ACADEMIC YEAR 2019-2020
DEPARTMENT OF MECHANICAL ENGINEERING
"INDUSTRIAL TRAINING"
Mentor name:
Mr. Atul patil
Submitted By:
Haresh Patare
I
MAHARASHTRA STATE
BOARD OF TECHNICAL EDUCATION
2019-20
Certificate of Completion
of Industrial Training
This is to certify that Mr. Haresh Patare with Enrollment No.
1815080098 has successfully completed Industrial Training (22049) in
The Bharati enterprise from 15/05/2019 to 25/06/2019 for partial
fulfillment towards completion of Diploma in Mechanical Engineering
from VIVA COLLEGE OF DIPLOMA ENGINEERING & TECHNOLOGY
, VIRAR(W) , Institute Code 1508.
Signature Signature
Head of the Department Head of the Institute
II
Acknowledge
The Industrial training opportunity I had with The Bharti Enterprises was a great
chance for learning and professional development. Therefore, I considered myself
as a very lucky individual as I was provided with an opportunity to be a part of it.
I am thankful to Mr. Makrant Salve for his support, cooperation and motivation
provided to me during this training for constant inspiration, presence and blessings.
I also extend my sincere appreciation to my mentor Mr. Atul patil who provided us
his valuable suggestion and precious time in accomplishing my industrial training
report.
INDEX
III
Sr. No. Name of the Chapter Page no.
1 Organization Structure 1
2 Introduction of Industry 2
3 Types of Software 4
4 Development Processes 6
5 Testing of Components 13
6 Services 15
7 Safety Procedure 17
8 Particulars of Practical 18
9 Short Report 20
10 References 21
IV
Content page
Organization structure of industry/General Lay out
V
Introduction of industry
It is a medium scale type of industry. It contain 20 employees in each
branch.It contains 3 branch. It do work on site system.It latest project is
ICC in wadal east near monorail station naigoan.
It is manufacturing industry. It manufacturer macanical shaft. Pipe
supporting shaft And many metal things.
VI
Type of machine in industry
1:welding machine
2:cutting machine
3:drilling machine
VII
Welding:
Shielded metal arc welding (SMAW), also known as
manual metal arc welding (MMA or MMAW), flux
shielded arc welding[1] or informally as stick welding, is a
manual arc welding process that uses a consumable
electrode covered with a flux to lay the weld.
An electric current, in the form of either alternating current or direct
current from a welding power supply, is used to form an electric arc
between the electrode and the metals to be joined. The workpiece and
the electrode melts forming a pool of molten metal (weld pool) that
cools to form a joint. As the weld is laid, the flux coating of the
electrode disintegrates, giving off vapors that serve as a shielding gas
and providing a layer of slag, both of which protect the weld area from
atmospheric contamination.
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Because of the versatility of the process and the simplicity of its equipment and operation, shielded
metal arc welding is one of the world's first and most popular welding processes. It dominates other
welding processes in the maintenance and repair industry, and though flux-cored arc welding is growing
in popularity, SMAW continues to be used extensively in the construction of heavy steel structures and
in industrial fabrication. The process is used primarily to weld iron and steels (including stainless steel)
but aluminium, nickel and copper alloys can also be welded with this method
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Arc welding is a welding process that is used to join metal
to metal by using electricity to create enough heat to
melt metal, and the melted metals when cool result in a
binding of the metals. It is a type of welding that uses a
welding power supply to create an electric arc between a
metal stick ("electrode") and the base material to melt
the metals at the point of contact. Arc welders can use
either direct (DC) or alternating (AC) current, and
consumable or non-consumable electrodes.
The welding area is usually protected by some type of shielding gas,
vapor, or slag. Arc welding processes may be manual, semi-automatic,
or fully automated. First developed in the late part of the 19th century,
arc welding became commercially important in shipbuilding during the
Second World War. Today it remains an important process for the
fabrication of steel structures and vehicles.
X
Cutting machine
An abrasive saw, also known as a cut-off saw or chop
saw, is a circular saw (a kind of power tool) which is
typically used to cut hard materials, such as metals, tile,
and concrete. The cutting action is performed by an
abrasive disc, similar to a thin grinding wheel. Technically
speaking this is not a saw, as it does not use regularly
shaped edges (teeth) for cutting.
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These saws are available in a number of configurations, including table top, free hand, and walk behind
models. In the table top models, which are commonly used to cut tile and metal, the cutting wheel and
motor are mounted on a pivoting arm attached to a fixed base plate. Table top saws are often
electrically powered and generally have a built-in vise or other clamping arrangement. The free hand
designs are typically used to cut concrete, asphalt, and pipe on construction sites. They are designed
with the handles and motor near the operator, with the blade at the far end of the saw. Free hand saws
do not feature a vise, because the materials being cut are larger and heavier. Walk-behind models,
sometimes called flat saws[1] are larger saws which use a stand or cart to cut into concrete floors as well
as asphalt and concrete paving materials.
Abrasive saws typically use composite friction disk blades to abrasively cut through the steel. The disks
are consumable items as they wear throughout the cut. The abrasive disks for these saws are typically
14 in (360 mm) in diameter and 7⁄64 in (2.8 mm) thick. Larger saws use 410 mm (16 in) diameter blades.
Disks are available for steel and stainless steel. Abrasive saws can also use superabrasive (i.e., diamond
and cubic boron nitride or CBN) blades, which last longer than conventional abrasive materials and do
not generate as hazardous particulate matter. Superabrasive materials are more commonly used when
cutting concrete, asphalt, and tile; however, they are also suitable for cutting ferrous metals.
Since their introduction, portable cut-off saws have made many building site jobs easier. With these
saws, lightweight steel fabrication previously performed in workshops using stationary power bandsaws
or cold saws can be done on-site. Abrasive saws have replaced more expensive and hazardous acetylene
XII
torches in many applications, such as cutting rebar. In addition, these saws allow construction workers
to cut through concrete, asphalt, and pipe on job sites in a more precise manner than is possible with
heavy equipment.
XIII
Drilling machine
Introduction: The drilling machine or drill press is one of
the most common and useful machine employed in
industry for producing forming and finishing holes in a
workpiece. The unit essentially consists of:
1. A spindle which turns the tool (called drill) which can be advanced in the workpiece either
automatically or by hand.
2. A work table which holds the workpiece rigidly in position.
Working principle: The rotating edge of the drill exerts a large force on the workpiece and the hole is
generated. The removal of metal in a drilling operation is by shearing and extrusion.
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Working Principle of Drill machine Sensitive Drill Machine/Drill Press
Types of Drilling Machines: A wide variety of drilling machines are available ranging from the simple
portable to highly complex automatic and numerically controlled machines are as follows:
1. Portable drilling machine: It is a small light weight, compact and self contained unit that can drill holes
upto 12.5 rnrn diameter. The machine is driven by a small electric motor operating at high speed. The
machine is capable of drilling holes in the workpieces in any position.
2. Sensitive drill machine/press: This is a light weight, high speed machine designed for drilling small
holes in light jobs. Generally the machine has the capacity to rotate drills of 1.5 to 15.5 rnrn at high
speed of 20,000 rev/min.
Construction: The machine has only a hand feed mechanism for feeding the tool into the workpiece. This
enables the operator to feel how the drill is cutting and accordingly he can control the down feed
pressure. Sensitive drill presses are manufactured in bench or floor models, i.e., the base of machine
may be mounted on a bench or floor.
The main operating parts of a sensitive machine/drill press are Base, Column, Table, and Drill Head.
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1. Base: The base is a heavy casting that supports the machine structure; it provides rigid mounting for
the column and stability for the machine. The base is usually provided with holes and slots which help to
Bolt the base to a table or bench and allow the work-holding device or the workpiece to be fastened to
the base.
2. Column: The column is a vertical post that Column holds the worktable and the head containing the
driving mechanism. The column may be of round or box section.
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3. Table: The table, either rectangular or round. Drill machine/press in shape supports the workpiece
and is carried by the vertical column. The surface of the table is 90-degree to the column and it can be
raised, lowered and swiveled around it. The table can be clamp/hold the required the workpiece. Slots
are provided in most tables to allow the jigs, fixtures or large workpieces to be securely fixed directly to
the table.
4. Drilling Head: The drilling head, mounted close to the top of the column, houses the driving
arrangement and variable speed pulleys. These units transmit rotary motion at different speeds to the
drill spindle. The hand feed lever is used to control the vertical movement of the spindle sleeve and the
cutting tool.
The system is called the sensitive drilling machine/press as the operator is able to sense the progress of
drill with hand-faced
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Machine Shop Safety Rules
General
These job safety rules are in addition to the General
Safety Rules. You must know and follow both.
Workers must not remove or make ineffective any
safeguards, unless authorized. Safeguards removed for
repairs must be replaced promptly or temporary guards
installed.
Machines and equipment shall be operated by
authorized personnel only.
No machine shall be left unattended while it is in motion.
Cleaning, oiling or adjusting any machine shall not be
done while the machine is in motion.
Materials to be machined shall be securely fastened or
clamped to the working surfaces before starting the
machine.
Keys or other adjusting tools must never be left so that
they may creep, be thrown, or fall when machine is
started.
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Use a brush, special tool or hook to remove chips,
shavings or other material from work. Flowing shavings
shall not be handled with bare hands; metal hooks shall
be used.
Revolving shafting, although apparently smooth, will
catch loose or ragged clothing, hair or wiping rags.
Proper clothes and caution are always necessary when
working around any revolving machinery.
When tightening work in chuck jaws with chuck wrench,
operator shall see that wrench fits properly; operator
should take proper stance when tightening jaws to
prevent falling if wrench slips.
When placing or removing heavy castings or billets from
machines, operator shall get help or crane service to
prevent injury.
Operators shall keep hands away from cutters and bars
while operating machines. Operators shall keep hands off
work while machine is in operation.
Operators shall stand so that they can easily reach the
machine controls.
References
XIX
WWW.Wikipedia. com
WWW.Google. com
MR. Makrant salve
Prof.Atul patil
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