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Pct-00014-Mahindra Pikup RHD Diesel Mdi TC 3200 2wd 4wd - Ver 1 - Mar 2006

This document is a parts catalogue for Mahindra Pik-Up vehicles fitted with MDI TC 3200 diesel engines. It provides general information on how the catalogue is organized and indexed. It explains how to identify the vehicle and engine numbers to correctly order replacement parts. The catalogue sections list parts by vehicle area and include exploded views and part numbers for identification purposes.

Uploaded by

Aamir Ashin
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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100% found this document useful (2 votes)
455 views112 pages

Pct-00014-Mahindra Pikup RHD Diesel Mdi TC 3200 2wd 4wd - Ver 1 - Mar 2006

This document is a parts catalogue for Mahindra Pik-Up vehicles fitted with MDI TC 3200 diesel engines. It provides general information on how the catalogue is organized and indexed. It explains how to identify the vehicle and engine numbers to correctly order replacement parts. The catalogue sections list parts by vehicle area and include exploded views and part numbers for identification purposes.

Uploaded by

Aamir Ashin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 112

Published : September 2003

Created By: Publication Cell, Launch Planning Technical, A.S.Kandivali


GENERAL INFORMATION
F THIS PARTS CATALOGUE COVERS SERVICEABLE COMPONENTS OF PIK-UP
RANGE OF VEHICLES. IT SHOWS ALL 'MAHINDRA PIK-UP' VEHICLES FITTED
WITH ''MDI TC 3200 DIESEL ENGINE'.

F FOR CONVENIENCE, THIS PARTS CATALOGUE HAS BEEN SUB - DIVIDED INTO
SUB - SECTIONS CALLED GROUP. GROUPS LIST REPLACEMENT PARTS FOR
PARTICULAR AREAS OF THE VEHICLE. EXPLODED VIEWS ARE ILLUSTRATED
GROUPWISE FOR IDENTIFICATION OF PARTS AND THESE ARE FOLLOWED
BY PART NUMBERS AND DESCRIPTIONS. INDEX SHEETS ARE PROVIDED
FOR EASY AND QUICK REFERENCE.
PARTS CATALOGUE
F BEFORE ORDERING REPLACEMENT PARTS, PLEASE IDENTIFY THE VEHICLE
MODEL BY MODEL, VEHICLE SERIAL NUMBER AND ENGINE NUMBER. THE VEHICLE
SERIAL NUMBER IS THE LEGAL IDENTITY OF YOUR VEHICLE.

F THE VEHICLE SERIAL NUMBER AND ENGINE SERIAL NUMBER ARE LOCATED
ON THE MANUFACTURER'S PLATE
LOCATED ON RIGHT SIDE TOP
CORNER OF DASH CORNER OF
(2WD/ 4WD) DASH PANEL ABOVE THE BATTERY
WITH MDI TC 3200 DIESEL ENGINE TRAY. ENGINE SERIAL NUMBER IS
ALSO PUNCHED ON CYLINDER
BLOCK ON FRONT PAD
(NEAR WATER PUMP)

F THE VEHICLE CHASSIS NUMBER


IS STAMPED ON THE RIGHT SIDE
CHASSIS 'SIDE MEMBER' BELOW
THE FRONT FENDER.

F ADDITIONAL PART NUMBERS GIVEN IN THE BRACKETS ARE OPTIONAL ONCE


IT IS ADVISABLE TO MENTION THE OPTIONAL PART NUMBER ALSO WHILE
ORDERING THE SPARES.

FIRST EDITION : MARCH 2006 - VERSION: 1


F THE ASSEMBLIES AND SUB ASSEMBLIES ARE SHOWN EXPLODED VIEW FOR
EASE OF UNDERSTANDING ONLY. THEREFORE ALL THE PARTS SHOWN IN THE
EXPLODED VIEW ARE NOT ESSENTIALLY SERVICEABLE.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE F WHEREVER KIT IS APPLICABLE PLEASE ORDER AS A KIT ONLY. ITEMS
MARKED 'NS' ARE NOT SEPARATELY SERVICEABLE.

MAHINDRA & MAHINDRA LTD.


MUMBAI - INDIA F THE ASSEMBLIES AND SUB ASSEMBLIES ARE SHOWN EXPLODED VIEW FOR
EASE OF UNDERSTANDING ONLY. THEREFORE ALL THE PARTS SHOWN IN THE
EXPLODED VIEW ARE NOT ESSENTIALLY SERVICEABLE.

2
INDEX SHEET
S. NO. GROUP DESCRIPTION PAGE NO.

1 GENINFO GENERAL INFORMATION 3


MODEL COVERAGE 2 INDEX INDEX 4
MM429SCBCTC2 PIK UP CBC MDI TC BS2 2WD KMT90 3 M11A01 ENGINE ASSEMBLY M11A01.1
4 M11A02 LUBRICANTS M11A02.1
5 M11B01 CYLINDER BLOCK M11B01.1
6 M11B02 CYLINDER HEAD M11B02.1
7 M11B03 CRANKSHAFT M11B03.1
8 M11B04 CRANKSHAFT BEARING M11B04.1
9 M11B05 CRANKSHAFT PULLEY M11B05.1
10 M11B06 CONNECTING ROD M11B06.1
11 M11B07 CONNECTING ROD BEARING M11B07.1
12 M11B09 OIL PAN M11B09.1
13 M11B11 FRONT CASE M11B11.1
14 M11B12 ROCKER COVER M11B12.1
15 M11B13 BREATHER M11B13.1
16 M11B14 CYLINDER HEAD GASKET M11B14.1
17 M11B15 PISTON M11B15.1
18 M11B16 FLYWHEEL M11B16.1
19 M11B19 CAMSHAFT M11B19.1
20 M11B20 IDLER GEAR M11B20.1
21 M11B21 VALVE GEAR TRAIN M11B21.1
22 M11B22 INLET MANIFOLD M11B22.1
23 M11B23 EXHAUST MANIFOLD M11B23.1
24 M11B25 OIL FILLER & OIL LEVEL GAUGE M11B25.1
26 M11C01 OIL PUMP AND GEAR TRAIN M11C01.1
27 M11C02 OIL FILTER M11C02.1
28 M11C04 OIL STRAINER AND PIPE M11C04.1
29 M11C05 WATER PUMP M11C05.1
30 M11C07 THERMOSTAT M11C07.1
31 M11C08 FAN AND PULLEY M11C08.1
32 M11C09 DRIVE BELT M11C09.1
33 M11C11 OIL PRESSURE SWITCH OR GAUGE M11C11.1
34 M11C12 OIL LINES - ENGINE M11C12.1
35 M11D01 FUEL INJECTION PUMP (ROTARY) M11D01.1
36 M11D02 FUEL INJECTION PIPE (ROTARY) M11D02.1
37 M11D04 FUEL INJECTION NOZZLE M11D04.1
38 M11E01 ALTERNATOR M11E01.1
39 M11E02 STARTER MOTOR M11E02.1
40 M11F02 EMISSION CONTROL SYSTEM M11F02.1
41 M25A01 ENGINE MOUNTING M25A01.1
42 1101 CLUTCH 1101.1
43 1102 CLUTCH HOUSING 1102.1
44 1103A CLUTCH LINKAGE 1103A.1
45 1104 CLUTCH CYLINDER 1104.1
46 1201 FUEL TANK GAUGES AND LINES 1201.1
47 1202 AIR CLEANER BS II / EGR PARTS 1202.1
48 1203 ACCELERATOR LINKAGE 1203.1

3
INDEX SHEET INDEX SHEET
S. NO. GROUP DESCRIPTION PAGE NO. S. NO. GROUP DESCRIPTION PAGE NO.

49 1301 RADIATOR AND HOSES 1301.1 95 2606 ASSEMBLY INSTRUMENT PANEL 2606.1
50 1401 EXHAUST SYSTEM 1401.1 96 2607A BODY SHELL ASSEMBLY 2607A.1
51 1503 HEAD LIGHT 1503.1 97 2607B CARGO BOX 2607B.2
52 1504 INDICATING LAMP 1504A.1 98 2608 DOORS AND FITTINGS (FRONT) 2608.1
53 1505 TAIL, STOP, TURN SIGNAL AND REVERSE LIGHT 1505.1 99 2610 BACK DOOR AND FITTINGS 2610.1
54 1507 BATTERY HOLD DOWN & CABLE 1507.1 100 2610C PLUGS 2610C.1
55 1508 HORN 1508.1 101 2611 BODY TRIMMING 2611.1
56 1509 WINDSHIELD WIPER MOTOR 1509.1 102 2612 PLATES AND COVERS 2612.1
57 1509A WIPER MOTOR SERVICEABLE COMPONENTS 1509A.1 103 2613 DRIVER SEAT 2613.1
58 1510 WIRING HARNESS 1510.1 104 2614 FRONT PASSENGER SEAT 2614.1
59 1601 INSTRUMENTS 1601.1 105 2617A FRONT BUMPER 2617A.1
60 1602 WINDSHIELD WASHER 1602.1 106 2618A FENDER EXTENSION 2618A.1
61 1701A TRANSMISSION HOUSING AND ATTACHING 1701A.1 107 2619 TOOLS 2619.1
62 1702A TRANSMISSION CASE, GEARS & COMPONENTS 1702.1 108 2620 FLOOR TRIMMING 2620.1
63 1703A TRANSMISSION CONTROLS 1703.1 109 2621A SEAT BELT DRIVER & CO-DRIVER 2621A.1
64 1704A REAR BEARING & RETAINER & ATTACHING PARTS 1704.1
65 1801 TRANSFER CASE ASSY & MOUNTINGS 1801.1
66 1802 TRANSFER CASE GEAR & COMPONENTS 1802.2
67 1803 TRANSFER CASE SHIFT LEVER 1803.3
68 1901 PROPELLER SHAFT 1901.1
69 2001A FRONT AXLE (2WD) 2001A.1
70 2001B FRONT AXLE (4WD) 2001B.2
71 2002 REAR AXLE 2002.1
72 2101 STEERING GEAR & MOUNTINGS 2101.1
73 2101A SERVICEABLE COMPONENTS OF STEERING GEAR 2101A.1
74 2101D SERVICEABLE COMPONENTS OF RESERVOIR 2101D.1
75 2103 STEERING TIE ROD 2103.1
76 2104 STABILIZER BAR 2104.1
77 2201 HAND BRAKE 2201.1
78 2202A FRONT DISC BRAKE 2202.1
79 2202B WHEEL BRAKE REAR 2202B.1
80 2204 BRAKE MASTER CYLINDER & RESERVOIR 2204.1
81 2205 BRAKE PEDAL 2205.1
82 2206A BRAKE TUBES 2206A.1
83 2301A WHEEL AND ATTACHING PARTS - FRONT 2301A.1
84 2301B WHEEL AND ATTACHING PARTS - REAR 2301B.2
85 2401 FRAME 2401.1
86 2401C SPARE WHEEL MOUNTING
87 2501 FRONT SPRING AND SHOCK ABSORBER 2502A.1
88 2502 REAR SPRING AND SHOCK ABSORBER 2502B.1
89 2601 HOOD 2601.1
90 2602A FENDER RIGHT 2602A.1
91 2602B FENDER LEFT 2602B.1
92 2603 RADIATOR GUARD AND GRILL 2603.1
93 2604 FOOT STEPS SIDE AND REAR 2604.1
94 2605 BODY MOUNTINGS 2605.1

4 5
GROUP M11A01 - ENGINE ASSEMBLY GROUP M11A02 - LUBRICANTS

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.

0301BB0120N ENG ASSY MDI3200 TC BS2 (G.D) 1 1 022678 MAHINDRA MAXIMILE 10 K OIL - 7.5 LIT NS

M11A01.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11A02.1
GROUP M11B01 - CYLINDER BLOCK GROUP M11B01 - CYLINDER BLOCK

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.

0302AB0310N CRANKCASE ASSEMBLY - BS2 1


CONSIST OF :
1 0302AB0300N 1 - CRANKCASE - BS2
2 050930 4 - CAP CRANKSHAFT BRG FRONT NS
3 024607 1 - CAP CRANKSHAFT BRG REAR NS
4 0302AB0220N 10 - BOLT CRANKSHAFT MAIN BRG CAP NS
5 051322 1 - BEARING FRONT CAM SHAFT NS
6 051323 1 - BEARING CENTER CAM SHAFT NS
7 050028 1 - BEARING REAR CAMSHAFT NS
8 024721 CYLINDER LINER 4
9 0302AB0060N 'O' RING 8
10 0302AB0210N BRIDGE LADDER FRAME 2
11 024503 FLANGED BOLT M8 x 1.25 - 30 4
12 9420000232 WATER DRAIN PLUG M12 x 1.5 1
13 7903062026 COPPER WASHER 2
14 7903067028 SPRING PIN 20 x 20 N/S 1
15 075221 PLUG EXPANSION 1
16 7932561906 PLUG M13 x 1.5 3
17 024739 TAPER PLUG M10 x 1 3
18 0303EC0310N STUD 1
19 G141287 PIN DOWEL, CYLINDER BLOCK REAR 1

M11B01.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11B01.2
65
GROUP M11B02 - CYLINDER HEAD GROUP M11B02 - CYLINDER HEAD

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
0302BB0070N CYLINDER HEAD ASSEMBLY 1
CONSIST OF :
1 0302BB0080N 01 - CYLINDER HEAD 17mm NS
2 022611 06 - EXPANSION PLUG 30-DIN 470
3 0311BB0030N 01 - EXPANSION PLUG

4 051342 08 - GUIDE VALVE STEM

5 091016 04 - VALVE SEAT INTAKE

5 0310BB0010N 04 - VALVE SEAT INTAKE (OPT)

6 091017 04 - VALVE SEAT EXHAUST


6 0310BB0020N 04 - VALVE SEAT EXHAUST (OPT)
7 051349 04 - PLUG WATER JET
8 024609 BOLT CYLINDER HEAD SHORT 16
9 051611 TEMPERATURE SENSOR UNIT (I.I.L.) 1
10 071566 COPPER WASHER 14 x 20 1
11 091043 STUD ROCKER ARM BRACKET 4
12 G141244 PIN DOWEL, CYL BLOCK FRONT 2
13 094040 ENGINE LIFTING HOOK - MDI 1
14 0302FB0010N BRAKET, ENGINE LIFTING FRONT 1
15 024501 FLANGE BOLT M8 x 1.25 - 15 4

M11B02.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11B02.2
GROUP M11B03 - CRANK SHAFT GROUP M11B04 - CRANKSHAFT BEARING

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 051967 CRANKSHAFT 1 1 7932580560 THRUST WASHER (UPPER) 2
2 0306HB0100N WOODRUFF KEY 2 2 7932580561 THRUST WASHER (LOWER) 2
3 0310BB0220N PINION CRANKSHAFT 1 3 051412 BEARING FRT & CNTR - BYMETAL 5
3 051432 BEARING FRT & CNTR - GABRIEL 5
3 084091 BEARING FRT & CNTR - KIRLOSKAR * 5
(* OPTIONAL)
3 051413 BRG FRT & CNTR LWR - BYMETAL 5
3 051433 BRG FRT & CNTR LWR - GABRIEL 5
3 084092 BRG FRT & CNTR LWR - KIRLOSKAR * 5
(* OPTIONAL)

M11B03.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11B04.1
GROUP M11B05 - CRANKSHAFT PULLEY GROUP M11B06 - CONNECTING ROD

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.

1 0306HB0130N PULLEY FAN DRIVE 1 1 091002 CONNECTING ROD ASSEMBLY 4


1 0306HB0131N PULLEY FAN DRIVE (OPT) 1 CONSIST OF:
1 0306HB0132N PULLEY FAN DRIVE (OPT) 1 2 051976 04 - CONNECTING ROD NS
2 084136 SPACER DAMPER PULLEY 1 3 051977 04 - CAP CONNECTING ROD NS
3 9350208280 SCREW M14 x 1.50 - 45 N/S 1 4 0312BB0410N 04 - BUSH, CON ROD (SMALL END)
5 084440 08 - SCREW, CONNECTING ROD
6 0312BB0150N 08 - NUT, CONNECTING ROD

M11B05.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11B06.1
GROUP M11B07 - CONNECTING ROD BEARING GROUP M11B09 - OIL PAN

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 051979 CONNECTING ROD BEARING - HALF 8 1 0303CB0100N OIL PAN ASSY - NVH - BS2 1
1 084256 CONNECTING ROD BEARING - HALF 8 2 0311AB0090N GASKET OIL PAN 1
1 084268 CONNECTING ROD BEARING - HALF * 8 3 024501 BOLT FLANGED M8 x 1.25 - 15 14
1 084291 CONNECTING ROD BEARING - HALF 8 4 7903062003 SEAL 16 1
(* OPTIONAL) 5 0303CB0050N MAGNETIC DRAIN PLUG ASSEMBLY 1

M11B07.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11B09.1
GROUP M11B11 - FRONT CASE GROUP M11B12 - ROCKER COVER

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0311DB0050N COVER ENGINE FRONT NS 1 0310BB0270N ROCKER ARM COVER - BS 2 1
2 0305BB0820N TIMING INDICATOR 1 2 0310BB0190N GASKET ROCKER ARM COVER 1
3 0311AB0070N GASKET, FRONT COVER 1 3 5308202 NYLOC NUT M8 x 1.25 4
4 0311DB0091N OIL SEAL ENGINE FRONT COVER 1 4 091041 WASHER SEAL ROCKER COVER 4
5 024628 FLANGE BOLT M8 x 1.25 - 50 10
6 024626 BOLT FLANGED M8 x 1.25 - 20 3
7 024614 FLANGE BOLT M8 x 1.25 - 28 9
8 0311DB0110N INJECTION PUMP GEAR COVER 1
9 084142 'O' RING, INJECTION PUMP GEAR COVER 1
10 024615 FLANGE BOLT M6 x 1.0 - 12 2
11 024623 RETAINER, CRANKSHAFT REAR OIL SEAL 1
12 0311AB0040N GASKET, C/CASE REAR OIL SEAL 1
13 0311AB0031N CRANKSHAFT REAR SEAL 1

M11B11.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11B12.1
GROUP M11B13 - BREATHER GROUP M11B14 - CYLINDER HEAD GASKET

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
0303BB0070N OIL FILLER ASSEMBLY 1 1 051335 GASKET, CYLINDER HEAD 1
CONSIST OF :
1 9420000345 01 - OIL FILLER CAP 11 DEG. O/LET T
2 9420000104 02 - SEAL - OIL FILLER CAP
3 0303BB0080N 01 - OIL ENAMATION TUBE
4 03110B0010N CLIP CLOSED 1

M11B13.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11B14.1
GROUP M11B15 - PISTON GROUP M11B16 - FLYWHEEL

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
0312BB0060N KIT - PISTON, PIN, RING, CIRCLIP 4 1 0312CB0020N FLYWHEEL ASSEMBLY 1
CONSIST OF : 2 050116 GEAR FLYWHEEL RING 1
1 0312BB0010N 04 - PISTON (IPL) 3 9420000528 FLYWHEEL DOWEL PIN 2
2 051666 04 - PISTON PIN 4 050231 BOLT FLY WHEEL (KMT 90) 6
3 051463 08 - CIRCLIP, PISTON PIN 5 SF0400005 WASHER SPECIAL PLAIN M12 6
4 0312BB0040N 04 - KIT, PISTON RINGS IPL 6 9420000007 FLYWHEEL BUSHING 1

CONSIST OF: 7 9420000528 CYLINDRICAL COTTER PIN 3

024736 04 - COMPRESSION RING TOP (IPL) NS


0312BB0020N 04 - RING, PISTON, COMPRE. MIDDLE NS
0312BB0030N 04 - RING, PISTON, OIL CONTROL (IPL) NS

M11B15.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11B16.1
GROUP M11B19 - CAMSHAFT GROUP M11B20 - IDLER GEAR

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 091072 CAMSHAFT 1 1 0310BB0390N IDLER GEAR ASSEMBLY 1
2 G218217 WOODRUFF KEY - 1 CONSIST OF :-
4.76 mm x 15.88 mm ( 3/16" x 5/8" ) 0310BB0380N 1 - GEAR IDLER NS
3 024605 THRUST PLATE, CAMSHAFT 1 2 0310BB0401N 1 - BUSH, IDLER GEAR 1
4 084144 FLANGED SCREW M10 x 1.5 - 25 2 3 0310BB0370N THRUST PLATE 1
4 024630 FLANGED BOLTM10 x 1.5 - 25 (OPTIONAL) 2 4 7932560855 PLUG M9 x 1.0 1
5 0310BB0200N GEAR CAMSHAFT 1 5 0310BB0360N SHAFT IDLER GEAR 1
6 0310BB0410N GROOVED PIN 1
7 7932564136 SPACER WASHER 1
8 SF0601040 EXTERNAL RETAINING RING 28 1
9 024501 FLANGE BOLT M8 x 1.25 - 15 3

M11B19.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11B20.1
GROUP M11B21 - VALVE GEAR TRAIN

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 0310BB0080N VALVE TAPPET 8
2 051503 VALVE PUSH ROD 8
3 091048 VALVE INTAKE 4

091058 VALVE INTAKE (SRIRAM) OPT 4


4 091049 VALVE EXHAUST 4

091059 VALVE EXHAUST (SRIRAM) OPT 4


3 0310DB0040N VALVE INTAKE (PATTERN HARD) 4
4 0310DB0030N VALVE EXHAUST(PATTERN HARD) 4
5 051345 VALVE STEM SEAL 8
6 0310BB0310N RETAINER VALVE SPRING LOWER 8
7 03100B0010N VALVE SPRING 8
8 03100B0020N RETAINER VALVE SPRING UPPER 8
GROUP M11B21 - VALVE GEAR TRAIN

9 0310DB0010N CONE HALF, VALVE LOCK 16


10 091027 ROCKER ARM SHAFT ASSY COMPLETE 1
CONSIST OF :
11 091029 01 - ROCKER ARM SHAFT
12 G117918 02 - PLUG EXPANSION 14.29mm (9/16")
13 091031 01 - OILER BRACKET
14 072048 01 - PLUG CORE 8 DIA
15 7910016442 01 - GASKET INTERNAL BEARING N/S
16 7903057013 01 - ELASTIC WASHER M6
17 091033 01 - POSITIONING SCR, VALVE ROCKER
18 051332 04 - BRKT VALVE LEVER SH FRT & RR
19 084156 08 - ROCKER ARM ASSY
20 050226 08 - SCREW, VALVE LEVER ADJ
21 050227 08 - NUT, VALVE LEVER ADJ SCREW
22 051327 02 - SPRING, VALVE, LEVER SHAFT
23 051325 06 - WASHER, ROCKER ARM SHAFT
24 051326 02 - RET RING, VALVE LEVER SHAFT
25 9420000177 01 - PLAIN WASHER M8
26 6110214 04 - WASHER M10
27 7903032023 04 - NUT M10
091028 SHAFT VALVE LEVER WITH PLUG 1
CONSIST OF :
11 091029 01 - ROCKER ARM SHAFT NS
12 G117918 02 - PLUG EXPANSION 14.29mm (9/16")
091030 ASSEMBLY OILER BRACKET 1
CONSIST OF :
13 091031 01 - OILER BRACKET NS
14 072048 01 - PLUG CORE 8 DIA

M11B21.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11B21.2
GROUP M11B22 - INLET MANIFOLD GROUP M11B23 - EXHAUST MANIFOLD

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 024756 AIR INTAKE MANIFOLD 1 1 0302DB0030N EXHAUST MANIFOLD 1
2 0302CB0020N GASKET, AIR INTAKE MANIFOLD 1 2 0302BB0010N STUD, EXHAUST MANIFOLD 4
3 084143 FLANGE BOLT M8 x 1.25 - 40 11 3 0302DB0130N GASKET EXHAUST MANIFOLD (MLS) 2
4 SF0400002 WASHER PLAIN SS M10 x 2 - 21 4
5 SF0300001 NUT, SPECIAL CLINCH M10 x 1.5 x 10 4
6 024014 EXHAUST MANIFOLD STUD 31 x 8 5
7 024018 GASKET, EXHAUST FLANGE 1
8 0305GB0021N TURBOCHARGER ASSY K03 - 1875ECA4.82 1
9 024033 STUD-PIPE TURBOCHARGER OUTLET 2
10 03010G0010N STUD, PIPE TURBO OUTLET - SHORT 3
11 0302DB0070N GASKET, TURBO OUTLET FLANGE 1
12 0302DB0060N PIPE, TURBO CHARGER OUTLET 1
13 57080A0050N FLANGED CLINCH NUT M8 x 1.25 8
14 091083 STUD M8x1.25 3

M11B22.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11B23.1
GROUP M11B25 - OIL FILLER & OIL LEVEL GAUGE GROUP M11C01 - OIL PUMP & GEAR TRAIN

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0303BB0110N ASSEMBLY DIPSTICK GUIDE 1 1 084157 OIL PUMP ASSEMBLY 1
2 0303BB0190N OIL LEVEL DIPSTICK ASSEMBLY 1 2 024630 BOLT FLANGED M10 x 1.5 - 25 1
3 0303BB0210N BRACKET, DIPSTICK ASSEMBLY 1
4 024617 ADAPTOR DIPSTICK 1
5 024743 COPPER WASHER M10 1
6 024501 BOLT FLANGE M8 x 1.25 - 15 1

M11B25.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11C01.1
GROUP M11C02 - OIL FILTER GROUP M11C04 - OIL STRAINER & PIPE

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.

1 9420000073 OIL FILTER CARTRIDGE (OE) 1 1 0303AB0010N STRAINER ASSEMBLY 7.5 LTR 1
2 09040A0120N HEAT SHIELD, OIL COOLER 1 2 3106226 SCREW HEX HD M6 x 1 - 16 2
3 024615 FLANGE BOLT M6 x 1.0 - 12 2 3 6506208 SPRING LOCK WASHER M6 2

M11C02.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11C04.1
GROUP M11C05 - WATER PUMP GROUP M11C07 - THERMOSTAT

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0304EB0250N WATER PUMP ASSEMBLY 1 1 0304EB0130N HOUSING THERMOSTAT - BS2 1
2 0304EB0190N GASKET WATER PUMP 1 2 0311AB0050N GASKET, THERMOSTAT HSG 1
3 024521 FLANGED BOLT M10 x 1.5 - 45 4 3 0304EB0491N THERMOSTAT 1
4 0304EB0210N CAP, THERMOSTATE HSG 1
5 0311AB0080N GASKET, WATER OUTLET FITTING 1
6 024502 BOLT FLANGED M8 x 1.25 - 25 6
7 9420001104 TEMP SENSOR 1
8 024743 COPPER WASHER M10 1

M11C05.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11C07.1
GROUP M11C08 - FAN & PULLEY GROUP M11C09 - DRIVE BELT

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 7910007436 COOLING FAN ASSEMBLY (8 BLADES) 1 1 0306GB0020N BELT ALTERNATOR AVX 13 - 1060 1
2 024517 FLANGED BOLT M6 x 1 - 20 3

M11C08.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11C09.1
GROUP M11C11 - OIL PRESSURE SWITCH OR GAUGE

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 083780 SWITCH OIL PRESS SIG INDICATOR 1
2 0303EB0340N ADAPTOR OIL PRESSURE SWITCH 1

MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11C11.1
GROUP M11C12 - OIL LINES - ENGINE

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 03030B0040N PIPE OIL VACUUM PUMP INLET - MICO 1
2 0303EB0180N OIL LINE TURBO INLET 1
3 0303EB0250N BANJO BOLT SPECIAL M12 x 1.5 2
4 9420000194 COPPER WASHER 4
5 0303EB0060N ASSEMBLY PIPE, TURBO OIL RETURN 1

CONSISTS OF:

0303EB0070N 01 - PIPE, TURBO OIL RETURN

0303EB0080N 01 - HOSE, TURBO OIL RETURN


6 0023825 GASKET, TURBO OIL DRAIN PIPE 1
7 0024517 FLANGE BOLT M6 x 1.00 - 20 2
8 062147 CLAMP, HOSE 2
9 SF0705022 CLIP, SPRING BAND 19 x 12 x 0.90 2
GROUP M11C12 - OIL LINES - ENGINE

10 03130C0020N NIPPLE, TURBOCHARGER RETURN 1


11 7903062003 COPPER WASHER 16 N/S, OIL SUMP 1
12 024743 COPPER WASHER M10 5
13 056882 BANJO BOLT M10 (VACUUM PUMP END) 1
14 050336 BANJO BOLT 1
15 0303EB0170N OIL DRAIN HOSE, ALT VACUUM PUMP 1
16 0303EB0090N ADAPTER, OIL RETURN 1

M11C12.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11C12.2
GROUP M11D01 - FUEL INJECTION PUMP (ROTARY) GROUP M11D02 - FUEL INJECTION PIPE (ROTARY)

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0305BB0671N ASSY FUEL INJ PUMP, MDI TC - GD - BS2 1 1 0305BB0230N SET, ASSY HIGH PRESSURE PIPE - BS II 1
2 091061 GASKET, VE PUMP 1 CONSISTS OF :
3 0310BB0230N GEAR, INJECTION PUMP (FORGE) 1 0305BB0240N 1 - ASSY HIGH PRESSURE PIPE 1 & 2 NS
4 0305BB0740N BRACKET, FIP 1 0305BB0250N 1 - ASSY HIGH PRESSURE PIPE 3 & 4 NS
5 7932566524 PLATE 3 2 0305DB0030N LEAK OFF PIPE ASSY - MICO 1
6 7903055003 LOCK WASHER SPRING M8 4
7 7903232005 NUT HEX M8 x 1.25 4
8 024626 FLANGE BOLT M8 x 1.25 - 20 1
9 9420000193 BOLT BANJO M12 x 1.5 1
10 9420000194 WASHER COPPER M12 2
11 091083 STUD, INJECTION PUMP 3
12 024501 BOLT FLANGE M8 x 1.25 - 15 1

M11D01.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11D02.1
GROUP M11D04 - FUEL INJECTION NOZZLE

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.

1 0305BB0781N INJECTOR ASSEMBLY 4

MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11D04.1
GROUP M11E01 - ALTERNATOR

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 1402AA2881N ALTERNATOR 55 AMP - MICO 1
2 024821 STUD ALTERNATOR 1
3 24822 PIVOT ALTERNATOR 1
4 7903032023 NUT HEX HM10 x 150 4
5 6510214 LOCKWASHER SPRING M10 3
6 6110214 PLAIN WASHER M10 4

7 024626 FLANGE BOLT M8 x 1.25 - 20 1

8 56887 BOLT M10 x 1.5 - 130mm 1


9 0306DB0030N SPACER ALTERNATOR 1

MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11E01.1
GROUP M11E01A - ALTERNATOR (MICO)

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1402AA2881N ALTERNATOR 55 AMP - MICO 1
1 1402AA2721N DRIVE END SHIELD 1
2 1402AA1131N DEEP GROOVE BALL BEARING 1
3 1402AA1141N COVER PLATE 1
5 1402AA1151N FLAT HEAD SCREW 4
6 1402AA2981N ROTOR 1
9 1402AA1171N SPACER RING 1
10 1402AA1181N DEEP GROOVE BALL BEARING 1
11 1402AA2741N COLLECTOR, RING END 1
12 1402AA2751N RECTIFIER 1
13 1402AA1211N 'O' RING 1
17 1402AA2991N TRANSISTOR REGULATOR 1
GROUP M11E01A - ALTERNATOR (MICO)

18 1402AA2761N STATOR 1
20 1402AA1251N CHEESE HEAD SCREW 1
21 1402AA1251N CHEESE HEAD SCREW 3
24 1402AA1252N CHEESE HEAD SCREW 2
26 1402AA1281N SPRING WASHER 2
27 1402AA1291N HEXAGON NUT 2
32 1402AA2771N INSULATING WASHER 1
34 1402AA2781N WASHER 1
35 1402AA2791N SPRING WASHER 1
37 1402AA2801N HEXAGON NUT 1
38 1402AA2811N INSULATING PART 1
41 1402AA1341N INSULATING WASHER 1
42 1402AA1351N INSULATING WASHER 1
42 1402AA1351N WASHER 1
43 1402AA1361N HEXAGON NUT 2
44 1402AA3001N CONNECTOR HOUSING 1
45 1402AA1381N SPRING WASHER 2
46 1402AA1391N INSULATING WASHER 1
47 1402AA1401N SPRING WASHER 2
48 1402AA1411N WASHER 1
49 1402AA2821N HEXAGON NUT 1
51 1402AA1421N SPRING WASHER 1
52 1402AA1431N HEXAGON NUT 1
53 1402AA3011N FAN 1
54 1402AA3021N PULLEY 1
56 1402AA1461N SEAL 1
57 1402AA1481N VACUUM PUMP ASSEMBLY 1
57/005 1402AA3061N NON RETURN VALVE (VACUUM PUMP) 1
1

CONTINUE …

M11E01A.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11E01A.2
GROUP M11E01A - ALTERNATOR (MICO)

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
58 1402AA1511N VACUUM PUMP END COVER 1
59 1402AA1521N VANE (FOR VACUUM PUMP) 3
61 1402AA1531N HEXAGON SCREW 3
62 1402AA2831N SPRING WASHER 3
63 1402AA1551N WASHER 3
64 1402AA1561N 'O' RING 1
65 1402AA1571N 'O' RING 1
68 1402AA2841N BANJO 1
70 1402AA1591N FLAT SEAL RING 2
71 1402AA1601N VACUUM PUMP ROTOR 1
75 1402AA3031N BANJO ASSEMBLY 1
80 1402AA1621N CLAMP 1
GROUP M11E01A - ALTERNATOR (MICO)

99 1402AA1631N SPRING WASHER 2


100 1402AA1641N WASHER 2
106 1402AA3041N SUPPRESSION CAPACITOR 1
110 1402AA3051N FUSE 2
112 1402AA1631N SPRING WASHER 1
113 1402AA1671N CHEESE HEAD SCREW 1
114 1402AA1681N HEXAGON NUT 1
117 1402AA1691N WASHER 1
118 1402AA1701N SPRING WASHER 1
119 1402AA1711N HEXAGON NUT 1
801 1402AA1721N CARBON BRUSH SET
807 1402AA1731N COLLECTOR RING

M11E01A.3 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11E01A.4
GROUP M11E02 - STARTER MOTOR

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 091970 STARTER MOTOR - MICO 1
1 091971 STARTER MOTOR - LUCAS 1
1 0307CB0471N STARTER MOTOR - GEAR REDUCTION
- MICO 1

2 024630 FLANGED BOLT M10 x 1.5 - 25 3

3 7903055007 SPRING LOCKWASHER M10 3

MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11E02.1
GROUP M11E02A - STARTER MOTOR (MICO MAKE)

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.

091970 STARTER MOTOR - MICO 1


1 0307CB0501N ARMATURE 1
2 0307CB0511N INTERMIDIATE BEARING 1
3 0307CB0521N CLUTCH DRIVE 1
4 0307CB0531N SPRING RING 1
5 0307CB0541N STOP RING 1
7 0307CB0551N SINTERED BUSH 1
9 0307CB0561N SCREW COUNTERSUNK 1
10 0307CB0571N WASHER 1
GROUP M11E02A - STARTER MOTOR (MICO MAKE)

11 0307CB0581N HEXAGONAL NUT 1


14 0307CB0591N THREADED PIN 2
17 0307CB0601N COUNTERSUNK SCREW 3
18 0307CB0611N 'O' RING 2
19 0307CB0621N 'O' RING 2
23 0307CB0631N EXCITATION WINDING 1
25 0307CB0641N COUNTERSUNK SCREW 4
27 0307CB0651N MOUNTING FLANGE 1
28 0307CB0661N BRUSH HOLDER 1
29 0307CB0671N SPRING RING 4
30 0307CB0681N COMMUTATOR END COVER 1
30/2 0307CB0691N SINTERED BUSH 1
31 0307CB0701N SPACING WASHER 2
32 0307CB0711N HEXAGONAL NUT 2
34 0307CB0721N COMPENSATING WASHER 0.5mm A/R
34 0307CB0731N COMPENSATING WASHER 0.7mm A/R
34 0307CB0751N COMPENSATING WASHER 0.9mm A/R
34 0307CB0741N COMPENSATING WASHER 1.1mm A/R
34 0307CB0761N COMPENSATING WASHER 1.3mm A/R
35 0307CB0771N LOCKING WASHER 1
36 0307CB0781N SEALING RING 1
37 0307CB0791N CAP 1
38 0307CB0801N HEXAGONAL HEAD SCREW 2
39 0307CB0811N SPRING WASHER 1
40 0307CB0821N HEXAGONAL NUT 1
41 0307CB0831N HEXAGONAL NUT 1
42 0307CB0841N SPRING WASHER 1
43 0307CB0851N HEXAGONAL NUT 1
45 0307CB0861N SPRING WASHER 1
67 0307CB0871N 'O' RING 2

68 0307CB0881N WASHER 2

800 0307CB0891N CARBON BRUSH SET 1

803 0307CB0901N FORK LEAVER 1


804 0307CB0911N SOLENOID SWITCH 1
805 0307CB0921N DRIVE END FLANGE 1

M11E02A.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11E02A.2
GROUP M11E02B - STARTER MOTOR (LUCAS MAKE)

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.

091971 STARTER MOTOR - LUCAS 1


1 0307CG0011N MAIN TERMINAL 1
1A 0307CG0021N MAIN TERMINAL 1
2 0307CG0031N TERMINAL BASE ASSEMBLY 1
3 0307CG0041N SPINDLE ASSEMBLY 1
4 0307CG0051N PLUNGER RETURN SPRING 1
5 0307CG0061N SEALING REING (SOL) 1
6 0307CG0071N SOLENOID SWITCH 1
GROUP M11E02B - STARTER MOTOR (LUCAS MAKE)

7 0307CG0081N PLUNGER ASSEMBLY 1


7A 0307CG0091N SHROUD 1
8 0307CG0101N SCREW, SOL FIXING 3
9 0307CG0111N CONNECTOR 1
10 0307CG0121N SEAL 1
11 0307CG0131N SEALING RING (C.E. & D.E.) 2
12 0307CG0141N INTER BRACKET ASSEMBLY 1
13 0307CG0151N OIL SEAL 1
14 0307CG0161N ENGAGING LEVER ASSEMBLY 1
15 0307CG0171N JUMP RING - PINION 1
16 0307CG0181N SPRING - PINION 1
17 0307CG0191N GROMMET 1
18 0307CG0201N NUT, PIVOT 1
19 0307CG0211N PIVOT PIN 1
20 0307CB0481N FIXING BRACKET ASSEMBLY 1
21 0307CG0231N BEARING BUSH (FXG. BRKT) 1
22 0307CG0241N BEARING BUSH (INTER BRKT) 1
23 0307CG0251N OPERATING PLATE (PINION) 1
24 0307CB0491N DRIVE ASSEMBLY 1
25 0307CG0271N THRUST COLLAR 1
26 0307CG0281N JUMP RING 1
27 0307CG0291N END COVER 1
28 0307CG0301N SEAL (END COVER) 1
29 0307CG0311N 'C' WASHER 1
31 0307CG0321N SPRING (END COVER) 1
32 0307CG0331N C.E. BRACKET ASSEMBLY 1
33 0307CG0341N BRUSH SET 1
34 0307CG0351N BRUSH CARRIER ASSEMBLY 1
35 0307CG0361N LEAD ASSEMBLY 1

CONTINUE…

M11E02B.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11E02B.2
GROUP M11E02B - STARTER MOTOR (LUCAS MAKE)

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.

36 0307CG0371N GROMMET 1
37 0307CG0381N FIELD COIL ASSEMBLY 1
38 0307CG0391N ARMATURE ASSEMBLY 1
39 0307CG0401N NUT (FIXING STUD) 2
40 0307CG0411N FIXING STUD 2
41 0307CG0421N BEARING BUSH (C.R. BRKT) 1
42 0307CG0431N BRUSH SPRING 4
43 0307CG0441N STOP WASHER 1
GROUP M11E02B - STARTER MOTOR (LUCAS MAKE)

44 0307CG0451N INSULATOR YOKE 1


45 0307CG0461N POLE SHOE 4
47 0307CG0471N SCREW (B.G. FIXING) 2

M11E02B.3 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11E02B.4
GROUP M11E02C - STARTER MOTOR (MICO MAKE)

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.

0307CB0471N STARTER MOTOR - GEAR REDUCTION


1 0307CB0931N EPICYCLOIDAL GEAR 1
2 0307CB0941N OVERRUNNING CLUTCH 1
3 0307CB0951N RETAINER 1
4 0307CB0961N STOP RING 1
5 0307CB0971N DRIVE END FLANGE 1
6 0307CB0981N NEEDLE BUSHING 1
7 0307CB0991N FORK LEVER 1
8 0307CB1001N FORK LEVER SUPPORT 1
GROUP M11E02C - STARTER MOTOR (MICO MAKE)

9 0307CB1011N RUBBER SEAL 1


10 0307CB1021N SOLENOID SWITCH 1
11 0307CB1031N FLAT - HEAD SCREW 3
12 0307CB1041N ARMATURE 1
13 0307CB1051N COMMUTATOR END SHIELD 1
14 0307CB1061N SINTERED METAL BUSH 1
15 0307CB1071N HEXAGONAL SCREW 2
16 0307CB1081N SHIM 1
17 0307CB1091N RETAINING WASHER 1
18 0307CB1101N CLOSURE CAP 1
19 0307CB1111N OVER - HEAD SCREW 2
20 0307CB1121N HEXAGONAL NUT 1
21 0307CB1131N SPRING LOCK WASHER 1
22 0307CB1141N HEXAGONAL NUT 1
23 0307CB1151N SPRING LOCK WASHER 1
24 0307CB1161N HEXAGONAL NUT 1
25 0307CB1171N BRUSH HOLDER 1
26 0307CB1181N STATOR FRAME 1

M11E02C.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11E02C.2
#
GROUP M11F02 - EMISSION CONTROL SYSTEM GROUP M11F02 - EMISSION CONTROL SYSTEM

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.

1 0309DB0020N EGR PIPE ASSEMBLY 1


2 022672 GASKET, EGR PIPE FLANGE 2

3 0309DB0121N EGR VALVE DIA 13.5/ 90 - PADMINI (A) 1

(4 SPEED GEAR BOX)


4 57080A0050N FLANGE CLINCH NUT M8 x 1.25 2
5 022673 GASKET, EGR VALVE 1
6 7903009053 SCREW CHS M8 x 1.25 - 25 4
7 062138 CLAMP, HOSE 55-75 NO 75A 1
8 0313AB0170N PIPE, AIR INTAKE ASSEMBLY - BS2 1
9 0313AB0150N HOSE, AIR TURBOCHARGER SIDE 1
10 0313AB0160N HOSE, AIR MANIFOLD SIDE - BS2 1
11 062139 CLAMP HOSE 45-60 NO.2X 3
12 0309DA0050N VACUUM RESERVOIR 1
13 18050A0010N VACUUM MODULATOR 1
14 3106226 SCREW HEX M6 x 1 - 16 4
15 6506208 WASHER SPRING M6 4
16 6106206 PLAIN WASHER M6 4
0309DA0040N KIT VACUUM TUBES 1
CONSISTS OF :
17 16000A0070N 1 - HOSE VACUUM MODLTR /AIR CLEAN
18 0309DA0010N 1 - TUBE VACUUM
19 0309DA0020N 1 - TUBE VACUUM
20 0309DA0060N 1 - TUBE VACUUM

M11F02.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11F02.2
GROUP M25A01 - ENGINE MOUNTING

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 099828 INSULATOR, FRONT 2
2 G120396 PLAIN WASHER 2
3 5312204 NYLOC NUT M12 - 1.25 2
4 099105 SPECIAL BOLT HEX HD M10 x 1.5 - 25 4
5 7903055007 SPRING LOCKWASHER M10 10
6 804373 WASHER SPECIAL 6
7 0302AB0360N BRKT, ENGINE FRT SUPPORT - RH 1
8 094025 BRKT, ENGINE FRT SUPPORT - LH 1
9 024720 SPECIAL BOLT M12 x 1.25 7
10 052385 LOCKWASHER SPRING M12 7
11 069895 INSULATOR, ENGINE RR SUPPORT 1
12 052064 BOLT M10 x 1.25 - 17MM 4
13 6110214 PLAIN WASHER M10 2
14 5110206 NUT HEX M10 x 1.25 2

MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M25A01.1
GROUP 1101 - CLUTCH GROUP 1102 - CLUTCH HOUSING

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0801CA0030N CLUTCH COVER ASSY NEF TC 1 1 08010A0200N CLUTCH HOUSING 1
1 0801CA0031N CLUTCH COVER ASSY (OPT) 1 2 024632 BOLT CL HOUSING M12 x 1.5 - 35 2
2 0801BA0161N CLUTCH DRIVEN PLATE ASSEMBLY 1 3 6512216 LOCKWASHER SPRG M12 5
2 0801BA0162N CLUTCH DRIVEN PLATE ASSY (OPT) 1 4 024635 BOLT CL HOUSING M12 x 1.5 - 80 1
3 3108224 SCR HEX HD M8 x 1.25 - 20 6 5 024633 BOLT SPECIAL 1
4 6508212 LOCK WASHER SPRING M8 6 6 0802CA0851N CLUTCH RELEASE BEARING 1
7 0802CA0050N CLUTCH RELEASE FORK 1
8 0802CA0030N PROP SPRING CLUTCH RELEASE 1
9 0802CA0710N CLIP CLUTCH RELEASE FORK 1
10 0801AA0240N GROMMET, CLUTCH RELEASE FORK 1
11 0802CA0890N BALL STUD 1
12 0801AA0300N VENTILATION CAP 1
13 024601 COVER PLATE CLUTCH HSG BOTTOM 1
14 024603 COVER PLATE TOP BELL HOUSING 1
15 024615 FLANGE BOLT M6 x 1.0 - 12 3

1101.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1102.1
GROUP 1103 - CLUTCH LINKAGE

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
0802CA1060N SUSPENDED PEDAL ASSY COMPLETE 1
1 0802CA1070N BRKT ASSY PEDAL SUPPT 1
2 0802CA1400N PEDAL ASSY CLUTCH 1
3 036422 BUSH 2
4 099269 PEDAL SHAFT 1
5 G131016 PLAIN WASHER I.D. G16.67mm (21/32") 1
6 7032208 PIN COTTER 3.2 x 25 1
7 2106250 BOLT HEX. HD. M6 x 1 - 25 2
8 3108206 SCR HEX HD M8 x 1.25 - 20 2
9 5108206 NUT HEX M8 x 1.25 9
10 099275 RUBBER STOPPER SUSPENDED PEDAL 1
11 081805 PEDAL PAD COVER 1
12 0101CK0930N REINF ASSY DASH PANEL OUTER 1
GROUP 1103 - CLUTCH LINKAGE

13 3108226 SCR HEX HD M8 x 1.25 - 25 5


14 6108212 WASHER PLAIN M8 25
15 6508212 LOCK WASHER SPRING M8 25
16 3106228 SCR HEX HD M6 x 1 - 20 2
17
6106208 PLAIN WASHER M6 6
18
6506208 SPRING LOCK WASHER M6 4
19
5106206 NUT HEX M6 x 1 4
20 069346 CLEVIS PIN 1
21 7032204 COTTER PIN 3.2 x 20 MM 1
22 062452 SPRING RETRACTING 1

1103.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1103.2
65
GROUP 1104 - CLUTCH CYLINDER GROUP 1104 - CLUTCH CYLINDER

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 0802CA0751N ASSY CLUTCH MASTER CYLINDER 1
2 0802CA1210N CLUTCH TUBE 1

3 0802CA0861N CLUTCH SLAVE CYLINDER 1

4 0802CA0830N CLUTCH TUBE SLAVE CYLINDER 1

5 08010A0030N ALLEN BOLT SLAVE CYLINDER MTG M 2

6 7903055007 SPRING LOCKWASHER M10 2


7 2108232 BOLT HEX HD M8 x 1.25 - 35 2
8 6508212 LOCK WASHER SPRING M8 2
9 6108212 WASHER PLAIN M8 4
10 5108206 NUT HEX M8 x 1.25 2
11 06000A0130N CLIP, BRAKE BUNDY TUBE 3
0802CA0861N ASSEMBLY CLUTCH SLAVE CYLINDER 1
0802CA0371N KIT CLUTCH MASTER CYLINDER MAJOR 1
CONSIST OF :
0802CA0501N 1 - DUST COVER NS
0802CA0481N 1 - PLUNGER ASSY (WITH SPRING ETC) NS
0802CA0491N 1 - CIRCLIP NS
0802CA0511N 1 - CRIMPING SLEEVE NS

0802CA0381N KIT CLUTCH MASTER CYLINDER MINOR 1

CONSIST OF :
0802CA0501N 1 - DUST COVER NS
0802CA0511N 1 - CRIMPING SLEEVE NS
0802CA0521N 1 - SEAL NS
0802CA0531N 1 - VALVE SEAL NS
0802CA0541N 1 - SPRING NS
0802CA0551N 1 - WASHER NS
0802CA0491N 1 - CIRCLIP NS
0802CA0391N KIT CLUTCH SLAVE CYLINDER 1
CONSIST OF :
0802CA0561N 1 - SEAL (PRESSURE) NS
0802CA0571N 1 - SEAL (BACK) NS
0802CA0581N 1 - CIRCLIP NS
0802CA0591N 1 - DUST COVER NS
0802CA1471N KIT CLUTCH SLAVE CYLINDER (MAJOR) 1
0802CA1481N 1 - PLUNGER NS
0802CA1491N 1 - SEAL NS
0802CA1501N 1 - DUST COVER NS
0802CA1511N 1 - CLIP NS
0802CA1521N 1 - SPRING NS
0802CA1441N KIT CLUTCH SLAVE CYLINDER (MINOR) 1
0802CA1451N 1 - SEAL NS
0802CA1461N 1 - DUST COVER NS

1104.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1104.2
GROUP 1201 - FUEL TANK GAUGES AND LINES

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 1001AA0400N FUEL TANK ASSY 1
2 1001BA0340N ASSY FUEL TANK MTG BRKT 2
3 2108244 BOLT HEX HD M8 x 1.25 - 65 6
4 6108212 WASHER PLAIN M8 20
5 5108206 NUT HEX M8 x 1.25 8
6 2108230 BOLT HEX HD M8 x 1.25 - 30 2
7 6508212 LOCK WASHER SPRING M8 10
8 070653 REST BUTTON 4
9 1001CA2290N FERRULE FUEL LINE 4
GROUP 1201 - FUEL TANK GAUGES AND LINES

10 10000A0450N STRAP ASSY FUEL TANK 2


11 067147 COPPER WASHER 16mm 2
12 098010 SKID PLATE FUEL TANK 1
13 3108220 SCR HEX HD M8 x 1.25 - 12 4
14 097846 TANK UNIT 1
14 13000A0160N TANK UNIT (OPTIONAL - V3) 1
15 011594 GASKET FUEL TANK 1
16 6204204 EXT TOOTHED LOCK WASHER M4 6
17
3304206 SCREW PAN HD. M4 x 0.7 - 12mm 6
18
098035 HOSE FUEL TANK TO FILLER NECK 1
18
1001CA0190N HOSE ASSY FUEL TANK TO NECK 1
(CARGO LESS)
19 062140 CLIP WORM TYPE 42-55 2
20 081504 HOSE VENTILATOR FUEL TANK
21 1001DA0200N FILLER NECK ASSY 1
22 098869 HOSE BREATHER FUEL TANK 1
23 3106206 SCR HEX HD M6 x 1 - 16 2
24 3108228 SCR HEX HD M8 x 1.25 - 30 4
25 3108212 SCR HEX HD M8 x 1.25 - 35 2
26 1001DA0260N FUEL TANK CAP 1
27 1001CA2270N FUEL LINE TANK TO FILTER 1
28 050331 BANJO BOLT 5
29 050332 COPPER WASHER 14mm 10
30 1001CA1050N FUEL LINE RETURN 1
31 1001CA2680N FUEL LINE FILTER TO FIP 1
32 067148 BANJO BOLT 16mm 1
33 9420000319 FUEL FILTER ASSY TWIN MICO (ROTARY) 1
34 030777 TUBULAR SPACER CLUTCH CABLE 2
35 027846 BRKT FUEL FILTER MTG 1

1201.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1201.2
65
GROUP 1202 - AIR CLEANER GROUP 1202 - AIR CLEANER

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 0313AG0521N AIR FILTER ASSY 1
2 0313AC1710N HOSE ASSY AIR CLEANER 1

CONSISTS OF :-

0313AB0420N 1 - CONNECTOR HOSE AIR CLEANER

0313AC1720N 1 - HOSE AIR CLEANER UPPER

0313AC1730N 1 - HOSE AIR CLEANER LOWER


3 0313AC1900N 2 - CLAMP HOSE (WIRE TYPE)
4 0313AB0490N AIR INTAKE PIPE ASSY 1
CONSISTS OF :-
062138 1 - CLAMP HOSE 55-75 NO.75A
0313AB0250N 1 - HOSE AIR INTAKE FRT END
0313AB0460N 1 - EXTN HOSE AIR INTAKE
0313AB0470N 1 - PIPE CONNECTING INTAKE HOSE
5 0313AC0820N WIRE CLAMP - AIR CLEANER END 1
6 0313AC0840N WIRE CLAMP - TC END 1
7 062136 CLIP WORM TYPE 70 - 90 NO 4 1
8 01010N0080N CLAMP AIR CLEANER 1
9 01010N0070N CLAMP AIR CLEANER SUPPORT 1

10 010218 RUBBER PACKING 1

11 2108232 BOLT HEX HD M8 x 1.25 - 35 1


12 3106226 SCREW HEX M6 x 1 - 16 1
13 6506208 WASHER SPRING L M6 x 1.6 - 11.6 1
14 6106208 PLAIN WASHER M6 1
15 0313AG0230N SERVICE INDICATOR 1
16 0313AC0280N AIR ELEMENT 1
17 0313AB0480N HOSE AIRE INTAKE RR END 2

1202.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1202.2
GROUP 1203 - ACCELERATOR LINKAGE

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 10020A0790N ACCELERATOR PEDAL ASSY COMPLETE 1
2 10020A0150N BRACKET ASSY ACCELERATOR PEDAL 1
3 6506208 SPRING LOCK WASHER M6 2
4 3106226 SCREW HEX HD M6 x 1 - 16 2
5 10020A0160N BUSH ACCEL PEDAL 1
6 10020A0180N SPRING RETURN ACCEL PEDAL 1
7 6110114 PLAIN WASHER M10 1
8 7032204 COTTER PIN 3.2 x 20mm 1
9 10020A0810N LEVER ASSY ACCEL PEDAL 1
10 10020A0270N PIVOT ACCEL FOOT PLATE 1
11 10020A0290N SPRING RETURN FOOT PLATE 1
GROUP 1203 - ACCELERATOR LINKAGE

12 10020A0330N BUSH FOOT PLATE 1


13 10020A0300N SLEEVE 1
14 6106208 PLAIN WASHER M6 1
15 7025202 PIN COTTER 2.5 x 14 1
16 10020A0280N FOOT PLATE ASSY ACCEL PEDAL 1
17 10020A0310N RUBBER PAD FOOT PLATE 1
18
036623 PIN CLEVIS 1
19
6105206 WASHER PLAIN M5 1
20
7002210 PIN COTTER 2 x 20 1
21 10020A0230N ASSY ACCEL CABLE (BALL END) 1
22 10000A0460N BALL END ASSY ACCEL CABLE (INLINE) 1
22 089897 BALL END ASSY ACCEL CABLE (ROTARY) 1
23 6106208 PLAIN WASHER M6 2
24 5108206 NUT HEX M8 x 1.25 2
25 035963 RUBBER STOPPER 2
26 5106206 NUT HEX M6 x 1 2

1203.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1203.2
GROUP 1301 - RADIATOR AND HOSES

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 0304AB0141N RADIATOR ASSEMBLY 1
2 55080A0010N COMBI SCREW M8 x 1.25 - 25 4
3 0304DB0280N HOSE RADIATOR OUTLET 1
4 0304DB0270N HOSE RADIATOR INLET 1
5 062141 CLIP WORM TYPE 30 - 50 NO.2A 4
6 0304CA0030N CLADDING RADIATOR TOP 1
7 0304CA0040N CLADDING RADIATOR BOTTOM 1
8 0304AB0550N PRESSURE CAP RADIATOR 1
9 0304AB0560N DRAIN COCK 1
10 0304CB0010N SHROUD RADIATOR 1
10 0304FB0131N SHROUD RADIATOR 1
11 55060A0090N COMBI SCREW M6 x 1 - 20 4
GROUP 1301 - RADIATOR AND HOSES

12 0304DB0450N ASSY WATER RECOVERY TANK 1


13 0304DB0440N HOSE RADIATOR TO WATER 1
RECOVERY TANK
14 55080A0010N COMBI SCREW M8 x 1.25 - 25 1

1301.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1301.2
GROUP 1401 - EXHAUST SYSTEM

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 0903AA2440N EXHAUST PIPE ASSEMBLY 1
2 0901BA0200N EXPANSION CHAMBER 1
3 0903AA2850N PIPE INTERMEDIATE 1
4 0901AA1210N MUFFLER ASSEMBLY COMPLETE 1
5 0903BA0191N GASKET EXHAUST 1
6 55080A0010N COMBI SCREW M8 X 1.25 - 25 3
7 0903BA0211N GASKET CATALYTIC CONVERTER 2
8 52100A0030N FL SCRE W & SP WASHER M10 X 1.5 4
9 19000A0360N U - CLAMP - TC 1
10 19000A0370N BRKT U - CLAMP -TC 1
11 028552 WASHER PLAIN M8 2
12 6508212 LOCK WASHER SPRING M8 2
13 5108206 NUT HEX M8 x 1.25 2
GROUP 1401 - EXHAUST SYSTEM

14 077591 RUBBER INSULATOR EXHAUST 5

1401.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1401.2
GROUP 1503 - HEAD LAMP

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 1701AA0541N ASSEMBLY HEAD LAMP 1
1 1701AA0543N ASSEMBLY HEAD LAMP (OPT) 1
1 1701AA0544N ASSEMBLY HEAD LAMP (OPT) 1
1 1701AA0542N ASSEMBLY HEAD LAMP (OPT) 1
2 6106208 PLAIN WASHER M6 6
3 5306202 NUT NYLOC M6 x 1 6
17010A0010N KIT SPARE BULBS HALO. HEAD LAM 1

MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1503.1
GROUP 1504 - TURN SIGNAL, ROOF & MARKER LIGHT

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
PARK & TURN SIGNAL LAMP ASSY

17010A0070N PARK & TURN SIGNAL LAMP ASSY LH 1

1701BA0201N FRT COMBINATION LAMP LH (OPT) 1

17010A0080N PARK & TURN SIGNAL LAMP ASSY RH 1

1701BA0191N FRT COMBINATION LAMP RH (OPT) 1


1 083883 HOUSING AND CABLE ASSEMBLY LH 1
1 083884 HOUSING AND CABLE ASSEMBLY RH 1
2 083885 LENSE TURN SIGNAL & PARKING LIGHT 2
GROUP 1504 - TURN SIGNAL, ROOF & MARKER LIGHT

3 082996 SCREW LENSE TO BODY 4


4 082997 WASHER PLAIN 4
5 17000A0041N BULB 12V - 5W 2
6 17000A0011N BULB 12V - 21W 2
7 082998 CABLE ASSY (WITH RUBBER GROMMET) 2
8 6106208 WASHER PLAIN M6 4
9 6506208 LOCK WASHER SPRING M6 4
10 5106206 NUT HEX M6 - 1 4

MARKER LIGHTS
1
094675 LAMP ASSEMBLY - SIDE MARKER LH 1
1
094676 LAMP ASSEMBLY SIDE MARKER RH 1
2 012293 BULB 12V - 2W 2
3 065873 CABLE 2
4 059330 SCREW SPECIAL M4 x 0.7 4
5 6505206 SPRING LOCK WASHER M5 4
6 5104206 NUT HEX M4 - 0.7 4

ROOF LAMPS
1 1701FA0011N ASSY ROOF LAMP 1
2 17000A0041N BULB 12V - 5W 1
3 3306212 SCR PAN HD SLTD M6 x 1 - 25 2

REAR REGISTRATION PLATE


11 0119DF0040N PLATE ASSY RR REGISTRATION LAMP 1
12 6106208 PLAIN WASHER M6 2
13 6506208 WASHER SPRING M6 2
14 3106208 SCREW HEX M6 x 1 - 20 2

LAMP REGISTRATION PLATE


15 1703HA0121N LAMP REGISTRATION PLATE 1
15 1703HA0131N LAMP REGISTRATION PLATE (OPT) 1
16 099433 REFLEX REFLECTOR WHITE 2
17 9000A3391N WARNING TRIANGLE ASSY 1
17 9000A3392N WARNING TRIANGLE ASSY (OPT) 1
17 9000A3393N WARNING TRIANGLE ASSY (OPT) 1

1504.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1504.2
65
GROUP 1505 - TAIL, STOP, TURN SIGNAL AND REVERSE LIGHT GROUP 1505 - TAIL, STOP, TURN SIGNAL AND REVERSE LIGHT

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 17000A0281N REAR COMBINATION LAMP RH 1
1 17030A0030N REAR COMBINATION LAMP RH (OPT) 1

1 17000A0291N REAR COMBINATION LAMP LH 1

1 17030A0040N REAR COMBINATION LAMP LH (OPT) 1

2 074274 HOUSING AND CABLE ASSEMBLY LH 1

2 074275 HOUSING AND CABLE ASSEMBLY RH 1


3 17000A0011N BULB 12V - 21W 4
4 17000A0021N BULB 12V - 21/5W 2
5 074456 GASKET TAIL STOP LIGHT 2
6 074050 LENS TAIL STOP LIGHT LH 1
6 074051 LENS TAIL STOP LIGHT RH 1

1 1703AA0080N LAMP ASSY COMBINATION RR RH 1


1 1703AA0090N LAMP ASSY COMBINATION RR LH 1
2 1703AA0341N HOUSING AND CABLE ASSEMBLY LH 1
2 1703AA0351N HOUSING AND CABLE ASSEMBLY RH 1
3 17000A0011N BULB 12V - 21W 4
4 17000A0021N BULB 12V - 21/5W * 2

5 075340 SCREW PHILIP HD. M5 8

6 1703AA0531N LENS REVERSE 2


7 1703AA0521N LENS BRAKE / STOP LIGHT 2
8 1703AA0511N LENS TURN SIGNAL 2
(* FOR CARGO LESS VEHICLE ONLY)
FOR FLAT BED VEHICLE

1505.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1505.2
GROUP 1507 - BATTERY HOLD DOWN & CABLE GROUP 1508 - HORN

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 1401BA0130N TRAY BATTERY 1 1 089146 HORN ASSEMBLY 1
2 SF0201060 SCR HEX HD M8 x 1.25 - 20 5 2 6508212 LOCK WASHER SPRING M8 1
3 6508212 LOCK WASHER SPRING M8 5 3 6108212 WASHER PLAIN M8 1
4 6108212 WASHER PLAIN M8 6 4 3108226 SCREW HEX HD M8 x 1.25 - 25 1
5 070651 SUPPORT BATTERY TRAY BOTTOM 1
6 2108260 BOLT HEX HD M8 x 1.25 - 35 1
7 14010A0021N SEPARATOR - BATTERY TRAY 1
8 1401BA0160N BRKT BATTERY HOLD DOWN 1
9 1401BA0170N NUT WING 2
10 083782 BATTERY CABLE ASSEMBLY - VE 1
11 071778 BATTERY CABLE ASSEMBLY + VE 1
12 071777 CAP POSITIVE CABLE 1
13 091955 EARTH CABLE BATTERY-BODY 1

1507.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1508.1
GROUP 1509 - WINDSHIELD WIPER MOTOR

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 0116ED0021N WIPER MOTOR ASSY (POLYSWITCH) 1
2 034043 STRAP, WIPER MOTOR 1
3 034044 RUBBER PAD, WIPER MOTOR 1
4 073400 BRACKET, WIPER MOTOR MTG 1
5 3106228 SCREW HEX HD M6 x 1 - 20 4
6 6106208 PLAIN WASHER M6 4
7 6506208 SPRING LOCK WASHER M6 4
8 5106206 NUT HEX M6 - 1 2
9 091347 WIPER WHEEL BOX 1
10 073440 BUNDY TUBE WIPER MOTOR TO
WHEEL BOX 1
GROUP 1509 - WINDSHIELD WIPER MOTOR

11 067924 BUNDY TUBE WIPER MOTOR TO


WHEEL BOX LEFT TO RIGHT 1
12 073577 BUNDY TUBE EXTENSION 1
13 028160 WIPER BLADE ASSEMBLY 2
14 028161 WIPER ARM ASSEMBLY 2

1509.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1509.2
GROUP 1509A - WIPER MOTOR SERVICABLE COMPONENTS

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
0116ED0021N WIPER MOTOR ASSY (POLYSWITCH) 1
1 0116EA0091N ARMATURE ASSEMBLY 1
2 0116EA0131N MAGNET HOUSING ASSEMBLY 1
3 0116EA0191N FRAME SCREW 2
4 0116EA0211N NYLON CLIP 1
5 0116EA0121N PARKING SWITCH ASSEMBLY 1
6 0116EA0201N SET SCREW 1
GROUP 1509A - WIPER MOTOR SERVICABLE COMPONENTS

7 0116EA0151N MANIFOLD COVER 1


8 0116EA0251N PLAIN WASHER 1
9 0116EA0261N SNAP RING 1
10 0116EA0241N BELLEVILLE WASHER 1
11 0116EA0221N 'U' CLIP 1
12 0116EA0231N PLAIN WASHER 1
13 0116EA0141N MANIFOLD ASSEMBLY 1
14 0116EA0101N BRUSH CARD ASSEMBLY 1
15 0116EA0111N RESETTABLE FUSE 1
16 0116EA0181N CONNECTING ROD ASSEMBLY 1
17 0116EA0171N DRIVE GEAR COMPLETE ASSEMBLY 1
18 0116EA0161N GUIDE FOR RACK 1

1509A.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1509A.2
65
GROUP 1510 - WIRING HARNESS AND SWITCHES GROUP 1510 - WIRING HARNESS AND SWITCHES

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 1805AA0200N PLATE ASSY FUSEBOX 1
3 088587 RELAY ASSEMBLY HEAD LAMP 1

3 18000A0300N RELAY ASSEMBLY HEAD LAMP (OPT) 1

4 065380 RELAY INTERMITTENT WIPER 1

5 3306212 SCREW PAN HD SLOTTED M6 x 1 - 25 3


6 3306208 SCREW PAN HD SLOTTED M6 x 1 - 16 4
7 6506208 SPRING LOCK WASHER M6 4
8 088448 IC BASED FLASHER 1
8 13050A0021N IC BASED FLASHER (OPT) 1
8 13050A0011N IC BASED FLASHER (OPT) 1
8 088454 IC BASED FLASHER (OPT) 1
9 097572 MTG BRKT RELAY & BONNET LOCK 1
10 3306212 SCREW PAN HD SLTD M6 x 1 - 25 1
11 6306208 WASHER INTERNAL - TOOTH M6 1
12 6106208 PLAIN WASHER M6 7
13 3106226 SCREW HEXAGONAL HD M6 x 1 - 16 4
14 1805AA0241N EGR CONTROLLER 1

CONTINUE….

1510.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1510.2
GROUP 1510 - WIRING HARNESS AND SWITCHES

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1105AA0061N COMBINATION SWITCH 1

1105AA0062N ASSY COMBINATION SWITCH (OPT) 1

CONSIST OF:
14 071826 1 - COVER UPPER HALF
15 071827 1 - COVER LOWER HALF
16 082532 1 - COMBINATION SWITCH UNIT
17 087524 1 - IGNITION LOCK RING
18 071836 1 - ASSEMBLY MOUNTING BRACKET
19 1702AA0060N SERVICE LAMP ENGINE 1
20 17000A0011N BULB 1
GROUP 1510 - WIRING HARNESS AND SWITCHES

21 6106208 PLAIN WASHER M6 2


22 6506208 WASHER SPRING M6 2
23 5106208 NUT, HEX HD M6 x 1 2
24 092572 REVERSE LAMP SWITCH 1
25 083780 SWITCH OIL PRESS SIG INDICATOR 1
26 1801FA0350N BLADE TYPE FUSE 5 AMP 1
26 1801FA0360N BLADE TYPE FUSE 7.5 AMP 1
27 097552 MECH STOP LIGHT SWITCH 1
28 038525 CLIP W/HARNESS STEERING COLUMN 16
1705CA0031N SWITCH DOOR LIGHT
CONSIST OF :
29 1705CA0041N 1 - DUST COVER
30 1705CA0051N 1 - DOOR SWITCH
1801CA3100N BODY WIRING HARNESS 1
1801CA0790N CHASSIS WIRING HARNESS 1
028164 PIG TAIL HAND BRAKE 1
067497 CABLE ASSY FUEL GAUGE TANK UNIT 1
1801BA0040N ROOF LAMP WIRING HARNESS 1
1801EA0250N EXTN CABLE DOOR LIGHT SWITCH 1
0114AF0100N KIT LOCK WITH COMMON KEY 1
(W/O CO-DIREVER LOCK)
0114AF0101N KIT LOCK WITH COMMON KEY (OPT) 1
0114AF0102N KIT LOCK WITH COMMON KEY (OPT) 1

1510.3 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1510.4
GROUP 1601 - INSTRUMENTS

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 081216 SPEEDOMETER 0.62R 1
1 092811 SPEEDOMETER 0.625R PRICOL (OPT) 1
1 13020A0040N SPEEDO METER (0.62 RATIO, V3) (OPT) 1
2 083835 TEMPERATURE GAUGE - IIL 1
2 083839 TEMPERATURE GAUGE - PRICOL (OPT) 1
2 090590 TEMPERATURE GAUGE - V3 (OPT) 1
3 083834 FUEL GAUGE - IIL 1
3 083838 FUEL GAUGE - PRICOL (OPT) 1
3 090587 FUEL GAUGE - V3 (OPT) 1
4 094744 COVER ADAPTER PLATE 1
5 083836 OIL PRESSURE GAUGE - IIL 1
5 083840 OIL PRESSURE GAUGE - PRICOL (OPT) 1
5 090588 ASSY OIL PRESSURE GAGE V3 (OPT) 1
6 012293 BULB 12V - 2W 6
GROUP 1601 - INSTRUMENTS

7 G159920 SCR PAN HD M/C #10 - 24 x 12.7mm (1/2") 4


8 075333 PLATE DECAL INDICATOR LH 1
9 076782 PLATE DECAL INDICATOR RH 1
10 059234 INDICATOR OIL PRESSURE RED 3
11 059124 TURN SIGNAL INDICATOR GREEN 2
12 075336 ASSY HI BEAM INDICATOR 1
13 1302AA0161N SPEEDO CABLE 2WD 1
13 1302AA0521N SPEEDO CABLE (OPTIONAL) 1
13 089275 SPEEDO CABLE (OPTIONAL) 1
14 066735 SPRING CLIP FOR SPEEDO CABLE 1
15 0112AC0010N PLATE ADAPTER INSTRUMENTS 1
16 G138479 LOCKWASHER EXTN 4

1601.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1601.2
65
GROUP 1602 - WINDSHIELD WASHER GROUP 1602 - WINDSHIELD WASHER

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 19000A3661N KIT WINDSHIELD WASHER 1
1 19000A3662N KIT WINDSHIELD WASHER (OPT) 1

CONSIST OF :

5 074280 1 - TUBE `TEE' TO `MOTOR' 1

6 19000A4201N 1 - TEE 3 WAY 1


7 19000A4211N 1 - TUBE RH `TEE' TO `NOZZEL' 1
8 19000A4221N 1 - TUBE LH `TEE' TO `NOZZEL' 1
9 19000A4231N 2 - ASSEMBLY NOZZEL SINGLE JET 2
10 19000A4241N 1 - MOTOR ASSEMBLY 1
2 3306206 SCR SLTD PAN HD M6 x 1 - 14 2
3 6306208 WASHER INTERNAL TOOTH M6 2
4 6106208 PLAIN WASHER M6 2
11 074612 FERRULE WINDSHIELD WASHER TUBE 1

1602.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1602.2
65
GROUP 1701A - TRANSMISSION ASSEMBLY KMT - 90

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
0703AC0570N TM ASSY 2WD KMT90 HYD CLUTCH

0703AC0760N TM & TF CASE ASSY 4WD KMT90


052152 GASKET AND OIL SEAT SET, TRANS 1

CONSISTS OF :

051875 3 - GASKET, GEARING RETAINER


032253 1 - OIL SEAL
052065 1 - GASKET, BELL HOUSING
052372 1 - GASKET, CONTROL HOUSING
052380 1 - GASKET
052388 1 - GASKET, TRANS TO TR. CASE
0703BC0010N 1 - OIL SEAL
060345 1 - OIL SEAL, SPEEDOCABLE
052349 1 - GASKET
7903062003 2 - GASKET

MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1701A.1
65
GROUP 1702A - TRANSMISSION CASE, GEARS & COMPONENTS KMT - 90 GROUP 1702A - TRANSMISSION CASE, GEARS & COMPONENTS KMT - 90

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 093901 TRANSMISSION CASE 1
2 052098 STUD 10

4 052324 KNOCK PIN 2

5 093902 FILLER PLUG 1

6 7830197000 MAGNETIC DRAIN PLUG 1


7 092561 REVERSE IDLER GEAR ASSEMBLY 1
9 052326 REVERSE IDLER GEAR SHAFT 1
10 052327 REVERSE IDLER SHAFT KEY 1
11 092560 COUNTERSHAFT GEAR 1
12 052328 BALL BEARING 2
13 092595 TRANSMISSION MAIN SHAFT (2WD) 1
13 092596 TRANSMISSION MAIN SHAFT (4WD) 1
14 052611 3RD SPEED GEAR 1
15 052612 MAIN SHAFT NEEDLE BEARING 2
16 070030 WASHER, ROLLER BEARING 2
052486 HUB 3 - 4 & SLEEVE SUB ASSEMBLY 1
CONSISTS OF :
17 052334 1 - CLUTCH HUB 3 & 4
18 052335 1 - CLUTCH HUB SLEEVE
19 052290 KEY SYNC 3 & 4 3
19 0703EC0010N KEY SYNC 3 & 4 (OPTIONAL) 3
20 052291 SYNCHRONIZER KEY SPRING 3 & 4 2
21 071582 SNAP RING (1.75 THICK) A/R
21 071583 SNAP RING (1.88 THICK) A/R
22 0703DC0020N 2ND SPEED GEAR 1
23 052307 SYNCHRONIZER RING 2ND 1
24 052338 THRUST WASHER 1
0703DC0080N HUB 1 - 2 AND LOW GEAR SUB ASSY 1
CONSISTS OF :
25 0703DC0030N 1 - CLUTCH HUB 1 & 2
26 0703DC0010N 1 - TRANSMISSION LOW GEAR
27 0703EC0020N SYNCHRONIZER KEY 1 & 2 3
27 052288 SYNCHRONIZER KEY 1 & 2 (OPT) 3
28 052289 SYNCHRONIZER KEY SPRING 1 & 2 2
29 052387 SHIM A/R
30 0703CC0020N PROTECTOR 1
30 052292 PROTECTOR (OPTIONAL) 1
30 052292 PROTECTOR (OPTIONAL) 1

CONTINUE…

1702A.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1702A.2
65
GROUP 1702A - TRANSMISSION CASE, GEARS & COMPONENTS KMT - 90 GROUP 1702A - TRANSMISSION CASE, GEARS & COMPONENTS KMT - 90

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
31 071584 SNAP RING (1.75 THICK) A/R
31 071585 SNAP RING (1.88 THICK) A/R

31 071586 SNAP RING (2.01 THICK) A/R

32 052301 BALL BEARING 1

33 052002 MAIN DRIVE GEAR 1


34 052303 BALL BEARING, MAIN DRIVE GEAR 1
35 052296 SNAP RING, MAIN DRIVE GEAR 1
36 052279 MAIN SHAFT NEEDLE BEARING 1
37 052308 SYNCHRONIZER RING 3 & 4 2
38 052065 GASKET, TRANSMISSION CASE 1
39 032253 OIL SEAL TRANS. FRT BEARING RETAINER 1
40 052003 TRANS. MAIN DRIVE GEAR RETAINER 1
41 051875 GASKET, BEARING RETAINER 3
42 3108224 SCREW HEX HD M8 x 1.25 - 20 3
43 7903062003 SEAL 16 2
0703DC0040N TORQUE LOCK KIT FOR KMT 90 1
CONSIST OF :
0703DC0080N 1 - HUB 1 - 2 & LOW GEAR SUB ASSY
0703DC0020N 1 - 2ND SPEED GEAR

1702A.3 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1702A.4
GROUP 1703A - TRANSMISSION CONTROLS KMT - 90

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 092574 TRANSMISSION CONTROL HOUSING 1
2 6508212 LOCKWASHER M8 1
3 052345 SET SCREW 1
4
082781 AIR BREATHER ASSEMBLY 1
5
092572 REVERSE LAMP SWITCH 1
6
092573 SEALING WASHER 1
7
G147500 SHIFT PUPPET BALL 3
8
642769 SHIFT RAIL POPPET SPRING 3
9
GROUP 1703A - TRANSMISSION CONTROLS KMT - 90

076678 SHIFT RAIL 1 & 2 1


10
052675 SHIFT RAIL 3 & 4 1
11
092575 SHIFT RAIL REVERSE 1
12 052363 INTERLOCK PIN 2
13 052364 INTERLOCK PIN 1
14 050928 PLUG, PIPE SLOTTED HEADLESS 1/8" 1
15 083027 SHIFT FORK 1 & 2 1
16 052672 SHIFT FORK 3 & 4 1
17 083028 SHIFT FORK REVERSE 1
18 052763 SPRING PIN 3
19 083026 PLUNGER RETURN 2
20 083024 COIL SPRING 1 & 2 1
21 083025 COIL SPRING REVERSE 1
22 082778 SLOTTED SPRING PIN 2
23 052372 GASKET, CONTROL HOUSING 1
24 3108226 SCREW HEX HD M8 x 1.25 - 25 8
25 6508212 LOCKWASHER, SPRING M8 8
26 052371 SEALING CAP 2
27 0706AC0310N GEAR SHIFT LEVER 1
28 052376 BUSH, NYLON GEAR SHIFT LEVER 1
29 082788 LEVER COIL SPRING 1
30 052380 GASKET, GEAR SHIFT LEVER CVR PL 1
31 082771 PLATE COVER 1
32 3106224 SCREW HEX HD M6 x 1 - 12 3
33 6506208 LOCKWASHER M6 3
34 052017 DUST BOOT, CHANGE LEVER 1
35 5108206 TRANSMISSION LEVER NUT 1
36 083131 KNOB, TRANSMISSION LEVER 1

1703A.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1703A.2
GROUP 1704A - REAR BEARING & RETAINER & ATTACHING PARTS KMT - 90

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 052385 LOCKWASHER SPRING 5
2 SF0101080 BOLT HEX HD M12 x 1.5 - 30 5
3 052388 GASKET, TRANS - TRANSFER CASE 1
4 052387 SHIM A/R
GROUP 1704A - REAR BEARING & RETAINER & ATTACHING PARTS KMT - 90

5 052024 SPACER 1
6 036352 SPEEDOMETER DRIVE GEAR (6 -T) 1
7 076708 TRANSMISSION, REAR BRG RETAINER 1
8 000A985 SPEEDOMETER DRIVE GEAR
PINION BUSHING 1
9 036355 SPEEDOMETER DRIVEN GEAR (18 -T) 1
10 071562 SPEEDOMETER DRIVE GEAR SLEEVE 1
11 060345 OIL SEAL, SPEEDO DRIVEN GEAR 1
12 0703BC0010N OUTPUT CLUTCH SHAFT OIL SEAL 1
13 912105 COMPANION FLANGE & OIL SEAL
GUARD ASSEMBLY 1
CONSIST OF:
912106 1 - COMPANION FLANGE REAR NS
000A979 1 - OIL SEAL GUARD NS
14 00A1028 COMPANION FLANGE NUT WASHER 1
15 020178 NUT NYLOC G19.05mm (3/4") 1
16 070764 BOLT HEX HD G9.52 x 77.80mm 4
(3/8" - 24 x 3.1/16")
19 092553 OIL DEFLECTOR 1

1704A.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1704A.2
65
GROUP 1801 - TRANSFER CASE ASSY & MOUNTINGS GROUP 1801 - TRANSFER CASE ASSY & MOUNTINGS

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
092589 TRANSFER CASE ASSEMBLY 1
1 052388 GASKET, TRANS. TO TRANSFER CASE 1
2 052385 LOCKWASHER 5
3 5112206 NUT HEX M12 x 1.25 4
4 052323 BOLT HEX HD M12 x 1.25 - 145 MM 1
(TRANSFER CASE TO TRANSMISSION)
5 093165 INSULATOR, TRANSFER CASE MTG 1
6 6112216 WASHER PLAIN M12 2
7 5312204 NUT NYLOC M12 x 1.25 2
052487 GASKET AND SEAL SET TRANSFER CASE 1
CONSISTS OF :
000A957 1 - GASKET, OUTPUT SHAFT BRG CAP
00A1509 1 - GASKET, REAR COVER
052007 1 - GASKET, T/F CASE BOTTOM COVER
052388 1 - GASKET, TRANSM. TO T/F CASE
0703BC0010N 2 - OIL SEAL, OUTPUT SHAFT
052305 1 - OIL SEAL
052380 1 - GASKET
060345 1 - OIL SEAL, SPEEDOCABLE
011076 2 - OIL SEAL, SHIFT ROD
7903062003 1 - GASKET

1801.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1801.2
GROUP 1802 - TRANSFER CASE GEAR & COMPONENTS

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 075366 TRANSFER CASE 1
2 G103880 PIPE PLUG SQUARE HD 1/2" 1
3 00A1509 GASKET, TRANSFER CASE RR COVER 1
4 075679 TRANSFER CASE, REAR COVER 1
5 G179838 BOLT HEX HD 9.525mm (3/8" - 16 x 7/8") 5
6 G138489 WASHER EXT. TOOTH 9.525mm (3/8") 5
(REAR COVER TO TRANSFER CASE)
7 052028 MAIN SHAFT GEAR 1
GROUP 1802 - TRANSFER CASE GEAR & COMPONENTS

8 052374 WASHER PLAIN 1


9 052375 NUT NYLOC 1
(GEAR TO SHAFT)
10 809293 INTERMEDIATE GEAR 1
11 809292 INTERMEDIATE GEAR SHAFT 1
12 809295 INTERMEDIATE GEAR BRG SPACER 3
13 809294 INTERMEDIATE GEAR NEEDLE 48
14 809296 INTERMEDIATE GEAR THRUST WASHER 2
15 00A1001 INTERMEDIATE SHAFT LOCK PLATE 1
16 011303 BOLT HEX HD 7.93mm (5/16" - 16 x 5/8") 1
17 G103320 LOCKWASHER SPRING 7.93mm (5/16") 1
19 051575 CONE & ROLLER OUTPUT SHAFT BRG 2
20 052883 CUP, OUTPUT SHAFT BEARING 2
21 809290 OUTPUT SHAFT SLIDING GEAR 1
22 809291 OUTPUT SHAFT GEAR 1
23 071842 OUTPUT SHAFT GEAR THRUST WASHER 1
24 000A991 OUTPUT SHAFT GEAR SNAP RING 1
25 000A992 OUTPUT SHAFT CLUTCH GEAR 1
27 806037 OUTPUT CLUTCH SHAFT 1
28 010974 T/F CASE OUTPUT CLUTCH SHAFT BRG 1
29 000A976 CLUTCH, OUTPUT SHAFT BEARING
SNAP RING
30 036351 SPEEDOMETER DRIVE GEAR - 6T 1
31 00A6753 SHIM SET, OUTPUT SHAFT RR BRG CAP 1
CONSISTS OF :
000A982 A/R - O/P SHAFT BRG CAP REAR SHIM
000A983 A/R - O/P SHAFT BRG CAP REAR SHIM
000A984 A/R - O/P SHAFT BRG CAP REAR SHIM
806036 SHAFT ASSY T/F CASE OUTPUT 1
CONSIST OF :
18 806038 1 - OUTPUT SHAFT
26 000A987 1 - OUTPUT SHAFT CLUTCH BUSHING

1802.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1802.2
GROUP 1802 - TRANSFER CASE GEAR & COMPONENTS

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
32 00A9341 REAR BEARING CAP 1
32 0707BC0020N REAR BEARING CAP (OPTIONAL) 1
33 000A985 SPEEDOMETER DRIVEN PINION BUSHING 1
34 071562 SPEEDOMETER DRIVEN GEAR SLEEVE 1
35 060345 OIL SEAL, SPEEDOCABLE 1
36 036355 SPEEDOMETER DRIVEN GEAR - 18 T 1
37 0703BC0010N OIL SEAL 2
38 7830197000 MAGNETIC DRAIN PLUG 1
GROUP 1802 - TRANSFER CASE GEAR & COMPONENTS

39 7903062003 GASKET 1
40 G179848 BOLT HEX HD 9.525mm (3/8" - 16 x 2-1/4") 4
41 G138489 WASHER EXT. TOOTH 9.525mm (3/8") 4
(REAR BRG CAP TO TRANSFER CASE)
42 912105 COMPANION FLANGE & OIL SEAL
GUARD ASSEMBLY 1
CONSIST OF :
912106 1 - COMPANION FLANGE REAR
000A979 1 - OIL SEAL GUARD
43 00A1106 UNION JOINT END YOKE ASSY FRONT 1
44 00A1028 COMPANION FLANGE NUT WASHER 2
45 020178 NUT NYLOC 19.05mm (3/4") 2
46 052007 TRANSFER CASE COVER GASKET 1
47 075678 TRANSFER CASE BOTTOM COVER 1
48 G180078 BOLT HEX HD 7.93mm (5/16" - 18 x 3/4") 10
49 G120214 LOCKWASHER 7.93mm (5/16") 10
(BOT. COVER TO TRANSFER CASE)
50 052305 OIL SEAL 1
51 052387 SHIM A/R
52 070764 BOLT HEX HD 9.525mm (3/8" - 24 X 1-3/16") 4
55 092553 OIL DEFLECTOR 1
00A1106 UNIVERSAL JOINT END YOKE ASSY 1
CONSIST OF :
807695 1 - END YOKE FRT
090062 1 - DUST SHIELD

1802.3 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1802.4
65
GROUP 1803 - TRANSFER CASE SHIFT LEVER GROUP 1803 - TRANSFER CASE SHIFT LEVER

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 052776 KNOB SHIFT LEVER T/F CASE 1
2 5108206 NUT HEX M8 x 1.25 1
3 092567 SHIFT LEVER TRANSFER CASE 1
4 3106224 SCREW HEX HD M6 x 1 3
5 6506208 LOCKWASHER SPRING M6 3
6 052381 PLATE COVER 1
7 052380 GASKET 1
8 052379 WAVE WASHER 1
9 052377 ADJUST SHIM A/R
10 052378 ADJUST SHIM A/R
11 052376 BUSH 1
12 G120214 GASKET 1
13 052345 SET SCREW 1
14 052763 PIN SPRING 2
15 052761 END SHIFT ROD UNDER DRIVE & DIRECT 1
16 052762 END SHIFT ROD FRONT WHEEL DRIVE 1
17 091682 TRANSFER SHIFT ROD 1
18 052759 SHIFT ROD UNDER DRIVE & DIRECT 1
19 011076 TRANSFER CASE SHIFT ROD OIL SEAL 2
20 052765 RETURN SPINDLE ASSEMBLY 1
21 000A967 SHIFT ROD POPPET PLUG 2
22 000A966 SHIFT ROD POPPET SPRING 2
23 G147500 SHIFT ROD POPPET BALL 2
24 000A965 SHIFT ROD INTERLOCK 1
25 076286 BRG. CAP FRT T/F CASE OUTPUT SHAFT 1
26 000A957 GASKET, OUTPUT SHAFT BRG CAP 1
27 051293 SHIFT FORK, UNDER DRIVE & DIRECT 1
28 091681 T/F SHIFT FORK - FRONT WHEEL DRIVE 1
29 000A964 LOCK WIRE 1
30 000A963 SET SCR SQUARE HD 9.525mm (3/8") 1
31 5110206 NUT HEX M10 x 1.25 2
32 052770 WASHER 1
33 052766 COIL SPRING 1
34 075680 AIR BREATHER 1
35 G179839 BOLT HEX HD 9.525mm (3/8" - 16 x 1") 5

1803.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1803.2
GROUP 1901 - PROPELLER SHAFT GROUP 1901 - PROPELLER SHAFT

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 091148 PROPELLER SHAFT ASSY FRT 4WD 1
2 000A490 U BOLT PROPELLER SHAFT 4WD 4
3 G120214 WASHER SPRG LOCK M5_16INXZN 8
4 G120368 NUT HEX 5/16-24 8
5 0501AA0510N PROPELLER SHAFT ASSY REAR 2WD 1
5 0501AA0630N PROPELLER SHAFT ASSY REAR 4WD 1
6 51100A0050N BOLT HEX HD 8
7 G103321 LOCK WASHER SPRING G9.53mm (3/8'') 8
8 0501EA0030N PROP SHAFT LOCKNUT TRANS END 4
038166 KIT, UNIVERSAL JOINT JOURNAL 1
CONSIST OF :
038148 1 - JOURNAL ASSEMBLY NS
038167 4 - BEARING ASSEMBLY NS
038168 4 - SNAP RING NS
G271287 2 - GREASE NIPPLE NS

1901.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1901.2
GROUP 2001 - FRONT AXLE (2WD)

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
0503AA1730N FRONT AXLE ASSY 2WD 1
1 027516 TUBE ASSEMBLY, FRONT AXLE 2WD 1
2 027512 SPLIT RING SEAT, UPPER BALL JOINT 2
027534 ASSY STRG KNUCKLE & BALL JOINT LH 1
CONSIST OF:
3 027505 1 - STEERING KNUCKLE LH
4 027511 1 - LOWER BALL JOINT
5 027515 1 - CIRCLIP LOWER BALL JOINT
6 027510 1 - UPPER BALL JOINT
027535 ASSY STRG KNUCKLE & BALL JOINT RH 1
CONSIST OF:
3 027506 1 - STEERING KNUCKLE RH
4 027511 1 - LOWER BALL JOINT
GROUP 2001 - FRONT AXLE (2WD)

5 027515 1 - CIRCLIP LOWER BALL JOINT


6 027510 1 - UPPER BALL JOINT
7 027513 NUT, UPPER BALL JOINT 2
8 027514 NUT, LOWER BALL JOINT 2
9 7032218 COTTER PIN 3.2 x 45 2
10 038237 WHEEL BEARING SPINDLE 2
11 G181637 BOLT HEX HD G9.52 x 25.4mm (3/8"-24x1") 12
12 G108580 SPRING LOCK WSHR HD G9.53 mm (3/8") 12
13 5110208 NUT HEX M10 x 1.5 2
14 027533 STOPPER BOLT 2
15 027522 PLUG, FRONT AXLE TUBE 2

2001.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2001.2
GROUP 2001B - FRONT AXLE (4WD)

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
0503AA1990N FRONT AXLE ASSY COMPLETE (4.27R) 1
1 029972 GEAR CARRIER HSG & TUBE ASSEMBLY 1
2 0503DA0010N COVER GEAR CARRIER 1
3 52080A0111N FLANGE SCREW M8 x 1.25 - 17 8
4 52080A0101N FLANGE SCREW M8 x 1.25 - 14 2
5 076219 PLUG, FILLER AXLE HOUSING 1
6 076924 DRAIN PLUG, AXLE HOUSING 1
7 802562 CASE, DIFFERENTIAL 1
019408 KIT CONE, ROLLER & CUP, DIFF BRG 2
CONSISTS OF:
8 052979 1 - CONE & ROLLER, DIFF BRG NS
9 052980 1 - CUP, DIFFERENTIAL BRG NS
10 648061 SHIM SET, ADJUSTING, DIFFERENTIAL 1
GROUP 2001B - FRONT AXLE (4WD)

CONSISTS OF:
639959 2 - SHIM 0.003" THICK NS
639960 2 - SHIM 0.005" THICK NS
639961 3 - SHIM 0.010" THICK NS
639962 3 - SHIM 0.030" THICK NS
012141 KIT, DIFF GEAR AND PINION MATE 1
CONSISTS OF:
11 649355 2 - GEAR, SIDE NS
11 647062 2 - PINION MATE NS
12 0502DA0400N 1 - SHAFT, PINION MATE NS
13 0502EA0400N 1 - PIN, LOCK, PINION MATE SHAFT NS
14 090559 WASHER, THRUST
15 645789 WASHER, THRUST
15 012109 WASHER, THRUST *
15 036394 WASHER, THRUST
15 037709 WASHER, THRUST
( * AS REQUIRED)
16 0502DA0800N DRIVE GEAR AND PINION PAIR 3.73R 1
CONSISTS OF:
052888 1 - HYPOID BEVEL DRIVE GEAR NS
0502DA0750N 1 - HYPOID BEVEL DRIVE PINION (4.27R) NS
17 802561 STRAP, LOCK 5
18 0502EA0610N SCREW DRIVE GEAR 10
19 020178 NYLOC NUT 19mm (3/4") 1
20 G179890 BOLT HEX HEAD 4

CONTINUE…

2001B.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2001B.2
GROUP 2001B - FRONT AXLE (4WD)

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
019405 KIT- CONE, ROLLER & CUP, PIN BRG INR 1
CONSISTS OF:
21 807266 1 - CONE, ROLLER & PINION BRG INR NS
22 052877 1 - CUP, PINION BEARING INNER NS
019402 KIT- CONE, ROLLER & CUP PIN BRG OTR 1
CONSISTS OF:
23 052878 1 - CONE, ROLLER & PINION BRG OTR NS
24 052879 1 - CUP, PINION BEARING NS
25 649228 SHIM SET ADJ. PIN BRG INNER & OTR 1
CONSISTS OF:
639969 4 - DR. PINION BRG ADJ SHIM 0.0762mm NS
(0.003") - RR
639970 2 - DR. PINION BRG ADJ SHIM 0.127mm NS
GROUP 2001B - FRONT AXLE (4WD)

(0.005") - RR
639971 3 - DR. PINION BRG ADJ SHIM 0.257mm NS
(0.010") - RR
639972 3 - DR. PINION BRG ADJ SHIM 0.0762mm NS
(0.003") - FR
639973 3 - DR. PINION BRG ADJ SHIM 0.127mm NS
(0.005") - FR
639974 3 - DR. PINION BRG ADJ SHIM 0.257mm NS
(0.010") - FR
639975 3 - DR. PINION BRG ADJ SHIM 0.762mm NS
(0.030") - FR
26 075871 DRIVE PINION BRG OIL SLINGER 1
27 0503CA0211N SEAL PINION FRONT AXLE 1
29 636568 SEAL DUST UNV JOINT YOKE 1
30 00A1445 UNIVERSAL JOINT END YOKE ASSY 1
31 00A1028 COMPANION FLANGE NUT WASHER 1
32 027527 FRONT AXLE SHAFT & UNV JOINT LH 1
33 027528 FRONT AXLE SHAFT & UNV JOINT RH 1
34 027532 DUST SHIELD - FRONT AXLE 4WD 2
35 098314 GUIDE, AXLE SHAFT 2
36 098313 OIL SEAL, AXLE SHAFT GEAR CARR. END 2
37 027512 SPLIT RING SEAT, UPPER BALL JOINT 2
027539 STR. KNUCKLE & BALL JOINT ASSY - LH 1
38 027507 STEERING KNUCKLE - LH 1
40 027511 LOWER BALL JOINT 1
41 027515 CIRCLIP, LOWER BALL JOINT 1
42 027510 UPPER BALL JOINT 1
027540 STR. KNUCKLE & BALL JOINT ASSY - RH 1
39 027508 STEERING KNUCKLE - RH 1
40 027511 LOWER BALL JOINT 1
41 027515 CIRCLIP, LOWER BALL JOINT 1
42 027510 UPPER BALL JOINT 1
CONTINUE…

2001B.3 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2001B.4
GROUP 2001B - FRONT AXLE (4WD)

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
43 027514 NUT, LOWER BALL JOINT 2
44 027513 NUT, UPPER BALL JOINT 2
45 7032218 COTTER PIN 2
48 027523 SPINDLE ASSEMBLY, WHEEL BEARING 2
49 027524 SPINDLE WHEEL BEARING 2
50 027525 BUSHING, WHEEL BEARING SPINDLE 2
51 027526 OIL SEAL, FRONT AXLE SHAFT 2
52 5110208 NUT HEX M10 x 1.5 2
53 027533 STOPPER BOLT 2
54 075680 BREATHER ASSEMBLY 1
55 802556 GASKET GEAR CARRIER COVER ASSY 1
097877 FRT.WHEEL HUB 2
GROUP 2001B - FRONT AXLE (4WD)

2001B.5 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2001B.6
GROUP 2002 - REAR AXLE 4.3R

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
0502AA2350N REAR AXLE ASSEMBLY 4.3R 1
1 0502BA1210N HOUSING ASSEMBLY REAR AXLE 1
2 0502DA0340N GEAR CARRIER COVER ASSY 1
3 0503DA0010N GASKET GEAR CARRIER COVER ASSY 1
4 52080A0101N FLANGED SCREW AXLE COVER (14.0mm) 8
5 52080A0111N FLANGED SCREW AXLE COVER (17.0mm) 2
6 0502AA1920N RATIO TAG 4.3R 1
7 0502DA0360N FILLER PLUG 1
8 0502DA1290N DRIVE GEAR & PINION PAIR 4.3R NS
CONSISTS OF:
0502DA0930N 1 - PINION HYPOID DRIVE 10T
0502DA0940N 1 - HYPOID BEVEL DRIVE GEAR 4.3R
0502CA0110N KIT, CONE & ROLLER, DIFF BRG 2
CONSISTS OF:
GROUP 2002 - REAR AXLE 4.3R

9 052961 1 - DIFF BRG CUP NS


10 052960 1 - DIFF BRG CONE NS
11 0502DA0240N DIFF ADJ SHIM 0.076mm(0.003") A/R
11 0502DA0250N DIFF ADJ SHIM 0.127mm(0.005") A/R
11 0502DA0260N DIFF ADJ SHIM 0.254mm(0.010") A/R
11 0502DA0270N DIFF ADJ SHIM 0.762mm(0.030") A/R
11 0502DA0850N DIFF ADJ SHIM 0.1651mm(0.0065") A/R
0502EA2080N DIFFERENTIAL ASSEMBLY 4.3R 1
12 0502EA0050N DIFFERENTIAL CASE RH 1
13 0502EA0040N DIFFERENTIAL CASE LH 1
14 0502DA0390N SIDE GEAR AND PINION MATE ASSY - 4.3R 1
CONSISTS OF:
0502DA0230N 2 - DIFF. BEVEL SIDE GEAR NS
647062 4 - DIFFERENTIAL BEVEL PINION MATE NS
0502DA0380N KIT DIFF. GEAR & PINION 1
CONSISTS OF:
15 0502DA0400N 1 - DIFF BEVEL PINION MATE SHAFT NS
16 0502EA1300N 1 - SPIDER BLOCK DIFFERENTIAL NS
17 090637 2 - DIFF BEVEL PINION MATE PIN NS
18 090559 4 - WASHER THRUST, PINION MATE NS
19 0502EA0400N 3 - PIN SPRING DIFFERENTIAL NS
20 012109 2 - DIFF BEVEL GEAR THRUST WASHER NS
20 036394 2 - DIFF BEVEL GEAR THRUST WASHER NS
20 037709 2 - DIFF BEVEL GEAR THRUST WASHER NS
20 645789 2 - DIFF BEVEL GEAR THRUST WASHER NS
21 802561 STRAP LOCK 5
22 0502EA0620N SCREW DRIVE GEAR 10
23 0502DA0370N DRAIN PLUG 1

CONTINUE….

2002.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2002.2
GROUP 2002 - REAR AXLE 4.3R

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
24 639969 DRIVE PINION BEARING ADJUSTABLE

SHIM 0.0762mm (0.003") - REAR A/R


24 639970 DRIVE PINION BEARING ADJUSTABLE

SHIM 0.127mm (0.005") - REAR A/R


24 639971 DRIVE PINION BEARING ADJUSTABLE

SHIM 0.254mm (0.010") - REAR A/R


019405 KIT, CONE, ROLLER & CUP, PINION 1
BEARING INNER
CONSISTS OF:
25 052877 1 - CUP, PINION BRG. INNER NS
26 807266 1 - CONE & ROLLER, PINION BRG INNER NS
27 G179890 BOLT HEX HD G12.70 x 57.16mm 4
(1/2" UNC - 2-1/4")
GROUP 2002 - REAR AXLE 4.3R

28 091412 NIPPLE BREATHER 1


29 0502EA0210N SPACER PINION BEARING 3.500T A/R
29 0502EA0220N SPACER PINION BEARING 3.550T A/R
29 0502EA0230N SPACER PINION BEARING 3.600T A/R
29 0502EA0240N SPACER PINION BEARING 3.650T A/R
29 0502EA0250N SPACER PINION BEARING 3.700T A/R
29 0502EA0260N SPACER PINION BEARING 3.750T A/R
29 0502EA0270N SPACER PINION BEARING 3.800T A/R
29 0502EA0280N SPACER PINION BEARING 3.850T A/R
29 0502EA0290N SPACER PINION BEARING 3.900T A/R
29 0502EA0300N SPACER PINION BEARING 3.950T A/R
29 0502EA0310N SPACER PINION BEARING 4.000T A/R
29 0502EA1170N SPACER PINION BEARING 3.525T A/R
29 0502EA1180N SPACER PINION BEARING 3.575T A/R
29 0502EA1190N SPACER PINION BEARING 3.625T A/R
29 0502EA1200N SPACER PINION BEARING 3.675T A/R
29 0502EA1210N SPACER PINION BEARING 3.725T A/R
29 0502EA1220N SPACER PINION BEARING 3.755T A/R
29 0502EA1230N SPACER PINION BEARING 3.825T A/R
29 0502EA1240N SPACER PINION BEARING 3.875T A/R
29 0502EA1250N SPACER PINION BEARING 3.925T A/R
29 0502EA1260N SPACER PINION BEARING 3.975T A/R
0019402 KIT, CONE, ROLLER & CUP, PINION 1
BEARING OUTER
CONSISTS OF:
30 0052879 1 - CUP, PINION BRG OUTER NS
31 0052878 1 - CONE & ROLLER, PINION BRG OUTER NS
32 075871 DRIVE PINION BRG OIL SLINGER 1
33 0502CA0131N SEAL PINION REAR AXLE 1
34 036991 SHIELD DUST 1
35 0502EA1090N COMPANION FLANGE, AXLE 1

2002.3 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2002.4
GROUP 2002 - REAR AXLE 4.3R

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
36 00A1028 COMPANION FLANGE NUT WASHER 1
37 020178 NYLOC NUT G19.05mm (3/4" x 16) 1

0502FA0540N AXLE SHAFT SUB ASSEMBLY REAR RH 1

CONSISTS OF:
38 0502FA0520N 1 - AXLE SHAFT REAR RH
39 0097871 5 - WHEEL BOLT
40 0502AA1040N 1 - DUST SHIELD
41 0502AA1110N 6 - BOLT M10 x 1.5
42 0502CA0180N 1 - OIL SEAL AXLE SHAFT OUTER
43 0502BA0320N 1 - BEARING CARRIER
44 0502CA0220N 1 - BEARING
45 0502AA1190N 1 - WASHER
46 0502AA2090N 1 - LOCK WASHER
GROUP 2002 - REAR AXLE 4.3R

47 0502AA1210N 1 - LOCK NUT BEARING


0602BA2621N 1 - BRAKE ASSY RH AUTO ADJ
0502FA0550N AXLE SHAFT SUB ASSEMBLY REAR LH 1
CONSISTS OF:
38 0502FA0520N 1 - AXLE SHAFT REAR RH
39 0097871 5 - WHEEL BOLT
40 0502AA1040N 1 - DUST SHIELD
41 0502AA1110N 6 - BOLT M10 x 1.5
42 0502CA0180N 1 - OIL SEAL AXLE SHAFT OUTER
43 0502BA0320N 1 - BEARING CARRIER
44 0502CA0220N 1 - BEARING
45 0502AA1190N 1 - WASHER
46 0502AA2090N 1 - LOCK WASHER
47 0502AA1210N 1 - LOCK NUT BEARING
0602BA2611N 1 - BRAKE ASSY LH AUTO ADJ
48 0502CA0210N OIL SEAL AXLE SHAFT INNER 2
49 0502AA1400N SHIM 1.000mm THK A/R
49 0502AA1410N SHIM 0.500mm THK A/R
49 0502AA1420N SHIM 0.200mm THK A/R
49 0502AA1430N SHIM 0.125mm THK A/R
49 0502AA1440N SHIM 0.100mm THK A/R
50 6510114 LOCK WASHER SPRING M10 12
51 7903032023 NUT HEX M10 x 1.5 12
(REAR BRAKE BACKING PLATE TO
AXLE TUBE FLANGE)
52 097872 REAR BRAKE DRUM 2
53 3206206 SCREW M6 x 1 - 16 2
54 099139 BRAKE TEE MOUNTING BRACKET 1
0602BA2611N 1 - BRAKE ASSY RH AUTO ADJ

2002.5 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2002.6
GROUP 2101 - STEERING GEAR AND MOUNTINGS

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 1101AA0361N STEERING GEAR ASSEMBLY 1
2 080652 BOLT STEERING GEAR MOUNTING 4
3 6112216 PLAIN WASHER M12 4
4 6512216 LOCKWASHER SPRING M12 4
5 080656 UNIVERSAL JOINT ASSY STEERING 2
6 2108262 BOLT HEX HD M8 x 1.25 - 40 4
7 5308202 NYLOC NUT M8 x 1.25 4
8 098294 INTERMEDIATE SHAFT 1
9 098536 GROMMET STEERING BOTTOM 1
GROUP 2101 - STEERING GEAR AND MOUNTINGS

10 098535 BRKT SUPPT STRG COLUMN BOTTOM 1


11 3108206 SCR HEX HD M8 x 1.25 - 20 4
12 6508212 LOCK WASHER SPRING M8 4
13 6108212 WASHER PLAIN M8 4
14 039587 STEERING COLUMN CLAMP 1
15 G123798 BOLT HEX HD G7.93 x 44.45mm (5/16") 1
16 G120393 WASHER PLAIN G7.94mm (5/16") 2
17 G120214 LOCK WASHER SPRING G7.94mm (5/16") 2
18 G120368 NUT HEX G7.93mm (5/16 - 24) 1
19 098295 UPPER COLUMN SUB ASSEMBLY 1
20 080680 ANTI SQUEAK STEERING COLUMN 1
21 088822 CONTACT PLATE HORN BUTTON 1
22 1106BA0011N COVER HORN CONTACT PLATE 1
23 088824 SCREW 4
24 020234 PLAIN WASHER SPECIAL 1
25 020165 STEERING WHEEL NUT SPECIAL 1
26 075348 STEERING WHEEL ASSEMBLY 1
27 088826 DOWEL PIN 2
28 088823 SPRING HORN BUTTON 4

2101.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2101.2
GROUP 2101A - SERVICEABLE COMPONENTS OF STEERING GEAR GROUP 2101A - SERVICEABLE COMPONENTS OF STEERING GEAR

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1101AA0361N STEERING GEAR ASSEMBLY 1
1 1101AA0381N MAIN CASE / BOX CASTING NS

2 1101AA0030N ROCKER SHAFT BUSH 2

1101AA0551N WORM AND MAIN NUT ASSEMBLY 1

CONSISTS OF:

3 1 - WORM NS
4 1 - MAIN NUT NS
5 1 - TRANSFER TUBE 63.5mm(2-1/2"PITCH) NS
6 1 - TRANSFER TUBE 38.1mm (1-1/2"PITCH) NS
7 1 - TRANSFER TUBE RETAINER NS
8 099914 2 - TOOTH LOCK WASHER
9 099915 2 - C.R.P. HEAD SCREW
10 099913 STEEL BALLS 7.137mm 74
11 1101AA0210N BEARING 2
12 1101AA0411N SECTOR SHAFT 1
13 1101AA0170N COVER PLATE SUB ASSEMBLY 1
14 099922 BUSH (COVER PLATE) 1
15 1101AA0100N ADJUSTER 1
16 1101AA0150N SPACER 1
17 1101AA0110N SHIMS 0.203mm (0.008") A/R
18 1101AA0120N SHIMS 0.101mm (0.004") A/R
19 1101AA0130N SHIMS 0.050mm (0.002") A/R
20 1101AA0140N SHIMS 0.076mm (0.003") A/R
21 1101AA0160N INTERNAL CIRCLIP 1
22 099923 OIL PLUG 1
23 1101AA0190N SCREW PLUG 1
24 099932 LOCK NUT (ADJUSTER) 1
25 099938 LOCK NUT (DROP ARM) 1
26 1101AA0200N LOCK NUT (SCREW PLUG) 1
27 099931 JOINT WASHER (COVER PLATE) 1
28 099934 BOLT (COVER PLATE) 3
29 1101AA0240N SPRING WASHER (COVER PLATE) 3
30 099935 OIL SEAL (SECTOR SHAFT) 1
31 099936 OIL SEAL (WORM) 1
32 1101AA0220N DUST SEAL 1
33 099937 TAB WASHER (DROP ARM) 1
34 097881 DROP ARM 1

2101A.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2101A.2
GROUP 2101D - SERVICEABLE COMPONENTS OF RESERVOIR

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 1102CA0921N TANK BODY AND BRACKET ASSEMBLY 1
3 027913 FILTER AND END COVER ASSEMBLY 1
4 027914 SEAL BOTTOM 1
5 1102CA0911N SPRING 1
7 027916 COVER ASSEMBLY 1
9 027917 SPECIAL SCREW ASSEMBLY 1
027918 DIP STICK ASSEMBLY (NYLON) 1
GROUP 2101D - SERVICEABLE COMPONENTS OF RESERVOIR

10
027920 SERVICE KIT 1
CONSISTS OF :
2 027899 1 - VALVE SEAT NS
6 027900 1 - COVER SEAL NS
8 027901 1 - STEEL RUBBER WASHER NS
11 027902 1 - 'O' RING NS

2101D.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2101D.2
GROUP 2103 - STEERING TIE ROD

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 1103AA0141N MASTER TIE ROD ASSY (2 WD) 1

1103AA0142N MASTER TIE ROD ASSY (2 WD) OPT..


1 1103AA0130N MASTER TIE ROD ASSY (4 WD) 1

1103AA0362N MASTER TIE ROD ASSY (4 WD) OPT


2 084852 ASSEMBLY CONNECTING TIE ROD 1
3 099805 TIE ROD SOCKET ASSEMBLY LEFT M18 1
4 099806 TIE ROD SOCKET ASSEMBLY RIGHT M18 2
5 099807 MASTER TIE ROD SOCKET ASSEMBLY 1
6 000A837 SOCKET ASSEMBLY CLAMP 2
7 2108262 BOLT HEX HD M8 x 1.25 - 40 2
8 6508212 LOCK WASHER SPRING M8 2
9 5108206 NUT HEX M8 x 1.25 2
10 074294 TIE ROD DUST COVER 4
GROUP 2103 - STEERING TIE ROD

11 020231 WASHER SPECIAL 4


12 074298 NUT HEX M12 x 1.5 4
13 7025212 PIN COTTER 2.5 x 25 4
14 099808 TIE ADJUSTING HEX SLEEVE 1
15 099809 LOCK NUT RH M18 2
16 099810 LOCK NUT LH M18 1
17 099998 STEERING DAMPNER 1
18 020154 NYLOC NUT G11.11mm (7/16'' - 20) T TYPE 1
19 2108260 BOLT HEX HD M8 x 1.25 - 35 4
20 6108212 WASHER PLAIN M8 4
21 6508212 LOCK WASHER SPRING M8 4
22 028262 BRACKET, STRG DAMPNER ON CONROD 1
23 058974 SPECIAL BOLT, STEERING DAMPNER 1
24 G120395 WASHER PLAIN ID G11.11mm 2
(7/16" x 15/32")

2103.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2103.2
GROUP 2104 - STABILIZER BAR

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 084840 STABILIZER BAR FRONT 1

084842 ASSY LINK STABILIZER BAR 1

CONSIST OF:
8 084843 2 - LINK STABILIZER BAR

060480 4 - STABILIZER BAR FERRULE NS


10 G137218 COTTER PIN 3.96 x 31mm (5/32" x 1-1/4") 2
0401BA1750N KIT, STABILIZER BAR LINK 2
CONSIST OF:
2 084841 1 - BUSHING STABILIZER BAR
3 060479 1 - STABILIZER CLAMP
4 6510214 2 - LOCKWASHER SPRING M10
5 099105 2 - SPECIAL BOLT HEX HD M10 x 1.5 - 25
6 6112216 4 - PLAIN WASHER M12
GROUP 2104 - STABILIZER BAR

7 097964 2 - BUSHING
9 G131016 2 - PLAIN WASHER ID G16.67mm (21/32")
11 097645 1 - STUD STABILIZER BAR
12 5312204 1 - NYLOC NUT M12 x 1.25
084842 1 - ASSY LINK STABILIZER BAR

2104.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2104.2
GROUP 2201 - HAND BRAKE

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 06050A0210N LEVER ASSY 2WD 1
2 0605BA0331N CABLE ASSY PARKING BRAKE FRONT 1
2 0605BA0332N CABLE ASSY PARKING BRAKE FRT (OPT) 1
3 06050A0200N BRACKET, ROLLER HOLD DOWN 1
4 068266 ROLLER PARK BRAKE 1
5 068362 CIRCLIP HAND BRAKE CABLE FRONT 1
6 0605BA0381N CABLE ASSY PARK BRAKE REAR 1
6 0605BA0382N CABLE ASSY PARK BRAKE REAR (OPT) 1
7 068153 WIRE CLIP 2
8 069504 CABLE SUPPORT PLATE 1
9 0605BA0630N GROMMET CABLE FRT PARKING BRAKE 1
10 3106226 SCREW HEX HD M6 x 1 - 16 3
11 6506208 SPRING LOCK WASHER M6 3
12 6106208 PLAIN WASHER M6 3
GROUP 2201 - HAND BRAKE

13 06050A0350N BRACKET, GUIDE CABLE FRONT 1


14 06050A0360N BRACKET, GUIDE CABLE REAR 1
15 6110214 PLAIN WASHER M10 1

2201.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2201.2
GROUP 2202A - FRONT DISC BRAKE GROUP 2202A - FRONT DISC BRAKE

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 082597 DISC BRAKE 2
2 7903055007 LOCKWASHER SPRING M10 10

3 068019 BOLT HEX HD G9.52 x 31.75mm 10

(3/8" - 16 x 1-1/4")

4 0603BA0441N CALIPER ASSEMBLY - LH 1

4 0603BA0451N CALIPER ASSEMBLY - RH 1


5 G120384 LOCK WASHER SPRING G12.7mm (1/2") 4
6 068099 BOLT M12 x 1.25 - 30 4
7 HOUSING NS
089335 KIT, CALIPER (MAJOR) 2
CONSIST OF :
8 089324 1 - SEALING RING NS
9 089325 1 - PISTON NS
10 089326 1 - BOOT, PISTON NS
11 089329 2 - SLIDING PIN, BOOT NS
0603BA0511N 2 - SHIM NS
0603BA0521N 2 - GASKET NS
1 - GREASE SACHET NS
089336 KIT, CALIPER (MINOR) 2
CONSIST OF :
8 089324 1 - SEALING RING NS
10 089326 1 - BOOT, PISTON NS
11 089329 2 - SLIDING PIN, BOOT NS
0603BA0521N 2 - GASKET NS
1 - GREASE SACHET NS
089337 KIT, SLIDING PIN 2
CONSIST OF :
11 089329 2 - SLIDING PIN, BOOT NS
12 089327 2 - BOLT PIN NS
13 089328 2 - SLIDING PIN NS
0603BA0521N 2 - GASKET NS
14 089333 BLEED SCREW 2
0603BA0461N KIT PAD ASSEMBLY 4
CONSIST OF :
15 4 - PAD ASSEMBLY NS
16 089332 ANTI RATTLE CLIP 4
17 CARRIER NS
18 0503CA0110N DUST SHIELD DISC BRAKE - LH 1
18 0503CA0120N DUST SHIELD DISC BRAKE - RH 1

2202A.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2202A.2
GROUP 2202B - WHEEL BRAKE REAR

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
0602BA2611N REAR BRAKE ASSY LH AUTO ADJUSTER 1
0602BA2621N REAR BRAKE ASSY RH AUTO ADJUSTER 1
1 0602BA3181N BACK PLATE ASSEMBLY REAR - LH 1

1 0602BA3191N BACK PLATE ASSEMBLY REAR - RH 1

2 0602BA3241N SPRING, WHEEL CYLINDER END 2

3 0602BA3251N SPRING, SHOE RETURN 2


4 0602BA3261N SPRING ADJUSTER 4
5 031133 WHEEL CYLINDER ASSY RR LH/RH 2
032284 KIT, RR WHEEL CYLINDER MINOR 1
CONSIST OF :
6 2 - CUP SEAL NS
7 2 - DUST COVER NS
GROUP 2202B - WHEEL BRAKE REAR

8 1 - DUST CAP NS
0602BA2521N KIT, RR WHEEL CYLINDER MAJOR 1
CONSIST OF :
6 2 - CUP SEAL NS
7 2 - DUST COVER NS
8 1 - DUST CAP NS
9 1 - PLUNGER NS
10 1 - SPRING ASSEMBLY NS
11 1 - SEAL RETAINER NS
0602BA3271N KIT, LINED SHOE 2
CONSIST OF :
12 1 - LINED SHOE ASSEMBLY - LEADING NS
13 1 - LINED SHOE ASSEMBLY - TRAILING NS
48 - RIVET NS
0602BA3281N KIT, LINING SET (STD) 1
011919 KIT, BRAKE SHOE HOLD DOWN 2
CONSIST OF :
14 4 - CUP WASHER NS
15 2 - PINS NS
16 2 - SPRING NS
012657 KIT, BOLT & WASHER ASSEMBLY 1
CONSIST OF :
17 4 - LOCK WASHER NS
18 4 - SET SCREW NS
19 0602BA3291N PUSH ROD ASSEMBLY - LH 1
19 0602BA3301N PUSH ROD ASSEMBLY - RH 1

CONTINUE...

2202B.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2202B.2
GROUP 2202B - WHEEL BRAKE REAR

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
0602BA3311N KIT LEVER - PAWL LH 1
CONSIST OF :

20 1 - LEVER - PAWL LH NS

21 1 - LOCK WASHER LH NS

22 1 - WAVE WASHER NS

23 1 - DOWEL PIN NS
0602BA3321N KIT LEVER - PAWL RH 1
CONSIST OF :
20 1 - LEVER - PAWL RH NS
21 1 - LOCK WASHER RH NS
22 1 - WAVE WASHER NS
23 1 - DOWEL PIN NS
GROUP 2202B - WHEEL BRAKE REAR

24 0602BA3331N GROMMET COLLAPSING 1


25 0602BA3341N GROMMET 1
0602BA3351N KIT, LEVER ASSEMBLY LH 1
CONSIST OF :
26 1 - LEVER ASSEMBLY LH NS
27 1 - SPRING PLATE NS
28 1 - RETAINING PLATE NS
0602BA3361N KIT, LEVER ASSEMBLY RH 1
CONSIST OF :
26 1 - LEVER ASSEMBLY RH NS
27 1 - SPRING PLATE NS
28 1 - RETAINING PLATE NS
29 012655 BLEED SCREW 2

2202B.3 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2202B.4
GROUP 2204 - BRAKE MASTER CYLINDER AND RESERVOIR

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 0607AA0551N BOOSTER ASSY DIA 228 WITH 23.81 TMC 1
2 0607AA0871N SERVO ASSEMBLY 1

06060A0371N KIT, SERVO 1

CONSIST OF :

3 029634 1 - FILTER

17 029635 1 - GROMMET - NRV


1 - SEAL ASSY VACUUM
GROUP 2204 - BRAKE MASTER CYLINDER AND RESERVOIR

4 1 - DUST COVER
1 - GREASE SACHET
0606AA1301N KIT, MASTER CYLINDER - MAJOR 23.81 1
CONSIST OF :
5 1 - PLUNGER ASSY - PRIMARY NS
6 1 - PLUNGER ASSY - SECONDARY NS
7 1 - CIRCLIP NS
8 1 - WASHER 6.5mm NS
9 1 - STOP PIN NS
10 2 - SEAL FLUID TANK NS
0606AA1321N KIT, MASTER CYLINDER - MINOR 1
CONSIST OF :
11 2 - SEAL RECUPERATING NS
12 2 - SHIM SEAL NS
13 2 - SEAL GLAND NS
8 1 - WASHER 6.5mm NS
10 2 - SEAL FLUID TANK NS
7 1 - CIRCLIP NS
14 6508212 LOCK WASHER SPRING M8 6
15 5108206 NUT HEX M8 x 1.25 6
16 0606AA1271N MASTER CYLINDER ASSEMBLY 23.81 1
0607AA0341N KIT, NON RETURN VALVE 1
CONSIST OF:
17 064334 1 - GROMMET NS
18 064333 1 - ASSEMBLY NON RETURN VALVE NS
19 097612 ASSEMBLY FLUID RESERVOIR 1
20 0606CA0350N HOSE, VACUUM PUMP TO BOOSTER 1

2204.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2204.2
GROUP 2205 - BRAKE PEDAL

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 0606BA1060N PEDAL ASSY BRAKE 1
2 036422 BUSH 2
3 0606BA1240N SPRING RETRACTING 1
4 081805 PEDAL PAD COVER 1
5 035963 RUBBER STOPPER 1

MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2205.1
GROUP 2206 -BRAKE TUBES

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 0606CA9891N TUBE COILED FRONT 1
2 0606CA9911N TUBE COILED REAR 1
3 098595 BRAKE TUBE FRONT `TEE' TO HOSE LH 1
3 098596 BRAKE TUBE FRONT `TEE' TO HOSE LH 1
(STRAIGHT LENGTH)
4 028630 BRAKE HOSE FRT 2
5 029186 BRAKE TUBE FRT `TEE' TO HOSE RH 1
5 074215 BRAKE TUBE FRT `TEE' TO HOSE RH 1
(STRAIGHT LENGTH)
6 0606CA0990N TUBE CONNECTOR TO HOSE RR 1
6 0606CA0981N TUBE CONNECTOR TO HOSE RR 1
(STRAIGHT LENGTH)
7 011631 BRAKE HOSE ASSY 1
8 0606CA0620N TUBE REAR `TEE' TO WHEEL LH 1
GROUP 2206 -BRAKE TUBES

8 0606CA0560N TUBE REAR `TEE' TO WHEEL LH 1


(STRAIGHT LENGTH)
9 0606CA0630N TUBE REAR `TEE' TO WHEEL RH 1
9 0606CA0570N TUBE REAR `TEE' TO WHEEL RH 1
(STRAIGHT LENGTH)
10 011639 TEE REAR 3 WAY 2
11 075613 BANJO BOLT M10 x 1 2
12 011642 GASKET-BRAKE HOSE 5
13 011645 NUT LOCK HOSE SECURING 3
14 011644 LOCKWASHER, BRAKE HOSE SECURING 3
15 020164 UNION INV FLARED TUBE 6.35mm (1/4") 1
16 3106214 BOLT HEX HD M6 x 1 - 35 2
17 6506208 SPRING LOCK WASHER M6 2
18 6106208 PLAIN WASHER M6 2
19 804201 CLIP AXLE TUBE BRK TUBE HOLD DOWN 2
20 081528 BRAKE TUBE CLIP 6
21 0606CA1611N CLIP BUNDY TUBE 1

2206.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2206.2
GROUP 2301A - WHEEL AND ATTACHING PARTS - FRONT

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 0404AA0561N WHEEL RIM 5.5J x 15 5
1 0404AA0691N WHEEL RIM 5.5J x 15 (OPTIONAL) 5
2 097878 WHEEL BOLT 10
3 097882 NUT HEX M14 x 1.5 20
4 082597 DISC BRAKE 2
5 097558 FRONT HUB 2
6 0502CA0080N OIL SEAL WHEEL HUB 2
7 083152 INNER WHEEL BEARING CUP (SKF) 2
GROUP 2301A - WHEEL AND ATTACHING PARTS - FRONT

7 090189 INNER WHEEL BEARING CUP (IMP) 2


7 917773 INNER WHEEL BEARING CUP (NBC) 2
8 083151 INNER WHEEL BEARING CONE (SKF) 2
8 090188 INNER WHEEL BEARING CONE (IMP) 2
8 052880 INNER WHEEL BEARING CONE (NBC) 2
9 083150 OUTER WHEEL BEARING CUP (SKF) 2
9 090187 OUTER WHEEL BEARING CUP (IMP) 2
9 925447 OUTER WHEEL BEARING CUP (NBC) 2
10 083149 OUTER WHEEL BEARING CONE (SKF) 2
10 090186 OUTER WHEEL BEARING CONE (IMP) 2
10 925446 OUTER WHEEL BEARING CONE (NBC) 2
11 000A865 LOCKWASHER, WHEEL BRG FRONT 2
12 000A866 NUT, RETAINING WHEEL BEARING 4
13 099825 TOOTHED LOCK WASHER 2
14 090708 'O' RING BIG 2
15 029975 SPACER 27.575mm AR
15 029976 SPACER 27.600mm AR
15 029977 SPACER 27.625mm AR
15 0502CA0500N SPACER 27.500mm AR
15 0502CA0510N SPACER 27.550mm AR
15 0502CA0520N SPACER 27.650mm AR
15 0502CA0530N SPACER 27.675mm AR
16 029978 SHIM 0.075mm AR
16 029979 SHIM 0.200mm AR
16 029980 SHIM 0.500mm AR
17 641920 HUB CAP (4WD) 2
17 090707 HUB COVER (2WD) 2
18 G123920 LOCKWASHER SPRING G9.53mm(3/8") 6
19 G122126 BOLT HEX HD G9.52 x 22.22mm 6
(3/8" - 16 x 7/8")
20 068019 BOLT DISC G9.52 x 31.75mm 10
(3/8" - 16 x 1-1/4")
21 7903055007 SPRING LOCKWASHER M10 10

2301A.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2301A.2
GROUP 2301B - WHEEL AND ATTACHING PARTS - REAR

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 0404AA00561N WHEEL RIM 5.5J x 15 (MODIFIED THICK) 5
1 0404AA0691N WHEEL RIM 5.5J x 15 (OPTIONAL) 5
2 097871 WHEEL BOLT 10
3 097882 NUT HEX M14 x 1.5 20
4 097872 BRAKE DRUM 2
5 097870 REAR WHEEL HUB 2
6 0502CA0080N OIL SEAL HUB 2
7 083152 INNER WHEEL BEARING CUP (SKF) 2
GROUP 2301B - WHEEL AND ATTACHING PARTS - REAR

7 090189 INNER WHEEL BEARING CUP (IMP) 2


7 917773 INNER WHEEL BEARING CUP (NBC) 2
8 083151 INNER WHEEL BEARING CONE (SKF) 2
8 090188 INNER WHEEL BEARING CONE (IMP) 2
8 052880 INNER WHEEL BEARING CONE (NBC) 2
9 083150 OUTER WHEEL BEARING CUP (SKF) 2
9 090187 OUTER WHEEL BEARING CUP (IMP) 2
9 925447 OUTER WHEEL BEARING CUP (NBC) 2
10 083149 OUTER WHEEL BEARING CONE (SKF) 2
10 090186 OUTER WHEEL BEARING CONE (IMP) 2
10 925446 OUTER WHEEL BEARING CONE (NBC) 2
11 000A865 LOCKWASHER, WHEEL BRG, FRONT 2
12 000A866 NUT, RETAINING, WHEEL BEARING 4
13 090708 'O' RING BIG 2
14 099825 TOOTHED LOCK WASHER 2
15 071635 DOWEL PIN 4
16 3206206 SCREW C/S SLOTTED M6 x 1 - 16 2
17 098442 WHEEL HUB COVER (2WD)
17 099759 WHEEL HUB COVER (4WD)
18 029975 SPACER 27.575 mm 2
18 029976 SPACER 27.6 mm 2
18 029977 SPACER 27.625 mm 2
19 029978 SHIM 0.075 mm AR
19 029979 SHIM 0.2 mm AR
19 029980 SHIM 0.5 mm AR
20 0502AA1040N DUST SHIELD HUB REAR 2
21 G181643 BOLT HEX HD 9.95mm (3/8" - 24 x 1-1/2") 12
22 G123920 LOCKWASHER SPRING 9.95mm (3/8") 12
23 G120369 NUT HEX 9.95mm (3/8" - 24) 12

2301B.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2301B.2
GROUP 2401A - FRAME

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
0201AK0850N FRAME ASSEMBLY COMPLETE (2WD) SC 1
0201AK1610N FRAME ASSEMBLY COMPLETE (4WD) SC 1
1 0201AA3970N CROSSMEMBER ASSY RADIATOR 1
2 020168 NYLOC NUT HEX HD 9.52mm (3/8" - 24) 8
3 02030E0010N CROSSMEMBER ENGINE REAR 1
4 G120394 WASHER PLAIN 8
5 065629 SPECIAL BOLT 8
6 079735 CROSS MEMBER CENTER 1
7 029718 ASSY CROSSMEMBER F/TANK MTG FRT 1
8 084752 ASSY PLATE NUT RETAINER 2
9 0205AA0100N CROSSMEMBER ASSY SPARE WHEEL 1
10 079794 CROSSMEMBER FRAME REAR 1
11 098284 BRKT BUMPER MTG 2
12 098285 TOWING HOOK FRONT AND REAR 2
13 097939 ASSY BRKT SPRING SHACKLE FRONT 2
14 097929 ASSY BRKT MTG STABILIZER BAR 1
GROUP 2401A - FRAME

15 02010D0890N BRKT ASSY HORN MTG 1


16 099990 BRACKET DAMPER MTG ON CHASSIS 1
17 0201AA0640N BRKT FRONT BRAKE HOSE 2
18 097948 ASSY BRKT SHOCK ABSORBER FRONT 2
19 099105 SPECIAL BOLT HEX HD M10 x 1.5 - 25 4
20 029777 ASSY BRKT ENGINE MTG RH 1
21 029776 ASSY BRKT ENGINE MTG LH 1
22 097861 ASSY BRKT FRT SPRING RR PIVOT LH 1
23 097866 ASY BRKT FRT SPRG RR PIVOT RH 1
24 084785 BODY OUTRIGGER No.0 2
25 084805 BODY OUTRIGGER No.1 2
26 084809 BODY OUTRIGGER No. 5 AND 2 4
27 0202AE0120N OUTRIGGER BODY RH 1
28 0202AE0130N OUTRIGGER BODY LH 1
29 029713 BODY OUTRIGGER No.3A 4
30 029714 BODY OUTRIGGER No.4 2
31 029788 BODY OUTRIGGER No.6 2
32 0201AA0650N BRKT X-MBR ENGINE RR RH 1
33 029720 ROD MUFFLER MTG FRONT 1
34 098218 ROD MUFFLER MTG.RR. 1
35 079796 BRKT TAIL PIPE 1
36 029747 ASSY BRKT SHOCK ABS RR 2
37 097863 BRKT RR SPRING PIVOT LH 1

CONTINUE….

2401A.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2401A.2
GROUP 2401A - FRAME

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
38 097864 BRKT RR SPRING PIVOT RH 1
39 098762 BRKT AXLE BUMPER REAR 2
40 029711 BRKT ASSY RR SHACKLE 2
41 0201AE2150N BRKT ASSY REGISTRATION PLATE 2
42 6110214 PLAIN WASHER M10 4
43 6510214 LOCKWASHER SPRING M10 4
44 099896 OUTRIGGER X-MBR CTR 2
45 0201AE0580N BRKT HOSE ANCHOR RR 1
46 06050A0350N BRKT GUIDE CABLE FRT 1
47 06050A0360N BRKT GUIDE CABLE RR 1
48 0903CA0880N ROD ASSEMBLY EXHAUST P[IPE 2
49 097950 BRKT MTG ENGINE CROSS MEMBER 1
GROUP 2401A - FRAME

2401A.3 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2401A.4
GROUP 2401C - SPARE WHEEL MOUNTING

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 0205AA0090N ASSY SPARE WHEEL CARRIER 1
2 0205AA0040N BRACKET, SPARE WHEEL CARRIER 1
3 2108230 BOLT HEX HD M8 x 1.25 - 30 4
4 6108212 WASHER PLAIN M8 4
5 6508212 LOCK WASHER SPRING M8 4

MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2401C.1
GROUP 2501 - FRONT SPRING AND SHOCK ABSORBER

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 029725 ASSEMBLY FRONT SPRING 2
3 912593 BUSH PIVOT END 2
7 G191758 GREASE NIPPLE G3.1mm (1/8") NPTF 2
8 089517 CLIP SPRING 4
10 080149 NYLOCK NUT G12.70mm (1/2" - 20) 8
13 029745 ASSY SHOCK ABSORBER FRONT 2
16 5312204 NYLOC NUT M12 x 1.25 4
0401BA1760N KIT SHOCK ABSORBER BUSHING FRONT 1
CONSIST OF:
GROUP 2501 - FRONT SPRING AND SHOCK ABSORBER

14 04030A0050N 4 - BUSHING
15 G120389 4 - WASHER PLAIN G12.7mm (1/2")
0401BA1770N KIT FRONT SUSPENSION BUSHING 1
CONSIST OF:
2 084777 2 - SILENT BLOCK BUSH
4 097932 2 - SPRING PIVOT PIN
5 6116220 6 - PLAIN WASHER M16
6 5316202 6 - NUT NYLOC M16 x 1.5
9 084814 2 - ASSY SPRING CLIP PLATE FRONT
11 2116282 4 - BOLT HEX HD M16 x 1.5 - 110
12 081624 4 - SHACKLE PLATE

2501.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2501.2
GROUP 2502 - REAR SPRING AND SHOCK ABSORBER

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 029726 LEAF SPRING ASSEMBLY REAR 2
29726-1 LEAF NO. 1, REAR SPRING 2
29726-2 LEAF NO. 2, REAR SPRING 2
2 084777 SILENT BLOCK BUSH 2
3 912593 BUSH PIVOT END 2
4 097932 PIN SPRING PIVOT 2
5 6116220 PLAIN WASHER M16 6
6 5316202 NUT NYLOC M16 x 1.5 6
7 074048 CLIP SPRING 4
GROUP 2502 - REAR SPRING AND SHOCK ABSORBER

8 084835 SPRING CLIP PLATE REAR RH 1


9 084836 SPRING CLIP PLATE REAR LH 1
10 080149 NYLOC NUT 12.7MM (1/2" - 20) 8
11 079759 SHACKLE ASSY FRONT 2
12 079760 PLATE SHACKLE FRONT 1
12 079761 PLATE SHACKLE FRONT 2
13 029746 SHOCK ABSORBER ASSY REAR 2
14 0403AA0050N BUSHING SHOCK ABSORBER 4
15 G120389 WASHER PLAIN 12.7MM (1/2") 4
16 5312204 NYLOC NUT M12 x 1.25 4
17 G191758 GREASE NIPPLE 3.1mm (1/8") NPTF STRAIGHT 2
18 2112240 BOLT HEX M12 x 1.25 - 60 2
0401BA1760N KIT SHOCK ABSORBER BUSHING REAR 1
CONSIST OF:
G120389 4 - WASHER PLAIN 12.7mm (1/2")
0403AA0050N 4 - BUSHING SHOCK ABSORBER EYE

2502.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2502.2
GROUP 2601 - HOOD

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 98829CED HOOD ASSEMBLY - CED 1
2 097549 ASSEMBLY HINGE HOOD 2
3 3108222 SCR HEX HD M8 x 1.25 - 16 10
4 6508212 LOCK WASHER SPRING M8 10
5 G446363 PLAIN WASHER ID G 9.53 mm ( 3/8" ) 10
6 663640 BRACKET, HOOD CATCH 2
7 979722 ROD, HOOD PROP 1
8 3106226 SCR HEX HD M6 x 1 - 16 4
9 6206208 WASHER EXT TOOTH M6 4
10 6106208 PLAIN WASHER M6 4
11 979727 BRACKET, HOOD PROP RET 1
12 3306206 SCR SLOTTED PAN HD M6 x 1 - 14 2
13 G121753 LOCK WASHER EXT TH G 6.35 mm ( 1/4" ) 2
14 G138479 LOCKWASHER EXTN No. 10 2
15 979305 CLIP, RET. HOOD PROP 1
16 4308302 SCR PAN HD TAPG No. 8 x 9.5 2
17 067723 WEATHER STRIP BONNET RR 1

MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2601.1
GROUP 2602A - FENDER RIGHT

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 81542CED ASSY FRONT FENDER COMP RH - CED 1
2 663548 HOOD CATCH ASSEMBLY 1
3 6206208 WASHER EXTERNAL TOOTHED M6 2
4 3106226 SCREW HEX HD M6 x 1 - 16 2
5 6106208 PLAIN WASHER M6 2
6 057929 FILLER STRIP - SIDE PANEL TO FENDER 1
7 080237 RETAINER PLATE FENDER MTG 1
8 G446363 PLAIN WASHER 9.95mm (3/8") ID 7
9 G120214 SPRING LOCK WASHER 7.93mm (5/16") 7
10 5108206 NUT HEX M8 x 1.25 2
11 3108226 SCREW HEX HD M8 x 1.25 - 25 5
12 072998 STAY BRKT VERT DASH TO FENDER RH 1
13 073000 HORI BRKT DASH PNL EXTN TO FDR RT 1
14 7903201045 BOLT HEX HD M10 x 1.5 - 20 2
GROUP 2602A - FENDER RIGHT

15 6510214 LOCKWASHER SPRING M10 2


16 6110214 PLAIN WASHER M10 2
17 074475 COVER SPLASH APRON FRT FDR RT 1
18 074769 CLIP SPLASH APRON 6

2602A.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2602A.2
GROUP 2602B - FENDER LEFT

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 29803CED ASSY FRONT FENDER COMP LH - CED 1
2 663548 HOOD CATCH ASSEMBLY 1
3 6206208 WASHER EXTERNAL TOOTHED M6 2
4 3106226 SCREW HEX HD M6 x 1 - 16 2
5 6106208 PLAIN WASHER M6 2
6 057929 FILLER STRIP - SIDE PANELTO FENDER 1
7 080237 RETAINER PLATE FENDER MTG. 1
8 G446363 PLAIN WASHER ID G9.53 mm ( 3/8" ) 7
9 G120214 SPRING LOCK WASHER G21.17mm (5/16") 7
10 5108206 NUT HEX M8 x 1.25 2
11 3108226 SCREW HEX HD M8 x 1.25 - 25 5
12 072997 STAY BRKT VERT DASH TO FENDER LH 1
13 072999 STAY BRKT HORI DASH TO FENDER LH 1
14 7903201045 BOLT HEX HD M10 x 1.5 - 20 2
GROUP 2602B - FENDER LEFT

15 6510214 LOCKWASHER SPRING M10 2


16 6110214 PLAIN WASHER M10 2
17 074474 COVER SPLASH APRON FRT FENDER LH 1
18 074769 CLIP SPLASH APRON 6

2602B.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2602B.2
GROUP 2603 - RADIATOR GUARD

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 0102DF0640N RADIATOR GUARD ASSY COMPLETE 1
2 098196 ASSEMBLY BONNET LOCK 1
3 3108206 SCR HEX HD M8 x 1.25 - 20 4
4 6108212 WASHER PLAIN M8 7
5 680420 HOOD LINER RADIATOR GUARD 1
6 954117 CLIP RAD GAURD LINER. 13
7 19000A1660N TIE ROD ASSY DASH TO FRONT END 2
8 098198 CABLE ASSEMBLY WITH LVR. COMPLETE 1
9 7002210 PIN COTTER 2 x 20 1
10 6108212 WASHER PLAIN M8 2
11 6508212 LOCK WASHER SPRING M8 4
12 5108206 NUT HEX M8 x 1.25 6
13 036623 PIN CLEVIS 1
GROUP 2603 - RADIATOR GUARD

14 057930 FILLER STRIP FENDER TO RAD GRD 2


15 5108206 NUT HEX M8 x 1.25 3
16 6508212 LOCK WASHER SPRING M8 7

2603.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2603.2
GROUP 2604 - FOOT STEP

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 0108JF0400N ASSY SIDE FOOT STEP COMP 2
2 3108224 SCREW HEX HD M8 x 1.25 - 20 8
3 G120214 SPRING LOCK WASHER G21.17mm (5/16") 8
4 G120394 PLAIN WASHER G9.53mm (3/8") 8

MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2604.1
GROUP 2605 - BODY MOUNTINGS

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
BODY HOLD DOWN MAIN 10
067974 SPECIAL BOLT M10 x 1.5 - 52 10
067982 SNUBBER BODY HOLD DOWN 2
00A6360 PEDAL SHANK DRAFT PAD WASHER 1
02020D0040N INSULATOR BODY MTG UPPER 11
02020D0050N INSULATOR BODY MTG LOWER 11
02020D0060N SPACER BODY MTG 7
02020D0070N SPACER BODY MTG 4
02020D0080N WASHER 12
02020D0110N BOLT SPECIAL POINTED M10 x 1.5 - 85 1
5310202 NUT NYLOC M10 x 1.25 1
6510214 LOCKWASHER SPRING M10 12
BODY HOLD DOWN -SECOND UNIT
GROUP 2605A - BODY MOUNTINGS

067973 INSULATOR LOWER 10


088398 ASSY WASHER & TUBE 10
067981 SPECIAL BOLT M10 x 1.5 - 34 10
074074 SNUBBER BODY MTG 12.7 mm (3/6") 4
4004947 WASHER PLAIN 10
5462447 INSULATOR BODY HOLD DOWN UPPER 10
G120388 WASHER PLAIN G11.11m (7/16" ID) 10

2605.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2605.2
GROUP 2606 - ASSEMBLY INSTRUMENT PANEL

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 88408CED ASSEMBLY PANEL INSTRUMENT 1
2 3306202 SCR PAN HD SLOTTED M6 x 1 - 10 5
3 6306208 WASHER INTERNAL TOOTHED M6 9
4 3306212 SCR PAN HD SLOTTED M6 x 1 - 25 2
5 028133 GRAB HANDLE 1
6 3106226 SCR HEX HD M6 x 1 - 16 2
7 6106208 PLAIN WASHER M6 2
8 3108224 SCREW HEX HD M8 x 1.25 - 20 2
9 6508212 SPRING WASHER M8 2
10 6108212 PLAIN WASHER M8 2
GROUP 2606 - ASSEMBLY INSTRUMENT PANEL

11 039490 ASSEMBLY GLOVE BOX 1


12 G9426109 SCREW PAN HD TPG #10 x 1/2" 6
13 89018CED ASSY GLOVE BOX LID INST PNL G/BOX 1
14 01120F0010N BUMPER GLOVE BOX LID 2
15 068452 PLUG 1
16 G159920 SCR PAN HD M/C #10 2
17 G121801 LOCK WASHER INTERNAL TOOTHED 10 2
18 G120361 NUT HEX M10 - 24 2

2606.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2606.2
GROUP 2607A - BODY SHELL ASSEMBLY GROUP 2607B - CARGO BOX

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0101AF0760A BODYSHELL ASSY W/O DOORS - CED 1 1 29801CED CARGO ASSY WITHOUT TAIL GATE - CED 1
2 98764CED COVER FLOAT ACCESS - CED 1
3 SF0508003 RIVET RND HD BLND 4.8 x 10 AL PLA 4
4 SF0301025 NUT HEX M6 x 1 2
5 G445445 'U' SHAPE SPRING NUT 8
6 0101EF0810A FUEL LID ASSEMBLY - CED 1
7 3306202 SCREW PAN HD SLTD M6 x 1 - 10 4
8 6506208 WASHER SPRING M6 2

2607A.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2607B.1
GROUP 2608 - DOORS AND FITTINGS (FRONT)

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 67540CED ASSEMBLY DOOR FRT WELDG RH - CED 1
1 01030K0010A ASSEMBLY DOOR FRT WELDG LH - CED 1
2 67578CED ASSEMBLY HINGE FRONT DOOR - CED 4
3 6508212 LOCK WASHER SPRING M8 20
4 3108224 SCREW PAN HD M8 x 1.25 - 20 20
9 G120392 PLAIN WASHER 7.29mm (1/4") 8
10 7903001681 SCR PAN HD SLOTTED M6 x 1 - 10 8
21 029200 ASSY W/STRIP FRONT DOOR - RH 1
21 029201 ASSY W/STRIP FRONT DOOR - LH 1
26 088490 ARM REST 2
27 089892 SLOTTED PAN HD SCREW 4
GROUP 2608 - DOORS AND FITTINGS (FRONT)

28 074974 GLASS RUN CHANEL FRONT DOOR 2


29 01030K0060N DOOR CHECK BELT ASSEMBLY 2
30 067719 WEATHER STRIP DR SEAL FRT DR - LH 1
30 067720 ASSY W/STRIP DR SEAL FRT DR - RH 1
31 034365 CLIP BEADING 24
32 067509 ASSY RET RN CHANEL FRT BTM - RH 1
32 067510 ASSY RET RN CHANEL FRT BTM - LH 1
33 067515 ASSY RET RN CHNL FRT DR RR BTM - RT 1
33 067516 ASSY RET RN CHNL FRT DR RR BTM - LT 1
42 067708 GLASS DOOR FRONT RIGHT 1
42 067707 GLASS DOOR FRONT LEFT 1
50 7903057013 ELASTIC WASHER M6 8
51 0105EF0140N ASSY TRIM PAD FRONT DOOR - LH 1
51 0105EF0150N ASSY TRIM PAD FRONT DOOR - RH 1
52 080559 ASSY TRIM PAD CLIP 4
53 01070F0100N PLASTIC COVER LH 1
53 01070F0110N PLASTIC COVER RH 1

2608.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2608.2
#
GROUP 2608 - DOORS AND FITTINGS (FRONT) GROUP 2608 - DOORS AND FITTINGS (FRONT)

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
5 087757 LATCH ASSY FRT DOOR - LH 1
5 087758 LATCH ASSY FRT DOOR - RH 1
6 0114DG0540N SCREW CSK PH X-RECESS M/ ENCAP 8. 6
7 6106208 PLAIN WASHER M6 6
8 080147 ASSY HANDLE DOOR INNER - LH 1
8 080148 ASSY HANDLE DOOR INNER - RH 1
11 067715 COVER HANDLE INNER 2
12 4308302 SCR PAN HD TAPG No. 8 x 9.5 2
13 039751 CLIP ATTACH DOOR LOCK LINK 4
14 067938 ASSY HANDLE DOOR OUTER - LH 1
14 067953 ASSY HANDLE DOOR OUTER - RH 1
15 5106206 NUT HEX M6 - 1 4
16 039855 CLIP SNAP LINK DOOR LOCK 2
17 039856 PIN LINK DOOR LOCK HANDLE 2
22 039780 SPACER DOOR STRIKER 2
23 039779 ASSY DOOR STRIKER 2
24 6608212 WASHER EXT. TOOTH C/S M8 4
25 3208204 SCR. C/S SLTD.M8 x 1.25 - 16 4
43 0114AF0100N KIT LOCK WITH COMMON KEY 1
44 068492 CLIP LOCK CYLINDER 2
45 039751 CLIP ATTACH DOOR LOCK LINK 2
46 088249 LINK LOCK CYL. DOOR LOCK - LH 1
46 088250 LINK LOCK CYL. DOOR LOCK - RH 1
47 068409 CLIP ATTACH DOOR LOCK LINK 2
48 080143 LINK INR HANDLE TO DOOR LOCK - LH 1
49 080145 LEVER DOOR LOCK INNER HANDLE - LT 1
48 080144 LINK INR HANDLE TO DOOR LOCK - RH 1
49 080146 LEVER DOOR LOCK INNER HANDLE - RT 1

2608.3 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2608.4
GROUP 2608 - DOORS AND FITTINGS (FRONT)

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
34 080004 ASSY WINDOW REGULATOR FRT DR -LH 1
34 080005 ASSY WINDOW REGULATOR FRT DR -RH 1
35 074553 ASSY BOTTOM CHNL WINDOW REG - RH 1
35 074554 ASSY BOTTOM CHNL WINDOW REG - LH 1
36 039742 W/STRIP GLASS BOTTOM CHANNEL 4
37 0105FN0012N REVEAL MOULDING ASSY FRONT DR 4
38 034365 CLIP BEADING 24
39 039744 ESCUTCHEON HANDLE WINDOW REG 2
40 039743 HANDLE WINDOW REGULATOR 2
41 3205204 SCR C/S SLTD M5 x 0.8 - 12 2
18 7903001681 SCREW HEX M6 x 1.0 - 10 12
GROUP 2608 - DOORS AND FITTINGS (FRONT)

19 7903057013 ELASTIC WASHER M6 12


20 6106208 PLAIN WASHER M6 12

2608.5 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2608.6
GROUP 2610B - TAIL GATE AND FITTINGS

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 98250CED TAIL GATE ASSEMBLY COMP - CED 1
2 084666 ASSEMBLY TAIL GATE HINGE 2
3 3108224 SCREW HEX HD M8 x 1.25 - 20 12
4 6508212 LOCK WASHER SPRING M8 12
5 6108212 WASHER PLAIN M8 12
6 084639 ASSEMBLY CHECK ARM 2
7 084646 STUD CHECK ARM 2
8 099800 WASHER NYLON STUD CHECK ARM 2
9 088450 BUMP STOP TAIL GATE 2
10 097848 ASSEMBLY TOGGLE LOCK 2
11 084716 BUFFER CHECK ARM TAIL GATE SIDE 2
12 084718 BUFFER CHECK ARM BODY SIDE 2
13 089190 SCRIVET 4

MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2610.1
GROUP 2610C - PLUGS

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 057650 PLUG FRT FLOOR PANEL 10
2 057751 PLUG FRT FLOOR PANEL 4
3 057752 PLUG DASH/RR FLOOR PANEL 4
4 057754 PLUG RUBBER 25.4mm DIA(1"DIA) 9
5 057755 PLUG RUBBER 19.5mm DIA (3/4" DIA) 3
6 059520 PLUG INSTRUMENT PANEL HOLE 4
7 068413 PLUG BC DOOR 2
8 068452 PLUG SEAT BELT 6
9 070028 PLUG PLASTIC 7.4mm DIA 2
10 074474 COVER SPLASH APRON FRT FENDER LH 1
11 074475 COVER SPLASH APRON FRT FENDER RH 1
12 074769 CLIP SPLASH APRN 12
13 0107FA0010N PLUG SEAT BELT 1
14 0107FK0030N STICKER HOLE PLUG 9
15 079880 PLUG S/CAB CARGO BOX FLOOR 1
16 089187 ASSEMBLY HEAT SEAL PLUG OVAL 1

MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2610C.1
GROUP 2611 - BODY TRIMMING

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 081170 GLASS WINDSHIELD LAMINATED 1
2 081171 W/STRIP, WINDSHIELD GLASS 1
3 067808 ASSEMBLY REAR VIEW MIRROR 1
3 0109AK0011N MIRROR ASSEMBLY REAR VIEW
INSIDE (OPTIONAL) 1
4 0114DG0540N SCREW CSK PH X-RECESS M/ ENCAP 8 9
5 067809 COVER MIRROR BRKT 1
6 067917 RETAINER SUNVISOR 2
7 067818 ASSEMBLY SUNVISOR - RH 1
7 069203 ASSEMBLY SUNVISOR - LH 1
8 088631 REAR VIEW MIRROR - RH 1
8 0109BK0020A REAR VIEW MIRROR - RH 1
9 059785 SCREW PAN HD SLOTTED M6 x 1 - 14 2
10 087987 TRIM PAD COWL SIDE INNER RH 1
GROUP 2611 - BODY TRIMMING

10 087988 TRIM PAD COWL SIDE INNER LH 1


11 0108EF0030N DECAL 'PIK UP CBC' 2
11 098866 DECAL 'MAHINDRA PIKUP' 2
12 0108EF0300N COVER ASSY VENTILATOR OUTER RH 1
12 0108EF0170N COVER ASSY VENTILATOR OUTER LH 1
13 098045 GLASS, REAR WINDOW PANEL 1
14 089895 W/STRIP, REAR WINDOW 1
15 0108AG0030N MAHINDRA LOGO 1
16 01050F0600N VENTILATOR ASSY INNER 2
17 071516 MAHINDRA MONOGRAM (STICK ON) 1

2611.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2611.2
GROUP 2612 - PLATES AND COVERS

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 0102AF0260N COVER TM FRT FLOOR ASSY 4 SPEED 1
1 0105AF0760N ASSY TRANSMISSION COVER COMP * 1
(* OPTIONAL)
2 3106214 BOLT HEX HD M6 x 1 - 35 10
3 G120386 WASHER PLAIN G7.94mm (5/16") 19
4 027967 TRANSMISSION COVER ASSY 2WD 1
5 SF0101102 BOLT HEX HD M6 x 1 - 25 5
6 3106208 SCREW HEX M6 x 1 - 20 8
7 0102AK0070N PLATE ASSEMBLY COVER DASH PANEL 1
8 059762 PLATE RETN - T/M COVER GROMMET 1
9 07000C0070N GROMMET ASSY GEAR LEVER LEVER 1
10 027965 GROMMET (TRANSFER CASE) 1
11 027964 RETAINER PLATE TRANSFER CASE 1
12 G9426109 SCREW PAN HD TPG #10X1/2" 4
13 G120391 WASHER PLAIN #10 4

MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2612.1
GROUP 2613 - DRIVER SEAT GROUP 2614 - FRONT PASSENGER SEAT

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0110AF0361N SEAT ASSEMBLY DRIVER 1 1 0110AF0381N SEAT ASSEMBLY FRT PASSENGER 1
2 074355 SCREW HEX HEAD 4 2 074355 SCREW HEX HEAD 4
3 01100A0020N SPRING LOCK WASHER M10 4 3 01100A0020N SPRING LOCK WASHER M10 4
4 01100A0010N PLAIN WASHER M10 4 4 01100A0010N PLAIN WASHER M10 4

2613.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2614.1
GROUP 2617 - FRONT BUMPER

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 0119AF0120A FRONT BUMPER ASSY COMP (BLACK) 1
2 6112216 PLAIN WASHER M12 2
3 SF0302021 NUT NYLOC M12 x 1.25 2

MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2617.1
GROUP 2618 - WHEEL ARCH AND MUD FLAP GROUP 2618 - WHEEL ARCH AND MUD FLAP

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 0108BF0060A FRONT FENDER EXTENSION RH 1
1 0108BF0070A FRONT FENDER EXTENSION LH 1
2 G159947 SCR PAN HD M/C M10 - 24 12
3 G120391 WASHER PLAIN M10 12
4 G120361 NUT HEX M10 - 24 12
5 098597 MUD FLAP FRONT FENDER EXT LT 1
5 098598 MUD FLAP FRONT FENDER EXT RT 1
6 2106250 BOLT HEX HD M6 x 1 - 25 6
7 G120392 PLAIN WASHER G6.35 mm ( 1/4" ) 6
8 5306202 NUT NYLOC M6 - 1 6
9 01080A0020N MUD FLAP REAR WHEEL 2
10 088485 BRACKET, MUD FLAP MTG 2
11 3108226 SCR HEX HD M8 x 1.25 - 25 10
12 138485 EXTERNAL TOOTHED WASHER 6
13 6108212 WASHER PLAIN M8 10
14 5108206 NUT HEX M8 x 1.25 6
15 6508212 LOCK WASHER SPRING M8 4
16 0108FF0010A EXTNSION WHEEL ARCH REAR 2
17 084632 WHEEL ARCH LINER 2
18 SF0301028 NUT HEX G4.8 x 1.05 - 3 10
19 G138479 LOCKWASHER EXTN M10 10
20 G120385 WASHER PLAIN G 6.35 mm ( 1/4" ) 10
21 SF0207005 SCREW PAHD CR G4.8 x 1.06 - 19 10
22 3106208 SCREW HEX HEAD M6 x 1 - 16 4
23 6106208 PLAIN WASHER M6 4

2618.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2618.2
GROUP 2619 - TOOLS GROUP 2619 - TOOLS

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 0002AF0110N SCREW JACK ASSEMBLY 1
2 094813 WHEEL WRENCH 21MM 1
3 19000A1040N MAIN OPERATING LEVER 1
0002BA0010N TOOL KIT 1
CONSISTS OF :
4 0002BA0020N 1 - BAG - TOOL KIT
5 0002BA0040N 1 - DEO SPANNER 12 mm x 13 mm
6 0002BA0030N 1 - DEO SPANNER 8 mm x 10 mm
7 094815 1 - SLIP JOINT PLIER
8 0002BA0050N 1 - SCREW DRIVER

2619.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2619.2
GROUP 2620 - FLOOR TRIMMING

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
0105AF0220N KIT FLOOR MAT 2WD 1
CONSIST OF :
0105AF0210N 1 - FLOOR MAT FRONT LH 1
0105AK0140N 1 - FLOOR MATTING FRONT RH 1
0105AK0160N 1 - FLOOR MATTING T/M COVER 1

MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2620.1
GROUP 2621 - SEAT BELT

FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV


PART NO.
1 080486 KIT, SEAT BELT FRONT SEAT 1

2619.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2621.1

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