Allengers 325 RF -

Installation and Service

Manual
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INSTALLATION/SERVICE MANUAL

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Our EU Authorised Representative:-
Medical Systems Ltd. JMC Medical Sprl,
S.C.O. 212-214, SEC. 34-A, 58, Avenue du Parc de Woluwe
CHANDIGARH (INDIA) B-1160 Bruxelles
TEL.: +91-172-3012287, 3012285, Belgium
FAX: +91-172-2621912 Tel: +32.2.672.56.44
E-mail: [email protected] Fax: +32.2.662.29.92
Website: www.allengers.com E-mail: [email protected]
Is this content inappropriate? Report this Document

We Aim For Your Delight

PREFACE

This Installation and Service Manual of Allengers 325 X-Ray Machine

covers all aspects of Installation and Servicing of the Machine.

The Manual covers the Installation Procedure & checkpoints, Circuit

Diagram, its Explanation, Calibration Procedure, Trouble Shooting and
major parts list.

Although all efforts have been made to keep this Manual simple to
understand, in case of any clarification, Allengers International Customer
Care Cell can be contacted for more detailed information on any aspect.

It is assumed that anyone referring to this manual and attempting to service

the X-Ray Machine has relevant Technical background and Training to
service this Equipment.

This Manual is company’s confidential document and is meant to be

circulated only to company’s Service Engineers and authorized Service
Dealers.

Photocopying and free circulation of this document is prohibited.

Contents

CONTENTS

1. System Overview………………………………………………….. 1

1.1 Introduction…………………………………………………… 1
1.2 Technical Specifications……………………………………… 4
1.3 Description of Control………………………………………... 5

2. Packing List………………………………………………………... 9

3. Unpacking Instructions…………………………………………… 10

4. Infrastructural Requirements for Installation………………….. 11

4.1 Supply and Wiring Requirements……………………………... 11

4.2 Earthing Requirement…………………………………………. 11
4.3 Suggested Room Plan…………………………………………. 12
4.4 Air Conditioning………………………………………………. 14
4.5 Environmental Conditions…………………………………….. 15
4.6 Room Layout Approval from BARC/AERB………………….. 15

5. Installation Procedure…………………………………………….. 16

5.1 Inter Connections of Various Assemblies……………………... 16

5.2 Assembly Procedure…………………………………………... 18
5.3 Installation Checkpoints………………………………………. 20

6. Circuit Diagram & Circuit Explanation…………………………. 23

7. Calibration & Testing…..…………………………………………. 31

7.1 Energizing the Equipment…………………………………….. 31

7.2 Carrying out Preliminary Tests………………………………... 31
7.3 Calibrating the Equipment…………………………………….. 32
7.4 Procedure for carrying out QA Tests as per Regulatory Board 43

8. Troubleshooting…………………………………………………… 44

9. Post Installation Instructions……………………………………... 52

Allengers 325 Installation/Service Manual

Rev. ‘0’ Eff. Date: 12.02.2011

Contents

10. Dark Room Procedures & X-Ray Film Processing……………. 53

11. Radiation Monitoring & Protection…………….………………. 54

12. Preventive Maintenance Procedure…………………………….. 55

13. Preventive Maintenance Check Points………………………….. 56

Checked By__________________________

Allengers 325 Installation/Service Manual

Rev. ‘0’ Eff. Date: 12.02.2011

Approvals

This machine is type approved for Mechanical, Electrical & Radiation safety standards by following
regulatory boards:

PRODUCT APPROVALS

 Approved for meeting Radiation Safety

Standards by Atomic Energy Regulatory
Board (AERB)

 Approved for meeting Mechanical &

Electrical Safety Standards by Bureau of
Indian Standards (BIS)

 CE Certified; Approved for meeting

International Safety Standards

SYSTEM APPROVALS

 ISO 9001:2008 & ISO 13485:2003 Approved

for meeting Quality Management System
Requirements

_________________________________________________________________________________
Allengers 325 Installation/Service Manual
Rev. ‘0’ Eff. Date: 12.02.11

System Overview

1. SYSTEM OVERVIEW

1.1 INTRODUCTION

Allengers 325 is an all-purpose high power Diagnostic X-Ray Generator, which caters to all
the requirements of generalized and specialized Radiography when used with Manual or
motorized table. This generator is also available in various options like Fluoro/Spot Filming
capabilities. This can also be made available for R+F Tables having I.I. T.V. System.

This unit incorporates State - of – the- Art technology and is designed keeping in mind the

diverse requirements of the Radiologists. It is a Solid State Silicon Rectified Unit (Two

Pulse) and consists of Control Panel, High Voltage Tank, High Voltage Cables & X-Ray

Tube Head with a collimator.

This unit can be supplied in different combinations of Tube Stands, Tables & Vertical Bucky
Stand as per individual customer requirement.

This machine is Type Approved for Electrical and Mechanical Safety Standards and for the
Radiation Safety (vide IS: 7620) from the Atomic Energy Regulatory Board (AERB), Govt.
of India, thus making it entirely safe from the Radiation Hazards.

Allengers 325 Installation/Service Manual Page 1

Rev. ‘0’ Eff. Date: 12.02.11

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System Overview

The unit consists of following modules:

1. CONTROL

2. H.V. TANK*

Allengers 325 Installation/Service Manual Page 2

Rev. ‘0’ Eff. Date: 12.02.11

System Overview

3. X-RAY TUBE

4. H.V. Tank is also available for two Tubes operation.*

5. IMAGE INTENSIFIER*
6. TROLLEY WITH MONITORS*
7. TUBE STAND*
8. TABLE*
9. VERTICAL BUCKY STAND*
* OPTIONALLY AVAILABLE AS PER CUSTOMER REQUIREMENT (REFER INSTALLATION
MANUAL OF RESPECTIVE SYSTEM)

Allengers 325 Installation/Service Manual Page 3

Rev. ‘0’ Eff. Date: 12.02.11

System Overview

1.2 TECHNICAL SPECIFICATIONS

Parameters Specifications
Output (As per IS: 7620) 30 KW
Max. mA output 300 mA
Radiographic KVP 35–125 KVP
(Selectable in Steps by Major and Minor KVP
Selector Switch)
Fluoroscopy KVP* 45-100 KVP
(Selectable in steps by Selector Switch)
Radiographic Timer 0.01 to 5 Seconds (in 24 Steps)
Fluoroscopy Timer* Commulative timer of 5 Minutes
Radiographic mA 50 mA, 100 mA at Small Focus
200 mA, 300 mA at Large Focus
Fluoroscopic mA* Up to 3 mA maximum
Electronic Overload Simultaneous protection from excess selection of
mA, Time, KVP and input voltage.

Voltage Compensator Switch For input voltage variations

Tube Head with Collimator Indian/Imported Rotating Anode, Dual Focus 20/40
KW X-Ray Tube Unit with Light Beam Device
(Manual or Motorized)
Small Focus: 1.0 mm Square
Large Focus: 2.0 mm Square
H.V. Cables One pair of High Voltage Cables of length 6 meters
(Diff. Lengths available on request)
Power Supply 440 Volts, AC, 50/60 Hz. 3 Phase Max. Allowable
Line Regulation ± 10 %
Digital Displays KVP, FmA & mAS
Visual Indicators X-Ray ON, Live ON, Overload

*OPTIONALLY AVAILABLE AS PER CUSTOMER REQUIREMENT

Allengers 325 Installation/Service Manual Page 4

Rev. ‘0’ Eff. Date: 12.02.11

System Overview

1.3 DESCRIPTION OF CONTROL

16 17 18 19 20

14 15

1 13

2 12

3 11

4 5 6 7 8 9 10

Allengers 325 Installation/Service Manual Page 5

Rev. ‘0’ Eff. Date: 12.02.11

System Overview

Description of Control Functions

1. Fluoroscopic KVP Selector:

Used to select Fluoroscopic KVP from 45 to 100 KVP in steps of 5 KVP. This
function works only in machines provided with Fluoroscopy mode.

2. Voltage Compensator Switch:

Used to adjust Voltage on Voltmeter in fine steps.

3. Fluoroscopy/Radiography Mode Selection Switch:

Used to select either Radiographic or Fluoroscopic / Spot Filming Mode

4. Ready Switch:

Used to start Rotor & Filament Boosting.

5. X-Ray Switch:

X-Ray switch when pressed keeping the Ready switch pressed starts exposure.
Exposure terminates after preset time.

6. Horizontal/Vertical Bucky Selection Switch:

When we switched ON the machine “HORIZONTAL” Bucky will energize by

default. If we press “VER” switch then “VERTICAL” Bucky will select.

7. ON Switch/OFF Switch:

These Switches are used to energize/de-energize the equipment. By pressing ON

Switch equipment get energizes and by pressing OFF Switch it de-
energizes.

Allengers 325 Installation/Service Manual Page 6

Rev. ‘0’ Eff. Date: 12.02.11

System Overview

8. Fluoro mA Increase/Decrease Switch (Only in Machines with

Fluoroscopy option)

When (+) switch is pressed, Fluoro mA increases & when (-) switch is pressed,
Fluoro mA decreases.

9. Fluoro Timer Reset Switch:

This switch is used to reset the Fluoro timer after completing 300 seconds of Fluoro
exposure cycle.

10. X-Ray Indicator:

This indicator glows when X-Ray exposure is taking place.

11. Overload Indicator:

Glows when selected parameters viz. KVP, mA, Time or input voltage exceed Tube
Rating Chart.

12. Radiographic Minor KVP Selection Switch:

Used to adjust Radiographic KVP in fine steps.

13. Radiographic Timer Switch:

Used to select radiographic time from 0.01 to 5 sec. in 24 steps.

14. Technic Selector Switch:

Used to select Radiographic mA from 50, 100, 200 or 300 mA.

Allengers 325 Installation/Service Manual Page 7

Rev. ‘0’ Eff. Date: 12.02.11

System Overview

15. Radiographic Major KVP Selection Switch:

Used to adjust Radiographic KVP in coarse steps.

16. Voltmeter: 230 V.A.C.:

Indicates Input Voltage to the machine.

17. Fluoro mA Digital Display:

Displays Fluoroscopic mA. This function works only in machines provided with
Fluoroscopy. In Radiography machines, display remains blank.

18. mAs Digital Display:

Displays mAs as per mA selected from Technic selector and Time selected from
Timer switch.

19. Radiographic KVP Display:

Displays active Radiographic KVP.

20. mA Meter:

Indicates Tube Current during exposure.

Exposure

Ready
A. HAND SWITCH

This is used to press Ready switch and Exposure switch using retractable type cord