PIPE Forged Fitting Wrought Fitting Process/Consumable Electrodes PWHT Scope & Inspection Frequency

WELDED Mech Pre Inte

Mat. SEMLESS PIPE PIPE YS-Mpa Hold Hea rpas Post
Holdin MPI
Har
Material MATERIAL Chem % UTS Shielding SAW BC . Service Visua RT/ Har d. Impac
Grp. Grade MATERIAL Grade UTS-Mpa Grade UTS ksi Grade GTAW SMAW FCAW SAW t s Heat Temp. g /
SPECIFICATIO EL-% ksi Gas Flux LHE-Min Tem Min Max l UT d. Req. t
SPECIFICATI Time DPI
N pMin Max
ON
Non Sour NA NA NA
upto 20mm
C-0.30, Thk. - NA
ASTM-A671 Mn-0.29-1.06, E6010 Thk. >20mm 200
Sour 100% NA
IS1239-upto OD P-0.035, S-0.035, YS-240 Min HB
Carbon ER70S-2 (F No- 3) E71T-1C EM12K 593°- 649°C
ASTM A106 Gr.B 6" Gr.CB 60 Si-0.1, Cr-0.40, UTS-415(60ksi) A105N 70 A234-WPB 60-95 CO2 F7A2 10°C
Steel (CS) IS3589-above 6" Cu-0.40, EL-25 (F No - 6) E7018 (F No - 6) (F No - 6) 350°C for 1 Amine & For All Dia & Min. 1 hr
OD Mo-0.15, Ni-0.40, (F No 4) NA NA NA
hr or Thk. Caustic Thk
P1 V-0.08 250°C for 2
150°C
≥
250°C NA
1 hr /
100% 5% 5%
650°C Min.
hrs 25m Carbonate Inch NA NA NA
for 2 Hrs
m
C-0.03, E6010 80°C Non Sour upto 20mm NA NA -46°C
YS-240 A350-LF A420-WPL ER70S-G (F No- 3) EM12K
Mn-0.29-1.06, Thk. - NA
LTCS ASTM A333 Gr.6 ASTM-A671 Gr.CC 60 UTS-415(60ksi) 60 60-85 ------ ------ F7A5 Sour 100% 200 -46°C
P-0.025, S-0.025,
EL-30-L, 16.5-T 2 6 (F No - 6) E7018-1 (F No - 6) Thk. >20mm
HB
Si-0.10 (F No 4) 593°- 649°C

E81T1-B2
A182-F1 A234-WP1 60-85/70 ER80S-B2 E8018-B2 Argon + CO2 EB2-B2 150° 225H
P4 P11 P11 1.25 Cr, 0.5 Mo 60/70/75 M (F No F8P0 250°C A335-P11 704°-746°C 100% 10% 100% 100% NA
1 1 -95 (F No - 6) (F No 4) (80 - 20) (F No - 6) C B
- 6)
A182-F2 A234-WP2 ER90S-B3 E9018-B3 200° 225H
P5A P22 P22 2.25 Cr, 1 Mo 60-75 60-85 ___ ___ ___ ___ 300°C A335-P22 704°-760°C 100% 10% 100% 100% NA
YS-240 2 2 (F No - 6) (F No 4) C B
UTS-415(60ksi) Min. 2
EL-25 ER80S-B6 E8018-B6 E81T-B6 Argon + CO2 EB6-B6 250° 241H
Low Alloy P5B P5 P5 5 Cr, 0.5 Mo A182-F5 70 A234-WP5 60-95 F8PZ 350°C for 2 350°C 300°C A335-P5 704°-760°C hrs 100% 10% 100% 100% NA
ASTM A335 ASTM-A691 (F No - 6) (F No 4) (F No - 6) (60 - 40) (F No - 6) 150°C C for 1 / B
Steel (LAS) hrs
2 hr 1 hr /
Inch
ER80S-B8 E8018-B8 250° 241H
P5B P9 P9 9 Cr, 1 Mo A182-F9 85 A234-WP9 60-85 ___ ___ ___ ___ 350°C A335-P9 704°-760°C 100% 20% 100% 100% NA
(F No - 6) (F No 4) C B

YS-415 A182-F9 A234-WP9 ER90S-B9 E9018-B9 EB9-B9 F9PZ/

9 Cr, 1 Mo, 250° 241H
15E P91 P91 UTS-585(85ksi) 85 85-110 ___ ___ 350°C A335-P91 760°-780°C 100% 20% 100% 100% NA
0.18-0.25 V
EL-20-L 1 1 (F No - 6) (F No 4) (F No - 6) F10PZ C B

ER308 E308
P8 TP 304 TP 304 A182-F304 75 A403-WP304 75
(F No - 6) (F No - 5)
___ ___ ___ ___ TP 304 100% 10% 100% NA NA NA
YS-205,UTS-515,
18-20 Cr, 8-11 Ni
EL-35-L,25-T
A182-F304 A403-WP304 ER308H E308H
P8 TP 304H TP 304H
H
75
H
75
(F No - 6) (F No - 5)
___ ___ ___ ___ TP 304H 100% 10% 100% NA NA NA

YS-170,UTS-485, A182-F304 ER308L E308L

P8 TP 304L TP 304L 18-20 Cr, 8-13 Ni
EL-35-L,25-T L
70 A403-WP304L 70
(F No - 6) (F No - 5)
___ ___ ___ ___ TP 304L 100% 10% 100% NA NA NA

ER316 E316
P8 TP 316 TP 316 A182-F316 75 A403-WP316 75
(F No - 6) (F No - 5)
___ ___ ___ ___ TP 316 100% 5% 5% NA NA NA
16-18 Cr, 11-14 YS-205,UTS-515,
Stainless Ni, 2-3 Mo EL-35-L,25-T 250°C for 2
ASTM A312 ASTM A358 150°C NA 175°C NA NA NA
Steel (SS) P8 TP 316H TP 316H
A182-F316
75
A403-WP316
75
ER316H E316H
___ ___ ___ ___
hrs
TP 316H 100% 5% 5% NA NA NA
H H (F No - 6) (F No - 5)

16-18 Cr, 10-14 YS-170,UTS-485, A182-F316 ER316L E316L

P8 TP 316L TP 316L
Ni, 2-3 Mo EL-35-L,25-T L
70 A403-WP316L 70
(F No - 6) (F No - 5)
___ ___ ___ ___ TP 316L 100% 5% 5% NA NA NA

P2000/
ER321 or
TP 321 or TP 321 or 17-19 Cr, 9-12 Ni, E347 E347T1-1/4 Argon + CO2 ER 347 120S/ TP 321 or
P8 A182-F321 75 A403-WP321 75 ER347 100% 10% 100% NA NA NA
321H 321H 0.4-0.7 Ti
(F No - 6)
(F No - 5) (F No - 6) (80 - 20) (F NO- 6) SWAC 321H
YS-205,UTS-515, SA012
EL-35-L,25-T P2000/
TP 347 or TP 347 or 17-19 Cr, 9-13 Ni, ER347 E347 E347T1-1/4 Argon + CO2 ER 347 120S/ TP 347 or
P8 A182-F347 75 A403-WP347 75 100% 10% 100% NA NA NA
347H 347H 0.8-1.0 Cb (F No - 6) (F No - 5) (F No - 6) (80 - 20) (F NO- 6) SWAC 347H
SA012

Monel YS -195 (28 ksi)

63-67 - Ni , 28-34 ERNiCu - 7 ENiCu- 7 Min
P42 ASTM B165 UNS N04400 ____ UNS N04400 UTS -480 (70 Ksi) ASTM B564 70 ASTM B366 70 ____ ____ ____ ____ 150°C NA NA 100% NA NA NA
(ALLOY 400) - Cu,
EL -35
(F No -42) (F No -42) 10°C

54- 57 - Ni ,14.5 - YS -283 (41 ksi)

Hastalloy ERNiCrMo4 ENiCrMo4 Min
P43 ASTM B622 UNS 10276 ASTM B619 UNS 10276 16.5 - Cr , 15 - 17 UTS -690 (100 ASTM B564 100 ASTM B366 100 ____ ____ ____ ____ 175°C NA NA 100% NA NA NA
(UNS 10276) - Mo , Fe- 4 - 7 Ksi) EL -40
(F No -43) (F No -43) 10°C

Inconal YS -275 (40 ksi)

UNS N 72 - Ni, 14-17 - ERNiCr- 3 ENiCrFe- 2 Min
(UNS P43 ASTM B167
06600
ASTM B517 UNS N 06600
Cr , 6-10 - Fe
UTS -620 (90 Ksi) ASTM B564 80 ASTM B366 80
(F No -43) (F No -43)
____ ____ ____ ____
10°C
175°C NA NA 100% NA NA NA
N06600) EL -25

Cr- 22-23, Ni- 4.5 YS - 450(65 ksi)

ER2209 E2209 Min 290
P10H ASTM A 790 UNS S32205 ASTM A 928 UNS S32205 - 6.5, Mo- 3 - 3.5, UTS -655 (95 Ksi) A182-F 60 95 A815-S32205 95
(F No -6) (F No -5)
____ ____ ____ ____
10°C
150°C NA NA 100% NA
HB
NA
N- 0.14- 0.20 EL -25

Duplex SS
Cr- 21-23, Ni- 4.5 YS -450 (65 ksi)
ER2209 E2209 Min 290
P10H ASTM A 790 UNS S31803 ASTM A 928 UNS S31803 - 6.5, Mo- 2.5 - UTS -655 (95 Ksi) A182-F 51 90 A815-S31803 90
(F No -6) (F No -5)
____ ____ ____ ____
10°C
150°C NA NA 100% NA
HB
NA
3.5, N- 0.08- 0.20 EL -25
 Cr- 24-26,
Super Ni- 6 - 8, YS - 550( 80ksi)
ER2594 E2594 Min 300
P10H ASTM A790 UNS S32750 ASTM A790 UNS S32750 Mo- 3 - 5, UTS -800 (116 A182-F 53 116 A815-S32750 116 ____ ____ ____ ____ 120°C NA NA 100% NA NA
Duplex SS N- 0.24- 0.32, Ksi) EL -15
(F No -6) (F No -5) 10°C HB
Cu- 0.5

ALLOY 20
(UNS N - 32 - 38 ,
YS - 205( 30ksi)
ASTM B407 UNS N08800 ASTM B464 UNS N08020 Cr - 19 - 21, ASTM B564 ERNiCrMo3 ENiCrMo3 Min
N08800, P45 ASTM B423 UNS N08825 ASTMB705 UNS N08825 Fe - 35
UTS -520 (75 Ksi)
ASTM B462
75 - 85 ASTM B366 75 - 85
(F No -43) (F No -43) 10°C
150°C NA NA 100% NA NA
N08020, EL -30
Cu - 3 - 4
N08825)
Baking : as per Manufacturer NOMINAL COMPOSITION LAS: Alloying elements shall not exceed 10.5% Colour Code
Pre Heat/Post Heat : As Per WPS 304 18cr & 8Ni SS: Alloying elements exceeding 10.5% IBR Red
PWHT : ASME B31.3 Section 331.1.3 316 16cr & 12Ni- Mo More than 5% chromium purging is applicable(Argon or Nitrogen can be used as purging) LTCS Redoxide
Weld Visual : ASME B31.3 Section 341.3.2 321 18cr & 10Ni-Ti Purging done upto Hot Pass NACE Violet
NDT : ASME B31.3 Section 341.3.4 347 18cr & 10Ni-Cb IBR: Design Pressure 3.0 kg/cm2 & above

Pre Heat Reinforcement Height

To slow down cooling rate of deposited weld metal & HAZ WPS PWHT: upto 6 mm 1.5 mm
as per ASME B31.3 atleast 1" on both sides of joint JOINT QW402 Types of thermo couples K, L 6 mm to 13 mm 3 mm
as per RIL procedure 3" or 1.5 times of base metal thickness whichever is greater. BASE METAL
DESIGN QW403 as per RIL K type thermcople used Heat Band Width on each side 13 mm to 25 mm 4 mm
Post Heat FILLER METAL QW404 1.Nickel Chromium +ve yellow wire-non magnetic upto 1" 100 mm > 25 mm 5 mm
To increase the difussion of hydrogen & other gas out of weld metal WELD.POSITIO QW405 2.Nickel Aluminium -ve red wire-magnetic 1" to 3" 150 mm as per B 31.3 table 341.3.2
PREHEAT QW406 upto 6" 1 thermocouple at 0° 4" to 6" 200 mm
Electrode Last Digit PWHT QW407 above 6" to 12" 2 thermocouples at 180° > 6" 200 mm
0 Cellulose Sodium, DCEP -Cellulose Electrodes ELECT.CHARCT QW409 above 12" 3 thermocouples at 120°
1 Cellulose Potassium -Cellulose Electrodes WELD. TECH QW410 CS LTCS LAS SS
2 Rutile Titanium Sodium AC, DCEP & DCEN -Rutile Electrodes ASTM A106 Gr. B Seamless ASTM-A333Gr6 Seamless ASTM-A335 Seamless ASTM-A312 Seamless&Weld
3 Rutile Titanium Potassium AC, DCEP & DCEN -Rutile Electrodes IS1239-upto OD 6" Seamless&Weld ASME-A671Gr-CC60 Welded ASTM-A691 Welded ASTM A358 Welded
4 Iron Powder Titanium IS3589-above 6" OD Welded
5 Low Hydrogen Sodium, DCEP -Basic Electrodes ASTM-A671 Gr.CB 60 Welded RT examination with ASME SEC.8 Div.1 Appendix 4. & Procedure as ASME SEC V Article II
6 Low Hydrogen Potassium, AC & DCEP -Basic Electrodes MPT examination with ASME SEC.8 Div.1 Appendix 6. & Procedure as ASME SEC V. Article
7 Low Hydrogen, Iron Powder, Iron Oxide -Basic Electrodes DPT examination with ASME SEC.8 Div.1 Appendix 8. & Procedure as ASME SEC V. Article
8 Low Hydrogen, Iron Powder -Basic Electrodes UT examination with ASME SEC.8 Div.1 Appendix. 12. & Procedure as ASME SEC V
ASME IX Hydro test Procedure as ASME SEC V Article X
Article I Welding General Requirements Visual Inspection test Procedure as ASME SEC V Article IX
Article II Welding Procedure Qualification
Article III Welding Performance Qualificatn
Article IV Welding Data
Article V Std. Welding Procedure Specifion