2014 - Silva - Statistical Modelling of Carbonation in RC
2014 - Silva - Statistical Modelling of Carbonation in RC
a r t i c l e i n f o a b s t r a c t
Article history: As time passes the properties of concrete change as a result of its interaction with the environment and
Received 23 May 2013 durability is affected. Reinforcement corrosion is singled out in various studies as being mainly respon-
Received in revised form 21 November 2013 sible for reinforced concrete degradation. Concrete alkalinity protects the reinforcement bars from corro-
Accepted 2 December 2013
sion but the carbonation phenomenon significantly contributes to the destruction of their passive
Available online 11 December 2013
coating, thus favouring the corrosion onset. Therefore, concrete carbonation is considered an important
problem both in Civil Engineering and in Materials Science. This study’s main objective is to try to quan-
Keywords:
tify the contribution of potential conditioning factors to concrete carbonation’s rate. This study addresses
Reinforced concrete
Durability
the statistical modelling of the concrete carbonation phenomenon, using a large number of results (964
Statistical modelling case studies), collected in the literature. A computational method (multiple linear regression analysis) is
Multiple linear regression used to define a mathematical model that can estimate the carbonation coefficient as a function of a set of
conditioning factors. These models allow the estimation of the carbonation coefficient, and consequently
the carbonation as a function of the variables considered statistically significant in explaining this phe-
nomenon. Two distinct models are proposed to suit predictions to two environmental exposure relative
humidity ranges.
Ó 2013 Elsevier Ltd. All rights reserved.
1. Introduction [60] reports that concrete carbonation is one of the main phenom-
ena to initiate the process of reinforcement corrosion. Carbonation
Reinforced structures are subject to deterioration over time. The is characterized by a physical–chemical process in which a series of
degradation of their mechanical characteristics jeopardizes their chemical reactions occur in the presence of carbon dioxide (CO2),
functional capacity. This degradation may occur due to in-service which fosters the reduction of pH in concrete. CO2 penetrates con-
conditions, exposure to aggressive environmental agents, and crete predominantly through a diffusion mechanism. This penetra-
inadequate use or maintenance conditions [9]. tion and carbonation reaction occurs gradually, leading to a
Neville [44] notes that only rarely is concrete degradation due carbonated layer (limited by the so-called carbonation front) that
to a single cause. The concrete degradation mechanisms can be increases in thickness over time [6].
physical, chemical or mechanical, and the chemical and physical It is generally agreed that carbonation does not occur in the
phenomena may be synergetic [49]. The cause of deterioration of same way in all mixes, nor does it occur in all circumstances;
reinforced concrete that deserves most attention is reinforcement different mixes will exhibit distinct carbonation and the same
corrosion [11,56,41]. In fact, it is one of the most important patho- mix exposed to different environments will not show the same
logical manifestations to affect reinforced concrete structures, and carbonation [40]. This study’s main objective is to try to under-
is difficult to intervene or repair [37]. stand the conditioning factors so as to explain concrete carbon-
The alkalinity of concrete protects the reinforcement from cor- ation. For this purpose a large number of related studies were
rosion until chemical or physical changes occur that enable exter- analysed, 17 of which were selected (because of their more
nal aggressive agents to act [28]. According to Hussain and Ishida complete data), amounting to 964 case studies. The statistical
[22], two main agents initiate reinforcement corrosion by destroy- modelling of the concrete carbonation phenomenon was
ing its passive coating: carbonation and chloride ingress. Tuutti performed using multiple linear regression. Mathematical
models were proposed for estimating the carbonation coefficient,
and consequently the carbonation as a function of the
⇑ Corresponding author. Tel.: +351 21 8419709; fax: +351 21 8497650. variables considered statistically significant in explaining this
E-mail addresses: [email protected] (A. Silva), [email protected] phenomenon.
(R. Neves), [email protected] (J. de Brito).
0958-9465/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.cemconcomp.2013.12.001
74 A. Silva et al. / Cement & Concrete Composites 50 (2014) 73–81
3.2. Data used in the statistical modelling 4.1. Influence of relative humidity on concrete carbonation
This study’s objective was to statistically model the concrete The presence of CO2 in concrete is a necessary condition for car-
carbonation phenomenon, based on previous related studies. bonation but is not sufficient on its own. In fact, the relative
These studies were analysed and data was collected from 17 of humidity of the exposure environment plays a very important role
them [46,25,26,27,34,52,5,51,32,30,17,8,58,21,53,24,39]. Each of in the carbonation phenomenon. Bakker [3] states that the diffu-
these studies analyses various mixes, with different characteris- sion of CO2 in a liquid medium is around 104 times slower than
tics and varying curing and environmental exposure conditions. in a gaseous medium, and therefore in saturated concrete the pen-
A sample of 964 case studies was obtained. The data sample com- etration of CO2 is practically nil; on the other hand, there is no
prises concrete with different binders and binder contents, water- aqueous medium, or electrolyte, in a dry concrete for Ca(OH)2
binder ratios ranging from 0.24 to 1.0, compressive strengths and gaseous CO2 to dissolve and for carbonation itself to occur.
ranging from 9 to 128 MPa, curing periods from 7 to 91 days, Therefore the humidity of concrete has antagonist effects on con-
slumps ranging from 20 to 300 mm. Around 50% of the data set crete carbonation. A study by Roy et al. [55] concluded that when
are from concrete exposed to natural (in service) conditions while the humidity increases from 52% to 75% there is a significant in-
the other 50% are from concrete exposed to accelerated carbon- crease in the carbonation depth, but it decreases for humidity be-
ation conditions. Thus CO2 concentration ranged from 0.02% to tween 75% and 84% and increases again for humidity higher than
50%. 92%. Helene [18] reports that the greatest carbonation rates occur
One of the commonest problems in data collection is missing at relative humidity values between 60% and 85%. Wolf and Dal
values, i.e. when some information relative to the phenomenon Molin [64] obtained the greatest carbonation depths for a relative
being studied is omitted [36]. In the overall sample of 964 humidity of 70%.
cases some data values relating to the variables (described in The state of the art information suggests that the carbonation
the previous section) that are to be modelled are missing. Since rate increases with the relative humidity up to a given point and
the case studies were collected from different works it is then tends to zero as concrete nears saturation. The model pro-
natural that there is information in one study but missing posed here is linear and therefore prevents a function (a straight
in another. The missing values may skew the statistical model- line) from changing course. In general terms this means that the
ling; therefore they cannot simply be ignored and must be use of this variable in a linear function may compromise the mod-
post-treated. el’s performance. If a second order function were to be used, it
There are various statistical techniques that can solve the would be possible to obtain models with results closer experimen-
problem of missing values. One approach is to perform the tal values but also more complex.
statistical modelling with the complete data only or eliminate It is therefore considered extremely relevant to split the total
the variables whose percentage of missing values is too high. sample into two, in terms of the relative humidity of the exposure
This approach is the simplest and most direct way of dealing environment. Analysis of the relationship between carbonation
with missing values but it has several disadvantages, the most depth and relative humidity shows that there is a great scatter of
obvious being that in many situations the sample is reduced to results for the sample; however, the maximum values of carbon-
an inadequate size [15]. However, there are procedures that ation depth are obtained for a relative humidity of approximately
handle the input of missing data from the sample. Of these 70%. Therefore two distinct models are obtained: the first one with
the simple imputation and multiple imputation methods stand a sample comprising the cases in which the relative humidity is
out. 70% or less (616 case studies); the second one with the cases where
In this study each missing value within the sample is analysed. the relative humidity is higher than 70% (210 cases). The variables
In some cases likely values are imputed to the missing data based under study are characterized in Tables 1 and 2, considering the
on the other characteristics of concrete and of the data in the study two samples after removing the influential points.
from which the values were taken. When there is not enough infor- In the model proposed for the first sample it is found that the
mation to draw any conclusion, the widely used mean substitution variables considered by ranking of relevance are: the CO2 content
method (simple imputation method) was chosen [61,63] because it of the exposure environment; the exposure class; and the concrete
is easy to implement. In this method the missing predictor values 28-day compressive strength. Table 3 presents a summary of the
are replaced by the mean value of the variable under analysis, so model, showing the coefficients used in the analysis of the statisti-
that the complete data of the variable can be used to determine cal validity of the regression model. The analysis of the results
the value by default. shows that 71.2% of the variability of carbonation coefficient is ex-
It was not considered appropriate to use more complex meth- plained by the three variables used, while the other 28.8% is due to
ods in this study, which, even though they might be statistically other causes that were not analysed in this study. It is therefore
more acceptable, do not give any guarantee that the output values concluded that the model is statistically significant.
are more realistic or adequate. Many of these methods lead to a Fig. 1 presents the correlation matrix between the variables in-
significant loss of the generalization capacity of the model, some- cluded in the model. The explanatory variables do not have a
thing that is to be avoided. strong inter-correlation, and this was expected since otherwise
76 A. Silva et al. / Cement & Concrete Composites 50 (2014) 73–81
Table 1 Table 3
Characterization of the variables under study for the sample with relative humidity of Summary of the multiple linear regression model for the sample with relative
the environment of 70% or less, after removing the outliers. humidity of the environment of 70% or less.
Numerical values Average Range of Modeld R R2 R2adjusted Square of the mean square error
value results
1 0.825a 0.681 0.680 8.862
Binder content (kg/m3) 376.7 [200–600] 2 0.838b 0.703 0.702 8.856
Clinker content (kg/m3) 295.8 [66–503.4] 3 0.844c 0.712 0.711 8.428
Water/binder ratio 0.5 [0.24–1]
a
Water/clinker ratio 0.7 [0.35–2.5] Independent variables: (Constant), CO2.
b
Independent variables: (Constant), CO2, Exposure class.
Curing conditions c
Independent variables: (Constant), CO2, Exposure class, 28-day compressive
Relative humidity (%) 92.8 [60–100]
strength.
Temperature (°C) 20.5 [20–30] d
Dependent variable: Carbonation coefficient.
Percentage of admixtures by cement weight 0.4 [0–2.5]
28-day Compressive strength (MPa) 50.3 [8.8–80.7]
Slump (mm) 114.9 [20–300]
Exposure conditions higher than the critical value of F (which is 2.60). Therefore, the
Relative humidity (%) 65.3 [50–70] model is shown to have a statistically significant explanatory capa-
Temperature (°C) 20.8 [20–40]
bility. Furthermore, the significance value (0.000) is lower than 5%
Carbon dioxide content 20.8 [0,02–50]
(p-value allowed), thus proving that the independent variables
Type of cement
considered are statistically significant in explaining the dependent
Clinker (percentage) 79.5 [20–100]
Latent hydraulic additions (percentage) 8.4 [0–80] variable. Therefore it is important to know the coefficients of the
Pozzolanic additions (percentage) 6.1 [0–39,3] multiple linear regression. Table 5 presents the linear regression
Practically inert additions (percentage) 3.3 [0–50] coefficients (B) of the final model. It is found that for all indepen-
Number of curing days 17.2 [7–91] dent variables the significance value is lower than the p-value
Categorical variables Mode Range of (5%), which demonstrates that they are all able to explain the
results
dependent variable.
Compaction 1 [1 to 1]
Protection from the action of rain 1 [1 to 1]
It is then possible to define expression (2) to determine the car-
Exposure to salts 1 [1 to 1] bonation coefficient when the relative humidity of the exposure
Type of admixture added to the mix 1 [0–3] environment is 70% or less:
Exposure class 1 [1–3]
kd ¼ 0556 c 3602 X 0148f c þ 18; 734 ð2Þ
kd – carbonation coefficient for RH 6 70% (mm/year0.5).
Table 2 c – CO2 content (%).
Characterization of the variables under study for the sample with relative humidity of
X – exposure class (1- XC1; 2- XC3; 3- XC4; exposure class XC2
the environment higher than 70%, after removing the outliers.
corresponds to situations where the relative humidity of the
Numerical values Average Range of exposure environment is above 70%; in Eq. (2) X is replaced
value results
by number 3 for exposure class XC4, and class XC2 is never con-
Binder content (kg/m3) 342.8 [230–580.7] sidered, as it makes no physical sense);
Clinker content (kg/m3) 281.7 [141.1–529.2]
fc – 28-day compressive strength (MPa).
Water/binder ratio 0.5 [0.26–0.84]
Water/clinker ratio 0.7 [0.28–1.2]
In the model proposed for the second sample (RH > 70%) it is
Curing conditions
Relative humidity (%) 91.2 [65–100] found that the variables considered by ranking of relevance
Temperature (°C) 21.0 [20–23] are: the CO2 content of the exposure environment; the clinker
Percentage of admixtures by cement 1.0 [0–3] content; and the concrete 28-day compressive strength. Table 6
weight presents the summary of the model, showing that 91.7% of the
28-day Compressive strength (MPa) 44.5 [17.5–127.5]
Slump (mm) 117.7 [30–270]
variability of the carbonation coefficient is explained by the three
variables considered, while the other 8.3% is due to other causes
Exposure conditions
Relative humidity (%) 80.2 [72–90]
not analysed here. It is thus found that the model is statistically
Temperature (°C) 17.1 [9–28.9] significant and that there is a very strong correlation between
Carbon dioxide content 1.1 [0.03–5] its variables.
Type of cement Fig. 2 presents the correlation matrix between the variables in-
Clinker (percentage) 82.3 [54.3–95] cluded in the model. Table 7 presents an analysis of variance of the
Latent hydraulic additions (percentage) 0 [0–0] global model (ANOVA table), where it is found that the value of F
Pozzolanic additions (percentage) 12.5 [0–39.3]
(Fisher–Snedecor test) of the model is much higher than the critical
Practically inert additions (percentage) 1.6 [0–6]
Number of curing days 21.8 [7–28] value of F (which is 2.60). Therefore, the model has a statistically
significant explanatory capability. Furthermore, the significance
Categorical variables Mode Range of
results value (0.000) is lower than 5% (p-value allowed), thus proving that
Compaction 1 [1 to 1] the independent variables considered are statistically significant in
Protection from the action of rain 1 [1 to 1] explaining the dependent variable. Therefore it is important to
Exposure to salts 1 [1 to 1] know the coefficients of the multiple linear regression. Table 8 pre-
Type of admixture added to the mix 1 [0–3]
Exposure class 3 [1–3]
sents the linear regression coefficients (B) of the final model. It is
found that for all independent variables the significance value is
lower than the p-value (5%), which demonstrates that they are
all able to explain the dependent variable.
there would be a problem of multicollinearity (described above). It is then possible to define expression (3) to determine the car-
Table 4 shows an analysis of variance of the global model (ANOVA bonation coefficient when the relative humidity of the exposure
table). The F value (Fisher–Snedecor test) of the model is much environment is higher than 70%:
A. Silva et al. / Cement & Concrete Composites 50 (2014) 73–81 77
R2 = 0.594 R2 = 0.311
Exposure
2
R = 0.681 environment
CO2
28-day com-
R2 = 0.348 R2 = 0.594 pressive R2 = 0.262
strength
Fig. 1. Matrix of correlation between the variables included in the model (sample with relative humidity of the exposure environment of 70% or less).
Table 4 Table 6
ANOVA table of the model for the sample with relative humidity of the environment Summary of the multiple linear regression model for the sample with relative
of 70% or less. humidity of the environment higher than 70%.
Modelb Variation – sum Freedom Mean F Sig. Modeld R R2 R2adjusted Square of the mean square error
of the squared degree squared a
deviations (FD) deviation 1 0.917 0.841 0.840 3.174
2 0.956b 0.913 0.913 2.347
3 3 0.958c 0.917 0.916 2.297
Regression 107569.149 3 35856.383 504.854 0.000a
a
Residual 43466.243 612 71.023 Independent variables: (Constant), CO2.
b
Total 151035.391 615 Independent variables: (Constant), CO2, Clinker content.
c
Independent variables: (Constant), CO2, Clinker content, 28-day compressive
a
Independent variables: (Constant), CO2, Exposure class, 28-day compressive strength.
strength. d
Dependent variable: Carbonation coefficient.
b
Dependent variable: Carbonation coefficient.
Table 5
Table relative to the regression coefficients of the model for the sample with relative humidity of the environment of 70% or less.
Carbonation
coefficient
Exposure
environment R2 = 0.149
R2 = 0.003
CO2
R2 = 0.841
Clinker con-
tent (kg/m3)
Fig. 2. Matrix of correlation between the variables included in the model (sample with relative humidity of the exposure environment higher than 70%).
Modeld Variation – sum of Freedom Mean F Sig. fc ¼ 104:18w=b 0:652d 0:115C f þ 76:311 ð4Þ
the squared degree squared
deviations (FD) deviation fc – 28-day compressive strength (MPa).
w/b – water/binder ratio ().
3
Regression 12083.396 3 4027.799 763.111 0.000c Cf – clinker ratio in the binder (%).
Residual 1087.295 206 5.278 d – curing time (days).
Total 13170.690 209
c
Independent variables: (Constant), CO2, Clinker content, 28-day compressive Once the carbonation coefficient has been defined, it is possible
strength. to rewrite the carbonation depth expression as in (5), as a function
d
Dependent variable: Carbonation coefficient. of the relative humidity of the exposure environment.
pffiffi
h ¼ kd ptffiffi RH < 70%
ð5Þ
h ¼ kw t RH > 70%
which are, by ranking of relevance: the water/binder ratio; the h – carbonation depth (mm).
curing time; and the content of clinker in the binder. Expression kd, kw – carbonation coefficients (mm/year0.5).
(4) can be defined to estimate the compressive strength as a func- t – CO2 exposure time (years).
Table 8
Table relative to the regression coefficients of the model for the sample with relative humidity of the environment higher than 70%.
Table 9
Statistical indicators relative to the determination of the carbonation coefficient using the two models proposed.
Statistical markers Cases in which the relative humidity of the exposure Cases in which the relative humidity of the exposure environment
environment is 70% or less is higher than 70%
Observed values (OV) Predicted values (PV) Observed values (OV) Predicted values (PV)
Average 17.051 17.035 7.352 7.397
Standard deviation 15.671 13.217 7.938 7.597
I.C. at 95% ±1.238 ±1.044 ±1.074 ±1.028
Average OV/PV 1.052 0.994
Cases where OV/PV > 1.3 25.8% 14.3%
Cases where OV/PV < 0.7 33.8% 27.1%
Cases where 0.8 6 OV/PV 6 1.3 40.4% 58.6%
80 A. Silva et al. / Cement & Concrete Composites 50 (2014) 73–81
diffusion of CO2 is influenced by it being filled with water. There- acknowledged that in some cases the relationship between the
fore, the most important factors are the driving force of the diffu- dependent variable, such as the CO2 content [23] and the compres-
sion process (the CO2 content) and the availability of carbonation- sive strength [29], and the explanatory variable is nonlinear, it is
prone material. The latter is represented in the model by the clin- believed that this is offset by the fact that other variables are also
ker content. considered in the model, rather than the single effect of a given
The association of each model’s explanatory variables with the variable being modelled. Alternatively, a nonlinear model could
dependent variable is in agreement with the theoretical assump- have been used, based on a polynomial or even an exponential
tions that explain the influence of each of them. The carbon dioxide function. However, for that analysis to be viable it would have been
content is directly linked to the carbonation coefficient, i.e. the car- necessary to know before-hand the expression that best describes
bonation rate increases with increasing carbon dioxide content. the influence of each variable on the concrete’s carbonation phe-
The exposure class, the compressive strength and the clinker con- nomenon. That expression could have been defined through an
tent are inversely associated with the carbonation coefficient, i.e. iterative process, by trying various equations until one is achieved
the carbonation rate declines as these variables rise. The variable that is fully capable of appropriately expressing the modelled
exposure class is categorical and it is higher when the concrete is process.
less protected from the water action or the environmental humid- The method proposed is simple to apply and understand but is
ity cycles it is exposed to. not without uncertainty. This does not hinder its application since
it can be used as a tool to approximate reality, and provide data for
subsequent research and development [16]. Namely, the proposed
6. Conclusions model can be useful within a mix design process, helping to narrow
the range of variables such as target compressive strength or clin-
This work is a first approach to the statistical modelling of the ker content as it is believed to be also suitable to estimate the ser-
phenomenon of concrete carbonation. Mathematical models have vice life in existing structures, where there is no experimental
been tentatively established to be applied to the estimation of assessment of carbonation depths and there is information on con-
the carbonation coefficient and then of the carbonation depth, with crete properties and construction (curing) procedures, provided
the goal of making service life predictions. The statistical modelling that is associated to reliability concepts. Furthermore, in future
was based on data collected from 17 studies, leading to a sample studies, and through the acquisition of new data, it will be possible
comprising 964 case studies. to extend the study to other cases. Ideally, it would be interesting
The total sample was divided into two groups. The first con- to perform an experimental programme of a sufficiently wide
sisted of those cases where the relative humidity of the exposure scope to confirm our results or even calibrate the mathematical
environment was 70% or less. For this sample it was concluded that models proposed.
the statistically significant samples are the CO2 content of the
exposure environment, the exposure class (parameter X) and the Acknowledgements
28-day compressive strength. The second sample consisted of the
cases where the relative humidity of the exposure environment The authors gratefully acknowledge the support received from
was higher than 70%. In that group the significant variables are the ICIST Research Institute, IST, Technical University of Lisbon
the CO2 content of the exposure environment, the clinker content and of the FCT (Foundation for Science and Technology).
and the 28-day compressive strength.
The concrete mixes analysed had very distinct characteristics. References
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