RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

H~EWELL t~. SPERRY COMMERCIAL FLIGHT SYSTEMS GROUP PHOENM, ARIZONA

Synchros, Size 11
Clifion Precision
Division of Litton Systems, Inc
Clifton Heights, Pennsylvania

Overhaul
Maintenance Manual
with illustrated parts list

24-09=30
PUB. NO. 32-113241 RNSED 1 A~lL 1~
(FORMERLY W-1-5) 15 mRCH 1*7
UP802726

PRINTED IN U.S.A
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

IMPORTANT NOTICE
Theavlon]cs business un!tsformerly owned by UNlSYSCorp and
ldentrfled with the Sperry name or logo have been acquired by
Honeywell [nc Pubkcatlons, products, and components marked or
Idenbf]ed herein with the Sparry name or logo are pubkcat!ons,
products, and components of Honeywell Inc All referencea to the
Sper~name orlogoshould betaken asreferring to Honeywell Inc
UP802726
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S14
UP802726
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Hone~ell

NOTICE

Products and components identified with the

name Sperry are products and components
of Honeywell Inc., Sperry Commercial Flight
Systems Group, Phoenix, Arizona.
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OVERHAUL
HonepeII ~&}”#k
SIZE1l SYNCHROS

LIST OF EFFECTIW PAGES

SUB~CT
— PAGE
— DATE SUB~CT
—— PAGE DATE

Title Apr 1/90 Di9ass~ly

101 Dec 1/72
List of 102 Dec 1/72
Effective
Pages Cleaning
1 Apr 1/90 201 Dec 1/72
Apr 1/90 202 Blank Dec 1/72

Record of Check
Revisions Undated 301 Dec 1/72
302 Blank Dec 1/72
Foreword
1 Apr 1/90 Repair
2 Apr 1/90 401 Apr 1/90
3 Dec 1/72 402 Blank Apr 1/90
4 Blank Dec 1/72
A99tily
Contents Dec 1/72 501 Dec 1/72
502 Dec 1172
Description 503 Dec 1/72
and 504 Dec 1/72
Operation
Dec 1/72 Fit9 and
; D8C 1/72 Clearances
3 Dec 1/72 601 Dec 1/72
4 Dec 1/72 602 Dec 1/72
5 Dec 1/72 603 Added Dec 1/72
6 D8C 1/72 604 Added Dec 1/72
7 Dec 1/72 605 Added Dec 1/72
8 Dec 1/72 606 Blank Added Dec 1/72
9 Dec 1/72
10 Dec 1/72 Te9ting
11 Added 1/72 701 Apr 1/90
12 Added D8C 1/72 702 Dec 1/72
13 Added Dec 1/72 703 Dec 1/72
14 Added Dec 1/72 704 Dec 1/72
15 Added Dec 1/72 705 Dec 1/72
16 Added Dec 1/72 706 Dec 1/72
17 Added Dec 1/72 707 Dec 1/72
18 Blank Added DeC 1/72 708 Dec 1/72

24=09-30
UP802726

List of Effective Pages (Page 1)

Apr 1/90
u= or disclosure of information on ttis ~ge is subject to the r=tfictions on the title page of ttis document.
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS
::~:;~UL
Honewell WITHIPL
SIZE1l SYNCHROS

DATE

Test ing
(cent )
709 Dec 1/72
710 Dec 1/72
711 Dec 1/72
712 Dec 1/72
713 Dec 1/72
714 Dec 1/72
715 Dec 1/72
716 Dec 1/72
717Deleted Dec 1/72
718 Bla* Deleted Dec 1/72

Tro@leshooting
801 Dec 1/72
802 Blafi Dec 1/72

Storage
Instructions
901 Dec 1/72
902 Bla~ Dec 1/72

Special Tools,
Fixtures, and
Equipment
1001 Apr 1/90
1002 Apr 1/90

Illustrated
Parts List
1101 Dec 1/72
1102 Dec 1/72
1103 Dec 1/72
1104 Dec 1/72
1105 Apr 1/90
1106 Dec 1/72
1107 Apr 1/90
1108 Apr 1/90
1109 Apr 1/90
1110 Dec 1/72
1111 Dec 1/72
1112 Blafi Dec 1/72

24-09-30
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List of Effective Pages (Page 2)

-Apr 1/90
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OVERHAUL
~one~ell W*%”#i
SIZE 11 SYNCHROS

RECORD OF MVISIONS

REv ISSUE DATE By REv ISSUE DATE By REv ISSUE DATE By

NO. DATE INSERTED NO. DATE INSERTED NO. DATE INSERTED

1 Jul 12/68 Aug 12/68 s

2 Jun 15/70 Jul 15/70 s

3 Jul 15/71 Aug 15/71 s

4 Dec 1/72 Mar 14/73 s

5 Apr 1/90 Apr 30/90 H

24-09=30
UP802726

Record of Revisions

Use or disclosure of information on this page is subject to the restrictions on the titk page of this dwument.
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

OVERHAUL
Hone~ell ~fi~”~k
SIZE1lSYNCHROS

FOREWORD

This manual pregents maintenance instructions with ILLUSTRATED PARTS LIST for
size 11 Synchros supplied by Clifton Precision, Division of Litton Sygtemg Inc,
for use in equipment manufactured by Honeywell Inc., Commercial Flight Systems
I Group, Phoenix, Arizona.

It is not recommended that the Synchros covered in this manual be disassetiled

routinely during maintenance or repair of the unit in which they are installed.
Disass+ly for repair should be accomplished only when tegting indicates a
fault, and then only to the extent necegsary to correct the apparent trouble.

The following Synchros are covered in this manual:

Hone vwell Part No. Tme of Svnchro Clifton Part No.

602894-2 Receiver Refer to note A

610528-1 Control Transformer AA CT-11-KS-9

610528-2 Control Transformer AA CT-11-PS-9

610528-3 Control Transformer AA CTH-11-KS-9

610528-4 Control Transformer AA CTH-11-PS-9

878591 Resolver A2 CSC-11-F-7

1776568-1 Control Transformer TTH-11-ES-3/A870

1776568-2 Control Transformer TTH-11-FS-3/A871

1776568-4 Control Transformer TTH-11-DS-3/A873

1779688-1 Control Transformer TTC-11-ES-40

1779688-2 Control Transformer TTC-11-FS-40

1779688-3 Control Transformer A2 TTC-11-DS-40

2501591-1

I
Transmitter CGH-11-PCV-4/B594

2501591-2 Transmitter CGH-11-PCZ-4/B594

2503752-1 Control Transformer CTH-11-KS-9/AO12

2504945-1 Linear Generator HLH-11-FB-08/B267

24-09-30
UP802726

Foreword (Page 1)
Apr 1/90
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Honevwell Part No. TV ~e of Synchro Clifton Part No.

2578850-1 Transmitter TGH-11-Fs-3/Aoo4

2578850-2 Transmitter TGH-11-Ds-3/Ao34

2579277-1 Control Transformer TTc-11-Bs-4/Aoo4

2579483-1 Transmitter TGH-11-HS-4

2579483-3 Transmitter TGH-11-CS-4

2579483-5 Transmitter TGH-11-BRS-4

NOTES : A My of the following Clifton part numbers may be applicable to

Honeywell Part No. 602894-2.

CR-11-GZ-2
CRH-11-GZ-2
CRH-11-GZ-2/B434
CRH-11-UZ-05/B461
cRH-11-cM-04/B531
URH-11-CM-04/F552

AI1 references to this Synchro in the text will be limited to

Clifton Part No. CR-11-GZ-2.

A Synchros with Clifton part numbers listed in the Old Part No. column
can be replaced, as a complete unit, by the Synchros listed in the
New Part No. column.

Old Part No. New Part No.

TTC-11-ES-40 TTH-11-Es-4/B710
TTC-11-FS-40 TTH-11-Fs-4/B710
TTC-11-DS-40 TTH-11-Ds-4/B710
CSC-11-F-7 CSH-11-F-7

All references to the above Synchros in the text w511 be limited to

the old part n-er.

A The Clifton part n~ers, as they are grouped below, are applicable
to the related Honeywell part number. Do not interchange detail
parts between related or unrelated Synchros.

Hone well Part No. Clifton Part No.

610528-1 CT-11-KS-9
CTC-11-KS-9
CTH-11-KS-9
CTH-11-KS9-B332

24-09-30
UP802726

Foreword (Page 2)
:Apr 1/90
Useordisclosure of information on this page is subject to the restrictions on the title page of this document.

.-..=.. .-.
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

II FLIGHT SYSTEMS ~,zE . . -., --------

11 >YNGHHUb

Sperry Part No. Clifton Part No.

610528-2 CT-11-PS-9
CTC-11-PS-9
CTH-11-PS-9

610528-3 CTH-11-KS-9
CTH-11-KS-9/B332

610528-4 CTH-11-PS-9

All references to these synchros in the text will be limited to

the first Clifton Part Number in each group.

A4 Sperry Part No. 610528-3 can be substituted for Part No. 610528-1,
and Part No. 610528-4 can be substituted for Part No. 610528-2.

I~ORTANT NOTICE

Special tools and fixtures, and spare parts specified

in this manual are not procurable from Sperry Flight

Sys terns Division and must be ordered directly from

the applicable manufacturer.

This manual was prepared from material supplied by Clifton Division, Litton
Precision Products Inc, Clifton Heights, Pennsylvania.

24-09-30
UP802726

Foreword (Page 3/4)

Dec 1/72
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+}~~Em<Y
Fi{”$LuL
FLIGHT SYSTEMS SIZE 11 SYNCHROS

SYNCHROS - TMLE OF CONTENTS

Paragraph Page No.

1 DESC~PTION AND OPEWION 1

2 DISASSE~LY 101

3 CLEANING 201

4 INSPECTION/CHEK 301

5 REPMR 401

6 ASSE~LY 501

7 FITS AND CLEARANCES 601

8 TESTING 701

9 TRO~LESHOOTING 801

10 STORAGE INSTRUCTIONS 901

11 SPECIAL TOOLS, FI~U~S , AND EQUIP~NT 1001

12 ILLUSTRATED PARTS LIST 1101

24-09 -30
UP802726

Contents
Dec 1/72
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

., OVERHAUL
~~s~-ER<y
lr ~F:H”;k
FLIGHT SYSTEMS SIZE 11 SYNCHROS

DESCWPTION AND OPERATION

1. Physical Description

The Synchros consist of a cylindrical housing containing a ball bearing

mounted wirewound rotor, stator winding(s) , and in some synchros a brush
block assembly.

2. Functional Operation

A. Synchro Transmitter

The Spchro Transmitter is a unit wherein the rotor is mechanically posi-

tioned for transmitting electrical information corresponding to angular
position of the rotor with respect to the stator. A synchro torque
transmitter primarily is for operation with receivers, torque differen-
tial transmitters, and differential receivers. A synchro control
transmitter is constructed primarily for operation with control trans-
formers or control differential transmitters. Leading particulars are
shown in tables 1 and 2. A schematic diagram is shown in figure 1.

%. Synchro Control Transformer

The Synchro Control Transformer is a unit wherein the stator is supplied

with electrical angular information and the rotor outputs are voltages
proportional to the sine of the difference between the electrical input
angles and the control transformer rotor angles. A synchro control
transformer is constructed primarily for operation with control trans-
mitters and control differential transmitters. Leading particulars are
shown in tables 3, 4, and 5. A schematic diagram is shown in figure 1.

c. Synchro Receiver

The Synchro Receiver is a unit wherein the rotor is free to turn to

assume a position with respect to the stator according to the electrical
information received when the rotor is properly energized. A synchro
receiver is primarily constructed for operation with torque transmitters
and torque differential transmitters. Leading particulars are shown in
table 6. A schematic diagram is shown in figure 1.

D. Synchro Resolver

The Synchro Resolver is a unit which produces voltages on the secondaries

which are sine and cosine functions of the voltages supplied to the
primaries, depending upon the angular position of the rotor with respect
to the stator. Leading particulars are shown in table 7. A schematic
diagram is shown in figure 2.

24-09-30
UP802726

Page 1
Dec 1/72
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‘L~~ER<y
7r ~~;~L
FLIGHT SYSTEMS SIZE 11 SYNCHROS

2. E. Synchro Control Transmitter (Linear Generator)

The Linear Generator is a unit wherein the output is a fixed frequency

signal whose amplitude varies directly with the speed of the motor
driving the generator. Leading particulars are shown in table 8.
A schematic diagram is show in figure 2.

24-09-30
UP802726

Page 2
Dec 1/72
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

.. OVERHAUL

Weight .........0. 000000...= ****.**** ======**** 3.3 oz (93.5 g) approx

● ● ●

Length (not including rotor shaft) ............. 1.749 in. (4.442 cm) max

Length of rotor shaft

(assembled; including end play) ... f 0.01562 in. (0.03967 cm)
TGH-11-Fs-3/Aoo4 ...... .............*..
● ● 0.50000 in. (1.27000 cm)
●

TGH-11-Ds-3/Ao34 ......................... 0.18750 in. (0.47620 cm)

Diameter ....................................... 1.067 in. (2.710 cm) max

Operating Temperature Range ......... -55°C tO + 125°C (-67°F to + 257°F)

Friction
TGH-11-Fs-3/Aoo4 ...................... 3 g-cmm= at +25°C (77°F)
TGH-11-Fs-3/A004 .................... 15 g-cmm= at - 55°C (-67”F)
TGH-11-Ds-3/Ao34 ... ................ 1 to 20 g-cm at + 25°C (77°F)
●

TGH-11-Ds-3/A034 .................... 80 g-cmm= at - 55°C (-67°F)

Input voltage (rotor as primary) .................................... 26V

Input frequency (rotor as primary) ............................... 400 Hz

Input current (rotor as primary) ............. .. . ● ● ● ● 0 * O

● ● ● ● ● 0.090 Amax

Input power (rotor as primary) .............. . ● ● ● ● ● * ● ● ● ● ● ● ● 0.30 t 0.06 W

Output voltage (stator) .................................... 11.8 t 0.4 V

Phase shift .......................................... 4.5 ? 0.9° leading

Accuracy ............................................... t 10 minutes m=

Sensitivity .......................................... 206 mV/degree t 3%

Null voltage .................................................. 30 mV max

Torque gradient ....................................... 1900 mg-mm/degree

Rotor dc resistance ..................................... 27.5 t 5.5 ohms

Stator dc resistance ..................................... 9.7 t 1.9 ohms

Rotor impedance Zro (stator open) ............ 56 t 15% + j355 t 15% ohms

Rotor impedance Zrss (stator shorted) ....... 66.5 t 15% + j27 t 15% ohms

StaCor impedance Zso (rotor open) ........... 11.8 f 15% +j61 t 15% OhS

Leading Particulars for TGH-11-DS-3/A034

and TGH-11-FS-3/AO04 “
24-09-30
UP802726

Table 1
Page 3
Dec 1/72
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OVERHAUL

+
FEmy
RIGHT SY~EMS
~P#u$:
SIZE 11 SYNCHROS

Weight ........................=.e......b...=.”..e 3.4 oz (96.4 g) approx

Length (not including rotor shaft)

TGH-11-HS-4 ● .*9.=00
● * * * ** . * * 1.75 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
in. (4.44 cm) max
TGH-11-CS-4 ..**.. 0....=. . . * O.......... 1.75
● ● ● ● ● ●
in. (4.44 cm) ma
TGH”ll-BRS-4 .... ...0 ......... .....
●
1.75 ● ● ● ● ● ● ● ● ●
in. (4.44 cm) m=
CGH-11-PCV-4/B594 .0 *..* * 9 *** * O*.. 1.84
● ● ● ● ● ● ● ● ● ● ● in. (4.68 cm) max
CGH-11-PCZ-4/B594 .... 0 9. * ...* * 1.84 ● ● ● ● ● ● ● ● ● ● ● ● ● ● in. (4.68 cm) m=

Rotor shaft length ............................. t 0.0150 in. (0.0381 cm)

TGH-11-HS-4 ................................. 0.5000 in. (1.2700 cm)
TGH-11-CS-4 ● 0● . .... .... .... ......
● ● ● ● ● ● ● ● ● ● ● 0.1875 in. (0.0476 cm)
TGH-11-BRS-4 ............9..* *..... .*.*... ● ● ● 0.7500 in. (1.9050 cm)
CGH-11-PCV-4/B594 ..... . .. . 9● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 0.3120 in. (0.7924 cm)
CGH-11-PCZ-4/B594 0 .. ... ...........,● ● ● ● ● ● ● ● ● 0.2120 in. (0.5384 cm)

Diameter ....................................... 1.067 in. (2.710 cm) max

Operating temperature range ......... -55°C to+ 125°C (-67°F to + 257°F)

Friction
TGH-11-HS-4 .... * . *...... ......
● ● ● ● ● ● ● ● ● ● ● 3 g-cmm= at 25°C (77°F)
TGH-11-CS-4 ............................ 9 g-cmm= at -55°C (-670F)
CGH-11-PCV-4/B594 .** * . *. * . ● ● ● ● ● ● ● ● ■ ● ● ● ● ● ● 4 g-cm rnaxat 25°C (77°F)
CGH-11-PCZ-4/B594 ..................... 16 g-cmmax at -55°C (-67°F)

Rotor moment of inertia .............s......s...o*..... 3.3 g-cm2 notinal

Input voltage (rotor as primary) ......*. .. . .* ● ● ● ● ● 9** ● ● ● 0 . ● ● ● ● ● ● ● .

● 26 V

Input frequency (rotor as primary) ............................... 400 Hz

Input current (rotor as primary)

TGH-11-HS-4 .*...... . .* * * * .*.. * . .● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 0.264 A m=
TGH-11-CS-4 ..... * * . . .. ..
● * . ....... . 0
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 0.264 Amax
TGH-11-Bm-4 ........................................... 0.264 Am=
CGH-11-PCV-4/B594 99 *- ... 9.00. * * * *
● 0.240 t ● ● ● ● ● ● ● ● ● ● ● ● ● 0.024 A max
CGH-11-PCZ-4/B594 * 0 * * O * ..Oe ........ 0.240 t
● ● ● ● ● ● ● ● ● ● ● ● 0.024 Am=

Input power (rotary as primary)

TGH-11-HS-4 . * * * 99 * ==. * * ==
● ● ● * *** ****
● * * 1.10 W m=
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

TGH-11-CS-4 ............................................. l.10Wmax

TGH-11-BRS-4 ... = *e ==* **
● ● ● ●
l.10Wmax
● ● ● ● ● ● ● ● ● ● ● ● ● 0 ● * ● ● ● ● ● ● ● ● ● ● ● 0 ●

CGH-11-PCV-4/B594 .........................= .=.*.== 0.930 t 0.186 w ●

CGH-11-PCZ-4/B594 ...... *s * . * * . * 0.930 t 0.186W ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

Leading Particulars for TGH-11-HS-4, TGH-11-CS-4,

TGH-11-Bw-4, CGH-11.-PCV-4/B594,and CGH-11-PCZ-4/B594
Table 2

24-09-30
UP802726

Page 4
--
,-,-,---
....NC 1/72

-.
-—
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

‘L~~AER<y
7r FLIGHT SYSTEMS
~~U~LuL
SIZE 11 SYNCHROS

I
11.8 t 0.4 V I
Output voltage (stator) ....................................

Null voltage ............. ......................... ............ 30 mV m=

Phase shift ............................................ 5° t 20% leading

Rotordc resistance .................................. .... 8,5 t 1.7 ohms

Stator dc resistance ..................................... 3.0 t 0.6 ohms

Sensitivity .......................................... 206 mV/degree ? 3%

Accuracy ...................................... ......... . t 7 minutes m=

Torque gradient
TGH-11-HS-4 .................................. 5000 mg-mm/degree min
TGH-11-CS-4 .................................. 5000 mg-mm/degree min
TGH-11-BRS-4 ....,. ................... ......
● ● 5000 mg-mm/degree min
CGH-11-PCV-4/B594 ..........,................. 5700 mg-mm/degree min

Rotor impedance Zro (stator open) ............ 16 t 15% +j107 t 15% ohms

Rotor impedance Zrs~ (stator shorted) ........ 22 t 15% +j8.9 t 15% ohms

Stator impedance Z (rotor open) .......... 3.7 z 15% +j18.1 t 15% ohms
so

NOTE : TGH-11-HS-4, TGH-11-CS-4 and TGH-11-BRS-4 have lead wires, 12 inches

(30.5 cm) minimum length. CGH-11-PCV-4/B594 and CGH-11-PCZ-4/B594
have solder terminals.

Leading Particulars for TGH-11-HS-4, TGH-11-CS-4,

TGH-11-BRS-4, CGH-11-PCV-4/B594, and CGH-11-PCZ-4/B594
Table 2 (cent)

24-09-30
UP802726

Page 5
Dec 1/72
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

Weight .....*........000..0.0.=.0=000 **..==**** * ● ●

3.4 oz (96.4 g) approx

Length (not including rotor shaft) ............. 1.837 in. (4.666 cm) max

Length of rotor shaft

(assembled; including end play) ....... t 0.03125 in. (0.08260 cm)
TTC-11-ES-40 .... 0.... ..● . * ....... ..0 0.3125 in. (0.7938
● ● ● ● ● ● ● ● cm)
TTC-11-FS-40 .................==****.** *=**= 0.5000 in. (1.2700 ●
cm)
TTC-11-DS-40 ........0........*.............. 0.1875 in. (0.4762 cm)
TTc-11-Bs-4/Aoo4 ............................ 0.1563 in. (0.3970 cm)

Diameter .......... 1.062 +0.003, - 0.01 in. (2.697 + 0.008, - 0.025 cm)

Operating Temperature range .......... -55°C to + 125°C ( -67°F to 257°F)

Friction
25°C (77°F) .. *.. ...0.*
● ● O .*
● ● ● ● ● ● ● ● ● ● ● ● . .** ● ● ● * ● ● ● ● . . * . ● 8 g-cm m=
-55°C (-67°F) ..... . .. 0..........
● ● ● ● ● ● ● .*.6 ● ● ● ● .. .....
● 16 g-cm max

Input voltage (stator as primary) ................................ 11.8 V

Input frequency (stator as primary) .............................. 400 Hz

Input current (stator as primary) ........................... 0.023 A max

Input power (stator as primary) ............................. 0.045 W m=

Output voltage (rotor) .......* ● ● .. * .. ......... ..* . ..*

● ● ● ● ● ● 22.5 ? 0.9 V

Null ................................ 0.30 Vmax (22.5 V m= fundamental)

Phase shift .............................................. 6° leading max

Accuracy ............................................... t 10 minutes max

Sensitivity .......................=................*= 393 mV/degree ? 4%

Brush contact resistance at 300 r/reinmax ................... 1.0 ohmmsx

titer dc resistance
TTC-11-ES-40 . * ..0..00
● ● * .* * .......... 0 375 t
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 75 ohms
TTC-11-FS-40 . *O
● ● * * ..0.
● ● ● . *O
● *.
● ● 375 t ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 75 ohms
TTC-11-DS-40 ......................................... 375 t 75 ohms
TTc-11-Bs-4/Aoo4 .. ● ● 0 . . 365 ohms
. . . . . . . .* ● . . . . . . .* , . . . . ● . ● ● nominal

Leading Particulars for TTC-11-BS-4/AO04,

TTC-11-ES-40, TTC-11-FS-40, and TTC-11-DS-40
Table 3

24-09-30
UP802726

Page 6
Dec 1/72

_.....-
:
...........
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

OVERHAUL

‘L5TAEW<Y
~r tifit”:k
FLIGHT SYSTEMS SIZE 11 SYNCHROS

Stator dc resistance
60 ~ 12 ~~~
TTC-11-ES-40 ......*... *.*0.**.** ● ?********* . .====**** ●

TTC-11-FS-40 .......... ..............................* 60 t 12 ~~~

●

TTC-11-DS-40 .....0..0................................. 60 t 12 ~~~

TTc-11-Bs-4/Aoo4 ................................... 60 ohms nominal

Rotor impedance Zro (stator open)

TTC-I1-ES-40 ............*....***** *** ● 640 t 20% + j3150 t 15% ohms
TTC-11-FS-40 ......0................... 640 f 20% + j3150 t 15% ohms
TTC-11-DS-40 .......................... 640 t 20% + j3150 t 15% ohms
TTC-11-BS-4/A004 ...................... 650 t 15% + j3000 t 10% ohms

Rotor impedance Zrss (stator shorted)

TTC-11-ES-40 ..........................* 605 t 25% + j300 t 20% ohms
TTC-11-FS-40 ........................... 605 f 25% + j300 t 20% OhS
TTC-11-DS-40 ........................... 605 t 25% + j300 t 20% ohms
TTC-1l-BS-4/AO04 ....................... 540 t 15% + j270 t 15% ohms

Stator impedance 2s0 (rotor open)

TTC-11-ES-40 .....****** **.****..** **
● ● ● 100 t 20% + j560 t 15% ohms
TTC-11-FS-40~.................0........0 100 t 20% + j560 t 15% ohms
TTC-11-DS-40 ........................... 100 k 20% + j560 t 15% ohms
TTC-1l-BS-4/AO04 ..s..0....0............ 105 t 15% +j550 t 10% ohms

Leading Particulars for TTC-11-BS-4/AO04, TTC-11-ES-40,

TTC-11-FS-40, and TTC-11-DS-40
Table 3 (cent)

24-09-30
UP802726

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 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

,. OVERHAUL
~~5~-ER+y
lr
~f?H”$k
FLIGHT SYSTEMS SIZE 11 SYNCHROS

Weight ........................................... 3.4 oz (96.4 g) approx

Length (not including rotor shaft) ............. 1.749 in. (4.442 cm) m=

Length of rotor shaft (assembled; including end play)

TTH-11-ES-3/A870 ........... ..*............. 0.3125 in. (0.7938 cm)
●

TTH-11-FS-3/A871 ..........................., 0.5000 in. (1,2700 cm)

TTH-11-DS-3/A873 ....................... .... 0.1875 in. (0.4763 cm)
●

Diameter ....... ...............................

● 1.067 in. (2.710 cm) max

Operating temperature range ......... -55°C to + 125°C (-67°F to + 257°F)

Friction (static)
TTH-11-ES-3/A870 ....................... 3g-cmmax at+25°C (77°F)
TTH-11-FS-3/A871 ....................... 3 g-cmmax at + 25°C (77°F)
TTH-11-DS-3/A873 .......,.............. 20 g-cmmax at + 25°C (77°F)
TTH-11-ES-3/A870 ...............*...... 15 g-cm max at -55°C (-670F)
TTH-11-FS-3/A871 ...................... 15 g-cm max at -55°C (-670F)
TTH-11-DS-3/A873 .......,.............. 40 g-cm max at -55°C (-670F)

Input voltage (stator as primary) ................................ 11.8 V

Input frequency (statoras primary) .............................. 400 Hz

Input current (stator as primary) .....,..................... 0.150 Amax

Input power (stator as primary) ............................... 0.6Wmax

Output voltage (rotor) ..................................... 21.6 tO.7 V

Phase shift ........ ..... .............. .......0......

● ● ● 8.5° max leading

Accuracy ............................................... t 10 minutes max

Null voltage ........................ 0.30 Vmax (22.4 V max fundamental)

Voltage gra&ient ..................................... 337 mV/degree t 3%

Brush contact resistance at 300 r/reinmax .................. 0.5 ohms max

Rotor dc resistance ......................................... 35 ~ 7 ohm

Statordc resistance .................................... 11.4 t 2.3 ohms

Leading Particulars for TTH-11-ES-3/A870,

TTH-11-FS-3/A871, and TTH-11-DS-3/A873
Table 4

24-09-30
UP802726

Page 8
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,-~~....
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

J~sT”ER<y
7r FLIGHT SYSTEMS
yjy;yL
SIZE 11 SYNCHROS

Rotor impedance Zro (stator open) ............ 75 t 15% + j380 t 15% ohms

Rotor impedance Zr~~ (stator shorted) ......... 82 t 15% + j42 t 15% ohms

Stator impedance Z~o (rotor open) ............. 17 t 15% + j74 t 15% ohms

Transformation ratio (10.2 volt input) ....................... 2.118 t 3%

Perpendicularity .........* .... ● ● ● ● ● . . . . . . . ● . . . ● ● ● ● ● . ● ● ● . . 20 minutes max

Leading Particulars for TTH-11-ES-3/A870

TTH-11-FS-3/A871, and TTH-11-DS-3/A873
Table 4 (cent)

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UP802726

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OVERHAUL

<} ST<ER+Y ~fk”$k

FLIGHT SYSTEMS -.—- 11 SYNCHROS
SIZE

Weight ........................................... 3.3 oz (93.6 g) approx

Length (not including rotor shaft)

CT-1l-KS-9 .....0.............*.............. 1.75 in. (4.44 cm) m=
CT-11-PS-9 .............000.................. 1.75 in. (4.44 cm) max
CTH-1l-KS-9 ............................0.... 1.75 in. (4.44 cm) max
CTH-11-PS-9 ................................. 1.75 in. (4.44 cm) m=
CTH-11-KS-9/AOl2 ....0....................... 1.67 in. (4.24 cm) m=

Rotor shaft length (assembled; including end play)

a-l 1-KS-9 ..............*.....*............. 0.5625 in. (1.4288 cm)
CT-11-PS-9 .................................. 0.5625 in. (1.4288 cm)
CTH-1l-KS-9 ................*...* ........... 0.5625 ● in. (1.4288 cm)
CTH-11-PS-9 ........... 0...-..... ..* OO**OO*
● 0.5625 ● in. (1.4288 cm)
CTH-1l-KS-9/AOl2 ........*................... 0.5000 in. (1.2700 cm)

Dimeter ..... 1.062 + 0.000, - 0.003 in. (2.697 + 0.000, - 0.Q08 cm) max

Operating temperature range

CT-11-KS-9 ...................... -55°C to + 95°C (-67°F to + 203°F)
CT-11-PS-9 ...................... -55°C to+ 95°C (-67°F to + 203°F)
CTH-11-KS-9 ... *...........*e. -55°C to + 125*C
● ● (-67°F to + 257°F)
CTH-11-PS-9 .................0 -55°C to + 125°C ● ● (-67°F tO + 257°F)
CTH-11-KS-9/AOl2 ..*.*...... . . -55*C tO + 125°C ● ● (-67°F to + 257°F)

Friction
CT-11-KS-9 ..., ● ● ● .......
... ...... ● ● . ● ● ● ● ● 3 g-~ma at 25°C (77°F)
and 9 g-cm m= at -55°C (-67°F)
m-11-Ps-9 ............................... 3 g-cmmax at 25*c (77°F)
and 9 g-cmmax at -55°C (-67°F)
~H-11-KS-9 .......*. . 0 * .. = * 9
● ● ● ● ● ● ● ● ● ● ● ● ● 3 g-cmmax at 25°C (77°F)
and 9 g-cm max at -55*C (-67°F)
CTH-11-PS-9 .......... . ................
● ● ● 3 g-mmax at 25°C (77°F)
and 9 g-cmm= at -55°C (-67”F)
CTH-11-KS-9/AOl2 ........................
● 5 g-am= at 25°C (77°F)
and 9 g-cmm= at -55°C (-67*F)

Input voltage
Rotor ........................................................ 1.0 v
Stator ....................................................... 0.1 v

Input frequency .................................................. 800 Hz

Input current (stator as primary) ....................... 0.037 t 0.004 A

I
Leading Particulars for CT-11-KS-9, CT-11-PS-9, CTH-11-KS-9,
CTH-11-PS-9, and CTH-11-KS-9/AO12
Table 5

24-09-30
UP802726

Page 10
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‘LS~”E~<y ;fi;u$LuL
lr FLIGHT SYSTEMS SIZE 11 SYNCHROS

Output voltage
Rotor (stator as input) .............................. 0.72 t 0.07 V
Stator (rotor as input) ... .... ..................... 0.124 t 0.012 V

Null voltage ................................................. 5.0 mVmax

Inductance
Rotor .............................................. 1.450 t 0.145 H
Stator ......................... .... .................. 25.0 t 2.5 mH

Rotordc resistance ........................ ............. 365 t 36.5 OhmS

Stator dc resistance (line to line) ..................... 6.8 t 0.68 ohms

Accuracy
CT-11-KS-9 ............ ...... .. .... .........
● ●
15 minutes spread m=
CT-11-PS-g .......*............... . . .. *. ● ● ● ● ● ●
15 minutes spread max
CTH-11-KS-9 .** ● .......... ...............
● ● ● ● ●
15 minutes spread m=
CTH-11-PS-9 ................................ ● ● 15 minutes spread max
CTH-11-KS-g/AOl 2 .......* .. ........... ........
● 6 minutes spread m=

Leading Particulars for CT-11-KS-9, CT-11-PS-9, CTH-11-KS-9,

CTH-11-PS-9, and CTH-11-KS-9/AO12
Table 5 (cent)

24-09-30
UP802726

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OVERHAUL
~~>T-ER+Y M&\”&k
lr FLIGHT SYSTEMS
SIZE 11 SYNCHROS

Weight ................... .................... .... 3.4 oz (96.4 g) approx

Length (not including rotor shaft) .............. 1.S1 in. (4.597 cm) max

Wtor shaft (assembled; including end play)

Length .....* ........................ .....,. 0.3750 in. (0.9525 cm)
●

Outside diameter .......... ............ 0.1200 + 0.0000, - 0.005 in.

(0.304S, +0.0000, - 0.0013 cm)
Inside diameter ..... .......... 0.060 t 0.003 in. (0.152 t 0.00S cm)
Jewell (doughnut)
Thickness ................ 0.031 t 0.002 in. (0.079 t 0.005 cm)
Outside diameter .... ..... 0.060 t 0.003 in. (0.152 t 0.00S cm)
Inside diameter ... 0.0211 + 0.0002, - 0.0000 (0.0536 + 0.0005,
- 0.0000 cm)
Jewell placement (end of shaft ID to Jewell face)
0.100 in. (0.254 cm)

Diameter ........................................ 1.067 in. (2.71 cm) max

Operating temperature range ......... -55°C to + 125°C (-67°F to + 257°F)

Friction
25°C (77”F) ..... .....*................ .............0
● ● ● ● 2700 mg-mm
-55°C (-67°F) ........................................... 5400 mg-mm

Rotor moment of inertia ................................ 3.3 g-cm2 approx

Torque gradient ............ ....................... 2250 mg-cm/degree min

Input voltage (rotor as primary) ...........,.. ..................... 26 V

Input current (rotor as primary) ............................ 0.163 Amax

Input power (rotor as primary) ............................... 0.72 W max

Secondary voltage (stator) ....... ........................

● 11.s t 0.35 v
Phase shift .............. ...... .......................... 5° leading max

Receiver error ............................................ 2° spread max

Electrical error ............................................. 30 min max

Perpendicularity ......... .................................... 20minm~

Leading Particulars for CR-11-GZ-2

Table 6

24-09-30
UP802726

Page 12
Dec 1/72

.. , .-.
.L.=— ,,= -=

-4 ...,..
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

‘L>~AER<y
lr FLIGHT SYSTEMS
f;fu~LuL
SIZE 11 SYNCHROS

Synchronizing time ........................... 4 seconds max, 177 degrees

Null voltage .................................................. 30 mV max

Brush contact resistance ..................................... 2 ohms max

Rotordc resistance ..................................... 16.6 t 2.5 ohms

Stator dc resistance (line to line) ...................... 7.3 t 1.1 ~h~

Rotor impedance Zro (stator open) .......... 27.5 k 20% + j174 * 20% ohms

Rotor imped~ce Zrss (stator shorted) ......... 46 t 20%+ j16 t 20% ohms

Leading Particulars for CR-11-GZ-2

Table 6 (cent)

24-09-30
UP802726

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Weight ....0...... . ...0..0.. . . ...*...* . . . . ...0... .

3.3 oz (93.6 g) approx

Length (not including rotor shaft) .......... 1.764 in. (4.480 cm) approx

Length of rotor shaft (assembled; including end play)

0.4375 in. (1.1112 cm)

Diameter ......... 1.062 + 0.003, - 0.010 in. (2.697 + 0.008, - 0.025 cm)

Operating temperature range .......... -55°C to + 95°C (-67°F to + 203°F)

Friction
25°C (77°F) ..... .... ● ● ● ● ● ● ● .● .=.*.....O*
● ● ● ● ● ● ● . ● ● . ● ●...*... 4 g-m
-550c (-670F) .... ● ● ● ● ● ● ● ● ● ● ... =.*** 0 **
● ● ● ● ● ● ● ● ● ● ● ● ● ● *. == 16 g-cm
● ● ●

30 Hz Data
Rotor moment of inertia .............................. 3.6 g-cm nominal
Frequency ....................................................... 30 Hz
Input voltage
Rotor .........................................-....=o~....... 0.4 v
Stator ...................................................... 0.36V
Input current
Rotor .....................................Qo***.o.*om . 0.115 Amax ●

Stator .................................................. 2.4 mAm~

Input power
Rotor .................................................. 0.46 mW max
Stator .............................c.......~.=.~~~~.=sc 0=85 mWm=
Output voltage
Rotor .............................................. 0.085 3 0.007 V
Stator ...........................=...............=. 0.176 t 0.014 V

Phase shift (rotor input) ........................ ● 72.7° t 15° leading

Accuracy (rotor input) ● *............................. t 10 minutes max

Null voltage (total) ...................................... 0.003Vm=

Interaxis error (26 volts, 400 Hz excitation) ......... t 8 minutes max

Brush contact resistance to 300 r/reinm= ................ 1.0 ohms max

Rotor impedance Zro (stator open) ......... 375 + 20% +jl13 f 20% ohms

Stator impedance 2s0 (rotor open) ...... ... ● 157 + 20% +j58 t 20% ohms

Leading Particulars for CSC-11-F-7

Table 7

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. ... ...
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

‘L
lr j~-E~<y
FLIGHT SYSTEMS
#~fi~L
SIZE 11 SYNCHROS

400 Hz Data

Voltage ...........................................**............. 26 v

Frequency ...................................................... 400 Hz

Rotor impedance 2=0 (stator open) .................... 526 + j1760 ohms

Rotor impedance Zr~~ (stator shorted) ........0........ 594 + j170 ohms

Stator impedance 2s0 (rotor open) ..............,..... 258 + jl120 ohms

Stator impedance Z~r~(rotor primary) .................. 361 + j132 ohms

Transformation ratio (rotor primary) ............................ 0.737 .,

Phase shift ............................................, 11.5° leading

Leading Particulars for CSC-11-F-7

Table 7 (cent)

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‘L
~r j~AER<y
FLIGHT SYSTEMS
~$ufLuL
SIZE 11 SYNCHROS

Weight .......0... ............................... 4.5 oz (127.6 g) approx

Length (not including rotor shaft) ............... 1.75 in. (4.44 cm) max

Rotor shaft length ................. 0.500 t 0.015 in. (1.270 t 0.040 cm)

Diameter ........................................ 1.067 in. (2.71 cm) max

Operating temperature range ... ...... -55°c to + 200”C (-670F to + 397°F)

Friction
25°C (77°F) ............. .* * . . . ............ .. .
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● . 15 g-cm
-55°C (-67°F) .................. ..........0.0 ● ● ● ● ● .00 . . . . . . . . . . 15 g-cm

Rotor moment of inertia ....... ........................ 3.6 g-cm2 nominal

Input voltage (stator as primary) ............................ ...... 26 V

Input frequency (stator as primary) .............................. 400 Hz

Input current (stator as primary) ............................ 0.04 A max

Input power .............................................. 0.18 t 0.036 W

Null voltage (at electrical zero) ...................0..... ● 0.015 mV max

Phase shift .... ................ ............... 8.0 t 1.6 degrees leading

Voltage gradient .......... ....................... 0.22 volts/degree t 3%

Linearity
Oto 50 degrees ... ............................................... 0.5%
51 to 85 degrees ............. =................................... 1.0%

Kotordc resistance .................................... 58.4 t 11.7 ohms

Statordc resistance ....................................... 8g f 18 ohm

Rotor impedance Zro (stator shorted) ........ 100 t 15% +j481 t 15% ohms

Stator impedance 2s0 at electrical zero (rotor shorted)

161 t 15% +j789 t 15% ohms

NOTE : Rotor shaft may extend 0.5 in. (1.27 cm) from rear of synchro
housing. The shaft must have an adjustment slot of optional size.

Leading Particulars for HLH-11-FB-08/B267

Table 8

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J~>~-Er+Y Vfi}”$k
7r FLIGHT SYSTEMS SIZE 11 SYNCHROS

BLU

““v”

ROTOR

RED
~i BLK
{Rl) IR2J BLK
(s2)

ROTOR LEADS MAY HAVE A SPIRAL TRACER

E 177968-2-E( R)

Schematic Diagram for Transmitters,

Receivers, and Control Transformers
Figure 1

RI RED

STATOR

TRoToR ~

R3 BLK

R2 S4 S2
r YEL nBLU YEL

ROTOR LEADS MAYHAVEASPIRAL TRACER

Schematic Diagram for Resolvers

and Linear Generators
Figure 2

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‘L
7r j~-ER+~
FLIGHT SYSTEMS
;{$;~L
SIZE 11 SYNCHROS

DISASSEMBLY

1. Job/Use

DISASSEMBLY contains instructions to disassemble the synchros after CHE= or

TESTING has revealed a suspected malfunction or damage. Refer to
ILLUSTRATED PARTS LIST for referenced figure and item number and to aid in
disassembly.

CAUTIONS: 1. DO NOT USE FORCE TO DISASSEMBLE ~ PART OF THE SYNCHRO.

2. DO NOT TOUCH BRUSHES, SLIP RINGS AND/OR ROTOR ASSEMBLIES

DUHNG DISASSE~LY. ACID MOISTU~ DEPOSITED BY FINGERS
WILL CAUSE CORROSION AND PITTING.

2. Equipment and Materials

Screwdriver - Jewelers type, commercial

Tweezers - pointed, commercial

3. Procedure (til synchros =cept Part No. CGH-11-PCV-4/B594 and

CGH-11-PCZ-4/B594)

(a) Remove screws (2, figure 1101), end plate (l), and cap (3) from housing
assembly (20).

(b) Remove screws (7), sleeving (4, 5), and brush block assembly (6) from
housing assembly (20).

(c) Remove bearing plate assembly (8) from housing assembly (20).

(d) Remove retainer -(9),dust washer (1O), bearing (11), and dust washer (12)
from bearing plate (13). Discard bearing.

(e) Remove rotor assembly (14), containing shims (15), from housing assembly
(20) . Separate the shims from the rotor assembly.

(f) Remove retainer (16), dust washer (17), bearing (18), and dust washer
(19) from housing assembly (20). Discard bearing.

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‘L~~”ER+y
~r FLIGHT SYSTEMS
~~U~LuL
SIZE 11 SYNCHROS

4. Procedure (Synchro Part No. CGH-11-PCV-4/B594 and CGH-11-PCZ-4/B594)

(a) Remove screws (3, figure 1102), end plate (l), and end cap (2) from
housing assembly (19).

NOTE : The synchro should be held in an inverted position when un-

soldering stator terminals (4) so the hot solder will not
drop into the synchro.

(b) Remove wires from stator terminals (4) and remove terminals from brush
block assembly (5).

(c) Remove screws (6) and brush block assembly (5) from housing assembly
(19).

(d) Remove bearing plate assembly (7) from housing assembly (19).

(e) Remove retainer (8), washer (9), bearing (10), and washer (11) from
bearing plate assembly (7). Discard bearing.

(f) Remove rotor assembly (13), containing shims (14), from housing assembly
(19). Separate shims from rotor assembly.

(g) Remove retainer (15), washer (16), bearing (17), ad washer (18) from
housing assembly (19). Discard bearing.

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‘L j~+E~+~ ~;#$~L
lr FLIGHT SYSTEMS SIZE 11 SYNCHROS

CLEANING

1. Job/Use

CLEANING contains instructions and materials to clean the synchro component

parts during maintenance or repair.

2. Equipment and Materials

Solvent - Freon, Type TA, DuPont Co, Wilmington, DE

Tweezers - pointed, commercial

Compressed air - warm, oil and water free, 30 psi or less, commercial

3. Procedure

CA~ION : DO NOT TOUCH BRUSHES, SLIP~NGS, AND/OR ROTOR ASSEMBLY

DUHNG CLEANING. ACID MOISTUM DEPOSITED BY FINGERS
WILL CAUSE CORROSION AND PITTING.

A. Spray solvent on sliprings and brushes. Dry them with compressed air.

B. Clean the remaining component parts with solvent. Dry with compressed
air.

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‘Lj7ER<Y
7r FLIGHT SYWEMS
yi#;yL
SIZE 11 SYNCHROS

1. Job/Use

CREW contains instructions to visually check the synchro component parts

during maintenance or repair.

2. Equipment and Materials

None.

3. Procedure

CAUTION: DO NOT TOUW BRUSWS, SLIPKNGS, AND/OR ROTOR ASSE~LY DURING

WEK. ACID MOISTURE DEPOSITED BY FINGE~ WLL CAUSE CORROSION
AND PITTING.

A. Check brushes for roughness, burring, or pitting on contact areas.

B. Check rotor sliprings for corrosion, wear, roughness, or pitting.

c. Check rotor laminations for indication of contact with housing assembly

and chipped or cracked surfaces of lamination stack.

D. Check insulation, windings, and solder connections.

NOTE : If rotor or housing assemblies are found to be damaged,

complete replacement of the synchro is suggested.

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OVERHAUL
Home~eIl Mfil”#k
SIZE11 SYNCHROS

REPAIR

1, ~

REPAIR contains instructions and materials to repair Synchro component parts

found defective during maintenance.

2. EuuiPment and ~terials

Crocus cloth, No. 0000 - Commercial

Tweezers, pointed - Comercial

Chemical fih - Iridite No. 14 saltg, Allied Products Inc, Baltimore, MD

No. 26 hypode~c syringe, with squared off point - Commercial

I
3.
Lubricant - Silber lube K7132Lv, Etsymtha of America, Costa Mesa, CA, (used
on URH-11-~-4/F552

Procedure
and new replacement bearingg) .

A. Remove corrosion with crocus cloth. Refer to CLEANING before reusing

component or proceeding with procedure.

B. Apply chemical fih to all applicable gurfaces where coating hag been
degtroyed or digturbed.

c. Correct minor misalignment of brushes.

NOTE : Do not attempt to resolder leads to rotor or housing

assemblies, with the exception of Synchro Part No.
CGH-11-PCV-4/B594 and CGH-PCZ-4/B594.

D. Receiver PN URH-11-W-4/B531 contains silicone lubricated bearings which

should be replaced with new bearings lubricated with Silber lube K7132Lv.
Installation of new bearings and lubricant requires the receiver part
ntier to be changed to PN URH-11-~-4/F522.

Lubricate new replacement bearings (or bearingg uged in URH-11-~-4/F522)

with the No. 26 hypodermic syringe, applying only a few drops of Silber
lube K7132Lv.

NOTE : Silber lube cannot be mixed with any other type of

lube, and cleaning old bearings will not remove the
old lube.

24=09=30
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Page 401/402
Apr 1/90
Use or disclosure of information on tMs page is subject to the restrictions on the title page of this document.
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

‘L~~”ER+y
lr FLIGHT SYSTEMS
~~{u~LuL
SIZE 11 SYNCHROS

ASSEMBLY

1. Job/Use ‘

ASSEMBLY contains instructions to assemble the synchros after repair or

replacement of component parts have been accomplished. Refer to
ILLUSTWTED PARTS LIST for referenced figure and item number and to aid in
assembly.

CAUTIONS: 1. DO NOT USE FORCE TO ASSEMBLE ANY PART OF THE SYNCHRO.

2. DO NOT TOUCH BRUSHES, SLIPKNGS AND/OR ROTOR ASSEMBLIES

DU~NG ASSEM8LY. ACID MOISTURE DEPOSITED BY FINGERS lJILL
CAUSE CORROSION AND PITTING.

2. Equipment and Material

Screwdriver - Jewelers type, commercial

Tweezers - pointed, commercial

3. Procedure (All synchros except Part No. CGH-11-PCV-4/B594 and

CGH-11-PCZ-4/B594)

A. Install dust washer (19, figure 1101), new bearing (18), dust washer
(17), and retainer (16) in flanged end of housing assembly (20).

B. Axial movement of bearing (18) shall be as stated in FITS AND CLEAWCES,

table 601.

NOTE: If step 3.B. can not be satisfied, do step 3.C. If step 3.B.
is successfully completed, proceed to step 3.D.

c. Disassemble component parts (17), (18), and (19) from housing assembly
(20) and repeat step 3.A. replacing dust washer (19) as required to
satisfy step 3.B.

D. Install shims (15) on shaft of rotor assembly (14) and insert rotor
assembly through housing assembly (20) into bearing (18).

E. Install dust washer (12), new bearing (11), dust washer (10), and
retainer (9) into bearing plate (13).

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.. OVERHAUL

3. F. kial movement of bearing (11) shall be as stated in table 601.

NOTE : If step 3.F. can not be satisfied, do step 3.G. If step 3.F.
is successfully completed, proceed to step 3.H.

G. Disassemble component parts (9) through (12) from bearing plate (13) and
repeat step 3.E; replacing dust washer (12) as required to satisfy step
3.F.

H. Pull stator leads, part of housing assembly (20), through holes in

bearing plate assembly (8) and install bearing plate assembly on housing
assembly.

CAUTION : USE ~EZERS TO SPREAD BRUSHES ~ART WEN INSTALLING OWR

ROTOR ASSEMBLY SLIP~NGS. BRUSHES AND SLIPNNG CAN BE
DWGED MD REQUIRE REPLACEMENT.

I. Pull stator leads through holes in brush block assembly (6). Spread
brushes on brush block assembly to allow them to slip onto “sliprings of
rotor assembly (14) and install brush block assembly on bearing plate
assembly (8).

J. Install sleeving (4, 5) over leads of stator and brush block assembly
(6).

K. Secure bearing plate assembly (8) and brush block assembly (6) to
housing assembly (20) with screws (7).

L. End play and radial play of rotor assembly (14) shall be as stated in
table 601.

NOTE : If 3.L. can not be satisfied, do step 3.M. to adjust end play
or step 3.N. to adjust radial play. If step 3.L. is success-
fully completed, proceed to step 3.0.

M. Disassemble component parts (4) through (8) and (14) from housing
assembly (20) and repeat steps 3.D. through 3.K. replacing shims (15)
as required to satisfy step 3.L.

N. Disassemble synchro to allow inspection of the bearings (11, 18) and

housing assembly (20) bearing bores. Assemble synchro and repeat step
3.L.

o. Brush tension shall be as stated in table 601. If not, adjust brushes

with tweezers.

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Page 502
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.,. ,.-.
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‘L
lr
j~-ER+~
fllGHT SYSTEMS
~f~;~L
SIZE 11 SYNCHROS

3. P. Pull leads of rotor and stator through openings in cap (3) and end
plate (1).

Q. Position cap (3) and end plate (1) on brush block (6) and secure with
screws (2).

4. Procedure (Synchro Part No. CGH-11-PCV-4/B594 and CGH-11-PCZ-4/B594)

A. Install washer (18, figure 1102), new bearing (17), washer (16), and
retainer (15) in flanged end of housing assembly (19).

B. &ial movement of bearing (17) shall be as stated in FITS AND CLEAWCES,

table 601.

NOTE : If step 4.B. can not be satisfied, do step 4.C. If step 4.B.
is successfully completed, proceed to step 4.D.

c. Disassemble component parts (15) through (18) and repeat step 4.A.
replacing washer (16) as required to satisfy step 4.B.

D. Install shims (14) on shaft of rotor assembly (13) and insert rotor
assembly through housing assembly (19) into bearing (17).

E. Install washer (11), new bearing (10), washer (9), and retainer (8) in
bearing plate (12).

F. kial movement of bearing (10) shall be as stated in table 601.

NOTE : If step 4.F. can not be satisfied, do step 4.G. If step 4.F.
is successfully completed, proceed to step 4.H.

G. Disassemble component parts (8) through (11) from bearing— plate (12) and
repeat step 4.E. replacing washer (11) as required to satisfy step 4.F.

H. pull stator leads~ part of housing assembly (lg) ~ through holes in

bearing plate assembly (7) and install bearing plate assembly on housing
assembly (19).

I. Pull stator leads through holes in brush block assembly (5). Spread
brushes on brush block assembly to allow them to slip onto sliprings of
rotor assembly (13) and install brush block assembly (5) on bearing
plate assembly (7).

J. Secure bearing plate assembly (7) and brush block assembly (5) to
housing assembly (19) with screws (6).

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OVERHAUL
J~>T~Em<Y M&\”;k
1~ FLIGHT SY~EMS SIZE 11 SYNCHROS

4. K. End play of rotor assembly (13) shall be as stated in table 601 with an
=ial force (gage load) of 8 oz (227 g) applied to the rotor shaft.

NOTE : If step 4.K. can not be satisfied, do step 4.L. If step 4.K.
is successfully completed proceed to step 4.M.

L. Disassemble component parts (5), (6), (7), and (13) from housing assembly
(19) and repeat steps 4.D. and 4.11.,4,1., and 4.J. replacing shims (14)
as required to satisfy step 4.K.

M. Brush tension shall be as stated in table 601. If not adjust brushes

with tweezers.

N. Solder stator terminals (4) to synchro leads and insert terminals in

their respective slot in brush block assembly (5).

o. Install end cap (2) and end plate (1) over brush block (5) with terminals
(4) protruding from end plate and secure with screws (3).

24-09-30
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Page 504
‘Dee 1/72
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

<}jTEreY
FLIGHT SYSTEMS
:{?;YL
SIZE 11 SYNCHROS

FITS AND CLEAWCES

Fits and clearances other than those imposed by proper mating of components
during ASS~LY are listed in table 601.

Figure and Fit or

Index No. Nomenclature Clearance

All S~chros

11, 18, figure Ball Bearing OD to have a snug press fit in bore
1101 of bearing seat.

10, 17, figure ID to have a light slip fit on rotor

1102 shaft.

Axial movement of bearing in housing

to be zero.

TGH-11-DS-3/AO04, TTH-11-ES-3/A879, and TGH-11-FS-3/A034

14, figure 1101 Rotor Assembly Shaft end play:

TGH-11-DS-3/AO04 - (3 oz (85 g) gage
TTH-11-ES-3/A879 load) 0.0001 to
0.0013 in. (0.0002
to 0.0033 cm)
TGH-11-FS-3/A034 - 8 oz (227 g) gage
load - 0.0002 to
0.0007 in. (0.0005
to 0.0018 cm)

Shaft radial play: (2.65 oz (75 g)

gage load; 0.1250
in. (0.3175 cm)
from housing)
0.001 in. (0.002 cm)
max

Shaft runout: 0.001 in. (0.002 cm)

max

), figure 1101 Bmsh Block Brush tension at

Assembly point of contact 1.5 to 2.5 g

Fits And Clearances

24-09-30
UP802726

Table 601
Page 601
Dec 1/72
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

.. OVERHAUL

++jTER<Y
FLIGHT SYSTEMS
tipfi”$k
SIZE 11 SYNCHROS

Figure and Fit or

Index No. Nomenclature ~~earance

TTC-11-ES-40, TTC-11-FS-40, TTC-11-DS-40, and TTC-11-BS-4/AO04

14, figure 1101 Rotor Assembly Shaft end play: (16 oz (454 g) gage
load) 0.0015 in.
(0.0038 cm) m=

Shaft radial play: 0.001 in. (0.002 cm)

m=

Shaft run out: 0.001 in. (0.002 cm)

m=

6, figure 1101 Brush Block Brush tension at

Assembly point of contact: 1.5 to 2.5 g

TTH-11-ES-3/A870 and TTH-11-FS-3/A871

14, figure 1101 Rotor Assembly Shaft end play: (12 02 (340 g) gage
load) 0.0005 to 0.001
in. (0.0013 to 0.002C
cm)

Shaft radial play: (2.65 oz (75 g) gage

load) 0.001 in.
(0.002 cm) m=

Shaft runout: 0.001 in. (0.002 cm)

m=

6, figure 1101 Brush Block Brush tension at

Assembly point of contact: 1.5 to 2.5 g

TTH-11-DS-3/A873

14, figure 1101 Rotor Assembly Shaft end play: (12 02 (340 g) gage
load) 0.0005 to 0.001
in. (0.0013 to 0.0020
cm)

Fits and Clearances

24-09-30 Table 601 (cent)
UP802726

Page 602
Dec 1/72

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 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

‘L>ER<Y
lr FLIGHT SYSTEMS
rfiv”wL
SIZE 11 SYNCHROS

Figure and Fit or

Index No. Nomenclature Clearance

Shaft radial play: (2.65 oz (75 g) gage

load) 0.001 in.
(0.002 cm) max

Shaft runout: 0.001 in. (0.002 cm)

max

5, figure 1101 Brush Block Brush tension at

Assembly point of contact: 4.0 to 6.5 g

CR-11-GZ-2

14, figure 1101 Rotor Assembly Shaft end play: (8 oz (227 g) gage
load) 0.002 to 0.005
in. (0.005 to 0.013
cm)

Shaft radial play: (4 oz (113 g) gage

load) 0.001 in.
(0.002 cm) max

Shaft runout: 0.001 in. (0.002 cm)

msx

5, figure 1101 Brush Block Brush tension at

Assembly point of contact: 0.75 to 0.95 g

CSC-11-F-7

14, figure 1101 Rotor Assembly Shaft end play: (16 oz (454 g) gage
load) 0.0007 in.
(0.0018 cm) max

Shaft radial play: (4 oz (113 g) gage

load) 0.005 in.
(0.0013 cm) max

Shaft runout: 0.001 in. (0.002 cm)

max

), figure 1101 Brush Block Brush tension at

Assembly point of contact: 1.5 to 2.5 g

—— -—
Fits and Clearances
24-09-30
UP802726

Table 601 (cent)

Page 603
Dec 1/72
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

OVERHAUL

‘~j~”Emy &y!JNcH.os
Tr FLIGHT SYSTEMS

Figure and Fit or

Index No. Nomenclature Clearance

CT-11-KS-9, CT-11-PS-9, CTH-11-KS-9, CTH-11-PS-9, and CTH-11-KS-9/AO12

14, figure 1101 Rotor Assembly Shaft end play: (8 oz (227 g) gage
load) 0.0015 in.
(0.0038 cm) m=

Shaft radial play: (4 oz (113 g) gage

load; 0.1250 in.
(0.3175 cm) from
housing) 0.001 in.
(0.002 cm) max

Shaft runout: 0.001 in. (0.002 cm)

max

5, figure 1101 Brush Block Brush tension at

Assembly point of contact: 1.5 to 2.5 g

T~-11-HS-4, T~-11-CS-4, and TW-11-BRS~4

14, figure 1101 Rotor Assembly Shaft end play: (8 02 (227 g)

reversing gage load)
0.0015 in. (0.0038
cm) max

shaft radial play: (2.65 oz (75 g) gage

load; 0.1250 in.
(0.3175 cm) from
housing) 0.001 in.
(0.002 cm) max

Shaft runout: 0.001 in. (0.002 cm)

max

j, figure 1101 Brush Block Brush tension at

Assembly point of contact: 4.0 to 6.5 g

Fits and Clearances

Table 601 (cent)

24-09-30
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Page 604
Dec 1/72

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<}jT-ER<Y
FLIGHT SVSTEMS
~{~:?L
SIZE 11 SYNCHROS

Figure and Fit or

Index No. Nomenclature Clearance

CGH-11-PCV-4/B594, CGH-11-PCZ-4/B594, and HLH-11-FB-08/B267

14, figure 1101 Rotor Assembly Shaft end play: (8 oz (227 g) gage
load) 0.0003 to
0.0015 in= (0.0007
to 0.0038 cm)

Shaft radial play: (4 02 (113 g) gage

load) 0.001 in.
(0.002 cm) m=

Shaft runout: 0.001 in. (0.002 cm)

m=

j, figure 1102 Brush Block Brush tension at

Assembly point of contact: 4.0 to 6.5 g

NOTE : Part No. HLH-11-FB-08/B267 has

no slipring or brush block.

Fits and Clearances

Table 601 (cent)

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UP802726

Page 605/606
Dec 1/72
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OVERHAUL
~one~ell ti;l”$i
SIZE 11 SYNCHROS

TESTING

1“ ~

TESTING contains instructions to test and troubleshoot the Synchro to ensure

satisfactory operation.

2. Equipment and Material

NOTES: 1. Equivalent substitutes may be used for listed items except where
noted.

2. The Synchro zeroing test gtand provides a rigid mount for the
Synchro under test. The test stand also provides exact indexing
of the Synchro rotor from O to 360 degrees in calibrated
increments of no more than 5 degreeg.

I Angle indexing
Litton System9
(Synchro zeroing) test
Inc (See note 2.)
gtand - Clifton Precision, Division of

Precision angular divider - Model 13644-1A, Theta Instrument Corp

Synchro bridge - Model SB-11, Theta Instrwent Corp

Resolver bridge - Model RB-11, Theta Instrument Corp

Decade capacitor - Model 219-K, General Radio Co

Dekavider - Model DV-411, Electro Scientific Industries

Vacuum tube voltmeter (vtvm) - Type 400C, 400D, OR 400L, Hewlett-Packard Co

Linear transformer test set, 400 Hz - Model 36c2011-1, Clifton Precision,

Division of Litton Systems Inc

I Phazor - Model 200 AB only, Clifton Pxecisionr Division of Litton Systems Inc

Differential voltmeter (null meter) - Model 80~B, Uohn L. Fl~e Mfg CO

Decade voltage divider - Model 1454-A, Gert9ch Dept, Metric Division of

Singer Co

Test transmitter - Part No. CG-15-A-1, Clifton Precision, Division of Litton

I Systems Inc

Multimeter - Model 260, Simpson Electric, Divi9ion of American Gage and

*chine Co

Insulation Te9ter - Model 35TIO, Telement Division of Goetel Inc

24-09-30
UP802726

Page 701
Apr 1190
Use or disclosure of information on this page is subject to the restrictions on the title page of this dtiument.
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

OVERHAUL
Homewwell Wfit”$k
SIZE11 SYNCHROS

3. Procedure

A. Test end play by applying an axial force (gage load) to the Synchro rotor
ghaft as specified in FITS AND CLEARANCES, table 601. The TIR shall be
as specified in table 601.

B. Test radial play by applying a reversing gage load to the Synchro rotor
ghaft within 0.1250 in. (0.3175 cm) of the end. The TIR, meagured as
close to the bearing as possible, shall be as specified in table 601.

c. Test friction by mounting the Synchro on a vibration free test fixture

capable of rotating the Synchro housing at 1 r/rein in either direction
with the Synchro unexcited and the rotor shaft elastically restrained.
Optically measure shaft deflections while shaft is rotating one complete
revolution clockwise and then counterclockwise. The friction shall be as
specified in the leading particulars, tables 1 through 8, as applicable.

wARNING : STEPS 3.D. AND 3.E. ~KE USE OF HIGH VOLTAGES WHICH
ARE DANGEROUS TO LIFE AND UY BE FATAL IF CONTACTED
BY OPERATING PERSONNEL.

D. Te9t dielectric strength by applying a potential of 550 volts, 60 HZ

between the Synchro windings (rotor and stator) and case (housing) . The
potential should be increased from O to 550 volts in not less than 5
gecondg. The 550 volts shall be applied for 1 minute and then reduced to
O volts at the game rate it was increased. - insulation breakdown shall
not occur with 1 milliamp of current flow (3 milliamps for TGH-11-CS-4
and TGH-11-BRs-4) .

E. Test insulation resistance by applying 500 voltg dc between each lead of

the Synchro and the case. The insulation resistance shall be 50 megohms
minimum.

F. Test dc resistance of the rotor and stator windingg. The dc regigtance

shall be as specified in tables 1 through 8 as applicable.

NOTE : TESTING step 3.G. is for all Synchros, except Part No.
HLH-11-FB-08/B267 .

G. Test contact resistance of the rotor by applying power to cauae the rotor
to rotate at 300 r/rein. The meagured resistance as the rotor turns
through 360 degrees shall not vary more than 1 ohm (0.5 ohm for Fart No.
CR-11-GZ-2, CSC-11-F-7, CTH-11-KS-9, CTH-11-PS-9, TGH-11-CS-4,
TGH-11-BRS-4, CGH-11-PCV-4/B594, and CGH-11-PCZ-4/B594) from the value
observed in gtep 3.F.

NOTE : Steps 3.H. through 3.K. are for Synchro Part No. TGH-11-HS-4,
TGH-11-DS-3/A034, CGH-11-PCV-4/B594, and CGH-11-PCZ-4/B594.

24-09-30
UP802726

Page 702
Dec 1/72
Use or disclosure of information on this page is subject to the restrictions on the ttile Pageof this document.
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

%IUYLUL
+}~~=ER+Y
FLIGHT SYSTEMS SIZE 11 SYNCHROS

3. H. Test synchro input current by applying 26 volts, 400 Hz to the rotor

leads with the stator leads open circuited. The input current to the
rotor shall be as specified in tables 1 through 8 as applicable.

I. Test synchro output voltage by measuring across any two stator leads
at the maximum coupling position with the rotor excited as in step 3.H.
The output voltage shall be as specified in tables 1 through 8 as
applicable.

J. Test synchro null voltage and electrical zero as follows:

(1) Mount synchro in an angle indexing (synchro zeroing) test stand

and connect the synchro as shown in figure 701-A.

(2) Wtate the rotor for a null and disconnect the synchro without
disturbing shaft.

(3) Connect the synchro as shown in figure 701-B and rotate the rotor
through the smallest angle that will produce a minimum indication
on the null meter. This is electrical zero. The null voltage
shall be as specified in tables 1 through 8 as applicable.

K. Test synchro accuracy as follows:

(1) With synchro mounted as in step 3.J., connect it as shown in

figure 701-C and set the electrical angle switch on the resistance
bridge to the O-degree position.

(2) Adjust the angular indexing (synchro zeroing) test stand for zero
on the null meter and record the difference between the test stand
indication and the synchro bridge setting (test stand minus synchro
bridge).

(3) ~peat steps 3.K.(1) and (2) every 15 degrees for 1 revolution
(360° rotation) of the rotor. The error shall be as specified in
tables 1 through 8 as applicable.

NOTE : Steps 3.L. through 3.0. are for synchro Part No. TTC-11-ES-40,
TTC-11-FS-40, TTC-11-DS-40, and TTC-11-BS-4/AO04.

L. Test synchro input current by shorting stator leads (S1) BL~ and (S3)
~LLOW and applying 10.2 volts, 400 Hz between the shorted leads and
stator lead (S2) BLACK. The input current shall be as specified in
tables 1 through 8 as applicable.

24-09-30
UP802726

Page 703
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YELLOW

BLACK/WHITE

RED/WHITE —3

BLACK/WHl TE

REDfiHITE 3

/
BLACK
B

9LACK/WHITE

RED/WHITE =

Test Setup for TGH-11-HS-4, TGH-11-DS-3/A034, TGH-11-FS/AO04,

TGH-11-CS-4, TGH-11-BM-4, CGH-11-PCV-4/B594, and CGH-11-PCZ-4/B594
Figure 701

24-09-30
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Page 704
Dec 1/72
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‘L+~AE~~
lr ~&~#~L
FLIGHT SYSTEMS SIZE 11 SYNCHROS

3. M. Test synchro output voltage by rotating the rotor to the maximum coupling
position with the synchro excited as in step 3.L. The output voltage
shall be as specified in tables 1 through 8 as applicable.

N. Test synchro null voltage and electrical zero as follows:

(1) Mount synchro in an angle indexing (synchro zeroing) test stand,

connect an ac vtvm between the rotor lead (Rl) ~D and stator lead
(S3) ~LLOW, and jumper rotor lead (R2) BLACK and stator lead (S1 )
BL~ .

(2) Apply 10.2 volts, 400 Hz to stator leads (S1) BL~ and (S3) YELLOW.

(3) Set the rotor to zero by setting the calibrated dial of the angle
indexing (synchro zeroing) test stand to O-degrees.

(4) Rotate the housing to the position that produces the maximum
indication on the vtvm, and without moving the housing or rotor
shaft, remove the vtvm from stator lead (S3) YELLOW and connect to
rotor lead (R2) BLA~. Remove jumper from rotor lead (R2) BLA~
and connect to stator lead (S3) YELLOW.

(5) Remove the voltage lead from stator lead (S3) YELLOW and connect
to the stator lead (S2) BLA~.

(6) Rotate the synchro housing through the smallest angle that will
produce a minimum indication on the vtvm. This is the electrical
zero position. The null voltage shall be as specified in tables
1 through 8 as applicable.

o. Test synchro accuracy as follows:

(1) Connect the stator leads of a properly zeroed 400 Hz control trans-
mitter to a synchro bridge. Apply the rated voltage and frequency
to the transmitter rotor. Connect a null meter to-the synchro -
bridge.

(2) Set the voltage divider of the synchro bridge to O and rotate the
control transmitter shaft for a null on the null meter.

(3) Remove the bridge connections from the control transmitter stator
leads. Connect the control transmitter stator leads to the corres-
ponding stator leads of the synchro under test. Remove the null
meter from the synchro bridge and connect it to the rotor leads
(Rl) RED and (R2) BLACK.

24-09-30
UP802726

Page 705
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In
OVERHAUL

‘L5TE
lr FLIGHT
R+Y
SYSTEMS
~fik”ii
SIZE 11 SYNCHROS

3. 0. (4) Rotate the rotor shaft for a null indication on the null meter.
Compare the control transformer rotor position (mechanical) as
indicated by che dial on the angular indexing (synchro zeroing)
test stand with the rotor position (electrical) as indicated by the
voltage divider on the synchro bridge. The difference between the
two indications is the synchro error.

(5) Repeat steps 3.0.(1) through (4) for rotor positions of O through
360 degrees. The maximum error shall be as specified in tables 1
through 8 as applicable.

NOTE : Steps 3.P. through 3.S. are for synchro Part No. TTH-ES-3/
A870, TTH-11-FS-3/A871, and TTH-11-DS-3/A873.

P. Test synchro input current by shorting stator leads (S1) BL~ and
(S3) YELLOW and applying 10.2 volts, 400 Hz between the shorted leads and
stator lead (S2) BLA~. The input current shall be as specified in
tables 1 through 8 as applicable.

Q= Test spchro output voltage by rotating the rotor to the maximum coup-
ling position with the synchro excited as in step 3.P. The output
voltage shall be as specified in tables 1 through 8 as applicable.

R. Test synchro null voltage and electrical zero as follows:

(1) Mount synchro in an angle indexing (synchro zeroing) test stand,

connect an ac vtm between rotor lead (RI) RED/WHITE and stator
lead (S3) YELLOW, and jumper rotor lead (R2) BLAU/WHiTE and stator
lead (S1) BL~.

(2) Apply 10.2 volts, 400 Hz to stator leads (S1) BL~ and (S3) YELLOW.

(3) Set the rotor to zero by setting the calibrated dial of the angle
indexing (synchro zeroing) test stand to O-degrees.

(4) Rotate the synchro housing to the position that produces the
m~imum indication on the vtvm, and without moving the housing or
rotor shaft, remove the vtvm from the stator lead (S3) YELLOW and
connect it to rotor lead (R2) BLA~/WHITE, and remove jumper from
rotor lead (R2) BLACK/WHITE and connect it to stator lead (S3)
YELLOW.

(5) Remove the voltage lead from stator lead (S3) ~LLOW and connect it
to stator lead (S2) BLA~.

(6) Rotate the synchro housing through the smallest angle that will
produce a minimum indication on the vtvm. This is the electrical
zero position. The null voltage shall be as specified in tables
1 through 8 as applicable.

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~.1-.
_.
,i,~.~..-
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

‘L~~AER+y
lr FLIGHT SYSTEMS
~#u;LuL
SIZE 11 SYNCHROS

3. s. Test synchro as follows :

(1) Connect the stator leads of a properly zeroed 400 Hz control

transmitter to a synchro bridge. Apply the rated voltage and
frequency to the transmitter rotor and connect a null meter to the
synchro bridge.

(2) Set the voltage divider of the synchro bridge to O and rotate the
control transmitter shaft for a null on the null meter.

(3) Remove the bridge connections from the control transmitter stator
leads. Connect the control transmitter stator leads to the
corresponding stator leads of the synchro under test. Remove the
null meter from the synchro bridge and connect it to the rotor
leads (RI) MD and (R2) BLACK.

(4) Rotate the rotor shaft for a null indication on the null meter.
Compare the control transformer rotor position (mechanical), as
indicated by the dial on the angular indexing (synchro zeroing)
test stand, with the rotor position (electrical), as indicated by
the voltage divider on the synchro bridge. The difference between
the two indications is the synchro error.

(5) Repeat steps 3.S. (1) through (4) for rotor positions of O through
360 degrees. The m~imum error shall be as specified in tables i
through 8 as applicable.

NOTE : Steps 3.T. through 3.W. are for synchro Part No. CR-11-GZ-2.

T. Test synchro input current by applying 26 volts, 400 Hz, to the rotor
leads (Rl) MD and (R2) BLA~. The input current shall be as specified
in tables 1 through 8 as applicable.

u. Test synchro output voltage by rotating the rotor to the maximum

coupling position with the synchro excited as in step 3.T. The output
voltage measured across any two stator leads shall be as specified in
tables 1 through 8 as applicable.

v. Test synchro electrical zero as follows:

(1) Mount synchro in an angle indexing (synchro zeroing) test stand,

connect synchro as shown in figure 702-A, and rotate the rotor
shaft for a dnimum indication on the vtvm.

(2) Without rotating the rotor, connect the synchro as shown in figure
702-B and rotate the rotor through the smaller angle that will
produce a minimum indication on the null meter. This is electrical
zero.

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‘L~~-ER+~ ~{~;~L
lr FLIGHT SYSTEMS
SIZE 11 SYNCHROS

YELLOW
ELACK/WHITE

<)
RED/wHITE

7
SLACK/WHITE

RED@HITE
w1
BLUE
v

BLACK
YELLOW

R2 YELLOW 9LACK/wHITE
A

R1 REOfiHITE

1
TEST SYNCHRO
TRANSMl~ER UNDER TEST

Test Setup for CR-11 -GZ-2

Figure 702

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.“
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.. ... .W . . . .

!-. .-5s
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

*I OVERHAUL

II FLIGHT SYSTEMS
SIZE” 11 “SiNCHROS

3. w. Test synchro accuracy as follows:

(1) Mount the synchro as in step V.(1) and vibrate the synchro to
prevent the rotor sticking.

(2) Connect synchro, as shown in figure 702-C, to a properly zeroed

test transmitter of the same size or larger than the synchro under
test and set both synchro and transmitter for a common synchro
zero.

(3) Index the master transmitter every 15 degrees through 360 degrees
and determine the angular difference between the transmitter and
rotor position at each setting. The error shall not exceed value
specified in tables 1 through 8 as applicable.

NOTE : Steps 3.X through 3.AA. are for synchro Part No. CSC-11-F-7.

x. Test synchro input current by applying 0.40 volts, 30 Hz to either rotor

phase with the stator leads open circuited. The input current shall be
as specified in tables 1 through 8 as applicable.

Y. Test synchro output voltage by rotating the rotor to the maximum coupling
position with the synchro excited as in step 3.X. The output voltage
across either stator phase shall be as specified in tables 1 through 8
as applicable.

z. Test synchro null voltage and electrical zero as follows:

(1) Mount synchro in an angle indexing (synchro zeroing) test stand and
connect as shown in figure 703-A. Apply 0.7 volt, 30 Hz excitation
and rotate the rotor for a minimum indication on the vtm.

(2) Without rotating the rotor, connect the s~chro as shown in figure
703-B and rotate the rotor through the smaller angle that will
produce a minimum indication on the null meter. This is electrical
zero.

AA. Test synchro accuracy as follows:

(1) Mount the synchro as in step 2.1. Connect the synchro as shown in
figure 703-C and set the electrical angle switch on the resolver
bridge to OO.

(2) Adjust the angular adjustment on the angular indexing (synchro

zeroing) test stand for a zero indication on the null meter and
record the difference between the test stand indication and the
resolver bridge setting (test stand minus resolver bridge).

24-09-30
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OVERHAUL
MANUAL
WITH IPL
SIZE 11 SYNCHROS

RED-YHT

REO-WHT RED

L
B LU YEL
BLK

YEL-wHT
I~

A 1 YEL-wHT
v
BLK-WHT BLK BLK-WHT
o

A B

RED-WHT

B
BLK- WHT I
c

Test Setup for CSC-11-F-7

Figure 703

3. u. (3) Repeat step 3.M.(1) and (2) every 15 degrees for 1 revolution
(360° rotation) of the rotor. The error shall be as specified in
tables 1 through 8 as applicable.

m. Test s~chro nulls and perpendicularity as follows:

(1) Test the synchro nulls by applying 7 volts, 30 HZ to the synchro

connected as shown in figure 703-B and the chart below. Record
the electrical angle at which the null is indicated. The null
voltage shall be as specified in tables 1 through 8 as applicable.

Null Position Excited Winding Shorted Winding Elec bgle =

R1-~ ~W~T/B~-~T BK-WHT/~L-WHT 00-180° ~L-BLU

R3 - R4 RED-WHT/BK-WHT B~-WHT/~L-~T 90°-2700 RED-BK

R5 - R6 WL-WHT/BK-WHT REFWHT/BM-WHT 00-180° RED-BM

R7 - R8 ~L-WHT/BK-WT RED-WHT/BM-WHT 90°-2700 ~L-BLU

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<} ST-EW<Y Hf&”;i
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3. M. (2) Test synchro perpendicularity by computing the angular difference

between null positions RI and R7 recorded in step 3.AB.(1) and then
subtracting the results from 90 degrees. The perpendicularity
shall be as specified in table 1 through 8 as applicable.

NOTE: Steps 3.AC. through 3.AH. are for synchro Part No. CT-11-KS-9,
CT-11-PS-9, CTH-11-KS-9, CTH-11-PS-9, and CTH-11-KS-9/B332.

AC. Test synchro input current by connecting the synchro as shown in figure
704-D and applying 3.75 volts, 800 Hz with the rotor open circuited.
The input current shall be as specified in tables 1 through 8 as
applicable.

m. Test synchro output voltage by applying 0.866 volt, 800 Hz between

shorted stator leads (S1) BLU, (S3) ~L, (S2) BLK, and the open circuited
rotor positioned for m=imum coupling. The output voltage across the
rotor shall be as specified in tables 1 through 8 as applicable.

m. Test synchro accuracy as follows:

(1) Mount synchro in an angle indexing (synchro zeroing) test stand and
connect as shown in figure 704-A. Apply 4.0 volts, 400 Hz excita-
tion and rotate the rotor shaft for a minimum voltage indication
on the vtvm.

(2) Without disturbing the rotor position, connect the synchro as shown
in figure 704B and rotate rotor shaft through smallest angle which
produces a null indication on the null meter. This is electrical
zero.

(3) Connect synchro, a properly zeroed test transmitter, two null

meters, and a resistance bridge as shown in figure 704-C.

(4) Apply 10.0 volts, 400 Hz excitation and set electrical angle switch
on the synchro bridge to 0° position.

(5) Turn the test transmitter until a zero indication is obtained on

the null meter connected to the synchro bridge.

(6) Adjust angle indexing (synchro zeroing) test stand for a zero
indication on the null meter connected to the transformer rotor.

(7) Record the difference between the indication on the angle indexing
(synchro zeroing) test stand and the synchro bridge (index stand
minus synchro bridge).

(8) Repeat steps 3.W.(1) through (7) at twelve separate points in 1

revolution (360° rotation) of rotor, no more than 30 degrees apart.
The total error shall be as specified in tables 1 through 8 as
applicable.

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‘L~~”ER<~
lr FLIGHT SYSTEMS
~f:”:L
SIZE 11 SYNCHROS

IOLu YEL I
BLK

E
RED

[ RED 8LK

A 8

I I

BLU YEL

3
RED

RED 8LK
v
SLK

* ELK
TEST N
SYNCHRO
TRANSMITTER ~L UNDER TEST

G
RED

BLK

NOTE:
RESISTANCE VALUE EXPRESSED IN OHMS

Test Setup for ~-11 -PS-9, CT-11-KS-9, ~H-11-KS-g,

CTH-11-PS-9, and ~H-11-KS-9/B332
Figure 704

24-09-30
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,~...-
.,, ,.
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS
.. OVERHAUL
‘L5TAEW<Y
Tr
ti?~H”$k
FLIGHT SYSTEMS SIZE 11 SYNCHROS

3. m. Test synchro null by connecting synchro as show in figure 704-B and

according to the following chart. The null voltage across the rotor
leads shall not exceed the value specified in tables 1 through 8 as
applicable.

Electrical Angle 0.450-Volt Input Across Stator

0° to 180° BLK md BLU-~L (tied together)

60° to 240° BLU and BLK-WL (tied together)

120° to 300° WL and BLU-BLK (tied together)

AG. Test synchro inductance by connecting the synchro as shown in figure

705. The inductance is equivalent to the product of (Ra) (Rc) or (~)
(Rc) and the capacitance value Cd. Rotor inductance is measured with
1.0 Y 0.1 volts applied across the rotor and the stator leads open
circuited. Stator inductance is measured with 1.0 t 0.1 volts applied
across any two stator leads with the remaining stator and rotor leads
open circuited. The rotor and stator inductance shall be as specified
in tables 1 through 8 as applicable.

AH. Test synchro quality factor by correcting synchro as shown in figure

705 with the same test conditions as given in step 3.AG. The quality
factor is computed with the formula Q = (5027) (Rd) (Cd). The minimum
quality factor of both the rotor and stator shall be as specified in
table 1 through 8 as applicable.

NOTE : Step 3.~ through 3.AO are for synchro Part No. HLH-ll---
08/B267.

M. Mount synchro in an angle indexing (synchro zeroing) test stand and

connect spchro leads to proper test equipment terminals. Set linear
transformer test set (test set) controls according to the following
chart.

Test Set
Switch or Control Position

RP Shorted

UNIT INPUT 26v

=ERNAL LOAD Open

LO~ SELECTOR 10K

NOW/REVERSE Normal

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‘L5TEK<Y
lr FLIGHT SYSTEMS
F;F;TL
SIZE 11 SYNCHROS

.&
SYNCHRO
UNDER
TEST

800 k %
Hz

‘b

— HJ

Ra = 1000 ohm *0.05% resistor

Rb = 100,000 ohm +0.05% resistor

RC = 100 ohm +0.25% 10W resistor

Rd = O to 100K ohm decade resistor in 10 ohm increments

cd = 0.001 to 1 microfarad decade capacitor in 0.001 microfarad increments

Mawell Bridge Test Circuit for

CT-11-KS-9, CT-11-PS-9, CTH-11-PS-9,
CTH-11-KS-9, and CTH-11-KS-9/B332
Figure 705

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OVERHAUL
<}s~-ERv MANUAL
WITH IPL
FLIGHT SYSTEMS SIZE 11 SYNCHROS

Test Set
Switch or Control Position

PHASE SHIFTER 5“

PHASE SHIFT CAP 0.4389

PHASE SHIFT RES 360

BfiANCE Clockwise

METER FDNCTION E

~PUT V~AC o

3. M. Test synchro null by setting INPUT V-AC for 26V, voltage divider for
0.00000, test set POWR ON switch to ON, turn Phazor clutch clockwise,
and zero Phazor from the + side. Null and set mic ring to O. The vtvm
indication shall be as specified in tables 1 through 8 as applicable.

AR. Test input current by setting the METER FUNCTION switch to I and the
vtvm to 0.100 volt scale. The input current shall be as specified in
tables 1 through 8 as applicable.

a. Set output vtvm to 300 volt scale, METER FUNCTION switch to Cm, and
adjust angle indexing (synchro zeroing) test stand to 70 degrees. Adjust
the PHASE SHIFT CAP and voltage divider for a null. Set PHASE SHI~
RES, in accordance tith the values of PHASE SHIFT CAP, as shown in the
following chart.

PHASE SHI~ CAP switch Set PHASE SHIFT TEST switch

0.3542 to 0.4769 347 ohms

0.4065 to 0.4770 360 ohms

0.4071 to 0.5773 372 OhS

AM. Observe synchro phase shift. The phase shift is the indication of the
PHASE SHIFT CAP with the test setup as described in step 3.&. The
phase shift shall be as specified ifitables 1 through 8 as applicable.

AN. Calibrate synchro as follows:

(1] Make test setup in accordance with ITECM manual, figure I. Set
voltage divider to 1.000. Null synchro by turning Phazor clutch
clockwise then zeroing Phazor from the + side. Index synchro to 70
degrees by adjusting voltage divider for a null on the null meter
(null scale 0.01 AC position). The voltage divider shall indicate
approximately 9.000.

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OVERHAUL
MANUAL
WITH IPL
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NOTE : Do not move the null meter or voltage divider settings.

3. AO. (2) With the null meter set and the mgle indexing (spchro zeroing)
test stand adjusted according to table 1 of ITE~ manual, read and
record indication (error) from bottom scale of null meter (a
deflection to the right on the null meter scale is positive and a
deflection to the left is negative). The m=imum deflection shall
be ~ 0.080 volts.

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‘L j~-ER<~ ;#~$~L
lr FLIGHT SYSTEMS SIZE 11 SYNCHROS

TROUBLESHOOTING

Troubleshooting the synchro may best be accomplished by perfoming the tests

outlined in TESTING paragraph of this manual.

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STOMGE INSTRUCTIONS

Store overhauled synchros individually in a clean, covered, wood or plastic

container containing a desiccant.

24-09-30
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OVERHAUL
Hone~ell ~}}”$k
SIZE1l SYNCHROS

SPECIAL TOOLS, FIXTURES, AND EQUIPMNT

1. ~

SPECIAL TOOLS, FIXTURES, AND EQUIPMENT required to repair and test the
Synchro9 are lisrted below.

2. SPecial Tools, Fixtures, and Equipment

NOTES: 1. Equivalent substitute may be used for ligted items, except where
noted.

2. The Synchro zeroing test stand provides a rigid mount for the
Synchro under test. The test stand also provides exact indexing
of the Synchro rotor from O to 360 degreeg in calibrated
increments of no more than 5 degrees.

Angle indexing (Synchro zeroing) testt gtand - Clifton Precision, Division of

I Litton Systems Inc, Clifton Heights, PA (see note 2)

Precision angular divider - Model 13644-1A, Theta Instrment Corp, Fairfield,

NJ

Resolver bridge - Model ~-11, Theta Instrument Corp, Fairfield, NJ

Synchro bridge - Model SB-11, Theta Instrwent Corp, Fairfield, NJ

Decade capacitor - Model 219-K, General Radio Co, West Concord, MA

Dekavider - Model DV-411, Electro Scientific Industries, Portland, OR

Vacuum tube voltmeter (tivm) - Type 400C, 400D, or 400L, Hewlett-Packard Co,
Palo Alto, ~

Linear transformer test set, 400 Hz - Model 36c2011-1, Clifton Precision,

Division of Litton Systems Inc, Clifton Height9, PA

Phazor - Model 200 ~ only, Clifton Precision, Division of Litton System9

I Inc, Clifton Heights, PA

Differential voltmeter - Model 803B, John L. Fluke Mfg Co, Seattle, WA

Decade voltage divider - Model 1454-A, Gertsch Dept, Metric Division of

Singer Co, Los Angeles, CA

24-09-30
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Page 1001
Apr 1/90
Useor disclosure of information on ttis page is subject to the restrictions on the title page of this document.
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

::~;;fUL
WITH IPL
SIZEIISYNCHROS

Clifton Precision, Division of Litton

1
2. Test transmitter - Part No. CG-15-A-1,
Systems Inc, Clifton Heights, PA

Tweezers, pointed - Commercial

Screwdriver, jewelers type - Comercial

Multimeter - Model 260, Simpson Electric, Division of American Gage and

Machine Co, Chicago, IL

Insulation Tester - Model 35TIO, Telemet Division of Goetel Inc, tityville,

m

No. 26 hypodermic syringe, with squared off point - Co~ercial

I Lubricant - Silber lube K7132Lv,

um-11-cM-4/F552
Etsyntha of America,
and new replacement bearings)
Costa Mesa, CA (used on

24-09-30
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Useordisclosure of information on this pageissubject
totherestrictions
Onthe title page of this document.
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

‘L5TER<y
~r FLIGHT SYSTEMS
~&fu#LuL
SIZE 11 SYNCHROS

12. ILLUSTRATED PARTS LIST

This section lists and illustrates all of the procurable assemblies and parts
for the synchro. It is not to be taken as the authority for the procedure of
assembly or disassembly, but is intended only for use in requisitioning, storing,
--
issuing, and identifying parts, and illustrating disassembly relationships.

A. Indexing. All parts are indexed for easy cross referencing in the appli-
cable exploded view.

B. Part Nmber. The contractor part numbers reflect certain drawing infor-
mation. Part numbers consist of three sections; a one- or two-digit
prefix, the basic part number, and a one-digit suffix. Example:
35-1841-2. The first two digits (35) indicate a synchro, the numerals
(1841) form the basic part number, and the last digit (2) differentiates
between parts or assemblies having the same basic drating number.

c. Nomenclature Column. The description is indented under the numbers 1

through 7 to show the relationship of one part or assembly to another part
or assembly.

D. Terms and symbols. The following terms and symbols are used in the parts
list:

No number - No assigned complete part number

- Nonillustrated assembly. Assembly of which only the component

parts are indexed and illustrated

AR - As required

E. EFF (Effectivity) Code Column. Part number variations of the part are
indicated by a letter symbol. mere no usage code letter appears, the
part is applicable to all articles. A dash between code letters in this
column means “thru” (for example A-D = A thru D).

F. Units Per Assy Column. The number appearing in the UNITS PER ASSY column
is the total quantity of the listed part required in its immediate
assembly.

G. To identify parts with part numbers, first locate the part and its item
number in the exploded tiew. Find the item number in the parts list to
determine the part number, nomenclature, disassembly relationship, and the
units per assembly.

24-09-30
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OVERHAUL

‘L+T<ER+Y
Tr FLIGHT SYSTEMS
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SIZE 11 SYNCHROS

12.H. men requisitioning brush block assembly or housing assembly, specify the
unit number plus BB for brush block, R for rotor, or H for housing.

Example: Tm-11-Ds-3/Ao34BB
Ta-11-Ds-3/Ao34R
Tm-11-Ds-3/Ao34H

Order all other parts by the basic part-numbers listed.

I [
IWORTMT lJOTICE

Special tools and fixtures, and spare parts specified

in this manual are not procurable from Sperry Flight

Systems Division and must be ordered directly from

the applicable manufacturer.

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.. OVERHAUL

<}jT-EW<Y
FLIGHT SYSTEMS
t%~”;k
SIZE 11 SYNCHROS

This page intentionally left blank.

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Dec 1/72
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~~s~”~m+y
7r FLIGHT SVSTEMS
&;~:L
SIZE 11 SYNCHROS

Spchros
Figure 1101

24-09-30
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Dec 1/72
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OVERHAUL
Hone~ell ~i~”$k
SIZE 11 SYNCHROS
I
FIG. lTEfl PART NUMBER NOMENCLATURE EFI JNI”
COD PE
1234567 As:

1o1- TGH-11-DS-3 SYNCHRO TRANSMITTER A 1

/A034
1o1- TGH-11-FS-3 SYNCHRO TRANS~TTER B 1
/AO04
1o1- TGH-11-HS-4 SYNCHRO TRANSMITTER c 1
1o1- ITC-11-ES-40 CONTROL TRANSFORMER D 1
1o1- rTC-11-FS-40 CONTROL TWSFORMER E 1
1o1- rTC-11-DS-40 CONTROL TRANSFORMER F 1
1o1- rTH-11-Es-3 CONTROL TWSFORMER G 1
/A870
1o1- rTH-11-FS-3 CONTROL TRANSFOWR H 1
iA871
1o1- UH-11-KS-9 CONTROL TRANSFORMER J 1
1o1- HC-11-KS-9 CONTROL TWSFOWR K 1
1o1- ~H-11-PS-9 CONTROL TRANSFOWR L 1
1o1- mc-11-Ps-9 CONTROL TRANSFORMER M 1
1o1- ~H-11-KS-9 CONTROL TRANSFOWR N 1
/E332
1o1- rTH-11-DS-3 CONTROL TWSFORMER P 1
IA873
1o1- rTC-11-BS-4 CONTROL TRANSFORMER R 1
(AO04
1o1- ;R-11-GZ-2 SYNCHRO RECEIVER s 1
1o1- :RH-11-GZ-2 SYNCHRO RECEIVER s 1
1o1- :RH-11-GZ-2/ SYNCHRO RECEIVER s 1
3434
1o1- :M-11-uz-05/ SYNCliRORECEIVER s 1
3461
R 1o1- JRH-11-cM-04/ SYNCHRO RECEIVER s 1
)531
(REPL BY URH-11-CM-4/F552)
R 1o1- ~-11-CM-4/ ;YNCHRO RECEIVER s 1
~552
(REPL uRH-11-cM-04/B531)
iol- :SC-11-F-7 ;YNCHRO mSOLVER T 1
1o1- lLH-11-FB-08 LINEAR GENERATOR u 1
‘B267
1o1- :m-11-cs-4 ;YNCHRO TWS~TTER v 1
1o1- ;GH-11-BRS-4 ;YNCHRO TRANSMITTER w 1
1 )5-144-1 ,PLATE, END “H 1
.N
,R,l
,W

L
–-ITEM
1
1
2
NO
15-144-5
)5-3045
15-139-2
-LUSTRATED
PLATE, END
,PLATE, END
s
u
1
1
3

24=09-30
UP802726

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ADr
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.
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 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

OVERHAUL

Hone~eum M:fi”&i
SIZE 11 SYNCHROS

FIG. ITEN PART NUMBER NOMENCLATURE EFI UNIT

Coc PE F
1234567 ASS’

1101 3 35-1843-1 .CAP A-1 1

S-N,
R-T!
w
3 35-3043-1 , CAP u 1
4 35-132-1 .SLEEVING (BLACK) 1
5 35-132-2 .SLEEVING (RED) 4-H 1
J-N,
?-T,
w
6 TGH-11-DS-3 .BLOCK ASSY, BRUSH A 1
/A034BB
6 TGH-11-FS-3 .BLOCK ASSY, BRUSH B 1
/AO04BB
6 TGH-11-HS-4BB .BLOCK ASSY, BRUSH c 1
6 TTC-11-ES-40BB .BLOCK ASSY, BRUSH D 1
6 TTC-11-FS-40BB .BLOCK ASSY, BRUSH E 1
6 TTC-11-DS-40BB .BLOCK ASSY, BRUS1i F 1
6 TTH-11-ES-3 .BLOCK ASSY, BRUSH G 1
/A870BB
6 TTH-11-FS-3 ! .BLOCK ASSY, BRUSH H 1
/A871BB
6 CTH-11-KS-9BB .BLOCK ASSY, BRUSH J 2
6 CTC-11-KS-9BB .BLOCK ASSY, BRUSH K 1
6 CTH-11-PS-9BB .BLOCK ASSY, BRUSH L 1
6 CTC-11-PS-9BB .BLOCK ASSY, BRUSH M 1
6 CT1i-11-KS-9 .BLOCK ASSY, BRUSH N 1
/B332BB
6 rTH-11-DS-3 ,BLOCK ASSY, BRUSH P 1
/A873BB
6 rTC-11-BS-4 ,BLOCK ASSY, BRUSH R 1
/A004BB
6 ER-11-GZ-2BB ,BLOCK ASSY, BRUSH s 1
6 :SC-11-F-7BB ,BLOCK ASSY, BRUSH T 1
6 3LH-11-FB-08 ,BLOCK ASSY, BRUSH u 1
fB267BB
6 CGH-11-CS-4BB ,BLOCK ASSY, BRUSH v 1
6 rGH-11-BRs-4BB ,BLOCK ASSY, BRUSH w 1
7 35-114 ,SCREW 3
8 ~~ ~~~ER ,1>14ATE
Assy, BEARING 1
9 )5-209 ,.MTAINER 1
10 15-204-1 ,.WASHER, DUST -H 1
-N
,R,7
,W

– ITEM NOT .LUSTRATED

24-09-30
UP802726

Page 1106
!Dec 1/72
Use or disclosure of information on this page is subject to the restrictions on the title page of thts document.

......
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

OVERHAUL
Hone~ell ##\”#k
SIZE 11 SYNCHROS

FIG. ITEM PART NUMBER NOMENCLATURE EFF UNIT

CODE PEF
1234567 ASS

1101 10 35-204-5 ..WASHER, DUST S,u 1

11 0A202 ..BEARING A-H 1
J-N,P
R,T,V
w
11 0A270-3 ..BEARING (CR-11-GZ-2 THRU CRH-11-UZ-05/ s 1
B461)
11 OA271-3 ..BEARING (mH-11-cM-04/B531) s 1
(REPL BY 0A271-87)
11 0A271-87 ..BEARING (URH-11-CM-4/F552) s 1
(REPL 0A271-3)
11 0A270 ..BEAUNG u 1
12 35-208 ..WASHER, DUST CONSISTS OF ONE EACH A-H 1
-1 AND -2 (SELECT) J-N,P
R,T
u-w
12 35-236 ..WASHER, DUST CONSISTS OF ONE s 1
EAcH -1 AND -2 (SELECT)
13 35-202 ..PLATE, BEA~NG A-C,G 1
H,J-N
s9T Sv
w
13 35-202-1 ..PLATE BEARING D ,E,F 1
P ,R
13 ..PLATE, BEA~NG u 1
14 TGH-11-DS-3 .ROTOR ASSY A 1
/A034R
14 TGH-11-FS-3 .ROTOR ASSY B 1
/A004R
14 TGH-11-HS-4R .ROTOR ASSY c 1
14 TTC-11-ES-40R .ROTOR ASSY D 1
14 TTC-11-FS-40R .ROTOR ASSY E 1
14 TTC-11-DS-40R .ROTOR ASSY F 1
14 TTH-11-ES-3 .ROTOR ASSY G 1
/A870R
14 TTH-11-FS-3 .ROTOR ASSY H 1
/871R
14 CTH-11-KS-9R ●ROTOR ASSY J 1
14 m C-11-KS-9R .ROTOR ASSY K 1
14 m H-11-PS-9R .ROTOR ASSY L 1
14 cTC-11-PS-9R ●ROTOR ASSY M 1
14 m H-11-KS-9 ●ROTOR ASSY N 1
/B332R
14 TTH-11-DS-3 .ROTOR A8SY P 1:
/A873R

,----.,*Y,,
—IICIVI IVUI
*,,-7-**FR
lLLU=l~AfCU

24-09-30
UP802726

Page 1107
Apr 1/90
Useor disclosure of information on this page is subject to the restrictions on the title pageof ttis document.
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

OVERHAUL

FIG.lTEn PART NUMBER NOMENCLATURE EFF UNIT

CODI PEt
1234567 ASS

1101 14 TTC-11-ES-4 .ROTOR ASSY R 1

/AO04R
14 CR-I1-GZ-2R .ROTOR ASSY s 1
14 CSC-11-F-7R .ROTOR ASSY T 1
14 liLH-11
-FB-08 .ROTOR ASSY u 1
/B2671t
14 TGH-11-CS-4R .ROTOR ASSY v 1
14 TGH-11-BRS-4R .ROTOR ASSY w 1
15 35-221 .S11114
CONSISTS OF ONE EACH: -80, AR
-85, -90, -95, -100, -105, -110,
-115, -120, -125, -130, -135,
-140, -145, -150, -155 (SELEm AT
ASSEl~LY)
16 35-209 .RETAINER 1
17 35-204-1 .WASHER, DUST 1
18 DA202 .BEAfiNG -R, 1
-w
18 OA207-3 .BEARING (cR-11-Gz-2 THRU CRH-11-UZ-05/B461 s 1
(REpL BY oA202-3)
18 3A202-3 .BEARING (cR-11-Gz-2 THRU cFH-11-uz-05/B461 s 1
(REPL oA207-3)
18 3A208-3 .BEARING (URH-11-CM-04/B531) s 1
(REPL BY OA208-87)
18 )A208-87 ,BEARING (um-11-cM-4/F552) s 1
(REPL OA208-3)
19 35-208 ,WASHER, DUST CONSISTS OF ONE EACH -H 1
-1 AND -2 (sELEcT) -N,P
,T,
,W
19 15-218 ,WASHER, DUST CONSISTS OF ONE EACH ,U 1
-1 AND -2 (SELECT)
20 :GH-11-DS-3 ,HOUSING ASSY A 1
‘A0341i
20 ~GH-11-FS-3 HOUSING ASSY B 1
‘AO04H
20 ‘GH-11-HS-4H HOUSING ASSY c 1
20 :TC-11-ES-40H HOUSING ASSY D 1
20 ‘TC-11-FS-40H .HOUSING ASSY E 1
20 ITC-11-DS-40H .JiOUSINGASSY F 1
20 rTH-11-Es-3 .HOUSING ASSY G 1
/870H
20 rTH-11-Fs-3 .HOUSING ASSY H 1
/871H
20 ~H-11-KS-9H .HOUSING ASSY J 1
20 ~C-11-KS-9H .HOUSING ASSY K 1
20 ~H-11-PS-9H I .HOUSING ASSY L —1
ITEM NOT ILLUSTRATED

24-09-30
UP802726

Page 1108
Apr 1/90
Use or disclosure of Information on this page is subject to the restflctions on the title page of this document.

.......... ......._
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

~:;;;;UL
Hone~ell WITH IPL
SIZE 11 SYNCHROS

FIG. ITEM PART NUMBER NOMENCLATURE EFF UNIT

CODE PEF
1234567 ASS’

1101 20 HC-11-PS-9H .HOUSING ASSY M 1

20 CTH-1l-KS-9 .HOUSING ASSY N 1
/B332H
20 TTH-11-DS-3 .HOUSING ASSY P 1
/A873H
20 TTC-11-BS-4 .HOUSING ASSY R 1
/A004H
20 CR-11-GZ-2H .HOUSING ASSY s 1
20 CSC-11-F-7H .HOUSING ASSY T 1
20 HLH-11-FB-08 .HOUSING ASSY u 1
/B267H
20 TGH-11-CS-4H .HOUSING ASSY v 1
20 TGH-11-BRS-4H .HOUSING ASSY w 1

,?F,”IMUI
—IICIVI
m,fi-, ,,,,e7”.Trm
[LLualnAlcu

R 24-09-30
UP802726

Page 1109
R Apr 1/90
Use or disclosure of information on this page is subject to the restrictions on the title page of this document.
 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

OVERHAUL
~one~ell ti%l”$i
SIZE1l SYNCHROS

v
13

Synchros
Figure 1102

24-09-30
UP802726

Page 1110
Dec 1/72
Use or dsclosure of information on this page is subject to the restrictions on the title page of ttis document.

.,. ....... ~.,.z:.z

 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

.. OVERHAUL

~f FL[GHT SYSTEMS SIZE 11 SYNCHROS

FIG. ITEM PART NUMBER NOMENCLATURE EFF UNIT

CODE PEF
1234567 ASS’

11o2- CGH-11-PCV-4 SYNCHRO ASSEMBLY A 1

/B594
1102- CGH-11-PCZ-4 SYNCHRO ASSEMBLY B 1
/B594
1 35-2317-6 .END PLATE 1
2 35-1843-2 .END CAP 1
3 35-139-2 .SCREW 3
4 35-177-7 .TE@NAL STATOR 3
5 CGH-11-PCV-4B .BLOCK ASSY, BRUSH A 1
/594BB
5 CGH-11-PCZ-4 .BLOK ASSY, BRUSH B 1
/594BB
6 35-114 .SCREW 3
7 NO mER .PLATE ASSY, BENNG 1
8 35-209 ..MTNNER 2
9 35-204-5 ..WASHER 1
10 OA-270 ..BEARING 1
11 35-218 ..WASHER CONSISTS OF ONE EACH -1 AND AR
-2 (sELEcT)
12 35-202 ..PLATE, BEARING 1
13 cGH-11-PCV-4 .ROTOR ASSY A 1
/B594R
13 cGH-11-PCZ-4 .ROTOR ASSY B 1
/B594R
14 35-221 .SHIM - CONSISTS OF ONE EACH: -80 AR
-85, -90, -95, -100, -105, -110,
-115, -120, -125, -130, -135,
-140, -145, 150, 155
15 35-209 . RETAINER 2
16 35-204-1 .WA8HER 1
17 0A-202 .BEARING 1
18 35-208 .WAS~R CONSISTS OF ONE EACH -1 AND AR
-2 (SELECT)
19 cGH-11-PCV-4 .HOUSING ASSY A 1
/B594H
19 cGH-11-PCZ-4 .HOUSING ASSY B 1
/B594H

l~cnfi
nin~IItiIeTnnTem

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UP802726

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