Module-3 (DC Chopper)
Module-3 (DC Chopper)
•Step-down choppers.
•Step-up choppers.
• In step down chopper output voltage is less than input
voltage.
❖ Applications: mostly applied for battery
charging and power supply design.
• In step up chopper output voltage is more than input
voltage.
❖ Applications: mostly applied for motor drives,
and power supply design.
3
Step-down Chopper With
R- Load
Principle Of Step-down Chopper with R Load:
Chopper
v0 t𝑂𝑁 𝑇 = t𝑂𝑁 + t𝑂𝐹𝐹
i0 d=
+ V
𝑇
Vdc
V R V0 t
tON tOFF
i0
−
V/R
Idc
t
T
A step-down chopper with resistive load.
In high-power applications, the thyristor in the circuit acts as a
switch. For low power applications IGBTs/MOSFETs are used.
When switch is ON, supply voltage appears across the load
When switch is OFF, the voltage across the load will be zero. 5
1) Average output voltage Of Step-down Chopper
Chopper
Average Output Voltage
i0
tON +
Vdc = V
t +
ON OFF
t
V R V0
t 𝑉𝑑𝑐 𝐷𝑉
Vdc = V ON = V .d 𝐼𝑑 c = =
T 𝑅 𝑅
−
t v0
but ON = d = duty cycle V
T
Vdc
Vdc , I dc = Average value of output or load voltage and current
t
tON = Time interval for which SCR conducts. tON tOFF
i0
tOFF = Time interval for which SCR is OFF.
T = tON + tOFF = Period of switching or chopping period. V/R
Idc
1
f = = Freq. of chopper switching or chopping freq. t
T T
tON
1
= VO = v dt
2 V R V0
Vrms o
T 0
−
But during tON , vo = V v0
V
Therefore RMS output voltage Vdc
tON 2 t
1 V
= VO = 0 dt = T tON
2 tON tOFF
Vrms V i0
T
V/R
tON
= .V Idc
t
T T
Vrms = VO = d .V 7
Output power PO = VO I O Ripple factor (RF) can be found from
2
V 𝑉𝑟𝑚𝑠 d𝑉2 1 1−d
But IO = O 𝑅𝐹 =
𝑉𝑑𝑐
−1=
d 2𝑉 2 −1= d
−1=
d
R
VO2 d V 2
O/P power, PO = = 𝐼𝑟 𝑚 =
𝑉𝑟𝑚𝑠
=
d𝑉
R R 𝑅 𝑅
Effective input resistance 𝑉𝑟𝑚𝑠2 𝑉2
𝑃𝑜 = 𝑉𝑟𝑚𝑠𝐼𝑟𝑚𝑠 = =d
V V 𝑅 𝑅
of chopper Ri = =
I dc Vdc / R
tON
As Vdc = V = V .d
The output voltage is always less than the
T input voltage and hence the name step
down chopper is justified.
RV R
Ri = =
V .d d
Thus, the output voltage can be varied by varying the duty cycle.
Internal impedance is invesely proportional to d 8
• Examlpe: A transistor dc chopper circuit (Buck converter) is
supplied with power form an ideal battery of 100 V. The load
voltage waveform consists of rectangular pulses of duration 1 ms in
an overall cycle time of 2.5 ms. Calculate, for resistive load of 10 Ω.
(a) The duty cycle d.
(b) The average value of the output voltage Vdc.
(c) The rms value of the output voltage Vrms.
(d) The ripple factor RF.
(e)The output dc power.
(a) d=
𝑡𝑂𝑁
=
1𝑚𝑠𝑒𝑐 Step Down Chopper
= 0.4
𝑇 2.5𝑚𝑠𝑒𝑐 with Resistive Load
(b) 𝑉𝑑𝑐 = d𝑉 = 0.4 × 100 = 40 V
(c) 𝑉𝑟𝑚𝑠 = d𝑉 = 0.4 × 100 = 63.2 V
1−d 1−0.4
(d) 𝑅𝐹 = = = 1.225
d 0.4
tON
Vdc = V
t
T
t +
ON OFF
t V0
tON
Vdc = V = V .d
V
T
t
but ON = d = D = duty cycle t t
t
T ON OFF
11
Here, d or D can be varied by varying t on keeping T (or frequency) constant
Variable Frequency Control v0
V
• Chopping frequency ‘f’ is varied
keeping either tON or tOFF constant. tON tOFF
t
• To obtain full output voltage range,
T
frequency has to be varied over a wide v0
range.
• This method produces harmonics in the V
output and for large tOFF load current ton constant
may become discontinuous tON tOFF
t
T
Average Output Voltage
tON tON
Vdc = V =V = V .d ton
toff constant
+
ON OFF
t t T toff
tON T
but = d = duty cycle
T
Here, d can be varied by varying T (or frequency, f) 12
Step Down Chopper with RL Load
➢ When chopper is ON, supply is connected
across load. Current flows from supply to
load.
➢ When chopper is OFF, load current
continues to flow in the same direction
through FWD due to energy stored in
inductor ‘L’.
v0 O ut p ut
➢ Load current can be continuous or v o ltag e
V
discontinuous depending on the values of tON tOFF
‘L’ and duty cycle ‘D’ i0
T
t
O u tput
➢ For a continuous current operation, load I ma x c urre nt
𝑡 𝑂𝐹𝐹
𝑉𝑅 𝑉𝑅
∆𝑖 = ∫ − 𝑑𝑡 = − 𝑡𝑂𝐹𝐹 (3)
𝐿 𝐿
0 i0
Output
𝑑𝑖 ∆𝑖 𝐼 − 𝐼𝑚 𝑎 𝑥 𝐼 − 𝐼𝑚 𝑖 𝑛 𝑉 Imax current
= = 𝑚𝑖𝑛 = − 𝑚𝑎𝑥 =- 𝑅 IL
𝑑𝑡 𝑡𝑂𝐹𝐹 𝑡𝑂𝐹𝐹 𝑡𝑂𝐹𝐹 𝐿
Continuous
Imin current
From straight line equation t
𝐼𝑚𝑖𝑛 − 𝐼𝑚𝑎𝑥 𝑉
𝑖𝑜 2 = 𝐼𝑚 𝑎 + 𝑡 − 𝑡 𝑂𝑁 = 𝐼𝑚 𝑎 − 𝑅 (𝑡 − 𝑡𝑂𝑁 ) (4)
𝑡𝑂𝐹𝐹 𝐿
Step Down Chopper with RL Load
Steady-state operation requires that the inductor current at the end of the
switching cycle be the same as that at the beginning, meaning that the net change
in inductor current over one period is zero. From Eq(1) and (3) we have
𝑉𝑠 − 𝑉𝑅 𝑉𝑠 − 𝑉𝑅 𝑡𝑂𝐹𝐹
𝑡 𝑂𝑁 − 𝑉𝑅 𝑡𝑂𝐹𝐹 = 0 =
𝐿 𝐿 𝑉𝑅 𝑡𝑂𝑁
𝑉𝑠 𝑡 𝑉𝑠 𝑡𝑂𝐹𝐹
− 1 = 𝑂𝐹𝐹 = +1
𝑉𝑅 𝑡𝑂𝑁 𝑉𝑅 𝑡𝑂𝑁
𝑉𝑠 𝑡𝑂𝐹𝐹 + 𝑡𝑂𝑁 𝑇
= = 𝑉𝑅 = d𝑉𝑠
𝑉𝑅 𝑡𝑂𝑁 𝑡𝑂𝑁
𝑉𝑠= 220V
𝑡
d = 𝑂𝑁 = 0.8
𝑇
𝑡𝑂𝑁
𝑉𝑑𝑐 = d𝑉𝑠 = 𝑉 − 𝑉𝐶𝐻 = 0.8 220 − 1.5 = 174.8 V
𝑇 𝑠
1 1
𝑇= = = 0.1m 𝑠𝑒𝑐
𝑓 10 × 10−3
18
Step Down Chopper with RL Load
Examlpe-2: A Chopper circuit is operating at a frequency of 2 kHz on a
460 V supply. If the load voltage is 350 volts, calculate the conduction
period of the thyristor in each cycle.
𝑉𝑠= 460V
Chopping period
1 1
𝑇= = = 0.5m 𝑠𝑒𝑐
𝑓 2 × 10−3
𝑡𝑂𝑁
𝑉𝑑𝑐 = d𝑉𝑠 = 𝑉
𝑇 𝑠
𝑇𝑉𝑑𝑐 0.5 × 10−3 × 350
𝑡𝑂𝑁 = = = 0.38m 𝑠𝑒𝑐
𝑉𝑠 460
Step-down Chopper With
RLE- Load
Step-down Chopper With R-L-E Load
v0 Output
Chopper voltage
i0 V
+
tON tOFF
R t
T
i0 Output
V0 Imax current
V FWD L
Continuous
E Imin current
− t
i0 Output
When chopper is ON, supply is connected current
across load. Discontinuous
current
Current flows from supply to load. t
= RI O ( S ) + L S .I O ( S ) − iO ( 0 ) +
V E
−
(2)
-
S S v0
At t = 0, initial current iO ( 0− ) = I min
Output
voltage
V
V E
− + LI min = L( R / L + S ) I O ( S )
tON tOFF
So, T
t
S S i0 Output
V −E Imax current
I min
Thus, I O ( S ) = + (3)
R S+R Continuous
LS S + Imin current
L L t
i0 Output
V −E −
R
t −
R
t
current
So, iO ( t ) = 1 − e L
+ I min e
L
At the end of the period (t=t on ), io =Discontinuou
I max
R current
t
Expressions of Load Current (contd..
2) Freewheeling Interval: When Chopper Is OFF (tON t tOFF)
diO
0 = iO R + L +E (4) Chopper
i0
dt +
With initial current, io (t ' =0)=I max , the equation of R
I max E
output current, I O ( S ) =
V0
− (5) V FWD L
S+
R R
LS S +
L L E
−
Taking Inverse Laplace Transform
v0
R '
− t'
R
iO ( t )=I
− t E Output
'
max e L
− 1 − e
L
(6) voltage
R V
tON tOFF
t
The expression is valid for t ON t tOFF or 0 t ' tOFF i0
T
Output
i.e., during the period chopper is OFF Imax current
V −E −
dRT
−
dRT
Continuous
I max = 1 − e
L
+ I min e
L
(8) Imin current
R t
i0 Output
current
From equation (4) Discontinuou
current
R '
− t'
R
iO ( t )=I
− t E t
'
max e L
− 1 − e
L
(9)
R
At t ' = tOFF = T − tON , iO ( t ' ) = I min
t ' = tOFF = (1 − d ) T
R
(1− d )T − (1− d )T
R
iO ( t )=I
− E
'
min = I max e L
− 1 − e
L
(10)
R
Expressions of maximum Current (contd..
(1− d ) RT (1− d ) RT
− E −
From equation (10), I min = I max e L
− 1 − e L
(11)
R
V −E −
dRT
−
dRT
Now, from Eq(8) I max = 1 − e
L
+ I min e
L
(12)
R
V −E −
dRT
−
(1− d ) RT
E −
(1− d ) RT
−
dRT
Combining Eqs. (11)-(12) I max = 1 − e
L
+ I max e
L
− 1 − e L e L
R R
V −
dRT
E −
dRT
−
RT
E −
dRT
−
RT
L
I max = 1 − e L
− 1 − e
L
+ I max e − e
L L
− e
R R R
−
RT
V −
dRT
E −
dRT
−
dRT
−
RT
I max − I max e L
= 1 − e L
− 1 − e
L
+e L
−e L
R R
−
dRT
−
dT
V 1 − e L − E = V 1 − e
− E L
Upon simplification, I max = (13), where =
R −
RT R R −
T R R
1 − e L 1 − e
Expressions of minimum Current (contd..
(1− d ) RT (1− d ) RT −
dT
− E − V 1 − e − E
From Eq(10) I min = I max e L
− 1 − e L
and Eq(13), I max =
R R −
T R
1 − e
Combining the above equations
−
dT
(1− d ) RT (1− d ) RT
V 1 − e E − L
E −
we get, I min = − e − 1 − e L
T R
R 1 − e− R
−
dT
(1− d ) RT
E − ( L) E E − ( L)
1− d RT 1− d RT
V 1 − e − L
I min = T
e − e − + e
R 1 − e− R R R
dRT
V e L − 1 E
Upon simplification, we get I min = −
R RT R
e L
− 1
( I max − I min ) is known as the steady state ripple.
Expressions ripple Current for continuous conduction:
Therefore peak-to-peak ripple current
−
dRT
dRT
V 1− e − 1 E
I = I max − I min = − E − V e
L L
+
R −
RT
R R RT R
1 − e L
e − 1
L
d ( I )
for maximum ripple, =0 we get d=0.5
dt
−0.5
T
V 1 − e
= V tanh T = V tanh R
Corresponding I max =
R −
0.5T
R 4 R 4 Lf
1 + e
R R
For 4 Lf R, t anh =
4 Lf 4 Lf
V R V
So, I max = =
R 4 Lf 4 Lf
Expressions of different Current
v0 Output
voltage
Average output voltage V Vdc
tON tOFF
Vdc = d .V i0
T
t
Output
Imax current
Average output current Idc
I max + I min Continuous
I dc( approx ) =
Imin current
2 i0
t
Output
current
Assuming load current varies linearly
Discontinuou
from I min to I max instantaneous current
t
load current is given by
( I ) .t
iO = I min + for 0 t tON ( dT )
dT
I − I min
iO = I min + max t
dT
Expressions of Load Current for dis-continuous conduction:
v0 For continuous conduction Output
For discontinuous Current Operation Imin=0 voltage
V
( I max − I min ) t dt
2
1
dT
Imax-Imin Continuous
I O( RMS ) =
dT min
I +
dT
Imin current
0 t
i0 Output
2 I max − I min 2 2 I min ( I max − I min ) t
dT 2 current
1
I O( RMS ) = I min +
t +
dt Discontinuous
dT 0 dT dT current
t
Integrating and putting the limits, the RMS current can be derived as
1
2 ( I − I min ) + I
2 2
I O ( RMS ) = I min + max min ( I max − I )
min
3
2) RMS value of source or chopper current can be expressed as
dT
1
I CH = i
2
0 dt
T 0
2
I max − I min
dT
1
I CH =
T
0
+
min
I
dT
t dt
2 I max − I min 2 2 I min ( I max − I min ) t
dT 2
1
=
T I min +
dT
t +
dT
dt
0
Expressions of different Current (contt..
RMS source or chopper current after integrating and putting the limits is
1
2 ( I max − I min )
2 2
I CH = d I min + + I min ( I max − I min )
3
I CH = d I O( RMS )
Effective input resistance is
V
Ri =
Where IS
I S = Average source current
I S = dI dc
V
Ri =
dI dc
Step-down Chopper With
Filter for R- Load
Step Down Chopper with Low Pass Filter
➢ This converter is used if the
objective is to produce an output
that is purely DC.
➢ If the low-pass filter is ideal, the
output voltage is the average of the
input voltage to the filter.
34
Step Down Chopper with Low Pass Filter
Analysis for the Switch Closed -
Since the derivative of the current
is a positive constant, the current
increases linearly. The change in
current while the switch is closed is
computed by modifying the
preceding equation.
𝐷𝑇
𝑉𝑠 − 𝑉𝑜 𝑉 − 𝑉𝑜
(∆𝑖𝐿)𝑐𝑙𝑜𝑠𝑒𝑑 = ∫ 𝑑𝑡 = 𝑠 D𝑇
𝐿 𝐿
0
For duty cycle d or D
(1)
35
The Buck (Step-Down) Converter
Step Down Chopper with Low Pass Filter
Analysis for the Switch Opened __
requires iS
Vl
Vin −Vo t
The average inductor current must be the −Vo
Ic
same as the average current in the load
Q
resistor, since the average capacitor current t
Vo
t
37
The Buck (Step-Down) Converter
Selection of Low Pass Filter for Step Down Chopper
1) Selection of Filter Inductor (L):
The maximum and minimum values of the inductor current are computed as
As
In the preceding analysis, the capacitor was assumed to be very large to keep
the output voltage constant. In practice, the output voltage cannot be kept
perfectly constant with a finite capacitance. The variation in output voltage, or
ripple, is computed from the voltage-current relationship of the capacitor. The
current in the capacitor is
39
Selection of filter Capacitor cont…
Assuming ideal components, calculate (a) the output voltage Vo, (b) the
maximum and minimum inductor current, and (c) the output voltage
ripple.
(a)
(b)
41
Step-up or Boost
Chopper
Principle Of Step-up Chopper
I L D
+
+ −
L
C O VO
V A
D
Chopper
C is optional
−
• Step-up chopper is used to obtain a load voltage higher than the input voltage V.
• The values of L and C are chosen depending upon the requirement of output voltage and
current.
I L D
I L D
+ − Open +
+
+ −
- +
L
C O VO L
V A O
D V C VO
Open A
Chopper D
Chopper
C is optional − C is optional −
tON interval
tOFF interval
Principle Of Step-up Chopper
1) Duty Interval:
I L D
+ − Open +
L
C O VO
V A
D
Chopper
C is optional −
tOFF interval
• When the chopper is OFF, the inductor current I is
forced to flow through the diode D and load for a
period, tOFF. Vo without capacitor
Vo with capacitor
• The current tends to decrease resulting in reversing the
polarity of induced EMF in L.
• Therefore voltage across load is given by
dI
VO = V + L i.e., VO V 45
dt
Step-up Chopper with C filter
I L D
+
+ −
L
C O VO
V Vs A
D
Chopper
49
Parameters of the Converter:
The average current in the inductor is determined by recognizing that the average
power supplied by the source must be the same as the average power absorbed by
the load resistor. Output power is
Or
Which results in
2) Calculations of C:
The output voltage ripple for the buck-boost converter is
computed from the capacitor current waveform
Or
60
1) Class A Chopper (Step-down type)
• Class A Chopper is a Chopper i0 v0
first quadrant chopper i0
+ +
(equivalent to step-
Chopper R
down chopper)
L
O V
v
V 00 V
• The average values of V FWD L A
FWD D
output voltage and
current are always E
positive . − − i0
Duty Interval: When chopper is ON, supply voltage V is connected across the
load. di
V = iO R + L O
+E (1)
dt
V −E − t
R R
− t
iO ( t ) = 1 − e + I min e (2)
L L
R
Freewheeling Interval: When chopper is OFF, vO = 0 and the load current continues to flow
through the FWD. di
. 0 = iO R + L O + E (3)
dt
R
E − t'
R
iO ( t ) = I max e
− t'
' L
− 1 − e L (4)
R 61
Class A Chopper (contt..:
Chopper ig Thyristor
i0
+ gate pulse
R
t
i0
V V0 Output current
FWD L
E CH ON
− t
FWD Conducts
• Class A Chopper is a step-down v0
Output voltage
chopper in which power always
flows form source to load.
t
• It is used to control the speed of dc tON
T
motor during Motoring operations.
• The output current equations
obtained in step down chopper
with R-L load can be used to study
the performance of Class A
Chopper. 62
D
i0 v0
2) Class B Chopper R
+
(Step-up type) V L v0
t
• The average values i0 tOFF tON
of output voltage is T
t
always positive but Output current
Imax
output current is
Imin
negative . D
conducts Chopper
• It is mainly used v0
conducts
Output voltage
during Regenerative
action only.
t 63
Class B Chopper (cont..
• When chopper is ON, E drives a current through L and R in a
direction opposite to that shown in figure.
• During the ON period of the chopper, the inductance L stores energy.
• When Chopper is OFF, diode D conducts, and part of the energy
stored in inductor L is returned to the supply.
D
i0
Average output voltage is positive. +
R
Average output current is negative.
V L v0
Therefore Class B Chopper operates in
second quadrant. Chopper
E −
−
In this chopper, power flows from load to
source.
Class B Chopper is used for regenerative
braking of dc motor.
Class B Chopper is a step-up chopper. 64
3) Class C Chopper (2 Quadrant chopper)
CH1 D1
i0 v0
+
V R
CH2 D2 L v0
Chopper
i0
E
−
V R
ig1 CH2 D2 L v0
Gate pulse
of CH1
Chopper
t E
ig2 −
Gate pulse
of CH2 • When CH2 is triggered, the voltage E
t
forces current to flow in opposite
i0 direction through L and CH2 .
Output current
• The output voltage is zero.
t
• On turning OFF CH2 , the energy
D1 CH1 D2 CH2 D1 CH1 D2 CH2 stored in the inductance drives
V0
ON ON ON ON current through diode D1 and the
Output voltage supply
t
ig2 Gate pulse
of CH2
t
i0
Output current
R i0 L E
V
+ v0 − i0
D1 CH2
70
Class E Chopper (4 Quadrant Chopper)
Class E is a four quadrant chopper
CH1 D1 CH3 D3
1) First quadrant operation:
Duty Interval: When CH1 and CH4 i0 R L E
are triggered, output current iO V
flows in positive direction through + −
v0
CH1 and CH4, and with output CH2 D2 CH4 D4
voltage vO = V.
diO
V = iO R + L +E (1) v0
dt
V −E − t
R R
− t
CH2 - D4 Conducts CH1 - CH4 ON
iO ( t ) = 1 − e + I min e (2)
L L D1 - D4 Conducts CH4 - D2 Conducts
R
i0
Four Quadrant
Operation CH3 - CH2 ON D2 - D3 Conducts
CH2 - D4 Conducts CH4 - D2 Conducts 71
Class E Chopper (cont..
diO
0 = iO R + L +E (3)
dt v0 Output
R
E R
iO ( t ' ) = I max e
− t' − t' voltage
L
− 1 − e
L
(4) V
R tON tOFF
t
T
i0 Output
Imax current
Continuous
Imin current
t
i0 Output
Class E Chopper (cont..)
• 2) Fourth quadrant operation: CH1 D1 CH3 D3
i0 R L E
• Duty Interval: When both CH1 and CH4 are OFF, V
+ −
v0
the energy stored in the inductor L drives iO through CH2 D2 CH4 D4
R
76