Contiform Bloc

Sustainable and efficient production

of PET bottles
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Bringing together what belongs together

Blow moulder and filler in an effective team. And that is the Economic efficiency Sustainability
reason why we have perfected the popular combination of both Production with No rinser, no air
machines even further in a single block. With a seamless drive reduced use of conveyor
concept, finely tuned transfer interfaces for every production resources
program and precisely operating processes in stop situations, you
can count on getting the very best out of your PET bottle line.

At a glance
− Processes 8,000 to 84,000 bottles per hour
− Produces non-returnable PET containers with a volume of up
to 3.5 litres
− Fills water, soft drinks, food oil, beer, wine and ketchup
− Masters hot and cold filling processes
− Processes round, square and rectangular containers and
Effectiveness
lightweight bottles
High OEE proven by more
than 1,000 installed systems
worldwide
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The block components

− Contiform 3 Speed stretch blow moulder

 Up to 2,750 containers per hour output per blowing station
 Economical consumption of compressed air
 Reduced energy consumption thanks to an efficient infrared
heating oven

− Modulfill filler
 Hygienic design
 Filling valves and valve surroundings in a design which is
gentle on the product
 Lifting units for PET bottles in neck-handling mode without
lift cylinder
 Precision drive technology with systematic use of servo
drives without mechanical drive components

− Capper and cap feed units by Krones

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The concept

− Block connection of blow moulder and filler using neck-handling

starwheels with active clamps
 Block concept without mechanical connection, transfer starwheels are
driven by individual servo motors
 No contact with the bottle's body in the transfer section

− Electronic engagement and disengagement of the machines via Servo

Joint Control (SJC)
 Automatic engagement and disengagement in the event of
malfunctions
 Machine operation as individual machines for retrofitting,
maintenance and test operation

− High hygienic level

 Lock concept depending on the block design and case of application
 Minimised risk of recontamination as the air conveyor is no longer
required
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High quality of PET bottles

The Contiform Bloc meets highest demands on bottle quality for

carbonated and non-carbonated beverages.
Thanks to the neck-handling system and only a low number of
transfer stations, the containers are handled with extreme care
throughout their entire route through the line.

Processing of lightweight containers possible

Blowing and filling process optimally tuned with one another:
− High bottle base quality
− Perfect dimensional accuracy of the bottles
− Continuously high process stability
6 ｜Krones Contiform Bloc Request new machine
You can easily send a request for a non-binding
quotation in our Krones.shop.
Your benefits as compared
to a conventional line layout

Efficient production on minimum space Low operator requirement

The Contiform Bloc requires up to 30 % less space than a blow The Contiform Bloc offers a good overview, short paths and a
moulder and filler installed in a conventional single machine standardised operating concept. It also requires little change-over
arrangement. The compact line layout ensures also less potential work and has an optimised maintenance program thanks to the
malfunction sources within the line. use of servo technology.

Sustainable block concept Efficient and flexible line concept

The direct combination of individual machines into a block pays With the Contiform Bloc, you are optimally prepared for bottle or
off twice: An air conveyor system for the blow-moulded product change-overs. It allows both, line change-over and restart
containers, a bottle rinser or conveyor sections are no longer in a quick and reproducible way.
required, which, in turn, results in a reduced consumption of
water, compressed air and energy in the complete line.

High hygienic standard

Having only a few interfaces and conveyor sections are key factors
in achieving a high degree of cleanliness for the bottle material.
The direct transfer of the bottles from the stretch blow moulder
to the filler and capper prevents dirt being brought in.
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Everything from a single source

Training sessions at the Krones Academy – trained personnel KIC Krones lubricants for every production step
increases your line efficiency Whether for gears, chains or central lubrication systems – our
The versatile training offer ranges from operation, servicing and greases and oils are true all-round talents. You can reach every
maintenance to management training. We will gladly also lubrication point, protect your line and provide gentle treatment
establish your individual training programme. for your product thanks to our products' suitability for food.

KIC Krones adhesives – the all-rounder for a strong grip Krones Lifecycle Service – partner for performance
Regardless if PET or glass, plastic or paper, labels or packagings – Also after having purchased a new machine, Krones will take care
at KIC Krones, you will find your ideal adhesives for a high-quality of your line; the LCS experts are always ready to consult you and
product presentation. translate your goals and wishes into optimal LCS solutions.

KIC Krones cleaning agents make your machine shine Evoguard – excellent valve technology all along the line
Only if the production environment is immaculate, can your The valve series of Evoguard comprises a modular system with
product be brilliant. KIC Krones provides you with the optimum hygienic and aseptic components which contributes to every point
cleaning agents and disinfectants for each individual production of the production line with increased performance and which has
step. the perfect solution for every process step.