STEALTH PRESS
ASSEMBLY MANUAL
iconic-fab.com Rev.1.0 [2023.10.10]
INTRODUCTION
BEFORE WE BEGIN
About the project
Stealth Press is open-source heat-set insert press designed and created by Mairis Skuja [Iconic FAB].
Project is designed with easiness to source and build in mind. It is mostly 3D printed, however uses multiple high
quality and precision parts which you will need to source separately before build.
Motivation
There are multiple projects like this available for free download and build. Almost all of them relies on Misumi
standard 2020 or 4020 extrusions to provide precision which adds extra cost, time and complexity to the build.
Stealth press build relies on precision provided by 300mm MGN12H linear rail instead which provides a stable
spine to build every other component around it.
Integrated, printable build plate adds another critical element for precision and easiness to work with.
Stealth press uses KEY-BAK key reel with kevlar belt loop to ensure longevity (proven to last more than 1-million
pulls) and has some other quirks, features and QoL improvements comparing to the similar projects.
Licence
Stealth Press is licensed under the GNU General Public License v3.0.
Permissions
Limitations
Conditions
Commercial use
Liability
License and copyright notice
Modification
Warranty State changes
Distribution
Disclose source
Patent use
Same license
Private use
iconic-fab.com You are here. This one was probably TLDR 1
TABLE OF CONTENTS
PRINT SETTINGS
3
PARTS
4
ASSEMBLY
5 - 20
CREDITS AND ACKNOWLEDGEMENTS
21
READY FOR WORK
22
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PRINT SETTINGS
PART PRINTING GUIDELINES
Here are print guidelines for you to follow in order to have decent success with printing parts:
3D PRINTING PROCESS
MATERIAL
LAYER HEIGHT
EXTRUSION WIDTH
Fused Deposition Modeling (FDM) ASA, ASA-CF, ABS, ABS+, ABS-CF Recommended: 0.2mm Recommended: Forced 0.4mm
INFILL TYPE
INFILL PERCENTAGE
WALL COUNT
SOLID TOP/BOTTOM LAYERS
Grid, Gyroid, Honeycomb, > = 40% Recommended: 4 Recommended: 5
Triangle or Cubic
SIDE NOTES TO THE GUIDELINES ABOVE
Y ou can succeed with Support cubic infill type (slicer support may vary) and as less as 25% infill for all parts if are
aiming to faster print speeds and less filament usage.
PLA, PLA+ and PETG are also considerable as a filament choices. However, take into account that soldering iron
radiates some indirect heat. Usage of less temperature stable filaments may result in part deformations over time.
It is recommended to use ASA or ABS at least for “arm” and “iron mount” parts.
Wall count of 4 is absolute must to ensure structural integrity of the parts.
There are no need to go over the top with this. 4 are for this particular build.
iconic-fab.com If in doubt, stick with the general part printing guidelines. 3
PARTS
FILE NAMING
The parts use this naming convention:
PRIMARY COLOR
ACCENT COLOR
COUNT OF PARTS
These files will have nothing at the Files has “[a]” to the front of any Files has “x1” to “x4” to the end
start of the filename. STL file that is intended to be of any STL file. Number
printed with accent color. represents count of identical
parts to be printed.
Example: buildplate_x1.stl Example: [a]_bushing_x1.stl Example:
[a]_m5_1mm_spacer_x4 (In this
case you will need to print 4
identical spacers)
SIDE NOTES (AGAIN) TO THE GUIDELINES ABOVE
Primary colors and accent colors are just how it’s envisioned.
Go crazy with this, nobody will mind.
,
This manual is designed to be a simple reference manual. For additional information it is recommended
downloading the CAD file from project Github repository. See links at the last page. It can sometimes be easier to
follow along when you have the whole assembly in front of you.
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ASSEMBLY
LEG
8 — Insert M3x5x4: Do not forget insert in back!
M3 Threaded Inserts
All inserts have same size:
M3x5x4 (VORON)
ADD HEAT-SET INSERTS
These are made of brass ,
threaded on the inside and and
has ridges on the outside.
Heat them up to approx 250C*
with a soldering iron and push
them into the plastic.
As the plastic cools, it solidifies
around the knurls and ridges on
the insert for excellent
resistance to both torque and
pull-out.
1 — Insert M3x5x4
6 — Insert M3x5x4
2 — Insert M3x5x4
4 — Insert M3x5x4
Perfect temperature to set is print
*
temperature of filament used +/- 10C.
5 — Insert M3x5x4
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7 — Insert M3x5x4
ASSEMBLY
CENTER 17 — Insert: Insert on other side!
18 — Insert: Insert on other side!
15 — Insert
9 — Insert
ADD HEAT-SET INSERTS
16 — Insert
Add heat-set inserts for center
part.
Inserts here is meant to securely
fix linear rail and support arms.
10 — Insert
11 — Insert
12 — Insert
13 — Insert
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14 — Insert
ASSEMBLY
TOP
ADD HEAT-SET INSERTS
Add heat-set inserts for bearing
assembly (top) part.
23 — Insert: Insert on other side!
Inserts here is meant to fix bearing
assembly part to the linear rail and
top end of support arms.
24 — Insert: Insert on other side!
21 — Insert 19 — Insert
22 — Insert
20 — Insert
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ASSEMBLY
BEARING BLOCK 2 — Bearing stack B
F695-2RS Bearings
(F stands for flanged)
ASSEMBLE BEARING BLOCK
Add heat-set inserts for bearing
assembly (top) part.
Inserts here is meant to fix bearing
assembly part to the linear rail and
top end of support arms.
1 — M5 x 25 bolt (1)
2 — M5 x 25 bolt (2)
1 — Bearing stack A
Metal or Printed Shim (0,5 - 1mm)
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ASSEMBLY This on is optional QoL improvement - you
SPINE can add M3 x 12mm bolt instead of M3 x 8
in hand with additional heat-set insert.
This will prevent bearing block to
accidentally slide off.
ASSEMBLE SPINE
Put all bolts into designated inserts. 1 —12 (M3 x 8)
Do not over-tighten!
Make sure all plastic parts are
mounted to the linear rail straight
and flush, check if everything is
dimensionally accurate.
Prevent bearing block from sliding off
at all cost! That can result of loosing
bearings. (Do not ask how we know this.)
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ASSEMBLY
SUPPORT ARMS
17; 18 — M3 x 8 bolts
ASSEMBLE SUPPORT ARMS
13; 14 — M3 x 8 bolts
Add all heat-set inserts und put all
bolts into designated inserts.
Do not over-tighten!
Now it’s the time to re-tighten all
bolts for linear rail and make
additional evaluation if everything is
straight and flush! 27 — Insert: Insert on other side!
25 — Insert 28 — Insert: Insert on other side!
26 — Insert
19; 20 — M3 x 8 bolts
15; 16 — M3 x 8 bolts
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ASSEMBLY
STRAIN RELIEFS
23; 24 — M3 x 8 bolts
On other side!
ASSEMBLE STRAIN RELIEFS
Put all bolts into designated inserts.
Strain reliefs are another QoL
feature to make soldering iron wire
strain out of the way while working.
21; 22 — M3 x 8 bolts
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ASSEMBLY
KEY-BAK
27 — M3 x 8 bolt
ASSEMBLE KEY-BAK MOUNT
28 — M3 x 8 bolt
Put all bolts into designated inserts
and fix KEY-BAK in place.
25 — M3 x 8 bolt
26 — M3 x 8 bolt
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ASSEMBLY 25 — Insert: In buildplate!
BUILDPLATE
26 — Insert: In buildplate!
29 — M3 x 8 bolt
FIX BUILDPLATE
Add heat-set inserts (back of the
build-plate).
Put all bolts into designated inserts. 30 — M3 x 8 bolt
31 — M3 x 8 bolt
32 — M3 x 8 bolt
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ASSEMBLY
BUILDPLATE
REMOVE SACRIFIATIAL PIECE
Break out and remove sacrificial Break out!
part from the build-plate.
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ASSEMBLY
BUILDPLATE
GLUE IN BUSHING
Use superglue, just a three drops.
(RTV silicone is fine too.)
Add drop of glue in marked places.
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ASSEMBLY
SOLDERING IRON ARM Do not forget to fix KEY-BAK strain before fixing arm with bolts!
27 — Insert
28 — Insert
33 — M3 x 8 bolt
35 — M3 x 8 bolt
36 — M3 x 8 bolt
34 — M3 x 8 bolt
MOUNT ARM TO THE RAIL
BEARING AND SECURE
KEY-BAK STRAIN
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ASSEMBLY 29 — Insert (Fit from the back!)
SOLDERING IRON MOUNT
30 — Insert (Fit from the back!)
37 — M3 x 8 bolt
38 — M3 x 8 bolt
SELECT APPROPRIATE VERSION
OF SOLDERING IRON MOUNT
AND SECURE IT TO THE ARM
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ASSEMBLY CHECK ALIGNMENT
SOLDERING ARM ALIGNMENT
Add soldering iron and check
alignment.
If soldering iron is fixed properly its
tip should be able to go through the
bushing right in the centre.
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ASSEMBLY
SECURE SOLDERING IRON
SECURE SOLDERING IRON
39 — M3 x 8 bolt
40 — M3 x 8 bolt
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ASSEMBLY
STRAIN RELIEFS
Wire path
SECURE SOLDERING IRON WIRE
Piece of filament
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READY FOR WORK!
THAT’S IT. PROJECT COMPLETE.
iconic-fab.com Warm fuzzy feeling? Hopefully. 21
CREDITS AND ACKNOWLEDGEMENTS
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