Pct-00014-Mahindra Pikup RHD Diesel Mdi TC 3200 2wd 4wd - Ver 1 - Mar 2006
Pct-00014-Mahindra Pikup RHD Diesel Mdi TC 3200 2wd 4wd - Ver 1 - Mar 2006
F FOR CONVENIENCE, THIS PARTS CATALOGUE HAS BEEN SUB - DIVIDED INTO
SUB - SECTIONS CALLED GROUP. GROUPS LIST REPLACEMENT PARTS FOR
PARTICULAR AREAS OF THE VEHICLE. EXPLODED VIEWS ARE ILLUSTRATED
GROUPWISE FOR IDENTIFICATION OF PARTS AND THESE ARE FOLLOWED
BY PART NUMBERS AND DESCRIPTIONS. INDEX SHEETS ARE PROVIDED
FOR EASY AND QUICK REFERENCE.
PARTS CATALOGUE
F BEFORE ORDERING REPLACEMENT PARTS, PLEASE IDENTIFY THE VEHICLE
MODEL BY MODEL, VEHICLE SERIAL NUMBER AND ENGINE NUMBER. THE VEHICLE
SERIAL NUMBER IS THE LEGAL IDENTITY OF YOUR VEHICLE.
F THE VEHICLE SERIAL NUMBER AND ENGINE SERIAL NUMBER ARE LOCATED
ON THE MANUFACTURER'S PLATE
LOCATED ON RIGHT SIDE TOP
CORNER OF DASH CORNER OF
(2WD/ 4WD) DASH PANEL ABOVE THE BATTERY
WITH MDI TC 3200 DIESEL ENGINE TRAY. ENGINE SERIAL NUMBER IS
ALSO PUNCHED ON CYLINDER
BLOCK ON FRONT PAD
(NEAR WATER PUMP)
2
INDEX SHEET
S. NO. GROUP DESCRIPTION PAGE NO.
3
INDEX SHEET INDEX SHEET
S. NO. GROUP DESCRIPTION PAGE NO. S. NO. GROUP DESCRIPTION PAGE NO.
49 1301 RADIATOR AND HOSES 1301.1 95 2606 ASSEMBLY INSTRUMENT PANEL 2606.1
50 1401 EXHAUST SYSTEM 1401.1 96 2607A BODY SHELL ASSEMBLY 2607A.1
51 1503 HEAD LIGHT 1503.1 97 2607B CARGO BOX 2607B.2
52 1504 INDICATING LAMP 1504A.1 98 2608 DOORS AND FITTINGS (FRONT) 2608.1
53 1505 TAIL, STOP, TURN SIGNAL AND REVERSE LIGHT 1505.1 99 2610 BACK DOOR AND FITTINGS 2610.1
54 1507 BATTERY HOLD DOWN & CABLE 1507.1 100 2610C PLUGS 2610C.1
55 1508 HORN 1508.1 101 2611 BODY TRIMMING 2611.1
56 1509 WINDSHIELD WIPER MOTOR 1509.1 102 2612 PLATES AND COVERS 2612.1
57 1509A WIPER MOTOR SERVICEABLE COMPONENTS 1509A.1 103 2613 DRIVER SEAT 2613.1
58 1510 WIRING HARNESS 1510.1 104 2614 FRONT PASSENGER SEAT 2614.1
59 1601 INSTRUMENTS 1601.1 105 2617A FRONT BUMPER 2617A.1
60 1602 WINDSHIELD WASHER 1602.1 106 2618A FENDER EXTENSION 2618A.1
61 1701A TRANSMISSION HOUSING AND ATTACHING 1701A.1 107 2619 TOOLS 2619.1
62 1702A TRANSMISSION CASE, GEARS & COMPONENTS 1702.1 108 2620 FLOOR TRIMMING 2620.1
63 1703A TRANSMISSION CONTROLS 1703.1 109 2621A SEAT BELT DRIVER & CO-DRIVER 2621A.1
64 1704A REAR BEARING & RETAINER & ATTACHING PARTS 1704.1
65 1801 TRANSFER CASE ASSY & MOUNTINGS 1801.1
66 1802 TRANSFER CASE GEAR & COMPONENTS 1802.2
67 1803 TRANSFER CASE SHIFT LEVER 1803.3
68 1901 PROPELLER SHAFT 1901.1
69 2001A FRONT AXLE (2WD) 2001A.1
70 2001B FRONT AXLE (4WD) 2001B.2
71 2002 REAR AXLE 2002.1
72 2101 STEERING GEAR & MOUNTINGS 2101.1
73 2101A SERVICEABLE COMPONENTS OF STEERING GEAR 2101A.1
74 2101D SERVICEABLE COMPONENTS OF RESERVOIR 2101D.1
75 2103 STEERING TIE ROD 2103.1
76 2104 STABILIZER BAR 2104.1
77 2201 HAND BRAKE 2201.1
78 2202A FRONT DISC BRAKE 2202.1
79 2202B WHEEL BRAKE REAR 2202B.1
80 2204 BRAKE MASTER CYLINDER & RESERVOIR 2204.1
81 2205 BRAKE PEDAL 2205.1
82 2206A BRAKE TUBES 2206A.1
83 2301A WHEEL AND ATTACHING PARTS - FRONT 2301A.1
84 2301B WHEEL AND ATTACHING PARTS - REAR 2301B.2
85 2401 FRAME 2401.1
86 2401C SPARE WHEEL MOUNTING
87 2501 FRONT SPRING AND SHOCK ABSORBER 2502A.1
88 2502 REAR SPRING AND SHOCK ABSORBER 2502B.1
89 2601 HOOD 2601.1
90 2602A FENDER RIGHT 2602A.1
91 2602B FENDER LEFT 2602B.1
92 2603 RADIATOR GUARD AND GRILL 2603.1
93 2604 FOOT STEPS SIDE AND REAR 2604.1
94 2605 BODY MOUNTINGS 2605.1
4 5
GROUP M11A01 - ENGINE ASSEMBLY GROUP M11A02 - LUBRICANTS
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
0301BB0120N ENG ASSY MDI3200 TC BS2 (G.D) 1 1 022678 MAHINDRA MAXIMILE 10 K OIL - 7.5 LIT NS
M11A01.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11A02.1
GROUP M11B01 - CYLINDER BLOCK GROUP M11B01 - CYLINDER BLOCK
M11B01.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11B01.2
65
GROUP M11B02 - CYLINDER HEAD GROUP M11B02 - CYLINDER HEAD
M11B02.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11B02.2
GROUP M11B03 - CRANK SHAFT GROUP M11B04 - CRANKSHAFT BEARING
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 051967 CRANKSHAFT 1 1 7932580560 THRUST WASHER (UPPER) 2
2 0306HB0100N WOODRUFF KEY 2 2 7932580561 THRUST WASHER (LOWER) 2
3 0310BB0220N PINION CRANKSHAFT 1 3 051412 BEARING FRT & CNTR - BYMETAL 5
3 051432 BEARING FRT & CNTR - GABRIEL 5
3 084091 BEARING FRT & CNTR - KIRLOSKAR * 5
(* OPTIONAL)
3 051413 BRG FRT & CNTR LWR - BYMETAL 5
3 051433 BRG FRT & CNTR LWR - GABRIEL 5
3 084092 BRG FRT & CNTR LWR - KIRLOSKAR * 5
(* OPTIONAL)
M11B03.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11B04.1
GROUP M11B05 - CRANKSHAFT PULLEY GROUP M11B06 - CONNECTING ROD
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
M11B05.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11B06.1
GROUP M11B07 - CONNECTING ROD BEARING GROUP M11B09 - OIL PAN
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 051979 CONNECTING ROD BEARING - HALF 8 1 0303CB0100N OIL PAN ASSY - NVH - BS2 1
1 084256 CONNECTING ROD BEARING - HALF 8 2 0311AB0090N GASKET OIL PAN 1
1 084268 CONNECTING ROD BEARING - HALF * 8 3 024501 BOLT FLANGED M8 x 1.25 - 15 14
1 084291 CONNECTING ROD BEARING - HALF 8 4 7903062003 SEAL 16 1
(* OPTIONAL) 5 0303CB0050N MAGNETIC DRAIN PLUG ASSEMBLY 1
M11B07.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11B09.1
GROUP M11B11 - FRONT CASE GROUP M11B12 - ROCKER COVER
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0311DB0050N COVER ENGINE FRONT NS 1 0310BB0270N ROCKER ARM COVER - BS 2 1
2 0305BB0820N TIMING INDICATOR 1 2 0310BB0190N GASKET ROCKER ARM COVER 1
3 0311AB0070N GASKET, FRONT COVER 1 3 5308202 NYLOC NUT M8 x 1.25 4
4 0311DB0091N OIL SEAL ENGINE FRONT COVER 1 4 091041 WASHER SEAL ROCKER COVER 4
5 024628 FLANGE BOLT M8 x 1.25 - 50 10
6 024626 BOLT FLANGED M8 x 1.25 - 20 3
7 024614 FLANGE BOLT M8 x 1.25 - 28 9
8 0311DB0110N INJECTION PUMP GEAR COVER 1
9 084142 'O' RING, INJECTION PUMP GEAR COVER 1
10 024615 FLANGE BOLT M6 x 1.0 - 12 2
11 024623 RETAINER, CRANKSHAFT REAR OIL SEAL 1
12 0311AB0040N GASKET, C/CASE REAR OIL SEAL 1
13 0311AB0031N CRANKSHAFT REAR SEAL 1
M11B11.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11B12.1
GROUP M11B13 - BREATHER GROUP M11B14 - CYLINDER HEAD GASKET
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
0303BB0070N OIL FILLER ASSEMBLY 1 1 051335 GASKET, CYLINDER HEAD 1
CONSIST OF :
1 9420000345 01 - OIL FILLER CAP 11 DEG. O/LET T
2 9420000104 02 - SEAL - OIL FILLER CAP
3 0303BB0080N 01 - OIL ENAMATION TUBE
4 03110B0010N CLIP CLOSED 1
M11B13.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11B14.1
GROUP M11B15 - PISTON GROUP M11B16 - FLYWHEEL
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
0312BB0060N KIT - PISTON, PIN, RING, CIRCLIP 4 1 0312CB0020N FLYWHEEL ASSEMBLY 1
CONSIST OF : 2 050116 GEAR FLYWHEEL RING 1
1 0312BB0010N 04 - PISTON (IPL) 3 9420000528 FLYWHEEL DOWEL PIN 2
2 051666 04 - PISTON PIN 4 050231 BOLT FLY WHEEL (KMT 90) 6
3 051463 08 - CIRCLIP, PISTON PIN 5 SF0400005 WASHER SPECIAL PLAIN M12 6
4 0312BB0040N 04 - KIT, PISTON RINGS IPL 6 9420000007 FLYWHEEL BUSHING 1
M11B15.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11B16.1
GROUP M11B19 - CAMSHAFT GROUP M11B20 - IDLER GEAR
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 091072 CAMSHAFT 1 1 0310BB0390N IDLER GEAR ASSEMBLY 1
2 G218217 WOODRUFF KEY - 1 CONSIST OF :-
4.76 mm x 15.88 mm ( 3/16" x 5/8" ) 0310BB0380N 1 - GEAR IDLER NS
3 024605 THRUST PLATE, CAMSHAFT 1 2 0310BB0401N 1 - BUSH, IDLER GEAR 1
4 084144 FLANGED SCREW M10 x 1.5 - 25 2 3 0310BB0370N THRUST PLATE 1
4 024630 FLANGED BOLTM10 x 1.5 - 25 (OPTIONAL) 2 4 7932560855 PLUG M9 x 1.0 1
5 0310BB0200N GEAR CAMSHAFT 1 5 0310BB0360N SHAFT IDLER GEAR 1
6 0310BB0410N GROOVED PIN 1
7 7932564136 SPACER WASHER 1
8 SF0601040 EXTERNAL RETAINING RING 28 1
9 024501 FLANGE BOLT M8 x 1.25 - 15 3
M11B19.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11B20.1
GROUP M11B21 - VALVE GEAR TRAIN
M11B21.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11B21.2
GROUP M11B22 - INLET MANIFOLD GROUP M11B23 - EXHAUST MANIFOLD
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 024756 AIR INTAKE MANIFOLD 1 1 0302DB0030N EXHAUST MANIFOLD 1
2 0302CB0020N GASKET, AIR INTAKE MANIFOLD 1 2 0302BB0010N STUD, EXHAUST MANIFOLD 4
3 084143 FLANGE BOLT M8 x 1.25 - 40 11 3 0302DB0130N GASKET EXHAUST MANIFOLD (MLS) 2
4 SF0400002 WASHER PLAIN SS M10 x 2 - 21 4
5 SF0300001 NUT, SPECIAL CLINCH M10 x 1.5 x 10 4
6 024014 EXHAUST MANIFOLD STUD 31 x 8 5
7 024018 GASKET, EXHAUST FLANGE 1
8 0305GB0021N TURBOCHARGER ASSY K03 - 1875ECA4.82 1
9 024033 STUD-PIPE TURBOCHARGER OUTLET 2
10 03010G0010N STUD, PIPE TURBO OUTLET - SHORT 3
11 0302DB0070N GASKET, TURBO OUTLET FLANGE 1
12 0302DB0060N PIPE, TURBO CHARGER OUTLET 1
13 57080A0050N FLANGED CLINCH NUT M8 x 1.25 8
14 091083 STUD M8x1.25 3
M11B22.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11B23.1
GROUP M11B25 - OIL FILLER & OIL LEVEL GAUGE GROUP M11C01 - OIL PUMP & GEAR TRAIN
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0303BB0110N ASSEMBLY DIPSTICK GUIDE 1 1 084157 OIL PUMP ASSEMBLY 1
2 0303BB0190N OIL LEVEL DIPSTICK ASSEMBLY 1 2 024630 BOLT FLANGED M10 x 1.5 - 25 1
3 0303BB0210N BRACKET, DIPSTICK ASSEMBLY 1
4 024617 ADAPTOR DIPSTICK 1
5 024743 COPPER WASHER M10 1
6 024501 BOLT FLANGE M8 x 1.25 - 15 1
M11B25.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11C01.1
GROUP M11C02 - OIL FILTER GROUP M11C04 - OIL STRAINER & PIPE
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 9420000073 OIL FILTER CARTRIDGE (OE) 1 1 0303AB0010N STRAINER ASSEMBLY 7.5 LTR 1
2 09040A0120N HEAT SHIELD, OIL COOLER 1 2 3106226 SCREW HEX HD M6 x 1 - 16 2
3 024615 FLANGE BOLT M6 x 1.0 - 12 2 3 6506208 SPRING LOCK WASHER M6 2
M11C02.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11C04.1
GROUP M11C05 - WATER PUMP GROUP M11C07 - THERMOSTAT
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0304EB0250N WATER PUMP ASSEMBLY 1 1 0304EB0130N HOUSING THERMOSTAT - BS2 1
2 0304EB0190N GASKET WATER PUMP 1 2 0311AB0050N GASKET, THERMOSTAT HSG 1
3 024521 FLANGED BOLT M10 x 1.5 - 45 4 3 0304EB0491N THERMOSTAT 1
4 0304EB0210N CAP, THERMOSTATE HSG 1
5 0311AB0080N GASKET, WATER OUTLET FITTING 1
6 024502 BOLT FLANGED M8 x 1.25 - 25 6
7 9420001104 TEMP SENSOR 1
8 024743 COPPER WASHER M10 1
M11C05.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11C07.1
GROUP M11C08 - FAN & PULLEY GROUP M11C09 - DRIVE BELT
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 7910007436 COOLING FAN ASSEMBLY (8 BLADES) 1 1 0306GB0020N BELT ALTERNATOR AVX 13 - 1060 1
2 024517 FLANGED BOLT M6 x 1 - 20 3
M11C08.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11C09.1
GROUP M11C11 - OIL PRESSURE SWITCH OR GAUGE
MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11C11.1
GROUP M11C12 - OIL LINES - ENGINE
CONSISTS OF:
M11C12.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11C12.2
GROUP M11D01 - FUEL INJECTION PUMP (ROTARY) GROUP M11D02 - FUEL INJECTION PIPE (ROTARY)
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0305BB0671N ASSY FUEL INJ PUMP, MDI TC - GD - BS2 1 1 0305BB0230N SET, ASSY HIGH PRESSURE PIPE - BS II 1
2 091061 GASKET, VE PUMP 1 CONSISTS OF :
3 0310BB0230N GEAR, INJECTION PUMP (FORGE) 1 0305BB0240N 1 - ASSY HIGH PRESSURE PIPE 1 & 2 NS
4 0305BB0740N BRACKET, FIP 1 0305BB0250N 1 - ASSY HIGH PRESSURE PIPE 3 & 4 NS
5 7932566524 PLATE 3 2 0305DB0030N LEAK OFF PIPE ASSY - MICO 1
6 7903055003 LOCK WASHER SPRING M8 4
7 7903232005 NUT HEX M8 x 1.25 4
8 024626 FLANGE BOLT M8 x 1.25 - 20 1
9 9420000193 BOLT BANJO M12 x 1.5 1
10 9420000194 WASHER COPPER M12 2
11 091083 STUD, INJECTION PUMP 3
12 024501 BOLT FLANGE M8 x 1.25 - 15 1
M11D01.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11D02.1
GROUP M11D04 - FUEL INJECTION NOZZLE
MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11D04.1
GROUP M11E01 - ALTERNATOR
MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11E01.1
GROUP M11E01A - ALTERNATOR (MICO)
18 1402AA2761N STATOR 1
20 1402AA1251N CHEESE HEAD SCREW 1
21 1402AA1251N CHEESE HEAD SCREW 3
24 1402AA1252N CHEESE HEAD SCREW 2
26 1402AA1281N SPRING WASHER 2
27 1402AA1291N HEXAGON NUT 2
32 1402AA2771N INSULATING WASHER 1
34 1402AA2781N WASHER 1
35 1402AA2791N SPRING WASHER 1
37 1402AA2801N HEXAGON NUT 1
38 1402AA2811N INSULATING PART 1
41 1402AA1341N INSULATING WASHER 1
42 1402AA1351N INSULATING WASHER 1
42 1402AA1351N WASHER 1
43 1402AA1361N HEXAGON NUT 2
44 1402AA3001N CONNECTOR HOUSING 1
45 1402AA1381N SPRING WASHER 2
46 1402AA1391N INSULATING WASHER 1
47 1402AA1401N SPRING WASHER 2
48 1402AA1411N WASHER 1
49 1402AA2821N HEXAGON NUT 1
51 1402AA1421N SPRING WASHER 1
52 1402AA1431N HEXAGON NUT 1
53 1402AA3011N FAN 1
54 1402AA3021N PULLEY 1
56 1402AA1461N SEAL 1
57 1402AA1481N VACUUM PUMP ASSEMBLY 1
57/005 1402AA3061N NON RETURN VALVE (VACUUM PUMP) 1
1
CONTINUE …
M11E01A.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11E01A.2
GROUP M11E01A - ALTERNATOR (MICO)
M11E01A.3 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11E01A.4
GROUP M11E02 - STARTER MOTOR
MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11E02.1
GROUP M11E02A - STARTER MOTOR (MICO MAKE)
68 0307CB0881N WASHER 2
M11E02A.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11E02A.2
GROUP M11E02B - STARTER MOTOR (LUCAS MAKE)
CONTINUE…
M11E02B.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11E02B.2
GROUP M11E02B - STARTER MOTOR (LUCAS MAKE)
36 0307CG0371N GROMMET 1
37 0307CG0381N FIELD COIL ASSEMBLY 1
38 0307CG0391N ARMATURE ASSEMBLY 1
39 0307CG0401N NUT (FIXING STUD) 2
40 0307CG0411N FIXING STUD 2
41 0307CG0421N BEARING BUSH (C.R. BRKT) 1
42 0307CG0431N BRUSH SPRING 4
43 0307CG0441N STOP WASHER 1
GROUP M11E02B - STARTER MOTOR (LUCAS MAKE)
M11E02B.3 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11E02B.4
GROUP M11E02C - STARTER MOTOR (MICO MAKE)
M11E02C.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11E02C.2
#
GROUP M11F02 - EMISSION CONTROL SYSTEM GROUP M11F02 - EMISSION CONTROL SYSTEM
M11F02.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M11F02.2
GROUP M25A01 - ENGINE MOUNTING
MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 M25A01.1
GROUP 1101 - CLUTCH GROUP 1102 - CLUTCH HOUSING
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0801CA0030N CLUTCH COVER ASSY NEF TC 1 1 08010A0200N CLUTCH HOUSING 1
1 0801CA0031N CLUTCH COVER ASSY (OPT) 1 2 024632 BOLT CL HOUSING M12 x 1.5 - 35 2
2 0801BA0161N CLUTCH DRIVEN PLATE ASSEMBLY 1 3 6512216 LOCKWASHER SPRG M12 5
2 0801BA0162N CLUTCH DRIVEN PLATE ASSY (OPT) 1 4 024635 BOLT CL HOUSING M12 x 1.5 - 80 1
3 3108224 SCR HEX HD M8 x 1.25 - 20 6 5 024633 BOLT SPECIAL 1
4 6508212 LOCK WASHER SPRING M8 6 6 0802CA0851N CLUTCH RELEASE BEARING 1
7 0802CA0050N CLUTCH RELEASE FORK 1
8 0802CA0030N PROP SPRING CLUTCH RELEASE 1
9 0802CA0710N CLIP CLUTCH RELEASE FORK 1
10 0801AA0240N GROMMET, CLUTCH RELEASE FORK 1
11 0802CA0890N BALL STUD 1
12 0801AA0300N VENTILATION CAP 1
13 024601 COVER PLATE CLUTCH HSG BOTTOM 1
14 024603 COVER PLATE TOP BELL HOUSING 1
15 024615 FLANGE BOLT M6 x 1.0 - 12 3
1101.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1102.1
GROUP 1103 - CLUTCH LINKAGE
1103.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1103.2
65
GROUP 1104 - CLUTCH CYLINDER GROUP 1104 - CLUTCH CYLINDER
CONSIST OF :
0802CA0501N 1 - DUST COVER NS
0802CA0511N 1 - CRIMPING SLEEVE NS
0802CA0521N 1 - SEAL NS
0802CA0531N 1 - VALVE SEAL NS
0802CA0541N 1 - SPRING NS
0802CA0551N 1 - WASHER NS
0802CA0491N 1 - CIRCLIP NS
0802CA0391N KIT CLUTCH SLAVE CYLINDER 1
CONSIST OF :
0802CA0561N 1 - SEAL (PRESSURE) NS
0802CA0571N 1 - SEAL (BACK) NS
0802CA0581N 1 - CIRCLIP NS
0802CA0591N 1 - DUST COVER NS
0802CA1471N KIT CLUTCH SLAVE CYLINDER (MAJOR) 1
0802CA1481N 1 - PLUNGER NS
0802CA1491N 1 - SEAL NS
0802CA1501N 1 - DUST COVER NS
0802CA1511N 1 - CLIP NS
0802CA1521N 1 - SPRING NS
0802CA1441N KIT CLUTCH SLAVE CYLINDER (MINOR) 1
0802CA1451N 1 - SEAL NS
0802CA1461N 1 - DUST COVER NS
1104.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1104.2
GROUP 1201 - FUEL TANK GAUGES AND LINES
1201.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1201.2
65
GROUP 1202 - AIR CLEANER GROUP 1202 - AIR CLEANER
CONSISTS OF :-
1202.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1202.2
GROUP 1203 - ACCELERATOR LINKAGE
1203.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1203.2
GROUP 1301 - RADIATOR AND HOSES
1301.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1301.2
GROUP 1401 - EXHAUST SYSTEM
1401.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1401.2
GROUP 1503 - HEAD LAMP
MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1503.1
GROUP 1504 - TURN SIGNAL, ROOF & MARKER LIGHT
MARKER LIGHTS
1
094675 LAMP ASSEMBLY - SIDE MARKER LH 1
1
094676 LAMP ASSEMBLY SIDE MARKER RH 1
2 012293 BULB 12V - 2W 2
3 065873 CABLE 2
4 059330 SCREW SPECIAL M4 x 0.7 4
5 6505206 SPRING LOCK WASHER M5 4
6 5104206 NUT HEX M4 - 0.7 4
ROOF LAMPS
1 1701FA0011N ASSY ROOF LAMP 1
2 17000A0041N BULB 12V - 5W 1
3 3306212 SCR PAN HD SLTD M6 x 1 - 25 2
1504.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1504.2
65
GROUP 1505 - TAIL, STOP, TURN SIGNAL AND REVERSE LIGHT GROUP 1505 - TAIL, STOP, TURN SIGNAL AND REVERSE LIGHT
1505.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1505.2
GROUP 1507 - BATTERY HOLD DOWN & CABLE GROUP 1508 - HORN
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 1401BA0130N TRAY BATTERY 1 1 089146 HORN ASSEMBLY 1
2 SF0201060 SCR HEX HD M8 x 1.25 - 20 5 2 6508212 LOCK WASHER SPRING M8 1
3 6508212 LOCK WASHER SPRING M8 5 3 6108212 WASHER PLAIN M8 1
4 6108212 WASHER PLAIN M8 6 4 3108226 SCREW HEX HD M8 x 1.25 - 25 1
5 070651 SUPPORT BATTERY TRAY BOTTOM 1
6 2108260 BOLT HEX HD M8 x 1.25 - 35 1
7 14010A0021N SEPARATOR - BATTERY TRAY 1
8 1401BA0160N BRKT BATTERY HOLD DOWN 1
9 1401BA0170N NUT WING 2
10 083782 BATTERY CABLE ASSEMBLY - VE 1
11 071778 BATTERY CABLE ASSEMBLY + VE 1
12 071777 CAP POSITIVE CABLE 1
13 091955 EARTH CABLE BATTERY-BODY 1
1507.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1508.1
GROUP 1509 - WINDSHIELD WIPER MOTOR
1509.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1509.2
GROUP 1509A - WIPER MOTOR SERVICABLE COMPONENTS
1509A.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1509A.2
65
GROUP 1510 - WIRING HARNESS AND SWITCHES GROUP 1510 - WIRING HARNESS AND SWITCHES
CONTINUE….
1510.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1510.2
GROUP 1510 - WIRING HARNESS AND SWITCHES
CONSIST OF:
14 071826 1 - COVER UPPER HALF
15 071827 1 - COVER LOWER HALF
16 082532 1 - COMBINATION SWITCH UNIT
17 087524 1 - IGNITION LOCK RING
18 071836 1 - ASSEMBLY MOUNTING BRACKET
19 1702AA0060N SERVICE LAMP ENGINE 1
20 17000A0011N BULB 1
GROUP 1510 - WIRING HARNESS AND SWITCHES
1510.3 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1510.4
GROUP 1601 - INSTRUMENTS
1601.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1601.2
65
GROUP 1602 - WINDSHIELD WASHER GROUP 1602 - WINDSHIELD WASHER
CONSIST OF :
1602.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1602.2
65
GROUP 1701A - TRANSMISSION ASSEMBLY KMT - 90
CONSISTS OF :
MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1701A.1
65
GROUP 1702A - TRANSMISSION CASE, GEARS & COMPONENTS KMT - 90 GROUP 1702A - TRANSMISSION CASE, GEARS & COMPONENTS KMT - 90
CONTINUE…
1702A.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1702A.2
65
GROUP 1702A - TRANSMISSION CASE, GEARS & COMPONENTS KMT - 90 GROUP 1702A - TRANSMISSION CASE, GEARS & COMPONENTS KMT - 90
1702A.3 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1702A.4
GROUP 1703A - TRANSMISSION CONTROLS KMT - 90
1703A.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1703A.2
GROUP 1704A - REAR BEARING & RETAINER & ATTACHING PARTS KMT - 90
5 052024 SPACER 1
6 036352 SPEEDOMETER DRIVE GEAR (6 -T) 1
7 076708 TRANSMISSION, REAR BRG RETAINER 1
8 000A985 SPEEDOMETER DRIVE GEAR
PINION BUSHING 1
9 036355 SPEEDOMETER DRIVEN GEAR (18 -T) 1
10 071562 SPEEDOMETER DRIVE GEAR SLEEVE 1
11 060345 OIL SEAL, SPEEDO DRIVEN GEAR 1
12 0703BC0010N OUTPUT CLUTCH SHAFT OIL SEAL 1
13 912105 COMPANION FLANGE & OIL SEAL
GUARD ASSEMBLY 1
CONSIST OF:
912106 1 - COMPANION FLANGE REAR NS
000A979 1 - OIL SEAL GUARD NS
14 00A1028 COMPANION FLANGE NUT WASHER 1
15 020178 NUT NYLOC G19.05mm (3/4") 1
16 070764 BOLT HEX HD G9.52 x 77.80mm 4
(3/8" - 24 x 3.1/16")
19 092553 OIL DEFLECTOR 1
1704A.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1704A.2
65
GROUP 1801 - TRANSFER CASE ASSY & MOUNTINGS GROUP 1801 - TRANSFER CASE ASSY & MOUNTINGS
1801.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1801.2
GROUP 1802 - TRANSFER CASE GEAR & COMPONENTS
1802.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1802.2
GROUP 1802 - TRANSFER CASE GEAR & COMPONENTS
39 7903062003 GASKET 1
40 G179848 BOLT HEX HD 9.525mm (3/8" - 16 x 2-1/4") 4
41 G138489 WASHER EXT. TOOTH 9.525mm (3/8") 4
(REAR BRG CAP TO TRANSFER CASE)
42 912105 COMPANION FLANGE & OIL SEAL
GUARD ASSEMBLY 1
CONSIST OF :
912106 1 - COMPANION FLANGE REAR
000A979 1 - OIL SEAL GUARD
43 00A1106 UNION JOINT END YOKE ASSY FRONT 1
44 00A1028 COMPANION FLANGE NUT WASHER 2
45 020178 NUT NYLOC 19.05mm (3/4") 2
46 052007 TRANSFER CASE COVER GASKET 1
47 075678 TRANSFER CASE BOTTOM COVER 1
48 G180078 BOLT HEX HD 7.93mm (5/16" - 18 x 3/4") 10
49 G120214 LOCKWASHER 7.93mm (5/16") 10
(BOT. COVER TO TRANSFER CASE)
50 052305 OIL SEAL 1
51 052387 SHIM A/R
52 070764 BOLT HEX HD 9.525mm (3/8" - 24 X 1-3/16") 4
55 092553 OIL DEFLECTOR 1
00A1106 UNIVERSAL JOINT END YOKE ASSY 1
CONSIST OF :
807695 1 - END YOKE FRT
090062 1 - DUST SHIELD
1802.3 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1802.4
65
GROUP 1803 - TRANSFER CASE SHIFT LEVER GROUP 1803 - TRANSFER CASE SHIFT LEVER
1803.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1803.2
GROUP 1901 - PROPELLER SHAFT GROUP 1901 - PROPELLER SHAFT
1901.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 1901.2
GROUP 2001 - FRONT AXLE (2WD)
2001.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2001.2
GROUP 2001B - FRONT AXLE (4WD)
CONSISTS OF:
639959 2 - SHIM 0.003" THICK NS
639960 2 - SHIM 0.005" THICK NS
639961 3 - SHIM 0.010" THICK NS
639962 3 - SHIM 0.030" THICK NS
012141 KIT, DIFF GEAR AND PINION MATE 1
CONSISTS OF:
11 649355 2 - GEAR, SIDE NS
11 647062 2 - PINION MATE NS
12 0502DA0400N 1 - SHAFT, PINION MATE NS
13 0502EA0400N 1 - PIN, LOCK, PINION MATE SHAFT NS
14 090559 WASHER, THRUST
15 645789 WASHER, THRUST
15 012109 WASHER, THRUST *
15 036394 WASHER, THRUST
15 037709 WASHER, THRUST
( * AS REQUIRED)
16 0502DA0800N DRIVE GEAR AND PINION PAIR 3.73R 1
CONSISTS OF:
052888 1 - HYPOID BEVEL DRIVE GEAR NS
0502DA0750N 1 - HYPOID BEVEL DRIVE PINION (4.27R) NS
17 802561 STRAP, LOCK 5
18 0502EA0610N SCREW DRIVE GEAR 10
19 020178 NYLOC NUT 19mm (3/4") 1
20 G179890 BOLT HEX HEAD 4
CONTINUE…
2001B.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2001B.2
GROUP 2001B - FRONT AXLE (4WD)
(0.005") - RR
639971 3 - DR. PINION BRG ADJ SHIM 0.257mm NS
(0.010") - RR
639972 3 - DR. PINION BRG ADJ SHIM 0.0762mm NS
(0.003") - FR
639973 3 - DR. PINION BRG ADJ SHIM 0.127mm NS
(0.005") - FR
639974 3 - DR. PINION BRG ADJ SHIM 0.257mm NS
(0.010") - FR
639975 3 - DR. PINION BRG ADJ SHIM 0.762mm NS
(0.030") - FR
26 075871 DRIVE PINION BRG OIL SLINGER 1
27 0503CA0211N SEAL PINION FRONT AXLE 1
29 636568 SEAL DUST UNV JOINT YOKE 1
30 00A1445 UNIVERSAL JOINT END YOKE ASSY 1
31 00A1028 COMPANION FLANGE NUT WASHER 1
32 027527 FRONT AXLE SHAFT & UNV JOINT LH 1
33 027528 FRONT AXLE SHAFT & UNV JOINT RH 1
34 027532 DUST SHIELD - FRONT AXLE 4WD 2
35 098314 GUIDE, AXLE SHAFT 2
36 098313 OIL SEAL, AXLE SHAFT GEAR CARR. END 2
37 027512 SPLIT RING SEAT, UPPER BALL JOINT 2
027539 STR. KNUCKLE & BALL JOINT ASSY - LH 1
38 027507 STEERING KNUCKLE - LH 1
40 027511 LOWER BALL JOINT 1
41 027515 CIRCLIP, LOWER BALL JOINT 1
42 027510 UPPER BALL JOINT 1
027540 STR. KNUCKLE & BALL JOINT ASSY - RH 1
39 027508 STEERING KNUCKLE - RH 1
40 027511 LOWER BALL JOINT 1
41 027515 CIRCLIP, LOWER BALL JOINT 1
42 027510 UPPER BALL JOINT 1
CONTINUE…
2001B.3 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2001B.4
GROUP 2001B - FRONT AXLE (4WD)
2001B.5 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2001B.6
GROUP 2002 - REAR AXLE 4.3R
CONTINUE….
2002.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2002.2
GROUP 2002 - REAR AXLE 4.3R
2002.3 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2002.4
GROUP 2002 - REAR AXLE 4.3R
CONSISTS OF:
38 0502FA0520N 1 - AXLE SHAFT REAR RH
39 0097871 5 - WHEEL BOLT
40 0502AA1040N 1 - DUST SHIELD
41 0502AA1110N 6 - BOLT M10 x 1.5
42 0502CA0180N 1 - OIL SEAL AXLE SHAFT OUTER
43 0502BA0320N 1 - BEARING CARRIER
44 0502CA0220N 1 - BEARING
45 0502AA1190N 1 - WASHER
46 0502AA2090N 1 - LOCK WASHER
GROUP 2002 - REAR AXLE 4.3R
2002.5 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2002.6
GROUP 2101 - STEERING GEAR AND MOUNTINGS
2101.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2101.2
GROUP 2101A - SERVICEABLE COMPONENTS OF STEERING GEAR GROUP 2101A - SERVICEABLE COMPONENTS OF STEERING GEAR
CONSISTS OF:
3 1 - WORM NS
4 1 - MAIN NUT NS
5 1 - TRANSFER TUBE 63.5mm(2-1/2"PITCH) NS
6 1 - TRANSFER TUBE 38.1mm (1-1/2"PITCH) NS
7 1 - TRANSFER TUBE RETAINER NS
8 099914 2 - TOOTH LOCK WASHER
9 099915 2 - C.R.P. HEAD SCREW
10 099913 STEEL BALLS 7.137mm 74
11 1101AA0210N BEARING 2
12 1101AA0411N SECTOR SHAFT 1
13 1101AA0170N COVER PLATE SUB ASSEMBLY 1
14 099922 BUSH (COVER PLATE) 1
15 1101AA0100N ADJUSTER 1
16 1101AA0150N SPACER 1
17 1101AA0110N SHIMS 0.203mm (0.008") A/R
18 1101AA0120N SHIMS 0.101mm (0.004") A/R
19 1101AA0130N SHIMS 0.050mm (0.002") A/R
20 1101AA0140N SHIMS 0.076mm (0.003") A/R
21 1101AA0160N INTERNAL CIRCLIP 1
22 099923 OIL PLUG 1
23 1101AA0190N SCREW PLUG 1
24 099932 LOCK NUT (ADJUSTER) 1
25 099938 LOCK NUT (DROP ARM) 1
26 1101AA0200N LOCK NUT (SCREW PLUG) 1
27 099931 JOINT WASHER (COVER PLATE) 1
28 099934 BOLT (COVER PLATE) 3
29 1101AA0240N SPRING WASHER (COVER PLATE) 3
30 099935 OIL SEAL (SECTOR SHAFT) 1
31 099936 OIL SEAL (WORM) 1
32 1101AA0220N DUST SEAL 1
33 099937 TAB WASHER (DROP ARM) 1
34 097881 DROP ARM 1
2101A.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2101A.2
GROUP 2101D - SERVICEABLE COMPONENTS OF RESERVOIR
10
027920 SERVICE KIT 1
CONSISTS OF :
2 027899 1 - VALVE SEAT NS
6 027900 1 - COVER SEAL NS
8 027901 1 - STEEL RUBBER WASHER NS
11 027902 1 - 'O' RING NS
2101D.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2101D.2
GROUP 2103 - STEERING TIE ROD
2103.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2103.2
GROUP 2104 - STABILIZER BAR
CONSIST OF:
8 084843 2 - LINK STABILIZER BAR
7 097964 2 - BUSHING
9 G131016 2 - PLAIN WASHER ID G16.67mm (21/32")
11 097645 1 - STUD STABILIZER BAR
12 5312204 1 - NYLOC NUT M12 x 1.25
084842 1 - ASSY LINK STABILIZER BAR
2104.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2104.2
GROUP 2201 - HAND BRAKE
2201.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2201.2
GROUP 2202A - FRONT DISC BRAKE GROUP 2202A - FRONT DISC BRAKE
(3/8" - 16 x 1-1/4")
2202A.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2202A.2
GROUP 2202B - WHEEL BRAKE REAR
8 1 - DUST CAP NS
0602BA2521N KIT, RR WHEEL CYLINDER MAJOR 1
CONSIST OF :
6 2 - CUP SEAL NS
7 2 - DUST COVER NS
8 1 - DUST CAP NS
9 1 - PLUNGER NS
10 1 - SPRING ASSEMBLY NS
11 1 - SEAL RETAINER NS
0602BA3271N KIT, LINED SHOE 2
CONSIST OF :
12 1 - LINED SHOE ASSEMBLY - LEADING NS
13 1 - LINED SHOE ASSEMBLY - TRAILING NS
48 - RIVET NS
0602BA3281N KIT, LINING SET (STD) 1
011919 KIT, BRAKE SHOE HOLD DOWN 2
CONSIST OF :
14 4 - CUP WASHER NS
15 2 - PINS NS
16 2 - SPRING NS
012657 KIT, BOLT & WASHER ASSEMBLY 1
CONSIST OF :
17 4 - LOCK WASHER NS
18 4 - SET SCREW NS
19 0602BA3291N PUSH ROD ASSEMBLY - LH 1
19 0602BA3301N PUSH ROD ASSEMBLY - RH 1
CONTINUE...
2202B.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2202B.2
GROUP 2202B - WHEEL BRAKE REAR
20 1 - LEVER - PAWL LH NS
21 1 - LOCK WASHER LH NS
22 1 - WAVE WASHER NS
23 1 - DOWEL PIN NS
0602BA3321N KIT LEVER - PAWL RH 1
CONSIST OF :
20 1 - LEVER - PAWL RH NS
21 1 - LOCK WASHER RH NS
22 1 - WAVE WASHER NS
23 1 - DOWEL PIN NS
GROUP 2202B - WHEEL BRAKE REAR
2202B.3 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2202B.4
GROUP 2204 - BRAKE MASTER CYLINDER AND RESERVOIR
CONSIST OF :
3 029634 1 - FILTER
4 1 - DUST COVER
1 - GREASE SACHET
0606AA1301N KIT, MASTER CYLINDER - MAJOR 23.81 1
CONSIST OF :
5 1 - PLUNGER ASSY - PRIMARY NS
6 1 - PLUNGER ASSY - SECONDARY NS
7 1 - CIRCLIP NS
8 1 - WASHER 6.5mm NS
9 1 - STOP PIN NS
10 2 - SEAL FLUID TANK NS
0606AA1321N KIT, MASTER CYLINDER - MINOR 1
CONSIST OF :
11 2 - SEAL RECUPERATING NS
12 2 - SHIM SEAL NS
13 2 - SEAL GLAND NS
8 1 - WASHER 6.5mm NS
10 2 - SEAL FLUID TANK NS
7 1 - CIRCLIP NS
14 6508212 LOCK WASHER SPRING M8 6
15 5108206 NUT HEX M8 x 1.25 6
16 0606AA1271N MASTER CYLINDER ASSEMBLY 23.81 1
0607AA0341N KIT, NON RETURN VALVE 1
CONSIST OF:
17 064334 1 - GROMMET NS
18 064333 1 - ASSEMBLY NON RETURN VALVE NS
19 097612 ASSEMBLY FLUID RESERVOIR 1
20 0606CA0350N HOSE, VACUUM PUMP TO BOOSTER 1
2204.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2204.2
GROUP 2205 - BRAKE PEDAL
MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2205.1
GROUP 2206 -BRAKE TUBES
2206.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2206.2
GROUP 2301A - WHEEL AND ATTACHING PARTS - FRONT
2301A.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2301A.2
GROUP 2301B - WHEEL AND ATTACHING PARTS - REAR
2301B.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2301B.2
GROUP 2401A - FRAME
CONTINUE….
2401A.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2401A.2
GROUP 2401A - FRAME
2401A.3 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2401A.4
GROUP 2401C - SPARE WHEEL MOUNTING
MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2401C.1
GROUP 2501 - FRONT SPRING AND SHOCK ABSORBER
14 04030A0050N 4 - BUSHING
15 G120389 4 - WASHER PLAIN G12.7mm (1/2")
0401BA1770N KIT FRONT SUSPENSION BUSHING 1
CONSIST OF:
2 084777 2 - SILENT BLOCK BUSH
4 097932 2 - SPRING PIVOT PIN
5 6116220 6 - PLAIN WASHER M16
6 5316202 6 - NUT NYLOC M16 x 1.5
9 084814 2 - ASSY SPRING CLIP PLATE FRONT
11 2116282 4 - BOLT HEX HD M16 x 1.5 - 110
12 081624 4 - SHACKLE PLATE
2501.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2501.2
GROUP 2502 - REAR SPRING AND SHOCK ABSORBER
2502.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2502.2
GROUP 2601 - HOOD
MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2601.1
GROUP 2602A - FENDER RIGHT
2602A.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2602A.2
GROUP 2602B - FENDER LEFT
2602B.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2602B.2
GROUP 2603 - RADIATOR GUARD
2603.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2603.2
GROUP 2604 - FOOT STEP
MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2604.1
GROUP 2605 - BODY MOUNTINGS
2605.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2605.2
GROUP 2606 - ASSEMBLY INSTRUMENT PANEL
2606.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2606.2
GROUP 2607A - BODY SHELL ASSEMBLY GROUP 2607B - CARGO BOX
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0101AF0760A BODYSHELL ASSY W/O DOORS - CED 1 1 29801CED CARGO ASSY WITHOUT TAIL GATE - CED 1
2 98764CED COVER FLOAT ACCESS - CED 1
3 SF0508003 RIVET RND HD BLND 4.8 x 10 AL PLA 4
4 SF0301025 NUT HEX M6 x 1 2
5 G445445 'U' SHAPE SPRING NUT 8
6 0101EF0810A FUEL LID ASSEMBLY - CED 1
7 3306202 SCREW PAN HD SLTD M6 x 1 - 10 4
8 6506208 WASHER SPRING M6 2
2607A.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2607B.1
GROUP 2608 - DOORS AND FITTINGS (FRONT)
2608.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2608.2
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GROUP 2608 - DOORS AND FITTINGS (FRONT) GROUP 2608 - DOORS AND FITTINGS (FRONT)
2608.3 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2608.4
GROUP 2608 - DOORS AND FITTINGS (FRONT)
2608.5 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2608.6
GROUP 2610B - TAIL GATE AND FITTINGS
MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2610.1
GROUP 2610C - PLUGS
MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2610C.1
GROUP 2611 - BODY TRIMMING
2611.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2611.2
GROUP 2612 - PLATES AND COVERS
MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2612.1
GROUP 2613 - DRIVER SEAT GROUP 2614 - FRONT PASSENGER SEAT
FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV FIG. NO. PART NO. DESCRIPTION QTY. NEW / REV
PART NO. PART NO.
1 0110AF0361N SEAT ASSEMBLY DRIVER 1 1 0110AF0381N SEAT ASSEMBLY FRT PASSENGER 1
2 074355 SCREW HEX HEAD 4 2 074355 SCREW HEX HEAD 4
3 01100A0020N SPRING LOCK WASHER M10 4 3 01100A0020N SPRING LOCK WASHER M10 4
4 01100A0010N PLAIN WASHER M10 4 4 01100A0010N PLAIN WASHER M10 4
2613.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2614.1
GROUP 2617 - FRONT BUMPER
MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2617.1
GROUP 2618 - WHEEL ARCH AND MUD FLAP GROUP 2618 - WHEEL ARCH AND MUD FLAP
2618.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2618.2
GROUP 2619 - TOOLS GROUP 2619 - TOOLS
2619.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2619.2
GROUP 2620 - FLOOR TRIMMING
MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2620.1
GROUP 2621 - SEAT BELT
2619.1 MAHINDRA PIKUP RHD DIESEL MDI TC 3200 2WD/ 4WD VERSION - 1 ISSUED MARCH 2006 2621.1