Huawei SUN2000 33KTL-A - 36KTL - 42KTL User Manual (Issue08 - 2018!08!23)
Huawei SUN2000 33KTL-A - 36KTL - 42KTL User Manual (Issue08 - 2018!08!23)
User Manual
Issue 08
Date 2018-08-23
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The purchased products, services and features are stipulated by the contract made between Huawei and
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Issue 08 (2018-08-23) i
Copyright © Huawei Technologies Co., Ltd.
SUN2000-(33KTL-A, 36KTL, 42KTL)
User Manual About This Document
Purpose
This document describes the SUN2000-33KTL-A/36KTL/42KTL (SUN2000 for short) in
terms of its installation, electrical connections, commissioning, maintenance, and
troubleshooting. Understand the safety information and get familiar with the SUN2000
functions and features before installing and operating the SUN2000.
Intended Audience
This document is intended for photovoltaic (PV) plant personnel and qualified electrical
technicians.
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Indicates an imminently hazardous situation
which, if not avoided, will result in serious
injury or death.
Indicates a potentially hazardous situation
which, if not avoided, could result in serious
injury or death.
Indicates a potentially hazardous situation
which, if not avoided, may result in minor or
moderate injury.
Indicates a potentially hazardous situation
which, if not avoided, could result in equipment
damage, data loss, performance deterioration, or
unanticipated results.
NOTICE is used to address practices not related
to personal injury.
Calls attention to important information, best
practices and tips.
NOTE is used to address information not related
Symbol Description
to personal injury, equipment damage, and
environment deterioration.
Change History
Changes between document issues are cumulative. The latest document issue contains all
updates made in previous issues.
Issue 08 (2018-08-23)
Updated 8.2 Troubleshooting.
Issue 07 (2018-05-04)
Updated 5.3 Connecting AC Output Power Cables.
Added the description about the metal stamping forming contact in 5.4 Connecting DC Input
Power Cables.
Issue 06 (2017-11-29)
Updated 3 Inverter Storage.
Added the description about rubber fittings, and updated 5.3 Connecting AC Output Power
Cables.
Updated A Grid Codes.
Issue 05 (2017-09-25)
Added the requirements for OT/DT terminals in 5.3 Connecting AC Output Power Cables.
Issue 04 (2017-07-30)
Updated 2.3 Label Description.
Updated 5.2 Connecting the Ground Cable (PE).
Updated 10 Technical Specifications.
Issue 03 (2017-03-30)
Added description about the SUN2000-33KTL-A.
Issue 02 (2017-02-20)
Updated Installation Environment Requirements of 4.3 Wall-mounting the SUN2000.
Updated Installation Environment Requirements of 4.4 Support-mounting the SUN2000.
Added the description about the SUN2000-42KTL configured with 4-pin AC terminals in 5.3
Connecting AC Output Power Cables.
Issue 01 (2016-07-30)
This issue is the first official release.
Contents
8 Maintenance ................................................................................................................................. 82
8.1 Routine Maintenance .................................................................................................................................................. 82
8.2 Troubleshooting .......................................................................................................................................................... 83
1 Safety Precautions
Before performing operations, read through this manual and follow all the precautions to
prevent accidents. The safety precautions provided in this document do not cover all the
safety precautions. Huawei shall not be liable for any consequence caused by the violation of
the safety operation regulations and design, production, and usage standards.
Disclaimer
Huawei shall not be liable for any consequence caused by any of the following events.
Transportation
The storage conditions do not meet the requirements specified in this document.
Violate the operation instructions and safety precautions in this document for installation,
cable connecting, and maintenance.
Operation in extreme environments which are not covered in this document
Unauthorized modifications to the product or software code
Installation or use in environments which are not specified in related international
standards
Personnel Requirements
Only certified electricians are allowed to install and operate the SUN2000.
Operation personnel should receive professional training.
Operation personnel should read through this document and follow all the precautions.
Operation personnel should be familiar with the safety specifications about the electrical
system.
Operation personnel should understand the composition and working principles of the
grid-tied PV power system and local regulations.
Protect Labels
Do not tamper with any warning labels on the inverter enclosure because these labels
contain important information about safe operation.
Do not tamper with the nameplate on the inverter enclosure because it contains important
product information.
Installation
Ensure that the inverter is not connected to a power supply and is not powered on before
starting installation.
Ensure that there are no objects within 300 mm, 200 mm, 500 mm, 600 mm, and 1000
mm of the left, right, top, bottom, and front of the inverter, respectively. This is to allow
sufficient space for installation and heat dissipation. For ease of installation, ensure that
the inverter bottom is at most 730 mm above the floor. If you have any questions about
the distance, consult the local technical support engineers.
Ensure that the inverter is installed in a well ventilated environment.
Ensure that the inverter heat sinks are free from blockage.
Open the maintenance compartment door of the chassis before connecting cables. Do not
perform any operation on other components inside the chassis except connecting the PE
cable, AC power cables and communications cables.
Cable Connections
Before connecting cables, ensure that the inverter is secured in position and not damaged in
any way. Otherwise, electric shocks or fire may occur.
Ensure that all electrical connections comply with local electrical standards.
Obtain approval from the local utility company before using the inverter to generate
electricity in grid-tied mode.
Ensure that the cables used in a grid-tied PV system are properly connected and insulated,
meet all specification requirements.
Operation
High voltages may cause electric shocks result in serious injury, death or serious property
damage from inverter in operation. Strictly comply with the safety precautions in this
document and associated documents when operating the inverter.
Do not touch an energized inverter because the heat sink may be over 60ºC.
Follow local laws and regulations when operating the equipment.
High voltages may cause electric shocks result in serious injury, death or serious property
damage from inverter in operation. Prior to maintenance, power off the inverter and strictly
comply with the safety precautions in this document and associated documents to operate the
inverter.
Maintain the inverter with sufficient knowledge of this document and proper tools and
testing equipment.
Before performing maintenance tasks, power off the inverter and wait at least 5 minutes.
Place temporary warning signs or erect fences to prevent unauthorized access to the
maintenance site.
Rectify any faults that may compromise the inverter security performance before
powering on the inverter again.
Observe ESD precautions during the maintenance.
For personal safety, wear insulation gloves and safety shoes.
2 Overview
2.1 Introduction
Function
The SUN2000 is a three-phase grid-tied PV string inverter that converts the DC power
generated by PV strings into AC power and feeds the power into the power grid.
Model
Figure 2-1 shows a model number of the SUN2000, using SUN2000-33KTL-A as an
example.
Table 2-1 SUN2000 models and corresponding rated output power and voltage
Network Application
The SUN2000 applies to grid-tied PV power systems for commercial rooftops and large
power stations. Typically, a grid-tied PV power system consists of PV strings, grid-tied
inverters, AC distribution units (ACDUs), and isolation transformer, as shown in Figure 2-2.
2.2 Appearance
SUN2000 Dimensions
Figure 2-4 shows the SUN2000 dimensions.
Front View
Figure 2-5 shows the SUN2000 front view.
(1) Maintenance compartment door (2) LED indicator (3) Host panel
Local maintenance refers to operations performed after a universal serial bus (USB) flash drive,
Bluetooth module, or USB data cable is inserted into the USB port of the SUN2000. For example,
local maintenance includes data import and export using a USB flash drive and connecting to the
SUN2000 app over a Bluetooth module or USB data cable.
If alarming and local maintenance happen concurrently, the alarm/maintenance indicator shows the
local maintenance state first. After the USB flash drive, Bluetooth module, or USB data cable is
removed, the indicator shows the alarm state.
Nameplate
The SUN2000 is labeled with a nameplate on the side that contains the model information,
technical specifications, and compliance symbols, as shown in Figure 2-8.
The nameplate figure is for reference only. The actual nameplate prevails.
Working Modes
The SUN2000 can work in standby, operating, or shutdown mode. Figure 2-11 shows the
relationship between the three working modes.
Table 2-5 describes the three working modes shown in Figure 2-11.
Standby The SUN2000 enters the standby mode when the external environment does
not meet the requirements for starting the SUN2000. In standby mode:
The SUN2000 continuously performs self-check and enters the operating
mode once the operating requirements are met.
If the SUN2000 enters the shutdown mode after detecting a shutdown
command or a fault after startup.
Operating In operating mode:
The SUN2000 converts DC power from PV strings into AC power and
feeds the power to the power grid.
The SUN2000 tracks the maximum power point to maximize the PV
string output.
The SUN2000 enters the shutdown mode after detecting a fault or a
shutdown command, and enters the standby mode after detecting that the
PV string output power does not meet the requirements for grid-tied
electricity generation.
Shutdown In standby or operating mode, the SUN2000 enters the shutdown mode
after detecting a fault or shutdown command.
In shutdown mode, the SUN2000 enters the standby mode after detecting
a startup command or that a fault is rectified.
3 Inverter Storage
The following requirements should be met if the SUN2000 is not put into use directly:
Put the SUN2000 in the original package. Keep the desiccant and seal it using the
adhesive tape.
Keep the storage temperature at –40°C to +70°C and the humidity at 5%–95% RH.
The inverter should be stored in a clean and dry place and be protected from dust and
water vapor corrosion.
A maximum of five SUN2000s with the packing dimensions (W x H x D) of 1095 mm x
395 mm x 745 mm can be stacked. A maximum of six SUN2000s with the packing
dimensions (W x H x D) of 1045 mm x 400 mm x 680 mm can be stacked. To avoid
personal injury or device damage, stack SUN2000s with caution to prevent them from
falling over.
Periodic inspections are required during the storage. If any rodent bites are found,
replace the packing materials immediately.
If the inverter has been long-term stored, inspections and tests should be conducted by
qualified personnel before it is put into use.
4 System Installation
You are advised to remove the packing materials within 24 hours before installing the inverter.
Package Contents
After unpacking the inverter, check that the contents are intact and complete. If any damage is
found or any component is missing, contact your supplier.
For details about the number of contents, see the Packing List in the packing case.
4.2 Tools
Prepare tools required for installation and cable connections.
Torque wrench With an open end of 18 Secures bolts and locking caps.
mm, 33 mm, 52 mm, or
65 mm
Carrier Requirements
The carrier where the SUN2000 is installed must be fireproof.
Do not install the SUN2000 on flammable building materials.
Ensure that the installation surface is solid enough to bear the weight load.
In residential areas, do not install the SUN2000 on gypsum boards or walls made of
similar materials which have weak sound insulation performance because the noises
generated by the SUN2000 disturb residents.
Do not install the SUN2000 at a front tilt, excessive back tilt, side tilt, horizontally, or
upside down.
For ease of installing the SUN2000 on the mounting bracket, connecting cables to the bottom of the
SUN2000, and maintaining the SUN2000 in future, it is recommended that the bottom clearance be
greater than or equal to 600 mm and less than or equal to 730 mm. If you have any questions about the
distance, consult the local technical support engineers.
When installing multiple SUN2000s, install them in horizontal mode if sufficient space
is available and install them in triangle mode if no sufficient space is available. The
stacked installation mode is not recommended.
To prevent device damage and personal injury, keep balance when moving the SUN2000
because the SUN2000 is heavy.
Do not place the SUN2000 with its wiring terminals at the bottom contacting the floor or
any other object because the terminals are not designed to support the weight of the
SUN2000.
When placing the SUN2000 on the floor, put foam or paper under the SUN2000 to protect
its cover.
Procedure
Step 1 Arrange two persons to hold the handles on both sides of the SUN2000.
Step 2 Lift the SUN2000 from the packing case and move it to the installation position with the help
of multiple persons.
----End
When installing the SUN2000-33KTL-A/36KTL, you can use the expansion bolts delivered with the
SUN2000 to install the mounting bracket.
When installing the SUN2000-42KTL, you need to prepare the expansion bolts. M12x60 stainless
expansion bolts are recommended.
Context
Figure 4-9 shows the SUN2000 mounting bracket dimensions.
The SUN2000 mounting bracket has 16 tapped holes in four groups. Mark any hole in each group based
on site requirements and mark four holes in total. Two round holes are preferred.
Procedure
Step 1 Remove the security torx wrench from the mounting bracket and set it aside.
Step 2 Determine the positions for drilling holes using the mounting bracket available in the packing
case. Level the hole positions using a level, and mark the hole positions using a marker.
Step 3 Drill holes using a hammer drill and install expansion bolts.
Avoid drilling holes in the water pipes and power cables buried in the wall.
(1) Expansion sleeve (2) Flat washer (3) Spring washer (4) Bolt
To prevent dust inhalation or contact with eyes, wear safety goggles and an anti-dust
respirator when drilling holes.
Wipe away any dust in or around the holes and measure the hole distance. If the holes are
inaccurately positioned, drill holes again.
Level the front of the expansion sleeve with the concrete wall after removing the bolt,
spring washer, and flat washer. Otherwise, the mounting bracket will not be securely
installed on the concrete wall.
1. Put a hammer drill with a Ф16 mm drill bit on a marked hole position perpendicularly
against the wall and drill holes to a depth of 52–60 mm.
2. Slightly tighten an expansion bolt, vertically insert it into the hole, and knock the
expansion bolt completely into the hole by using a rubber mallet.
3. Partially tighten the expansion bolt.
4. Remove the bolt, spring washer, and flat washer by rotating them counterclockwise.
Step 4 Align the mounting bracket with the holes, insert expansion bolts into the holes through the
mounting bracket, and tighten the expansion bolts to a torque of 45 N·m using an 18 mm
socket wrench.
----End
To prevent personal injury caused by a falling SUN2000, keep balance when lifting the
SUN2000 because it is heavy.
Step 4 Run a rope that is strong enough to bear the SUN2000 through the lifting eyes and hoist the
SUN2000.
When hoisting the SUN2000, keep balance to protect the SUN2000 from colliding with the
wall or other objects.
Step 5 Install the SUN2000 on the mounting bracket and level the SUN2000 chassis with the
mounting bracket.
Step 6 Tighten the two security torx screws using a security torx wrench to a torque of 5 N·m.
----End
Carrier Requirements
The carrier where the inverter is installed must be fire-proof.
Do not install the inverter on flammable building materials.
Ensure that the installation surface is solid enough to bear the weight load.
Do not install the SUN2000 at a front tilt, excessive back tilt, side tilt, horizontally, or
upside down.
For ease of installing the SUN2000 on the mounting bracket, connecting cables to the bottom of the
SUN2000, and maintaining the SUN2000 in future, it is recommended that the bottom clearance be
greater than or equal to 600 mm and less than or equal to 730 mm. If you have any questions about the
distance, consult the local technical support engineers.
The SUN2000 mounting bracket has 16 tapped holes in four groups. Mark any hole in each group based
on site requirements and mark four holes in total. Two round holes are preferred.
Procedure
Step 1 Remove the security torx wrench from the mounting bracket and set it aside.
Step 2 Determine the positions for drilling holes using the mounting bracket. Level the hole positions
using a level, and mark the hole positions using a marker.
You are advised to apply anti-rust paint on the hole positions for protection.
Step 4 Align the mounting bracket with the hole positions, insert bolt assemblies (flat washers,
spring washers, and M12x40 bolts) into the holes through the mounting bracket, secure them
using the shipped stainless steel nuts and flat washers, and tighten the bolts to a torque of 45
N·m using an 18 mm socket wrench.
The SUN2000 is delivered with M12x40 bolt assemblies. If the screw length does not meet the
installation requirements, prepare M12 bolt assemblies by yourself and use them together with the
delivered M12 nuts.
----End
5 Connecting Cables
Precautions
Before connecting cables, ensure that the two DC switches on the inverter are OFF. Otherwise,
the high voltage of the inverter may result in electric shocks.
The cable colors shown in the electrical connection drawings provided in this chapter are for reference
only. Select cables in accordance with local cable specifications (green-and-yellow wires are used for
grounding only).
Procedure
Step 1 Remove the two screws from the maintenance compartment door using a security torx wrench
and set them aside.
Step 2 Open the maintenance compartment door and install a support bar.
----End
Context
The ground point on the enclosure is preferred to connect to the PE cable for the
SUN2000.
The ground point in the maintenance compartment is used for connecting to the ground
cable included in the multi-core AC power cable. For details, see 5.3 Connecting AC
Output Power Cables.
There are two ground points on the enclosure and one of them is standby.
It is recommended that the ground cable be connected to a nearby ground point. For a
system with multiple SUN2000s connected in parallel, connect the ground points of all
SUN2000s to ensure equipotential connections to ground cables.
Procedure
Step 1 Strip an appropriate length of the insulation layer using a wire stripper, as shown in Figure
5-3.
Step 2 Insert the exposed core wires into the crimping area of the OT terminal and crimp them using
hydraulic pliers, as shown in Figure 5-4.
The cavity formed after the conductor crimp strip is crimped must wrap the core wires completely. The
core wires must contact the terminal closely.
To enhance the corrosion resistance of the ground terminal, apply silica gel or paint on the ground
terminal after connecting the ground cable.
----End
Context
If you connect a ground cable to the ground point on the chassis shell in a scenario with
no neutral wire, you are advised to use a three-core (L1, L2, and L3) outdoor cable as the
AC output power cable for the SUN2000-33KTL-A/36KTL.
If you connect a ground cable to the ground point in the maintenance compartment in a
scenario with no neutral wire, you are advised to use a four-core (L1, L2, L3, and PE)
outdoor cable as the AC output power cable for the SUN2000-33KTL-A/36KTL.
If you connect a ground cable to the ground point on the chassis shell in a scenario with a
neutral wire, you are advised to use a four-core (L1, L2, L3, and N) outdoor cable as the
AC output power cable for the SUN2000-33KTL-A/36KTL.
If you connect a ground cable to the ground point in the maintenance compartment in a
scenario with a neutral wire, you are advised to use a five-core (L1, L2, L3, N, and PE)
outdoor cable as the AC output power cable for the SUN2000-33KTL-A/36KTL.
If you connect a ground cable to the ground point on the chassis shell, you are advised to
use a three-core (L1, L2, and L3) outdoor cable as the AC output power cable for the
SUN2000-42KTL.
If you connect a ground cable to the ground point in the maintenance compartment, you
are advised to use a four-core (L1, L2, L3, and PE) outdoor cable as the AC output
power cable for the SUN2000-42KTL.
You need to prepare M8 OT/DT terminals by yourself. The following describes how to
connect cables using the OT terminal as an example.
If you connect a ground cable to the ground point in the maintenance compartment, prepare an M6 OT
terminal by yourself.
Directly connecting an aluminum wiring terminal to the AC terminal block will cause
electro-chemical corrosion and weaken the cable connection reliability.
The copper to aluminum adapter terminal or an aluminum wiring terminal with a copper to
aluminum adapter washer must comply with IEC61238-1.
Do not mix up the aluminum and copper sides of the copper to aluminum adapter washer.
Ensure that the aluminum side of the washer contacts the aluminum wiring terminal, and
the copper side contacts the AC terminal block.
Procedure
Step 1 Remove the AC terminal cover, as shown in Figure 5-7.
To highlight the involved area, the figure does not show the open door.
Step 2 Remove the locking cap from the AC OUTPUT 1 connector and then remove the plug.
Step 3 Choose whether to use rubber fittings based on the cable outer diameter and select one or
more rubber fittings if required. Route the cable through the locking cap and then the rubber
fitting.
Mismatch between the cable outer diameter and the rubber fitting may degrade the Ingress
Protection Rating of the device.
To avoid damaging the rubber fitting, do not route a cable with a crimped OT terminal
directly through the rubber fitting.
Do not adjust the cable when the locking cap is tightened. Otherwise, the rubber fitting
will shift, which affects the Ingress Protection Rating of the device.
Step 4 Remove an appropriate length of the jacket and insulation layer from the AC output power
cable using a wire stripper.
Figure 5-9 Three-core cable (excluding the ground cable and neutral wire)
Figure 5-10 Four-core cable (including the ground cable but excluding the neutral wire)
Figure 5-11 Four-core cable (excluding the ground cable but including the neutral wire)
Figure 5-12 Five-core cable (including the ground cable and neutral wire)
Step 5 Insert the exposed core wires into the crimping area of the OT terminal and crimp them using
hydraulic pliers.
Step 6 Wrap the wire crimping area with heat shrink tubing or PVC insulation tape.
If heat shrink tubing is used, put it through the power cable and then crimp the OT terminal.
Step 7 Route the AC output power cable through the AC OUTPUT 1 connector at the bottom of the
chassis.
Step 8 Connect the AC output power cable to the AC terminal block, and then tighten the nut using a
13 mm socket wrench with an extension rod to a torque of 8 N·m. If you connect a ground
cable to the ground point in the maintenance compartment, tighten the ground screw using a
10 mm socket wrench with an extension rod to a torque of 5 N·m.
Ensure that AC terminations are secured. Failure to do so may cause the SUN2000 to
malfunction or cause damage to its terminal block from issues such as overheating.
Sufficient slack should be provided in the PE cable to ensure that the last cable bearing the
force is the PE cable when the AC output power cable bears pulling force due to force
majeure.
(A) 3-pin, excluding the ground cable (B) 3-pin, including the ground cable
(C) 4-pin, excluding the ground cable (D) 4-pin, including the ground cable but
and neutral wire excluding the neutral wire
(A) Excluding the ground cable and neutral (B) Including the ground cable but
wire excluding the neutral wire
(C) Excluding the ground cable but (D) Including the ground cable and neutral
including the neutral wire wire
The cable colors in figures are for reference only. Select appropriate cables according to the local
standards.
Step 9 Install the rubber fitting in the AC OUTPUT 1 connector at the bottom of the chassis. Use a
torque wrench with an open end of 65 mm to tighten the locking cap to a torque of 7.5 N·m.
----End
Follow-up Procedure
Check that the cables are connected correctly and securely. Then seal the connectors.
Before connecting DC input power cables, ensure that the DC voltage is within the safe
range (lower than 60 V DC) and that the two DC switches on the SUN2000 are OFF.
Otherwise, the high voltage may result in electric shocks.
When the SUN2000 is grid-tied, it is not allowed to maintain DC input power cables, such
as connect or disconnect a string or a module in a string. Otherwise, electric shocks may
occur.
Ensure that the following conditions are met. Otherwise, the SUN2000 will be damaged, or
even a fire disaster will be caused.
The open-circuit voltage of each PV string is always lower than or equal to 1100 V DC.
The positive and negative terminals of a PV module connect to the positive and negative
DC input terminals of the SUN2000 respectively.
If the DC input power cable is reversely connected, do not operate the DC switches and
positive and negative connectors immediately. Wait until the solar irradiance declines at
night and the PV string current reduces to below 0.5 A. Then, turn off the two DC switches,
remove the positive and negative connectors, and correct the polarity of the DC input
power cable.
Ensure that the PV module output is well insulated to ground. If the SUN2000 directly
connects to the power grid with the neutral wire connected to the PE cable (for example, a
low-voltage power grid or a power grid with the neutral wire grounded), do not ground the
positive and negative terminals of PV strings. The device may be damaged if you do not
follow the instruction. This damage is not covered under any warranty or service
agreement.
During the installation of PV strings and SUN2000, the positive or negative terminals of
PV strings may be grounded if power cables are not properly installed or routed. In this
case, an AC or DC short circuit may occur and damage the SUN2000. The caused
equipment damage is beyond the warranty scope.
Context
DC terminal selection
Figure 5-15 shows the DC terminals at the bottom of the SUN2000. Table 5-3 describes
the requirements for DC terminal selection.
The SUN2000 provides two DC switches, namely, DC SWITCH 1 and DC SWITCH 2. DC SWITCH 1
controls the first to the fourth routes of DC input terminals, while DC SWITCH 2 controls the fifth to
the eighth routes of DC input terminals.
Range Recommended
Value
Common PV cables in 4.0–6.0 (or 12–10 4.0 (or 12 AWG) 4.5–7.8
the industry (model: AWG)
PV1-F)
Rigid cables, such as armored cables, are not recommended, because poor contact may be
caused by the bending of the cables.
Positive and negative connectors
DC input connectors are categorized into positive and negative connectors, as shown in
Figure 5-16 and Figure 5-17.
Use the positive and negative metal contacts and DC connectors supplied with the SUN2000.
Using other models of positive and negative metal contacts and DC connectors may result in
serious consequences. The caused device damage is not covered under any warranty or
service agreement.
Procedure
Step 1 Prepare positive and negative connectors.
The metal contacts supplied with the DC connectors are either cold forming contacts or
stamping forming contacts. Choose the crimping tools that fit the metal contact types. Do
not mix up the tools.
Crimp the metal cold forming contacts using crimping tool H4TC0001 (Amphenol).
Crimp the metal stamping forming contacts using crimping tool H4TC0002 (Amphenol,
recommended), PV-CZM-22100 (Staubli), or PV-CZM-19100 (Staubli). When choosing
PV-CZM-22100 or PV-CZM-19100, do not use the locator. Otherwise metal contacts
would be damaged.
(1) Locator
Figure 5-19 Preparing positive and negative connectors (using metal cold forming contacts)
(1) Positive metal contact (cold forming) (2) Negative metal contact (cold forming)
(3) Positive connector (4) Negative connector
Figure 5-20 Preparing positive and negative connectors (using metal stamping forming contacts)
(1) Positive metal contact (stamping (2) Negative metal contact (stamping
forming) forming)
After the positive and negative metal contacts snap into place, pull the DC input power cables
back to check that they are connected securely.
Step 2 Pull out the blue dustproof plugs from the ends of the DC input connectors.
Step 3 Ensure that the DC input voltage of each PV string does not exceed 1100 V DC using a
multimeter and check that the polarities of the DC input power cables are correct.
Before performing Step 4, ensure that the two DC switches are OFF.
Step 4 Insert the positive and negative connectors into the corresponding positive and negative DC
input terminals of the inverter until they snap into place, as shown in Figure 5-22.
After the positive and negative connectors snap into place, pull the DC input power cables
back to ensure that they are connected securely.
If the DC input power cable is reversely connected, do not operate the DC switches and
positive and negative connectors immediately. Otherwise, the SUN2000 will be damaged. The
caused equipment damage is beyond the warranty scope. Wait until the solar irradiance
declines at night and the PV string current reduces to below 0.5 A. Then, turn off the two DC
switches, remove the positive and negative connectors, and correct the polarity of the DC
input power cable.
----End
Follow-up Procedure
Before removing the positive and negative connectors, ensure that the two DC switches are
OFF.
To remove the positive and negative connectors from the SUN2000, insert a removal wrench
into the notch and press the wrench with an appropriate force, as shown in Figure 5-23.
The RS485 communication distance between the SUN2000 at the end of the daisy chain and the
SmartLogger cannot exceed 1000 meters.
If multiple SUN2000s need to communicate with one another and are connected to a PC over the
SmartLogger1000, a maximum of three daisy chains can be configured.
If multiple SUN2000s need to communicate with one another and are connected to a PC over the
SmartLogger2000, a maximum of six daisy chains can be configured.
To ensure the system response speed, it is recommended that the number of devices on each daisy
chain be less than 30.
PLC Communication
The PLC communication board loads communication signals onto power cables for
transmission. For details about how to install the PLC, see the PLC CCO01A User Manual or
SmartLogger2000 User Manual.
The built-in PLC module in the SUN2000 does not need to be connected with cables.
FE Communication (Optional)
FE communication is mainly used in distributed rooftop scenarios with a small number of
inverters. The inverter can directly connect to the PC over the Ethernet to implement
monitoring networking.
If FE communication is used, set Ethernet and Modbus TCP for the SUN2000 on the
SUN2000 APP. Perform the following steps:
1. Set IP address, Subnet mask, and Gateway based on the network plan.
− If the SUN2000 and PC connect to the same router with the DHCP function, and
DHCP is set to Enable, the IP address, Subnet mask, and Gateway for the
SUN2000 are automatically allocated.
− If DHCP is set to Disable, IP address, Subnet mask, and Gateway for the
SUN2000 need to be set manually.
For operations with the SUN2000 APP, see the SUN2000 APP User Manual.
For operations with the NMS, see the iManager NetEco 1000S User Manual (iManager NetEco
1000S V100R002C20 and later).
Select either connection mode during installation. Connecting to a terminal block is recommended.
When laying out communications cables, separate them from power cables and keep them
away from strong signal sources to avoid communication interference.
Step 2 Remove the locking caps from the COM1 and COM2 waterproof cable connectors at the
SUN2000 bottom and remove the plugs from the locking caps.
Step 3 Route the communications cable through the locking caps, and then the COM1 (RS485 IN)
and COM2 (RS485 OUT) connectors at the SUN2000 bottom.
Step 4 Remove the terminal base from the terminal block.
Step 5 Connect communications cables to the terminal base.
Step 6 Install the terminal base on the terminal block, and connect the shield layers to the ground
point.
When connecting the shielded cables, choose whether to crimp the OT terminal based on site
requirements.
Step 8 Use a torque wrench with an open end of 33 mm to tighten the locking cap to a torque of 7.5
N•m.
----End
Step 7 Use a torque wrench with an open end of 33 mm to tighten the locking cap to a torque of 7.5
N•m.
----End
Follow-up Procedure
Check that the cables are connected correctly and securely. Then seal the connectors.
The FE communication distance between two adjacent SUN2000s on the daisy chain cannot exceed
100 meters.
A daisy chain supports a maximum of 10 SUN2000s to be connected for communication.
The FE communications cable is connected over standard network cables. A standard network
cable can be 568A or 568B. The network cables used in the same PV grid-tied power
generation system should be prepared according to the same standard. Table 5-7 lists the 568A
wire sequence standard. Table 5-8 lists the 568B wire sequence standard.
Pin Color
1 White and green
2 Green
3 White and orange
4 Blue
5 White and blue
6 Orange
7 White and brown
8 Brown
Pin Color
1 White and orange
2 Orange
3 White and green
4 Blue
5 White and blue
6 Green
7 White and brown
8 Brown
Step 7 Use a torque wrench with an open end of 33 mm to tighten the locking caps to a torque of 7.5
N·m.
----End
Step 3 Close the maintenance compartment door. Tighten the two screws on the maintenance
compartment door using a security torx wrench to a torque of 5 N·m.
If a screw on the maintenance compartment door is missing, use the unused ground screw on the
chassis shell as a standby screw.
If the floating nut used for securing the maintenance compartment door is missing, use the standby
floating nut shown in Figure 5-44.
----End
6 System Commissioning
Procedure
Step 1 Turn on the AC switch between the inverter and the power grid.
If you perform Step 2 before Step 1, the SUN2000 reports a fault about abnormal shutdown.
The SUN2000 can start normally after the fault is automatically rectified. The default alarm
clearance time is 1 minute. You can modify the time over the NMS software installed on the
PC that connects to the SUN2000.
Mobile phone operating system: Android 4.0 or later, and iOS 7.0 or later. When the iOS is
used, the app supports only Bluetooth connection.
When you use a Bluetooth module to set up the connection, ensure that the mobile phone
and inverter are at most 5 meters away from each other. Otherwise, the communication
quality between them will deteriorate.
The screen snapshots in this document correspond to app V200R001C20SPC010.
Purchase the Bluetooth module bundled with the SUN2000. A Bluetooth module purchased from any
other source may not support communication between the SUN2000 and the app.
The Android system supports the Bluetooth module USB-Adapter2000-B and BF4030.
The iOS system supports the Bluetooth module USB-Adapter2000-B.
Use the USB data cable delivered with the mobile phone. The port type of the USB data cable connected
to the SUN2000 is USB 2.0.
After you select Use by default for this USB accessory, the message will not appear if you connect the
app to the inverter again without removing the USB data cable.
Step 5 Switch the user type (common user, advanced user, and special user) by tapping the user
name bar.
The login password is the same as that for the inverter connected to the app and is used only when
the inverter connects to the app.
The initial password for Common User, Advanced User, and Special User is 00000a. Use the
preset password upon initial login. To ensure account security, change the password immediately
after login.
During the login, if an incorrect password is entered for five consecutive times (the interval between
two consecutive invalid password entries is less than 2 minutes), the account will be locked for 10
minutes. The password consists of six digits.
If you log in to the app after the device connects to the app for the first time or factory defaults are
restored, the Quick Settings screen will be displayed on which you can set basic parameters. After
the settings take effect, you can enter the main menu screen and modify the parameters on the
Settings screen. By default, the inverter can be grid-tied and you do not have to set parameters.
You are advised to log in to the Quick Settings screen as an advanced user for parameter settings.
Set the power grid code that applies to the country or region where the power station is located and
the inverter model.
Set user parameters based on the current date and time.
Set Baud rate, RS485 protocol, and Address based on site requirements. Baud rate can be set to
4800, 9600, or 19200. RS485 protocol can be set to MODBUS RTU, and Address can be set to any
value in the range of 1 to 247.
When multiple inverters communicate with the SmartLogger over RS485, the addresses for all the
inverters on each RS485 route must be within the address range set on the SmartLogger and cannot
be duplicate. Otherwise, the communication will fail. In addition, the baud rates of all the inverters
on each RS485 route must be consistent with the SmartLogger baud rate.
----End
If two SUN2000s share the same AC switch on the AC side, power off the two SUN2000s.
After the SUN2000 powers off, the remaining electricity and heat may still cause electric
shocks and body burns. Therefore, put on protective gloves and begin servicing the
SUN2000 five minutes after the power-off.
Procedure
Step 1 Run a shutdown command on the SUN2000 APP, SmartLogger, or NMS.
For details, see the SUN2000 APP User Manual, SmartLogger1000 User Manual,
SmartLogger2000 User Manual, or iManager NetEco 1000S User Manual.
Step 2 Turn off the AC switch between the SUN2000 and the power grid.
Step 3 Set the two DC switches to OFF.
----End
7 Man-Machine Interactions
Step 3 Import the boot script file to the root directory of a USB flash drive.
Step 4 Connect the USB flash drive to the USB port. The system automatically identifies the USB
flash drive and executes all commands specified in the boot script file. View the LED
indicator to determine the operating status.
Verify that the ciphertext in the boot script file matches the login password of the SUN2000
APP. If they do not match and you insert the USB flash drive for five consecutive times, the
user account will be locked for 10 minutes.
Step 5 Insert the USB flash drive into a computer and check the exported data.
When the configuration export is complete, the boot script file and exported file are in the root directory
of the USB flash drive.
----End
Procedure
Step 1 On the SUN2000 APP, tap Inverter Command Settings to generate a boot script file. For
details, see the SUN2000 APP User Manual.
Step 2 Import the boot script file to a PC.
Step 3 Replace the exported boot script file in the root directory of the USB flash drive with the
imported one.
Replace the boot script file only and keep the exported files.
Step 4 Connect the USB flash drive to the USB port. The system automatically identifies the USB
flash drive and executes all commands specified in the boot script file. View the LED
indicator to determine the operating status.
Verify that the ciphertext in the boot script file matches the login password of the SUN2000
APP. If they do not match and you insert the USB flash drive for five consecutive times, the
user account will be locked for 10 minutes.
----End
Verify that the ciphertext in the boot script file matches the login password of the SUN2000
APP. If they do not match and you insert the USB flash drive for five consecutive times, the
user account will be locked for 10 minutes.
Step 4 Insert the USB flash drive into a PC and check the exported data.
After the data is exported, the boot script file and exported file are in the root directory of the USB flash
drive.
----End
7.1.4 Upgrading
Procedure
Step 1 Obtain the required upgrade package from Huawei technical support website (for example,
SUN2000 V200R002C00SPCXXX).
Step 2 Decompress the upgrade package.
After obtaining the upgrade package SUN2000V200R002C00SPCXXX_package.zip,
decompress the package and ensure that the extracted files include:
config.txt
config_arm9.txt
sun_lmt_mgr_cmd.emap (This is a boot script file.)
SUN2000.bin
SUN2000_CPLD.bin
SUN2000_FE.bin
SUN2000_Master_Release.bin
SUN2000_Slave_Release.bin
update.sh
vercfg.xml
When the login password of the SUN2000 APP is the initial password (00000a), there is
no need to perform Step 3–Step 5.
When the login password of the SUN2000 APP is not the initial password, perform Step
3–Step 7.
Step 3 On the SUN2000 APP, tap Inverter Command Settings to generate a boot script file. For
details, see the SUN2000 APP User Manual.
Step 4 Import the boot script file to a PC.
Step 5 Replace the boot script file in the upgrade package with the one generated by the SUN2000
APP.
Step 6 Copy the extracted files to the root directory of the USB flash drive.
Step 7 Connect the USB flash drive to the USB port. The system automatically identifies the USB
flash drive and executes all commands specified in the boot script file. View the LED
indicator to determine the operating status.
Verify that the ciphertext in the boot script file matches the login password of the SUN2000
APP. If they do not match and you insert the USB flash drive for five consecutive times, the
user account will be locked for 10 minutes.
Step 8 (Optional) The system automatically restarts when the upgrade is completed. All LED
indicators turn off during the restart. After the restart, the green indicator is blinking at long
intervals (on for 1s and then off for 1s) for 1 minute until it becomes steady on, which
indicates that the upgrade is successful.
The SUN2000 can also be upgraded through the Inverter Update in the SUN2000 APP. For details, see
the SUN2000 APP User Manual.
----End
8 Maintenance
Before cleaning the system, and maintaining the cable connections and grounding
reliability, power off the system (see 6.3 Powering Off the SUN2000) and ensure that the
two DC switches on the inverter are OFF.
If you need to open the maintenance compartment door in rainy or snowy days, take
protective measures to prevent rain and snow entering the maintenance compartment. If it
is impossible to take protective measures, do not open the maintenance compartment door
in rainy or snowy days.
System cleanliness Check periodically that the heat sinks Once six months to a
are free from obstacles or dust. year
System running Check that the inverter is not Once six months
status damaged or deformed.
Check that the running sound of the
inverter is normal.
When the inverter is running, check
that all inverter parameters are
correctly set.
Cable connections Check that cables are securely The first inspection is
connected. half a year after the
Check that cables are intact, in initial commissioning.
particular, the parts touching the From then on, perform
metallic surface are not scratched. the inspection once six
8.2 Troubleshooting
Alarm severities are defined as follows:
Major: The SUN2000 enters the shutdown mode and disconnects from the power grid to
stop generating electricity after a fault occurs.
Minor: Some components are faulty but the SUN2000 can still generate electricity.
Warning: The SUN2000 output power decreases due to external factors.
400 System Major Cause ID = 1/3/21/23/27 Turn off the AC output switch and
Fault An unrecoverable fault occurs DC input switch. Then turn on the
on a circuit inside the AC output switch and DC input
SUN2000. switch after 5 minutes. If the fault
persists, contact Huawei technical
support.
410 Abnormal Major Cause ID = 4 1. When the alarm is generated, the
Auxiliary SUN2000 shuts down
The sampling control board has
Power automatically. When the fault is
an abnormal voltage, which
rectified, the SUN2000 starts
may be caused by the
automatically.
following:
2. If the alarm persists, contact
The internal power chip of Huawei technical support.
the sampling control board
is faulty.
The detection circuit
becomes faulty.
411 AFCI Major Cause ID = 1/2/3 1. Turn off the AC output switch
Self-Chec and DC input switch. Then turn
AFCI check fails.
k Failure on the AC output switch and DC
input switch after 5 minutes. If
the fault persists, contact Huawei
technical support.
2. Disable the AFCI function if you
are sure not to use it.
412 DC Arc Major Cause ID = 1/2/3/4 Check whether the PV string cable is
Fault The PV string cable is in poor in poor contact or with open circuits.
contact or with open circuits. If yes, reconnect the cable.
504 Software Minor Cause ID = 1/2/3 Check whether you have performed
Version During inverter software a software upgrade recently. If yes,
Unmatch upgrade, the version of the upgrade the software to the correct
software loaded is incorrect. version again.
If you cannot rectify faults with the measures listed in the preceding table, contact Huawei technical
support.
Before removing the SUN2000, disconnect both AC and DC connections. For processes of
disconnecting, see 6.3 Powering Off the SUN2000. After powering off the SUN2000, wait at
least 5 minutes before performing operations on it.
10 Technical Specifications
Efficiency
Item SUN2000-33KTL- SUN2000-36KTL SUN2000-42KTL
A
Maximum 98.6% 98.6% 98.8% 98.8%
conversion (380 (480 V)
efficiency V/400
V)
European efficiency 98.4% 98.4% 98.6% 98.6%
(380 (480 V)
V/400
V)
Input
Item SUN2000-33KTL- SUN2000-36KTL SUN2000-42KTL
A
Maximum input 30,600 W 40,800 W 47,900 W
power (cosφ = 1)
Maximum input 1100 V
voltage
Maximum input 22 A
current (per MPPT)
Maximum 30 A
short-circuit current
(per MPPT)
Maximum inverter 0A
backfeed current to
the PV array
Lowest 200 V/250 V (200 Va)
operating/startup
Output
Item SUN2000-33KTL- SUN2000-36KTL SUN2000-42KTL
A
Protection
Item SUN2000-33KTL- SUN2000-36KTL SUN2000-42KTL
A
Communication
Item SUN2000-33KTL- SUN2000-36KTL SUN2000-42KTL
A
Common Parameters
Item SUN2000-33KTL- SUN2000-36KTL SUN2000-42KTL
A
Dimensions (W x H 930 mm x 550 mm x 283 mm (including the mounting plate)
x D)
Net weight About 60 kg (excluding the mounting plate)/About 62 kg (including
the mounting plate)
Operating –25°C to +60°C
temperature
Cooling mode Natural convection
Highest altitude 4000 m
Humidity 0%–100% RH
Input terminal Amphenol Helios H4
Output terminal Waterproof cable connector+OT/DT terminal
Ingress Protection IP65
Rating
Topology Transformerless
A Grid Codes
Grid codes are subject to change. The listed codes are for your reference only.
Table A-1 lists the grid codes that the SUN2000-33KTL-A supports.
Table A-2 lists the grid codes that the SUN2000-36KTL supports.
Table A-3 lists the grid codes that the SUN2000-42KTL supports.
A
ACDU AC distribution unit
C
CCO central controller
E
EFUP environmentally friendly use period
L
LED light emitting diode
M
MPP maximum power point
MPPT maximum power point tracking
N
NMS network management system
P
PID potential induced degradation
PLC power line communication
PV photovoltaic
R
RCMU residual current monitoring unit
T
THD total harmonic distortion
W
WEEE waste electrical and electronic equipment