KTMB Vendor Development Program Overview
KTMB Vendor Development Program Overview
DEVELOPMENT
PROGRAM
OBJECTIVES
KTMB Vendor Development Program - Proposal
01
03
QUALITY ASSURANCE
1. REGULATORY COMPLIANCE
2. PROXIMITY & ACCESSIBILITY
3. FEEDBACK & FASTER RESPONSE
KTMB Vendor Development Program - Proposal
1. Developing local vendors reduces the risks associated with global disruptions, such as geopolitical
conflicts, natural disasters, or trade disputes. A localized supply chain is less susceptible to
interruptions caused by these factors.
2. Local vendors are often subject to the same regulatory frameworks and market conditions as the
company they supply. This can reduce risks related to compliance issues, intellectual property
concerns, and geopolitical uncertainties.
3. Local vendors are more likely to cater towards KTMB preferences and can offer customization
based on specific requirements to meet the asset life span which ranges from 30 to 40 years,
leading to products and services that are better tailored to local needs.
4. In the view of CSR and local economic growth, it will generate local employment opportunities by
sourcing materials, labor, and services from within Malaysia, which will drive the growth of local
businesses, fostering economic development and reducing dependency on foreign suppliers.
VDP MANUAL
KEY POINTS
KTMB Vendor Development Program - Proposal
Tidak
Tidak
Kelulusan Penerimaan
Analisa Kriteria
Cadangan Kelulusan Ya Ketua Tidak Ya Perlantikan
Vendor
Perolehan Vendor
Ya
Tidak
Perlaksanaan
Kategori Program
Ya Kelulusan Kelulusan BPC
Cadangan Pembangunan
KTMB
Tidak Ya
Dokumentasi
Audit Premis Kelulusan BOD
Cadangan
Tidak
Kategori Vendor
(Pembuatan atau Perlantikan
Servis) Kelulusan
Vendor
Tidak
Graduasi
KTMB Vendor Development Program - Proposal
Tidak
Tidak TIdak Ya
Kelulusan Penerimaan
Analisa Kriteria
Cadangan Kelulusan Ya Ketua Kelulusan MPC Perlantikan
Vendor
Perolehan Vendor
Ya
Tidak Ya
Tidak
Perlaksanaan
Kategori Program
Ya Kelulusan Kelulusan BPC
Cadangan Pembangunan
KTMB
Tidak Ya
Dokumentasi
Audit Premis Kelulusan BOD
Cadangan
Tidak Tidak Ya
Kategori Vendor
(Pembuatan atau Perlantikan
Servis) Kelulusan Kelulusan MOF
Vendor
Tidak
Graduasi
PURCHASE TREND
ANALYSIS
KTMB Vendor Development Program - Proposal
( )
EXPENSES : PO & TENDER
OVERVIEW OF EXPENSES FOR THE LAST
5 YEARS TO UNDERSTAND THE TREND
AND CHARACTERISTIC OF EXPENSES
EXPENSES : PO
DETAIL OF EXPENSES FOR PO IS CHOSEN AS A
GUIDE TO DEEP DIVE THE PURCHASE
CHARACTERISTIC OVER THE 5 YEAR TIME FRAME
EXPENSES : PO BY DEPT
321
DETAIL OF PURCHASE TREND AND CHARACTERISTICS OF
EACH DEPARTMENT VIA PARETO [Link]
WHICH, THE PURCHASES IS DETAILING THE SUPPLIER
AND FINALLY THE CATEGORY IE PARTS/COMPONENTS,
SERVCIES OR WORK
Note:
1. Expenses data are gathered from Oracle and Tender from 2018 – 2022.
2. Trends of purchase are detailed specifically for PO ( value <RM500K)
3. PO are further divided into characteristics for each department purchase, supplier, and category
which is currently issued as supply ( components/parts), services, and works.
KTMB Vendor Development Program - Proposal
800 80.00%
60.00%
700
40.00%
600
20.00%
500
0.00%
400
-20.00%
300
-40.00%
200
-60.00%
100 -80.00%
- -100.00%
2018 2019 2020 2021 2022 2023
Note:
1. RFQ trend vs Tender Award from 2018 – 2023
2. FY2022 observed a higher tender value due to the Pay-Lease tender
KTMB Vendor Development Program - Proposal
Cont. No. File No. Tender No. Type of User Contract - Contract - Actual Tender Sum Total Contract SUM Performance
Title Name of Contractor Date of LOA
KTMB T&C KTMB/TC Tender Department Start Expire [RM] (RM) Bond (RM)
Note:
1. RFQ trend vs Tender Award from 2018 – 2023
2. FY2022 observed a higher tender value due to the Pay-Lease tender
KTMB Vendor Development Program - Proposal
&
KTMB (ASSET
OWNER)
KTMB
STRATEGIC
VENDOR
TIER 1
TIER 1 TIER 1 TIER 1
VENDOR
TIER 2
( ) REVISIT
Phase I Phase II Phase III
Human Capital Final Testing of TM MRO MRO & Final Testing of all TMs in
Development & TMs in MESB without Complete MESB Bangi Workshop
Technology Bangi Workshop. Rewinding Repair,
Transfer Program Repair & Overhaul work, Overhaul & Development of Establish Bill
on TM MRO still in China including Final Tier-3 Vendors of Material
Final Testing, Testing of for TM & Bogie (BOM) List for
in MESB all TMs in components TM & Bogie
Send all TMs to Bangi MESB Bangi components
China for Repair & Workshop Workshop
Overhaul, including
Final Testing
1998 – 2008 2009 2010-2011 2012 2013-2022 2023 – 2026 2023 - 2026
Under the KTMB VDP for AC & DC TM MRO, MESB has completed 2 technical capability and capacity phases. In the coming
phase III VDP enhancement program, the program on TM MRO as requested by KTMB will be as below
Phase 1 – Development is done in China
Phase II – Development is done in Malaysia
Phase III – a. TM MRO in MESB Bangi Workshop and timely Process & Development of Tier-3 Vendors for KTMB to
increase their local Vendor in Manufacturing and Supply of TM related components & others.
b. TM MRO in MESB Bangi Workshop and establishing Bill of Material (BOM) List for each TM Component.
KTMB Vendor Development Program - Proposal
( ) REVISIT
Current Scenario/Situation
1. Majestic is the primary TM vendor for the last 15 years and was under the previous VDP
2. Other primary TM vendors (for Prasarana and Mcorp) are not in the KTMB vendor listing
Issues
1. Most of KTMB TM has been serviced and maintained by Majestic, hence, the next available vendors will be the
OEM suppliers
2. OEM vendors for TM have the potential of longer lead time and higher costs.
Action Items
1. Maintain Majestic as the current vendor for TM while expanding their role into Phase III which is to develop
detailed BOM list for TM
2. Expand and develop Majestic to include Bogie assembly & maintenance. This phase III also include BOM
development for all Bogie type at KTMB
POTENTIAL SAVINGS
KTMB Vendor Development Program - Proposal
’ …
Ts Harisfaisal Hamat
Senior Manager
KTMB Vendor Development Program – 1st Update (Nov 2023)
1. Site visit and physical audit with KTMB VDP team with MRDC
representative
2. Initial discussion on the program and/or component to be
developed
3. Review existing capacity and technical capability with factory/site
visit
Facilities Readiness
• Premises Advancement Networking & Linkages
• Equipment Purchase & KTMB VDP
• Secondary Funding
Advancement
• Market Identification &
• Engineering Advancement
Exploration
• Technical Administrative
VENDOR NAME
VDP LEVEL I
1. CAMAR KLASIK
2. PERENCANA DINGIN
3. VENCAST
4. GLIDE TECHNOLOGY
5. DREAMEDGE
VDP LEVEL II VENDOR NAME
1. ATIQS
2. SELIA-TEK
3. JEB-CO
4. T.W.A
VENDOR NAME
VDP LEVEL III 1. MAJESTIC ENGINEERING
2. SMH RAIL
KTMB Vendor Development Program
VDP MODEL
KTMB Vendor Development Program – 1st Update (Nov 2023)
S.M.A.R.D is derived from a combination of SMART work and HARD work. Its SMA with
ARD and each is defined accordingly as below: