Hensley Full Catalogue GZ
Hensley Full Catalogue GZ
XS SYSTEMS
SERIES RECOMMENDATION
CHARTS FOR
EXCAVATORS
December 1, 2007
XS SYSTEM
SERIES RECOMMENDATION CHART FOR EXCAVATORS
RECOMMENDED
OPERATING NOSE SIZE BASED ON
WEIGHT
MANUFACTURER MODEL APPLICATION
IN
LBS. STANDARD /
EXTREME SERVICE
HEAVY DUTY
BETTER
PENETRATION
REDUCES
CYCLE TIMES
The XS System’s streamlined
Hensley heat treatment design and self-sharpening teeth
produces a 477-532 create better penetration. This reduces
Brinell level of hardness cycle times, requires less hydraulic
throughout the tooth. pressure, improves fuel consumption
and overall production.
REVERSIBLE
REVERSIBLE FEATURE
EXTENDS TOOTH LIFE
The XS System’s reversible design feature keeps tooth
wear in balance when needed, extending tooth life.
INNOVATIVE
STATE-OF-THE-ART DESIGN PROVIDES
MAXIMUM PENETRATION
Hensley’s computer designed shape flows materials smoothly over
the tooth, providing maximum penetration and longer system life.
REUSABLE
SAVE TIME AND MONEY WITH
OUR REUSABLE FASTENER
A fastener system that unlocks with only a
90-degree turn. Simple, functional and reusable!
RP2/RP3
The Rock Penetrator is a loader tooth for
heavy-duty penetration. It has a non-centerline
profile with a heavy flat bottom for abrasive
conditions. The center rib provides strength
and promotes sharpness.
RC
The Rock Chisel is an excavator tooth,
with a heavy-duty shape and additional
wear material for abrasive, tough-digging
conditions. Its profile wears sharp for long
lasting penetration.
T
The Tiger is an excavator tooth
shaped to provide maximum penetration.
The ribs provide strength for tough
digging conditions.
WT
The Twin Tiger is an excavator tooth, that
provides maximum penetration and is used
on corner adapters to cut bucket clearance.
SYL
This excavator tooth has a general purpose
shape with ribs for support. Its profile wears
sharp for long lasting penetration.
F
The Flare is an excavator tooth with a
wide profile for general purpose cleanup
and trench bottoms that include panels to
provide strength for excavation.
STEP 1 STEP 2
STEP 3 STEP 4
CUSTOMER SERVICE
USA/Canada – (888) 406-6262
All other locations – (972) 406-6262
www.hensleyind.com
Safety First: Hensley Industries recommends that you use a soft-faced hammer and ANSI (Z87.1) approved eye protection when using our products.
© 2004 Hensley Industries, Inc. This publication is protected under the copyright laws of the United States. Unauthorized duplication or distribution is prohibited.
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
AHLMANN AL6B 7,920 04 Series 05 Series
AHLMANN AL7C 8,360 04 Series 05 Series
AHLMANN AL7D 8,360 04 Series 05 Series
AHLMANN AL8 8,800 05 Series 05 Series
AHLMANN AL8C 8,800 05 Series 05 Series
AHLMANN AS7CS 11,880 05 Series 05 Series
AHLMANN AS10 13,640 05 Series 05 Series
AHLMANN AS12 22,000 10 Series 15 Series
AHLMANN AS15 22,440 10 Series 15 Series
AHLMANN AS18 22,440 10 Series 15 Series
ATLAS 32E 5,254 04 Series 04 Series
ATLAS 32C 5,280 04 Series 04 Series
ATLAS AR41B 5,720 04 Series 04 Series
ATLAS 42C 6,380 04 Series 04 Series
ATLAS 45 7,190 04 Series 05 Series
ATLAS AR45B 7,260 04 Series 05 Series
ATLAS 46C 7,700 04 Series 05 Series
ATLAS AR52C 8,140 04 Series 05 Series
ATLAS 52D 8,580 04 Series 05 Series
ATLAS 46E 9,020 05 Series 05 Series
ATLAS 55 10,010 05 Series 05 Series
ATLAS 72E 10,560 05 Series 05 Series
ATLAS 52E 10,780 05 Series 05 Series
ATLAS AR62C 11,000 05 Series 05 Series
ATLAS 65 11,156 05 Series 05 Series
ATLAS 62D 11,440 05 Series 05 Series
ATLAS 62E 11,440 05 Series 05 Series
ATLAS 72C 11,440 05 Series 05 Series
ATLAS 70 12,756 05 Series 05 Series
ATLAS 80 13,173 05 Series 05 Series
ATLAS 82E 14,702 05 Series 05 Series
ATLAS 86E 14,702 05 Series 05 Series
BENATI 5.08 14,080 05 Series 05 Series
BENATI 5.10 16,060 05 Series 10 Series
BENATI 9SB 16,280 05 Series 10 Series
BENATI 5.15B 18,480 05 Series 10 Series
BENATI 12SB 21,340 10 Series 15 Series
BENATI 5.20B 23,540 10 Series 15 Series
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
BENATI 16SB 25,960 15 Series 15 Series
BENATI 19SB 30,140 15 Series 20 Series
BENATI 5.25 31,460 15 Series 20 Series
BENATI 5.30 36,080 15 Series 20 Series
BENATI 22SB 38,060 20 Series 20 Series
BENATI 25SB 50,160 20 Series 25 Series
BENATI 35SB 64,240 25 Series 30 Series
BENATI 40SB 87,120 30 Series 50 Series
BENFRA 1.05 6,160 04 Series 04 Series
BENFRA 1.15 8,800 05 Series 05 Series
BENFRA 215B 11,000 05 Series 05 Series
BENFRA 315B 14,300 05 Series 05 Series
BENFRA 415B 17,600 05 Series 10 Series
BENFRA 515B 18,480 05 Series 10 Series
BRAY RS4500C 11,660 05 Series 05 Series
BRAY PS7500C 19,580 10 Series 10 Series
BRAY PS10000B 22,880 10 Series 15 Series
BRAY PS10500C 27,280 15 Series 15 Series
Buhler B56 9,200 05 Series 05 Series
CASE 1825 1,760 04 Series 04 Series
CASE 1840 3,080 04 Series 04 Series
CASE 1845C 4,620 04 Series 04 Series
CASE W4 5,060 04 Series 04 Series
CASE 21B 7,700 04 Series 05 Series
CASE W11 10,815 05 Series 05 Series
CASE 121B 11,000 05 Series 05 Series
CASE 221B 11,000 05 Series 05 Series
CASE 21D 11,238 05 Series 05 Series
CASE 321B 12,980 05 Series 05 Series
CASE W14 14,080 05 Series 05 Series
CASE 421B 15,180 05 Series 10 Series
CASE 321D 15,955 05 Series 10 Series
CASE W15 16,720 05 Series 10 Series
CASE 521D 20,202 10 Series 10 Series
CASE W24B 21,340 10 Series 15 Series
CASE W18 22,440 10 Series 15 Series
CASE W20 22,440 10 Series 15 Series
CASE W20C 22,440 10 Series 15 Series
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
CASE 621 24,640 10 Series 15 Series
CASE W30 25,960 15 Series 15 Series
CASE 621C 26,033 15 Series 15 Series
CASE 621D 26,055 15 Series 15 Series
CASE 721C 28,834 15 Series 15 Series
CASE 721 30,140 15 Series 20 Series
CASE W36 30,140 15 Series 20 Series
CASE 821C 30,476 15 Series 20 Series
CASE 821 35,200 15 Series 20 Series
CASE 921C 45,398 20 Series 25 Series
CASE 921 45,980 20 Series 25 Series
CATERPILLAR 902 8,200 04 Series 05 Series
CATERPILLAR 416E 9,185 05 Series 05 Series
CATERPILLAR 906 10,200 05 Series 05 Series
CATERPILLAR 910.0 10,340 05 Series 05 Series
CATERPILLAR 420E 10,593 05 Series 05 Series
CATERPILLAR 430E 10,672 05 Series 05 Series
CATERPILLAR 908 13,050 05 Series 05 Series
CATERPILLAR 914G 13,136 05 Series 05 Series
CATERPILLAR 446D 13,838 05 Series 05 Series
CATERPILLAR IT12F 14,520 05 Series 05 Series
CATERPILLAR IT12B 15,180 05 Series 10 Series
CATERPILLAR 910F 16,060 05 Series 10 Series
CATERPILLAR 910E 16,500 05 Series 10 Series
CATERPILLAR IT14F 16,720 05 Series 10 Series
CATERPILLAR IT14B 16,940 05 Series 10 Series
CATERPILLAR 920.0 17,380 05 Series 10 Series
CATERPILLAR 930.0 18,700 05 Series 10 Series
CATERPILLAR IT18F 20,460 10 Series 15 Series
CATERPILLAR IT24F 20,460 10 Series 15 Series
CATERPILLAR 918F 21,560 10 Series 15 Series
CATERPILLAR 924Gz 21,727 10 Series 15 Series
CATERPILLAR 928F 21,780 10 Series 15 Series
CATERPILLAR 916.0 22,000 10 Series 15 Series
CATERPILLAR 924F 22,000 10 Series 15 Series
CATERPILLAR 950 22,660 10 Series 15 Series
CATERPILLAR 926.0 24,200 10 Series 15 Series
CATERPILLAR 926E 24,200 10 Series 15 Series
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
CATERPILLAR 938G Series II 24,594 10 Series 15 Series
CATERPILLAR IT18B 24,860 10 Series 15 Series
CATERPILLAR IT28B 25,080 10 Series 15 Series
CATERPILLAR 924G 25,195 10 Series 15 Series
CATERPILLAR IT28G 25,340 15 Series 15 Series
CATERPILLAR 938G High Lift 25,830 15 Series 15 Series
CATERPILLAR 928G 25,849 15 Series 15 Series
CATERPILLAR IT38G Series II 26,730 15 Series 15 Series
CATERPILLAR 938G 27,060 15 Series 15 Series
CATERPILLAR 966D 27,940 15 Series 15 Series
CATERPILLAR 966C 28,600 15 Series 15 Series
CATERPILLAR 960F 29,260 15 Series 15 Series
CATERPILLAR 936F 29,920 15 Series 20 Series
CATERPILLAR 936E 30,140 15 Series 20 Series
CATERPILLAR 936 30,580 15 Series 20 Series
CATERPILLAR 962G Series II 31,024 15 Series 20 Series
CATERPILLAR 962G 32,980 15 Series 20 Series
CATERPILLAR IT62G II 33,497 15 Series 20 Series
CATERPILLAR 970F 34,540 15 Series 20 Series
CATERPILLAR 950G 34,640 15 Series 20 Series
CATERPILLAR 950G Series II 34,666 15 Series 20 Series
CATERPILLAR 950E 35,200 15 Series 20 Series
CATERPILLAR 980B 35,640 15 Series 20 Series
CATERPILLAR 980G Waste Handler 36,095 15 Series 20 Series
CATERPILLAR 950B 36,740 15 Series 20 Series
CATERPILLAR 950F 37,400 20 Series 20 Series
CATERPILLAR 966G 44,120 20 Series 25 Series
CATERPILLAR 966G Series II 45,184 20 Series 25 Series
CATERPILLAR 980G Series II 47,277 20 Series 25 Series
CATERPILLAR 966E 48,180 20 Series 25 Series
CATERPILLAR 972G Series II 48,554 20 Series 25 Series
CATERPILLAR 980G 49,255 20 Series 25 Series
CATERPILLAR 972G 51,210 20 Series 25 Series
CATERPILLAR 966F 52,360 20 Series 25 Series
CATERPILLAR 980G-II 52,391 20 Series 25 Series
CATERPILLAR 980F 55,660 25 Series 25 Series
CATERPILLAR 980G-II High Lift 56,386 25 Series 25 Series
CATERPILLAR 980C 58,300 25 Series 30 Series
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
CATERPILLAR 988F 80,520 30 Series 40 Series
CATERPILLAR 992B 80,740 30 Series 40 Series
CATERPILLAR 988B 103,400 40 Series 50 Series
CATERPILLAR 988G 103,500 40 Series 50 Series
CATERPILLAR 990 Series II High Lift 120,498 50 Series 70 Series
CATERPILLAR 990 128,920 50 Series 85 Series
CATERPILLAR 990 Series II 131,194 70 Series 85 Series
CATERPILLAR 990-II High Lift 138,773 70 Series 85 Series
CATERPILLAR 990-II 138,883 70 Series 85 Series
CATERPILLAR 992G High Lift 141,600 70 Series 85 Series
CATERPILLAR 992D 144,760 70 Series 85 Series
CATERPILLAR 992G 146,549 70 Series 85 Series
CATERPILLAR 992C 148,720 70 Series 85 Series
CATERPILLAR 994D High Lift 197,208 85 Series 115 Series
CATERPILLAR 994 209,440 115 Series 145 Series
CATERPILLAR 994D 213,750 115 Series 145 Series
CLARK 35B 11,000 05 Series 05 Series
CLARK 45C 14,740 05 Series 05 Series
CLARK 55B 18,040 05 Series 10 Series
CLARK 55C 18,040 05 Series 10 Series
CLARK 75B 18,700 05 Series 10 Series
CLARK 75C 26,840 15 Series 15 Series
CLARK 125B 29,920 15 Series 20 Series
CLARK 175B 36,740 15 Series 20 Series
CLARK 125C 40,480 20 Series 20 Series
CLARK 175C 40,920 20 Series 20 Series
CLARK 275B 51,700 20 Series 25 Series
CLARK 275C 55,000 20 Series 25 Series
CLARK 475B 102,740 40 Series 50 Series
CLARK 475C 104,500 40 Series 70 Series
CLARK 320 107,800 40 Series 70 Series
COYOTE C18 1,170 04 Series 04 Series
COYOTE C170 3,300 04 Series 04 Series
COYOTE C285 3,750 04 Series 04 Series
COYOTE C265 3,754 04 Series 04 Series
COYOTE C5 5,450 04 Series 04 Series
COYOTE C7 6,613 04 Series 04 Series
COYOTE C8c 7,190 04 Series 05 Series
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
COYOTE C9 9,325 05 Series 05 Series
COYOTE C15 10,050 05 Series 05 Series
COYOTE C14C 10,100 05 Series 05 Series
COYOTE C10B 10,207 05 Series 05 Series
COYOTE C18B 11,450 05 Series 05 Series
COYOTE C19 11,465 05 Series 05 Series
COYOTE C20 13,450 05 Series 05 Series
COYOTE C22 15,000 05 Series 05 Series
DAEWOO Mega 160 17,250 05 Series 10 Series
DAEWOO 160-III 17,290 05 Series 10 Series
DAEWOO 200-III 23,100 10 Series 15 Series
DAEWOO Mega 200-V 23,150 10 Series 15 Series
DAEWOO Mega 250-V 29,100 15 Series 15 Series
DAEWOO 250-III 29,106 15 Series 15 Series
DAEWOO 300-III 36,900 20 Series 20 Series
DAEWOO Mega 300-V 40,790 20 Series 20 Series
DAEWOO MEGA 400 45,980 20 Series 25 Series
DAEWOO 400-III Plus 48,180 20 Series 25 Series
DAEWOO Mega 400-V 48,510 20 Series 25 Series
DAEWOO Mega 500-V 59,525 25 Series 30 Series
DART 600E 111,320 50 Series 70 Series
DART 600EC 111,320 50 Series 70 Series
DRESSER 510B 15,400 05 Series 10 Series
DRESSER 510C 15,400 05 Series 10 Series
DRESSER 515B 17,160 05 Series 10 Series
DRESSER 515C 23,540 10 Series 15 Series
DRESSER 520B 23,980 10 Series 15 Series
DRESSER 520C 23,980 10 Series 15 Series
DRESSER 530C 27,500 15 Series 15 Series
DRESSER 530A II 30,140 15 Series 20 Series
DRESSER 530 30,800 15 Series 20 Series
DRESSER 540A II 33,000 15 Series 20 Series
DRESSER 540C 33,000 15 Series 20 Series
DRESSER 540 33,660 15 Series 20 Series
DRESSER 538 38,280 20 Series 20 Series
DRESSER 545 39,160 20 Series 20 Series
DRESSER 550 39,600 20 Series 20 Series
DRESSER 555 55,220 25 Series 25 Series
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
DRESSER 560B 71,500 25 Series 40 Series
DRESSER 570 98,560 40 Series 50 Series
DRESSER 580 191,400 85 Series 115 Series
DRESSER 4000 215,600 115 Series 145 Series
DRESSTA 510C 16,263 05 Series 10 Series
DRESSTA 515E 20,027 10 Series 10 Series
DRESSTA 515EH 21,615 10 Series 15 Series
DRESSTA 515G 21,657 10 Series 15 Series
DRESSTA 515CH 23,536 10 Series 15 Series
DRESSTA 175C (crawler) 24,795 10 Series 15 Series
DRESSTA 515EH High Lift 24,850 10 Series 15 Series
DRESSTA 520EH High Lift 26,980 15 Series 15 Series
DRESSTA 520G 27,019 15 Series 15 Series
DRESSTA 520E 29,671 15 Series 20 Series
DRESSTA 520CH 29,983 15 Series 20 Series
DRESSTA 520EH 29,983 15 Series 20 Series
DRESSTA 530E 42,847 20 Series 20 Series
DRESSTA 555B 60,010 25 Series 30 Series
DRESSTA 555B High Lift 63,090 25 Series 30 Series
DRESSTA 555C 64,203 25 Series 30 Series
DRESSTA 560C 66,230 25 Series 30 Series
DRESSTA 560C High Lift 69,580 25 Series 30 Series
DRESSTA 560E 71,419 25 Series 40 Series
FAI 320B 2,420 04 Series 04 Series
FAI 330B 2,420 04 Series 04 Series
FAI 333 2,640 04 Series 04 Series
FAI 338 3,520 04 Series 04 Series
FAI 380 5,500 04 Series 04 Series
FAI 555 11,440 05 Series 05 Series
FAI 556 11,440 05 Series 05 Series
FAI 585 13,640 05 Series 05 Series
FAI 575 14,960 05 Series 05 Series
FAI 590 Turbo 14,960 05 Series 05 Series
FAI 595 Turbo 15,620 05 Series 10 Series
FAUN F1110C 18,040 05 Series 10 Series
FAUN F1110 19,140 10 Series 10 Series
FAUN F1310 23,760 10 Series 15 Series
FAUN F1400C 25,300 15 Series 15 Series
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
FAUN F1410 26,840 15 Series 15 Series
FAUN F2010 32,120 15 Series 20 Series
FAUN F2000C 33,000 15 Series 20 Series
FAUN F1810 35,200 15 Series 20 Series
FAUN F3500 48,620 20 Series 25 Series
FAUN F3510 57,860 25 Series 30 Series
FAUN F5000 60,280 25 Series 30 Series
FDI D1000S 7,920 04 Series 05 Series
Fiatallis FR120.2 21,693 10 Series 15 Series
Fiatallis FR140.2 27,606 15 Series 15 Series
Fiatallis FR180.2 34,729 15 Series 20 Series
FIAT-HITACHI FR7B 14,740 05 Series 05 Series
FIAT-HITACHI FR7C 14,960 05 Series 05 Series
FIAT-HITACHI 345B 17,380 05 Series 10 Series
FIAT-HITACHI FR9 17,600 05 Series 10 Series
FIAT-HITACHI FR90 18,040 05 Series 10 Series
FIAT-HITACHI FR9C 18,700 05 Series 10 Series
FIAT-HITACHI FR90PL 19,580 10 Series 10 Series
FIAT-HITACHI FR9B 19,580 10 Series 10 Series
FIAT-HITACHI FR9B PL 19,800 10 Series 10 Series
FIAT-HITACHI FR11 21,120 10 Series 15 Series
FIAT-HITACHI FR10B 23,320 10 Series 15 Series
FIAT-HITACHI FR12 23,540 10 Series 15 Series
FIAT-HITACHI FR10C 23,760 10 Series 15 Series
FIAT-HITACHI FR130.2 24,860 10 Series 15 Series
FIAT-HITACHI FR12B Turbo 26,180 15 Series 15 Series
FIAT-HITACHI FR10E 26,400 15 Series 15 Series
FIAT-HITACHI FR130 26,840 15 Series 15 Series
FIAT-HITACHI FR15 29,260 15 Series 15 Series
FIAT-HITACHI FR15B 32,120 15 Series 20 Series
FIAT-HITACHI FR160.2 34,540 15 Series 20 Series
FIAT-HITACHI FR160 38,060 20 Series 20 Series
FIAT-HITACHI FR20 44,000 20 Series 20 Series
FIAT-HITACHI FR20B 44,000 20 Series 20 Series
FIAT-HITACHI FR30 44,000 20 Series 20 Series
FIAT-HITACHI 945B 45,100 20 Series 25 Series
FIAT-HITACHI FR220.2 47,520 20 Series 25 Series
FIAT-HITACHI FR220 49,500 20 Series 25 Series
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
FIAT-HITACHI FR35 60,060 25 Series 30 Series
FORD 555D 11,660 05 Series 05 Series
FORD 655D 11,660 05 Series 05 Series
FURUKAWA FL70A 2,860 04 Series 04 Series
FURUKAWA FL35 5,280 04 Series 04 Series
FURUKAWA FL302-2 5,620 04 Series 04 Series
FURUKAWA FL304A-2 6,720 04 Series 04 Series
FURUKAWA FL50 7,260 04 Series 05 Series
FURUKAWA FL303-2 7,270 04 Series 05 Series
FURUKAWA FL90-1 9,020 05 Series 05 Series
FURUKAWA FL305-1 9,150 05 Series 05 Series
FURUKAWA FL90 9,240 05 Series 05 Series
FURUKAWA 305 10,120 05 Series 05 Series
FURUKAWA FL120A 12,760 05 Series 05 Series
FURUKAWA 310 15,180 05 Series 10 Series
FURUKAWA FL150 18,040 05 Series 10 Series
FURUKAWA FL170A 20,020 10 Series 10 Series
FURUKAWA 315 21,120 10 Series 15 Series
FURUKAWA FL150-1 21,120 10 Series 15 Series
FURUKAWA FL200-1 26,400 15 Series 15 Series
FURUKAWA FL230 27,720 15 Series 15 Series
FURUKAWA FL230-1 27,720 15 Series 15 Series
FURUKAWA 335 29,040 15 Series 15 Series
FURUKAWA 345 33,440 15 Series 20 Series
FURUKAWA FL270-1 35,860 15 Series 20 Series
FURUKAWA FL330-I 36,740 15 Series 20 Series
FURUKAWA FL320A 37,400 20 Series 20 Series
FURUKAWA FL330 41,360 20 Series 20 Series
FURUKAWA 355 42,460 20 Series 20 Series
FURUKAWA 365 46,200 20 Series 25 Series
FURUKAWA FL460 56,320 25 Series 25 Series
GEHL KL415 7,920 04 Series 05 Series
GEHL KL608 10,780 05 Series 05 Series
Gehl Avantage AL-20DX 1,079 04 Series 04 Series
HANOMAG 5C 5,720 04 Series 04 Series
HANOMAG 6D 5,720 04 Series 04 Series
HANOMAG 10E 5,940 04 Series 04 Series
HANOMAG 10F 7,260 04 Series 05 Series
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
HANOMAG 15F 9,900 05 Series 05 Series
HANOMAG 22C 11,660 05 Series 05 Series
HANOMAG 20E 12,980 05 Series 05 Series
HANOMAG 22D 14,300 05 Series 05 Series
HANOMAG 20F 15,400 05 Series 10 Series
HANOMAG 33C 15,840 05 Series 10 Series
HANOMAG 33D 16,060 05 Series 10 Series
HANOMAG 33C1 16,280 05 Series 10 Series
HANOMAG 35D 20,900 10 Series 15 Series
HANOMAG 44D Turbo 22,880 10 Series 15 Series
HANOMAG 55C 25,300 15 Series 15 Series
HANOMAG 55D 26,620 15 Series 15 Series
HANOMAG 50E 31,460 15 Series 20 Series
HANOMAG 60E Turbo 36,080 15 Series 20 Series
HANOMAG 60E 37,400 20 Series 20 Series
HANOMAG 66C 37,840 20 Series 20 Series
HANOMAG 66D Turbo 41,800 20 Series 20 Series
HANOMAG 77C Turbo 43,780 20 Series 20 Series
HANOMAG 77D Turbo 43,780 20 Series 20 Series
HANOMAG 70E 57,860 25 Series 30 Series
HANOMAG 80E 66,000 25 Series 30 Series
HYUNDAI HL720-3 16,420 05 Series 10 Series
HYUNDAI HL730-3 19,620 10 Series 10 Series
HYUNDAI HL730-3 w/Cummins 19,620 10 Series 10 Series
HYUNDAI HL740-3 23,200 10 Series 15 Series
HYUNDAI HL17 23,320 10 Series 15 Series
HYUNDAI HL750 30,270 15 Series 20 Series
HYUNDAI HL25 38,720 20 Series 20 Series
HYUNDAI HL760 40,630 20 Series 20 Series
HYUNDAI HL35 47,520 20 Series 25 Series
HYUNDAI HL770 50,200 20 Series 25 Series
HYUNDAI HL-780-3 58,130 25 Series 30 Series
JCB 406 8,140 04 Series 05 Series
JCB 407 8,140 04 Series 05 Series
JCB 412FM+ 9,020 05 Series 05 Series
JCB 409 9,240 05 Series 05 Series
JCB 408 9,460 05 Series 05 Series
JCB 407B ZX 9,923 05 Series 05 Series
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
JCB 409B ZX 10,838 05 Series 05 Series
JCB 410 13,640 05 Series 05 Series
JCB 410E 13,640 05 Series 05 Series
JCB 412E Turbo 13,860 05 Series 05 Series
JCB 411 16,060 05 Series 10 Series
JCB 420 17,160 05 Series 10 Series
JCB 413 17,820 05 Series 10 Series
JCB 426HT 17,820 05 Series 10 Series
JCB 415 18,920 05 Series 10 Series
JCB 415E 19,140 10 Series 10 Series
JCB 907 / 1750 19,580 10 Series 10 Series
JCB 3000 20,020 10 Series 10 Series
JCB 418 21,560 10 Series 15 Series
JCB 416 22,000 10 Series 15 Series
JCB 425 22,220 10 Series 15 Series
JCB 416 HT 22,570 10 Series 15 Series
JCB 416 HT Super High Lift 22,794 10 Series 15 Series
JCB 423 25,300 15 Series 15 Series
JCB 430 25,300 15 Series 15 Series
JCB 435 26,400 15 Series 15 Series
JCB 436HT 29,920 15 Series 20 Series
JCB 428 30,140 15 Series 20 Series
JCB 436 HT Super Lift 32,925 15 Series 20 Series
JCB 426B ZX 33,630 15 Series 20 Series
JCB 456 ZX 36,193 15 Series 20 Series
JCB 436B ZX 36,418 15 Series 20 Series
JCB 436 ZX 39,565 20 Series 20 Series
JCB 456B ZX 41,125 20 Series 20 Series
JOHN DEERE 110TLB 3,965 04 Series 04 Series
JOHN DEERE 310G 8,100 04 Series 05 Series
JOHN DEERE JD84 8,800 05 Series 05 Series
JOHN DEERE 304H 10,119 05 Series 05 Series
JOHN DEERE 244H 10,143 05 Series 05 Series
JOHN DEERE 310SG 10,210 05 Series 05 Series
JOHN DEERE 410G 10,210 05 Series 05 Series
JOHN DEERE 315SG 10,300 05 Series 05 Series
JOHN DEERE 304H Waste Handler 10,410 05 Series 05 Series
JOHN DEERE 244J 10,792 05 Series 05 Series
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
JOHN DEERE 304J 12,364 05 Series 05 Series
JOHN DEERE JD344E 14,300 05 Series 05 Series
JOHN DEERE 710G 14,800 05 Series 05 Series
JOHN DEERE JD544A 16,060 05 Series 10 Series
JOHN DEERE 544J Waste Handler 16,467 05 Series 10 Series
JOHN DEERE 324H 19,103 10 Series 10 Series
JOHN DEERE 344H 16,629 05 Series 10 Series
JOHN DEERE JD444C 16,940 05 Series 10 Series
JOHN DEERE 444H 16,952 05 Series 10 Series
JOHN DEERE 344J 17,310 05 Series 10 Series
TM
JOHN DEERE 444J Powerllel 18,946 05 Series 10 Series
JOHN DEERE 444J Z-Bar 18,946 05 Series 10 Series
JOHN DEERE 344H 19,328 10 Series 10 Series
JOHN DEERE JD544B 19,360 10 Series 10 Series
JOHN DEERE JD544D 20,020 10 Series 10 Series
JOHN DEERE JD544C 20,460 10 Series 15 Series
TM
JOHN DEERE 544J Powerllel 21,372 10 Series 15 Series
JOHN DEERE JD544E 22,000 10 Series 15 Series
JOHN DEERE 544H 22,487 10 Series 15 Series
JOHN DEERE 624J Waste Handler 22,632 10 Series 15 Series
JOHN DEERE 544J Z-Bar 22,672 10 Series 15 Series
JOHN DEERE JD544G 23,540 10 Series 15 Series
JOHN DEERE JD644A 23,760 10 Series 15 Series
JOHN DEERE JD644D 23,980 10 Series 15 Series
JOHN DEERE JD644B 24,200 10 Series 15 Series
JOHN DEERE JD644C 24,420 10 Series 15 Series
JOHN DEERE 724J Waste Handler 26,043 15 Series 15 Series
JOHN DEERE 644H Waste Handler 27,279 15 Series 15 Series
JOHN DEERE 624H 27,771 15 Series 15 Series
TM
JOHN DEERE 624J Powerllet 28,102 15 Series 15 Series
JOHN DEERE 624J Z-Bar 28,483 15 Series 15 Series
JOHN DEERE 644J Waste Handler 28,848 15 Series 15 Series
JOHN DEERE JD624E 29,700 15 Series 20 Series
JOHN DEERE 644J 30,574 15 Series 20 Series
JOHN DEERE 724J 30,610 15 Series 20 Series
JOHN DEERE 744J Waste Handler 32,691 15 Series 20 Series
JOHN DEERE JD844 34,320 15 Series 20 Series
JOHN DEERE 644H MH 34,340 15 Series 20 Series
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
JOHN DEERE 644J 34,407 15 Series 20 Series
JOHN DEERE 644H 34,432 15 Series 20 Series
JOHN DEERE JD644E 35,860 15 Series 20 Series
JOHN DEERE 744H MH 37,175 20 Series 20 Series
JOHN DEERE JD744 40,040 20 Series 20 Series
JOHN DEERE 744H 42,150 20 Series 20 Series
JOHN DEERE 824J 42,916 20 Series 20 Series
JOHN DEERE 744J 44,526 20 Series 25 Series
JOHN DEERE 844J 49,320 20 Series 25 Series
KAEBLE SL14B 25,300 15 Series 15 Series
KAEBLE SL18C 34,100 15 Series 20 Series
KAEBLE SL18E 34,100 15 Series 20 Series
KAEBLE SL20 34,100 15 Series 20 Series
KAEBLE SL18F 34,760 15 Series 20 Series
KAEBLE SL20B 39,160 20 Series 20 Series
KAEBLE SL25B 39,820 20 Series 20 Series
KAEBLE SL25C 55,660 25 Series 25 Series
KAEBLE SL26 55,660 25 Series 25 Series
KAWASAKI 45ZII 9,680 05 Series 05 Series
KAWASAKI 50ZIV-2 13,700 05 Series 05 Series
KAWASAKI 50ZIV 13,700 05 Series 05 Series
KAWASAKI 50ZV 14,330 05 Series 05 Series
KAWASAKI 50ZII 14,960 05 Series 05 Series
KAWASAKI 60ZIII 17,600 05 Series 10 Series
KAWASAKI 60ZIV-2 17,600 05 Series 10 Series
KAWASAKI 60ZIV 17,600 05 Series 10 Series
KAWASAKI 60ZII 17,200 05 Series 10 Series
KAWASAKI 60ZV 18,500 05 Series 10 Series
KAWASAKI 65ZIII 21,400 10 Series 15 Series
KAWASAKI 65ZIV 21,400 10 Series 15 Series
KAWASAKI 65ZIV-2 21,400 10 Series 15 Series
KAWASAKI 65ZV 22,530 10 Series 15 Series
KAWASAKI 65TM 22,597 10 Series 15 Series
KAWASAKI 65TM-2 22,597 10 Series 15 Series
KAWASAKI 65ZII 21,950 10 Series 15 Series
KAWASAKI 65TMV 24,100 10 Series 15 Series
KAWASAKI 70ZIV-2 27,560 15 Series 15 Series
KAWASAKI 70ZIV 27,775 15 Series 15 Series
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
KAWASAKI 70ZV 27,780 15 Series 15 Series
KAWASAKI 70ZIII 28,670 15 Series 15 Series
KAWASAKI 70Z IV 29,480 15 Series 20 Series
KAWASAKI 70ZII 28,670 15 Series 20 Series
KAWASAKI 80ZIV 34,390 15 Series 20 Series
KAWASAKI 80ZIV-2 34,390 15 Series 20 Series
KAWASAKI 80Z III 34,540 15 Series 20 Series
KAWASAKI 80ZII 34,840 15 Series 20 Series
KAWASAKI 80ZIII 35,280 15 Series 20 Series
KAWASAKI 80ZV 36,140 15 Series 20 Series
KAWASAKI 85ZV 40,680 20 Series 20 Series
KAWASAKI 85ZII 27,080 20 Series 20 Series
KAWASAKI 85ZIV 41,225 20 Series 20 Series
KAWASAKI 85ZIV-2 41,225 20 Series 20 Series
KAWASAKI 90ZIII 43,870 20 Series 20 Series
KAWASAKI 90ZIV 46,075 20 Series 25 Series
KAWASAKI 90ZIV-2 46,075 20 Series 25 Series
KAWASAKI 90ZV 46,300 20 Series 25 Series
KAWASAKI 90ZII 47,300 20 Series 25 Series
KAWASAKI 95ZIII 52,030 20 Series 25 Series
KAWASAKI 95ZIV-2 54,670 20 Series 25 Series
KAWASAKI 95ZV 55,125 25 Series 25 Series
KAWASAKI 95ZII 50,550 25 Series 25 Series
KAWASAKI 95ZIV 63,230 25 Series 30 Series
KAWASAKI 110ZII 70,790 25 Series 30 Series
KAWASAKI 115ZII 80,520 30 Series 40 Series
KAWASAKI 115ZIII 80,690 30 Series 40 Series
KAWASAKI 115ZIV-2 84,900 30 Series 40 Series
KAWASAKI 115ZIV 84,900 30 Series 40 Series
KAWASAKI 115ZV 84,900 30 Series 40 Series
KAWASAKI 115ZIV-2 High Lift 90,400 40 Series 50 Series
KAWASAKI 135ZV 140,400 70 Series 85 Series
KAWASAKI 135ZIV-2 140,400 70 Series 85 Series
KOBELCO LK200 8,580 04 Series 05 Series
KOBELCO LK80Z 9,680 05 Series 05 Series
KOBELCO LK300A 12,100 05 Series 05 Series
KOBELCO LK350 Mk II 14,740 05 Series 05 Series
KOBELCO LK120Z 14,960 05 Series 05 Series
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
KOBELCO LK150Z 18,260 05 Series 10 Series
KOBELCO LK400 18,480 05 Series 10 Series
KOBELCO LK500 20,460 10 Series 15 Series
KOBELCO LK550 Mk II 22,440 10 Series 15 Series
KOBELCO LK190Z 23,320 10 Series 15 Series
KOBELCO LK700A 27,500 15 Series 15 Series
KOBELCO LK600 28,600 15 Series 15 Series
KOBELCO LK650 Mk II 29,480 15 Series 20 Series
KOBELCO LK230Z 30,140 15 Series 20 Series
KOBELCO LK270Z 35,200 15 Series 20 Series
KOBELCO LK850-II 40,260 20 Series 20 Series
KOBELCO LK310Z 40,700 20 Series 20 Series
KOBELCO LK900 47,080 20 Series 25 Series
KOBELCO LK350Z 47,300 20 Series 25 Series
KOBELCO LK1500A 51,920 20 Series 25 Series
KOBELCO LK470Z 56,100 25 Series 25 Series
KOBELCO LK560Z 80,520 30 Series 40 Series
KOMATSU WA20-1 4,400 04 Series 04 Series
KOMATSU WA30-2 5,720 04 Series 04 Series
KOMATSU WA30-5 5,950 04 Series 04 Series
KOMATSU WA50-3 6,720 04 Series 04 Series
KOMATSU WA60 7,260 04 Series 05 Series
KOMATSU WA40-1 7,920 04 Series 05 Series
KOMATSU WA70-5 8,025 04 Series 05 Series
KOMATSU WA65-5 8,162 04 Series 05 Series
KOMATSU WA65-3 8,955 05 Series 05 Series
KOMATSU WA75 9,020 05 Series 05 Series
KOMATSU WA70-1 9,240 05 Series 05 Series
KOMATSU WA80-5 10,164 05 Series 05 Series
KOMATSU WA75-3 10,935 05 Series 05 Series
KOMATSU WA65 11,440 05 Series 05 Series
KOMATSU WB140-2N 12,790 05 Series 05 Series
KOMATSU WB140PS-2N 12,790 05 Series 05 Series
KOMATSU WB146-5 13,087 05 Series 05 Series
KOMATSU WB146PS-5 13,087 05 Series 05 Series
KOMATSU WB150-2N 13,825 05 Series 05 Series
KOMATSU WB150PS-2N 13,825 05 Series 05 Series
KOMATSU WB150AWS-2N 13,825 05 Series 05 Series
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
KOMATSU WB150AWS-2N (all wheel steer 13,825 05 Series 05 Series
KOMATSU WA90 15,400 05 Series 10 Series
KOMATSU WA100-1 16,060 05 Series 10 Series
KOMATSU WA180-3 APlus 16,160 05 Series 10 Series
KOMATSU WA120-3 APlus 16,280 05 Series 10 Series
KOMATSU WA95-3 16,313 05 Series 10 Series
KOMATSU WA150-5 17,656 05 Series 10 Series
KOMATSU WA150-1 18,700 05 Series 10 Series
KOMATSU WA180PT-3 A PLUS 20,234 10 Series 10 Series
KOMATSU W70-3 21,560 10 Series 15 Series
KOMATSU WA320-3 High Lift 21,777 10 Series 15 Series
KOMATSU WA120-1 22,440 10 Series 15 Series
KOMATSU WA200-1 22,660 10 Series 15 Series
KOMATSU WA250-3 High Lift 22,706 10 Series 15 Series
KOMATSU WA180-1 22,880 10 Series 15 Series
KOMATSU WA200-5 23,038 10 Series 15 Series
KOMATSU WA300-1 23,320 10 Series 15 Series
KOMATSU WA200PT-5 24,581 10 Series 15 Series
KOMATSU WA250PT-5 24,581 10 Series 15 Series
KOMATSU WA250-3 APlus 26,896 15 Series 15 Series
KOMATSU WA320PT-5 27,225 15 Series 15 Series
KOMATSU WA320-2 APlus 27,560 15 Series 15 Series
KOMATSU WA320-3 AVANCE PLUS 27,560 15 Series 15 Series
KOMATSU WA300-3 Custom 27,563 15 Series 15 Series
KOMATSU W90-3 27,940 15 Series 15 Series
KOMATSU WA320-5 29,057 15 Series 15 Series
KOMATSU WA250-5 30,534 15 Series 20 Series
KOMATSU WA250-1 31,020 15 Series 20 Series
KOMATSU WA320-1 32,120 15 Series 20 Series
KOMATSU WA380-5 33,245 15 Series 20 Series
KOMATSU WA400-5 33,290 15 Series 20 Series
KOMATSU WA380-3 APlus 33,296 15 Series 20 Series
KOMATSU WA390-1 33,440 15 Series 20 Series
KOMATSU W120-3 34,540 15 Series 20 Series
KOMATSU WA380-3 High Lift 36,009 15 Series 20 Series
KOMATSU WA380-3 36,520 15 Series 20 Series
KOMATSU WA450-3 MH APlus 36,934 20 Series 20 Series
KOMATSU WA350-1 38,720 20 Series 20 Series
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
KOMATSU WA380-1 38,720 20 Series 20 Series
KOMATSU WA380-6 Tier III 39,860 20 Series 20 Series
KOMATSU WA420-2 APlus 40,793 20 Series 20 Series
KOMATSU WA420-3 High Lift 41,120 20 Series 20 Series
KOMATSU WA400-1 42,900 20 Series 20 Series
KOMATSU WA450-6 Tier III 43,160 20 Series 20 Series
KOMATSU WA450-5 43,162 20 Series 20 Series
KOMATSU WA450-3 APlus 43,218 20 Series 20 Series
KOMATSU WA420-1 43,560 20 Series 20 Series
KOMATSU WA470-1 44,660 20 Series 25 Series
KOMATSU WA450-3 High Lift 45,308 20 Series 25 Series
KOMATSU W170-2 47,080 20 Series 25 Series
KOMATSU WA480-5 47,658 20 Series 25 Series
KOMATSU WA450-1 48,620 20 Series 25 Series
KOMATSU WA500-3 Avance Plus 52,259 20 Series 25 Series
KOMATSU WA500-6 Tier III 55,115 25 Series 25 Series
KOMATSU WA480-6 Tier III 55,930 25 Series 25 Series
KOMATSU WA500-1 59,400 25 Series 30 Series
KOMATSU WA500-3 High Lift 62,721 25 Series 30 Series
KOMATSU W260-1 73,480 30 Series 40 Series
KOMATSU WA600-3 Load & Carry 78,022 30 Series 40 Series
KOMATSU WA600-3 AVANCE PLUS 83,010 30 Series 40 Series
KOMATSU WA600-3 83,025 30 Series 40 Series
KOMATSU WA600-6 Tier III 87,230 30 Series 50 Series
KOMATSU WA600-3 High Lift 98,216 40 Series 50 Series
KOMATSU WA600-1 99,880 40 Series 50 Series
KOMATSU WA700-3 116,180 50 Series 70 Series
KOMATSU WA700-3 With AJSS 116,180 50 Series 70 Series
KOMATSU WA700-1 142,340 70 Series 85 Series
KOMATSU WA900-3 149,690 70 Series 85 Series
KOMATSU WA800-3 152,120 70 Series 85 Series
KOMATSU WA900-3 High Lift 158,070 85 Series 85 Series
KOMATSU WA800-3 High Lift 158,270 85 Series 85 Series
KOMATSU WA800-2 179,520 85 Series 115 Series
KOMATSU WA1200-3 High Lift 227,782 115 Series 145 Series
KOMATSU WA1200-3 286,600 145 Series 145 Series
KRAMER 112SL 2,420 04 Series 04 Series
KRAMER 314T 4,180 04 Series 04 Series
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
KRAMER 212LT 4,400 04 Series 04 Series
KRAMER 212E 4,620 04 Series 04 Series
KRAMER 312L 5,940 04 Series 04 Series
KRAMER 312LE 5,940 04 Series 04 Series
KRAMER 312SL 5,940 04 Series 04 Series
KRAMER 312E 6,380 04 Series 04 Series
KRAMER 312LT 6,380 04 Series 04 Series
KRAMER 312SE 6,380 04 Series 04 Series
KRAMER 412E 7,040 04 Series 05 Series
KRAMER 512SE 7,480 04 Series 05 Series
KRAMER 512SL 7,700 04 Series 05 Series
KRAMER 612 11,220 05 Series 05 Series
KRAMER 612SL 11,220 05 Series 05 Series
KramerAllrad 120 2,406 04 Series 04 Series
KramerAllrad 118 Series 2 2,406 04 Series 04 Series
KramerAllrad 318 Series 2 6,520 04 Series 04 Series
KramerAllrad 420 series 2 7,801 04 Series 05 Series
KramerAllrad 421 8,183 04 Series 05 Series
KramerAllrad 320 Series 2 8,323 04 Series 05 Series
KramerAllrad 521 8,722 04 Series 05 Series
KramerAllrad 418 Series 2 8,992 05 Series 05 Series
KramerAllrad 520 9,689 05 Series 05 Series
KramerAllrad 520 Series 2 9,689 05 Series 05 Series
KramerAllrad 620 series 2 10,319 05 Series 05 Series
KramerAllrad 720 11,555 05 Series 05 Series
KramerAllrad 720 Series 2 11,555 05 Series 05 Series
KUBOTA R310 3,520 04 Series 04 Series
KUBOTA R410 5,940 04 Series 04 Series
KUBOTA R420 6,550 04 Series 04 Series
KUBOTA R510 7,260 04 Series 05 Series
KUBOTA R520 7,425 04 Series 05 Series
LETOURNEAU L800 115,720 50 Series 70 Series
LETOURNEAU L-1000 150,000 70 Series 85 Series
LETOURNEAU L-1000 HIGH LIFT 155,000 70 Series 85 Series
LETOURNEAU L-950 160,000 85 Series 115 Series
LETOURNEAU L1200 160,600 85 Series 115 Series
LETOURNEAU L-1100 HIGH LIFT 180,000 85 Series 115 Series
LETOURNEAU L-1100 185,000 85 Series 115 Series
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
LETOURNEAU L-1350 HIGH LIFT 217,930 115 Series 145 Series
LETOURNEAU L-1350 220,000 115 Series 145 Series
LETOURNEAU L-1350 HIGH LIFT 217,930 115 Series 145 Series
LETOURNEAU L-1800 263,000 145 Series 145 Series
LETOURNEAU L-1800 HIGH LIFT 266,000 145 Series 145 Series
LETOURNEAU L-1850 276,181 145 Series 145 Series
LETOURNEAU L-1850 HIGH LIFT 280,672 145 Series 145 Series
LETOURNEAU L-1400 282,000 145 Series 145 Series
LETOURNEAU L-1400 HIGH LIFT 285,000 145 Series 145 Series
LETOURNEAU L-2350 289,000 145 Series 145 Series
LIEBHERR L504 4,840 04 Series 04 Series
LIEBHERR L507 9,240 05 Series 05 Series
LIEBHERR L506 9,680 05 Series 05 Series
LIEBHERR L508 10,780 05 Series 05 Series
LIEBHERR L510 17,160 05 Series 10 Series
LIEBHERR L511 19,360 10 Series 10 Series
LIEBHERR L512 21,120 10 Series 15 Series
LIEBHERR L521 22,000 10 Series 15 Series
LIEBHERR L522 22,880 10 Series 15 Series
LIEBHERR L531 25,740 15 Series 15 Series
LIEBHERR L541 29,480 15 Series 20 Series
LIEBHERR L551 40,260 20 Series 20 Series
Link-Belt L120D 19,108 10 Series 10 Series
Link-Belt L125 22,031 10 Series 15 Series
Link-Belt L130 27,876 15 Series 15 Series
MASSEY FERG. MF613 11,000 05 Series 05 Series
MASSEY FERG. MF615 13,200 05 Series 05 Series
MATBRO LS200 10,120 05 Series 05 Series
MATBRO LS300 17,600 05 Series 10 Series
MATBRO LS500 26,840 15 Series 15 Series
MITSUBISHI WS400 5,500 04 Series 04 Series
MITSUBISHI WS500 7,040 04 Series 05 Series
New Holland LW50 10,575 05 Series 05 Series
New Holland LW50.B 12,050 05 Series 05 Series
New Holland LW70.B 12,248 05 Series 05 Series
New Holland LW60.B 12,278 05 Series 05 Series
New Holland LW80 15,030 05 Series 10 Series
New Holland LW90 15,148 05 Series 10 Series
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
New Holland LW80.B 15,921 05 Series 10 Series
New Holland LW110 17,640 05 Series 10 Series
New Holland LW130 20,437 10 Series 15 Series
New Holland W110 20,947 10 Series 15 Series
New Holland W130 26,567 15 Series 15 Series
New Holland W130LR 27,386 15 Series 15 Series
New Holland LW170 29,542 15 Series 20 Series
New Holland LW170.B 32,784 15 Series 20 Series
New Holland LW190.B 35,935 15 Series 20 Series
New Holland LW190 35,935 15 Series 20 Series
New Holland LW230.B 39,352 20 Series 20 Series
New Holland LW230 39,463 20 Series 20 Series
New Holland LW270 41,447 20 Series 20 Series
New Holland LW270.B 50,045 20 Series 25 Series
O&K L4 10,120 05 Series 05 Series
O&K L6 10,560 05 Series 05 Series
O&K L7 10,780 05 Series 05 Series
O&K L9 10,780 05 Series 05 Series
O&K L8 11,000 05 Series 05 Series
O&K L5 12,100 05 Series 05 Series
O&K L6F 12,100 05 Series 05 Series
O&K L10 14,080 05 Series 05 Series
O&K L12 17,600 05 Series 10 Series
O&K L15 20,900 10 Series 15 Series
O&K L15i 22,660 10 Series 15 Series
O&K L20 23,980 10 Series 15 Series
O&K L20i 26,840 15 Series 15 Series
O&K L25 29,260 15 Series 15 Series
O&K L35 32,780 15 Series 20 Series
O&K L30 36,740 15 Series 20 Series
O&K L45 39,820 20 Series 20 Series
O&K L55 49,720 20 Series 25 Series
PEL-JOB EL451 1,980 04 Series 04 Series
PEL-JOB EL751 3,520 04 Series 04 Series
PEL-JOB EL851 7,480 04 Series 05 Series
ROSSI 650HDS 14,740 05 Series 05 Series
ROSSI 500HDS 16,720 05 Series 10 Series
ROSSI 950HDS 18,920 05 Series 10 Series
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
ROSSI 1600HDS 29,260 15 Series 15 Series
ROSSI 1800HDS 36,080 15 Series 20 Series
ROSSI 2200HDS 40,480 20 Series 20 Series
ROSSI 2800HDS 46,640 20 Series 25 Series
ROSSI 4800HDS 65,120 25 Series 30 Series
SAMSUNG SL150 29,700 15 Series 20 Series
SAMSUNG SL180 36,080 15 Series 20 Series
SAMSUNG SL200 41,800 20 Series 20 Series
SAMSUNG SL250 43,780 20 Series 20 Series
Scat Trak 3200 6,107 04 Series 04 Series
Scat Trak 3210 6,107 04 Series 04 Series
SCHAEFF SKL808 4,400 04 Series 04 Series
SCHAEFF SKL809 4,840 04 Series 04 Series
SCHAEFF SKL809 S 4,840 04 Series 04 Series
SCHAEFF SKL809 S9 4,840 04 Series 04 Series
SCHAEFF SKL810 4,840 04 Series 04 Series
SCHAEFF SKL820 5,500 04 Series 04 Series
SCHAEFF SKL811 A 5,720 04 Series 04 Series
SCHAEFF SKL820 A 6,160 04 Series 04 Series
SCHAEFF SKL821 7,260 04 Series 05 Series
SCHAEFF SKL821 A 7,480 04 Series 05 Series
SCHAEFF SKL830 7,480 04 Series 05 Series
SCHAEFF SKL 823 7,630 04 Series 05 Series
SCHAEFF SKL830 A 8,140 04 Series 05 Series
SCHAEFF SKL840 8,580 04 Series 05 Series
SCHAEFF SKL831 8,800 05 Series 05 Series
SCHAEFF SKL831 A 8,800 05 Series 05 Series
SCHAEFF SKL832 A 8,800 05 Series 05 Series
SCHAEFF SKS631 8,800 05 Series 05 Series
SCHAEFF SCL-515 8,960 05 Series 05 Series
SCHAEFF SKL 833 9,890 05 Series 05 Series
SCHAEFF SKS 633 10,115 05 Series 05 Series
SCHAEFF SKL840 A 10,120 05 Series 05 Series
SCHAEFF SKL841 10,340 05 Series 05 Series
SCHAEFF SKL841 A 10,340 05 Series 05 Series
SCHAEFF SKL850 10,560 05 Series 05 Series
SCHAEFF SKL851 11,880 05 Series 05 Series
SCHAEFF SKL851 A 11,880 05 Series 05 Series
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
SCHAEFF SKL 853 12,815 05 Series 05 Series
SCHAEFF SKL861 A 13,200 05 Series 05 Series
SCHAEFF SKL 863 15,050 05 Series 10 Series
SCHAEFF SKL871 20,680 10 Series 15 Series
SCHAEFF SKL 873 24,325 10 Series 15 Series
Swinger 2000 4,752 04 Series 04 Series
Swinger 3000 8,500 04 Series 05 Series
TCM E804 5,940 04 Series 04 Series
TCM E806 7,060 04 Series 05 Series
TCM E820 10,360 05 Series 05 Series
TCM E830 14,550 05 Series 05 Series
TCM E835 18,740 05 Series 10 Series
TCM E840 22,050 10 Series 15 Series
TEREX 72-31B 22,660 10 Series 15 Series
TEREX 80C 36,520 15 Series 20 Series
TEREX 72-51B 38,280 20 Series 20 Series
TEREX 72-61 42,240 20 Series 20 Series
TEREX 85B 57,420 25 Series 30 Series
TEREX 72-81 61,600 25 Series 30 Series
TEREX 72-71B 67,100 25 Series 30 Series
TEREX 90C 97,680 40 Series 50 Series
V.M.E. L30 12,320 05 Series 05 Series
V.M.E. 4200 12,760 05 Series 05 Series
V.M.E. 4200B 15,620 05 Series 10 Series
V.M.E. L50 16,720 05 Series 10 Series
V.M.E. 4300 17,820 05 Series 10 Series
V.M.E. 4300B 18,480 05 Series 10 Series
V.M.E. 4400 19,800 10 Series 10 Series
V.M.E. 4500 24,200 10 Series 15 Series
V.M.E. L70 25,520 15 Series 15 Series
V.M.E. L90B 27,060 15 Series 15 Series
V.M.E. L90C 27,940 15 Series 15 Series
V.M.E. L120B 34,320 15 Series 20 Series
V.M.E. 4600 34,760 15 Series 20 Series
V.M.E. 4600B 34,760 15 Series 20 Series
V.M.E. L120C 35,420 15 Series 20 Series
V.M.E. L160 40,040 20 Series 20 Series
V.M.E. L150 44,000 20 Series 20 Series
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
V.M.E. L180 46,420 20 Series 25 Series
V.M.E. L190B 60,060 25 Series 30 Series
V.M.E. L190 60,500 25 Series 30 Series
V.M.E. L270B 79,860 30 Series 40 Series
V.M.E. L320 110,000 50 Series 70 Series
V.M.E. L330C 110,000 50 Series 70 Series
V.M.E. L480 141,680 70 Series 85 Series
V.M.E. L480 Turbo 141,680 70 Series 85 Series
V.M.E. 475CT Turbo 148,500 70 Series 85 Series
VENIERI 2.63 6,600 04 Series 04 Series
VENIERI 3.63 6,600 04 Series 04 Series
VENIERI 3.73B 6,600 04 Series 04 Series
VENIERI 4.63 7,040 04 Series 05 Series
VENIERI 4.73 7,040 04 Series 05 Series
VENIERI 1.63B 7,920 04 Series 05 Series
VENIERI 6.33 8,580 04 Series 05 Series
VENIERI 3.63B 9,460 05 Series 05 Series
VENIERI 6.53B 11,000 05 Series 05 Series
VENIERI 3.63D 11,220 05 Series 05 Series
VENIERI 4.63B 11,440 05 Series 05 Series
VENIERI 4.63C 13,420 05 Series 05 Series
VENIERI 6.63 13,860 05 Series 05 Series
VENIERI 8.63 13,860 05 Series 05 Series
VENIERI 7.73 17,160 05 Series 10 Series
VENIERI 14.63 24,860 10 Series 15 Series
VersaDyne 3K 8,000 04 Series 05 Series
VOLVO ZL402C 7,419 04 Series 05 Series
VOLVO L30B 10,116 05 Series 05 Series
VOLVO L35B 10,791 05 Series 05 Series
VOLVO L40B 12,589 05 Series 05 Series
VOLVO L45B 13,938 05 Series 05 Series
VOLVO L50E 14,930 05 Series 05 Series
VOLVO L50D 15,695 05 Series 10 Series
VOLVO L70D 19,530 10 Series 10 Series
VOLVO L60E 19,740 10 Series 15 Series
VOLVO L70E 22,730 10 Series 15 Series
VOLVO L90D 24,459 10 Series 15 Series
VOLVO L90E 26,600 15 Series 15 Series
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
VOLVO L180E Long Boom 31,010 15 Series 20 Series
VOLVO L120D 31,293 15 Series 20 Series
VOLVO L150 Waste Handler 33,080 15 Series 20 Series
VOLVO L120E 33,560 15 Series 20 Series
VOLVO L110E 33,830 15 Series 20 Series
VOLVO L180 Waste Handler 35,800 15 Series 20 Series
VOLVO L150E 41,520 20 Series 20 Series
VOLVO L150D 39,290 20 Series 20 Series
VOLVO L120 Long Boom 40,730 20 Series 20 Series
VOLVO L180D 47,655 20 Series 25 Series
VOLVO L180E 48,910 20 Series 25 Series
VOLVO L180E HIGH LIFT 48,270 20 Series 25 Series
VOLVO L180 Long Boom 49,210 20 Series 25 Series
VOLVO L220D 49,480 20 Series 25 Series
VOLVO L220E Long Boom 50,110 20 Series 25 Series
VOLVO L220E 50,110 20 Series 25 Series
VOLVO L330E Long Boom 88,100 40 Series 50 Series
VOLVO L330D 88,911 40 Series 50 Series
VOLVO L330E 101,970 40 Series 50 Series
WALDON 4100 3,375 04 Series 04 Series
WALDON 5100 5,000 04 Series 04 Series
WALDON 4500B 5,950 04 Series 04 Series
WALDON 7000 9,000 05 Series 05 Series
WALDON 7500 10,097 05 Series 05 Series
WALDON 6000C 10,450 05 Series 05 Series
WALDON 8500C 13,800 05 Series 05 Series
XCMG XWL30G 24,728 10 Series 15 Series
XCMG XWL40G 31,472 15 Series 20 Series
YANMAR V1 1,760 04 Series 04 Series
YANMAR V3 4,840 04 Series 04 Series
YANMAR V3-5 5,072 04 Series 04 Series
YANMAR V4-5 5,510 04 Series 04 Series
YANMAR V4 5,940 04 Series 04 Series
YANMAR V4-5HL 6,170 04 Series 04 Series
ZEPPELIN ZL4B 7,700 04 Series 05 Series
ZEPPELIN ZL6B 8,800 05 Series 05 Series
ZEPPELIN ZL8B 10,560 05 Series 05 Series
ZEPPELIN ZL10B 12,100 05 Series 05 Series
XS SYSTEMS
SERIES RECOMMENDATION CHART FOR LOADERS
RECOMMENDED SERIES SIZE
BREAKOUT BASED ON
MANUFACTURER MODEL FORCE IN APPLICATION
LBS. STANDARD / EXTREME
HEAVY DUTY SERVICE
ZEPPELIN ZL12B 13,420 05 Series 05 Series
ZETTELMEYER ZL401B 3,080 04 Series 04 Series
ZETTELMEYER ZL302 3,520 04 Series 04 Series
ZETTELMEYER ZL401 5,500 04 Series 04 Series
ZETTELMEYER ZL402 7,480 04 Series 05 Series
ZETTELMEYER ZL501 8,140 04 Series 05 Series
ZETTELMEYER ZL601 8,580 04 Series 05 Series
ZETTELMEYER ZL601B 9,020 05 Series 05 Series
ZETTELMEYER ZL602 9,020 05 Series 05 Series
ZETTELMEYER ZL702 9,020 05 Series 05 Series
ZETTELMEYER ZL501B 9,240 05 Series 05 Series
ZETTELMEYER ZL502 9,240 05 Series 05 Series
ZETTELMEYER ZL801 13,200 05 Series 05 Series
ZETTELMEYER ZL802 13,200 05 Series 05 Series
ZETTELMEYER ZL1001 13,420 05 Series 05 Series
ZETTELMEYER ZL1002i 13,420 05 Series 05 Series
ZETTELMEYER ZL801B 13,420 05 Series 05 Series
ZETTELMEYER ZL802i 13,860 05 Series 05 Series
ZETTELMEYER ZL802Si 13,860 05 Series 05 Series
ZETTELMEYER ZL1700 20,460 10 Series 15 Series
ZETTELMEYER ZL1801 25,740 15 Series 15 Series
ZETTELMEYER ZL2001 30,140 15 Series 20 Series
ZETTELMEYER ZL2002 31,020 15 Series 20 Series
ZETTELMEYER ZL4001 41,800 20 Series 20 Series
ZETTELMEYER ZL4001B 46,200 20 Series 25 Series
ZETTELMEYER ZL5001F 46,200 20 Series 25 Series
ZETTELMEYER ZL3002 48,180 20 Series 25 Series
ZETTELMEYER ZL4002 50,380 20 Series 25 Series
INSTALLATION:
The hammerless fastener
system is easy to install.
Few tools other than a
3/4" socket and a torque
STEP 1. STEP 2.
wrench are required. As
always, follow proper mine
safety procedures and
wear all required safety
equipment.
Insert C-clamp
into adapter assembly. Insert shim.
Use 3/4" socket to tighten
adjustment bolt ensuring
contact is maintained
in the indicated
areas. Do not STEP 5.
over tighten 3/4" hex drive shaft
adjustment STEP 3. STEP 4.
bolt.
SYSTEM PARTS
Whisler 10
C-CLAMP H499C
STEP 6.
SHIM H499SHIM
WEDGE H499W
PLUG H1P
front of
adapter Whisler 12
C-CLAMP H599C
SHIM H599SHIM
WEDGE H5992
PLUG H1P
Install plug aligning the radius of the Cross-section of complete
plug with the radius of the adapter assembly.
and firmly secure in place.
SYL RC T
Sharp, Ribbed Rock Chisel Tiger
Tooth Pocket
WT F
Twin Tiger Flare
TEETH
Dimensions
XS Part Pin Overall Tooth Tooth Pocket Weight
Series Number Assembly A B C D E F
" mm " mm " mm " mm " mm " mm lb kg
XS04SYL 5.00 127 2.09 53 0.30 8 2.34 59 1.66 42 1.78 45 1.9 0.9
XS04RC 5.38 136 1.70 43 0.61 15 2.34 59 1.66 42 1.78 45 2.0 0.9
XS04T 5.59 142 0.25 6 0.18 5 2.34 59 1.66 42 1.78 45 1.7 0.8
XS04WT 5.59 142 2.73 69 0.14 3 2.34 59 1.66 42 1.78 45 1.8 0.8
04 XS04P
XS04F 5.13 130 3.50 89 0.33 8 2.34 59 1.66 42 1.78 45 2.6 1.2
- - - - - - - - - - - - - - -
- - - - - - - - - - - - - - -
- - - - - - - - - - - - - - -
Type 1 Type 7
1-1/2 Leg Bottom Leg
ADAPTERS
Dimensions
XS Part
Type A B C D Weight
Series Number E Lip
Bevel Degree Thickness
" mm " mm " mm " mm
1625XS04 1 0.69 17 2.34 59 4.56 116 2.28 58 30° 0.625 3.5 1.6
7625XS04 7 1.00 25 2.34 59 4.56 116 2.28 58 30° 0.625 3.6 1.6
1075XS04 1 0.81 21 2.31 59 4.53 115 2.28 58 30° .75" 3.4 1.5
- - - - - - - - - - - - - -
- - - - - - - - - - - - - -
- - - - - - - - - - - - - -
- - - - - - - - - - - - - -
04 - - - - - - - - - - - - - -
Authorized Dealer
Hensley Industries, Inc.
2108 Joe Field Road . Dallas, Texas 75229 U.S.A.
Customer Service
(888) 406 - 6262 U.S./Canada . (972) 406 - 6262 all other locations
Hensley Attachments
A Division of Hensley Industries, Inc.
800 South Fifth . Mansfield. Texas 76063 U.S.A.
(800) 433 - 3144 . (817) 477 - 3167
SAFETY FIRST: Hensley Industries, Inc. recommends that you use a soft-faced hammer and ANSI-approved (Z87.1) eye protection while using our products.
Copyright © 2005 Hensley Industries, Inc.
This publication is protected under the copyright laws of the United States. Unauthorized duplication or distribution is prohibited.
TM
05 Series
Specifications
Teeth & Adapters
Exclusively for XS Extreme Service Dealers
SYL RC T
Sharp, Ribbed Rock Chisel Tiger
Tooth Pocket
WT F
Twin Tiger Flare
TEETH
Dimensions
XS Part Pin Overall Tooth Tooth Pocket Weight
Series Number Assembly A B C D E F
" mm " mm " mm " mm " mm " mm lb kg
XS05SYL 5.94 151 2.41 61 0.35 9 2.75 70 2.03 52 2.09 53 3.0 1.4
XS05RC 6.31 160 2.00 51 0.72 18 2.75 70 2.03 52 2.09 53 3.3 1.5
XS05T 6.56 167 0.30 7 0.22 5 2.75 70 2.03 52 2.09 53 2.8 1.3
XS05WT 6.56 167 3.21 81 0.16 4 2.75 70 2.03 52 2.09 53 2.9 1.3
05 XS05P
XS05F 6.00 152 4.13 105 0.39 10 2.75 70 2.03 52 2.09 53 4.2 1.9
- - - - - - - - - - - - - - -
- - - - - - - - - - - - - - -
- - - - - - - - - - - - - - -
Type 1
1-1/2 Leg
ADAPTERS
Dimensions
XS Part Weight
Type A B C D
Series Number E Lip
Bevel Degree Thickness
" mm " mm " mm " mm lb kg
1875XS05 1 0.94 24 2.66 67 5.25 133 2.66 67 30° 0.875" 5.4 2.4
1100XS05 1 1.06 27 2.81 71 5.31 135 2.66 67 30° 1" 5.6 2.5
- - - - - - - - - - - - - -
- - - - - - - - - - - - - -
- - - - 0.00 0 - - - - - - - -
- - - - - - - - - - - - - -
- - - - - - - - - - - - - -
05 - - - - - - - - - - - - - -
- - - - - - - - - - - - - -
Authorized Dealer
Hensley Industries, Inc.
2108 Joe Field Road . Dallas, Texas 75229 U.S.A.
Customer Service
(888) 406 - 6262 U.S./Canada . (972) 406 - 6262 all other locations
Hensley Attachments
A Division of Hensley Industries, Inc.
800 South Fifth . Mansfield. Texas 76063 U.S.A.
(800) 433 - 3144 . (817) 477 - 3167
SAFETY FIRST: Hensley Industries, Inc. recommends that you use a soft-faced hammer and ANSI-approved (Z87.1) eye protection while using our products.
Copyright © 2005 Hensley Industries, Inc.
This publication is protected under the copyright laws of the United States. Unauthorized duplication or distribution is prohibited.
TM
10 Series
Specifications
Teeth & Adapters
Exclusively for XS Extreme Service Dealers
SYL RC T
Sharp, Ribbed Rock Chisel Tiger
Tooth Pocket
F TV
WT
Flare Tiger
Twin Tiger
TEETH
Dimensions
XS Part Pin Overall Tooth Tooth Pocket Weight
Series Number Assembly A B C D E F
" mm " mm " mm " mm " mm " mm lb kg
XS10SYL 6.94 176 2.81 71 0.41 11 3.25 82 2.31 59 2.47 63 4.7 2.1
XS10RC 7.41 188 2.35 60 0.84 21 3.25 82 2.31 59 2.47 63 5.0 2.3
XS10T 7.72 196 0.35 9 0.25 6 3.25 82 2.31 59 2.47 63 4.3 2.0
XS10WT 7.72 196 3.76 95 0.19 5 3.25 82 2.31 59 2.47 63 4.5 2.0
10 XS10P
XS10F 7.00 178 4.84 123 0.46 12 3.25 82 2.31 59 2.47 63 6.4 2.9
- - - - - - - - - - - - - - -
- - - - - - - - - - - - - - -
- - - - - - - - - - - - - - -
ADAPTERS
Dimensions
XS Part Weight
Type A B C D
Series Number E Lip
Bevel Degree Thickness
" mm " mm " mm " mm lb kg
1100XS10 1 1.06 27 3.22 82 6.22 158 3.13 79 30° 1" 8.9 4.0
1125XS10 1 1.31 33 3.31 84 6.31 160 3.13 79 30° 1.25" 8.4 3.8
1030MXS10 1 1.24 32 3.31 84 6.31 160 3.13 79 30° 30mm 8.8 4.0
- - - - - - - - - - - - - -
- - - - - - - - - - - - - -
- - - - - - - - - - - - - -
- - - - - - - - - - - - - -
10 XS10WN Weld-on Nose 0.54 14 2.75 70 3.13 79 - - - - 3.7 1.7
TM
10 Series
Specifications
Bolt-on Adapters
Exclusively for XS Extreme Service Dealers
Authorized Dealer
Hensley Industries, Inc.
2108 Joe Field Road . Dallas, Texas 75229 U.S.A.
Customer Service
(888) 406 - 6262 U.S./Canada . (972) 406 - 6262 all other locations
Hensley Attachments
A Division of Hensley Industries, Inc.
800 South Fifth . Mansfield. Texas 76063 U.S.A.
(800) 433 - 3144 . (817) 477 - 3167
SAFETY FIRST: Hensley Industries, Inc. recommends that you use a soft-faced hammer and ANSI-approved (Z87.1) eye protection while using our products.
Copyright © 2005 Hensley Industries, Inc.
This publication is protected under the copyright laws of the United States. Unauthorized duplication or distribution is prohibited.
TM
15 Series
Specifications
Teeth & Adapters
Exclusively for XS Extreme Service Dealers
SYL RC T TV
Sharp, Ribbed Rock Chisel Tiger Tiger
WT F RP2
Twin Tiger Flare Rock Penetrator
Tooth Pocket
TEETH
Dimensions
XS Part Pin Overall Tooth Tooth Pocket Weight
Series Number Assembly A B C D E F
" mm " mm " mm " mm " mm " mm lb kg
XS15SYL 8.16 207 3.25 82 0.49 12 2.80 71 3.85 98 2.92 74 7.3 3.3
XS15RC 8.56 217 2.72 69 0.97 25 2.80 71 3.85 98 2.92 74 7.6 3.4
XS15T 8.94 227 0.40 10 0.29 7 2.80 71 3.85 98 2.92 74 6.4 2.9
XS15WT 8.94 227 4.35 110 0.21 5 2.80 71 3.85 98 2.92 74 6.7 3.0
15 XS15P
XS15F 8.06 205 5.59 142 0.53 14 2.80 71 3.85 98 2.92 74 9.9 4.5
XS15RP2 8.50 216 2.85 72 0.37 9 2.80 71 3.85 98 2.92 74 11.4 5.2
- - - - - - - - - - - - - - -
- - - - - - - - - - - - - - -
ADAPTERS
Dimensions
XS Part Weight
Type A B C D
Series Number E Lip
Bevel Degree Thickness
" mm " mm " mm " mm lb kg
Authorized Dealer
Hensley Industries, Inc.
2108 Joe Field Road . Dallas, Texas 75229 U.S.A.
Customer Service
(888) 406 - 6262 U.S./Canada . (972) 406 - 6262 all other locations
Hensley Attachments
A Division of Hensley Industries, Inc.
800 South Fifth . Mansfield. Texas 76063 U.S.A.
(800) 433 - 3144 . (817) 477 - 3167
SAFETY FIRST: Hensley Industries, Inc. recommends that you use a soft-faced hammer and ANSI-approved (Z87.1) eye protection while using our products.
Copyright © 2005 Hensley Industries, Inc.
This publication is protected under the copyright laws of the United States. Unauthorized duplication or distribution is prohibited.
TM
20 Series
Specifications
Teeth & Adapters
Exclusively for XS Extreme Service Dealers
SYL RC T
Sharp, Ribbed Rock Chisel Tiger
Tooth Pocket
WT F RP2
Twin Tiger Flare Rock Penetrator
TEETH
Dimensions
XS Part Pin Overall Tooth Tooth Pocket Weight
Series Number Assembly A B C D E F
" mm " mm " mm " mm " mm " mm lb kg
XS20SYL 9.25 235 3.69 94 0.55 14 4.37 111 3.12 79 3.31 84 11.4 5.2
XS20RC 9.72 247 3.09 79 1.10 28 4.37 111 3.12 79 3.31 84 11.9 5.4
XS20T 10.16 258 0.45 12 0.33 8 4.37 111 3.12 79 3.31 84 9.7 4.4
XS20WT 10.16 258 4.94 125 0.24 6 4.37 111 3.12 79 3.31 84 10.5 4.8
20 XS20P
XS20F 9.15 232 6.34 161 0.61 15 4.37 111 3.12 79 3.31 84 14.2 6.4
XS20RP2 9.69 246 3.29 83 0.42 11 4.37 111 3.12 79 3.31 84 16.8 7.6
XS20UT 10.16 258 4.94 125 0.33 8 4.38 111 2.97 75 3.28 83 10.7 4.9
- - - - - - - - - - - - - - -
ADAPTERS
Dimensions
XS Part Weight
Type A B C D
Series Number E Lip
Bevel Degree Thickness
" mm " mm " mm " mm lb kg
1125XS20 1 1.31 33 4.22 107 8.28 210 3.94 100 30° 1.25" 18.0 8.2
1150XS20 1 1.56 40 4.27 108 8.22 209 3.94 100 30° 1.5" 18.3 8.3
1030MXS20 1 1.24 31 4.23 107 8.28 210 3.94 100 30° 30mm 19.8 9.0
1040MXS20 1 1.64 42 4.22 107 8.24 209 3.94 100 30° 40mm 18.2 8.3
2030MXS20 2 1.24 31 0.88 22 9.31 236 3.94 100 30° 30mm 24.4 11.1
6125XS20R 3, RH Notched 1.31 33 4.56 116 8.50 216 3.94 100 30° 1.25" 21.4 9.7
6125XS20L 3, LH Notched 1.31 33 4.56 116 8.50 216 3.94 100 30° 1.25" 21.4 9.7
20 6150XS20R 3, RH Notched 1.56 40 4.41 112 8.38 213 3.94 100 30° 1.5" 20.8 9.4
6150XS20L 3, LH Notched 1.56 40 4.41 112 8.38 213 3.94 100 30° 1.5" 20.8 9.4
- - - - - - - - - - - - - -
XS20WN Weld-on Nose 1.38 35 4.19 106 3.40 86 - - - - 10.5 4.8
Authorized Dealer
Hensley Industries, Inc.
2108 Joe Field Road . Dallas, Texas 75229 U.S.A.
Customer Service
(888) 406 - 6262 U.S./Canada . (972) 406 - 6262 all other locations
Hensley Attachments
A Division of Hensley Industries, Inc.
800 South Fifth . Mansfield. Texas 76063 U.S.A.
(800) 433 - 3144 . (817) 477 - 3167
SAFETY FIRST: Hensley Industries, Inc. recommends that you use a soft-faced hammer and ANSI-approved (Z87.1) eye protection while using our products.
Copyright © 2005 Hensley Industries, Inc.
This publication is protected under the copyright laws of the United States. Unauthorized duplication or distribution is prohibited.
TM
25 Series
Specifications
Teeth & Adapters
Exclusively for XS Extreme Service Dealers
SYL RC T
Sharp, Ribbed Rock Chisel Tiger
Tooth Pocket
WT F RP2
Twin Tiger Flare Rock Penetrator
TEETH
Dimensions
XS Part Pin Overall Tooth Tooth Pocket Weight
Series Number Assembly A B C D E F
" mm " mm " mm " mm " mm " mm lb kg
XS25SYL 10.50 266 4.19 106 0.63 16 4.97 126 3.56 90 3.75 95 15.2 6.9
XS25RC 11.00 279 3.50 89 1.25 32 4.97 126 3.56 90 3.75 95 16.7 7.6
XS25T 11.50 292 0.52 13 0.38 10 4.97 126 3.56 90 3.75 95 15.1 6.8
XS25WT 11.50 292 5.61 142 0.28 7 4.97 126 3.56 90 3.75 95 15.2 6.9
25 XS25P
XS25F 10.40 264 7.19 182 0.68 17 4.97 126 3.56 90 3.75 95 20.8 9.4
XS25RP2 11.00 279 3.72 94 0.48 12 4.97 126 3.56 90 3.75 95 24.8 11.2
XS25UT 11.50 292 5.61 142 0.38 10 5.00 127 3.44 87 3.75 95 15.3 6.9
- - - - - - - - - - - - - - -
ADAPTERS
Dimensions
XS Part Weight
Type A B C D
Series Number E Lip
Bevel Degree Thickness
" mm " mm " mm " mm lb kg
1150XS25 1 1.56 40 4.76 121 9.35 237 4.50 114 30° 1.5" 27.5 12.5
1175XS25 1 1.81 46 4.77 121 9.34 237 4.50 114 30° 1.75" 26.9 12.2
1035MXS25 1 1.44 37 4.77 121 9.36 238 4.50 114 30° 35mm 28.2 12.8
1040MXS25 1 1.64 42 4.76 121 9.30 236 4.50 114 30° 40mm 27.3 12.4
2035MXS25 2 1.44 37 0.63 16 10.50 266 4.50 114 30° 35mm 37.8 17.1
6150XS25R 3, RH Notched 1.56 40 5.13 130 9.63 244 4.50 114 30° 1.5" 30.7 13.9
6150XS25L 3, LH Notched 1.56 40 5.13 130 9.63 244 4.50 114 30° 1.5" 30.7 13.9
25 6175XS25R 3, RH Notched 1.81 46 5.00 127 9.50 241 4.50 114 30° 1.75" 30.8 14.0
6175XS25L 3, LH Notched 1.81 46 5.00 127 9.50 241 4.50 114 30° 1.75" 30.8 14.0
- - - - - - - - - - - - - -
XS25WN Weld-on Nose 1.56 40 4.75 121 4.50 114 - - - - 12.5 5.7
- - - - - - - - - - - - - -
Authorized Dealer
Hensley Industries, Inc.
2108 Joe Field Road . Dallas, Texas 75229 U.S.A.
Customer Service
(888) 406 - 6262 U.S./Canada . (972) 406 - 6262 all other locations
Hensley Attachments
A Division of Hensley Industries, Inc.
800 South Fifth . Mansfield. Texas 76063 U.S.A.
(800) 433 - 3144 . (817) 477 - 3167
SAFETY FIRST: Hensley Industries, Inc. recommends that you use a soft-faced hammer and ANSI-approved (Z87.1) eye protection while using our products.
Copyright © 2005 Hensley Industries, Inc.
This publication is protected under the copyright laws of the United States. Unauthorized duplication or distribution is prohibited.
TM
30 Series
Specifications
Teeth & Adapters
Exclusively for XS Extreme Service Dealers
SYL RC T
Sharp, Ribbed Rock Chisel Tiger
Tooth Pocket
WT F RP2
Twin Tiger Flare Rock Penetrator
TEETH
Dimensions
XS Part Pin Overall Tooth Tooth Pocket Weight
Series Number Assembly A B C D E F
" mm " mm " mm " mm " mm " mm lb kg
XS30SYL 11.60 294 4.63 118 0.69 18 5.50 140 4.03 102 4.16 106 20.8 9.4
XS30RC 12.19 309 3.87 98 1.38 35 5.50 140 4.03 102 4.16 106 21.9 9.9
XS30T 12.72 323 0.57 14 0.41 10 5.50 140 4.03 102 4.16 106 17.6 8.0
XS30WT 12.72 323 6.20 157 0.30 8 5.50 140 4.03 102 4.16 106 21.0 9.5
30 XS30P
XS30F 11.50 292 7.94 202 0.76 19 5.50 140 4.03 102 4.16 106 27.1 12.3
XS30RP2 12.16 309 4.12 105 0.53 13 5.50 140 4.03 102 4.16 106 33.6 15.2
- - - - - - - - - - - - - - -
- - - - - - - - - - - - - - -
ADAPTERS
Dimensions
XS Part Weight
Type A B C D
Series Number E Lip
Bevel Degree Thickness
" mm " mm " mm " mm lb kg
1175XS30 1 1.81 46 5.03 128 10.17 258 4.94 125 30° 1.75" 36.6 16.6
1200XS30 1 2.09 53 4.96 126 10.08 256 4.94 125 30° 2.0" 34.9 15.8
1040MXS30 1 1.64 42 5.04 128 10.17 258 4.94 125 30° 40mm 38.6 17.5
1040MXS30R 1, 12° RH Spade 1.64 42 5.56 141 10.50 266 4.94 125 30° 40mm 41.3 18.7
1040MXS30L 1, 12° LH Spade 1.64 42 5.56 141 10.50 266 4.94 125 30° 40mm 41.3 18.7
1045MXS30 1 1.83 46 4.99 127 10.10 256 4.94 125 30° 45mm 37.2 16.9
1050MXS30 1 2.06 52 4.90 124 10.00 254 4.94 125 30° 50mm 33.4 15.2
30 2040MXS30 2 1.64 42 0.69 18 11.56 293 4.94 125 30° 40mm 46.4 21.0
6200XS30R 3, RH Notched 2.09 53 5.25 133 10.50 266 4.94 125 30° 2" 38.2 17.3
6200XS30L 3, LH Notched 2.09 53 5.25 133 10.50 266 4.94 125 30° 2" 38.2 17.3
- - - - - - - - - - - - - -
XS30WN Weld-on Nose 1.75 44 5.25 133 4.94 125 - - - - 20.1 9.1
- - - - - - - - - - - - - -
Authorized Dealer
Hensley Industries, Inc.
2108 Joe Field Road . Dallas, Texas 75229 U.S.A.
Customer Service
(888) 406 - 6262 U.S./Canada . (972) 406 - 6262 all other locations
Hensley Attachments
A Division of Hensley Industries, Inc.
800 South Fifth . Mansfield. Texas 76063 U.S.A.
(800) 433 - 3144 . (817) 477 - 3167
SAFETY FIRST: Hensley Industries, Inc. recommends that you use a soft-faced hammer and ANSI-approved (Z87.1) eye protection while using our products.
Copyright © 2005 Hensley Industries, Inc.
This publication is protected under the copyright laws of the United States. Unauthorized duplication or distribution is prohibited.
TM
40 Series
Specifications
Teeth & Adapters
Exclusively for XS Extreme Service Dealers
SYL RC T TV
Sharp, Ribbed Rock Chisel Tiger Tiger
WT UT F RP2
Twin Tiger Twin Tiger Flare Rock Penetrator
TEETH
Dimensions
XS Part Pin Overall Tooth Tooth Pocket Weight
Series Number Assembly A B C D E F
" mm " mm " mm " mm " mm " mm lb kg
XS40SYL 12.50 317 4.94 125 0.74 19 5.85 148 4.21 107 4.42 112 26.9 12.2
XS40RC 13.13 333 4.14 105 1.48 38 5.85 148 4.21 107 4.42 112 30.0 13.6
XS40T 13.56 344 0.61 15 0.44 11 5.85 148 4.21 107 4.42 112 22.7 10.3
XS40TV 13.58 345 0.50 13 0.38 10 5.85 148 4.21 107 4.42 112 23.0 10.4
40 XS40P
XS40WT 13.56 344 6.60 168 0.32 8 5.85 148 4.21 107 4.42 112 25.8 11.7
XS40UT 13.56 344 6.76 172 0.47 12 5.85 148 4.21 107 4.42 112 25.6 11.6
XS40F 12.30 312 8.47 215 0.81 21 5.85 148 4.21 107 4.42 112 38.5 17.5
XS40RP2 12.94 328 4.39 111 0.56 14 5.85 148 4.21 107 4.42 112 39.8 18.1
PIN ASSEMBLY
Dimensions
Weight Socket
XS40P A B C
" mm " mm " mm lb kg " mm
Tooth Pocket
5.43 138 0.96 24 2.04 52 2.0 0.9 9/16 14
TM
40 Series
Specifications
Teeth & Adapters
Exclusively for XS Extreme Service Dealers
ADAPTERS
Dimensions
XS Part Weight
Type A B C D
Series Number E Lip
Bevel Degree Thickness
" mm " mm " mm " mm lb kg
1200XS40 1 2.09 53 5.63 143 11.00 279 5.28 134 30° 2.0" 43.5 19.7
1200XS40R 1, 12° RH Spade 2.09 53 5.88 149 11.13 282 5.28 134 30° 2.0" 46.2 21.0
1200XS40L 1, 12° LH Spade 2.09 53 5.88 149 11.13 282 5.28 134 30° 2.0" 46.2 21.0
1250XS40 1 2.59 66 5.75 146 11.19 284 5.28 134 30° 2.5" 46.8 21.2
1045MXS40 1 1.83 47 5.75 146 11.00 279 5.28 134 30° 45mm 43.2 19.6
1055MXS40 1 2.26 57 5.64 143 10.67 271 5.28 134 30° 55mm 43.3 19.6
1060MXS40 1 2.46 62 5.56 141 11.00 279 5.28 134 30° 60mm 42.9 19.5
40 1060MXS40R 1, 12° RH Spade 2.46 62 5.94 151 11.13 282 5.28 134 30° 60mm 47.3 21.5
1060MXS40L 1, 12° LH Spade 2.46 62 5.94 151 11.13 282 5.28 134 30° 60mm 47.3 21.5
1065MXS40 1 2.65 67 5.63 143 11.00 279 5.28 134 30° 65mm 43.5 19.7
2045MXS40 2 1.84 46.7 0.75 19.04 12.3 312.2 5.28 134 30° 45mm 59 26.76
6200XS40R 3, RH Notched 2.09 53.05 5.81 147.5 11.25 285.5 5.28 134 30° 2.0" 48.7 22.09
6200XS40L 3, LH Notched 2.09 53.05 5.81 147.5 11.25 285.5 5.28 134 30° 2.0" 48.7 22.09
- - - - - - - - - - - - - -
XS40WN Weld-on Nose 1.875 47.59 5.594 142 5.281 134 - - - - 20 9.072
Authorized Dealer
Hensley Industries, Inc.
2108 Joe Field Road . Dallas, Texas 75229 U.S.A.
Customer Service
(888) 406 - 6262 U.S./Canada . (972) 406 - 6262 all other locations
Hensley Attachments
A Division of Hensley Industries, Inc.
800 South Fifth . Mansfield. Texas 76063 U.S.A.
(800) 433 - 3144 . (817) 477 - 3167
SAFETY FIRST: Hensley Industries, Inc. recommends that you use a soft-faced hammer and ANSI-approved (Z87.1) eye protection while using our products.
Copyright © 2005 Hensley Industries, Inc.
This publication is protected under the copyright laws of the United States. Unauthorized duplication or distribution is prohibited.
TM
50 Series
Specifications
Teeth & Adapters
Exclusively for XS Extreme Service Dealers
SYL RC T
Sharp, Ribbed Rock Chisel Tiger
Tooth Pocket
WT F RP2
Twin Tiger Flare Rock Penetrator
TEETH
Dimensions
XS Part Pin Overall Tooth Tooth Pocket Weight
Series Number Assembly A B C D E F
" mm " mm " mm " mm " mm " mm lb kg
XS50SYL 13.88 352 5.50 140 0.82 21 6.50 165 4.69 119 4.91 125 38.2 17.3
XS50RC 14.59 370 4.59 117 1.64 42 6.50 165 4.69 119 4.91 125 38.3 17.4
XS50T 15.09 383 0.67 17 0.49 12 6.50 165 4.69 119 4.91 125 33.5 15.2
XS50WT 15.09 383 7.34 186 0.36 9 6.50 165 4.69 119 4.91 125 32.1 14.6
50 XS50P
XS50F 11.63 295 9.44 240 0.90 23 6.50 165 4.69 119 4.91 125 47.6 21.6
XS50RP2 14.38 365 4.88 124 0.63 16 6.50 165 4.69 119 4.91 125 55.0 24.9
- - - - - - - - - - - - - - -
- - - - - - - - - - - - - - -
ADAPTERS
Dimensions
XS Part Weight
Type A B C D
Series Number E Lip
Bevel Degree Thickness
" mm " mm " mm " mm lb kg
1200XS50 1 2.09 53 6.25 159 11.84 301 5.84 148 30° 2.0" 60.0 27.2
1200XS50R 1, 12° RH Spade 2.09 53 6.75 171 12.50 318 5.84 148 30° 2.0" 71.7 32.5
1200XS50L 1, 12° LH Spade 2.09 53 6.75 171 12.50 318 5.84 148 30° 2.0" 71.7 32.5
1250XS50 1 2.59 66 6.25 159 11.81 300 5.84 148 30° 2.5" 60.0 27.2
1250XS50R 1, 12° RH Spade 2.59 66 6.69 170 12.44 316 5.84 148 30° 2.5" 67.0 30.4
1250XS50L 1, 12° LH Spade 2.59 66 6.69 170 12.44 316 5.84 148 30° 2.5" 67.0 30.4
1275XS50 1 2.84 72 6.28 159 11.81 300 5.84 148 30° 2.75" 60.0 27.2
50 2050MXS50 2 2.03 52 1.00 25 13.69 347 5.84 148 30° 50mm 87.0 39.5
2060MXS50 2 2.38 60 1.00 25 13.88 352 5.84 148 30° 60mm 83.0 37.6
1060MXS50 1 2.46 62 6.27 159 11.83 300 5.84 148 30° 60mm 60.0 27.2
1065MXS50 1 2.65 67 6.25 159 11.81 300 5.84 148 30° 65mm 59.0 26.8
- - - - - - - - - - - - - -
XS50WN Weld-on Nose 2.09 53 6.22 158 5.84 148 - - - - 34.7 15.7
- - - - - - - - - - - - - -
Authorized Dealer
Hensley Industries, Inc.
2108 Joe Field Road . Dallas, Texas 75229 U.S.A.
Customer Service
(888) 406 - 6262 U.S./Canada . (972) 406 - 6262 all other locations
Hensley Attachments
A Division of Hensley Industries, Inc.
800 South Fifth . Mansfield. Texas 76063 U.S.A.
(800) 433 - 3144 . (817) 477 - 3167
SAFETY FIRST: Hensley Industries, Inc. recommends that you use a soft-faced hammer and ANSI-approved (Z87.1) eye protection while using our products.
Copyright © 2005 Hensley Industries, Inc.
This publication is protected under the copyright laws of the United States. Unauthorized duplication or distribution is prohibited.
TM
70 Series
Specifications
Teeth & Adapters
Exclusively for XS Extreme Service Dealers
SYL RC T
Sharp, Ribbed Rock Chisel Tiger
Tooth Pocket
WT F RP2
Twin Tiger Flare Rock Penetrator
TEETH
Dimensions
XS Part Pin Overall Tooth Tooth Pocket Weight
Series Number Assembly A B C D E F
" mm " mm " mm " mm " mm " mm lb kg
XS70SYL 15.00 381 6.00 152 0.88 22 7.06 179 5.09 129 5.34 136 45.0 20.4
XS70RC 15.75 400 4.97 126 1.78 45 7.06 179 5.09 129 5.34 136 49.6 22.5
XS70T 16.31 414 0.73 18 0.53 13 7.06 179 5.09 129 5.34 136 41.4 18.8
XS70WT 16.31 414 7.94 201 0.39 10 7.06 179 5.09 129 5.34 136 43.7 19.8
70 XS70P
XS70F 14.75 374 10.19 259 0.97 25 7.06 179 5.09 129 5.34 136 57.5 26.1
XS70RP2 15.56 395 5.27 134 0.68 17 7.06 179 5.09 129 5.34 136 71.0 32.2
- - - - - - - - - - - - - - -
- - - - - - - - - - - - - - -
ADAPTERS
Dimensions
XS Part Weight
Type A B C D
Series Number E Lip
Bevel Degree Thickness
" mm " mm " mm " mm lb kg
1200XS70 1 2.094 53.15 7 177.7 13.38 339.5 6.344 161 30° 2" 79 35.83
1250XS70 1 2.594 65.84 7 177.7 13.31 337.9 6.344 161 30° 2.5" 75 34.02
1250XS70R 1, 12° RH Spade 2.594 65.84 7.063 179.3 13.38 339.5 6.344 161 30° 2.5" 84 38.1
1250XS70L 1, 12° LH Spade 2.594 65.84 7.063 179.3 13.38 339.5 6.344 161 30° 2.5" 84 38.1
1275XS70 1 2.844 72.18 7.25 184 13.5 342.6 6.344 161 30° 2.75" 81 36.74
1275XS70R 1, 12° RH Spade 2.844 72.18 7.5 190.4 13.75 349 6.344 161 30° 2.75" 86 39.01
1275XS70L 1, 12° LH Spade 2.844 72.18 7.5 190.4 13.75 349 6.344 161 30° 2.75" 86 39.01
70
1070MXS70 1 2.85 72.34 7.248 184 13.48 342.1 6.344 161 30° 70MM 81 36.74
1080MXS70 1 3.244 82.34 7.25 184 13.5 342.6 6.344 161 30° 80MM 78 35.38
1080MXS70R 1, 12° RH Spade 3.244 82.34 7.25 184 13.5 342.6 6.344 161 30° 80MM 84 38.1
1080MXS70L 1, 12° LH Spade 3.244 82.34 7.25 184 13.5 342.6 6.344 161 30° 80MM 84 38.1
1300XS70 1 3.094 78.53 7.25 184 13.5 342.6 6.344 161 30° 3" 72 32.66
2065MXS70 2 2.656 67.41 1 25.38 15 380.7 6.344 161 30° 65MM 106 48.08
158XS70 Stake Replaces Esco #157-55, Esco C-58 Cast Lip 80 36.29
Authorized Dealer
Hensley Industries, Inc.
2108 Joe Field Road . Dallas, Texas 75229 U.S.A.
Customer Service
(888) 406 - 6262 U.S./Canada . (972) 406 - 6262 all other locations
Hensley Attachments
A Division of Hensley Industries, Inc.
800 South Fifth . Mansfield. Texas 76063 U.S.A.
(800) 433 - 3144 . (817) 477 - 3167
SAFETY FIRST: Hensley Industries, Inc. recommends that you use a soft-faced hammer and ANSI-approved (Z87.1) eye protection while using our products.
Copyright © 2005 Hensley Industries, Inc.
This publication is protected under the copyright laws of the United States. Unauthorized duplication or distribution is prohibited.
TM
85 Series
Specifications
Teeth & Adapters
Exclusively for XS Extreme Service Dealers
SYL RC T
Sharp, Ribbed Rock Chisel Tiger
Tooth Pocket
WT RP2 RP3
Twin Tiger Rock Penetrator Rock Penetrator
TEETH
Dimensions
XS Part Pin Overall Tooth Tooth Pocket Weight
Series Number Assembly A B C D E F
" mm " mm " mm " mm " mm " mm lb kg
XS85SYL 15.90 404 6.38 162 0.94 24 7.50 190 5.43 138 5.69 144 53.5 24.3
XS85RC 16.63 422 5.31 135 1.90 48 7.50 190 5.43 138 5.69 144 55.0 24.9
XS85T 17.38 441 0.78 20 0.57 14 7.50 190 5.43 138 5.69 144 47.0 21.3
XS85WT 17.40 442 8.47 215 0.42 11 7.50 190 5.43 138 5.69 144 48.3 21.9
85 XS85P
- - - - - - - - - - - - - - -
XS85RP2 17.10 434 5.97 152 0.75 19 7.50 190 5.43 138 5.69 144 93.0 42.2
XS85RP3 17.10 434 5.97 152 0.80 20 7.50 190 5.43 138 5.69 144 104.0 47.2
- - - - - - - - - - - - - - -
ADAPTERS
Dimensions
XS Part Weight
Type A B C D
Series Number E Lip
Bevel Degree Thickness
" mm " mm " mm " mm lb kg
1250XS85 1 2.59 66 7.50 190 14.34 364 6.80 173 30° 2.5" 98.0 44.5
1275XS85 1 2.84 72 7.50 190 14.38 365 6.80 173 30° 2.75" 94.0 42.6
1275XS85R 1, 12° RH Spade 2.84 72 7.40 188 14.16 359 6.80 173 30° 2.75" 103.0 46.7
1275XS85L 1, 12° LH Spade 2.84 72 7.40 188 14.16 359 6.80 173 30° 2.75" 103.0 46.7
1300XS85 1 3.09 78 7.50 190 14.25 362 6.80 173 30° 3.0" 97.0 44.0
1300XS85R 1, 12° RH Spade 3.09 78 7.40 188 14.16 359 6.80 173 30° 3.0" 108.0 49.0
1300XS85L 1, 12° LH Spade 3.09 78 7.40 188 14.16 359 6.80 173 30° 3.0" 108.0 49.0
1350XS85 1 3.59 91 7.44 189 14.18 360 6.80 173 30° 3.5" 93.0 42.2
85
1350XS85R 1, 12° RH Spade 3.59 91 7.35 187 14.16 359 6.80 173 30° 3.5" 95.0 43.1
1350XS85L 1, 12° LH Spade 3.59 91 7.35 187 14.16 359 6.80 173 30° 3.5" 95.0 43.1
1080MXS85 1 3.24 82 7.50 190 14.22 361 6.80 173 30° 80mm 99.0 44.9
1080MXS85R 1, 12° RH Spade 3.24 82 8.00 203 14.50 368 6.80 173 30° 80mm 99.0 44.9
1080MXS85L 1, 12° LH Spade 3.24 82 8.00 203 14.50 368 6.80 173 30° 80mm 99.0 44.9
1080MXS85CL 4, "L" Cnr., LH 5.90 150 1.97 50 14.17 360 7.45 189 30° 80mm 170.0 77.1
1080MXS85CR 4, "L" Cnr., RH 5.90 150 1.97 50 14.17 360 7.45 189 30° 80mm 170.0 77.1
1090MXS85 1 3.64 92 7.33 186 14.06 357 6.80 173 30° 90mm 99.0 44.9
Authorized Dealer
Hensley Industries, Inc.
2108 Joe Field Road . Dallas, Texas 75229 U.S.A.
Customer Service
(888) 406 - 6262 U.S./Canada . (972) 406 - 6262 all other locations
Hensley Attachments
A Division of Hensley Industries, Inc.
800 South Fifth . Mansfield. Texas 76063 U.S.A.
(800) 433 - 3144 . (817) 477 - 3167
SAFETY FIRST: Hensley Industries, Inc. recommends that you use a soft-faced hammer and ANSI-approved (Z87.1) eye protection while using our products.
Copyright © 2005 Hensley Industries, Inc.
This publication is protected under the copyright laws of the United States. Unauthorized duplication or distribution is prohibited.
TM
115 Series
Specifications
Teeth & Adapters
Exclusively for XS Extreme Service Dealers
SYL RC SD
Sharp, Ribbed Rock Chisel Chisel
Tooth Pocket
RP2
Rock Penetrator
TEETH
Dimensions
XS Part Pin Overall Tooth Tooth Pocket Weight
Series Number Assembly A B C D E F
" mm " mm " mm " mm " mm " mm lb kg
XS115SYL 17.90 454 7.16 182 1.20 30 8.48 215 6.04 153 6.34 161 78.0 35.4
XS115RC 18.30 464 6.00 152 2.00 51 8.48 215 6.04 153 6.34 161 82.0 37.2
XS115SD 17.90 454 4.50 114 2.25 57 8.48 215 6.04 153 6.34 161 80.0 36.3
- - - - - - - - - - - - - - -
115 XS115P
- - - - - - - - - - - - - - -
XS115RP2 18.75 476 5.51 140 2.18 55 9.45 240 6.72 171 7.15 181 128.5 58.3
- - - - - - - - - - - - - - -
XS145SC 18.09 459 7.00 178 1.69 43 9.47 240 6.88 175 7.19 182 105.0 47.6
PIN ASSEMBLY
Part Dimensions
Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Heavy Duty XS115PC 8 203 1.54 39 2.72 69 5.5 2.5 5/8 16
TM
115 Series
Specifications
Teeth & Adapters
Exclusively for XS Extreme Service Dealers
Type 1 Type 6
1-1/2 Leg "T" Corner
ADAPTERS
Dimensions
XS Part Weight
Type A B C D E
Series Number Lip
_______ Thickness
" mm " mm " mm " mm Bevel Degree lb kg
350XS115 1 3.60 91 8.50 216 16.10 409 7.69 195 30° 3.5" 128.0 58.1
351XS115 1, 12° RH Spade 3.60 91 8.50 216 16.10 409 7.69 195 30° 3.5" 138.0 62.6
352XS115 1, 12° LH Spade 3.60 91 8.50 216 16.10 409 7.69 195 30° 3.5" 138.0 62.6
90XS115CC 6, "T" Corner 3.50 89 21.30 541 11.50 292 6.13 155 8.0", 203mm 3.5" 375.0 170.1
115 1070MXS115 Adapter 2.85 72 - - 16.10 409 7.69 195 30° 70 mm 140.0 63.5
- - - - - - - - - - - - - -
- - - - - - - - - - - - - -
- - - - - - - - - - - - - -
- - - - - - - - - - - - - -
SAFETY FIRST: Hensley Industries, Inc. recommends that you use a soft-faced hammer and ANSI-approved (Z87.1) eye protection while using our products.
Copyright © 2005 Hensley Industries, Inc.
This publication is protected under the copyright laws of the United States. Unauthorized duplication or distribution is prohibited.
TM
145 Series
Specifications
Teeth & Adapters
Exclusively for XS Extreme Service Dealers
SYL RC SD
Sharp, Ribbed Rock Chisel Chisel
Tooth Pocket
RP3 RPHL
RP2
Rock Penetrator Rock Penetrator
Rock Penetrator
Heavy, Long
TEETH
Dimensions
XS Part Pin Overall Tooth Tooth Pocket Weight
Series Number Assembly A B C D E F
" mm " mm " mm " mm " mm " mm lb kg
XS145SYL 20.00 508 8.00 203 1.50 38 9.45 240 6.72 171 7.15 181 113.0 51.3
XS145RC 20.90 530 6.60 168 2.40 61 9.45 240 6.72 171 7.15 181 114.0 51.7
XS145SD 19.94 506 5.00 127 2.50 64 9.45 240 6.72 171 7.15 181 109.0 49.4
XS145SC 18.09 459 7.00 178 1.69 43 9.47 240 6.88 175 7.19 182 105.0 47.6
145 XS145P
XS145RPL 21.48 546 6.50 165 0.70 18 9.45 240 6.72 171 7.15 181 195.0 88.4
XS145RP2 21.50 546 7.70 195 1.50 38 9.45 240 6.72 171 7.15 181 185.0 83.9
XS145RP3 21.50 546 7.46 189 1.00 25 9.45 240 6.72 171 7.15 181 205.0 93.0
XS145RPHL 21.50 546 10.50 266 1.50 38 9.47 240 6.88 175 7.19 182 224.0 101.6
XS145TV 21.25 539 1.25 31.73 0.81 20.58 9.45 240 6.72 171 7.15 181 105.0 47.63
PIN ASSEMBLY
Part Dimensions
Weight Socket
Duty Rating A B C
Number
" mm " mm " mm lb kg " mm
Heavy Duty XS145PC 8.9 226 1.74 44 3.10 79 7.2 3.3 5/8 16
TM
145 Series
Specifications
Teeth & Adapters
Exclusively for XS Extreme Service Dealers
ADAPTERS
Dimensions
XS Part F Weight
Type A B C D E
Series Number ________
_______
Lip
" mm " mm " mm " mm Bevel Degree lb kg
Thickness
120XS145CC 6, "T" Corner 4.75 121 21.50 546 13.06 332 8.75 222 9.0", 229mm 3.0", 76mm 581.0 263.5
A397XS145 Mechanical 4.19 106 19.50 495 19.50 495 8.53 217 30° 4.0" 409.0 185.5
A443XS145 1 4.91 125 13.25 336 17.25 438 8.53 217 30° 4.75 244.0 110.7
A893XS145 5, Straddle CNR 4.19 106 13.25 336 17.25 438 8.88 225 30° 4.0" 234.0 106.1
A894XS145R 1, 15° RH Spade 4.19 106 13.25 336 17.25 438 8.53 217 30° 4.0" 234.0 106.1
145
A895XS145L 1, 15° LH Spade 4.19 106 13.25 336 17.25 438 8.53 217 30° 4.0" 234.0 106.1
A896XS145 1 4.19 106 13.25 336 17.25 438 8.88 225 30° 4.0" 234.0 106.1
- - - - - - - - - - - - - -
- - - - - - - - - - - - - -
- - - - - - - - - - - - - -
WEAR CAPS
SAFETY FIRST: Hensley Industries, Inc. recommends that you use a soft-faced hammer and ANSI-approved (Z87.1) eye protection while using our products.
Copyright © 2005 Hensley Industries, Inc.
This publication is protected under the copyright laws of the United States. Unauthorized duplication or distribution is prohibited.
TM
250 Series
Specifications
Teeth & Adapters
Exclusively for XS Extreme Service Dealers
SYL RC T
Sharp, Ribbed Rock Chisel Tiger
Tooth Pocket
TEETH
Dimensions
XS Part Pin Overall Tooth Tooth Pocket Weight
Series Number Assembly A B C D E F
" mm " mm " mm " mm " mm " mm lb kg
XS250SYL 22.50 571 9.00 228 1.60 41 10.74 273 7.58 192 7.96 202 160.0 72.6
XS250RC 23.63 600 7.56 192 2.69 68 10.74 273 7.58 192 7.96 202 160.0 72.6
XS250T 24.00 609 1.38 35 1.00 25 10.69 271 7.72 196 8.06 205 153.0 69.4
XS250SD 22.52 572 5.66 144 2.81 71 10.67 271 7.72 196 8.06 205 161.0 73.0
250 XS250P
- - - - - - - - - - - - - - -
- - - - - - - - - - - - - - -
- - - - - - - - - - - - - - -
XS340SD 23.55 598 6.22 158 2.75 70 11.74 298 7.33 186 9.13 232 222.0 100.7
ADAPTERS
Dimensions
XS Part Weight
Type A B C D
Series Number E Lip
Bevel Degree Thickness
" mm " mm " mm " mm lb kg
A255XS250 1 5.66 144 13.52 343 21.73 552 9.81 249 30° 5.5" 316.0 143.3
A257XS250 1 4.91 125 13.00 330 21.36 542 9.81 249 30° 4.75" 338.0 153.3
A550XS250CR 4, RH CNR 8.25 209 3.50 89 21.00 533 12.90 317 30° 4.75" 527.0 239.0
250 A550XS250CL 4, LH CNR 8.25 209 3.50 89 21.00 533 12.90 317 30° 4.75" 527.0 239.0
475XS250C 7 4.88 124 3.50 89 20.38 517 13.74 349 30° 4.75" 346.0 156.9
550XS250C 7 5.67 144 13.52 343 21.73 551 9.69 246 30° 5.5" 340.0 154.2
120XS250SL Adpt/Straddle leg 4.88 124 - - 21.00 533 9.69 246 30° 4.75" 402.0 182.3
WC250HX 550WS250
Used with 257XS250 Used with 550XS250CR &
550XS250CL
Authorized Dealer
Hensley Industries, Inc.
2108 Joe Field Road . Dallas, Texas 75229 U.S.A.
Customer Service
(888) 406 - 6262 U.S./Canada . (972) 406 - 6262 all other locations
Hensley Attachments
A Division of Hensley Industries, Inc.
800 South Fifth . Mansfield. Texas 76063 U.S.A.
(800) 433 - 3144 . (817) 477 - 3167
SAFETY FIRST: Hensley Industries, Inc. recommends that you use a soft-faced hammer and ANSI-approved (Z87.1) eye protection while using our products.
Copyright © 2005 Hensley Industries, Inc.
This publication is protected under the copyright laws of the United States. Unauthorized duplication or distribution is prohibited.
TM
340 Series
Specifications
Teeth & Adapters
Exclusively for XS Extreme Service Dealers
SD
TV RC Chisel
Tiger Rock Chisel
Tooth Pocket
TEETH
Dimensions
XS Part Pin Overall Tooth Tooth Pocket Weight
Series Number Assembly A B C D E F
" mm " mm " mm " mm " mm " mm lb kg
- - - - - - - - - - - - - - -
XS340RC 24.75 628 8.50 216 2.94 75 11.74 298 7.33 186 9.13 232 219.0 99.3
XS340TV 25.20 640 1.58 40 1.03 26 11.74 298 7.33 186 9.13 232 219.0 99.3
XS340SD 23.55 598 6.22 158 2.75 70 11.74 298 7.33 186 9.13 232 222.0 100.7
340 XS340P
- - - - - - - - - - - - - - -
- - - - - - - - - - - - - - -
- - - - - - - - - - - - - - -
- - - - - - - - - - - - - - -
ADAPTERS
Dimensions
XS Part Weight
Type A B C D
Series Number E Lip
Bevel Degree Thickness
" mm " mm " mm " mm lb kg
A140XS340 1 5.66 144 13.38 340 20.31 516 10.50 266 30° 5.5" 380.0 172.4
A141XS340L 1, LH SPADE 5.66 144 14.45 367 21.39 543 10.50 266 30° 5.5" 380.0 172.4
A142XS340R 1, RH SPADE 5.66 144 14.45 367 21.39 543 10.50 266 30° 5.5" 381.0 172.8
340 A550XS340CR 4, RH CNR 9.62 245 3.50 90 23.60 616 19.13 400 30° 5.5" 833.0 377.8
A550XS340CL 4, LH CNR 9.62 245 3.50 90 23.60 616 19.13 400 30° 5.5" 833.0 377.8
550XS340C 7 5.67 144 13.69 347 20.63 524 10.50 266 30° 5.5" 375.0 170.1
- - - - - - - - - - - - - -
WC140HX 550WS340
Used with 140XS340, Used with 550XS340CR &
141XS340L, 142XS340R 550XS340CL
Authorized Dealer
Hensley Industries, Inc.
2108 Joe Field Road . Dallas, Texas 75229 U.S.A.
Customer Service
(888) 406 - 6262 U.S./Canada . (972) 406 - 6262 all other locations
Hensley Attachments
A Division of Hensley Industries, Inc.
800 South Fifth . Mansfield. Texas 76063 U.S.A.
(800) 433 - 3144 . (817) 477 - 3167
SAFETY FIRST: Hensley Industries, Inc. recommends that you use a soft-faced hammer and ANSI-approved (Z87.1) eye protection while using our products.
Copyright © 2005 Hensley Industries, Inc.
This publication is protected under the copyright laws of the United States. Unauthorized duplication or distribution is prohibited.
TM
390 Series
Specifications
Teeth & Adapters
Exclusively for XS Extreme Service Dealers
Tooth Pocket
TEETH
Dimensions
XS Part Pin Overall Tooth Tooth Pocket Weight
Series Number Assembly A B C D E F
" mm " mm " mm " mm " mm " mm lb kg
- - - - - - - - - - - - - - -
- - - - - - - - - - - - - - -
- - - - - - - - - - - - - - -
- - - - - - - - - - - - - - -
390 XS390P
- - - - - - - - - - - - - - -
- - - - - - - - - - - - - - -
- - - - - - - - - - - - - - -
- - - - - - - - - - - - - - -
Type 1 Type 7
1-1/2 Leg Universal Corner
ADAPTERS
Dimensions
XS Part Weight
Type A B C D
Series Number E Lip
Bevel Degree Thickness
" mm " mm " mm " mm lb kg
A160XS390 1 6.46 164 15.25 387 23.63 600 12.50 317 30° 160mm 676.0 306.6
163XS390C 7 6.46 164 15.24 387 23.63 600 12.00 305 30° 160mm 770.0 349.3
- - - - - - - - - - - - - -
390 - - - - - - - - - - - - - -
- - - - - - - - - - - - - -
- - - - - - - - - - - - - -
- - - - - - - - - - - - - -
SAFETY FIRST: Hensley Industries, Inc. recommends that you use a soft-faced hammer and ANSI-approved (Z87.1) eye protection while using our products.
Copyright © 2005 Hensley Industries, Inc.
This publication is protected under the copyright laws of the United States. Unauthorized duplication or distribution is prohibited.
TM
OWNERS’S GUIDE
• SYSTEM IDENTIFICATION AND APPLICATION •
• INSTALLATION AND REMOVAL •
• WELDING INSTRUCTIONS •
TABLE OF CONTENTS
Tooth Applications..................................................................... 4
Welding Sequences
ADAPTER
TM
3
TOOTH APPLICATIONS
RP2/RP3
HEAVY DUTY Rock Penetrator - Heavy duty penetration tooth
RC
Rock Chisel - Heavy duty tooth shape with
additional wear material for abrasive, tough
digging conditions. Profile wears sharp for
penetration. Excavator tooth.
T
Tiger - Tooth shape provides maximum
penetration. Ribs provide strength for tough
digging conditions. Excavator tooth.
WT
Twin Tiger - Tooth shape provides maximum
penetration. Used on corner adapters to cut
bucket clearance. Excavator tooth.
SYL
Sharp, Ribbed - General purpose shape with
ribs forsupport. Profile wears sharp for
penetration. Excavator tooth.
F
Flare - Wide profile for general purpose clean
up and trench bottoms. Panels provide
strength for excavation. Excavator tooth.
LIGHT DUTY
4
GENERAL PURPOSE
SOCKET SIZE NEEDED FOR
TOOTH REMOVAL AND
INSTALLATION
XS Socket Sizes
HEX BOLT
SERIES PIN
INCHES MM
XS04 XS04P 5/16 8
XS05 XS05P 5/16 8
XS10 XS10P 5/16 8
XS15 XS15P 3/8 10
XS20 XS20P 7/16 11
XS25 XS25P 7/16 11
XS30 XS30P 7/16 11
XS40 XS40P 9/16 14
XS50 XS50P 9/16 14
XS70 XS70P 9/16 14
XS85 XS85P 9/16 14
XS115 XS115P 5/8 16
XS127 XS127P 5/8 16
XS145 XS145P 5/8 16
XS250 XS250P 5/8 16
XS340 XS340P 5/8 16
5
SERIES RECOMMENDATIONS
STANDARD/HEAVY DUTY
Select Standard/Heavy Duty when the load is very light to
moderate with only limited ‘high load’ use. Materials should
be light and loose, well shot, fracturable to medium or even
heavy shot materials that break into manageable sizes when
excavated. Large slabs of rock require Extreme Service
recommendations.
EXTREME SERVICE
Select Extreme Service when the load on the machine is
high and you are nearing the maximum capabilities of your
machine. Materials such as heavy unshot rock or slabs that
require the full force of the machine to break out require
Extreme Service recommendations.
6
TM
*These recommendations are based on operating weight (for excavators) or breakout force (for loaders).
Your selection should always be based on the majority of the work to be done by the machine.
Anytime the percentage of work done approaches 50% select the more severe application. 7
THIS PAGE INTENTIONALLY
LEFT BLANK
8
JULY 2007 9
THIS PAGE INTENTIONALLY
LEFT BLANK
10
Preparation of the Plate Steel and the Steel Castings
The surfaces to be welded must be free from scale, grease, paint, water, etc. The basis here is to provide
a good surface for welding. This is a very good practice and is mentioned in all welding codes including
AWS 14.3, the “Specification for Welding Earthmoving and Construction Equipment”. The surfaces must
be sufficiently clean so that there is nothing that might contain hydrocarbons, which break down in the
heat of the arc producing hydrogen, which can be absorbed in the weld and cause cracks. Preparation
of the weld surfaces may be achieved by sand blasting, shot blasting, grinding, sanding, air carbon arc
gouging, or a combination of any these process.
In a new fabrication, rebuild, or a conversion, there can be gaps between the adapters and the plate
lip. Gaps that are no greater than 3/32” / 2.4mm require no additional work, just good sound welding
techniques. Gaps that are greater than 3/32” / 2.4mm, should be dealt with in the following manner:
2. Deposit stringer bead(s) on the landing of the adapter to reduce the gap condition
3. Grind weld so that there is a smooth transition in the weld groove area of the adapter
4. Check fit adapter on lip – grind or weld as required to eliminate gap condition
If the throat opening of the adapter is too narrow to fit the lip, grinding of the land at the bottom of the
weld groove is permissible. If more than 1/8” / 3.2mm is removed from the land, the weld groove needs
to be widened to achieve the original weld groove size.
Welding Processes
Welding may be done by any of the following processes:
Filler Materials
Process AWS JIS NF DIN BS Shielding Gas
E7018 JIS Z3212 E515B12029(H) E51B10120 E515B12029(H)
SMAW N/A
AWS A5.1 D5016 NF A 81 309 DIN 8556 BS 2926
SG B1
E70T-5 JIS Z3313 TGS 51 3.3 BH T530 GBH 100% CO2
FCAW CY4254 DIN
AWS A5.20 YFW-C50DM NF A 81-350 BS7084 75%Ar/25%CO2
8559
SG B1 100%CO2
E71T-1 JIS Z3312 TGS 51 3.3 BH T530 GBH
FCAW CY4254 DIN 75%Ar/25%CO2
AWS A5.2 YFW-C50DR NF A 81-350 BS7084
8559 90%Ar/10%CO2
All welding shall be done using direct current electrode positive (DCEP)
Welding Position
All welding should be done in the flat or horizontal position. Deviation from the flat or horizontal
position is permissible following the figure shown below which is adapted from AWS D1.1, Structural
Welding Code – Steel, figure 4.2 “Positions of fillet welds”
The longitudinal axis of the weld may be inclined no more than 15° with respect to the horizontal plane.
The center of the weld face © must lie within the rotational limits of 80° to 280° as shown.
12
Preheat and Interpass Temperatures
Preheat is the application of heat to the work piece prior to welding, cutting, or gouging. All cutting
and welding processes use a high temperature heat source. These high temperatures exceed the
melting point of the base metal. This creates the problem of a traveling high temperature, localized
heat source, and the effect that it has on the surrounding base metal.
A large temperature differential causes thermal expansion and contraction, high stresses, hardened areas,
and a very small area for hydrogen gases to escape from the steel. Preheating will reduce the danger
of weld cracking, reduce maximum hardness of the heat affected zone, minimize shrinkage stresses,
lessen distortion, and create a larger area for hydrogen gases to escape from the metal.
Prior to any cutting, gouging, tacking, or welding operation, the following preheat temperatures must
be achieved and maintained.
All thicknesses
400 BHN Abrasion
between 1" / 25mm 300ºF / 150ºC 500ºF / 260ºC
Resistant Steel
and 5" / 127mm
Notes: If the ambient humidity is high and or the temperature is below 40°F / 4°C, the tabulated value
should be increased by 80°F / 27°C. At no time should any material type or thickness be welded when
the temperature of the steel is at or below 40°F / 4°C.
Preheating with burners or torches is much more effective when the heat is applied from the bottom
side of the work piece with insulating blankets on the topside. The blankets help to disperse the heat
evenly as well as retain the heat that has been input. Measure the temperature with a temperature
indicating crayon or an infrared thermometer from the topside. This will insure that the preheat is not
just on the surface of the material, but a complete preheat through the thickness of the materials to be
welded. All material within 4" / 100mm of the weld zone must be within the specified temperature.
Cool slowly. Do not allow drafts or cool ambient temperatures to cool the parts or assembly. Cool
down rate should not exceed 130°F / 55°C, per hour. If the ambient temperature is at or below 40°F
/ 5°C, the part should be covered in a thermal blanket to insure the cool down rate listed above is
achieved, or the entire part can be post-heated to 300°-400°F / 149°-204°C for four hours and then air
cooled.
13
Welding Technique
Stringer beads are recommended for higher strength and to minimize distortion. The use of weave or
wash beads should not be used, however weaving is permitted to the extent that bead widths are no
greater than 1/2” / 12mm.
Craters: When a weld pass is terminated within the finished product, the crater shall be filled to
at least 85% of the full cross section of the weld. This will help eliminate the possibility of crater
cracks. When welding with the SMAW process, the easiest way to achieve this is to stop the travel
of the electrode and pause briefly before breaking the arc. When welding with the GMAW or FCAW
processes, stop the travel and extinguish the arc, initiate the arc briefly, then extinguish.
Porosity: Porosity is a cavity-type discontinuity or defect that is formed by gas entrapment during
solidification. Porosity reduces the strength of a weld and should be removed and replaced if the sum
of the visual or surface porosity, including piping porosity, is greater that 1/4” / 6mm in any 4” / 100mm
length of weld. A single void shall not exceed 1/16” / 1.6mm.
Overlap and Undercut: Weld overlap shall not exceed 1/16” / 1.6mm beyond the fusion line of the
weld. Undercut shall not exceed 1/16” / 1.6mm in any joint or 10% of the base metal whichever is less.
In addition, the accumulative length is not to exceed 1-1/2” / 38mm over a 24” / 610mm continuous
section of weld.
Arc Strikes: A discontinuity resulting from a arc, consisting of any localized re-melted metal. Arc
strikes should be avoided. Arc strikes that occur inside or outside the weld zone should be ground
out.
Each weld shall merge smoothly into adjoining bead or base metal surface. Remove all unacceptable
defects (crater cracks, porosity, overlap, undercut, etc.) on the weld surface or groove sidewalls before
proceeding with the next weld pass. Removal may be accomplished by grinding with abrasive wheels,
stones, or carbide burrs. Air carbon arc gouging may also be used, followed by grinding to remove all
carbon slag.
Clean each pass of deposited weld metal before depositing the next weld pass. Using manual slag
hammers, pneumatic needle gun, wire brushes or any combination of these tools may accomplish
cleaning.
14
Welding Sequences
Place adapter on lip plate per desired location from side to side. The top leg of the adapter should
be in full contact with the bevel area and the top surface of the lip. Any gap condition should be
pushed to the bottom leg of the adapter. Insure that the fit conditions comply with the requirements
mentioned in this publication. Preheat in accordance with the preheat chart. Deposit one 1” / 25mm
long tack at the root of the weld groove on each side of the adapter.
Welding begins on the bottom side. The bottom leg of the adapter is shorter than the top leg, thus
requiring less welding. Starting the welding sequence on the bottom side will help to insure that
the lip plate remains flat. Begin welding at the front of the weld groove on the bottom leg and travel
towards the back or heel of the adapter. Do not start the weld any closer to the leading edge of the lip
than the weld groove in the adapter. Deposit weld on the opposite side of the adapter joining the first
bead at the back or heel of the adapter. Repeat this process for the second and third weld passes.
Vary the lengths of the weld beads so that the stops (craters) are not in the same location. Turn Lip
Over.
first bead
second bead
Deposit root pass on the top leg of the adapter starting 1” / 25mm on the leading edge side of the
back of the adapter. Terminate this weld 1” / 25mm beyond the end of the radius on the opposite side
of the adapter. (See figure below) Deposit weld at the front of the weld groove and travel towards the
first weld pass. Do not weld within 1” / 25mm of the leading edge of the lip. Deposit a similar bead on
the opposite side of the adapter. Repeat this process for the second and the third weld passes. Vary
the lengths of the weld beads so that the stops (craters) are not in the same location. Turn Lip Over.
15
To achieve final fillet weld size, follow bottom leg to top leg weld sequence. (See figure below) It
is also recommended to alternate the weld from adapter to adapter following the sequence shown
below.
20 20
19 12 12 19
18 11 6 6 11 18
17 10 5 4 4 5 10 17
13 7 2 1 1 2 7 13
14 3 3 14
8 8
15 9 9 15
16 16
typical
5-tooth
layout
16
The fillet weld leg size should be a minimum of 1/16” / 1.6mm above the edge of the cast weld groove
in the adapter. This final fillet weld should be an equal legged fillet weld. For many of the mining
product sized adapters, a 2 to 1 weld ratio is required. In this case, the fillet weld leg length on the lip
is twice the length of the height to the edge of the cast weld groove on the adapter.
When welding construction sized adapters, considerable grinding effort can be saved by carefully
staggering the starting points of the weld beads near the leading edge of the lip. By starting each
weld layer 1/16” / 1.6mm behind the preceding layer, the final fillet weld will have a tapered start.
Vary the lengths of the weld beads so that the stops (craters) are not in the same location.
CONSTRUCTION
SIZE ADAPTER
Mining Adapters
(100 ton class and larger machines)
The use of starter/run-out tabs on mining size adapters is recommended. The starter/run-off tabs
should be constructed of 1/4" (6mm) minimum thickness mild steel, (ASTM A36 or equivalent) and
must extend at least 2" (50mm) beyond the start of the weld prep on the adapter. Tabs should be
positioned 1/4" (6mm) away from the start of the weld bevel on the adapter. Upon completion of
the fillet weld, remove the starter/run-off tabs using air carbon arc gouging process. Follow the
weld finishing information of mining adapters.
17
Hensley Straddle-leg Corner Adapter
The following instructions are for welding Hensley straddle-leg adapters where the adapter contacts
the lip. Take note of weld / no weld areas (see drawings below). Instructions continue on page 10.
Locate straddle-leg adapter on lip plate/cheek plate. Insure that the fit conditions comply with the
requirements mentioned in this publication. Preheat in accordance with the preheat chart. Deposit
one 1” / 25mm long tack at the root of the weld groove on each side of the adapter.
Welding begins on the bottom side. The bottom leg of the adapter is shorter than the top leg, thus
requiring less welding. Starting the welding sequence on the bottom side will help to insure that the
lip plate remains flat and that the stresses will equal out from the topside to the bottom side. Begin
welding at the front of the weld groove on the bottom leg and travel towards the back or heel of the
adapter. Do not start the weld any closer to the leading edge of the lip than the weld groove in the
adapter. Deposit weld on the opposite side of the adapter joining the first bead at the back or heel of
the adapter. Repeat this process for the second and third weld passes. Vary the lengths of the weld
beads so that the stops (craters) are not in the same location. Turn Lip Over.
lip leading
edge
second bead
first bead
18
Begin welding the top leg at the center of the inside top leg and weld the root pass to the end of the
weld groove at the back of the leg. The second bead is deposited at the center of the outside top leg
and extends to the end of the weld groove at the back of the leg. On the inside leg, begin the root
pass at the front of the weld groove and proceed to the starting point of the first bead. Do not weld
with in 1” / 25mm of the leading edge of the lip. Deposit a similar root pass on the opposite side of the
top leg. Repeat this process for the second and third weld passes. Vary the lengths of the weld beads
slightly so that the start/stop positions are not at the same location.
This size adapter requires additional weld layers. Turn lip over and follow the top to bottom weld
sequence and the adapter-to-adapter weld sequence mentioned earlier in the publication. Continue in
this manner until the desired fillet weld size has been achieved.
The fillet weld leg size should be a minimum of 1/16” / 1.6mm above the edge of the cast weld groove
in the adapter. This final fillet weld should be an equal legged fillet weld. For many of the mining
product sized adapters, a 2 to 1 weld ratio is required. In this case, the fillet weld leg length on the lip
is twice the length of the height to the edge of the cast weld groove on the adapter.
19
Hensley Cast Corner Adapter
Position the cast corner adapter at the desired location, in most cases, the top and bottom of the cast
corner should be flush with the top and bottom surfaces of the lip plate. Note: Integral cast corners
shall be located so that the nose angle of the cast corner is the same as the nose angle of the
adjacent center adapters on the lip. Insure that the fit conditions comply with the requirements
mentioned in this publication. Preheat in accordance with the preheat chart. Tack weld the corners in
place using two 1” / 25mm long beads at the root of the groove weld.
Tack weld starter/run-off tabs or groove extensions at each end of the joint. The starter/run-off tabs
should be constructed of ¼” / 6mm minimum thickness mild steel, (ASTM A36 or equivalent) and must
extend at least 2” / 50mm beyond the ends of the weld grooves.
Deposit a continuous root bead on one side of the joint, starting on the starter tab and stopping on the
run-off tab. Deposit a second layer of weld on the same side of the joint. Turn assembly over and
back gouge the root of the joint to sound base metal. Deposit root pass and second pass on this side.
The first few weld passes on the cast corner are very important. These weld passes can cause the
cast corner to pull out of square to the lip plane. Continually checking the cast corner for square, and
depositing weld accordingly can maintain square. Continue building up the groove in weld layers,
turning the lip after each layer.
Remove the starter/run-off tabs using the air carbon arc gouging process. Grind the gouged surfaces
to form a smooth transition between the lip and the cast corner.
20
Weld Finishing
Grinding
The surfaces of the adapter to lip welds shall be ground smooth. All welds on the top and bottom
sides should be ground.
Grinding should produce a smooth surface free of roughness and unevenness associated with the
weld beads. The toes of the welds shall transition into the lip and the adapter smoothly. The transition
should have a minimum radius of 1/8” / 3mm.
weld weld
lip lip
Mining Adapters
(100 ton class and larger machines)
The leading edge of the fillet weld shall be ground to a blunt. Minimum radius between the cutting
edge/ adapter to fillet weld is 1/4" (6mm).
Temper or annealing weld beads are additional beads placed on top or the bottom of the finished
fillet weld. The application of a tempering or annealing weld bead is designed to reduce the risk of
hydrogen assisted cracking. The heat from these beads, tempers, anneals, or softens the final weld
pass against the casting/lip and the “Heat Affected Zone”, (HAZ), within the casting/lip caused by the
weld pass adjacent to the casting/lip.
The tempering or annealing weld beads should be placed so that the toe of the bead is 1/8” to
3/16” / 3.2mm to 4.8mm away from the top or bottom toe of the final weld of the fabrication.
Temper or annealing beads may be applied using any of the processes and filler materials mentioned
in the publication, however, the allowable sizes shall be restricted to:
• Air Carbon Arc Gouging – A carbon arc process that removes molten metal with a jet of air.
• American Weld Society (AWS) – A nonprofit technical society organized and founded for the
purpose of advancing the art and science of welding. The AWS publishes codes and standards
concerning all phases of welding.
• British Standards Institute (BSI) – A nonprofit concern. The principal object is to coordinate
the efforts of producers and users for the improvement, standardization, and simplification of
engineering and industrial material.
• Direct Current Electrode Positive (DCEP) – The arrangement of direct current arc welding leads
in which the electrode is the positive pole and the workpiece is the negative pole of the welding
arc.
• Electrode – A component of the electrical circuit that terminates at the arc, molten conductive
slag, or base metal.
• Fillet Weld – A weld of approximately triangular cross section joining two surfaces approximately
at right angles to each other in a lap joint, T-joint, or corner joint.
• Flux Cored Arc Welding (FCAW) – An arc welding process that uses an arc between a
continuous filler metal electrode and the weld pool. The process is used with shielding gas
from a flux contained within the tubular wire electrode, with or without additional shielding from
an externally supplied gas and without the application of pressure.
• Gas Metal Arc Welding (GMAW) – An arc welding process that uses an arc between a
continuous filler metal electrode and the weld pool. The process is used with shielding from an
externally supplied gas and without the application of pressure.
23
• Overlap – The protrusion of weld metal beyond the weld toe or weld root.
• Preheat – The application of heat to the work piece prior to welding cutting or gouging.
• Root – The point, shown in cross section, at which the weld metal extends furthest into a joint
and intersects the base metal.
• Run-off Weld Tab – Additional material that extends beyond the end of the joint, on which the
weld is terminated.
• Shielded Metal Arc Welding (SMAW) - An arc welding process with an arc between a covered
electrode and the weld pool. The process is used with shielding from the decomposition of the
electrode covering, without the application of pressure, and with filler metal from the electrode.
• Shielding Gas – Protective gas used to prevent or reduce atmospheric contamination of a weld,
especially by oxygen and nitrogen.
• Starter Weld Tab – Additional material that extends beyond the beginning of the joint, on which
the weld is started.
• Tack Weld – A weld made to hold the parts of a weldment in proper alignment until the final
welds are made.
• Undercut – A groove melted into the base metal adjacent to the weld toe or root and left unfilled
by weld metal.
• Weld Groove – A channel in the surface of a work piece or an opening between two joint
members that provides space to contain weld.
• Weld Toe – The junction of the weld face and the base metal.
24
TM
REMOVAL AND
INSTALLATION
25
XS
Tooth Removal/Installation Guide
(all drawings are typical and are for illustrative purposes only)
NOTE: Before starting removal or installation, read all instructions completely. Be sure to
follow all standard safety procedures and wear appropriate protective equipment.
STEP 1 STEP 2
Parts list: (1) weld-on adapter [already installed Before removal/installation of teeth, place
on bucket]; (2) tooth; (3) pin; (4) socket wrench the bucket on a block. After the engine is
with appropriate sized socket; (5) wire brush. turned off, turn the key switch to the “ON"
position and move the control levers with
full strokes. Confirm the bucket and
working equipment are stable and lock
the control levers. Be sure to keep the
bucket bottom horizontal.
STEP 3 STEP 4
Remove compacted material from the pin hole if Insert socket wrench (4) into pin hole in
necessary to expose the pin (3). The pin (3) is tooth (2) and turn the pin locking shaft
shown in the ‘locked’ position and inserted into 90O counter-clockwise to unlock the pin (3).
the tooth (2) and adapter (1).
26
STEP 5 STEP 6
Slide the pin (3) out of the old tooth (2) and Slide the old tooth (2) off of the adapter (1).
adapter (1).
STEP 7
Use a wire brush (5) to clean the adapter (1)
nose and pin hole of dirt and other material.
SPECIAL NOTE
Teeth should be installed on adapters so
that the pin hole orientation is as shown at
left. Teeth should be installed on corner
adapters so as to have the pin hole
orientation to the inside of the bucket. Cen-
ter teeth may be installed with the pin hole
orientation to either the inside or outside of
the bucket.
27
STEP 8A (LEFT CORNER ADAPTER) STEP 8B (CENTER ADAPTERS)
Slide a new tooth (2) onto the adapter (1) Slide a new tooth (2) onto the adapter (1).
making sure the pin hole is oriented to the The pin hole can be oriented to either the
inside of the bucket. inside or outside of the bucket.
STEP 10
Insert socket wrench (4) into pin
hole in tooth (2) and turn the pin
locking shaft of the pin (3) 90O
clockwise to lock the pin (3).
28
REVERSING OF TEETH
To promote more even wear and extended wear life, all XS teeth are reversible.
To reverse teeth:
For teeth on CENTER ADAPTERS
A. Remove tooth as per instructions (steps 4 - 7).
B. Rotate the tooth.
C. Re-install the tooth as per instructions (steps 8B, 9 - 10).
XS Socket Sizes
HEX BOLT
SERIES PIN
INCHES MM
XS04 XS04P 5/16 8
XS05 XS05P 5/16 8
XS10 XS10P 5/16 8
TS920TAP TS920RML
TEETH
Dimension Inches (mm)
XS Part Tooth Pin Weight
Overall Tooth
Series Number Assembly (kg)
A B C D
TS920MA2 13.5 (343) 11.25 (286) 1.0 (25) 13.3 (338) 117.0 (53)
TS920DPS 11.5 (292) 11.5 (292) .75 (19) 13.3 (338) 83.0 (38)
TS920RC 14.0 (356) 4.75 (121) .75 (19) 13.3 (338) 114.0 (52)
TS920TAP 12.5 (318) 13.13 (333) .75 (19) 13.3 (338) 78.0 (35)
TS920 TS920P
TS920RML 14.13 (359) 10.75 (273) 2.0 (51) 13.3 (338) 135.0 (61)
Type 1 Type 2
(Conical Base Style) (S-Series Posilok Base Style)
INTERMEDIATE ADAPTERS
XS Part Dimension Inches (mm) Weight
Desc. Type (kg)
Series Number A B C D
Intermediate
110TS920 Adapter 1 12.5 (318) 12.38 (314) 13.88 (352) 18.53 (471) 263.0 (119)
(Conical Style)
TS920 Intermediate
390TS920 Adapter 2 12.0 (305) 12.5 (317) 12.75 (324) 18.0 (458) 282.0 (128)
(Posilok Style)
Base Adapter
163XS390C 1 6.30 (160) 6.46 (164) 15.25 (387) 17.88 (454) 12.0 (305) 770.0 (350)
Corner
TS920 Base Adapter
12.0 (305) 590.0 (268)
A160XS390 Center Assm. 2 6.30 (160) 6.46 (164) 15.25 (387) 17.88 (454)
w/o wear cap w/o wear cap
w/ WC390HX
Authorize Dealer
SAFETY FIRST: Hensley Industries, Inc. recommends that you us a soft-faced hammer and ANSI-approved (Z87.1) eye protection while using our products.
Copyright © 2006 Hensley Industries, Inc.
This publication is protected under the copyright laws of the United States. Unauthorized duplication or distribution is prohibited.
TS 1120 Series
TS1120DPS 13.00 (330) 13.00 (330) .875 (22) 14.75 (375) 117.0 (53)
TS1120 TS1120P
TS1120RML 14.25 (362) 12.75 (324) 2.25 (57) 14.83 (377) 175.0 (80)
INTERMEDIATE ADAPTERS
XS Part Dimension Inches (mm) Weight
Desc. Type (kg)
Series Number A B C D
Intermediate
130TS1120 Adapter 1 14.25 (362) 14.37 (365) 15.79 (401) 21.46 (545) 400 (182)
(Conical Base)
Intermediate
1120 534TS1120NR Adapter 2 12.37 (314) 14.5 (368) 14.2 (361) 19.53 (496) 386 (117)
(Conical Base)
Intermediate
640TS1120 Adapter 3 13.0 (330) 14.5 (368) 14.75 (375) 20.187 (513) 415 (188)
(Posilok Base)
Authorized Dealer
SAFETY FIRST: Hensley Industries, Inc. recommends that you us a soft-faced hammer and ANSI-approved (Z87.1) eye protection while using our products.
Copyright © 2006 Hensley Industries, Inc.
This publication is protected under the copyright laws of the United States. Unauthorized duplication or distribution is prohibited.
TS 1220 Series
TS1220 TS1220P
INTERMEDIATE ADAPTERS
Dimension Inches (mm)
XS Part Weight
Desc. Type (kg)
Series Number A B C D
Lip
Thickness
Intermediate
1800TS1220 Adapter 3 14.25 (362) 16.0 (406.4) 16.25 (413) 22.3 (566) 565 (257)
(Posilok Base)
1220
Authorized Dealer
SAFETY FIRST: Hensley Industries, Inc. recommends that you us a soft-faced hammer and ANSI-approved (Z87.1) eye protection while using our products.
Copyright © 2006 Hensley Industries, Inc.
This publication is protected under the copyright laws of the United States. Unarthorized duplication or distribution is prohibited.