IN-SIGHT 3D-L4000 3D VISION SYSTEM

All-in-one solution solves 3D inspection

applications as easily as 2D vision

The In-Sight® 3D-L4000 is a breakthrough in

three-dimensional (3D) vision technology. This unique
vision system combines 3D laser displacement technology
with a smart camera allowing factory engineers to
quickly, accurately, and cost effectively solve a wide
variety of inspections on an automated production line.
The patented speckle-free blue laser optics, an industry
first, acquires high quality 3D images and on-board
high-performance processing powers a comprehensive
set of true 3D vision tools, without the need for external
processing. 3D vision tools are set up as easily as 2D
vision tools thanks to the familiar and robust In-Sight
spreadsheet environment.

Features
Broad suite of true 3D vision tools
High performance 2K resolution 3D smart camera
In-Sight spreadsheet-based setup
Speckle-free blue laser optics

Better image formation in real-world settings

The 3D-L4000 series’ patented, speckle-free blue laser optical system enables the vision system to capture higher
quality images than traditional laser displacement sensors. This type of laser optics minimizes speckle and glare,
common problems for 3D laser systems.
A robust collection of vision tools
The In-Sight 3D-L4000 allows users to place vision tools directly on a true 3D image of the part, unlike typical 3D
systems which transform its 3D images into a representational 2D height map for basic tool processing. True 3D
inspections increase their accuracy and expands the types of inspections that can be performed. Better yet, because
inspections are in 3D, users can immediately experience how the vision tools operate on the actual part or component.
The 3D-L4000 includes all the traditional 3D measurement tools users expect, such as plane and height finding.
However, it also comes with a full set of 3D vision tools, designed from the ground up to leverage inspections in a true
3D space. Further, these vision tools were based on the concepts of 2D vision tools, making them accessible to anyone.

PatMax3D Blob3D Edge3D

PatMax3D evolves the standard for Blob3D finds and measures volumes Edge3D uses the geometry of the
finding parts. It ensures all vision tools of features on a 3D image. part to reliably locate convex and
are in the right location to accurately concave edges on the 3D image.
inspect the part on a 3D image.

Point to Plane3D Gap Measurement Plane to Plane Angle3D

Extract Sphere3D Extract Cylinder3D 3D Geometry

In-Sight 3D-L4000 3D Vision System 2

In-Sight spreadsheet guides
easy application development
The intuitive In-Sight spreadsheet
interface quickly and easily sets up
and runs 3D applications without
the need for programming. It
simplifies application development
and streamlines factory integration
with a full I/O and communications
function set. It also enables the ability
to combine 2D and 3D vision tools
in the same application, leading to
quicker deployments.

In-Sight 3D-L4000 features

8 core processor Broadest range of true In-Sight industrial

3D point cloud vision tools connectivity

FPGA image processing

acceleration
101 mm

Flexible mounting
options

mm
150.5
45 m
m
Rugged IP65-rated
industrial housing

Patented speckle-free
blue laser optics

In-Sight 3D-L4000 3D Vision System 3

Automotive applications
Brake pad inspection Connecting rod inspection and location

Inspect the gap width for the brake pad. Can also inspect the Locate the connecting rod on the belt using PatMax3D and
angle of the beveled edges. measure the dimensions to ensure there are no part defects.

Glue bead inspection EV battery inspection

Determine the height, width, volume, and continuity of glue beads. Detect dents, scratches, and other potential defects on the
surface of an EV battery.

Extruded rubber splice detection Flush and gap inspection

Locate the splice edge and verify the edge is straight on spliced Detect the proper alignment between the door and car body,
rubber for tires. while ensuring the gap between the two is consistent.

In-Sight 3D-L4000 3D Vision System 4

Consumer product applications
Cap inspection Fill level inspection

Verify the presence and position of the cap by checking the Inspect the height and volume of the contents to ensure that the
height and tilt to determine if it is screwed on correctly. correct amount of product is in each container.

Flooring inspection Packaging quality inspection

Inspect floor boards for orientation using the tongue. Check Verify the box is intact and sealed while inspecting for potential
for defects along the surface including gouges, bowing, splits, quality issues such as crushed corners, tears, or open flaps.
and knotholes.

Electronics applications
Connector pin height inspection Carrier flatness inspection

Verify the correct number of pins on the connector and ensure Determine if chips are correctly seated inside the carrier by
the pins are in the correct position while being free from damage measuring position and flatness.
or tilted.

In-Sight 3D-L4000 3D Vision System 5

Food and beverage applications
Package inspection Cookie defect detection

Determine the presence or absence of the part in packaging. Then, Verify the uniformity of cookies by measuring the length, width,
verify the volume of the package ensuring the correct amount. and height. Plus, inspect for defects such as breaks or cracks in
the cookies.

Item location Cap inspection

Inspect packages to determine correct number and proper Ensure the bottle is properly sealed by checking the height and
orientation, including they have not fallen down. Also, check for tilt angle of the bottle cap.
defects in the packaging such as dents or tears.

In-Sight 3D-L4000 3D Vision System 6

1 1 2 2 3 3 4 4 5 5 6 6 7 7 8

A 161.0 161.0 REV. REV. DESCRIPTION DESCRIPTION DATE APPROVED

DATE

01 RELEASE
01 PER ECR 6000003228 10/08/2020
RELEASE PER ECR 6000003228 MR
10/08/2020
150.5 150.5
02 ADDED
02 DIMENSION 68.5 ADDED DIMENSION 68.5
11/17/2021 MB
11/17/2021

105.0 105.0 11.0 11.0

B
7.5 7.5

30.0 30.0
M4X0.7 8.0 M4X0.7 8.0
4 PLACES 4 PLACES 9.5 9.5
TORQUE M4 SCREW TO 2.00
TORQUE SCREW TO 2.00 NmLASER
M4Nm LASER
CENTER CENTER
LINE LINE
ETHERNET CONNECTOR
ETHERNET CONNECTOR
POWER CONNECTOR
POWER CONNECTOR 45.0 45.0
C
68.5 68.5 22.5 22.5
M/S TRIGGER 0 CONNECTOR
M/S TRIGGER 0 CONNECTOR
M/S TRIGGER 1 CONNECTOR
M/S TRIGGER 1 CONNECTOR
LASER CENTER LASER CENTER
LINE LINE
40.0 40.0

LENS CENTER LENS CENTER

LINE LINE 45.0 45.0 101.5 101.5
D

13.5 13.5
20.0 20.0
5.0 THRU 5.0 THRU 88.4 88.4
3 PLACES 3 PLACES M5X0.8 8.0 M5X0.8 8.0
13.5 13.5
TORQUE M4 SCREW TO 2.00
TORQUE M4NmSCREW TO 2.00 Nm 3 PLACES 3 PLACES
137.0 137.0 7.0 7.0 TORQUE M5 SCREW TO 3.00
TORQUE M5NmSCREW TO 3.00 Nm
E

OPTICAL AXIS OPTICAL AXIS This document is proprietary

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to others, or reproduced, to
Cognex Corp.,
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in others,
whole or
Natick, MA.
is proprietary
orinreproduced,
part, exceptinaswhole
and may
to Cognex
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Natick,
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asCognex
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Anyby Cognex in writing. A
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permitted reproduction ofpermitted
this document must include
reproduction of thisthis notice. must
document ©2017 Cognex
include Corp.
this All rights
notice. ©2017 Cognex Corp. All rights
reserved. reserved.
Material: Material:
- -
Volume: Volume:
684 cm³ 684 cm³
Weight: Weight:
940 g 940 g
22.5 22.5 Title Title
F
General TolerancesOUTLINE
General Tolerances DRAWING
OUTLINE DRAWI
x.x 0.25 x.x 0.25
x.xx 0.13 x.xx 0.13 3D-L4000 3D-L4000
Drawn: Drawn: Size Date Size Dwg
DateNo. Dwg No.
MELISSA BANKS A3 BANKS
MELISSA 10/08/2020
A3 4000008385
10/08/2020 40000080
Checked By: Checked By: Scale Unit Scale Unit
1 1 2 2 3 3 4 4 1:2 mm 1:2 mm SHEET 1

In-Sight 3D-L4000 working distance

WORKING DISTANCE
IS3D-L4050 IS3D-L4100 IS3D-L4300
Clearance distance (CD) 92 mm 130 mm 180 mm CD
Near field of view 55 mm 75 mm 95 mm Near FOV
Far field of view 90 mm 180 mm 460 mm
Measurement range (MR) 106 mm 235 mm 745 mm
Working MR
distance

Far FOV

In-Sight 3D-L4000 3D Vision System 7

 SPECIFICATIONS
IS3D-L4050 IS3D-L4100 IS3D-L4300
1K 2K 1K 2K 1K 2K
Clearance distance 92.00 mm 130.00 mm 180.00 mm
Z-axis (height) Measurement range 106.00 mm 235.00 mm 745.00 mm
Measurement
Near field of view 55.00 mm 75.00 mm 95.00 mm
range
X-axis (width) Middle field of view 72.50 mm 127.50 mm 277.50 mm
Far field of view 90.00 mm 180.00 mm 460.00 mm
Wavelength 450 nm
Laser
Laser class 2M
(light source)
Output power 45 mW
Spot size (middle field of view) 110 µm 181 µm 240 µm
Data points/profile 960 points 1920 points 960 points 1920 points 960 points 1920 points
Top 57.3 µm 28.6 µm 78.1 µm 39.1 µm 99.0 µm 49.5 µm
X resolution
Bottom 93.8 µm 46.9 µm 187.5 µm 93.8 µm 479.2 µm 239.6 µm
Top 2.5 µm 4.4 µm 6.9 µm
Z resolution
Sensor Bottom 6.9 µm 25.9 µm 147.5 µm
Top 0.5 µm 1 µm 2 µm
Z repeatability1
Bottom 0.5 µm 1 µm 2 µm
Z linearity2 0.06% of full scale (F.S.) 0.04% of full scale (F.S.) 0.05% of full scale (F.S.)
Temperature characteristics 0.01% of F.S./°C
Housing protection IP65
Operation temperature3 0–45 °C (32–113 °F)
Environmental Storage temperature -20–70 °C (-4–158 °F)
resistance Maximum humidity 20 to 80% (no condensation)
Vibration 10 to 57, double amplitude 1.5 mm X,Y,Z, 3 hours in each direction
Shock 15/6 msec
Up to 4 kHz (after windowing down the sensor)
Scan rate
(4Up to 6 kHz)
Housing material Aluminum
Weight 0.94 kg
Dimensions 150.5 mm x 101 mm x 45 mm
Power supply requirements 24 VDC +/- 10%, 750 mA minimum
Inputs Trigger, differential/single ended encoder, laser interlock
Input voltage limits: Trig+ - Trig - = -24 VDC to +24 VDC
Trigger Input ON: >10 VDC (>6 mA)
Input OFF: <2 VDC (<1.5 mA)
Differential: A+/B+: 5–24V (1.0 MHz max) A-/B-: Inverted (A+/B+)
Encoder specifications
Single ended: A+/B+: 12–24V (1.0 MHz max) A-/B-: VDC = ½ (A+/B+)
Gigabit Ethernet interface
Interface Integrated link and traffic LEDs
Standard M12-8 X-coded female connector
1
Z repeatability is measured an average of 100 times over a pointcloud using a 4x4 mm area, at the middle of the measurement range.
2
Z linearity is the maximum deviation of 250 position measurements on the measurement range, where a measurement is the average of 2 profiles using the standard
Cognex target.
3
Mounted to a 400 mm aluminum bar on top of the camera.
4
When binning is enabled and the FOV is windowed down.

ompanies around the world rely on ognex vision and barcode reading
solutions to optimi e quality, drive down costs and control traceability.

Corporate Headquarters One Vision Drive Natick, MA 01760 USA | or egional ales ces, visit www.cognex.com/sales

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© Copyright 2022, Cognex Corporation. All information in this document is subject to change without notice. All Rights Reserved. Cognex, In-Sight, and PatMax are registered trademarks of Cognex
Corporation. All other trademarks are property of their respective owners. Lit. No. IS3DL4KDS-01-2022