0% found this document useful (0 votes)
277 views9 pages

Hotstart In-Block Heater Cut Sheet

In-block heaters are designed to replace core plugs or threaded plugs in engine blocks. The document lists specifications for in-block heaters for many engine models, including the part numbers, wattages, and locations in the engine block where the heater replaces an existing plug. Heat shields are required for some applications. Replacement cords can also be found on page 48.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
277 views9 pages

Hotstart In-Block Heater Cut Sheet

In-block heaters are designed to replace core plugs or threaded plugs in engine blocks. The document lists specifications for in-block heaters for many engine models, including the part numbers, wattages, and locations in the engine block where the heater replaces an existing plug. Heat shields are required for some applications. Replacement cords can also be found on page 48.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 9

In-block Heaters In-block heaters are complete with 2-wire w/ground 6’ (1.8m) HPN cord and plug.

For cord replacements or “Y” Thermocord energy saver, please reference page 48.

C US

Engine Model Part Number Part Number Watts Application Information Heat Shield Photo
120V 240V Required

Allis Chalmers
670T & I Replaces 1” thread-in plug on the oil cooler
685T & I AC-101 AC-102 1000 at rear of the engine on right side.
6138LT, T & I CATV-151 CATV-152 1500 Not all of the engines have this opening.
25000 (844 CID)

Case/IH – Agricultural
CUB-751FP CUB-752FP 750
ALL 4 CYL 390 Inserts in any of the core plugs
CUB-101FP CUB-102FP 1000
ALL 6 CYL 590 on right side of engine.
CUB-151FP CUB-152FP 1500

Inserts in the core plug at right rear


ALL 6 CYL 830 CUC-151FP CUC-152FP 1500 of engine block.

Caterpillar
C-10 Replaces the threaded plug in the oil
TF121-000 TF122-000 1250 YES
C-12 cooler bonnet on the right side of engine.

C-9: Replaces 1” NPT plug in the right


C-9 Non ACERT rear of engine block.
C-15 Non ACERT CATV-151 CATV-152 1500 C-15, C-16: Replaces the threaded plug
C-16 Non ACERT in the back of the oil cooler.

C7 ACERT FP101-001 FP102-001 1000 Replaces the 44mm core plug on right side YES
3126 FP151-001 FP152-001 1500 of engine just below the turbo charger.

Replaces the threaded 1-1/16” (1.0625”)


C7 ACERT rear port TL101-000 TL102-000 1000 plug in the rear of engine block.

Replace 1” NPT plug in the right rear


C9 ACERT CATV-151 CATV-152 1500 of engine block.

Replace any 1-5/16” (1.3125”) plug Check


C11 ACERT TF151-008 TF152-008 1500 in the rear of the oil cooler Exhaust
C13 ACERT on right side of engine. Routing

C15 ACERT Replace 1-3/16” (1.1875”) plug in rear of


TF151-009 TF152-009 1500
w/o breaksaver oil cooler on right side of engine.

C15 ACERT Replace any 1-5/16” (1.3125”) plug in the


TF151-008 TF152-008 1500
with breaksaver oil cooler on right side of engine.

C9 2007 ACERT Replace any 1-3/16” (1.1875”) plug in rear


C13 2007 ACERT TF151-012 TF152-012 1500 of oil cooler on right side of engine.
C15 2007 ACERT

Replace the 1-1/2” (1.5”) plug


1674 CATB-151 CATB-152 1500 on right side of engine.

Replaces the water jacket access plate


1693 & D343 CATC-151 CATC-152 1500 on left side of engine.

Replaces the water jacket access plate


1693T & 1693TA CATC-151-S CATC-152-S 1500 on left side of engine.

3013 1.5L Replaces 40mm core plug on the front


FP531-003 FP532-003 530
3014 2.0L left side of engine.

38 Customer Service: 509.536.8660 hotstart.com


In-block heaters are complete with 2-wire w/ground 6’ (1.8m) HPN cord and plug. In-block Heaters
For cord replacements or “Y” Thermocord energy saver, please reference page 48.

C US

Engine Model Part Number Part Number Watts Application Information Heat Shield Photo
120V 240V Required

Caterpillar — Continued
Replaces 40mm core plug on the front left
3024 2.22L FP531-003 FP532-003 530 side of the engine.

Replaces 50mm core plug located at


3034 2.95L FP531-001 FP532-001 530 rear of head.

Replaces the plate in oil cooler case on


3044 3.3L PF531-001 PF532-001 530 left side of engine.

Replaces 35mm core plug located


3046 5.0L PF531-000 PF532-000 530 at rear of engine, left side.

3054 3.99L PER-751FP PER-752FP 750 Mounts in the 1-1/4” (1.25”) core plug
3054B 4.23L PER-101FP PER-102FP 1000 opening on left side of engine.

Mounts in 1-1/4” (1.25”) core plug at


3054C PER-751FP PER-752FP 750 right rear of engine with element
oriented in the 12 O’clock position.

Mounts in the 1-1/2” (1.5”) core plug


3056 6.0L PER-151FP PER-152FP 1500 on right side of engine.

Replaces the 44mm core plug on


3114 FP101-001 FP102-001 1000 right side of engine just below YES
3116 FP151-001 FP152-001 1500 the turbocharger.

DD8L-101 DD8L-102 1000 Replaces the 3/4” (0.75”) threaded plug


3176 10.3L CAT-12015 CAT-12023 1250 on the right side of engine
through 1995 TF151-001 TF152-001 1500 just below the head.

3176 10.3L Replaces the 1” threaded plug in the oil


TF121-000 TF122-000 1250 YES
1996 and later cooler bonnet on right side of engine.

Replaces the 1” threaded plug in oil


3196 12.0L TF121-000 TF122-000 1250 YES
cooler bonnet on right side of engine.

3204 CATX-751 CATX-752 750 Replaces 44mm core plug on right rear
all 1100 series CATX-101 CATX-102 1000 side of engine.

Use on industrial engines when


3208 — 2 heaters 1500 clear access is available.
CATX-2-751-Y CATX-2-752-Y
with a single cord total Replaces any core plug - one on
each side of engine.
3208 JD3/4-101IN JD3/4-102IN 1000 Replaces any of the 3/4” (0.75”) or
Recommended JD1-101IN JD1-102IN 1000 1” plugs on the water transfer casting
aftermarket JD3/4-151IN JD3/4-152IN 1500 (right front of engine).
installation JD1-151IN JD1-152IN 1500 3/4” use JD3/4 — 1” use JD1
DD8L-101 DD8L-102 1000
3304 Replaces the 3/4” (0.75”) plug on
CAT-12015 CAT-12023 1250
3306 left side of engine.
TF151-001 TF152-001 1500

Replaces 1” threaded plug in the rear


AC-101 AC-102 1000
3406C/E 14.6L of the oil cooler bonnet on
CATV-151 CATV-152 1500 right side of engine.

Customer Service: 509.536.8660 hotstart.com 39


In-block Heaters In-block heaters are complete with 2-wire w/ground 6’ (1.8m) HPN cord and plug.
For cord replacements or “Y” Thermocord energy saver, please reference page 48.

C US

Engine Model Part Number Part Number Watts Application Information Heat Shield Photo
120V 240V Required

Caterpillar — Continued
3406 & 3408 Replaces 1” threaded plug in
AC-101 AC-102 1000
except 1998 the rear of the oil cooler bonnet
CATV-151 CATV-152 1500
ADEM 2 on right side of engine.

3406E Replaces the 1” threaded plug that points


1998 ADEM 2 TF151-002 TF152-002 1500 downward on the top of the rear of the oil YES
engines only cooler bonnet.

3406E Replaces 1” threaded plug in


AC-101 AC-102 1000
ADEM 3 and ADEM the rear of the oil cooler bonnet
CATV-151 CATV-152 1500
2000 engines on right side of engine.

Replaces 1” threaded plug in


AC-101 AC-102 1000
3456 15.8L the rear of the oil cooler bonnet
CATV-151 CATV-152 1500 on right side of engine.

Cummins
6 Cylinder Engines: H, NT, NH, N Family
743 CID, 855 CID, 927 CID, “N14”
1. Cummins engines are often referred to by their horsepower rating “i.e. 350 Cummins”
2. Cummins engines are often referred to as Big Cam, Big Cam2, 3, 4, full flow cooling, etc.
All refer to engines of 855 CID Size – listed below
Group I

Flat plate design CUN-151B CUN-152B 1500


6 bolt flat plate on the right side of the
engine. May use either the forward or rear
opening depending on clearance.
Flat plate design when
the 1/2” NPT opening CUN-151BH CUN-152BH 1500
is used

Group II
When an external oil cooler is Note: When a 4 bolt flat plate element design is encountered, remove the next two bolts on the casting, remove the
used.. whole casting, and replace the casting and element with either CNT-151B/CNT-152B OR CNT151B90/CNT152B90

When connection
is 1 1/2” rubber hose 6 bolt, flat plate design with an elbow
Engines produced CNT-151B-90 CNT-152B-90 1500 that will rotate 360 degrees to connect
Aug. 1975 thru June with any hose or casting.
1982

Uses an “O” ring for


the 1 1/4” water tube 6 bolt, flat plate design with an elbow
connection CNT-151B CNT-152B 1500 that will rotate 360 degrees to connect
Engines produced with any hose or casting.
prior to August ‘75

Group III

For industrial engines


with hole pattern Six bolt flat plate on the right side
CUN-151BREV CUN-152BREV 1500
reversed of engine block.

Group IV

1998 and later Six bolt flat plate on the right side
PF151-002 PF152-002 1500
N14 Industrial of engine block.

40 Customer Service: 509.536.8660 hotstart.com


In-block heaters are complete with 2-wire w/ground 6’ (1.8m) HPN cord and plug. In-block Heaters
For cord replacements or “Y” Thermocord energy saver, please reference page 48.

C US

Engine Model Part Number Part Number Watts Application Information Heat Shield Photo
120V 240V Required

Cummins — Continued

Cummins A Inserts in any of the core plugs on right


CUA-101F CUA-102F 1000
4 cyl & 6 cyl side of engine. Element points down.

ISC/QSC 8.3L DD8L-101 DD8L-102 1000 Replaces 3/4” (0.75”) NPT plug in
ISL/QSL 9.0L TF751-002 TF752-002 750 right front side of engine.

Inserts in the forward opening of


L10, M11 CUL-151 CUL-152 1500 the heater casting on the right rear
ISM 2007 of engine block.

QSB 3.9L, 5.9L Replaces 3/4” (0.75”) NPT plug in the


TF751-002 TF752-002 750
ISB 5.9 front of the oil cooler casting.

ISM/QSM 11.0L PF151-003 PF152-003 1500 Right rear. Replaces plate.


Flat Plate Design

ISX, QSX Mounts in the oval shaped plate on the


Signature 600 PF151-004 PF152-004 1500 right side of engine block.
Pre 2007

Check
CUB-751FP CUB-752FP 750 Replaces 57.8mm core plug on
4BT 3.9L Exhaust
CUB-101FP CUB-102FP 1000 right side of engine. Routing

CUB-751FP CUB-752FP 750 Check


Replaces 57.8mm core plug on
6BT 5.9L CUB-101FP CUB-102FP 1000 Exhaust
right side of engine.
CUB-151FP CUB-152FP 1500 Routing

Replaces 57.8mm core plug on


6CT 8.3L CUC-151FP CUC-152FP 1500 right rear side of engine.

Detroit Diesel
SERIES 10 PER-751FP PER-752FP 750 Mounts in the 1-1/4” (1.25”) core plug
4 cylinder PER-101FP PER-102FP 1000 opening on either side of engine.
Phaser engines

SERIES 10 Mounts in the 1-1/4” (1.25”) core plug


6 cylinder PER-151FP PER-152FP 1500 on right side of engine.
Phaser engines

DD8L-101 DD8L-102 1000 Mounts in the 3/4” (0.75”) NPT opening


SERIES 30 TF751-002 TF752-002 750 in engine block.

PER-751FP PER-752FP 750


SERIES 40 Mounts in the core plug opening on
INTA-121 INTA-122 1250
all versions right side of engine.
FR151-001 FR152-001 1500

Customer Service: 509.536.8660 hotstart.com 41


In-block Heaters In-block heaters are complete with 2-wire w/ground 6’ (1.8m) HPN cord and plug.
For cord replacements or “Y” Thermocord energy saver, please reference page 48.

C US

Engine Model Part Number Part Number Watts Application Information Heat Shield Photo
120V 240V Required

Detroit Diesel – continued


SERIES 50 Mounts in the 1” NPT opening in either water
AC-101 AC-102 1000 Yes on 1991
SERIES 60 pick up pipe (up to 1991) or in the 1” NPT
CATV-151 CATV-152 1500 and later
Pre 2007 opening on the oil cooler housing after 1991.

Mounts in the triangle plate on the side


SERIES 55 PF151-000 PF152-000 1500 of engine block.

3-53, 4-53, 3-71, Mounts in the oval shaped plate on


4-71 with water cooled DD-751-S DD-752-S 750 engine block. Check clearance.
air compressor

3-53, 4-53, 3-71, Mounts in the oval shaped plate on


4-71 without water DD-751 DD-752 750 engine block. Check clearance.
cooled air compressor

6-71 Mounts in the oval shaped plate on


with water cooled air DD-151-S DD-152-S 1500 engine block. Check clearance.
compressor

6-71 Mounts in the oval shaped plate on


without water cooled DD-151 DD-152 1500 engine block. Check clearance.
air compressor

DD8L-101 DD8L-102 1000 Threads into the 3/4” (0.75”) NPT opening
8.2 L V-8 Diesel TF751-002 TF752-002 750 on engine block.

6V-53 Mounts in the oval shaped plate on


with water cooled air DD6V-751-S DD6V-752-S 750 engine block. Check clearance.
compressor

6V-53 Mounts in the oval shaped plate on


without water cooled DD6V-751 DD6V-752 750 engine block. Check clearance.
air compressor

6V71 & 8V71 AC-101 AC-102 1000 Threads into 1” NPT plug in the front face
Alternate location CATV-151 CATV-152 1500 of engine block.

6V-71 & 8V-71


6V-92 & 8V-92 Mounts in the square plate
DDV-151B DDV-152B 1500
except GMC General on engine block.
models

6V92 & 8V92 Threads into the 3/4” (0.75”) NPT opening
DD8L-101 DD8L-102 1000
alternate location - in the oil cooler housing. Note - not all
TF751-002 TF752-002 750
threads into oil cooler engines have this opening.

Deutz
BF4L913 BF6L913
F3L912 F3L913 OLT221515
F6L913 and Use adapter kit to mount the 22mm
n/a 150
A22M48M heater in the 48mm opening.
1011 SERIES (adapter)
oil cooled engines

42 Customer Service: 509.536.8660 hotstart.com


In-block heaters are complete with 2-wire w/ground 6’ (1.8m) HPN cord and plug. In-block Heaters
For cord replacements or “Y” Thermocord energy saver, please reference page 48.

C US

Engine Model Part Number Part Number Watts Application Information Heat Shield Photo
120V 240V Required

Deutz – continued

1012 — 4 & 6 cyl PF751-000 PF752-000 750 Mounts in the oval shaped plate opening
1013 — 4 cyl PF121-001 PF122-001 1250 on the oil cooler casting.

PF121-001 PF122-001 1250 Mounts in the oval shaped plate opening


1013 6 cyl PF751-000 PF752-000 750 on the top of the oil cooler.

1015 Replaces 30mm plug in water elbow


TL151-004 TL152-004 1500
6 & 8 cyl on front of engine.

2012 — 4 & 6 cyl


Replace oval shaped plate on the top of
without electric PF751-002 PF752-002 750 the oil cooler.
fuel injection

Ford

7.3L V-8 diesels TF751-002 TF752-002 750 Mounts in the 3/4” (0.75”) NPT plug
from 1994 on DD8L-101 DD8L-102 1000 in the engine's block.

Hino
3.8L, 5.8L, 6.0L, 6.4L, DD8L-101 DD8L-102 1000 Threads into 3/4” (0.75”) NPT opening
6.7L, H06C-T, H07C-B, YES
TF751-002 TF752-002 750 in engine block.
W04C-T, W06E

Isuzu
4BD1 6HE1 Replaces 1” NPT plug on left rear
6BD1 6SA1 TF401-001 NONE 400 of engine.
6BG1

Iveco

NEF 4cyl Mount in front opening on right side


PF751-001 PF752-001 750
NEF 6 cyl of engine block.

John Deere
Check
With 3/4” plug in the JD3/4-101IN JD3/4-102IN 1000 3/4” (0.75”) NPT opening in the rear Exhaust
back of the block JD3/4-151IN JD3/4-152IN 1500 face of engine block. Routing

With 1” plug in the JD1-101IN JD1-102IN 1000 1” NPT opening in the rear face
back of the block JD1-151IN JD1-152IN 1500 of engine block.

With 1-5/8” opening 1-5/8” (1.625”) threaded opening on


JDS-101 JDS-102 1000
on the side of the the side of the block in the water
JDS-151 JDS-152 1500
water jacket distribution channel.

Customer Service: 509.536.8660 hotstart.com 43


In-block Heaters In-block heaters are complete with 2-wire w/ground 6’ (1.8m) HPN cord and plug.
For cord replacements or “Y” Thermocord energy saver, please reference page 48.

C US

Engine Model Part Number Part Number Watts Application Information Heat Shield Photo
120V 240V Required

John Deere – continued

6105 (10.5L) AC-101 AC-102 1000 1” NPT opening in the oil cooler casting.
6125 (12.5L) CATV-151 CATV-152 1500

Komatsu
Inserts in the forward opening of
L10 (10L) CUL-151 CUL-152 1500 the heater casting on the right rear
M11(11L) of engine block.

Threads into the core plug opening in


SA6D125 MA-151 MA-152 1500 engine block.

Kubota
B, L, M Series
D905 V1205
D1005 V1305
D1105 V1505 Replaces 1” NPT plug on left front
TF401-001 NONE 400
D3000B V4000B of engine.
D3200B V4300B
DH905 VH1205
DH1005 VH1305

Mack
Mid liner E3 MAM-101 MAM-102 1000 Mounts in rear face of block.
MS200 & MS250

Mid liner E5 MAM-151 MAM-152 1500 Mounts in the oil cooler bonnet.
MS300

E6 engines
“smooth bore” MASB-151 MASB-152 1500 Replaces 1-3/4” (1.75”) core plug
1981 and later on side of engine.

E6 engines
threaded core
plug opening
Pre-1981 Mounts in any threaded
MA-151 MA-152 1500
END 465, 711, core plug opening.
EN438, 504, 707,
673, 675, 676
(1957 through 1981)

Mounts in the plate in either the front or


E7 Engines
Except E-Tech water PF151-001 PF152-001 1500 rear face of the block in the water jacket
pump mount PF101-000 PF102-000 1000 passage. For 2002 engine – mounts in
rear face of block.

E9, ENDT865, 866 and


1000 series V8 engines 2000 Threads into the 3/4” (0.75”) NPT opening
DD8L-101 DD8L-102 total on each side of engine block.
Use two heaters

44 Customer Service: 509.536.8660 hotstart.com


In-block heaters are complete with 2-wire w/ground 6’ (1.8m) HPN cord and plug. In-block Heaters
For cord replacements or “Y” Thermocord energy saver, please reference page 48.

C US

Engine Model Part Number Part Number Watts Application Information Heat Shield Photo
120V 240V Required

MAN
D2840
D2842 Replace oval shaped plate in lower water
PF121-003 PF122-003 1250
D2848 pipe on right side of engine.

Replace 3 bolt plate on left side of engine.


D2866 May require adapter if 3 bolt opening
PF151-006 PF152-006 1500
D2876 is not available on engine.
Consult customer service.

Massey Ferguson
3 cylinder PER-751FP PER-752FP 750 Mounts in any of the 1-1/4” (1.25”) core
4 cylinder YES
PER-101FP PER-102FP 1000 plug openings in the engine.
6 cylinder

Mercedes Benz
MBE904
MBE906 Replaces 60mm core plug on right
PF101-001 PF102-001 1000
MBE924 rear of engine.
MBE925

Navistar/International
AC-101 AC-102 1000 Threads into a 1” NPT opening in the
V800 (796 CID) CATV-151 CATV-152 1500 oil cooler bonnet.

INLINE 6 CYLINDER Replaces third or fourth core plug on left


— all series — INTA-121 INTA-122 1250 side of engine. Element should point
312, 360, 414, 436, INTA-101 INTA-102 1000 toward 1 O’clock position.
466 & 530

7.3L & T444 TF751-002 TF752-002 750 Mounts in the 3/4” (0.75”) NPT plug in
1994 and later DD8L-101 DD8L-102 1000 the engine’s block.

9.0L — V8 diesel INT9-101F INT9-102F 1000 Mounts in a core plug.

Oliver

ALL EXCEPT 1265, TF751-002 TF752-002 750 Threads into a 3/4” (0.75”) NPT
1365 & 1900 DD8L-101 DD8L-102 1000 opening in the block.

Onan — See Cummins “A” Series


Perkins
3.152 PER-751FP PER-752FP 750 Mounts in the 1-1/4” (1.25”) core plug
4.236 PER-101FP PER-102FP 1000 opening on right side of engine.
6.354

103.15
104.22 FP531-003 FP532-003 530 Replaces core plug on left front of engine.
404.22

Customer Service: 509.536.8660 hotstart.com 45


In-block Heaters In-block heaters are complete with 2-wire w/ground 6’ (1.8m) HPN cord and plug.
For cord replacements or “Y” Thermocord energy saver, please reference page 48.

C US

Engine Model Part Number Part Number Watts Application Information Heat Shield Photo
120V 240V Required

Perkins – continued
700 Series Replaces 50mm core plug located at
FP531-001 FP532-001 530
704.30 rear of head.

Mounts in oval shaped plate on the left


800 Series PF531-001 PF532-001 530 front of the block.

FR751-002 FR752-002 750 Mounts in the 1-1/2” (1.5”) core plug


1004 (right side) FR101-000 FR102-000 1000 opening on right side of engine.
PER-151FP PER-152FP 1500

PER-751FP PER-752FP 750 Mounts in the 1-1/4” (1.25”) core plug


1004 (left side) PER-101FP PER-102FP 1000 opening on left side of engine.

Mounts in the 1-1/2” (1.5”) core plug


1006 (6 Cyl) A & B PER-151FP PER-152FP 1500 on right side of engine.

Replaces 1-1/4” (1.25”) core plug on


FR531-000- FR532-000-
1103C 530 right rear of engine. Element should point
WOC WOC towards 1 O’clock position.

PER-751FP PER-752FP 750 Mounts in 1-1/4” (1.25”) core plug


1104 (4 Cyl) C & D PER-101FP PER-102FP 1000 opening on right side of engine.

Volvo

Replaces oval shaped plate on


D9 PF151-007 PF152-007 1500 right side of engine.

D12C Replaces oval shaped plate on


PF151-005 PF152-005 1500 YES
Prior to Serial #250502 right side of engine.

D12C Replaces oval shaped plate on


After Serial #250502 PF121-002 PF122-002 1250 right side of engine. YES

TD60, TD61, TD70,


Mounts into threaded opening on
TD71, TD100, TD101, VT6-101 VT6-102 1000 left side of engine.
VE10, TD120, TD121

Yanmar
3T72HLE
4TN82E 1” NPT
TF401-001 NONE 400
D4T No replacement cord available.
YYDXL4.41

NOTE: The only replacement part for in-block heaters is the power cord. Please see the power cord section on page 48 for the
proper replacement cord set.

For thermostat control of in-block heaters, see page 48. The energy saver Thermocord is available in various temperature ranges.

Supplemental heat for engines using in-block heaters can be achieved by the installation of lube-oil heaters in the oil pan.
Reference pages 20 and 21 of this catalog or consult factory.

46 Customer Service: 509.536.8660 hotstart.com

You might also like