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What Is Aggregate?
Aggregates are small pieces of rock
that are mixed with a binding material
to produce concrete or mortar. The
binding material used is cement,
bitumen, etc. Thus, cement concrete &
bituminous concrete are produced,
respectively.
The size of the concrete quality
aggregate depends upon the usage of
concrete. This concept shall be
elaborated on later in this article. The
aggregate plays an important role in
defining concrete properties.The texture, shape, size, chemical
nature, and gradation of aggregate
affect the concrete quality. The choice
of the wrong aggregate for concrete
can lead to the degradation of
concrete quality that, ultimately
results in poor performance or failure,
or both.
The aggregate-cement compatibility
should be checked before use. The
high silica aggregate reacts with the
alkali of cement and forms deleterious
compounds that adversely affect the
concrete quality,Types of Aggregates
The aggregates may be classified on
the basis of sources, shape, and
weight. The different types of
aggregates used in construction are
briefly discussed below.
Classification Of Aggregates
Based Geological Origin
Natural & Artificial Aggregates
The rock fragments that need minimal
processing before use are called
natural aggregates. The natural
aggregates are generally available at
the earth’s surface. They are collected
by excavating pits in-ground, on
Eaiverbeds, and on the seabed.Artificial aggregates are produced
from materials that are produced
through an artificial process. Examples
of artificial aggregates are broken
bricks, burnt-clay aggregate, blast
furnace slag, and synthetic aggregates.
Crushed & Recycled Aggregates
Concrete grade aggregate is not
available everywhere, and hence it
needs to be produced. The rocks are
quarried and crushed with mechanical
means to produce the aggregate. Such
aggregate is called crushed aggregate.
They are high-quality aggregates as
they are produced under controlled
pes echanical equipment. The recycledThey are high-quality aggregates as
they are produced under controlled
mechanical equipment. The recycled
aggregate serves multiple purposes. It
fulfills its’ desired duties, and it is
sustainable as it is produced from
concrete waste.
The debris of the old concrete
structures is crushed to produce
recycled aggregate. Hence, no quarry is
required. The recycled aggregates are
an excellent alternative to
conservative aggregates in backfilling,
drainage, and embankment.Classification Of Aggregates
Based On Grain Size
Fine & Coarse Aggregates
As per IS 383:1970 (Reaffirmed 2002),
the aggregates passing through |S
Sieve of 4.75mm are termed as fine
aggregates, and aggregates retained
on the 4.75 mm sieve are identified as
coarse aggregates.
The criteria form the basis of
segregation between the fine & coarse
aggregate. Both types differ largely in
properties and find their uses for
different purposes.The general maximum coarse
aggregate size used in cement
concrete is 40mm, while 4.75-20mm is
the most used size. For bituminous
concrete, <10mm size aggregate is an
apt choice. For mass concrete works,
the permitted coarse aggregates sizes
are classified as follows-
Sr. No.
Class
Size475mm
2.36mm
1.18mm
600p
300 p
150 p
90-100
60-95
30-70
15-35,
5-20
0-10
90-100
75-100
55-90
25-59
8-30
0-10
90-100
85-100
75-100
60-79
12-40
0-10
90-100
95-100
90-100
80-100
15-50
0-15Classification Of Aggregates
Based On Shape
Rounded & Angular Aggregates
The rounded and angular correspond
to the shape of aggregate. The shape
of the aggregate affects the strength
of concrete and is hence a point of
consideration when selecting the
aggregate.
The round aggregates tend to roll over
each other and are hence unsuitable
for the embankment. They have voids
ranging from 30-35%.
The cement paste requirement is low.The angular aggregates are
interlocked with each other. Therefore,
the angular aggregates offer better
strength as compared to the rounded
aggregates. Only angular aggregates
are used in construction to maintain
the quality of concrete.
Irregular Aggregates
Pit sands and gravel are examples of
irregular aggregates. They have partly
nature-made shapes with 35- 37% of
voids. Irregularly shaped aggregate
offers lesser workability and has bond
strength slightly good compared to
rounded aggregate but not as required
for hiqh-strenath concrete.Flaky & Elongated Aggregates
Flaky aggregates are thin aggregates.
Their thickness is less than 60% of the
particle’s mean dimension. The flaky
aggregates are undesirable as they
have more voids and need more
cement slurry to bind them together.
Elongated aggregates have a length
greater than 180% of the particle
mean dimension. Flaky and elongated
aggregates offer lower workability and
hence should be avoided.Classification Of Aggregates
Based On Shape Weight
Lightweight Aggregate
Lightweight aggregates have a unit
weight of up to 121kn/m3. They are
available in either natural such as
pumice, diatomite, sawdust, rice husk,
volcanic cinders, scoria, or artificial
forms such as foamed slag, sintered fly
ash, bloated clay, coke breeze,
expanded perlite, etc.Normal Weight Aggregate
Normal weight aggregate produces
concrete with unit weight ranging
from 23 to 26 KN/m3 with a specific
gravity between 2.5 and 2.7. The
crushing strength at 28 days of these
aggregates ranges between 15 to 40
MPa.
Examples: Sand, gravel, and crushed
rocks such as granite, basalt, quartz,
sandstone, and limestone.Normal Weight Aggregate
Normal weight aggregate produces
concrete with unit weight ranging
from 23 to 26 KN/m3 with a specific
gravity between 2.5 and 2.7. The
crushing strength at 28 days of these
aggregates ranges between 15 to 40
MPa.
Examples: Sand, gravel, and crushed
rocks such as granite, basalt, quartz,
sandstone, and limestone.
Heavy Weight Aggregate
Heavyweight aggregates are those
having specific gravities ranging from
2.8 to 2.9 and unit weights from 28 to
29 kN/m3.Quality Of Aggregates
1. The aggregate should be hard,
clean, and well graded.
2. The fineness modulus of natural
sand should be in the range of
2.2-3.0. and that of artificial
sand should be in the range of
2.4-2.8.
3. The moisture content of
aggregate should be stable and
in artificial sand, it should not
exceed 6%.Uses Of Aggregate In
Construction
In construction, the aggregates have
multiple uses. Some of the uses are
with binding materials and some are
independent uses.
e The aggregate is the base material
for concrete and provides bulk (70-
80% of cement concrete volume is
coarse aggregate).
e It limits the shrinkage of cement
concrete upon drying.
e The coarse and fine aggregate
mixture is used as a base and sub-
wa base course in road construction.e The coarse aggregate mixed with
bitumen is used in wearing coats of
roads.
e In railways, the high-strength
crushed coarse aggregate is used
as ballast to safely transfer the
loads and vibration to the
subgrade.
e A graded mixture of fine and coarse
aggregate is used as filtration
media in water and sewage
treatment.
The aggregates are often used as
backfilling material.e¢ Sometimes, the aggregates are
used below the foundations as an
alternative to boulder soling.
Final Words
The aggregates have been classified
under various heads such as origin,
chemical composition, shape & size.
An aggregate can fall under multiple
categories and hence shouldn't be
confused. For example, an aggregate
can be artificial, angular, and coarse at
the same time.
While selecting the type of aggregate,
the other properties such as bulking,
compatibility with cement, thermal
pe sulation, specific gravity, waterthe other properties such as bulking,
compatibility with cement, thermal
insulation, specific gravity, water
absorption, cleanliness, etc. should
also be given weightage. Also, the
economy is a major factor too.“
rTparticles of finely divided rock. The
major and the most common
component of sand is silica (SiO2 or
Silicon dioxide), found usually in the
form of quartz. Sand, consisting of tiny
particles, is formed by the weathering
of rocks. We all know sand is one of
the important building materials used
for various purposes. In this article, we
will briefly discuss different types of
sand used in construction.
Usually, the major source of sand is
river, sea, etc. from where the sand can
be obtained naturally. Other than such
natural sources of sand, it can also be
manufactured artificially, about which
we will further learn in detail.Usually, the major so
river, sea, etc. from w
be obtained naturall
natural sources of sama
manufactured artificially, about which
we will further learn in detail.
Particles of sand are coarser than silt
and finer than gravels. So, according to
the Bureau of Indian Standards (BIS),
earlier known as the Indian Standard
B&ictitution (sh the size af sandWhat Is Sand?
Sand is a material obtained naturally
from the locations like rivers, seas,
beaches, and desserts. Sand is a
granular material which consists of
particles of finely divided rock. The
major and the most common
component of sand is silica (SiO2 or
Silicon dioxide), found usually in the
form of quartz. Sand, consisting of tiny
particles, is formed by the weathering
of rocks. We all know sand is one of
the important building materials used
for various purposes. In this article, we
will briefly discuss different types of
sand used in construction.Usually, the Major SOUrCE OF SAN IS
river, Sea, etc. from where the sand can
be obtained naturally. Other than such
natural sources of sand, it can also be
manufactured artificially, about which
we will further learn in detail.
Particles of sand are coarser than silt
and finer than gravels. So, according to
the Bureau of Indian Standards (BIS),
earlier Known as the Indian Standard
Bhistitution (ISI), the size of sandBased on the size of sand particles, it
is further subdivided into fine sand,
medium sand, and coarse sand. The
size range of fine sand, medium sand,
and coarse sand is as given in the
table below:
Coarse sand
Sand Category Size Range
. 0.075 mm -
Fine sand
0.425 mm
. 0.425 mm - 2.0
Medium sand
mm
2.0 mm - 4.75
mmTypes Of Sand
Sand is classified into different
categories, based on the size of the
particles of sand, color of sand, shape
of particle of sand, structure of sand,
location of availability of sand, texture
of sand, etc. But officially there is no
classification of sand.We will learn about some of the major
types of sand, below in detail, which is
extensively used in construction work.
Different types of sand are as follows:-
e River sand
¢ Concrete sand
e Pit sand
e M-sand
e Fill sand
Utility sand
River Sand Or Natural Sand
River sand is naturally occurring sand
obtained from the banks of river. It is
the most widely used type of sand for
construction. River sand is fine particle
wesand. It has a smooth texture. So it isRiver Sand Or Natural Sand
River sand is naturally occurring sand
obtained from the banks of river. It is
the most widely used type of sand for
construction. River sand is fine particle
sand. It has a smooth texture. So it is
used for plaster works where a smooth
finish is required and also used for RCC
works.
The color of river sand is whitish-grey
type. Due to the smooth and fine
texture, this sand makes a good bond
with cement, aggregates, and water to
form concrete. The river sand is
extensively used for construction
purposes since the river sand is
pegheaper in terms of cost as it isConcrete Sand
The name itself indicates that the
concrete sand is made up of crushed
concrete particles. This type of sand is
generally used in concrete works.
Concrete sand provides strength and
stability to a building.Pit Sand
Pit sand is a type of naturally occurred
sand which is obtained from the pits
into the soil, at a depth of 2 to 4 meter
below the level of the ground. The
particles of pit sand are coaster than
other types of sand. So before using,
the pit sand is screened properly so
that the unwanted particles from the
sand are removed.
The pit sand is generally used for
mortars. Due to the presence of iron -
oxide in it, the pit sand appears to be
of red-orange color.M = Sand or Artificial Sand
M - Sand is the short name for
“Manufactured Sand”. This is artificial
sand, manufactured in the factory
itself. Due to the increase in demand
for good quality sand, the quantity of
naturally occurring sand is decreased
day by day. So to compensate for the
increasing demand & shortage of
naturally occurring sand, artificial sand
is manufactured.As M - Sand is artificially prepared, it
has some advantages over the
naturally occurring sand such as:
i) The cost of transportation of sand
from the river banks to the
construction site is eliminated.
ii) Itis free from impurities and
unwanted particles.
iii) Better quality of material obtained
due to its manufacturing under a
controlled environment.Fill Sand
Fill sand is mainly used for filling. The
fill sand is a mixture of fine particles
of sand and aggregates. This type of
sand can be used for several purposes
during the construction work as the fill
sand possess excellent properties of
compaction.
Fill sand can also be utilized as a base
material for the activities like laying
the concrete, paving, and filling large
holes. The fill sand is also known as
utility sand. Like pit sand, the fill sand
or utility sand is also composed of
coarse particles. The size of its
particles is relatively larger.Utility Sand
Utility sand is a type of artificial sand
manufactured from high quality
industrial quartz. This sand provides
excellent compaction and superior
mechanical properties due to their
uniform grain shapes. It can be
Suitably used in corrosive
environments since they are non-
reactive.
Quality Of Good Sand
Good quality sand should have the
following properties:i) The sand should be thick and
granular.
ii) The particles of sand should be
hard, strong and long lasting.
iii) The sand should be free of dust,
clay and dirt.
iv) Sand should not contain salts and
organic matter.v) The size of sand particles should
not be same but should be thick and
fine.
vi) Sand should not contain any water-
absorbing ingredients.
So these are some best and majorly
used types of sand used in
construction. It is always important to
choose the right construction sand to
build a strong and durable structure.
While selecting one should consider
the above factors.How To Check Quality Of Sand
In Field:
There are some useful tests that can
be done in the field for checking the
quality of sand used for construction.
The following tests may be performed
to determine the quality of sand.
Field Test To Check Sand Quality:
1. Take a glass and add some water in
it.
2.Add a few amount of sand in the
glass. At that point, shake it vivaciously
and permit it to settle. If there is clay
present in the sand, an apparent layer
will be formed at the top level of sand.4. Mix the sand into sodium hydroxide
or caustic soda solution to distinguish
the presence of organic impurities. If
organic impurities are present in the
sand, the color of the solution will be
turned into brown.
4. Now take a squeeze of sand and
taste it. If it is salty that means salt is
present in the sand.
5. Take little amount of sand in the
hand, and then rub it against the
fingers. If the fingers are recolored it
means sand consists of some earthy
materials.
6. The color of sand describes the
peg canness of sand. The size and