EARTHING, BONDING AND

LIGHTNING PROTECTION
ÉDITION 2019
Exothermic
Welding

57
 EXOTHERMIC WELDING
Exothermic welding is a self-sufficient process to achieve high quality electrical
connections between metallic conductors such as copper, copper alloy or steel.

The exothermic reaction occurs in a graphite mold manufactured based on the

dimensions of the conductors to be welded. A mold can perform over 60 welds when
used under normal conditions. The reaction takes only a few seconds and does not
requires any external source of power, making the exothermic process particularly
handy on-site.

Exothermic welding is commonly used when building sub-station earthing circuits,

power station, for cathodic protection, lightning protection, utilities and so on as it offers
many advantages when compared with traditional crimped or mechanical connections.

The process provides a molecular bond that is not affected by short-circuit current.
Several experiments have shown that conductors themselves melt before the exothermic
weld point is affected. As the point of fusion of the exothermic connection is substantially
identical to copper and with a cross-section superior to the conductors.

Material such as copper alloy, bronze, stainless steel, carbonate steel (railways) can be
welded in such way. The weld point is an alloy without any dielectric influences, totally
insensitive to corrosion and demonstrating optimum mechanical characteristics with time.

Copper cable and galvanized steel

Lid of the mold

Starting powder

Weld powder
Exothermic flow pathway
Obturation disk
Welding cavity

Copper cable

Earth rod

Exothermic welding training

Designation

Our team can provide you with exothermic welding training either on-site or in our office, please contact us for more information.

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 EXOTHERMIC WELDING

Weld Selection Guide

Cable to cable

CC1 CC2 CC7 CC14 CC4 CC11

page 63 page 64 page 65 page 66 page 67 page 68

Cable to earth rod Cable to tape conductor

CR1 CR2 CR3 CB1 CB4 CB5

page 69 page 69 page 70 page 70 page 71

Tape to tape conductor Tape conductor to earth rod

BB1 BB7 BB14 BB29 BB41 BB40 BR1 BR2 BR30

page 72 page 72 page 73 page 73

Cable to steel surface Tape conductor to steel surface

En contact
CS27 CS25 CS1 CS8 CS2 BS1 BS2 BS5
page 76 page 76 page 75 page 75 page 75 page 74 page 74

Cable to rebar Cable to railway

CRE6 CRE17 CRE1 CRE2 CX8 CX4

Contact us for more weld configuration

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 EXOTHERMIC WELDING
Our molds are manufactured according to the dimensions of the cables, tape conductor, earth rods or rebars to be welded.
You will find in the tables below their main dimensions and characteristics.
In case conductors have a non-standard dimensions (eg: compacted cable), please specify their dimensions in your request.

Bare copper cable dimensions and characteristics Steel-copper earth rods diameter

Nominal Number Number Number Number Nominal dimension Real diameter (mm)
cross and Outer dia. and Outer dia. and Outer dia. and Outer dia.
section wire dia. (mm) wire dia. (mm) wire dia. (mm) wire dia. (mm) 1/2" ou 14 mm 12.5
(mm²) (mm) (mm) (mm) (mm) 5/8" ou 16 mm 14.2
10 7 x 1.40 4.1 19 x 0.80 4.2 37 x 0.60 4.2
3/4" ou 19 mm 17.2
16 7 x 1.68 5.1 19 x 1.03 5.2 37 x 0.75 5.2
25 7 x 2.13 6.4 19 x 1.30 6.5 37 x 0.90 6.4 Rebars diameter
29 19 x 1.40 7.0 Nominal dimension Real diameter (mm)
35 7 x 2.53 7.6 19 x 1.53 7.7 37 x 1.10 7.7 6 6.9
50 7x3 9 19 x 1.83 9.2 37 x 1.31 9.2 8 9.2
70 7 x 3.56 10.7 19 x 2.17 10.9 37 x 1.55 10.9 10 11.5
95 19 x 2.50 12.5 37 x 1.81 12.7 61 x 1.40 12.6 12 13.8
120 19 x 2.84 14.2 37 x 2.03 14.2 61 x 1.60 14.4 14 16.1
150 19 x 3.18 15.9 37 x 2.25 16 61 x 1.77 15.9 16 18.4
185 37 x 2.52 17.7 20 23
240 37 x 2.83 19.8 25 29
300 37 x 3.21 22.5 28 32
400 61 x 2.89 26 32 37
500 91 x 2.65 29.1 40 46

Exothermic weld procedure

The use of personal protective equipment is mandatory. GUIDE D'UTILISATION
GU.KAL.FR.B.01

UTILISATION DE L'ALLUMEUR MANUEL POUR SOUDURE PAR ALUMINOTHERMIE

1. Remove all traces of humidity, grease or oxidation from the conductors or surfaces to be welded.

2. Mount the mold using the appropriate handle clamp model.

3. Before making the first weld, dry the mold using a butan torch. This step is mandatory to avoid a
porous weld.

4. Insert with care the

1. Assembler et Sécher le Moule
conductors to be welded and close
2. Nettoyer et Sécher les Conducteurs
Sécher complètement le moule avec une lampe à souder
Nettoyer la surface des conducteurs avec une brosse
the mold appropriately to make sure that
3. Placer les Conducteurs
Placer les conducteurs, puis serrer la pince.
no gaps remain aspropre
thisadaptée,
would
afin d'enlever l'humidité et l'assembler en utilisant la
pince adaptée. lampe à souder.
lead a leakage of the liquid metal.
puis les sécher complètement avec la

5. Place the obturation disk (available with the metal powder box) on top of the exothermic flow
pathway.

6. Carefully pore the exothermic welding powder into the crucible (make sure to use the recom-
mended metal powder recommended with the mold). Close the powder pot and tap the bottom to
free the ignition powder
4. Insérer le Disque Obturateur
present at the bottom of the
5. Verser la Poudre de Soudure
tube.
6. Verser la Poudre d'Amorçage
Insérer le disque obturateur au-dessus du trou de Verser la poudre dans le creuset, en cas de fuite Verser la poudre d'amorçage et s'assurer du
coulée. vérifier le positionnement du disque. contact entre la poudre de soudure et le rebord du
7. Open the tube and poor the ignition powder onto the exothermic powder, make sure to poor a bitcreuset.

of the ignition powder on the edge of the mold.

8. Close the lid of the mold and approach the flint igniter close to the ignition powder. The operator-
must be placed on the side and fully respect the safety instructions.

9. Open the mold 1 min. after the exothermic reaction has begun. Remove all traces of scories using
the provided scrapper, then clean the welding cavity using the provided brush before making any
7. Initier la soudure 8. Enlever le Conducteur du Moule 9. Nettoyer le Moule
new welds. As long as the mold remains fry, you canEnlever
directly go
avec soins to step
les scories avec le4.
Initier la soudure en actionnant l'allumeur manuel sur le Attendre 1 minute avant d'ouvrir le moule et de libérer le grattoir adapté et
rebord du creuset au plus près de la poudre d'amorçage. conducteur. nettoyer le chambre de soudure et le trou de coulée
L'opérateur doit se placer à 45° par rapport l'ouverture du au pinceau (brosse métallique proscrite).
creuset.

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EXOTHERMIC WELDING

Exothermic powder
Provides starting powder, welding powder as well as the obstruction disk to block the
exothermic flow pathway present in the mold.

Designation Part Number

(Kg)
Exothermic powder type 45 0.06 20 KW45

Exothermic powder type 65 0.08 20 KW65

Exothermic powder type 90 0.10 20 KW90

Exothermic powder type 115 0.13 10 KW115

Exothermic powder type 150 0.17 10 KW150

Exothermic powder type 200 0.22 10 KW200

Exothermic powder type 250 0.27 10 KW250

Accessories
Designation Part Number
(Kg)
Handle clamp for mini mold 0.50 1 HCB00

Handle clamp for standard mold 1.12 1 HCC00

Handle clamp for maxi mold 1.20 1 HCD00

Flint igniter 0.10 1 KAL

Card cloth brush 0.08 1 KBC

Fine mold cleaning brush 0.05 1 KPC

Mold scraper (KW90-KW115) 0.10 1 KG10

Mold scraper (KW150-KW250) 0.12 1 KG12

Mold scraper (2 x KW150 and more) 0.12 1 KG13

Sealing compound (band for an easy use) 1.00 1 KMAS

Sealing compound (half box) 0.50 1 KMAS/2

Blow torch piezo 0.530 1 KLAMPE

Universal butane tank

0.190 1 KCARTOUCHE
for exothermic welding

Individual protection equipment

Designation Part Number
(Kg)

Fireproof leather gloves with sleeves 0.275 1 KGANT

Protective facial screen 0.265 1 KVISIERE

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 EXOTHERMIC WELDING

Exothermic welding kit

Get all the required tools to make 20 or 60 welds:

- 1 graphite mold
- 20 or 60 welding powder pots
- 1 handle clamp
- 1 mold scraper
- 1 flint igniter
- 1 box
- 1 flint igniter
- 1 storage case

Welding kit for 2 cable in parallel

Number
Cross section of the cables to be welded Part Number
of weld
20 20-CC14-25
25 mm²
60 60-CC14-25

20 20-CC14-35
35 mm²
60 60-CC14-35

20 20-CC14-50
CC14 50 mm²
60 60-CC14-50

Welding kit for cable on vertical steel surface

Number
Cross section of the cables to be welded Part Number
of weld
20 20-CS27-25
25 mm²
60 60-CS27-25

20 20-CS27-35
35 mm²
60 60-CS27-35

20 20-CS27-50
50 mm²
CS27 60 60-CS27-50

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EXOTHERMIC WELDING

30x2mm tape conductor weld

30x2mm tape conductor weld

Required Required
Type of weld handle weld Mold Part Number
BB1 clamp powder

Horizontal end to end, on the splice HCB00 KW65 BB1-B-302

BB7

Horizontal end to end HCB00 KW65 BB7-B-302

BB14 Horizontal tee HCB00 KW65 BB14-B-302

Horizontal cross weld (maxi mold) HCC00 KW90 BB40-C-302

BB40

Horizontal cross weld (mini mold) HCB00 KW65 BB41-B-302

BB41 End on vertical steel surface HCB00 KW90 BS1-B-302

Trough on horizontal steel surface HCB00 KW90 BS2-B-302

BS1

On top of 14.2mm dia. earth rod HCB00 KW90 BR30-B-143302

BS2

On top of 17.2mm dia. earth rod HCB00 KW90 BR30-B-172302

BR30
Crowsfoot weld (maxi mold) with
HCC00 KW150 BB47V-C-302
conductor on the slice

BB47 Crowsfoot weld (maxi mold) with tape

HCC00 KW200 BB47-C-302
conductor

Find out about our 30x2mm tinned copper tape and our whole down conductors product range
according to IEC EN62561-2 at page 15 of this catalogue.

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 EXOTHERMIC WELDING

Exothermic welding of galvanized steel conductors

Exothermic welding for 95mm² bare stranded galvanized steel

Cable and 30x3.5mm galvanized steel tape conductor

Required Required
Type of weld handle weld Mold Part Number
CC2 clamp powder

CC4 95mm² cables tee weld HCC00 KW115 CC2-C-95G

CC14 95mm² cables cross weld HCC00 KW150 CC4-C-95G

95mm² cables parallel weld HCC00 KW150 CC14-C-95G

CB4

95mm² bypass cable on 30x3.5mm on HCC00 KW90 CB4-C-95G3035

through tape conductor
CB5

30x3.5mm bypass tape conductor on HCC00 KW150 CB5-C95G3035

BB7 95mm² trough cable

30x3.5mm tape conductor horizontal end HCC00 KW90 BB7-C-3035

to end weld
BB14

30x3.5mm tape conductor horizontal tee HCC00 KW90 BB14-C-3035

weld

BB40
30x3.5mm tape conductor horizontal cross HCC00 KW200 BB40-C-3035
weld

BB41 30x3.5mm tape conductor horizontal cross HCC00 KW115 BB41-C-3035

weld

30x3.5mm tape conductor crowsfoot weld HCC00 2x KW150 BB47-C-3035

BB47

Stranded galvanized steel cable

50µm min.

Cross
Section Composition Part Number
(mm)
(mm²) (Kg/m) (ml)

95 19 x 2.55 0.80 tourets CG95

Alternative cross sections available on page 12

Galvanized steel tape conductor

70µm min.

Dimensions Material Part Number

(mm)
(Kg/m) (ml)

30 x 3.5 Hot dip galvanized steel 0.84 30 - 60 AG3035

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EXOTHERMIC WELDING

HORIZONTAL
END TO END CC1 A

A(mm2) Powder Mold Pince Mini mold Mini handle clamp

10 KW45 CC1-C-10 HCC00 CC1-B-10 HCB00
16 KW45 CC1-C-16 HCC00 CC1-B-16 HCB00
25 KW45 CC1-C-25 HCC00 CC1-B-25 HCB00
35 KW45 CC1-C-35 HCC00 CC1-B-35 HCB00
50 KW45 CC1-C-50 HCC00 CC1-B-50 HCB00
Ø 8 mm KW45 CC1-C-D8 HCC00 CC1-B-D8 HCB00
70 KW65 CC1-C-70 HCC00 CC1-B-70 HCB00
Ø 10 mm KW65 CC1-C-D10 HCC00 CC1-B-D10 HCB00
95 KW90 CC1-C-95 HCC00
120 KW115 CC1-C-120 HCC00
150 KW115 CC1-C-150 HCC00
185 KW150 CC1-C-185 HCC00
240 KW200 CC1-C-240 HCC00
300 KW250 CC1-C-300 HCC00
400 2x KW150 CC1-D-400 HCD00
500 2x KW200 CC1-D-500 HCD00

Our graphite mold are highly resistant When only a few welds with small
and can make up to approximately conductors sections are required,
75 welds when used in normal a mini mold can be used. Cheaper,
conditions. There is a specific model of smaller, it has a life expectancy of 60
mold per cross sections of conductors weld maximum. They are assembled
and as much types of mold than using the mini handle clamp, however
configurations. the required quantity of welding
powder is identical to our standard
molds.

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 EXOTHERMIC WELDING

HORIZONTAL TEE CC2 B

A

A (mm2) B (mm2) Powder Mold Handle clamp Mini mold Mini handle clamp
10 10 KW45 CC2-C-1010 HCC00 CC2-B-1010 HCB00
16 16 KW45 CC2-C-1616 HCC00 CC2-B-1616 HCB00
25 25 KW45 CC2-C-2525 HCC00 CC2-B-2525 HCB00
35 35 KW45 CC2-C-3535 HCC00 CC2-B-3535 HCB00
35 25 KW45 CC2-C-3525 HCC00 CC2-B-3525 HCB00
Ø 8 mm Ø 8 mm KW65 CC2-C-D8D8 HCC00 CC2-B-D8D8 HCB00
50 50 KW90 CC2-C-5050 HCC00 CC2-B-5050 HCB00
50 35 KW65 CC2-C-5035 HCC00 CC2-B-5035 HCB00
50 25 KW65 CC2-C-5025 HCC00 CC2-B-5025 HCB00
Ø 10 mm Ø 10 mm KW90 CC2-C-D10D10 HCC00 CC2-B-D10D10 HCB00
70 70 KW90 CC2-C-7070 HCC00 CC2-B-7070 HCB00
70 50 KW90 CC2-C-7050 HCC00 CC2-B-7050 HCB00
70 35 KW65 CC2-C-7035 HCC00 CC2-B-7035 HCB00
70 25 KW65 CC2-C-7025 HCC00 CC2-B-7025 HCB00
95 95 KW115 CC2-C-9595 HCC00
95 70 KW90 CC2-C-9570 HCC00
95 50 KW90 CC2-C-9550 HCC00
95 35 KW90 CC2-C-9535 HCC00
120 120 KW150 CC2-C-120120 HCC00
120 95 KW150 CC2-C-12095 HCC00
120 70 KW115 CC2-C-12070 HCC00
120 50 KW90 CC2-C-12050 HCC00
150 150 KW200 CC2-C-150150 HCC00
150 120 KW150 CC2-C-150120 HCC00
150 95 KW150 CC2-C-15095 HCC00
150 70 KW115 CC2-C-15070 HCC00
185 185 KW200 CC2-C-185185 HCC00
185 150 KW200 CC2-C-185150 HCC00
185 120 KW200 CC2-C-185120 HCC00
185 95 KW150 CC2-C-18595 HCC00
240 240 2x KW150 CC2-C-240240 HCC00
240 185 KW200 CC2-C-240185 HCC00
240 150 KW200 CC2-C-240150 HCC00
240 120 KW200 CC2-C-240120 HCC00
240 95 KW200 CC2-C-24095 HCC00
300 300 2x KW200 CC2-D-300300 HCD00
300 240 2x KW200 CC2-D-300240 HCD00
300 185 KW250 CC2-C-300185 HCC00
300 150 KW200 CC2-C-300150 HCC00

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EXOTHERMIC WELDING

OVERLAP HORIZONTAL
PARALLEL CC7 B

A (mm2) B (mm2) Powder Mold Handle clamp Mini mold Mini handle clamp
10 10 KW45 CC7-C-1010 HCC00 CC7-B-1010 HCB00
16 16 KW65 CC7-C-1616 HCC00 CC7-B-1616 HCB00
25 25 KW45 CC7-C-2525 HCC00 CC7-B-2525 HCB00
35 35 KW65 CC7-C-3535 HCC00 CC7-B-3535 HCB00
35 25 KW65 CC7-C-3525 HCC00 CC7-B-3525 HCB00
Ø 8 mm Ø 8 mm KW90 CC7-C-D8D8 HCC00 CC7-B-D8D8 HCB00
50 50 KW90 CC7-C-5050 HCC00 CC7-B-5050 HCB00
50 35 KW90 CC7-C-5035 HCC00 CC7-B-5035 HCB00
50 25 KW65 CC7-C-5025 HCC00 CC7-B-5025 HCB00
Ø 10 mm Ø 10 mm KW115 CC7-C-D10D10 HCC00
70 70 KW115 CC7-C-7070 HCC00
70 50 KW115 CC7-C-7050 HCC00
70 35 KW90 CC7-C-7035 HCC00 CC7-B-7035 HCB00
70 25 KW90 CC7-C-7025 HCC00 CC7-B-7025 HCB00
95 95 KW150 CC7-C-9595 HCC00
95 70 KW115 CC7-C-9570 HCC00
95 50 KW115 CC7-C-9550 HCC00
95 35 KW115 CC7-C-9535 HCC00
120 120 KW200 CC7-C-120120 HCC00
120 95 KW200 CC7-C-12095 HCC00
120 70 KW150 CC7-C-12070 HCC00
120 50 KW150 CC7-C-12050 HCC00
150 150 2x KW150 CC7-D-150150 HCD00
150 120 KW250 CC7-C-150120 HCC00
150 95 KW200 CC7-C-15095 HCC00
150 70 KW150 CC7-C-15070 HCC00
185 185 2x KW150 CC7-D-185185 HCD00
185 150 2x KW150 CC7-D-185150 HCD00
185 120 KW250 CC7-C-185120 HCC00
185 95 KW200 CC7-C-18595 HCC00
240 240 2x KW200 CC7-D-240240 HCD00
240 185 2x KW150 CC7-D-240185 HCD00
240 150 2x KW150 CC7-D-240150 HCD00
240 120 KW250 CC7-C-240120 HCC00
300 300 2x KW250 CC7-D-300300 HCD00
300 240 2x KW250 CC7-D-300240 HCD00
300 185 2x KW200 CC7-D-300185 HCD00
300 150 2x KW150 CC7-D-300150 HCD00

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 EXOTHERMIC WELDING

SIDE BY SIDE
HORIZONTAL PARALLEL CC14 A
B

A (mm2) B (mm2) Powder Mold Handle clamp Mini mold Mini handle clamp
10 10 KW45 CC14-C-1010 HCC00 CC14-B-1010 HCB00
16 16 KW65 CC14-C-1616 HCC00 CC14-B-1616 HCB00
25 25 KW45 CC14-C-2525 HCC00 CC14-B-2525 HCB00
35 35 KW65 CC14-C-3535 HCC00 CC14-B-3535 HCB00
35 25 KW65 CC14-C-3525 HCC00 CC14-B-3525 HCB00
Ø 8 mm Ø 8 mm KW90 CC14-C-D8D8 HCC00 CC14-B-D8D8 HCB00
50 50 KW90 CC14-C-5050 HCC00 CC14-B-5050 HCB00
50 35 KW90 CC14-C-5035 HCC00 CC14-B-5035 HCB00
50 25 KW90 CC14-C-5025 HCC00 CC14-B-5025 HCB00
70 70 KW115 CC14-C-7070 HCC00
70 50 KW115 CC14-C-7050 HCC00
70 35 KW90 CC14-C-7035 HCC00 CC14-B-7035 HCB00
70 25 KW90 CC14-C-7025 HCC00 CC14-B-7025 HCB00
95 95 KW150 CC14-C-9595 HCC00
95 75 KW150 CC14-C-9570 HCC00
95 50 KW150 CC14-C-9550 HCC00
95 35 KW115 CC14-C-9535 HCC00
120 120 KW200 CC14-C-120120 HCC00
120 95 KW200 CC14-C-12095 HCC00
120 75 KW200 CC14-C-12070 HCC00
120 50 KW150 CC14-C-12050 HCC00
150 70 KW200 CC14-C-15070 HCC00
150 95 KW200 CC14-C-15095 HCC00
150 120 KW200 CC14-C-150120 HCC00
150 150 KW250 CC14-C-150150 HCC00
185 95 KW200 CC14-C-18595 HCC00
185 120 KW250 CC14-C-185120 HCC00
185 150 2x KW150 CC14-C-185150 HCC00
185 185 2x KW150 CC14-C-185185 HCC00
240 120 2x KW150 CC14-D-240120 HCD00
240 150 2x KW200 CC14-D-240150 HCD00
240 185 2x KW200 CC14-D-240185 HCD00
240 240 2x KW250 CC14-D-240240 HCD00

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EXOTHERMIC WELDING

HORIZONTAL CROSS CC4 A

B

A (mm2) B (mm2) Powder Mold Handle clamp Mini mold Mini handle clamp
10 10 KW45 CC4-C-1010 HCC00 CC4-B-1010 HCB00
16 16 KW65 CC4-C-1616 HCC00 CC4-B-1616 HCB00
25 25 KW45 CC4-C-2525 HCC00 CC4-B-2525 HCB00
35 35 KW65 CC4-C-3535 HCC00 CC4-B-3535 HCB00
35 25 KW65 CC4-C-3525 HCC00 CC4-B-3525 HCB00
Ø 8 mm Ø 8 mm KW90 CC4-C-D8D8 HCC00 CC4-B-D8D8 HCB00
50 50 KW90 CC4-C-5050 HCC00 CC4-B-5050 HCB00
50 35 KW90 CC4-C-5035 HCC00 CC4-B-5035 HCB00
50 25 KW90 CC4-C-5025 HCC00 CC4-B-5025 HCB00
Ø 10 mm Ø 10 mm KW115 CC4-C-D10D10 HCC00
70 70 KW115 CC4-C-7070 HCC00
70 50 KW115 CC4-C-7050 HCC00
70 35 KW115 CC4-C-7035 HCC00
70 25 KW115 CC4-C-7025 HCC00
95 95 KW150 CC4-C-9595 HCC00
95 70 KW150 CC4-C-9570 HCC00
95 50 KW115 CC4-C-9550 HCC00
95 35 KW115 CC4-C-9535 HCC00
120 120 KW200 CC4-C-120120 HCC00
120 95 KW200 CC4-C-12095 HCC00
120 70 KW150 CC4-C-12070 HCC00
120 50 KW150 CC4-C-12050 HCC00
150 150 KW250 CC4-C-150150 HCC00
150 120 KW250 CC4-C-150120 HCC00
150 95 KW200 CC4-C-15095 HCC00
150 70 KW150 CC4-C-15070 HCC00
185 185 2x KW150 CC4-C-185185 HCC00
185 150 KW250 CC4-C-185150 HCC00
185 120 KW250 CC4-C-185120 HCC00
185 95 KW200 CC4-C-18595 HCC00
185 70 KW200 CC4-C-18570 HCC00
185 50 KW200 CC4-C-18550 HCC00
185 35 KW150 CC4-C-18535 HCC00
185 25 KW150 CC4-C-18525 HCC00
240 240 2x KW250 CC4-D-240240 HCD00
240 185 2x KW200 CC4-D-240185 HCD00
240 150 2x KW200 CC4-D-240150 HCD00
240 120 2x KW150 CC4-D-240120 HCD00
240 95 2x KW150 CC4-D-24095 HCD00
240 70 KW250 CC4-C-24070 HCC00
240 50 KW250 CC4-C-24050 HCC00

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 EXOTHERMIC WELDING

OVERLAP HORIZONTAL CROSS CC11 B A

A (mm2) B (mm2) Powder Mold Handle clamp Mini mold Mini handle clamp
25 25 KW65 CC11-M-2525 HCC00
35 35 KW90 CC11-M-3535 HCC00
50 50 KW150 CC11-M-5050 HCC00
70 70 KW200 CC11-M-7070 HCC00
70 50 KW200 CC11-M-7050 HCC00
70 35 KW150 CC11-M-7035 HCC00
95 95 KW250 CC11-M-9595 HCC00
95 70 KW250 CC11-M-9570 HCC00
95 50 KW200 CC11-M-9550 HCC00
95 35 KW200 CC11-M-9535 HCC00
120 120 2x KW150 CC11-M-120120 HCC00
120 95 2x KW150 CC11-M-12095 HCC00
120 70 KW250 CC11-M-12070 HCC00
120 50 KW250 CC11-M-12050 HCC00
120 35 KW200 CC11-M-12035 HCC00
150 150 2x KW200 CC11-V-150150 HCD00
150 120 2x KW200 CC11-V150120 HCD00
150 95 2x KW150 CC11-M-15095 HCC00
150 70 2x KW150 CC11-M-15070 HCC00
150 50 KW250 CC11-M-15050 HCC00
150 35 KW250 CC11-M-15035 HCC00
185 185 2x KW250 CC11-V-185185 HCD00
185 150 2x KW250 CC11-V-185150 HCD00
185 120 2x KW250 CC11-V-185120 HCD00
185 95 2x KW200 CC11-V-18595 HCD00
185 70 2x KW150 CC11-M-18570 HCC00
185 50 2x KW150 CC11-M-18550 HCC00
185 35 2x KW150 CC11-M-18535 HCC00
240 240 3x KW200 CC11-V-240240 HCD00
240 185 3x KW200 CC11-V-240185 HCD00
240 150 3x KW200 CC11-V-240150 HCD00
240 120 3x KW200 CC11-V-240120 HCD00
240 95 2x KW250 CC11-V-24095 HCD00
240 70 2x KW250 CC11-V-24070 HCD00
240 50 2x KW200 CC11-V-24050 HCD00

70 MALTEP - Tel : + 33 (0)3 89 86 44 40 - Fax : + 33 (0)3 89 86 44 41 - www.maltep.com - [email protected]

EXOTHERMIC WELDING

B
CABLE ON TOP OF EARTH ROD CR1 A

A (mm) B (mm2) Powder Mold Handle clamp Mini mold Mini handle clamp
14.2 25 KW45 CR1-C-14225 HCC00 CR1-B-14225 HCB00
14.2 35 KW65 CR1-C-14235 HCC00 CR1-B14235 HCB00
14.2 50 KW90 CR1-C-14250 HCC00 CR1-B14250 HCB00
14.2 Ø 8 mm KW90 CR1-C-142D8 HCC00 CR1-B142D8 HCB00
14.2 70 KW90 CR1-C-14270 HCC00 CR1-B14270 HCB00
14.2 95 KW90 CR1-C-14295 HCC00 CR1-B14295 HCB00
14.2 120 KW90 CR1-C-142120 HCC00 CR1-B142120 HCB00
14.2 150 KW115 CR1-C-142150 HCC00
14.2 185 KW115 CR1-C-142185 HCC00
14.2 240 KW150 CR1-C-142240 HCC00
17,2 25 KW65 CR1-C-17225 HCC00 CR1-B-17225 HCB00
17,2 35 KW65 CR1-C-17235 HCC00 CR1-B-17235 HCB00
17,2 50 KW90 CR1-C-17250 HCC00 CR1-B-17250 HCB00
17,2 Ø 8 mm KW90 CR1-C-172D8 HCC00 CR1-B-172D8 HCB00
17,2 70 KW90 CR1-C-17270 HCC00 CR1-B-17270 HCB00
17,2 95 KW90 CR1-C-17295 HCC00 CR1-B-17295 HCB00
17,2 120 KW90 CR1-C-172120 HCC00 CR1-B-172120 HCB00
17,2 150 KW115 CR1-C-172150 HCC00
17,2 185 KW115 CR1-C-172185 HCC00
17,2 240 KW150 CR1-C-172240 HCC00
17,2 300 KW200 CR1-C-172300 HCC00

THROUGH CABLE
CR2
B

ON TOP OF EARTH ROD A

A (mm) B (mm2) Powder Mold Handle clamp Mini mold Mini handle clamp
14,2 25 KW45 CR2-C-14225 HCC00 CR2-B-14225 HCB00
14,2 35 KW90 CR2-C-14235 HCC00 CR2-B-14235 HCB00
14,2 50 KW90 CR2-C-14250 HCC00 CR2-B-14250 HCB00
14,2 Ø 8 mm KW90 CR2-C-142D8 HCC00 CR2-B142D8 HCB00
14,2 70 KW115 CR2-C-14270 HCC00
14,2 95 KW115 CR2-C-14295 HCC00
14,2 120 KW150 CR2-C-142120 HCC00
14,2 150 KW200 CR2-C-142150 HCC00
14,2 185 KW200 CR2-C-142185 HCC00
14,2 240 KW250 CR2-C-142240 HCC00
17,2 25 KW90 CR2-C-17225 HCC00 CR2-B-17225 HCB00
17,2 35 KW90 CR2-C-17235 HCC00 CR2-B-17235 HCB00
17,2 50 KW115 CR2-C-17250 HCC00
17,2 Ø 8 mm KW115 CR2-C-172D8 HCC00
17,2 70 KW115 CR2-C-17270 HCC00
17,2 95 KW115 CR2-C-17295 HCC00
17,2 120 KW150 CR2-C-172120 HCC00
17,2 150 KW200 CR2-C-172150 HCC00
17,2 185 KW200 CR2-C-172185 HCC00
17,2 240 KW250 CR2-C-172240 HCC00
17,2 300 2x KW150 CR2-D-172300 HCD00

MALTEP - Tel : + 33 (0)3 89 86 44 40 - Fax : + 33 (0)3 89 86 44 41 - www.maltep.com - [email protected] 71

 EXOTHERMIC WELDING

A
END TO END
CABLE TO TAPE CONDUCTOR CB1 B

A (mm2) B (mm2) Powder Mold Handle clamp Mini mold Mini handle clamp
25 20x2 KW32 CB1-C-25202 HCC00 CB1-B-25202 HCB00
35 20x2 KW32 CB1-C-35202 HCC00 CB1-B-35202 HCB00
50 25x2 KW45 CB1-C-50252 HCC00 CB1-B-50252 HCB00
50 25x3 KW65 CB1-C-50253 HCC00 CB1-B-50253 HCB00
Ø 8 mm 25x2 KW45 CB1-C-D8252 HCC00 CB1-B-D8252 HCB00
Ø 8 mm 25x3 KW65 CB1-C-D8253 HCC00 CB1-B-D8253 HCB00
70 25x3 KW65 CB1-C-70253 HCC00 CB1-B-70253 HCB00
70 25x4 KW65 CB1-C-70254 HCC00 CB1-B-70254 HCB00
Ø 10 mm 25x3 KW65 CB1-C-D10253 HCC00 CB1-B-D10253 HCB00
Ø 10 mm 25x4 KW65 CB1-C-D10254 HCC00 CB1-B-D10254 HCB00
95 25x4 KW90 CB1-C-95254 HCC00 CB1-B-95254 HCB00
95 25x5 KW90 CB1-C-95255 HCC00 CB1-B-95255 HCB00
120 25x5 KW90 CB1-C-120255 HCC00 CB1-B-120255 HCB00
120 30x5 KW115 CB1-C-120305 HCC00
120 40x5 KW115 CB1-C-120405 HCC00
150 30x5 KW115 CB1-C-150305 HCC00
150 40x5 KW150 CB1-C-150405 HCC00
185 40x5 KW150 CB1-C-185405 HCC00
185 50x5 KW200 CB1-D-185505 HCD00
240 50x5 KW200 CB1-D-240505 HCD00
240 50x6 2x KW150 CB1-D-240506 HCD00
300 50x6 2x KW150 CB1-D-300506 HCD00
300 50x8 2x KW150 CB1-D-300508 HCD00

BYPASS CABLE TO TAPE

CONDUCTOR CB4 B
A

A (mm2) B (mm2) Powder Mold Handle clamp Mini mold Mini handle clamp
25 20x2 KW25 CB4-C-25202 HCC00 CB4-B-25202 HCB00
35 20x2 KW32 CB4-C-35202 HCC00 CB4-B-35202 HCB00
50 25x2 KW45 CB4-C-50252 HCC00 CB4-B-50252 HCB00
50 25x3 KW45 CB4-C-50253 HCC00 CB4-B-50253 HCB00
Ø 8 mm 25x2 KW45 CB4-C-D8252 HCC00 CB4-B-D8252 HCB00
Ø 8 mm 25x3 KW45 CB4-C-D8253 HCC00 CB4-B-D8253 HCB00
70 25x3 KW65 CB4-C-70253 HCC00 CB4-B-70253 HCB00
70 25x4 KW65 CB4-C-70254 HCC00 CB4-B-70254 HCB00
Ø 10 mm 25x3 KW65 CB4-C-D10253 HCC00 CB4-B-D10253 HCB00
Ø 10 mm 25x4 KW65 CB4-C-D10254 HCC00 CB4-B-D10254 HCB00
95 25x4 KW90 CB4-C-95254 HCC00 CB4-B-95254 HCB00
95 25x5 KW90 CB4-C-95255 HCC00 CB4-B-95255 HCB00
120 25x5 KW90 CB4-C-120255 HCC00 CB4-B-120255 HCB00
120 30x5 KW115 CB4-C-120305 HCC00
120 40x5 KW115 CB4-C-120405 HCC00
150 30x5 KW115 CB4-C-150305 HCC00
150 40x5 KW115 CB4-C-150405 HCC00
185 40x5 KW150 CB4-C-185405 HCC00
185 50x5 KW150 CB4-C-185505 HCC00
240 50x5 KW200 CB4-C-240505 HCC00
240 50x6 KW250 CB4-C-240506 HCC00
300 50x6 2x KW150 CB4-D-300506 HCD00
300 50x8 2x KW200 CB4-D-300508 HCD00

72 MALTEP - Tel : + 33 (0)3 89 86 44 40 - Fax : + 33 (0)3 89 86 44 41 - www.maltep.com - [email protected]

EXOTHERMIC WELDING

BYPASS TAPE CONDUCTOR

TO CABLE CB5 B

A (mm2) B (mm X mm) Powder Mold Handle clamp Mini mold Mini handle clamp
10 20x2 KW45 CB5-C-10202 HCC00 CB5-B-10202 HCB00
16 20x2 KW45 CB5-C-16202 HCC00 CB5-B-16202 HCB00
25 20x2 KW45 CB5-C-25202 HCC00 CB5-B-25202 HCB00
35 20x2 KW45 CB5-C-35202 HCC00 CB5-B-35202 HCB00
50 25x2 KW65 CB5-C-50252 HCC00 CB5-B-50252 HCB00
50 25x3 KW65 CB5-C-50253 HCC00 CB5-B-50253 HCB00
Ø 8 mm 25x2 KW65 CB5-C-D8252 HCC00 CB5-B-D8252 HCB00
Ø 8 mm 25x3 KW65 CB5-C-D8253 HCC00 CB5-B-D8253 HCB00
70 25x3 KW90 CB5-C-70253 HCC00 CB5-B-70253 HCB00
70 25x4 KW115 CB5-C-70254 HCC00
Ø 10 mm 25x3 KW115 CB5-C-D10253 HCC00
Ø 10 mm 25x4 KW150 CB5-C-D10254 HCC00
95 25x4 KW150 CB5-C-95254 HCC00
95 25x5 KW150 CB5-C-95255 HCC00
120 25x5 KW150 CB5-C-120255 HCC00
120 30x5 KW200 CB5-C-120305 HCC00
150 30x5 KW200 CB5-C-150305 HCC00
150 40x5 KW250 CB5-C-150405 HCC00
185 40x5 KW250 CB5-C-185405 HCC00
185 50x5 2x KW150 CB5-D-185505 HCD00
240 50x5 2x KW150 CB5-D-240505 HCD00
240 50x6 2x KW200 CB5-D-240506 HCD00
300 50x6 2x KW250 CB5-D-300506 HCD00
300 50x8 2x KW250 CB5-D-300508 HCD00

MALTEP - Tel : + 33 (0)3 89 86 44 40 - Fax : + 33 (0)3 89 86 44 41 - www.maltep.com - [email protected] 73

 EXOTHERMIC WELDING

HORIZONTAL ON THE
BB1
A
SPLICE END TO END TAPE
CONDUCTOR
A (mm x mm) Powder Mold Handle clamp Mini mold Mini handle clamp
20x2 KW45 BB1-C-202 HCC00 BB1-B-202 HCB00
20x3 KW45 BB1-C-203 HCC00 BB1-B-203 HCB00
25x2 KW65 BB1-C-252 HCC00 BB1-B-252 HCB00
25x3 KW65 BB1-C-253 HCC00 BB1-B-253 HCB00
25x4 KW90 BB1-C-254 HCC00 BB1-B-254 HCB00
30x2 KW65 BB1-C-302 HCC00 BB1-B-302 HCB00
30x3 KW90 BB1-C-303 HCC00 BB1-B-303 HCB00
30x4 KW115 BB1-C-304 HCC00
30x5 KW115 BB1-C-305 HCC00
40x3 KW115 BB1-C-403 HCC00
40x4 KW150 BB1-C-404 HCC00
40x5 KW150 BB1-C-405 HCC00
40x6 KW200 BB1-C-406 HCC00
50x5 KW200 BB1-C-505 HCC00
50x6 KW250 BB1-C-506 HCC00
50x8 2x KW150 BB1-D-508 HCD00
60x6 KW250 BB1-C-606 HCC00
60x8 2x KW200 BB1-D-608 HCD00
60x10 2x KW250 BB1-D-6010 HCD00
80x6 2x KW200 BB1-D-806 HCD00
80x8 2x KW250 BB1-D-808 HCD00
80x10 3x KW200 BB1-D-8010 HCD00

A
HORIZONTAL END TO END
TAPE CONDUCTOR BB7
A (mm x mm) Powder Mold Handle clamp Mini mold Mini handle clamp
20x2 KW45 BB7-C-202 HCC00 BB7-B-202 HCB00
20x3 KW45 BB7-C-203 HCC00 BB7-B-203 HCB00
20x4 KW65 BB7-C-204 HCC00 BB7-B-204 HCB00
20x5 KW90 BB7-C-205 HCC00 BB7-B-205 HCB00
25x2 KW45 BB7-C-252 HCC00 BB7-B-252 HCB00
25x3 KW65 BB7-C-253 HCC00 BB7-B-253 HCB00
25x4 KW90 BB7-C-254 HCC00 BB7-B-254 HCB00
25x5 KW90 BB7-C-255 HCC00 BB7-B-255 HCB00
30x2 KW65 BB7-C-302 HCC00 BB7-B-302 HCB00
30x3 KW65 BB7-C-303 HCC00 BB7-B-303 HCB00
30x4 KW90 BB7-C-304 HCC00 BB7-B-304 HCB00
30x5 KW115 BB7-C-305 HCC00
40x3 KW90 BB7-C-403 HCC00
40x4 KW115 BB7-C-404 HCC00
40x5 KW150 BB7-C-405 HCC00
40x6 KW200 BB7-C-406 HCC00
50x5 KW200 BB7-D-505 HCD00
50x6 KW250 BB7-D-506 HCD00
50x8 2x KW150 BB7-D-508 HCD00
60x6 2x KW150 BB7-D-606 HCD00
60x8 2x KW200 BB7-D-608 HCD00
60x10 2x KW250 BB7-D-6010 HCD00

74 MALTEP - Tel : + 33 (0)3 89 86 44 40 - Fax : + 33 (0)3 89 86 44 41 - www.maltep.com - [email protected]

EXOTHERMIC WELDING

HORIZONTAL TEE TAPE

CONDUCTOR BB14 A

A (mm x mm) Powder Mold Handle clamp Mini mold Mini handle clamp
20x2 KW45 BB14-C-202 HCC00 BB14-B-202 HCB00
20x3 KW45 BB14-C-203 HCC00 BB14-B-203 HCB00
20x4 KW65 BB14-C-204 HCC00 BB14-B-204 HCB00
20x5 KW90 BB14-C-205 HCC00 BB14-B-205 HCB00
25x2 KW45 BB14-C-252 HCC00 BB14-B-252 HCB00
25x3 KW65 BB14-C-253 HCC00 BB14-B-253 HCB00
25x4 KW90 BB14-C-254 HCC00 BB14-B-254 HCB00
25x5 KW90 BB14-C-255 HCC00 BB14-B-255 HCB00
30x2 KW65 BB14-C-302 HCC00 BB14-B-302 HCB00
30x3 KW65 BB14-C-303 HCC00 BB14-B-303 HCB00
30x4 KW90 BB14-C-304 HCC00 BB14-B-304 HCB00
30x5 KW115 BB14-C-305 HCC00
40x3 KW90 BB14-C-403 HCC00
40x4 KW115 BB14-C-404 HCC00
40x5 KW150 BB14-C-405 HCC00
40x6 KW200 BB14-C-406 HCC00
50x5 KW200 BB14-D-505 HCD00
50x6 KW250 BB14-D-506 HCD00
50x8 2x KW150 BB14-D-508 HCD00
60x6 2x KW150 BB14-D-606 HCD00
60x8 2x KW200 BB14-D-608 HCD00
60x10 2x KW250 BB14-D-6010 HCD00

HORIZONTAL CROSS TAPE

CONDUCTOR BB41 A

A (mm x mm) Powder Mold Handle clamp Mini mold Mini handle clamp
20x2 KW45 BB41-C-202 HCC00 BB41-B-202 HCB00
20x3 KW65 BB41-C-203 HCC00 BB41-B-203 HCB00
20x5 KW65 BB41-C-205 HCC00 BB41-B-205 HCB00
25x2 KW65 BB41-C-252 HCC00 BB41-B-252 HCB00
25x3 KW65 BB41-C-253 HCC00 BB41-B-253 HCB00
25x4 KW90 BB41-C-254 HCC00 BB41-B-254 HCB00
30x2 KW65 BB41-C-302 HCC00 BB41-B-302 HCB00
30x3 KW90 BB41-C-303 HCC00 BB41-B-303 HCB00
30x4 KW115 BB41-C-304 HCC00
30x5 KW115 BB41-C-305 HCC00
40x3 KW150 BB41-C-403 HCC00
40x4 KW200 BB41-C-404 HCC00
40x5 KW200 BB41-C-405 HCC00
40x6 KW200 BB41-C-406 HCC00
40x10 KW250 BB41-C-410 HCC00
50x5 KW200 BB41-C-505 HCC00
50x6 KW200 BB41-C-506 HCC00
50x8 KW250 BB41-C-508 HCC00
50x10 2x KW150 BB41-D-5010 HCD00

MALTEP - Tel : + 33 (0)3 89 86 44 40 - Fax : + 33 (0)3 89 86 44 41 - www.maltep.com - [email protected] 75

 EXOTHERMIC WELDING

VERTICAL CROSS TAPE

CONDUCTOR ON VERTICAL
STEEL SURFACE
BS1 A

A (mm x mm) Powder Mold Handle clamp Mini mold Mini handle clamp
20x2 KW65 BS1-C-202 HCC00 BS1-B-202 HCB00
20x3 KW65 BS1-C-203 HCC00 BS1-B-203 HCB00
25x2 KW90 BS1-C-252 HCC00 BS1-B-252 HCB00
25x3 KW90 BS1-C-253 HCC00 BS1-B-253 HCB00
25x4 KW90 BS1-C-254 HCC00 BS1-B-254 HCB00
30x2 KW90 BS1-C-302 HCC00 BS1-B-302 HCB00
30x3 KW90 BS1-C-303 HCC00 BS1-B-303 HCB00
30x4 KW115 BS1-C-304 HCC00
30x5 KW150 BS1-C-305 HCC00
40x3 KW150 BS1-C-403 HCC00
40x4 KW200 BS1-C-404 HCC00
40x5 KW200 BS1-C-405 HCC00
40x6 KW250 BS1-C-406 HCC00
50x5 KW250 BS1-C-505 HCC00
50x6 2x KW150 BS1-D-506 HCD00
50x8 2x KW200 BS1-D-508 HCD00
60x6 2x KW200 BS1-D-606 HCD00
60x8 2x KW250 BS1-D-608 HCD00
60x10 3x KW200 BS1-D-6010 HCD00
80x6 2x KW250 BS1-D-806 HCD00
80x8 3x KW200 BS1-D-808 HCD00
80x10 3x KW250 BS1-D-8010 HCD00

HORIZONTAL TAPE A

CONDUCTOR ON
HORIZONTAL STEEL SURFACE
BS2
A (mm x mm) Powder Mold Handle clamp Mini mold Mini handle clamp
20x2 KW65 BS2-C-202 HCC00 BS2-B-202 HCB00
20x3 KW90 BS2-C-203 HCC00 BS2-B-203 HCB00
25x2 KW90 BS2-C-252 HCC00 BS2-B-252 HCB00
25x3 KW90 BS2-C-253 HCC00 BS2-B-253 HCB00
25x4 KW90 BS2-C-254 HCC00 BS2-B-254 HCB00
30x2 KW90 BS2-C-302 HCC00 BS2-B-302 HCB00
30x3 KW115 BS2-C-303 HCC00
30x4 KW150 BS2-C-304 HCC00
30x5 KW200 BS2-C-305 HCC00
40x3 KW115 BS2-C-403 HCC00
40x4 KW200 BS2-C-404 HCC00
40x5 KW200 BS2-C-405 HCC00
40x6 KW250 BS2-C-406 HCC00
50x5 2x KW150 BS2-D-505 HCD00
50x6 2x KW150 BS2-D-506 HCD00
50x8 2x KW200 BS2-D-508 HCD00

76 MALTEP - Tel : + 33 (0)3 89 86 44 40 - Fax : + 33 (0)3 89 86 44 41 - www.maltep.com - [email protected]

EXOTHERMIC WELDING

HORIZONTAL CABLE ON
HORIZONTAL STEEL SURFACE CS1 A

A (mm) Powder Mold Handle clamp Mini mold Mini handle clamp
50 KW90 CS1-C-50 HCC00 CS1-B-50 HCB00
70 KW90 CS1-C-70 HCC00 CS1-B-70 HCB00
95 KW115 CS1-C-95 HCC00 CS1-B-95 HCB00
120 KW115 CS1-C-120 HCC00
150 KW150 CS1-C-150 HCC00
185 KW200 CS1-C-185 HCC00
240 KW200 CS1-C-240 HCC00
300 KW250 CS1-C-300 HCC00

HORIZONTAL TROUGH
CABLE ON HORIZONTAL
STEEL SURFACE
CS2 A

A (mm2) Powder Mold Handle clamp Mini mold Mini handle clamp
25 KW45 CS2-C-25 HCC00 CS2-B-25 HCB00
35 KW45 CS2-C-35 HCC00 CS2-B-35 HCB00
50 KW90 CS2-C-50 HCC00 CS2-B-50 HCB00
Ø 8 mm KW90 CS2-C-D8 HCC00 CS2-B-D8 HCB00
70 KW115 CS2-C-70 HCC00
Ø 10 mm KW115 CS2-C-D10 HCC00
95 KW115 CS2-C-95 HCC00
120 KW150 CS2-C-120 HCC00
150 KW200 CS2-C-150 HCC00
185 KW250 CS2-C-185 HCC00
240 2x KW150 CS2-D-240 HCD00
300 2x KW200 CS2-D-300 HCD00

HORIZONTAL CABLE IN
CONTACT WITH HORIZONTAL
STEEL SURFACE
CS8 A

A (mm2) Powder Mold (*) Handle clamp Mini mold(*) Mini handle clamp
16 KW45 CS8-C-16 HCC00 CS8-B-16 HCB00
25 KW45 CS8-C-25 HCC00 CS8-B-25 HCB00
35 KW45 CS8-C-35 HCC00 CS8-B-35 HCB00
50 KW65 CS8-C-50 HCC00 CS8-B-50 HCB00
70 KW65 CS8-C-70 HCC00 CS8-B-70 HCB00
95 KW90 CS8-C-95 HCC00 CS8-B-95 HCB00
120 KW115 CS8-C-120 HCC00
150 KW150 CS8-C-150 HCC00
185 KW200 CS8-C-185 HCC00
240 KW200 CS8-C-240 HCC00
300 KW250 CS8-C-300 HCC00
(*)The use of sealing compound (our part number KMAS) is mandatory to perform such weld.

MALTEP - Tel : + 33 (0)3 89 86 44 40 - Fax : + 33 (0)3 89 86 44 41 - www.maltep.com - [email protected] 77

 EXOTHERMIC WELDING

VERTICAL CABLE ON
VERTICAL STEEL SURFACE CS25
A A

A (mm2) Powder Mold (*) Handle clamp Mini mold(*) Mini handle clamp
25 KW45 CS25-C-25 HCC00 CS25-B-25 HCB00
35 KW45 CS25-C-35 HCC00 CS25-B-35 HCB00
50 KW65 CS25-C-50 HCC00 CS25-B-50 HCB00
70 KW90 CS25-C-70 HCC00 CS25-B-70 HCB00
95 KW115 CS25-C-95 HCC00
120 KW115 CS25-C-120 HCC00
150 KW150 CS25-C-150 HCC00
185 KW200 CS25-C-185 HCC00
240 KW200 CS25-C-240 HCC00
300 KW250 CS25-C-300 HCC00

(*) The use of sealing compound (our part number KMAS) is mandatory to perform such weld.

VERTICAL TROUGH CABLE

CS27
A
ON VERTICAL STEEL
SURFACE
A (mm2) Powder Mold (*) Handle clamp Mini mold(*) Mini handle clamp
25 KW45 CS27-C-25 HCC00 CS27-B-25 HCB00
35 KW45 CS27-C-35 HCC00 CS27-B-35 HCB00
50 KW65 CS27-C-50 HCC00 CS27-B-50 HCB00
70 KW115 CS27-C-70 HCC00
95 KW150 CS27-C-95 HCC00
120 KW150 CS27-C-120 HCC00
150 KW200 CS27-C-150 HCC00
185 KW250 CS27-C-185 HCC00
240 2 x KW150 CS27-D-240 HCD00
300 2 x KW200 CS27-D-300 HCD00

(*) The use of sealing compound (our part number KMAS) is mandatory to perform such weld.

78 MALTEP - Tel : + 33 (0)3 89 86 44 40 - Fax : + 33 (0)3 89 86 44 41 - www.maltep.com - [email protected]

EXOTHERMIC WELDING

On-demand exothermic welds

We can manufacture molds for specific exothermic weld configurations besides our
standard offering.

Please provide us with:

- The nature of the conductors (shape, composition)
- The dimensions of the conductors (diameter (real), cross section)
- The nature of the element to be welded (composition)
- The position of the element to be welded (horizontal plan is the best)
- The number of weld points to be done.

Note that most of the materials such as copper and copper alloy, stainless steel,
galvanized steel, bronze are suitable when doing exothermic welding. However,
aluminium cannot be used.

Example of a 120mm² bare copper wire grid made using exothermic welding for
substation.

MALTEP - Tel : + 33 (0)3 89 86 44 40 - Fax : + 33 (0)3 89 86 44 41 - www.maltep.com - [email protected] 79

 MALTEP reserves the right to change at any time the product specifications given for information purposes only.
Photos and illustrations are not contractual.
FIND OUT MORE ABOUT OUR ENTIRE PRODUCT RANGE ON

W W W. M A LT E P. CO M

MALTEP SAS
Z.I. - 3 rue de l’ Artisanat
F-68420 HERRLISHEIM
Tel. + 33 (0)3 89 86 44 40
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