Kit Number: HHSA01
Revision: Rev 7
Date: 30/10/2006

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H2511 ¾" R2T 1.780 F S90F M/C REAR BULKHEAD TO M/C BULKHEAD,
PRESSURE

H2512 ¾" R2T 1.790 F S90F M/C REAR BULKHEAD TO REAR MANIFOLD

Copyright © Sandvik Mobile Screens and Crushers 185

ID: QA450-en-11785
QA450 15. Hydraulic Hoses

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H2515 ¾" R2T 1.620 F F V/G BULKHEAD TO STEEL, PRESSURE

H2516 ¾" R2T 1.670 F S90F V/G RETURN, STEEL TO MANIFOLD

H2517 ¾" R2T 3.670 F F HOPPER REAR BULKHEAD TO HOPPER MOTOR,

PRESSURE

H2518 ¾" R2T 2.790 F S90F HOPPER MOTOR TO REAR MANIFOLD, RETURN

H2519 ¼" R2T 6.330 F F HOPPER LANDING LEG (BULKHEAD) RETURN TO

TEE

H2520 ¼" R2T 6.390 F F HOPPER LANDING LEG (BULKHEAD) PRESSURE TO

TEE

H2521 ¼" R2T 1.800 F F GRID TIP (REAR BULKHEAD) TO TEE, RETURN

H2522 ¼" R2T 1.800 F F GRID TIP (REAR BULKHEAD) TO TEE, PRESSURE

H2523 ¼" R2T 1.770 F C90F MESH CHANGE REAR BULKHEAD TO M/C
BULKHEAD

H2524 ¼" R2T 3.100 F F GRID FLAIRS (BULKHEAD) TO TEE

H2722 ¼" R2T 5.100 F C90F V/G MOTOR DRAIN TO BULKHEAD

H2647 ¾" R2T 3.500 F F SHREDDER PRESSURE, BULKHEAD TO MOTOR

H2649 ¾" R2T 2.970 F S90F SHREDDER MOTOR RETURN TO MANIFOLD

H2528 ¼" R2T 3.420 F C90F TEE ON H2525 TO R/H SHREDDER LIFT RAM

H2529 ¼" R2T 2.100 F C90F TEE ON H2525 TO L/H SHREDDER LIFT RAM

H2532 3/8" R2T 0.500 F C90F L/H JACKLEG RAM RETURN TO TEE

H2533 3/8" R2T 0.645 F C90F L/H JACKLEG RAM PRESSURE TO BALANCING
VALVE

H2534 3/8" R2T 0.500 F C90F R/H JACKLEG RAM RETURN TO TEE

H2535 3/8" R2T 0.645 F C90F R/H JACKLEG RAM PRESSURE TO BALANCING
VALVE

H2590 ¼" R2T 2.980 F C90F SHREDDER-BULKHEAD-RAM-RETURN

H2591 ¼" R2T 4.320 F C90F SHREDDER-BULKHEAD-RAM-RETURN

Front Chassis Kit

Kit Number: HHSA02
Revision: Rev 12
Date: 14/01/2004

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H2530 ¼" R2T 2.250 F C90F BOGIE LOCKING PIN SPOOL PORT "B" TO RAM
RETURN

H2531 ¼" R2T 2.130 F S90F T/C BULKHEAD TO P/P BULKHEAD, PRESSURE

186 Copyright © Sandvik Mobile Screens and Crushers

ID: QA450-en-11785
15. Hydraulic Hoses QA450

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H2600 ¾" R2T 4.000 F S90F T/C BULKHEAD, RETURN, TO TEE (TO R/H S/C)
(M30 X
2)

H2605 ¾" R2T 2.380 F S90F TEE (FROM T/C) TO R/H S/C, PRESSURE
(M30 X
2)

H2606 ¾" R2T 2.750 F F R/H S/C TO TEE (ON R/H S/C WEBTEC)

H2611 ¾" R2T 2.700 F F TEE (ON R/H S/C WEBTEC) TO L/H S/C

H2612 ¾" R2T 5.150 F F L/H S/C TO FRONT MANIFOLD

H2617 ¾" R2T 4.520 F F S/BOX SUBFRAME PIPE TO P/P BULKHEAD,

PRESSURE

H2625 ¾" R2T 4.000 F F S/BOX SUBFRAME PIPE TO FRONT MANIFOLD

H2630 ¾" R2T 1.750 F F SCREENBOX DRAIN TEE TO FRONT BULKHEAD

H2633 ¼" R2T 5.960 F F FRONT MANIFOLD RETURN TO TEE

H2897 1" R1T 1.250 F F TRACK SPOOL (B) TO BULKHEAD

H2839 ½" R2T 3.010 F S90F L/H SPOOL VALVE (TRACK) PRESSURE TO P/P
BULKHEAD

H2840 ½" R2T 3.030 F S90F JACKLEG SPOOL (A) TO P/P BULKHEAD, PRESSURE

H2662 3/8" R2T 3.310 F F JACKLEG SPOOL (B) TO P/P BULKHEAD, RETURN

H2663 3/8" R2T 3.310 F F L/H S/C WEBTEC BOTTOM TO ½" MALE TEE

H2950 ½" R2T 0.940 F S90F ½" MALE TEE TO TOP RH WEBTEC

H2951 ½" R2T 1.200 F S90F M/C LIFT (TEE ON SPOOL) TO R/H RAM, PRESSURE

H2687 ¼" R2T 2.200 F F M/C LIFT (TEE ON SPOOL) TO L/H RAM, PRESSURE

H2688 ¼" R2T 3.300 F F R/H SPOOL C/O TO P/P BULKHEAD

H2843 ½" R2T 4.140 F S90F L/H S/C WEBTEC TO MANIFOLD

H2620 ½" R2T 0.670 F S90F BOGIE LIFT SPOOL, PRESSURE, TO QC COUPLING

H2664 ¼" R2T 1.200 F S90F BOGIE LIFT SPOOL, RETURN TO QC COUPLING

H2665 ¼" R2T 1.200 F S90F WALKWAYS SPOOL TO TEE, PRESSURE

H2675 ¼" R2T 5.470 F S90F R/H S/C FOLD SPOOL PRESSURE (A) TO INBOARD
RAM ROD END

H2678 ¼" R2T 2.760 F S90F R/H S/C FOLD SPOOL RETURN (B) TO INBOARD RAM
CYL END (TEE)

H2679 ¼" R2T 2.740 F S90F RHS WEBTEC RETURN TO CHASSIS TEE

H2855 ½" R2T 0.870 F S90F TEE TO POWERPACK BULKHEAD

H2898 1" R1T 1.420 F S135F L/H S/C FOLD SPOOL PRESSURE (A) TO INBOARD
RAM ROD END

H2683 ¼" R2T 3.370 F S90F L/H S/C FOLD SPOOL RETURN (B) TO INBOARD RAM
CYL END (TEE)

Copyright © Sandvik Mobile Screens and Crushers 187

ID: QA450-en-11785
QA450 15. Hydraulic Hoses

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H2684 ¼" R2T 3.370 F S90F PRIMARY S/BOX LIFT SPOOL (TEE) TO L/H RAM,
PRESSURE

H2689 ¼" R2T 4.570 F C90F PRIMARY S/BOX LIFT SPOOL (TEE) TO R/H RAM,
PRESSURE

H2690 ¼" R2T 3.720 F C90F TAIL CONV LIFT SPOOL TO TEE, PRESSURE

H2691 ¼" R2T 5.940 F C90F TEE ON T/C FOLD SPOOL TO TEE ON 1ST L/H RAM,
PRESSURE

H2694 ¼" R2T 6.610 F F TEE ON T/C FOLD SPOOL TO TEE ON 1ST R/H RAM,
PRESSURE

H2695 ¼" R2T 4.960 F F TEE ON T/C FOLD SPOOL TO TEE ON 1ST L/H RAM,
RETURN

H2696 ¼" R2T 7.090 F F TEE ON T/C FOLD SPOOL TO TEE ON 1ST R/H RAM,
RETURN

H2697 ¼" R2T 5.450 F F R/H SPOOL TANK PORT TO MANIFOLD

H2702 ½" R2T 1.400 F F FRONT L/H SPOOL C/O TO FRONT R/H SPOOL
PRESSURE

H2841 ½" R2T 1.690 F S90F FRONT L/H SPOOL RETURN TO MANIFOLD

H2842 ½" R2T 0.530 F S90F M/C REAR BULKHEAD TO REAR MANIFOLD

H2899 ¼" R2T 5.470 F S90F BOGIE LOCKING PIN SPOOL PORT "A" TO RAM
PRESSURE

H2959 ½" R2T 0.750 S90F S90F FUEL TANK HOSES

H2960 3/8" R2T 0.750 S90F S90F FUEL TANK HOSES

H2961 3/8" R2T 1.000 S90F S90F FUEL TANK HOSES

Rear Chassis Kit (Add for no Tracks option)

Kit Number: HHSA06
Revision:
Date: 27/01/2004

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H2878 ¾" R2T 1.700 F F

H2880 ¾" R2T 1.790 F F

H2881 ½" R2T 1.780 F F

H2882 ½" R2T 0.560 F S90F

H2884 ¼" R2T 2.070 F S90F

H2885 ¼" R2T 2.060 F S90F

H2871 ½" R2T 2.34 f S90F

188 Copyright © Sandvik Mobile Screens and Crushers

ID: QA450-en-11785
15. Hydraulic Hoses QA450

Towing Bogie Kit "L" (Option)

Kit Number: HHSA09
Revision:
Date: 26/06/2002

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H2749 ¼" R2T 1.050 F S90F QC TO BOGIE, PRESSURE

H2750 ¼" R2T 0.990 F S90F QC TO BOGIE, RETURN

H2666 ¼" R2T 0.385 F C90F BOGIE, TEE TO RHS RAM, RETURN

H2667 ¼" R2T 0.350 F C90F BOGIE, TEE TO LHS RAM, RETURN

H2668 ¼" R2T 0.780 F C90F BOGIE, TEE TO RHS RAM, PRESSURE

H2669 ¼" R2T 0.830 F C90F BOGIE, TEE TO LHS RAM, PRESSURE

Engine Bay Grid Tip Kit (Additional)

Kit Number: HHSB04
Revision:
Date:

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H2740 ½" R2T 0.360 F S90F P/P BULKHEAD TO P1, RC051 MANIFOLD

H2741 ½" R2T 0.870 F S90F RC051 MANIFOLD T TO P/P MANIFOLD

H2742 ¼" R2T 0.860 F S90F RC051 MANIFOLD (A) TO GRID TIP SPOOL (A) TEE

H2743 ¼" R2T 0.945 F S90F RC051 MANIFOLD (B) TO GRID TIP SPOOL (B) TEE

H2547 ½" R2T 1.250 F S90F CETOP P3 TO P/P SPOOL VALVE, PRESSURE

Copyright © Sandvik Mobile Screens and Crushers 189

ID: QA450-en-11785
QA450 15. Hydraulic Hoses

Oil Cooler Kit "T" (Optional)

Kit Number: HHSB05
Revision: Rev 4
Date: 12/10/2004

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H2744 1½" R1T 0.350 F S90F CHASSIS MANIFOLD TO 'IN' COOLER

H2745 1½" R1T 2.600 F S90F OIL COOLER 'OUT' TO TANK TEE

H2746 1½" R1T 1.200 F S90F

Hopper Kit A
Kit Number: HHSC01
Revision:
Date:

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H2704 ¼" R2T 1.430 F F HOPPER LANDING LEG R/H RETURN (TEE) TO HOSE
H2708

H2706 ¼" R2T 1.430 F F HOPPER LANDING LEG R/H PRESSURE (TEE) TO
HOSE H2709

H2710 ¼" R2T 5.330 F S90F GRID TIP RETURN (TEE) TO HOSE H2714

H2711 ¼" R2T 2.130 F F GRID TIP (TEE) TO REAR RAM, RETURN

H2712 ¼" R2T 5.270 F S90F GRID TIP PRESSURE (TEE) TO HOSE H2711

H2713 ¼" R2T 2.100 F F GRID TIP (TEE) TO REAR RAM, PRESSURE

H2714 ¼" R2T 0.820 F S90F GRID TIP HOSE H2710 TO FRONT RAM, RETURN

H2715 ¼" R2T 0.660 F S90F GRID TIP HOSE H2712 TO FRONT RAM, PRESSURE

H2716 ¼" R2T 2.160 F F R/H GRID FLAIR RAM (RETURN) TO TEE

H2717 ¼" R2T 4.970 F F GRID FLAIRS, TEE TO HOSE H2718

190 Copyright © Sandvik Mobile Screens and Crushers

ID: QA450-en-11785
15. Hydraulic Hoses QA450

Hopper Kit B
Kit Number: HHSC02
Revision:
Date: 30/01/2003

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H2705 ¼" R2T 0.440 F F HOPPER LANDING LEG L/H RAM (RETURN) TO TEE

H2707 ¼" R2T 0.440 F F HOPPER LANDING LEG L/H RAM (RETURN) TO TEE

H2708 ¼" R2T 0.440 F F HOPPER LANDING LEG R/H RAM (RETURN) TO HOSE
H2704

H2709 ¼" R2T 0.440 F S90F HOPPER LANDING LEG R/H RAM (PRESSURE) TO
HOSE H2706

H2751 3/16" R1T 4.250 1/8"F 1/ GREASE HOSE, BEARING TO CENTRAL F RH

8"S135
F

H2752 3/16" R1T 1.350 1/8"F 1/ GREASE HOSE, BEARING TO CENTRAL R RH

8"S90F

H2753 3/16" R1T 5.500 1/8"F 1/ GREASE HOSE, BEARING TO CENTRAL F LH

8"S135
F

H2754 3/16" R1T 2.400 1/8"F 1/ GREASE HOSE, BEARING TO CENTRAL R LH

8"S90F

H2755 3/16" R1T 6.800 1/8"F 1/ GREASE HOSE, BEARING TO CENTRAL RHB
8"S90F

H2756 3/16" R1T 5.200 1/8"F 1/ GREASE HOSE, BEARING TO CENTRAL LHB
8"S90F

Shredder Kit (Optional)

Kit Number: HHSC05
Revision:
Date:

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H2648 ¾" R2T 0.600 F S90F SHREDDER MOTOR LINK HOSE

H2650 ¼" R2T 0.600 F S90F SHREDDER MOTOR DRAIN LINK HOSE

Copyright © Sandvik Mobile Screens and Crushers 191

ID: QA450-en-11785
QA450 15. Hydraulic Hoses

Main Conveyor Hydraulic Kit

Kit Number: HHSD01
Revision:
Date: 07/01/2004

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H2621 ¾" R2T 0.600 F F M/C PIPE LINK HOSE, PRESSURE

H2622 ¾" R2T 0.650 F F(M30X2 M/C PIPE TO MOTOR, PRESSURE

)

H2623 ¾" R2T 0.570 F F(M30X2 M/C PIPE TO MOTOR, RETURN

)

H2624 ¾" R2T 0.600 F F M/C PIPE LINK HOSE, RETURN

H2671 3/8" R2T 10.460 F F MESH CHANGE M/C BULKHEAD TO HOSE H2672

H2672 ¼" R2T 1.850 F S90F MESH CHANGE HOSE H2671 TO TEE

H2673 ¼" R2T 1.250 F F MESH CHANGE, TEE TO L/H RAM PRESSURE

H2674 ¼" R2T 1.250 F F MESH CHANGE, TEE TO R/H RAM PRESSURE

Side Conveyor Hydraulic Hoses

Kit Number: HHSE01
Revision:
Date:

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H2607 ¾" R2T 0.480 F F R/H S/C PIPE LINK HOSE, PRESSURE

H2608 ¾" R2T 0.525 F F R/H S/C PIPE TO MOTOR, PRESSURE

H2609 ¾" R2T 0.490 F F R/H S/C PIPE TO MOTOR RETURN

H2610 ¾" R2T 0.480 F F R/H S/C PIPE LINK HOSE, RETURN

H2613 ¾" R2T 0.595 F F L/H S/C PIPE LINK HOSE, PRESSURE

H2614 ¾" R2T 0.420 F F L/H S/C PIPE TO MOTOR, PRESSURE

H2615 ¾" R2T 0.460 F F L/H S/C PIPE TO MOTOR RETURN

H2616 ¾" R2T 0.530 F F L/H S/C PIPE LINK HOSE, RETURN

H2731 3/16" R1T 8.930 1/8"F 1/8"S90F GREASE PIPE, L/H S/C TOP BEARING TO
BULKHEAD (L/H)

H2732 3/16" R1T 8.160 1/8"F 1/8"S90F GREASE PIPE, L/H S/C TOP BEARING TO
BULKHEAD (R/H)

H2733 3/16" R1T 2.950 1/8"F 1/8"F GREASE PIPE, L/H S/C BOTTOM BEARING TO
BULKHEAD L/H

H2734 3/16" R1T 3.770 1/8"F 1/8"S90F GREASE PIPE, L/H S/C BOTTOM BEARING TO
BULKHEAD R/H

192 Copyright © Sandvik Mobile Screens and Crushers

ID: QA450-en-11785
15. Hydraulic Hoses QA450

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H2735 3/16" R1T 7.550 1/8"F 1/8"S90F GREASE PIPE, R/H S/C TOP BEARING TO
BULKHEAD (L/H)

H2736 3/16" R1T 8.420 1/8"F 1/8"S90F GREASE PIPE, R/H S/C TOP BEARING TO
BULKHEAD (R/H)

H2737 3/16" R1T 2.950 1/8"F 1/8"F GREASE PIPE,R/H S/C BOTTOM BEARING TO
BULKHEAD L/H

H2738 3/16" R1T 3.770 1/8"F 1/8"S90F GREASE PIPE, R/H S/C BOTTOM BEARING TO
BULKHEAD R/H

Tail Conveyor Kit

Kit Number: HHSF01
Revision:
Date: 07/01/2004

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H2601 ¾" R2T 0.820 F F T/C PIPE LINK HOSE, PRESSURE

H2602 ¾" R2T 1.070 F S90F T/C MOTOR TO BULKHEAD, PRESSURE

(M30X2)

H2603 ¾" R2T 0.990 F S90F T/C MOTOR TO BULKHEAD, RETURN

(M30X2)

H2604 ¾" R2T 0.820 F F T/C PIPE LINK HOSE, RETURN

H2698 ¼" R2T 2.070 F S90F TEE ON T/C L/H 1ST RAM TO L/H SECOND RAM,
PRESSURE

H2699 ¼" R2T 1.140 F S90F TEE ON T/C L/H 1ST RAM TO L/H SECOND RAM,
RETURN

H2700 ¼" R2T 2.070 F S90F TEE ON T/C R/H 1ST RAM TO R/H SECOND RAM,
PRESSURE

H2701 ¼" R2T 1.140 F S90F TEE ON T/C R/H 1ST RAM TO R/H SECOND RAM,
RETURN

H2727 3/16" R1T 6.600 1/8"F 1/8"S90F GREASE PIPE, T/C HEAD DRUM BEARING, DRIVE
SIDE

H2728 3/16" R1T 8.000 1/8"F 1/8"S90F GREASE PIPE, T/C HEAD DRUM BEARING, NON-
DRIVE SIDE

H2729 3/16" R1T 0.900 1/8"F 1/8"S90F GREASE PIPE, T/C IDLER BEARING, DRIVE SIDE

H2730 3/16" R1T 2.240 1/8"F 1/8"S90F GREASE PIPE, T/C IDLER BEARING, NON-DRIVE
SIDE

Copyright © Sandvik Mobile Screens and Crushers 193

ID: QA450-en-11785
QA450 15. Hydraulic Hoses

Screenbox/Subframe Kit
Kit Number: HHSG01
Revision:
Date: 30/09/2004

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H2626 ¾" R2T 1.130 F S90F S/BOX SUBFRAME PIPE TO PRIMARY S/BOX,
PRESSURE

H2627 ¾" R2T 1.210 F S90F PRIMARY S/BOX RETURN TO SECONDART S/BOX
PRESSURE

H2628 ¾" R2T 0.810 F S90F SECONDARY S/BOX STEEL PIPE TO MOTOR,
PRESSURE

H2629 ¾" R2T 0.660 F S90F SECONDARY S/BOX RETURN TO SUBFRAME PIPE

H2631 ¼" R2T 3.050 F C90F PRIMARY S/BOX MOTOR DRAIN TO TEE

H2632 ¼" R2T 0.810 F C90F SECONDARY S/BOX MOTOR DRAIN TO TEE

H2676 ¼" R2T 0.435 F F WALKWAY LIFT RAM TEE TO STEEL PIPE, L/H
PRESSURE

H2677 ¼" R2T 0.550 F C90F WALKWAY LIFT RAM TO STEEL PIPE, R/H PRESSURE

H2692 ¼" R2T 1.200 F C90F T/C LIFT SPOOL (TEE) TO L/H LIFT RAM

H2693 ¼" R2T 1.200 F C90F T/C LIFT SPOOL (TEE) TO R/H LIFT RAM

Vibrating Grid Hydraulic Hose Kit

Kit Number: HHSH01
Revision:
Date: 20/08/2003

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H2634 ¾" R2T 0.930 F F V/G STEEL TO GRID MOTOR, PRESSURE

H2635 ¾" R2T 0.930 F F V/G STEEL TO GRID MOTOR, RETURN

H2718 ¼" R2T 0.540 F S90F L/H GRID FLAIR RAM (RETURN) TO HOSE H2717

Water Pump Kit (Option)

Kit Number: HHSJ01
Revision: Rev 4
Date: 22/06/2005

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H2651 ¾" R2T 7.170 F S135F M/C BULKHEAD TO WATER PUMP, PRESSURE

H2652 ¾" R2T 7.170 F S135F WATER PUMP RETURN

194 Copyright © Sandvik Mobile Screens and Crushers

ID: QA450-en-11785
15. Hydraulic Hoses QA450

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H2653 ½" R2T 13.850 F F L/H SIDE CONVEYOR SPRAY BAR TO DOUBLE TEE

H2654 ½" R2T 11.080 F F R/H SIDE CONVEYOR SPRAY BAR TO DOUBLE TEE

H2655 ½" R2T 3.090 F C90F WATER PUMP TO DOUBLE TEE

H2656 ½" R2T 2.060 F S90F TAIL CON B/H TO DOUBLE TEE

H2657 ½" R2T 6.800 F C90F TAIL CON B/H TO SPRAY BAR

Water Pump Kit - Tail Conveyor Only (Option)

Kit Number: HHSJ02
Revision:
Date: 22/06/2005

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H2651 ¾" R2T 7.170 F S135F M/C BULKHEAD TO WATER PUMP, PRESSURE

H2652 ¾" R2T 7.170 F S135F WATER PUMP RETURN

H2657 ½" R2T 6.800 F C90F TAIL CON B/H TO SPRAY BAR

H2658 ½" R2T 6.000 F C90F PUMP TO T/C B/H

Power Pack Kit

Kit Number: HHSK01
Revision: Rev 13
Date: 18/10/2006

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H3540 ¾" R2T 0.980 F S135F TANDEM PUMP SECOND SLICE TO SHREDDER BALL
VALVE

H3541 ¾" R2T 1.165 F S90F OUTER PTO PUMP TO VIBRATING GRID BALL VALVE

H3542 ¾" R2T 0.835 F S90F LHS TRACK SPOOL VALVE C/O TO T/C BALL VALVE

(NO-TRAC MAIN PUMP 2ND. SLICE TO BALL VALVE

MANIFOLD P5 FRONT)

H3543 ¾" R2T 0.740 F S90F RHS TRACK SPOOL VALVE C/O TO M/C BALL VALVE

(NO-TRAC MAIN PUMP 1ST SLICE TO BALL VALVE

MANIFOLD P4 FRONT)

H3545 ½" R2T 2.130 F S90F P/P SPOOL VALVE TO P/P MANIFOLD

H3548 ½" R2T 1.160 F S135F INNER TANDEM PUMP (HOPPER) TO P/P BULKHEAD

H3549 ½" R2T 0.820 F S90F P/P SPOOL VALVE C/O TO HOPPER BALL VALVE
PRESSURE (RUN OF TEE)

Copyright © Sandvik Mobile Screens and Crushers 195

ID: QA450-en-11785
QA450 15. Hydraulic Hoses

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H3558 1" R1T 1.270 F S90F BALL VALVE MANIFOLD RETURN (P5/P6) TO P/P
MANIFOLD LH BOTTOM

H3559 1" R1T 0.900 F S90F BALL VALVE MANIFOLD RETURN (P1/P2) TO P/P
MANIFOLD RH BOTTOM

H3560 ¾" R2T 1.130 F S135F T/C BALL VALVE PRESSURE TO P/P BULKHEAD

H3561 ¾" R2T 1.260 F F S/BOX BALL VALVE PRESSURE TO P/P BULKHEAD

H3564 ¾" R2T 9.000 F S90F WEBTEC PR TO 6 LEVER P1

H3566 ¾" R2T 1.240 F S135F M/C BALL VALVE PRESSURE TO REAR BULKHEAD

H3567 ¾" R2T 1.100 F S135F SHREDDER BALL VALVE PRESSURE TO REAR
BULKHEAD

H3568 ¾" R2T 0.960 F S135F V/G BALL VALVE PRESSURE TO REAR BULKHEAD

H3572 ¾" R2T 0.810 F S90F INNER PTO PUMP TO SCREEN BOX BALL VALVE

H3573 ¼" R2T 0.440 F S135F GRID SPOOL TO REAR BULKHEAD TEE RETURN

H3574 ¼" R2T 0.445 F S135F GRID SPOOL TO REAR BULKHEAD TEE PRESSURE

H3575 ¼" R2T 0.510 F S135F HOPPER LEG SPOOL TO REAR BULKHEAD,
PRESSURE

H3576 ¼" R2T 0.510 F S135F HOPPER LEG SPOOL TO REAR BULKHEAD, RETURN

H3577 ¼" R2T 0.500 F S135F GRID FLAIR SPOOL TO REAR BULKHEAD,
PRESSURE

H3578 ¼" R2T 0.530 F S135F SHREDDER LIFT SPOOL TO REAR BULKHEAD,
PRESSURE

H3579 ¼" R2T 0.570 F S135F MESH CHANGE FRONT TO REAR BULKHEAD

H3582 ¼" R2T 2.470 F S90F FRONT BULKHEAD (SCREENBOX DRAIN) TO TANK

H3583 ¾" 4WMS 2.500 F F OUTER TRACK PUMP TO LHS TRACK VALVE,
PRESSURE

H3584 ¾" 4WMS 2.700 F F INNER TRACK PUMP TO RHS TRACK VALVE,
PRESSURE

H3592 ¼" R2T 0.530 F S135F SHREDDER LIFT SPOOL TO REAR BULKHEAD,
RETURN

H3593 1" R2T 0.890 F F CENTRE MANIFOLD TO FRONT BULKHEAD

H3719 ¼" R2T 1.290 F S90F VIBRATING GRID MOTOR DRAIN, REAR BULKHEAD
TO TANK

H3588 ¼" R2T 0.670 F S90F 6 LEVER BALL VALVE WITH FLOW CONTROL LINK
PIPE - HV3022

H3538 ½" R2T 0.800 F S90F PRE-FILTER TO BULKHEAD

H3589 ½" R2T 2.130 F S90F PRIMER OUT TO PUMP

H3590 ½" R2T 2.180 F S135F TWIN FILTER TO INJECTOR RAIL

H3591 3/8" R2T 2.180 F S135F TWIN FILTER TO PUMP

H3840 1¼" R1T 0.920 S90F S90F TANK TO TANDEM PUMP

196 Copyright © Sandvik Mobile Screens and Crushers

ID: QA450-en-11785
15. Hydraulic Hoses QA450

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H3841 1¼" R1T 1.680 S90F S135F TANK TO PTO PUMP

H3842 1½" R1T 1.480 S135S S135F TANK TO DAVID BROWN PUMP

H3843 1" R1T 1.570 S135S S90F TANK TO EXTRA PTO PUMP

H3844 1½" R1T 0.380 F F POWERPACK MANIFOLD TO TEE

H3845 1½" R1T 0.840 F S90F TANK FILTER TO TEE

Engine Bay Tracks Kit

Kit Number: HHSK02
Revision:
Date: 01/12/2003

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H3544 ¾" R2T 0.790 F S90F LH TRACK VALVE TO RH CENTRE MANIFOLD

H3546 ½" R2T 1.600 F F CETOP P1 TO P/P BULKHEAD (TRACK SPOOL)

H3547 ½" R2T 2.300 F S90F CETOP P3 TO P/P SPOOL VALVE, PRESSURE

H3550 ½" R2T 0.465 F S90F CETOP CH TO TEE ON LHS TRACK VALVE GALLERY
PORT

H3551 ½" R2T 0.490 F F CETOP T TO MANIFOLD

H3552 ½" R2T 2.300 F S90F CETOP P2 TO P/P BULKHEAD

H3553 ¼" R2T 0.945 F S90F CETOP A2 TO RHS TRACK VALVE P1 (TOP)

H3554 ¼" R2T 0.860 F S90F CETOP A1 TO LHS TRACK VALVE P1(TOP)

H3555 ¼" R2T 0.295 F S90F CETOP B1 TO LHS TRACK VALVE P2 (BOTTOM)

H3556 ¼" R2T 0.535 F S90F CETOP B2 TO RHS TRACK VALVE P2 (BOTTOM)

H3557 ¾" R2T 1.070 F S90F RHS TRACK VALVE TANK PORT (CHECK VALVE) TO
MANIFOLD

H3570 ¼" R2T 1.740 F S90F REAR B/HEAD TEE GRID TIP RETURN TO CETOP A3

H3571 ¼" R2T 1.760 F S90F REAR B/HEAD TEE GRID TIP PRESSURE TO CETOP
B3

H3594 ¾" 4WMS 0.660 F(M30X2 S90F RH TRACK VALVE TOP TO P/P BASE BHEAD BTM
) RIGHT

H3595 ¾" 4WMS 0.545 F S90F RH TRACK VALVE BTM TO P/P BASE BHEAD TOP
(M30X2) RIGHT

H3596 ¾" 4WMS 0.760 F S90F LH TRACK VALVE TOP TO P/P BASE BHEAD BTM
(M30X2) LEFT

H3597 ¾" 4WMS 0.625 F S90F LH TRACK VALVE BTM TO P/P BASE BHEAD TOP
(M30X2) LEFT

H3598 ½" R2T 0.550 F S90F RH TRACK DRAIN TANK TO P/P BASE BHEAD

H3599 ½" R2T 0.550 F S90F LH TRACK DRAIN TANK TO P/P BASE BHEAD

Copyright © Sandvik Mobile Screens and Crushers 197

ID: QA450-en-11785
QA450 15. Hydraulic Hoses

Engine Bay Jacking Leg Kit

Kit Number: HHSK03
Revision:
Date: 14/01/2004

Hose Length Fitting Fitting

Pipe LOCATION
No (m) (A) (B)

H2580 3/8" R2T 3.370 F F JACK LEGS RETURN, FRONT BULKHEAD TO TEE

H2581 3/8" R2T 3.010 F F JACK LEGS PRESSURE, FRONT BULKHEAD TO

FLOW BALANCING VALVE

198 Copyright © Sandvik Mobile Screens and Crushers

ID: QA450-en-11785
16. Stickers QA340

16. STICKERS

18 17

21 6

20 23

26 27

7 10

Copyright © Sandvik Mobile Screens and Crushers 199

ID: QA340-en-11858
QA340 16. Stickers

8 9

22 24

25

13 14

200 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
16. Stickers QA340

1 2

3 16

15 5

11 12

Part No. Part Description Quantity

1. DE0025 DANGER DRIVE GUARDS 4

2. DE0027 EMERGENCY STOP 100X90 MM 4

3. DE0038 WARNING - HOPPER MUST BE EMPTY 2

4. DE0035 MAX TOW SPEED 1

Copyright © Sandvik Mobile Screens and Crushers 201

ID: QA340-en-11858
QA340 16. Stickers

Part No. Part Description Quantity

5. DE0045 IMPORTANT WARNING - VIBRATING GRID SPEED 2

6. DE0051 DANGER - HEAD, EAR, EYE PROTECTION 4

7. DE0054 DANGER STAND CLEAR 4

8. DE0055 DANGER STOP EQUIPMENT 4

9. DE0056 DANGER - SUSPENSION U BOLTS 2

10. DE0057 MULTIVIS 46 OIL DECAL 2

11. DE0059 DANGER - LOWER GRID FLARES 1

12. DE1003 GRID SERVICE DATA 1

13. DE1005 CE YEAR DATE DECAL 1

14. DE1007 FORWARD/REVERSE DECAL BLUE YELLOW DOTS 2

15. DE1012 VIBRATING GRID GREASE 2

16. DE1043 BATTERY ISOLATION SWITCH 1

17. DE5001 DANGER - FALLING MATERIAL HAZARD (HARD HAT) 2

18. DE5023 DANGER - FALLING HAZARD/ SWITCH OFF, LOCKOUT & TAGOUT 2

19. DE5008 DANGER - CRUSHING HAZARD 2

20. DE5010 DANGER - ENTANGLEMENT HAZARD SWITCH OFF, LOCKOUT 2

21. DE5011 DANGER - SKIN INJECTION HAZARD DO NOT USE HANDS 1

22. DE5012 DANGER - SKIN INJECTION HAZARD 1

23. DE5013 DANGER - IMPACT HAZARD 2

24. DE5014 DANGER - LOOSE OR BAGGY CLOTHING 2

25. DE5016 DANGER - PRIOR TO TRANSPORT 1

26. DE5019 DANGER - LOCKOUT PROCEDURE 1

27. DE5022 DANGER - STOP & LOCKOUT PLANTBEFORE MAINTENANCE 1

202 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
17. Magnet QA340

17. MAGNET

3 Hidden 2 30 34
26 22
25

29 28 35
20

1: View on Drive End of the Magnet 2: View on the Magnet Motor

4 21 23 37

1 32

24
27 Hidden

4
22 33
38

3: View on the Magnet Structure Frame 4: View on the Magnet Non-Drive Bearing

12

31 9

13

36
38 10

5: View on the Magnet Drive Bearing 6: View on the Discharge Chute

Copyright © Sandvik Mobile Screens and Crushers 203

ID: QA340-en-11858
QA340 17. Magnet

10 17
18

19

5
9
16
11

7: View on the Bottom of the Discharge Chute 8: View on the Conveyor Rollers

Part No. Part Description Qty

1. C7890000 LH SUPPORT ARM 1

2. C7900000 RH SUPPORT ARM 1

3. C7910000 SUPPORT LOWER CROSS BRACE 1

4. C7920000 SUPPORT UPPER CROSS BEAM 2

5. D3200000 MAIN CONVEYOR X-BEAM 2

6. D5490000 MAIN CONVEYOR WING BAR 1

7. D6890000 BASE IMPACT BAR 1

8. D6900000 CONVEYOR WING BAR 1

9. D12050000 ALUMINIUM DISCHARGE CHUTE 1

10. D12060000 MAIN CONVEYOR MAGNET DISCHARGE CHUTE ASSEMBLY 1

11. D12070000 ALUMINIUM CHUTE SUPPORT 2

12. D12080000 DISCHARGE CHUTE SMALL FLAIR 1

13. D12100000 DISCHARGE CHUTE LARGE FLAIR 1

14. D12130000 OPTIONAL GREEDY BOARD 1

15. D12140000 OPTIONAL GREEDY BOARD 1

16. CR1006 40" ROLLER BRACKET 4

17. CR1012 WING ROLLER 102mm X 150mm 2

18. CR1017 BED ROLLER 2

19. CR1021 BTM SECTION ROLLER 2

20. HM1010 HYDRAULIC MOTOR 1

21. MA1001 SHACKLE CONNECTOR 4

204 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
17. Magnet QA340

Part No. Part Description Qty

22. DIN582 M24 LIFTING EYE 4

23. MA1060 10 LINK CHAIN 2

24. MA1065 16 LINK CHAIN 2

25. MA1054 MAGNET BELT 1

26. MA1050 MAGNET ASSEMBLY 1

27. MA1050_01 MAGNET BOX 1

28. MA1050_02 MAGNET DRIVE SIDE FLAIR 1

29. MA1050_03 MAGNET NON DRIVE SIDE FLAIR 1

30. MA1050_04 MAGNET CONVEYOR FRAME 1

31. MA1050_05 DRIVE BEARING MOUNTING PLATE 2

32. MA1050_06 NON DRIVE BEARING MOUNTING PLATE 2

33. MA1050_07 BEARING ADJUSTER 2

34. MA1050_08 MOTOR MOUNTING PLATE 1

35. MA1050_09 DRIVE COUPLING COVER 1

36. MA1051 MAGNET DRIVE DRUM 1

37. MA1052 MAGNET TAIL DRUM 1

38. BT1008 BEARING 4

Copyright © Sandvik Mobile Screens and Crushers 205

ID: QA340-en-11858
QA340 17. Magnet

206 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
18. Transportation Parts QA340

18. TRANSPORTATION PARTS

7 Opp. side
29
6
32

36

30 Hidden
13

31

1: VIEW ON SIDE CONVEYOR RETAINERS 2: VIEW ON TAIL CONVEYOR RETAINERS

23
20
19

22
33 34 24

3: VIEW ON TRACTOR UNIT CONNECTIONS 4: VIEW ON FRONT LIGHTING

4
15
16

5: VIEW ON CENTRE MUD GUARD BRACKET 6: VIEW ON BOGIE ABS SYSTEM

Copyright © Sandvik Mobile Screens and Crushers 207

ID: QA340-en-11858
QA340 18. Transportation Parts

20
17

35

2
3 Opp. side
3
2 Opp. side

7: VIEW ON REAR OF BOGIE 8: VIEW ON MUDFLAPS

11 10
9
12
25 14

26
28
27 8
21

9: VIEW REAR LIGHTING BOARD

Part No. Part Description Qty

1. A10930000 AIR CYLINDER MOUNTING PLATE 1

2. A11370000 MUD GUARD MOUNTING BRACKET (TUV ONLY) 2

3. A11380000 MUD GUARD MOUNTING BRACKET (TUV ONLY) 1

4. A12290000 TUV CENTRE MUD GUARD MOUNTING BRACKET 2

5. C5190000 HAZARD WARNING MOUNTING PLATE (TUV FRONT ONLY) 2

6. E3030000 LH SIDE CONVEYOR TRANSPORT BRACKET 1

7. E3040000 RH SIDE CONVEYOR TRANSPORT BRACKET 1

8. F0460000 LIGHTING BOARD ASSEMBLY 1

9. F0500000 LIGHTING BOARD RH STAY 1

10. F0510000 LIGHTING BOARD LH STAY 1

208 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
18. Transportation Parts QA340

Part No. Part Description Qty

11. F0520000 HAZARD WARNING MOUNTING PLATE (TUV REAR ONLY) 2

12. F2580000 LIGHTING BOARD MOUNTING BRACKET 2

13. F3270000 TAIL CONVEYOR TRANSPORT LINK 2

14. F3310000 LIGHTING BOARD LOWERING BRACKET (TUV ONLY) 2

15. ABS ECU MODULATOR (TUV ONLY) 1

16. ABS RELAY EMERGENCY VALVE (TUV ONLY) 1

17. MUD GUARD JT610 (TUV ONLY) 2

18. CN4510 NON ADHESIVE REFLECTOR PLATE 2

19. CN4511 WIDE VEHICLE LIGHTING (FRONT) 2

20. CN4512 CONNECTION BOX 2

21. CN4514 WIDE VEHICLE LIGHTING (REAR) 2

22. CN4530 SELF ADHESIVE REFLECTOR PLATE (TUV ONLY) 10

23. CN4543 ABS WARNING LIGHT (TUV ONLY) 1

24. ABS CONNECTION SOCKET 1

25. LIGHTING BOARD LOOM 1

26. NUMBER PLATE LIGHT 1

27. REAR LIGHT CLUSTER 2

28. WARNING PLATE (LONG VEHICLE) 2

29. FACL1005 SIDE CONVEYOR RETAINING CHAIN 1

30. FADL1002 CHAIN RETAINING SHACKLE 2

31. FD4105 TAIL CONVEYOR RETAINING STRAP 1

32. FD4108 SIDE CONVEYOR TRANSPORT LINK 2

33. UC5019 AIR BRAKE CONNECTOR (RED) 1

34. UC5020 AIR BRAKE CONNECTOR (YELLOW) 1

35. UC5503 WHEEL CHOCK & MOUNTING ASSEMBLY (TUV ONLY) 2

36. PN1108 SIDE CONVEYOR TRANSPORT LINK PIN 4

Copyright © Sandvik Mobile Screens and Crushers 209

ID: QA340-en-11858
QA340 18. Transportation Parts

210 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
19. Transportation Bogie QA340

19. TRANSPORTATION BOGIE

38 4
2

30

39
29

1: BOGIE ASSEMBLY

17 37

16

35
34

2: VIEW ON BOGIE PIVOT PIN 3: VIEW ON HYDRAULIC LOCKING PIN

12
11

36 31
7

32 9

4: VIEW ON BOGIE PIVOT PIN 5: VIEW ON HYDRAULIC LOCKING PIN

Copyright © Sandvik Mobile Screens and Crushers 211

ID: QA340-en-11858
QA340 19. Transportation Bogie

20 1
6
5 33

8
10
3 18

6: VIEW ON BOGIE SLIDER 7: VIEW ON BOGIE AIR CYCLINDER

27 22 24

25
28
23

21

8: VIEW ON AIR LINE ACTUATION VALVE 9: VIEW ON BOGIE SUSPENSION

19
14 Opp. side
26
13

15

10: VIEW ON MUD GUARDS 11: VIEW ON HANDBRAKE ASSEMBLY

212 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
19. Transportation Bogie QA340

Part No. Part Description Qty

1. A10930000 AIR CYLINDER MOUNTING PLATE 1

2. A11200000 BOGIE BODY ASSEMBLY 1

3. A11210000 BOGIE SLIDER ASSEMBLY 1

4. A11220000 BOGIE PICKUP ARM ASSEMBLY 1

5. A11230000 HYDRAULIC RAM BRACKET RH 1

6. A11240000 HYDRAULIC RAM BRACKET LH 1

7. A11250000 3mm THICK BOGIE PACKING SHIM (OUTER) AS REQ.

8. A11260000 3mm THICK BOGIE PACKING SHIM (INNER) AS REQ.

9. A11270000 10mm THICK BOGIE PACKING SHIM (OUTER) 2

10. A11280000 10mm THICK BOGIE PACKING SHIM (INNER) 2

11. A11290000 BOGIE CLAMP PLATE (OUTER) 2

12. A11300000 BOGIE SLIDER LOCKING PIN 2

13. A11370000 REAR LH MUDGUARD BRACKET 2

14. A11380000 REAR RH MUDGUARD BRACKET 2

15. A11410000 HANDBRAKE EQUALISER BRACKET 1

16. A11610000 BOGIE PRIMARY LOCKING PIN 1

17. A11620000 BOGIE LOCKING PIN RAM COVER 1

18. AIR CYLINDER (8PA180IMP) 1

19. HANDBRAKE ASSEMBLY (AO381) 1

20. HANDBRAKE CABLE 1

21. AX1006 AXLE COMPLETE 2

22. AX1210 TYPE 30 BRAKE CHAMBER 4

23. 100mm x 7 /8" UNF 7 LEAF 'U' BOLT 8

24. AX2003 100mm x 7 /8" CLAMP PLATE 4

25. 7 LEAF SPRING ASSEMBLY (210177) 4

26. MUD GUARD JT610 2

27. UC5016 AIR LINE PIPE (YELLOW) 1

28. UC5017 AIR LINE PIPE (RED) 1

29. WT1016 ROADWHEELS/TYRES 8

30. AX3704 UMBILICAL CHORD 1

31. FACL1004 ATTACHMENT CHAIN 2

32. FAHC1012 CARBINE CLIP 2

33. HR1068 BOGIE LIFT RAM 2

34. HR1070 BOGIE RETAINING RAM 1

Copyright © Sandvik Mobile Screens and Crushers 213

ID: QA340-en-11858
QA340 19. Transportation Bogie

Part No. Part Description Qty

35. PN1115 BOGIE PIVOT PIN 2

36. PN1123 SECONDARY LOCKING PIN 1

37. PN1137 BOGIE LOCKOUT PIN 1

38. A10980000 LH TILT ARM ASSEMBLY 1

39. A10990000 RH TILT ARM ASSEMBLY 1

214 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
20. Triple Bogie (USA Only) QA340

20. TRIPLE BOGIE (USA ONLY)

1 7
3

30

2
43

1: TRIPLE BOGIE ASSEMBLY

15

14
35 39
12
10

36
6

2: VIEW ON SLIDE PLATES 3: VIEW ON BOGIE PIVOT PIN

8 9

37
37

11
13
11 13

4: VIEW ON LH SLIDE RAM 5: VIEW ON RH SLIDE RAM

Copyright © Sandvik Mobile Screens and Crushers 215

ID: QA340-en-11858
QA340 20. Triple Bogie (USA Only)

26
25
40
27

28

34 Not shown
4
24
22

6: VIEW ON SUSPENSION ROCKER 7: VIEW ON SUSPENSION

33

23
5

8: VIEW ON BRAKE CHAMBER 9: VIEW ON AIR BRAKE CYLINDER

21
32
31

10: VIEW ON HANDBRAKE BRACKETS 11: VIEW ON HANDBRAKE

216 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
20. Triple Bogie (USA Only) QA340

19 42

41
18

38

12: VIEW ON HYDRAULIC LOCKING PIN 13: VIEW ON SECONDARY LOCKING PIN

17 20 16

29

14: VIEW ON MUD FLAPS

Part No. Part Description Qty

1. A10980000 LH TILT ARM ASSEMBLY 1

2. A10990000 RH TILT ARM ASSEMBLY 1

3. A11150000 TRIAXLE BOGIE ASSEMBLY 1

4. A11160000 ROCKER ASSEMBLY 2

5. A11170000 AIR CYLINDER MOUNTING BRACKET 1

6. A11210000 BOGIE SLIDER ASSEMBLY 1

7. A11220000 BOGIE PICK UP ARM ASSEMBLY 1

8. A11230000 RH HYDRAULIC RAM BRACKET 1

9. A11240000 LH HYDRAULIC RAM BRACKET 1

10. A11250000 3mm THICK BOGIE PACKING SHIM (OUTER) AS REQ.

Copyright © Sandvik Mobile Screens and Crushers 217

ID: QA340-en-11858
QA340 20. Triple Bogie (USA Only)

Part No. Part Description Qty

11. A11260000 3mm THICK BOGIE PACKING SHIM (INNER) AS REQ.

12. A11270000 10mm THICK BOGIE PACKING SHIM (OUTER) 2

13. A11280000 10mm THICK BOGIE PACKING SHIM (INNER) 2

14. A11290000 BOGIE CLAMP PLATE (OUTER) 2

15. A11300000 BOGIE SLIDER LOCKING PIN 2

16. A11370000 REAR LH MUDGUARD BRACKET 1

17. A11380000 REAR RH MUDGUARD BRACKET 1

18. A11610000 BOGIE PRIMARY LOCKING PIN 1

19. A11620000 LOCKING PIN RAM COVER 1

20. A11910000 MUDGUARD SUPPORT PLATE 4

21. A11920000 HANDBRAKE BRACKET 2

22. AX1008 100 x 1900 Lg AXLE ASSEMBLY 3

23. AX1210 TY PE 30 BRAKE CHAMBER 4

24. AX2001 7/8" UNF U-BOLT 12

25. AX2002 7/8" UNF NY LOCKNUT (214200) 24

26. AX2003 100mm CLAMP PLATE (210860) 6

27. AX2005 7/8" UNF WASHER (214201) 24

28. AX2302 5 LEAF SUSPENSION SPRING (210135) 6

29. AX3503 MUD FLAP 2

30. AX3704 UMBILICAL CHORD 1

31. HANDBRAKE CABLE 1

32. HANDBRAKE ASSEMBLY (A 0381) 1

33. AIR BRAKE CYLINDER (8PA180IMP) 1

34. BT5501 1/8" BSP GREASE NIPPLE 2

35. FACL1004 ATTACHMENT CHAIN 2

36. FAHC1012 CARBINE CLIP 2

37. HR1068 BOGIE LIFT RAM 2

38. HR1070 BOGIE RETAINING RAM 1

39. PN1115 BOGIE PIVOT PIN 2

40. PN1122 ROCKER PIVOT PIN 2

41. PN1123 SECONDARY LOCKING PIN 1

42. PN1137 BOGIE LOCKOUT PIN 1

43. WT1010 ROAD WHEEL & TYRE ASSEMBLY 12

218 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
 Electrical & Hydraulic
Information
QA
qa340
© Copyright 2009 Sandvik
All rights reserved. No parts of this document may be reproduced or
copied in any form or by any means without written permission from
Sandvik. All data and information in this manual may be changed
without further notice. Reservation for misprints.
Document number: ID: QA340-en-11858
Issue: 20090101
Version: 1

Sandvik
Hearthcote Road, Swadlincote, Derbyshire, DE11 9DU, United Kingdom
Tel: +44 (0) 1283 212121, Fax: +44 (0) 818181
www.sandvik.com
1. Electrical & Hydraulic Diagrams QA340

1. ELECTRICAL & HYDRAULIC DIAGRAMS

Drawing Number - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -Title Issue No Date

1. S SERIES CONTROL PANEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - TED8300sht1 26/04/04
2. CONTROL PANEL TO ENGINE LOOM - - - - - - - - - - - - - - - - - - - - - - TED8300sht2 26/04/04
3. S SERIES RECEIVER & LOOM - - - - - - - - - - - - - - - - - - - - - - - - - - - - TED8300sht3 26/04/04
4. QA340 DOUBLE SCREEN HYDRAULIC BLOCK DIAGRAM
5. QA340 DOUBLE SCREEN HYDRAULIC DIAGRAM

Copyright © Sandvik Mobile Screens and Crushers 221

ID: QA340-en-11858
QA340 1. Electrical & Hydraulic Diagrams

Figure 1-1: S SERIES CONTROL PANEL

222 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
1. Electrical & Hydraulic Diagrams QA340

Figure 1-2: CONTROL PANEL TO ENGINE LOOM

Copyright © Sandvik Mobile Screens and Crushers 223

ID: QA340-en-11858
QA340 1. Electrical & Hydraulic Diagrams

Figure 1-3: ENGINE SCHEMATIC

224 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
 Tandem
Pump

Tandem
Pump
Track Valve
Jack Legs
Bogie Lift
Single Pump
Walkway
Spool Valve
Bogie Pin
L/H S/C Fold Single Pump

R/H S/C Fold

Spool Valve Spool Valve
1. Electrical & Hydraulic Diagrams

Walkway
M/Con Lift
Spool Valve
T/Con Legs
S/Box Lift
Track Track

ID: QA340-en-11858
T/Con Fold
Motor Motor

L/H Track
Tip Grid +
R/H Track S/Box S/Box

Figure 1-4: HYDRAULIC BLOCK DIAGRAM

Copyright © Sandvik Mobile Screens and Crushers

Pilot Block
Tip Grid Six Station Control Block Motor Motor

Vib/Grid
Grid Tip Motor
Hopper Leg
Grid Flair Spool Valve Main
Mesh Change Conveyor
Shredder Side/Tail
Hopper Shredder
Conveyor

225
QA340
QA340 1. Electrical & Hydraulic Diagrams

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226 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
ELECTRICAL & HYDRAULIC INFORMATION
HYDRAULIC DIAGRAM qa340

Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858 227
ELECTRICAL & HYDRAULIC INFORMATION
HYDRAULIC DIAGRAM qa340

DOUBLESCREEN FULLTRAC LAYOUT DETAIL

HYDRAULIC CYLINDER HOSE ARRANGEMENT

Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858 228
 OEM Documents & Data
Sheets
QA
qa340
© Copyright 2009 Sandvik
All rights reserved. No parts of this document may be reproduced or
copied in any form or by any means without written permission from
Sandvik. All data and information in this manual may be changed
without further notice. Reservation for misprints.
Document number: ID: QA340-en-11858
Issue: 20090101
Version: 1

Sandvik
Hearthcote Road, Swadlincote, Derbyshire, DE11 9DU, United Kingdom
Tel: +44 (0) 1283 212121, Fax: +44 (0) 818181
www.sandvik.com
1. OEM Manuals QA340

1. OEM MANUALS

Title - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Issue No Date

1. DEUTZ 2012 ENGINE MANUAL.
2. ERIEZ MAGNET MODELS CP & OP INSTRUCTIONS - - - - - - - - - - - - - - - - IM-108GB-(F.01)

Copyright © Sandvik Mobile Screens and Crushers 231

ID: QA340-en-11858
QA340 1. OEM Manuals

This page is intentionally left blank

232 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
1. OEM Manuals QA340

INSTALLATION, OPERATION
AND
MAINTENANCE INSTRUCTIONS

SUSPENDED PERMANENT MAGNETIC

SEPARATORS

MODELS CP & OP

ERIEZ MAGNETICS EUROPE LIMITED

Bedwas House Industrial Estate,
Bedwas,
Caerphilly. CF83 8YG
United Kingdom

Tel: 029 20 868501 Int +44 29 20 868501

Fax: 029 20 851314 Intl +44 29 20 851314

e-mail [email protected]

1 IM – 108GB – (F. 01)

Copyright © Sandvik Mobile Screens and Crushers 233

ID: QA340-en-11858
QA340 1. OEM Manuals

SUSPENDED PERMANENT MAGNETIC SEPARATORS

MODELS CP & OP

INTRODUCTION
Suspended, permanent magnet heavy-duty separators are designed for use over a moving bed of material from
which iron is to be removed. Basically, they are box-shaped units containing blocks of permanent magnet
material, arranged to produce a powerful magnetic field. The block arrangement determines the magnetic
circuit configuration, designated CP or OP.

Two simple methods of cleaning the extracted ferrous material from the surface of the magnet are available;
manual cleaning (Fig. 1) or self cleaning (Fig. 2). There is a wide range of sizes available for either style and
separators can be mounted in-line with the conveyor belt (Position 1) or across the conveyor belt (Position 2)
to suit customer requirements.

Manual cleaned magnets are designed for use when tramp iron contamination levels are small. Periodically, it
is necessary to remove the accumulation of tramp iron, either by hand or with a moveable stripper plate.

Where large amounts of tramp iron require separation, self-cleaning magnets are more practical. The
construction of the magnet box is the same as for the manual cleaning magnet, with the addition of a short belt
conveyor built around the assembly to provide an automatic discharge for the tramp iron.

WARNING

THIS EQUIPMENT CONTAINS MAGNETISED MATERIAL AND MUST BE TREATED WITH UTMOST
CAUTION TO SAFEGUARD AGAINST INJURY.

x Do not allow the pole faces to face each other. Opposite polarity poles will come together with
considerable force.

x Before handling this equipment personnel with pacemakers should

confirm that their pacemaker is not affected by magnetism.

x Take care when using ferrous tools or ferrous parts near the pole faces.

x Do not place pre-recorded tapes, computer disks, or credit cards near the
magnet box since this could cause erasure.

x Keep all delicate mechanisms, such as mechanical watches, away from the
magnet.

x Do not drill or weld near the magnetic unit without first seeking the advice
of: ERIEZ MAGNETICS EUROPE LIMITED

2 IM – 108GB – (F. 01)

234 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
1. OEM Manuals QA340

INSTALLATION

General

When unpacking, take care to avoid damage to the equipment and possible personnel injury - the magnet
assembly is very powerful and permanently charged. Remove loose ferrous material closer than 600 mm to
the magnet box. Spanners and other tools within the vicinity where the equipment is to be installed could
become magnetically induced and be attracted to the magnet box with considerable force. Also, when installing
OP magnets check that the unit is in the correct orientation, with the heavy steel end poles at right angles to the
direction of material flow.

Magnet Position

Position 1 (In-Line installation)

The preferred installation of a suspended magnet is over the trajectory of the product material where it
discharges from the belt conveyor. This position is referred to as Position 1, (Figs. 1 and 2). For optimum
separation in Position 1 there must be provision to adjust the location of the magnet in relation to the material
trajectory.

x For low feed conveyor belt speeds, typically less

than 100m/min, greater separation efficiency will be
achieved by using a non-magnetic head pulley.
Note: It is preferable if a non-magnetic head
pulley is installed, regardless of the speed of the
conveyor

x When installing a self-cleaning unit, examine

the area to ensure there is adequate clearance for the
belt to run and that provision has been made to
collect discharged tramp iron. A hinged non-
magnetic splitter, adjustable in length, will be
required to prevent extracted tramp from re-entering
the non-magnetics.

Figure 1
x At the working suspension height the centreline
of the magnet should be approximately
perpendicular to the trajectory of the material and

Figure 2

3 IM – 108GB – (F. 01)

Copyright © Sandvik Mobile Screens and Crushers 235

ID: QA340-en-11858
QA340 1. OEM Manuals

Position 2 (Cross Belt installation)

A separator mounted over a moving bed of material at right angles to the conveyor is referred to as Position 2
(Figs. 3 and 4). This installation usually requires a stronger magnet than Position 1 since tramp iron at the
bottom of the burden is more difficult to extract.

x The efficiency of magnetic separators in Position 2 is dependent upon the speed of the conveyor
carrying the feed. As conveyor speed increases above 100m/min separation efficiency may fall.

x Conveyor idlers beneath the separator in Position 2 must be non-magnetic.

x Manually cleaning suspended magnets should be installed on the centreline of the material conveyor,
Fig. 3. Self-cleaning suspended magnets should be installed with the trailing edge of the magnet box
immediately above the outer edge of the conveyor idler. Refer to Fig. 4.

Figure 3 Figure 4

Suspension Height

The magnetic strength and configuration of an OP/CP separator is selected for a specific suspension height
and application. The suspension height quoted should be considered a maximum.

When setting the suspension height, Fig. 5, lower the magnet as close as possible to the top of the burden,
without interfering with the material flow. If the unit is self-cleaning, ensure that the separator belt is clear to
operate freely whilst carrying tramp iron. Failing to do this could result in tramp iron being knocked back into
the non-magnetics.

A clearance of 75 mm between the magnet face and the top of the product burden / trajectory should be
maintained for self-cleaning units; this clearance can be reduced to 50 mm for manually cleaned units.

WARNING: Do not over-tighten the self-cleaning belt as this could damage the bearings. The equipment
is designed to operate with belt sag of approximately 25 mm.

Figure 5

4 IM – 108GB – (F. 01)

236 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
1. OEM Manuals QA340

Burden Depth

One factor in achieving optimum separator performance is to control the burden depth.

x Position 1 installation. The installation location is calculated on product throughput. Any variation
from this will change the trajectory of the product material with respect to the working surface of the
magnet and could result in poor separation.

x Position 2 installation. A plough or leveller installed before the magnet will remove high spots or
surges in material flow.

5 IM – 108GB – (F. 01)

Copyright © Sandvik Mobile Screens and Crushers 237

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QA340 1. OEM Manuals

COMMISSIONING

Self-Cleaning Separators

After installation, examine for any obvious visual damage; in particular check that the frame is square and has
not been twisted.

Momentarily close the power supply switch to the belt drive and check that the belt is tracking properly and is
not wandering laterally. Never start the belt drive and allow it to run continuously until the belt is properly
trained. If the belt wanders, note the direction and adjust as follows:

Self-cleaning magnet belts run on two pulleys, one fixed and the other adjustable. The adjustable tail pulley has
approximately 10 mm of take up available for both belt stretch and tracking. To track the belt, the tail pulley
should be adjusted to tighten the belt on the same side to which the belt is seen to wanders.

MAINTENANCE

Manual Cleaning Separators No maintenance is required.

Self-Cleaning Separators

x Belt tracking should be checked frequently and adjusted as necessary. Refer to COMMISSIONING

x Lubricate the bearings on a schedule consistent with other equipment in use at the site for the product
and environment.

x If the unit is installed within a separate enclosure, provision must be made to the construction of the
enclosure to gain easy access to moving parts.

x Check the self-cleaning belt for damage and, if necessary, replace as follows:

Vulcanised Belt

Replacing a vulcanised belt requires the self-cleaning gear to be dismantled after the separator has been
removed from its installation. This is a major operation and is not always practical. An alternative method is to
replace the belt in situ.

x Slacken the bolts securing the non-drive pulley.

x Slacken the belt tensioning screws.

x Cut through the damaged belt and remove it.

x Wrap the new belt and vulcanise.

x Re-tension the belt; allowing for belt sag, refer to INSTALLATION.

x Re-track; refer to COMMISSIONING.

x Tighten the bearing securing bolts.

6 IM – 108GB – (F. 01)

238 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
1. OEM Manuals QA340

Laced Belt

To replace a laced belt proceed as follows:

x Slacken the bolts securing the non-drive pulley.

x Slacken the belt tensioning screws.

x Remove the braided stainless steel wire.

x Re-tension the belt, allowing for belt sag; refer to INSTALLATION.

x Re-track; refer to COMMISSIONING.

x Tighten the bearing securing bolts.

7 IM – 108GB – (F. 01)

Copyright © Sandvik Mobile Screens and Crushers 239

ID: QA340-en-11858
QA340 1. OEM Manuals

TROUBLE SHOOTING & RECOMMENDED SPARES

Manual Cleaning Units

PROBLEM PROBABLE CAUSE SOLUTION

a) Magnet face is overloaded a) Examine the face of the magnet for excessive quantities of
with extracted iron. extracted tramp iron. Discharge more frequently as required.

b) Magnet set too far from the b) Check the clearance between the magnet face and the burden.
1. Magnet will not
burden. Refer to SUSPENSION HEIGHT and set accordingly.
attract iron

c) Magnet set too close to the c). If the magnet is set too close, material surges can act as a
burden. wiper and remove iron from the magnet surface. Check
clearance and adjust. Refer to SUSPENSION HEIGHT.

Self Cleaning Units

PROBLEM PROBABLE CAUSE SOLUTION

a) Not sufficient clearance for a) Position 2 installation: Check the clearance between the
the iron to be discharged. bottom of the magnet box and the edge of the conveyor belt
1. Tramp iron for maximum iron size to clear. Adjust as necessary.
entering the
product
b) Splitter improperly b) Position 1 installations: Adjust the splitter angle and length
positioned. to suit.

Recommended Spares

x 1 set Bearings

x 1 Drive motor and gearbox

x 1 Belt

8 IM – 108GB – (F. 01)

240 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
2. Hazardous Substances QA340

2. HAZARDOUS SUBSTANCES

Title - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - COSHH Sheet Reference

1. Exxon Unirex N 3 Grease- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 570317-00 UNIREX N 3
2. Shell Albida Grease EP2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - ACIYK GB/eng/C 19/03/2005
3. Shell Rimula Super 15W-40 - - - - - - - - - - - - - - - - - - - - - - - - - - ACK9D GB/eng/C 26/11/2003
4. Shell Tellus Oil 46 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ACKQ6 GB/eng/C 29/04/2004
5. Shell Omala 220 Gear Oil- - - - - - - - - - - - - - - - - - - - - - - - - - - - ACH75 GB/eng/C 29/01/2003
6. Shell Safe Anti Freeze - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - L84042 Revision 23 08 2004
7. Shell Agricultural Gas Oil - - - - - - - - - - - - - - - - - - - - - - - - - - - - -F32002 Revision 02 10 2002
8. Exol Ethena EP90 Gear Oil - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2nd October 2002

Copyright © Sandvik Mobile Screens and Crushers 241

ID: QA340-en-11858
QA340 2. Hazardous Substances

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242 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
2. Hazardous Substances QA340

Copyright © Sandvik Mobile Screens and Crushers 243

ID: QA340-en-11858
QA340 2. Hazardous Substances

244 Copyright © Sandvik Mobile Screens and Crushers

ID: QA340-en-11858
2. Hazardous Substances QA340

Copyright © Sandvik Mobile Screens and Crushers 245

ID: QA340-en-11858
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