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OEE Calculation for Shearing Machine

The document contains calculations of overall equipment effectiveness (OEE) for a shearing machine over five dates. It tracks production data like run time and pieces produced. It then calculates OEE factors for availability, performance, quality and overall OEE for each date. The overall OEE increases from 39.07% on the first date to 86.82% on the last date as pieces produced and performance improve over time.

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VINAY
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112 views7 pages

OEE Calculation for Shearing Machine

The document contains calculations of overall equipment effectiveness (OEE) for a shearing machine over five dates. It tracks production data like run time and pieces produced. It then calculates OEE factors for availability, performance, quality and overall OEE for each date. The overall OEE increases from 39.07% on the first date to 86.82% on the last date as pieces produced and performance improve over time.

Uploaded by

VINAY
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Calculating OEE Worksheet

Zonex Air Overall Equipment


System Efficiency
Shearing Machine Date :- 07/11/23
Production Data
Shift Length 8 Hours = 480 Minutes
Short Breaks 2 Breaks @ 10 Minutes Each = 20 Minutes Total
Meal Break 1 Breaks @ 30 Minutes Each = 30 Minutes Total
Down Time 6 Minutes
Ideal Run Rate 0.75 PPM (Pieces Per Minute)
Total Pieces 126 Pieces
Reject Pieces 0 Pieces

Support Variable Calculation Result


Planned
Production Time Shift Length - Breaks 430 Minutes
Operating Time Planned Production Time - Down Time 424 Minutes
Good Pieces Total Pieces - Reject Pieces 126 Pieces

OEE Factor Calculation My OEE%


Availability Operating Time / Planned Production Time 98.60%
Performance (Total Pieces / Operation Time) / Ideal Run Rate 39.62%
Quality Good Pieces / Total Pieces 100.00%
Overall OEE Availability x Performance x Quality 39.07%

World My OEE
OEE Factor Class %
Availability 90.00% 98.60%
Performance 95.00% 39.62%
Quality 99.90% 100.00%
Overall OEE 85.00% 39.07%

World Class Overall OEE for discrete manufacturing plants is generally considered to be 85% or
better. Studies indicate that the average Overall OEE score for discrete manufacturing plants is
approximately 60%.

©2002-2005 Vorne Industries Inc., Itasca, IL USA ● (630) 875-3600 ● www.vorne.com ● www.oee.com
Calculating OEE Worksheet

Zonex Air Overall Equipment


System Efficiency
Shearing Machine Date :- 08/11/23
Production Data
Shift Length 8 Hours = 480 Minutes
Short Breaks 2 Breaks @ 10 Minutes Each = 20 Minutes Total
Meal Break 1 Breaks @ 30 Minutes Each = 30 Minutes Total
Down Time 6 Minutes
Ideal Run Rate 0.75 PPM (Pieces Per Minute)
Total Pieces 256 Pieces
Reject Pieces 0 Pieces

Support Variable Calculation Result


Planned
Production Time Shift Length - Breaks 430 Minutes
Operating Time Planned Production Time - Down Time 424 Minutes
Good Pieces Total Pieces - Reject Pieces 256 Pieces

OEE Factor Calculation My OEE%


Availability Operating Time / Planned Production Time 98.60%
Performance (Total Pieces / Operation Time) / Ideal Run Rate 80.50%
Quality Good Pieces / Total Pieces 100.00%
Overall OEE Availability x Performance x Quality 79.38%

World My OEE
OEE Factor Class %
Availability 90.00% 98.60%
Performance 95.00% 80.50%
Quality 99.90% 100.00%
Overall OEE 85.00% 79.38%

World Class Overall OEE for discrete manufacturing plants is generally considered to be 85% or
better. Studies indicate that the average Overall OEE score for discrete manufacturing plants is
approximately 60%.

©2002-2005 Vorne Industries Inc., Itasca, IL USA ● (630) 875-3600 ● www.vorne.com ● www.oee.com
Calculating OEE Worksheet

Zonex Air Overall Equipment


System Efficiency
Shearing Machine Date :- 09/11/23
Production Data
Shift Length 8 Hours = 480 Minutes
Short Breaks 2 Breaks @ 10 Minutes Each = 20 Minutes Total
Meal Break 1 Breaks @ 30 Minutes Each = 30 Minutes Total
Down Time 6 Minutes
Ideal Run Rate 0.75 PPM (Pieces Per Minute)
Total Pieces 246 Pieces
Reject Pieces 0 Pieces

Support Variable Calculation Result


Planned
Production Time Shift Length - Breaks 430 Minutes
Operating Time Planned Production Time - Down Time 424 Minutes
Good Pieces Total Pieces - Reject Pieces 246 Pieces

OEE Factor Calculation My OEE%


Availability Operating Time / Planned Production Time 98.60%
Performance (Total Pieces / Operation Time) / Ideal Run Rate 77.36%
Quality Good Pieces / Total Pieces 100.00%
Overall OEE Availability x Performance x Quality 76.28%

World My OEE
OEE Factor Class %
Availability 90.00% 98.60%
Performance 95.00% 77.36%
Quality 99.90% 100.00%
Overall OEE 85.00% 76.28%

World Class Overall OEE for discrete manufacturing plants is generally considered to be 85% or
better. Studies indicate that the average Overall OEE score for discrete manufacturing plants is
approximately 60%.

©2002-2005 Vorne Industries Inc., Itasca, IL USA ● (630) 875-3600 ● www.vorne.com ● www.oee.com
Calculating OEE Worksheet

Zonex Air Overall Equipment


System Efficiency
Shearing Machine Date :- 10/11/23
Production Data
Shift Length 8 Hours = 480 Minutes
Short Breaks 2 Breaks @ 10 Minutes Each = 20 Minutes Total
Meal Break 1 Breaks @ 30 Minutes Each = 30 Minutes Total
Down Time 6 Minutes
Ideal Run Rate 0.75 PPM (Pieces Per Minute)
Total Pieces 220 Pieces
Reject Pieces 0 Pieces

Support Variable Calculation Result


Planned
Production Time Shift Length - Breaks 430 Minutes
Operating Time Planned Production Time - Down Time 424 Minutes
Good Pieces Total Pieces - Reject Pieces 220 Pieces

OEE Factor Calculation My OEE%


Availability Operating Time / Planned Production Time 98.60%
Performance (Total Pieces / Operation Time) / Ideal Run Rate 69.18%
Quality Good Pieces / Total Pieces 100.00%
Overall OEE Availability x Performance x Quality 68.22%

World My OEE
OEE Factor Class %
Availability 90.00% 98.60%
Performance 95.00% 69.18%
Quality 99.90% 100.00%
Overall OEE 85.00% 68.22%

World Class Overall OEE for discrete manufacturing plants is generally considered to be 85% or
better. Studies indicate that the average Overall OEE score for discrete manufacturing plants is
approximately 60%.

©2002-2005 Vorne Industries Inc., Itasca, IL USA ● (630) 875-3600 ● www.vorne.com ● www.oee.com
Calculating OEE Worksheet

Zonex Air Overall Equipment


System Efficiency
Shearing Machine Date :- 15/11/23
Production Data
Shift Length 8 Hours = 480 Minutes
Short Breaks 2 Breaks @ 10 Minutes Each = 20 Minutes Total
Meal Break 1 Breaks @ 30 Minutes Each = 30 Minutes Total
Down Time 6 Minutes
Ideal Run Rate 0.75 PPM (Pieces Per Minute)
Total Pieces 280 Pieces
Reject Pieces 0 Pieces

Support Variable Calculation Result


Planned
Production Time Shift Length - Breaks 430 Minutes
Operating Time Planned Production Time - Down Time 424 Minutes
Good Pieces Total Pieces - Reject Pieces 280 Pieces

OEE Factor Calculation My OEE%


Availability Operating Time / Planned Production Time 98.60%
Performance (Total Pieces / Operation Time) / Ideal Run Rate 88.05%
Quality Good Pieces / Total Pieces 100.00%
Overall OEE Availability x Performance x Quality 86.82%

World My OEE
OEE Factor Class %
Availability 90.00% 98.60%
Performance 95.00% 88.05%
Quality 99.90% 100.00%
Overall OEE 85.00% 86.82%

World Class Overall OEE for discrete manufacturing plants is generally considered to be 85% or
better. Studies indicate that the average Overall OEE score for discrete manufacturing plants is
approximately 60%.

©2002-2005 Vorne Industries Inc., Itasca, IL USA ● (630) 875-3600 ● www.vorne.com ● www.oee.com
GRAPHICAL REPRESENTATION

SR NO DATE TOTAL PRODUCTION

1 11/7/2023 39.07%

2 11/8/2023 79.38%

3 11/9/2023 77.36%

4 11/10/2023 69.18%

5 15/10/2023 88.05%

TOTAL PRODUCTION FABRICATION


SHEARING MACHINE
100.00%
88.05%
90.00%
79.38% 77.36%
80.00%
69.18%
70.00%
60.00%
50.00%
39.07%
40.00%
30.00%
20.00%
10.00%
0.00%
11/7/2023 11/8/2023 11/9/2023 11/10/2023 15/10/2023
88.05%

5/10/2023

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