Inverter Safety & Installation Guide
Inverter Safety & Installation Guide
1
Chapter 0 Preface
0.1 Preface
To extend the performance of the product and ensure personnel safety, please read
this manual thoroughly before using the inverter. Should there be any problem in using the
product that cannot be solved with the information provided in the manual, contact Our’s
technical or sales representative who will be willing to help you.
※Precautions
The inverter is an electrical product. For your safety, there are symbols such as
“Danger”, “Caution” in this manual as a reminder to pay attention to safety instructions on
handling, installing, operating, and checking the inverter. Be sure to follow the instructions
for highest safety.
Danger
Risk of electric shock. The DC link capacitors remain charged for five
minutes after power has been removed. It is not permissible to open the
equipment until 5 minutes after the power has been removed.
Do not make any connections when the inverter is powered on. Do not check
parts and signals on circuit boards during the inverter operation.
Do not disassemble the inverter or modify any internal wires, circuits, or
parts.
Ensure that the Inveter Ground terminal is connected correctly.
Caution
Do not perform a voltage test on parts inside the inverter. High voltage can
destroy the semiconductor components.
Do not connect T1, T2, and T3 terminals of the inverter to any AC input power
supply.
CMOS ICs on the inverter’s main board are susceptible to static electricity. Do
not touch the main circuit board.
2
Chapter 1 Safety precautions
Caution
The line voltage applied must comply with the inverter’s specified input
voltage.(See the nameplate)
To avoid the front cover from disengaging, or other damge do not carry the
inverter by its covers. Support the drive by the heat sink when transporting.
Improper handling can damage the inverter or injure personnel and should be
avoided.
To avoid the risk of fire, do not install the inverter on a flammable object.Install on
nonflammable objects such as metal.
This product provides the 24V for internal use only, do not use as the power
supply sources for other external components, such as sensors, electronic
components ... etc., otherwise it will cause adverse situation.
When disconnecting the remote keypad, turn the power off first to avoid any
damage to the keypad or the inverter.
Caution
This product is sold subject to EN 61800-3 and EN 61800-5-1.
In a domestic environment this product may cause radio interference in which
case the user may be required to apply corrective measures.
Motor over temperature protection is not provided.
Caution
Work on the device/system by unqualified personnel or failure to comply with
warnings can result in severe personal injury or serious damage to material. Only
suitably qualified personnel trained in the setup, installation, commissioning and
operation of the product should carry out work on the device/system.
Only permanently-wired input power connections are allowed.
3
1.2 During Power Up
Danger
When the momentary power loss is longer than 2 seconds, the inverter will not
have sufficient stored power for its control circuit. Therefore, when the power is
re-applied, the run operation of the inverter will be based on the setup of
following parameters:
Run parameters. 00-02 or 00-03.
Direct run on power up. Parameter. 07-04 and the status of external run
switch.
Note-: the start operation will be regardless of the settings for parameters
07-00/07-01/07-02.
Danger. Direct run on power up.
If direct run on power up is enabled and inverter is set to external run
with the run FWD/REV switch closed then the inverter will restart.
Danger
Prior to use, ensure that all risks and safety implications are considered.
When the momentary power loss ride through is selected and the power loss is
short, the inverter will have sufficient stored power for its control circuits to
function, therefore,when the power is resumed the inverter will automatically
restart depending on the setup of parameters 07-00 & &- 7-01.
Caution
Make sure the inverter model and rating are the same as that set in parameter
13-00.
Note :On power up the supply voltage set in parameter 01-01 will flash on the
display for 2 seconds.
4
Danger
To avoid electric shock, do not take the front cover off while power is on.
The motor will restart automatically after stop when auto-restart function is
enabled. In this case, care must be taken while working around the drive and
associated equipment .
The operation of the stop switch is different than that of the emergency stop
switch. The stop switch has to be activated to be effective. Emergency stop has
to be de-activated to become effective.
Caution
Do not touch heat radiating components such as heat sinks and brake
resistors.
The inverter can drive the motor from low speed to high speed. Verify the
allowable speed ranges of the motor and the associated machinery.
Risk of electric shock. The DC link capacitors remain charged for five minutes
after power has been removed. It is not permissible to open the equipment until 5
minutes after the power has been removed.
Caution
The Inverter should be used in environments with temperature range from
(14-104°F) or (-10 to 50°C) * and relative humidity of 95%.
* IP20 : -10 ~ 50 °C without stick on type dust cover.
NEMA1 : -10 ~ 40 °C with stick on type dust cover.
Danger
Make sure that the power is switched off before disassembling or checking any
components.
5
Chapter 2 Environment & Installation
2.1 Considerations for peripheral equipment
6
Model identification
EM16-340-0075-F-20
Local command:
Blank = No built-in
S = Power Switch + Potentiometer on board
0037 = 0.37 kW
0075 = 0.75 kW
EM16-123
0150 = 1.5 kW
0220 = 2.2 kW
EM16-340
0400 = 4.0 kW
IP66
0550 = 5.5 kW EM16-340
0750 = 7.5 kW IP20
1100 = 11 Kw
1500 = 15 kW
1850 = 18.5 kW
7
2.2 Specifications
2.2.1 Product Specifications
230V Class:
Single phase + Internal EMI filter
Type:
Enclosure IP20
Model:EM16-123--F-20 0037 0075 0150 0220
Recommended motor power (KW) 0.4 0.75 1.5 2.2
Rated output current (A) 3.1 4.5 7.5 10.5
Rated power capacity (KVA) 1.2 1.7 2.90 4.00
Input voltage range(V) Single Phase :200~ 240V,50/60HZ
Allowable voltage fluctuation +10%-15%
Output voltage range(V) Three phase: 0~240V
Input current (A)* 8.5 12 16 23.9
Inverter net weight (Kg) 1.65 1.65 2.5 2.5
Allowable momentary power loss time (s) 2.0 2.0 2.0 2.0
Enclosure IP 2 0
The input current is calculated value at full rated output current.
F: Built-in EMI filter
20: Protection class IP20
Type:
Enclosure IP66
Power-switch on board
Potentiometer on board
Model:EM16-123--F-66-S 0037 0075 0150 0220
Recommended motor power (KW) 0.4 0.75 1.5 2.2
Rated output current (A) 3.1 4.5 7.5 10.5
Rated power capacity (KVA) 1.2 1.7 2.90 4.00
Input voltage range(V) Single Phase :200~ 240V,50/60HZ
Allowable voltage fluctuation +10%-15%
Output voltage range(V) Three phase: 0~240V
Input current (A)* 8.5 12 16 23.9
Inverter net weight (Kg) 1.65 1.65 2.5 2.5
Allowable momentary power loss time (s) 2.0 2.0 2.0 2.0
Enclosure IP 6 6
The input current is calculated value at full rated output current.
F: Built-in EMI filter
66: Protection class IP66
8
S: Built-in Pow er Sw itches and Potentiometer
400VClass:
Three phase + Integral EMI filter
Type:
Enclosure IP20
Model:EM16-340--F-20 0075 0150 0220 0400
Recommended motor power (KW) 0.75 1.5 2.2 3.7
Rated output current (A) 2.3 3.8 5.2 8.8
Rated power capacity (KVA) 1.7 2.9 4.0 6.7
Input voltage range(V) Three phase:380~480V,50/60HZ
Allowable voltage fluctuation +10%-15%
Output voltage range(V) Three phase:0~480V
Input current (A)* 4.2 5.6 7.3 11.6
Inverter net weight (Kg) 1.7 1.7 2.5 2.5
Allowable momentary power loss time (s) 2.0 2.0 2.0 2.0
Enclosure IP 2 0
The input current is calculated value at full rated output current.
Model: EM16-340--F-20 0550 0750 1100 1500 1850
Recommended motor power (KW) 5.5 7.5 11 15 18.5
Rated output current (A) 13.0 17.5 24 32 40
Rated power capacity (KVA) 9.9 13.3 19.1 24 30.5
Input voltage range(V) Three phase:380~480V,50/60HZ
Allowable voltage fluctuation +10%-15%
Output voltage range(V) Three phase: 0~480V
Input current (A)* 17 23 31 38 48
Inverter net weight (Kg) 6.7 6.7 6.7 13.7 13.7
Allowable momentary power loss time (s) 2.0 2.0 2.0 2.0 2.0
Enclosure IP 2 0
The input current is calculated value at full rated output current.
9
400VClass:
Three phase + Integral EMI filter
Type:
Enclosure IP66
Power-switch on board
Potentiometer on board
Model:EM16-340--F-66-S 0075 0150 0220 0400
Recommended motor power (KW) 0.75 1.5 2.2 3.7
Rated output current (A) 2.3 3.8 5.2 8.8
Rated power capacity (KVA) 1.7 2.9 4.0 6.7
Input voltage range(V) Three phase:380~480V,50/60HZ
Allowable voltage fluctuation +10%-15%
Output voltage range(V) Three phase:0~480V
Input current (A)* 4.2 5.6 7.3 11.6
Inverter net weight (Kg) 1.7 1.7 2.5 2.5
Allowable momentary power loss time (s) 2.0 2.0 2.0 2.0
Enclosure IP 6 6
Model: EM16-340--F-66-S 0550 0750 1100
Recommended motor power (KW) 5.5 7.5 11
Rated output current (A) 13.0 17.5 24
Rated power capacity (KVA) 9.9 13.3 19.1
Input voltage range(V) Three phase:380~480V,50/60HZ
Allowable voltage fluctuation +10%-15%
Output voltage range(V) Three phase: 0~480V
Input current (A)* 17 23 31
Inverter net weight (Kg) 6.7 6.7 6.7
Allowable momentary power loss time (s) 2.0 2.0 2.0
Enclosure IP 6 6
The input current is calculated value at full rated output current.
S 400V series only up to 15HP.
10
2.2.2 General Specifications
Item EM16
Control Mode V/F Control, Vector Control
Output Frequency 0.01~599.00Hz
Starting Torque 150%/1Hz(Vector)
Speed Control Range 1:50
Digital input: 0.01Hz
Setting resolution Analog input:0.06Hz/60Hz
Keypad:Set directly with▲▼ keys or the VR on the
Frequency keypad
External Input Terminlas:
Setting
AI1(0/2~10V), AI2(0/4~20mA)input
Multifunction input up/down function(Group3)
Setting frequency by communication method.
Lower and upper frequency limits
Frequency limit
3 skip frequency settings.
Keypad run, stop button
External terminals:
Run Operation set Multi- operation-mode2 / 3 wire selection
Jog operation
Run signal by communication method.
V / F curve setting 18 fixed curves and one customized curve
Carrier frequency 1~16KHz
Acceleration and 2 off Acc / dec time parameters.
deceleration control 4 off S curve parameters.
Multifunction input 29 functions (refer to description on group3)
Main Control Multifunction output 21 functions (refer to description on group3)
Features Multifunction analog
5 functions (refer to description on group4)
output
Overload Detection,16 preset
speeds,Auto-run,Acc/Dec Switch (2 Stages),Main/Alt
Main features run Command select,Main/Alt Frequency Command
select,PID control, torque boost, V/F start Frequency,
Fault reset, Firemode.
Display :parameter / parameter value / frequency /
line speed / DC voltage / output voltage / output
LED current / PID feedback / input and output terminal
Display status / Heat sink temperature / Program Version /
Fault Log.
LED Status Indicator Run / Stop / Forward / Reverse ,and etc.
The relays to protect the motor and the inverter.
Overload Protection
(150%/1min)
Over voltage ·220V: >410V ,380V: >820V
Under Voltage ·220V: <190V ,380V: <380V
Protective Momentary Power
Inverter auto-restart after a momentary power loss.
Functions Loss Restart
Stall prevention for Acceleration/ Deceleration/
Stall Prevention
Operation.
Short-circuit output
Electronic Circuit Protection
terminal
Grounding Fault Electronic Circuit Protection
11
Item EM16
Control Mode V/F Control, Vector Control
Protection for overheating of heat sink,The carrier
frequency decreasing with the temperature
Other protection
function,fault output,reverse prohibit,prohibit for
features
direct start after power up and error
recovery ,parameter lock up
All frames include brake transistor
Standard built-in RS485 communication (Modbus),
Communication control One to one or One to many control.
Operating temperature -10~50℃ (Note1)
Storage temperature -20~60℃
95% RH or less (no condensation)
Humidity
Environment (Compliance with IEC 60068 - 2-78)
20Hz or less 1G(9.8m/s²)20~50Hz 0.6G(5.88m/s²)
Shock
(Compliance with IEC 60068 - 2-6)
Protection class IP20/NEMA1/IP66/NEMA4X ( Depending on models)
Note1:
IP20 type:
–10 ~ 50℃ (without stick on type dust cover.)
–10 ~40℃ (with stick on type dust cover.)
IP66 type: –10 ~ 50℃
12
2.3 Standard wiring
2.3.1 Single Phase:
Models:
EM16-123-0037-F-…
EM16-123-0075-F-…
EM16-123-0150-F-…
EM16-123-0220-F-…
13
2.3.3 Three phase
Models:
EM16-340-0075-F-…
EM16-340-0150-F-…
EM16-340-0220-F-…
EM16-340-0400-F-…
EM16-340-0550-F-…
EM16-340-0750-F-…
EM16-340-1100-F-...
EM16-340-1500-F-…
EM16-340-1850-F-…
14
2.4 Terminal Description
2.4.1 Description of main circuit terminals
Terminal symbols TM1 Function Description
L1(L) Main power input:single phase: L1(L)/L3(N)
L2 single/three phase:L1(L)/L2/L3(N)
L3(N) three phase:L1/L2/L3
T1
T2 Inverter output, connect to U/V/W terminals of motor
T3
P Braking resistor connection terminal: Used in applications when it is required to
BR stop a high inertia load rapidly. (refer to specifications of the braking resistor)
Ground terminal
15
2.4.2 Control circuit terminal description
Type Terminal Terminal function Signal level
S1 Forward─Stop (Preset), Multi function input terminal
S2 Reverse─Stop (Preset), Multi function input terminal 24 VDC, 8 mA, Optical
Digital S3 Preset Speed0 (5-02),Multi function input terminal coupling
input
S4 Preset Speed1 (5-03), Multi function input terminal isolation(Max,voltage30 Vdc,
signal
Input impedance 3.3kΩ)
S5 Preset Speed2 (5-05), Multi function input terminal
S6 Fault reset input, Multi function input terminal
NO(Normally Multi function output:Run,Fault,setting
R1A
open) Frequency ,Frequency Reached,Auto
NC(Normally Restart,Momentary AC Power Loss,Rapid
R1B Stop ,Base Block Stop Mode,Motor Overload
closed)
R1C COMMON Protection,Drive Overload
Relay
Protection,Over-torque Threshold Level、 250VAC/1A(30VDC/1A)
output R2A
Preset Current level Reached、Preset Brake
Frequency Reached,PID Feedback Signal
Loss,Final count value reached, Initial count
R2B
value recahed,PLC Status Indicator ,PLC
control…
Digital signal common terminal (JP1 Switching NPN
24VPower COM ±15%,Max output current
position)
supply 60mA
24V Digital signal common terminal (JP1 Switching PNP position)
10V Built in Power for an external speed potentiometer 10V(Max current: 20mA)
16
2.5 Outline Dimensions mm
Tolerance Table
1 ~ 10 0.1 10 ~ 50 0.2 50 ~ 100 0.3 100 ~ 200 0.5 200 ~ 400 0.8
Frame1 (IP20)
Single phase: 230V 0.37~0.75 kW
Three phase: 400V 0.75~1.5 kW
W1 2-Q1
H1
W2 2-Q2 E
W
D
D1
17
Frame2 (IP20)
Single phase: 230V 1.5~2.2 kW
Three phase: 400V 2.2-4.0 kW
W1 2-Q1
H1
H
H2
W2 2-Q2 E
W
D2
D
D1
EM16-123-0150-F-20
EM16-123-0220-F-20
128.7 118 118 187.6 177.6 197.5 150 133.8 141.8 48.2 4.5 4.5 2.5
EM16-340-0220-F-20
EM16-340-0400-F-20
18
Frame3 (IP20)
Three phase: 400V 5.5~11 kW
W1 2-Q1
H1
H
H2
W2 2-Q2 E
W
D2
D
D1
EM16-340-0550-F-20
EM16-340-0750-F-20 186.9 175 176 260.9 249.8 273 197.2 184 189 76.7 4.5 4.5 6.7
EM16-340-1100-F-20
19
Frame4 (IP20)
Three phase: 400V 15~18.5 kW
D2
EM16-340-1500-F-20
224.6 207 20 436 303.5 330.9 200.7 187.5 192.5 64 192.5 6 6 13.7
EM16-340-1850-F-20
20
2.5.2 IP66 dimensions
Frame 1(IP66)
Single phase:230V 0.37~0.75 kW
Three phase: 400V 0.75~1.5 kW
N.W
Dimensions (mm) (Kg)
Model
W W1 H H1 H2 D D1 D2 D3 Q1 Q2 Q3
EM16-123-0037-F-66-S
EM16-123-0075-F-66-S
150.8 133.3 248.7 230.2 214.2 183 200 200 49.5 5.4 5.4 10.6 2.9
EM16-340-0075-F-66-S
EM16-340-0150-F-66-S
21
Frame 2(IP66)
Single phase:230V 1.5~2.2 kW;
Three phase: 400V 2.2~4 kW;
N.W
Dimensions (mm)
Model (kg)
W W1 H H1 H2 D D1 D2 D3 Q1 Q2
EM16-123-0150-F-66-S
EM16-123-0220-F-66-S
198 115 335 315 337.9 218.4 235.2 235.2 79.8 7 7 5.98
EM16-340-0220-F-66-S
EM16-340-0400-F-66-S
22
Frame 3(IP66)
Three phase: 400V 5.5~18.5 kW
N.W
Dimensions (mm)
Model (kg)
W W1 H H1 H2 D D1 D2 D3 Q1 Q2
EM16-340-0550-F-66-S
EM16-340-0750-F-66-S 222.8 140 460 440 466.3 246.6 266.5 263.5 96 7 7 12.68
EM16-340-1100-F-66-S
23
Chapter 3 Software Index
3.1 Keypad Description
3.1.1 Operator Panel Functions
FREQ. SET
24
3.2 Programmable Parameter Groups
Parameter
Description
Group No.
25
G rou p 00- Basic parameters
Factory
No. Description Range Unit Note
Setting
0:V/F Mode
00-00 Control Mode Selection 0 -
1:Vector Mode
00-01 Reserved
0:Keypad
Main Run Command 1:External Run/Stop Control
00-02 0 -
Source Selection 2:Communication
3:PLC
0:Keypad
Alternative Run Command
00-03 1:External Run/Stop Control 0 -
Source Selection
2:Communication
0:Forward/Stop-Reverse/Stop
Operation Modes for
00-04 1:Run/Stop- Reverse/Forward 0 -
External Terminals
2:3 Wire Control Mode-Run/Stop
0:UP/DOWM of Keypad
1:Potentiometer on Keypad
2:External AI1Analog Signal Input
Main Frequency Command 3:External AI2 Analog Signal Input
00-05 0 -
Source Selection 4:External Up/Down Frequency Control
5:Communication Setting Frequency
6:PID Ouput Frequency
7:Pulse Input *6
0:UP/DOWM of Keypad
1:Potentiometer on Keypad
2:External AI1Analog Signal Input
Alternative Frequency 3:External AI2 Analog Signal Input
00-06 4 -
Command Source Selection 4:External Up/Down Frequency Control
5:Communication Setting Frequency
6:PID Ouput Frequency
7:Pulse Input *6
Main and Alternative 0:Main or Alternative Frequency
00-07 1:Main Frequency+ Alternative 0 -
Frequency Command Modes
Frequency
Communication
00-08 0.00~599.00 0.00 Hz *4
Frequency Command
Frequency Command 0: Disable
00-09 0 -
Save on Power Down 1: Enable
0:by Current Frequency Command
Initial Frequency
00-10 1:by 0 Frequency Command 0 -
Selection (keypad mode)
2:by 00-11
00-11 Initial Frequency Setpoint 0.00~599.00 50.00/60.00 Hz
00-12 Frequency Upper Limit 0.01~599.00 50.00/60.00 Hz
00-13 Frequency Lower Limit 0.00~598.99 0.00 Hz
00-14 Acceleration Time 1 0.1~3600.0 10.0 Sec *1
00-15 Deceleration Time 1 0.1~3600.0 10.0 Sec *1
00-16 Acceleration Time 2 0.1~3600.0 10.0 Sec *1
00-17 Deceleration Time 2 0.1~3600.0 10.0 Sec *1
00-18 Jog Frequency 0.00~599.00 2.00 Hz *1*7
00-19 Jog Acceleration Time 0.1~3600.0 0.5 Sec *1*7
00-20 Jog Deceleration Time 0.1~3600.0 0.5 Sec *1*7
26
G rou p 01- V/F Pattern selection & Setup
Factory
No. Description Range Unit Note
Setting
01-00 Volts/Hz Patterns 0~18 0/9 -
200V:170.0~264.0
01-01 V/F Max voltage 220.0/440.0 Vac
400V:323.0~528.0
01-02 Base Frequency 0.20 ~ 599.00 50.00/60.00 Hz
01-03 Max Frequency Voltage Ratio 0.0 ~ 100.0 100.0 %
01-04 Mid Frequency 2 0.10 ~ 599.00 25.00/30.00 Hz
01-05 Mid Frequency Voltage Ratio 2 0.0 ~ 100.0 50.0 %
01-06 Mid Frequency 1 0.10 ~ 599.00 10.00/12.00 Hz
01-07 Mid Frequency Voltage Ratio 1 0.0 ~ 100.0 20.0 %
01-08 Min Frequency 0.10 ~ 599.00 0.50/0.60 Hz
01-09 Min Frequency Voltage Ratio 0.0 ~ 100.0 1.0 %
Volts/Hz Curve Modification
01-10 0 ~ 10.0 0.0 % *1
(Torque Boost)
01-11 V/F start Frequency 0.00~10.00 0.00 Hz
01-12 Slip compensation gain 0.05~10.00 0.10 S
01-13 V/F Mode Select 0 : Mode 0 1 : Mode 1 by models - *7
27
Group 03- External Digital Inputs and Relay Output Functions
Factory
No. Description Range Unit Note
Setting
03-00 Multifunction Input Term. S1 0:Forward/Stop Command 0 -
03-01 Multifunction Input Term. S2 1:Reverse/Stop Command 1 -
03-02 Multifunction Input Term. S3 2:Speed Selection 1 2 -
03-03 Multifunction Input Term. S4 3:Speed Selection 2 3 -
03-04 Multifunction Input Term. S5 4:Speed Selection 3 4 -
5:Speed Selection 4
6:Jog Forward Command
7:Jog Reverse Command
8:Up Command
9:Down Command
10:Acc/Dec 2
11:Acc/Dec Disabled
12:Main/Alternative run source
select
13:Main/ Alternative Frequency
Command select
14: Rapid Stop ( Decel to stop )
15: Base Block
03-05 Multifunction Input Term. S6 16: Disabl PID Function 17
17: Fault Reset
18:Auto Run Mode Enable
19:Speed Search
20:Energy Saving (only V/F)
21:Reset PID integral value to Zero
22:Counter Input
23:Counter Reset
24:PLC Input
25:Pulse Input-Width Measure (S3) *6
26:Pulse Input-Frequenct Measure
*6
(S3)
27:Enable KEB Function
28:Fire mode function *5
03-06 Up/Down frequency step 0.00~5.00 0.00 Hz
0: When Up/Down is used, the
preset frequency is held as the
inverter stops, and the UP/Down
function is disabled
Up/Down Keep Frequency Status 1:When Up/Down is used, the preset
03-07 0 -
after Stop Command frequency is reset to 0 Hz as the
inverter stops.
2:When Up/Down is used, the preset
frequency is held as the inverter
stops, and the UP/Down is available.
03-08 S1~S6 scan confirmation 1~200 Number of Scan cycles 10 2ms
xxxx0:S1 NO xxxx1:S1 NC
xxx0x:S2 NO xxx1x:S2 NC
03-09 S1~ S5 switch type select xx0xx:S3 NO xx1xx:S3 NC 00000 -
x0xxx:S4 NO x1xxx:S4 NC
0xxxx:S5 NO 1xxxx:S5 NC
-
03-10 S6 switch type select xxxx0:S6 NO xxxx1:S6 NC 00000
29
Group 04- Analog signal inputs / Analog output
No. Description Range Factory Unit Note
Setting
AI1 AI2
(0): 0~10V (0~20mA) 0~10V (0~20mA)
04-00 Analog Input Signal Type
(1): 0~10V (0~20mA) 2~10V (4~20mA) 1 - *7
Select (AI1/AI2)
(2): 2~10V (4~20mA) 0~10V (0~20mA)
(3): 2~10V (4~20mA) 2~10V (4~20mA)
04-01 AI1 Signal Verification Scan Rate 1~200 50 2ms
04-02 AI1 Gain 0 ~ 1000 100 % *1
04-03 AI1 Bias 0 ~ 100 0 % *1
04-04 AI1 Bias Selection 0: Positive 1: Negative 0 - *1
04-05 AI1 Slope 0: Positive 1: Negative 0 - *1
AI2 Signal Verification Scan
04-06 1~200 50 2ms
Rate
04-07 AI2 Gain 0 ~ 1000 100 % *1
04-08 AI2 Bias 0 ~ 100 0 % *1
04-09 AI2 Bias Selection 0: Positive 1: Negative 0 - *1
04-10 AI2 Slope 0: Positive 1: Negative 0 - *1
0: Output Frequency
1: Frequency Command
2: Output Voltage
04-11 Analog Output (AO) Mode 0 - *1
3: DC Bus Voltage
4: Motor Current
(100% rated current)
04-12 Analog Output (AO) Gain 0 ~ 1000 100 % *1
04-13 Analog Output (AO) Bias 0 ~ 100 0 % *1
04-14 AO Bias Selection 0: Positive 1: Negative 0 - *1
04-15 AO Slope 0: Positive 1: Negative 0 - *1
04-16 F-Gain Function 0: Invalid 1: Effective 0 - *1
30
Group 05- Preset Frequency Selections
No. Description Range Factory Unit Note
Setting
0: Common Accel/Decel
Preset Speed Control Accel/Decel 1 or 2 apply to all speeds
05-00 1: Individual Accel/Decel for each preset speed 0 -
Mode Selection
0-15 apply to the selected preset speeds
(Acc0/Dec0~Acc15/Dec15)
Preset Speed 0
05-01 5.00 Hz
(Keypad Freq)
05-02 Preset Speed1 (Hz) 5.00 Hz *1
05-03 Preset Speed2 (Hz) 10.00 Hz *1
05-04 Preset Speed3 (Hz) 20.00 Hz *1
05-05 Preset Speed4 (Hz) 30.00 Hz *1
05-06 Preset Speed5 (Hz) 40.00 Hz *1
05-07 Preset Speed6 (Hz) 50.00 Hz *1
05-08 Preset Speed7 (Hz) 0.00 ~ 599.00 50.00 Hz *1
05-09 Preset Speed8 (Hz) 0.00 Hz *1
05-10 Preset Speed9 (Hz) 0.00 Hz *1
05-11 Preset Speed10 (Hz) 0.00 Hz *1
05-12 Preset Speed11 (Hz) 0.00 Hz *1
05-13 Preset Speed12 (Hz) 0.00 Hz *1
05-14 Preset Speed13 (Hz) 0.00 Hz *1
05-15 Preset Speed14 (Hz) 0.00 Hz *1
05-16 Preset Speed15 (Hz) 0.00 Hz *1
05-17 Preset Speed0-Acctime 10.0 Sec *1
05-18 Preset Speed0-Dectime 10.0 Sec *1
05-19 Preset Speed1-Acctime 10.0 Sec *1
05-20 Preset Speed1-Dectime 10.0 Sec *1
05-21 Preset Speed2-Acctime 10.0 Sec *1
05-22 Preset Speed2-Dectime 10.0 Sec *1
05-23 Preset Speed3-Acctime 10.0 Sec *1
05-24 Preset Speed3-Dectime 10.0 Sec *1
05-25 Preset Speed4-Acctime 10.0 Sec *1
05-26 0.1 ~ 3600.0 10.0 *1
Preset Speed4-Dectime Sec
05-27 Preset Speed5-Acctime 10.0 Sec *1
05-28 Preset Speed5-Dectime 10.0 Sec *1
05-29 Preset Speed6-Acctime 10.0 Sec *1
05-30 Preset Speed6-Dectime 10.0 Sec *1
05-31 Preset Speed7-Acctime 10.0 Sec *1
05-32 Preset Speed7-Dectime 10.0 Sec *1
05-33 Preset Speed8-Acctime 10.0 Sec *1
05-34 Preset Speed8-Dectime 10.0 Sec *1
05-35 Preset Speed9-Acctime 10.0 Sec *1
05-36 Preset Speed9-Dectime 10.0 Sec *1
05-37 Preset Speed10-Acctime 10.0 Sec *1
05-38 Preset Speed10-Dectime 10.0 Sec *1
05-39 Preset Speed11-Acctime 10.0 Sec *1
05-40 Preset Speed11-Dectime 10.0 Sec *1
05-41 Preset Speed12-Acctime 10.0 Sec *1
05-42 Preset Speed12-Dectime 10.0 Sec *1
31
Group 05- Preset Frequency Selections
Factory
No. Description Range Unit Note
Setting
05-43 Preset Speed13-Acctime 10.0 Sec *1
05-44 Preset Speed13-Dectime 10.0 Sec *1
05-45 Preset Speed14-Acctime 10.0 Sec *1
05-46 Preset Speed14-Dectime 10.0 Sec *1
05-47 Preset Speed15-Acctime 10.0 Sec *1
05-48 Preset Speed15-Dectime 10.0 Sec *1
32
Group 06- Auto Run Function (Auto Sequencer)
Factory
No. Description Range Unit Note
Setting
11
Auto _ Run Mode
06-12 Frequency Command 0.00 Hz *1
12
Auto _ Run Mode
06-13 Frequency Command 0.00 Hz *1
13
Auto _ Run Mode
06-14 Frequency Command 0.00 Hz *1
14
Auto _ Run Mode
06-15 Frequency Command 0.00 Hz *1
15
Auto_ Run Mode
06-16 0.0 Sec
Running Time Setting 0
Auto_ Run Mode
06-17 0.0 Sec
Running Time Setting 1
Auto_ Run Mode
06-18 0.0 Sec
Running Time Setting 2
Auto_ Run Mode
06-19 0.0 Sec
Running Time Setting 3
Auto_ Run Mode
06-20 0.0 Sec
Running Time Setting 4 0.0 ~ 3600.0
Auto_ Run Mode
06-21 0.0 Sec
Running Time Setting 5
Auto_ Run Mode
06-22 0.0 Sec
Running Time Setting 6
Auto_ Run Mode
06-23 0.0 Sec
Running Time Setting 7
Auto_ Run Mode
06-24 0.0 Sec
Running Time Setting 8
Auto_ Run Mode
06-25 0.0 Sec
Running Time Setting 9
Auto_ Run Mode
06-26 Running Time Setting 0.0 Sec
10
Auto_ Run Mode
06-27 Running Time Setting 0.0 Sec
11
Auto_ Run Mode
06-28 Running Time Setting 0.0 Sec
12
Auto_ Run Mode
06-29 Running Time Setting 0.0 Sec
13
Auto_ Run Mode
06-30 Running Time Setting 0.0 Sec
14
06-31 Auto_ Run Mode 0.0 Sec
33
Group 06- Auto Run Function (Auto Sequencer)
Factory
No. Description Range Unit Note
Setting
Running Time Setting
15
Auto_ Run Mode
06-32 0 -
Running Direction 0
Auto_ Run Mode
06-33 0 -
Running Direction 1
Auto_ Run Mode
06-34 0 -
Running Direction 2
Auto_ Run Mode
06-35 0 -
Running Direction 3
Auto_ Run Mode
06-36 0 -
Running Direction 4
Auto_ Run Mode
06-37 0 -
Running Direction 5
Auto_ Run Mode
06-38 0 -
Running Direction 6
Auto_ Run Mode 0: Stop
06-39 0 -
Running Direction 7 1: Forward
Auto_ Run Mode 2: Reverse
06-40 0 -
Running Direction 8
Auto_ Run Mode
06-41 0 -
Running Direction 9
Auto_ Run Mode
06-42 0 -
Running Direction10
Auto_ Run Mode
06-43 0 -
Running Direction 11
Auto_ Run Mode
06-44 0 -
Running Direction12
Auto_ Run Mode
06-45 0 -
Running Direction13
Auto_ Run Mode
06-46 0 -
Running Direction 14
Auto_ Run Mode
06-47 0 -
Running Direction 15
※Frequency of the step 0 is set by parameter 05-01, keypad frequency.
34
Group 07- Start/Stop Command Setup
Factory
No. Description Range Unit Note
Setting
Direct Running on 0: Enable Direct run on power up
07-04 1 -
Power Up 1: Disable Direct run on power up
07-05 Delay-ON Timer 1.0~300.0 1.0 Sec
DC Injection Brake Start
07-06 0.10 ~ 10.00 1.5 Hz
Frequency
DC Injection Brake
07-07 0.0 ~ 150.0 50.0 %
Level (Current Mode)
DC Injection Brake
07-08 0.0 ~ 25.5 0.5 Sec
Time
0: Deceleration to stop
07-09 Stopping Method 0 -
1: Coast to stop
07-10 Starting Methods 0: Normal Start 1: Speed Search 0 -
Starting method for auto
07-11 0: Speed Search 1: Normal start 0 -
restart after fault
Power Loss Ride
07-12 0.0 ~ 2.0 0.5 Sec
Through Time
Main Circuit Low 190.0/3
07-13 150.0~210.0 300.0~420.0 Vac
Voltage Detection Level 80.0
Kinetic Energy Back-up
07-14 0.0~25.0: KEB Deceleration Time 0.0 Sec
Deceleration Time
DC Injection Brake
07-15 0: Current Mode 1 : Voltage Mode 1 - *6
Mode
DC Injection Brake
07-16 0.0~10.0 4.0 - *6
Level (Voltage Mode)
36
Group 09- Communication function setup
No. Description Range Factory Unit Note
Setting
09-00 Assigned Communication
1 ~ 32 1 - *2*3
Station Number
0: RTU Code
09-01 RTU/ASCII Code Selection 0 - *2*3
1: ASCII Code
0: 4800
1: 9600
09-02 Baud Rate Setting (bps) 2 bps *2*3
2: 19200
3: 38400
0: 1 Stop Bit
09-03 Stop Bit Selection 0 - *2*3
1: 2 Stop Bits
0: Without Parity
09-04 Parity Selection 1: With Even Parity 0 - *2*3
2: With Odd Parity
0: 8-Bits Data
09-05 Data Format Selection 0 - *2*3
1: 7-Bits Data
Communication Time-Out
09-06 0.0 ~ 25.5 0.0 Sec
Detection Time
0: Deceleration to Stop
(00-15: Deceleration Time 1)
Communication Time Out 1: Coast to Stop
09-07 0 -
Operation Selection 2: Deceleration to Stop
(00-17: Deceleration Time 2)
3: Continue Operating
09-08 Comm. Fault Tolerance Count. 1 ~ 20 3
Wait Time of Inverter
09-09 5 ~ 65 5 ms
Transmission
38
Group 11- Performance Control Functions
Factory
No. Description Range unit Note
Setting
11-10 Skip Frequency 3 0.00 ~ 599.00 0.00 Hz *1
Skip Frequency Range
11-11 0.00 ~ 30.00 0.00 Hz *1
Bandwith (±)
Energy Saving Gain (V/F
11-12 0 ~ 100 80 %
Mode)
0:Disable -
Regeneration Prevention 1:Enable
11-13 0
Function
2:Enable (only during constant speed)
Regeneration Prevention 200V:300.0~400.0 380.0
11-14 V
Voltage Level 400V:600.0~800.0 760.0
Regeneration Prevention
11-15 0.00 ~ 15.00 3.00 Hz
Frequency Limit
Regeneration Prevention
11-16 0~200 100 %
Voltage Gain
Regeneration Prevention
11-17 0~200 100 %
Frequency Gain
39
Group 12 Digital Display & Monitor Functions
Factory
No. Description Range Unit Note
Setting
S1 S2 S3 S4 S5 S6
40
Group 13 Inspection & Maintenance Functions
Factory
No. Description Range unit Note
Setting
13-00 Drive Horsepower Code ---- - - *3
13-01 Software Version ---- - - *3*4
Fault Log (Latest 3
13-02 ---- - - *3*4
Faults)
Accumulated Inverter
13-03 0~23 - hour *3
Operation Time 1
Accumulated Inverter
13-04 0~65535 ---- day *3
Operation Time 2
Accumulated Inverter 0: Power On time
13-05 0 - *3
Operation Time Mode 1: Operation time
0: Enable all Functions
1: Preset Speeds from 05-01 to 05-15 Can’t be
Changed
13-06 Parameter Lock 0 -
2: All Functions Can’t be Changed Except
for Preset speeds from 05-01 to 05-15
3: Disable All Functions Except 13-06
13-07 Parameter Lock Code 00000~65535 00000 -
1150: Reset to factory setting. 50Hz,220V/380V
system.
1160: Reset to factory setting. 60Hz,220V/380V
system.
1250: Reset to factory setting 50Hz,230V/400V
system.
Reset Drive to Factory
13-08 1260: Reset to factory setting 60Hz,230V/460V 00000 -
Settings
system.
1350: Reset to factory setting 50Hz,220V/415V
system.
1360: Reset to factory setting 60Hz,230V/400V
system.
1112: Reset PLC
41
Group 14 PLC Setting function
Factory
No. Description Range unit Note
Setting
14-00 Setting Value1 of T1 0~9999 0 -
14-01 Setting Value1 of T1 (mode 7) 0~9999 0 -
14-02 Setting Value1 of T2 0~9999 0 -
14-03 Setting Value1 of T2 (mode 7) 0~9999 0 -
14-04 Setting Value1 of T3 0~9999 0 -
14-05 Setting Value1 of T3 (mode 7) 0~9999 0 -
14-06 Setting Value1 of T4 0~9999 0 -
14-07 Setting Value1 of T4 (mode 7) 0~9999 0 -
14-08 Setting Value1 of T5 0~9999 0 -
14-09 Setting Value1 of T5 (mode 7) 0~9999 0 -
14-10 Setting Value1 of T6 0~9999 0 -
14-11 Setting Value1 of T6 (mode 7) 0~9999 0 -
14-12 Setting Value1 of T7 0~9999 0 -
14-13 Setting Value1 of T7 (mode 7) 0~9999 0 -
14-14 Setting Value1 of T8 0~9999 0 -
14-15 Setting Value1 of T8 (mode 7) 0~9999 0 -
14-16 Setting Value1 of C1 0~65535 0 -
14-17 Setting Value1 of C2 0~65535 0 -
14-18 Setting Value1 of C3 0~65535 0 -
14-19 Setting Value1 of C4 0~65535 0 -
14-20 Setting Value1 of C5 0~65535 0 -
14-21 Setting Value1 of C6 0~65535 0 -
14-22 Setting Value1 of C7 0~65535 0 -
14-23 Setting Value1 of C8 0~65535 0 -
14-24 Setting Value1 of AS1 0~65535 0 -
14-25 Setting Value2 of AS1 0~65535 0 -
14-26 Setting Value3 of AS1 0~65535 0 -
14-27 Setting Value1 of AS2 0~65535 0 -
14-28 Setting Value2 of AS2 0~65535 0 -
14-29 Setting Value3 of AS2 0~65535 0 -
14-30 Setting Value1 of AS3 0~65535 0 -
14-31 Setting Value2 of AS3 0~65535 0 -
14-32 Setting Value3 of AS3 0~65535 0 -
14-33 Setting Value1 of AS4 0~65535 0 -
14-34 Setting Value2 of AS4 0~65535 0 -
14-35 Setting Value3 of AS4 0~65535 0 -
14-36 Setting Value1 of MD1 0~65535 1 -
14-37 Setting Value2 of MD1 0~65535 1 -
14-38 Setting Value3 of MD1 1~65535 1 -
14-39 Setting Value1 of MD2 0~65535 1 -
14-40 Setting Value2 of MD2 0~65535 1 -
14-41 Setting Value3 of MD2 1~65535 1 -
14-42 Setting Value1 of MD3 0~65535 1 -
14-43 Setting Value2 of MD3 0~65535 1 -
14-44 Setting Value3 of MD3 1~65535 1 -
14-45 Setting Value1 of MD4 0~65535 1 -
14-46 Setting Value2 of MD4 0~65535 1
14-47 Setting Value3 of MD4 1~65535 1 -
42
Group 15 PLC Monitoring function
Factory
No. Description Range unit Note
Setting
15-00 Current Value of T1 0~9999 0 -
15-01 Current Value of T1(mode 7) 0~9999 0 -
15-02 Current Value of T2 0~9999 0 -
15-03 Current Value of T2(mode 7) 0~9999 0 -
15-04 Current Value of T3 0~9999 0 -
15-05 Current Value of T3(mode 7) 0~9999 0 -
15-06 Current Value of T4 0~9999 0 -
15-07 Current Value of T4(mode 7) 0~9999 0 -
15-08 Current Value of T5 0~9999 0 -
15-09 Current Value of T5(mode 7) 0~9999 0 -
15-10 Current Value of T6 0~9999 0 -
15-11 Current Value of T6(mode 7) 0~9999 0 -
15-12 Current Value of T7 0~9999 0 -
15-13 Current Value of T7(mode 7) 0~9999 0 -
15-14 Current Value of T8 0~9999 0 -
15-15 Current Value of T8(mode 7) 0~9999 0 -
15-16 Current Value of C1 0~65535 0 -
15-17 Current Value of C2 0~65535 0 -
15-18 Current Value of C3 0~65535 0 -
15-19 Current Value of C4 0~65535 0 -
15-20 Current Value of C5 0~65535 0 -
15-21 Current Value of C6 0~65535 0 -
15-22 Current Value of C7 0~65535 0 -
15-23 Current Value of C8 0~65535 0 -
15-24 Current Value of AS1 0~65535 0 -
15-25 Current Value of AS2 0~65535 0 -
15-26 Current Value of AS3 0~65535 0 -
15-27 Current Value of AS4 0~65535 0 -
15-28 Current Value of MD1 0~65535 0 -
15-29 Current Value of MD2 0~65535 0 -
15-30 Current Value of MD3 0~65535 0 -
15-31 Current Value of MD4 0~65535 0 -
15-32 Current Value of TD 0~65535 0 μs
43
Chapter 4 Troubleshooting and Maintenance
r-OFF
power relay off power relay or relative
Consult with the supplier
error circuit broken
Faults which can be recovered manually and automatically
Display content Cause Corrective action
OC-A 1.Acceleration time too short 1.Set a longer acceleration
2.The capacity of the motor time
exceeds the capacity of 2.Replace inverter with one
the inverter that has the same rating
Over-current at as that of the motor
3.Short circuit between the
acceleration 3.Check the motor
motor coil and the case
4.Short circuit between 4.Check the wiring
motor wiring and ground 5.Consult with the supplier
5.IGBT module damaged
OC-C 1.Increase the capacity of
Over-current at 1.Transient load change the inverter
fixed speed 2.Transient power change 2.Install inductor on the
power Supply input side
44
Display content Cause Corrective action
OC-d
Over-current at The preset deceleration time Set a longer deceleration
deceleration is too short. time
OC-S 1.Short circuit between the
1.Inspect the motor
motor coil and the case
Over current at 2.Inspect the wiring
2.Short circuit between motor
start 3.Consult with the supplier
coil and ground
3.the IGBT module damaged
OV-C 1.Set a longer deceleration
1.Deceleration time setting
Excessive time
too short or excessive load
Voltage during 2. Add a brake resistor or
inertia
operation/ brake module
2.Power voltage varies widely
deceleration 3.Add a reactor at the power
(fluctuates)
input side
PF 1.Check the main circuit
Abnormal fluctuations in the power supply wiring.
Input phase Loss 2.Check the power supply
main circuit voltage
voltage
ud-C
Output under Output current < Output Set the level according to
current detection under current detection level application
OL1
Consider increasing the
Motor overload loading too large
Motor capacity
OL2
Inverter overload Excessive Load Consider increasing the
inverter capacity
OL3 1.Load too large 1.Increase the inverter
Over torque 2.The setting of (8-15, 8-16) capacity
too small 2.Set(8-15,8-16) as needed
LV-C 1.Power voltage too low
Voltage too low 1.Improve power quality
2.Power voltage varies widely 2.Consider adding a reactor
during operation
(fluctuates) at the power input side
OVSP 1.Load may be too large
Motor rotating too Rotation speed and the set
2.Check if the set speed is
fast speed value vary widely
correct.
LIFE1 Inrush current
suppression Inrush current suppression
Consult with the supplier
circuit life circuit is damaged
expectancy alarm
45
Display content Cause Corrective action
LIFE2 Control circuit
Control circuit capacitor is
capacitor life Consult with the supplier
damaged
expectancy alarm
LIFE3 Main Circuit
Capacitor Main Circuit is
Capacitor life Consult with the supplier
damaged
expectancy alarm
GF 1. Check the motor winding
If ground fault detection is resistance for failures.
enabled by 08-18, then for 2. Check the motor cable
Output side
any ground faults (short for ground short circuits
ground Fault
circuit to ground) the inverter 3. If the above is correct,
output will switch off. then consult with the
supplier
46
4.1.3 Special conditions
Display Fault Description
StP0
Zero speed at
Occurs when preset frequency <0.1Hz
stop
E.S. When external rapid stop input is activated the inverter will
External
decelerate to stop and the display will flash with E.S.
Rapid stop
message.
b.b. When external base block input is activated the inverter
External base
stops immediately and then the display will flash with b.b.
block
message.
PdEr
PID feedback
PID feedback loss is detected.
loss
AtEr
1. Motor nameplate data Input errors.
Auto tuninig error
2. Emergency stop is activated while auto tuning.
FIrE 1. Software rev below 1.1, the fire mode is enabled when
08-17 = 1
2. Software ver 1.1 and above,the fire mode is enabled when
Fire Mode
03-00~03-05 =【28】
3. The diplay on the keypad indicates FIrE
Under fire mode function, the inverter will run at full speed
47
4.2 General troubleshooting
Status Checking point Remedy
Is the wiring for the output Wiring must match U, V, and W terminals of
Motor runs
terminals correct? the motor.
in wrong
Is the wiring for forward and
direction Check for correct wiring.
reverse signals correct?
Is the wiring for the analog
The motor Check for correct wiring.
frequency inputs correct?
speed can
Is the setting of operation mode Check the Frequency
not be
correct? Source set in parameters 00-05/00-06.
regulated.
Is the load too excessive? Reduce the load.
Motor Check the motor specifications
Confirm the motor specifications.
running (poles, voltage…) correct?
speed too Is the gear ratio correct? Confirm the gear ratio.
high or too Is the setting of the highest
low Confirm the highest output frequency
output frequency correct?
Is the load too excessive? Reduce the load.
1. Minimize the variation of the load.
Motor speed Does the load vary excessively? 2. Consider increasing the capacities of the
varies inverter and the motor.
unusually 1. Consider adding an AC reactor at the power
Is the input power erratic or is input side if using single-phase power.
there a phase loss ?
2. Check wiring if using three-phase power.
Is the power connected to the 1. Is the power applied ?
correct L1(L), L2, and L3(N) 2. Turn the power OFF and then ON again.
terminals? 3. Make sure the power voltage is correct.
is the charging indicator lit ? 4. Make sure screws are secured firmly.
Is there voltage across the
Turn the power OFF and then ON again.
output terminals T1, T2, and T3?
Is overload causing the motor to
Reduce the load so the motor will run.
stall?
Motor can
not run Are there any abnormalities in
the inverter? See error descriptions to check wiring and
Is there a forward or reverse run correct if necessary.
command ?
1. Is analog frequency input signal wiring
Has the analog frequency signal
correct?
been input?
2. Is voltage of frequency input correct?
Is the operation mode setting
Operate through the digital keypad
correct?
48