CM2016E Ver1.1
CM2016E Ver1.1
9 8:50 PM ページ2
(Cautions)
● Trained technicians should handle, install, and maintain the gearmotor and reducer.
Make sure to read the maintenance manual carefully before use.
● A copy of this maintenance manual should be given to the actual user.
● Actual user should always keep this manual at hand.
CM2016E-1本文 08.10.9 8:00 PM ページ1
(Safety precautions)
● Read this maintenance manual and all accompanying documents thoroughly before use. Understand the machine,
information on safety, and all precautions for correct operation.
● Make sure you understand all of the knowledge on the unit and precautions on safety. Always keep this manual handy
after reading this manual.
● There are two levels of safety precaution in this catalog, "DANGER" and "CAUTION."
: Incorrect handling of the unit may cause physical damage, serious personal injury,
DANGER and/or death.
CAUTION : Incorrect handling of the unit may cause physical damage and/or personal injury.
Matters described in CAUTION may lead to serious danger depending on the situation. Be sure to observe
important matters described herein.
DANGER
● Properly trained technician with knowledge should transport, install, plumb, wire, operate, maintain, and inspect
the unit. Otherwise, electric shock, injury, fire, or damage to the equipment may occur.
● For explosion proof motor: Properly trained technician with knowledge should transport, install, plumb, wire,
operate, maintain, and inspect the unit. The technician should have knowledge on each explosion proof structure,
electric facility, related law, principles and functions. Otherwise, electric shock, injury, fire, or damage to the
equipment may occur.
● Use a secondary safety device on the unit when using for passenger transportation. Otherwise, accident may
occur resulting in injury or death and equipment damage by overdrive and drop.
● Use a secondary safety device on the unit when using for elevators. Otherwise, accident may occur resulting in
injury or death and equipment damage by drop of the car.
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• Refer to the brake maintenance manual (Cat. No.MM0202E) for the handling of gearmotors with brake .
Symbol COMMON
CONTENTS
2. Storage ....................................................................................................................................... 6
3. Transportation ............................................................................................................................ 6
4. Installation .................................................................................................................................. 7
6. Wiring ................................................................................................................... 13
7. Operation ................................................................................................................................. 16
9. Troubleshooting ....................................................................................................................... 25
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COMMON
1. Inspection Upon Delivery
CAUTION
● Make sure that the unit is positioned right side up before unpacking. Otherwise, injury may occur.
● Make sure that the unit agrees with your order. Injury or damage to the equipment may occur by using the
incorrect product.
● Do not remove the nameplate from the unit.
• Let us know the (1) Nomenclature of gearmotor or reducer, (2) reduction ratio, and (3) serial number when
consulting us.
• Characteristics of motor
1 Type of gearmotor
(Refer to page 4.) R
INDUCTION MOTOR 4 Type of motor
2 Reduction ratio (Refer to page 5.)
kW P TYPE
• Service factor
MODEL
VOLTS FRAME 5 Type of brake for the motor
R AT I O Hz M/B INS.CLASS
• Allowable input SERVICE FACTOR M.AMP RATING
with brake
INPUT kW r/min r/min B.TORQUE Nm (Refer to maintenance
capacity and N •m B.AMP
OUTPUT TORQUE BRG.
speed [r/min] S E R I A L NO.
manual of brake.)
SERIAL NO. JISC4004
• Allowable output JAPAN ER243WW
• Motor frame size
J A PA N
Reducer
1 Type of reducer R
• Oil lubrication models are shipped with out oil. Always supply the unit with recommended oil before operation.
• Oil supply for two places is necessary for some models for output side and input side, (such as
combination of BUDDYBOX and CYCLO).
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COMMON
1-3) Inspection of Nomenclature of Gearmotor or Reducer
Nomenclature shows following information. Make sure it agrees with your order.
L H Y M 10 3C145 AV Y1 B 46
Mounting style
Y Hollow shaft Reducer frame size
Bevel BUDDYBOX Helical Buddybox
Output side + Input side Output side + Input side
Coupling method with driver Frame size Frame size
(BUDDYBOX) (CYCLO) (BUDDYBOX) (CYCLO)
Motor 3A10 3A + 610 Z609 Z + 609
Type of input
Without With 3A11 3A + 611 Z610 A + 610
M Gearmotor 3A12 3A + 612 Z612 B + 612
Reducer 3A14 3A + 614 Z614 C + 614
Blank
(Both - end shaft type)
3B12 3B + 612 Z616 D + 616
With input flange
J JM
(With coupling base) 3B14 3B + 614 Z617 E + 617
With input flange
X XM (High - speed shaft 3B16 3B + 616
hollow coupling)
3C14 3C + 614
3C16 3C + 616
3C17 3C + 617
3D16 3D + 616
3D17 3D + 617
3E17 3E + 617
Symbol
kW 0.1 0.2 0.25 0.4 0.55 0.75 1.1 1.5 2.2 3.0 3.7 5.5 7.5 11 15 18.5 22 30
(HP) (1/8) (1/4) (1/3) (1/2) (3/4) (1) (1.5) (2) (3) (4) (5) (7.5) (10) (15) (15) (25) (30) (40)
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COMMON
Table 1 Symbol of Mounting Position and Rotation Direction of Output Shaft
Bevel BUDDYBOX Helical BUDDYBOX
Y1 Y2 Y1 Y2
A A
A
CW A
CCW CCW
CW
Looking from A Looking from A Looking from A
Looking from A
Y3 Y4 Y3 Y4
A
A A
A
Y5 Y6 Y5 Y6 A
A
CW CW CCW CCW
A
Looking from A Looking from A Looking from A Looking from A
• Oil supply or drain is not necessary for Y2 and • Oil supply or drain is not necessary for Y2 and
Oil filler plug Oil filler plug
Y4 type attachment. Grease-lubrication is Y4 type attachment. Grease-lubrication is
Oil level Oil level
used for reduction part with CYCLO DRIVE. used for reduction part with CYCLO DRIVE.
(Oil gauge) (Oil gauge)
• Rotation direction of the output shaft shows • Rotation direction of the output shaft shows
Oil drain plug the direction when wired as in page 15. Oil drain plug the direction when wired as in page 15.
CW
Rotation direction Rotation direction of the motor is clockwise CW Rotation direction Rotation direction of the motor is clockwise
of output shaft looking from the fan cover side. of output shaft looking from the fan cover side.
• Be careful for CYCLO models with "DA," "DB," • Be careful for CYCLO models with "DA," "DB,"
or "DC" and with reduction ratio 11 or 18. or "DC" and with reduction ratio 11 or 18.
Rotation direction of the output shaft is Rotation direction of the output shaft is
opposite from the above. opposite from the above.
H T C E X
Cooling method
E Without fan (Self-cooling)
F With self-ventilation fan (External fan)
B With separate ventilation fan
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COMMON
2. Storage
Note the following on storing gearmotor or reducer, when not using the unit right away.
• Avoid storage outdoors or in places with humidity, dust, sudden temperature changes or corrosive gas.
3. Transportation
DANGER
● Do not stand below the unit when it is lifted. Injury or death may result.
CAUTION
● Be careful not to let the unit drop or fall when moving the unit. Always use the metal hanging piece for gear or
motor with it. But do not hang the unit using the metal hanging piece after mounting with application machine.
Otherwise, it may cause personal injury or damage to the equipment and/or damage to the equipment.
● Make sure of the mass of gearmotor or reducer by looking at the nameplate, packaging, drawing, catalog, etc.,
before lifting. Do not lift the gearmotor or reducer, which are heavier than the rated weight of the lifting equipment.
Otherwise, it may cause injury or damage to the equipment and lifting device.
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COMMON
4. Installation
DANGER
● Use explosion-protection type motor in explosive environment. Do not use the standard unit in explosive
environment. Otherwise, it may cause explosion, ignition, electric shock, injury, fire, or damage to the equipment.
● Use the sufficient motor for explosion-protection motor matching the hazardous location (where explosive gas or
steam exists).
● Inverter itself is not explosion-protection type for flameproof type motor. Always set the unit where there is no
explosive gas. Otherwise, explosion, ignition, electric shock, injury, fire, or damage of the equipment may occur.
CAUTION
● Do not use gearmotor or reducer for specifications other than the one shown on the nameplate or manufacturing
specification document. Otherwise, injury or damage of the equipment may occur.
● Do not place any combustible object around the gearmotor. Otherwise, fire may occur.
● Do not place any object that may prevent ventilation around the gearmotor or reducer. Otherwise, it may lead to
burn or fire by abnormal temperature caused by the decreased cooling effect.
● Do not step on or hang from the gearmotor and reducer. Otherwise, it may cause injury.
● Do not touch the shaft end, internal keyway, or edge of motor cooling fin with bare hands. Otherwise, it may
cause injury.
● Install and oil pan or other device to prevent damage for extremely oil-sensitive applications, such as food
production machine. Otherwise, it may cause defective products by oil leakage when failure occurs or at the end
of lifetime.
• Consult us when operating under conditions other than the above. Special specification is necessary.
• Units made according to certain specification, such as for outdoor or for explosion protection, may be used under
specified mounting environment.
• Install the unit in location where various procedures can be carried out easily, such as inspection and maintenance.
• Install the unit to a sufficiently rigid base.
• Do not remove the eye-bolt on the motor. When the eye-bolt is removed for any reason, place a bolt in the tapped
hole temporarily. Waterproof treatment is necessary to prevent water entering the motor.
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COMMON
5. Coupling with Other Machines
CAUTION
● Make sure of the rotation direction of the application machine before coupling. Difference in rotation direction may
cause injury or damage to the equipment.
● Remove the temporary key on the output shaft when operating the gearmotor or reducer unit alone. Otherwise, it
may cause injury.
● Place a cover to prevent touching the rotating parts. Otherwise, it may cause injury.
● Be careful of the center alignment, belt tension, and parallelism of the pulleys when coupling the gearmotor or
reducer to the load. Make sure of the coupling accuracy for applications with direct connections. Adjust the belt
tension correctly for applications with belt. Make sure to tighten the bolt for pulley, and coupling before operation.
Failure to do so may result in damage of equipment or injury by broken pieces.
Gearmotor
Fig. 3 and 4 indicates rotational direction of output shaft when wired following Fig. 18 on page 16.
• Motor shaft turns in clockwise looking from the anti-load side. This direction is as shown by the arrow in Fig. 3 and 4.
• Exchange connection R and T in Table 18 on page 16 with each other when rotating in the opposite direction.
Reducer
Relationship of rotational direction of input shaft and output shaft is as shown by the arrow in Fig. 3 and 4.
LHYM
LHY
Series
[Y1]
Note: • Models with reduction ratio 11 & 18 and reducers with "DA," "DB," and "DC," at the end are different from the above. Rotational direction of
output shaft is opposite from the above figure when the motor shaft and reducer type input is clockwise
• Figure above is the rotational direction for mounting style "Y1." Refer to Table 1 on page 5 or catalog for other mounting styles.
EHYM
EHY
Series
[Y3]
Note: • Models with reduction ratio 11 & 18 and reducers with "DA," "DB," and "DC," at the end are different from the above. Rotational direction of
output shaft is opposite from the above figure when the motor shaft and reducer type input is clockwise
• Figure above is the rotational direction for mounting style "Y1." Refer to Table 1 on page 5 or catalog for other mounting styles.
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COMMON
5-2) Installation of coupling
• Do not apply shock or excess axial load to the shaft when attaching the coupling. It may cause bearing damage or collar
may fall off.
• We recommend attachment by shrink fitting.
X X
Fig. 5
Gear
Gear motor
(or reducer)
Shaft
Fig. 7
Fig. 6
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COMMON
5-3) Coupling hollow shaft type with other machines
(1) Attachment and Removal of Hollow shaft and Driven Shaft
(a) Attachment to Driven Shaft
Apply molybdenum disulfide grease to the surface of driven shaft and inner diameter of hollow shaft. Insert the
gearmotor or reducer to driven shaft.
Pound the end surface of hollow shaft lightly with a wooden hammer when the fitting is tight.
Do not pound casing and oil seal for this purpose. Jigs as shown in Fig. 8 can help smooth insertion when the fitting is
especially tight.
i
(f) ............Spacer
(g) .......... Upper bolt
(h) .......... Disc
(i) ........... Retaining ring
g
h A f A
· Make sure that the excess force is not applied to driven shaft and hollow shaft. Casing of gearmotors and reducers
should not be pried.
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COMMON
Attach the torque arm on the driven machine side of the reducer casing.
Give some degree of freedom to whirl-stop part of torque arm. Prevent excess force between reducer and driven shaft.
Do not fix torque arm using retainer bolt and such.
Use the torque arm only for continuous operation in a certain direction or when starting frequency is very rare.
Use relieve measure for operations with frequent starting & stop or repetitive plugging. Attach a shock absorber such as
rubber bush between torque arm and attachment bolt (or spacer).
Special bolt
or pin
Washer
Spacer
Set the clearance matching the movement There is no degree of freedom, because the
of the machine. There should be no excess torque arm and base of machine side is fixed
force or interference with the movement of together. This will cause damage by applying
the machine. force on whirl-stop bore, machine, and reducer.
Good Example Bad Example
Fig. 10a Example for Attaching Torque Arm
Always attach tie-rod type torque arm vertically against the line connecting output shaft center and casing
attachment hole (Refer to the Fig. 10b).
Do not attach the torque arm vertically to the reducer. Excess force will damage the torque arm.
Give some degree of freedom to the whirl-stop part of the torque arm. There should be no excess force.
*Do not use this attachment method for operations with shock load or frequent starting and stop.
90˚∆
90˚∆
Whirl-stop part
of torque arm
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COMMON
Fixing to Driven Shaft: Always engage the gearmotor with driven shaft when stopping the whirl by attachment method or
tie-rod method.
Fixing Example to Prevent Gearmotor Moving to the Machine side
(Overhead view of EHYM3-A6105)
Fig.11 Securing with stepped shaft Fig.12 Securing with spacer Fig.13 Securing with set screw and
(Driven shaft without steps) stopper ring
(Driven shaft without steps)
Stopper
Retaining ring Spacer End plate Set screw ring
Machine side
Fig.14 Securing with spacer and retaining Fig.15 Securing with end plate Fig.16 Securing with set screw
ring and stopper ring
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6. Wiring
• Directions on this manual are for use with standard three-phase motor made by Sumitomo Drive Technologies.
Use the related motor manual when using motor with brake, servo motor, direct current motor, and
motor made by other companies.
DANGER
● Do not work on the unit with live wire. Always turn off the power before working on the unit. Otherwise, electric
shock may occur.
● Connect following the diagram in shown in the terminal box or maintenance manual. Incorrect wiring may cause
electric shock or fire.
● Do not force to bend, pull, or pinch power cable and motor leadwire. Otherwise, it may cause electric shock or
fire.
● Make sure to ground the ground terminal. Failure to do so may cause electric shock.
● Follow the standards and regulations for electric facility, extension line, and explosion protection, in addition to
maintenance manual. Failure to do so may cause explosion, ignition, electric shock, injury, fire, or damage to the
equipment.
CAUTION
● Conduct wiring following the standards and regulations for electric facility and extension line.
● Motor is not equipped with any protective device. But it is mandatory to attach an overload protector to by electric
facility standard. We also recommend installing other protection device such as earth leakage breaker in addition
to overload protector.
● Do not touch the terminal when measuring insulation resistance. Electric shock may occur otherwise.
● Use electromagnetic switch on the primary side (3-contact type) when using star delta starter. Fire may occur
otherwise.
● Use a suppresser filter or reactor on the inverter side, or provide reinforced insulation on the motor side when
using a 400V class inverter to drive the motor. Otherwise, fire or damage may occur by insulation breakdown.
● Always use the specified combination of motor and inverter when driving explosion protection motor with inverter.
The approval is only for the specific combination.
● Make sure that there is no explosive atmosphere when measuring insulation resistance for explosion-protection
motor. Explosion or ignition may occur when any explosive gas or steam is near the unit.
• Voltage drops when the cable is long. Use cable with sufficient diameter to keep the voltage drop 2% or less.
• Make sure that there is no loose attachment bolt for terminal box after wiring. Then attach terminal cover for outdoor type
and explosion proof type.
6-1) How to Attach and Remove Terminal Cover (for 0.1~0.4kW Three-Phase Motor)
(1) Removal
Hold the side of the terminal box as in Table 17. Pull off toward yourself. The cover will come off.
Fig. 17
(2) Attachment
Place the terminal box cover on the terminal box casing. Push until the terminal box clicks back into place.
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· Always cut off the connection with control board when measuring the insulation resistance for motor. Motor resistance
must be measured independently.
Measure the insulation resistance before wiring. Insulation resistance (R) varies by the effect of: Motor output, voltage, type
of insulation, coil temperature, humidity, dirt, period of operation, loading duration during test, etc. Minimum value necessary
is shown in Table 3.
Do not turn the power on when insulation resistance is low. Contact our agent, distributor, or sales office immediately. It may
be an insulation failure caused by some reason.
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MC∆
MCM
OLR
MC
Y
U V W U1 V1 W1 V2 W2 U2
(U) (V) (W) (Y) (Z) (X)
Motor Motor
For direct starting of star-delta starting type For 4/8 - pole, 2 - step speed single coil (Constant torque)
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COMMON
7. Operation
DANGER
● Do not go close to or touch the rotating parts (such as output shaft). It may cause injury by getting caught and
may result in serious injury or death.
● Turn off the power switch when blackout occurs. Unexpected start may cause electric shock, injury, or damage
to the equipment.
● Do not operate the unit without terminal box cover. Attach the cover to the same place after maintenance before
operating. Failure to do so may cause electric shock.
● Do not remove the terminal box cover while the power is on. It may cause explosion, ignition, electric shock,
injury, fire, or damage to the equipment.
CAUTION
● Do not put finger or any foreign object in the opening of gearmotor and reducer. It may cause electric shock,
injury, fire, or damage to the equipment.
● Gearmotor and reducer become very hot during operation. Do not touch with any part of your body. It may
cause burns.
● Do not make to oil filler plug loose during operation. It may cause burns by the splash of hot lubrication oil.
● Stop the operation immediately when any abnormality is found. Failure to do so may cause electric shock, injury,
or fire.
● Do not operate the unit while exceeding the rated load. It may cause injury or damage to the equipment.
• Oil-lubricated models have their oil drained before shipping. Supply recommended lubrication oil before operation.
• Some models need supply of lubrication oil at two places (for output side BUDDYBOX and input side CYCLO).
Check the following before operation when mounting, oil supply, and wiring is complete.
1. Is the wiring correct?
2. Is the coupling with the driven machine correct?
3. Are mounting bolts tightened?
4. Is the rotational direction as planned?
5. Is the level of oil level at the lower side of overflow hole at stop for oil lubrication models?
Make sure the answer is yes to all of the questions above. Then, start trial run with no load, and apply load gradually. Ask
the questions in Table 4 and make corrections during trial run.
1. Is there any twist in the housing, because the mounting surface is not flat?
When there is
2. Is there any resonance, because the rigidity of mounting block is insufficient?
abnormal noise or
3. Is there any misalignment with the driven machine?
vibration
4. Is the vibration of the driven machine transmitted to the gearmotor or reducer?
Stop operation when any abnormality is found. Contact your agent, distributor, or sales office.
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COMMON
8. Daily inspection and Maintenance
DANGER
● Do not handle the unit when cables are live. Be sure to turn off the power; otherwise, electric shock may result.
● Do not touch the rotating parts (such as output shaft) on inspection while operating the machine. It may cause
injury by getting caught in the rotating part.
● Do not disassemble or modify explosion-proof motors. Explosion, ignition, electric shock, injury, fire, or damage to
the equipment may occur.
● The lead-in condition of an explosion-proof type motor shall conform to the technical standards for electric
facilities, extension regulations and explosion-proofing guide, as well as the maintenance manual; otherwise,
explosion, ignition, electric shock, injury, fire or damage to the equipment may result.
CAUTION
● Do not put finger or any foreign object in the opening of gearmotor and reducer. It may cause electric shock,
injury, fire, or damage to the equipment.
● Gearmotor and reducer become very hot during operation. Do not touch with bare hands. It may cause burns.
● Never touch the terminals when measuring insulation resistance; otherwise, electric shock may result.
● Do not operate the unit without terminal box cover, which was removed for inspection. Attach the cover to the
same place after maintenance before operating. Failure to do so may cause electric shock.
● Following the maintenance manual to make corrections when any abnormality occurs. Do not start operation until
the problem is corrected.
● Follow the maintenance manual when replacing lubricant. Always use our recommended oil.
● Do not exchange lubricant while operation or right after the stop. It may cause burns.
● Follow the maintenance manual when supplying or draining grease to motor bearing. Be careful of the rotating
body. It may cause injury.
● Do not use gearmotor or reducer that is damaged. Otherwise, it may cause injury or damage to the equipment.
● SDT cannot be responsible for damage or injury caused by products modified by the customer. It exceeds the
range of our warranty.
● Discard gearmotor, reducer, and lubricant as an industrial waste following the local and national laws.
● When driving an explosion-proof type motor with an inverter, use one inverter for one motor. Use the approved
inverter for the motor.
• We recommend overhaul of gearmotor and reducer is after 20,000 hours or 3~5 years of operation. It ensures even
longer service life.
• Experience and skill is necessary for overhauling gearmotor and reducers. Contact your agent, distributor, or sales
office for overhaul at our specialized factory.
Electric current Power source value is smaller than the rated current shown in the nameplate.
Oil or grease leakage There is no oil or grease leak from the gear part.
Foundation bolt Mounting bolt is not loose.
Chain and V - belt Chain and v-belt is not loose.
When some anomaly is found during the daily inspection, take corrective measures according to section 10.
Troubleshooting (pages 25 and 26.) If the anomaly connot be eliminated, contact our nearest agent, distributor, or sales offce.
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COMMON
8-2) Lubrication Method
• Always conduct maintenance following related instructions. Incorrect maintenance may cause troubles.
(1) Refer to Table 6 for method of gear lubrication for you model.
(2) Table 7 shows location of information for maintenance method for each lubrication type in this manual.
Table 6 Lubrication Method for Each Gear Type (for Driving at Standard Input Speed)
Note: • indicates 0 or 5.
• Consult us for different input speed.
8-3) Oil Supply and Change for Gear Part with Oil Lubrication oil-lubricated gear
(1) Timing of Oil Change
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COMMON
(2) Recommended Lubricants
Always use recommended lubricants shown in Table 9.
Table 9 Recommended lubricants (Equivalent to SP type industrial extreme-pressure gear oil or JIS K2219
Ambient temp. Gulf Oil Esso Oil Mobil Oil Shell Oil Caltex Oil BP Oil
-10°C
EP Lubricant Spartan Mobil gear 626 Omala Oil Energol
to
HD 68 EP 68 (ISO VG 68) 68 GR-XP 68
5°C
1. Use lubricants with low viscosity for operation during winter or at relatively low ambient temperature.
2. Table 10 shows allowable viscosity of the lubricant. Use the lubricant with viscosity in this range.
3. Make sure that the pour point of the oil is lower than the ambient temperature, at least with 5˚C difference. This is for
smooth starting.
4. When the range of operating temperature is wide, use oil with high viscosity index. The oil should meet requirements
above 2 and 3.
5. Consult us when operating the unit in ambient temperature other than 0-40˚C. Parts change and preheat or cooling of
lubricant is necessary for some models.
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COMMON
0 (3) Amount of Oil Supply
· Table 11 and 12 shows approximate amount of oil.
· Always check the level of oil surface through oil gauge for Bevel BUDDYBOX or overflow plug for helical BUDDYBOX.
· Most of the overflow plug for oil lubricated models are located so that when oil flows from the related plug, the amount is
sufficient. Only the exceptions are slope attachment type.
· Oil amount shown in the table is the approximate value when oil overflows.
3A10 G G G G G G
3A11 G G G G G G
1.1 1.0 1.1 1.0 1.7 1.6
3A12 G G G G G G
3B12 G G G G G G
3B14 1.8 0.45 1.4 G 1.8 0.45 1.8 G 2.3 0.45 2.5 0.45
3C16 3.3 0.75 3.5 G 3.3 0.75 4.4 G 3.6 0.75 5.3 0.75
3E17 7.4 0.9 7.3 G 7.4 0.9 6.0 G 7.2 0.9 10.6 0.9
3A10 DA G G G G G G
3A12 DB G G G G G G
3B12 DA G G G G G G
3B12 DB G G G G G G
1.8 1.4 1.8 1.8 2.3 2.5
3B14 DA G G G G G G
3B14 DB G G G G G G
3C14 DA G G G G G G
3C14 DB G G G G G G
3C16 DA G G G G G G
3C16 DB G G G G G G
3D16 DA G G G G G G
3D16 DB G G G G G G
3D17 DB G G G G G G
3E17 DA G G G G G G
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Y1 Y2 Y3 Y4 Y5 Y6
B612 DA G G G G G G
1.0 1.5 1.0 1.5 2.0 1.8
B612 DB G G G G G G
C614 DA G G G G G G
1.7 2.1 1.3 2.1 4.7 3.5
C614 DB G G G G G G
D616 DA G G G G G G
E617 DA G G G G G G
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COMMON
(4) Oil supply
Oil filler
port
Oil gauge
Overflow
hole
Drain
port
Approx. 1 month Change the oil and operate the unit for several minutes before stopping the unit.
Stoppage
period Flush the unit, supply rust-preventive oil, and operate the unit without a load for several
More than 1 month
minutes before stopping the unit.
• Always replace old oil with new oil when re-operating after long-term stoppage. The old oil may have
deteriorated.
8-4) Grease Supply and Replacement of Grease Lubricated Input Side (CYCLO Part)
(1) Grease Refill and Replacement Timing
Grease-lubricated models other Refer to Tables 15 and 16 for supply and change of
than maintenance-free grease.
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COMMON
(2) Recommended grease
Table 17 Recommended grease
Unit
Ambient
Reduction 2A10 , 2A11 2A14 , 2B14 , 2C14
temperature 2C17 , 2D17 , 2E17
ratio i) 2A12 , 2B12 ii) 2B16 , 2C16 , 2D16 iii)
°C
Z609 , A610 , B612 C614 , C616 E417
Shell Oil Shell Oil Shell Oil
11,18
ALVANIA GREASE EPR.O ALVANIA GREASE EPR.O ALVANIA GREASE EPR.O
-10-50
Shell Oil Cosmo Oil Shell Oil Shell Oil
21- COSMO GREASE
ALVANIA GREASE RA ALVANIA GREASE 2 ALVANIA GREASE EP2
DYNAMAX SH No.2
Note: shows number 0 or 5.
• Do not use grease other than the ones shown in Table 17.
• Models in section ii) of Table 17 is filled with ALVANIA at the time of shipment from our factory.
• Mixing two types of grease shown in section ii of Table 17 will not cause any problem.
• Consult us when operating the unit in ambient temperature other than 0-40˚C constantly. Special models may be
necessary.
(3) Amount of Grease for Supply and Replacement
Table 18 and 19 shows amount of oil to apply. Sufficient amount of grease for each supply is about 1/3~1/2 of the
reduction part.
Table 18 Approximate Amount of Grease Supply for Bevel BUDDYBOX [g]
Single Stage Type
Mounting Direction
Y1 Y2 Y3 Y4 Y5 Y6
Reducer part Reducer part Reducer part Reducer part Reducer part Reducer part
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COMMON
Table 19 Approximate Amount of Grease Supply for Helical BUDDYBOX [g]
Single Stage Type
Mounting Direction0
Y1 Y2 Y3 Y4 Y5 Y6
Reducer part Reducer part Reducer part Reducer part Reducer part Reducer part
Z609 60 60 60 60 60 60
A610 120 120 120 120 120 120
B612 250 250 250 250 250 250
C614 L L L L 450 450
D616 L L L L 750 750
E617 L L L L 1000 1000
Note: • indicates either 0 or 5.
• Shaded section indicates maintenance-free models.
• "L" shows models with oil lubrication. Refer to Table 11 on page 20 for amount of oil supply.
• Output side (BUDDYBOX) is oil lubrication for all types. Refer to Table 11 on page 20 for amount of oil supply.
Grease fitting
• The unit may be used for a long time safely, because long-lifetime grease is sealed in. However, overhaul every
20,000 hours or 3-5 years of operation ensures even longer lifetime.
• Always consult our specialized factory for overhaul of gearmotors and reducers. Experience is necessary for
overhaul.
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CM2016E-1本文 08.10.9 8:00 PM ページ19
COMMON
9. Troubleshooting
Whenever abnormality occurs in gearmotors or reducers, take sufficient measure immediately referring to Table 20a and 20b.
Consult our nearest distributor or sales office when the unit does not recover after taking the measure.
Fuse tripping
Overload Decrease the load to the specified value.
Voltage drop Contact the electric power company.
The speed will not increase and the
Overload Decrease the load to the specified value.
motor is overheating.
Short-circuited motor stator coil Return the unit to factory for servicing.
The key is missing Install a key.
The motor stops. The bearing is burned. Return the unit to factory for servicing.
Poor adjustment of protective device Adjust the protective device.
The motor runs in the reverse direction. Connection error Change the connection.
The outlet wire is short-circuited. Return the unit to factory for servicing.
Fuse tripping
Poor contact between motor and starter Complete the connection.
Overload Decrease the load to the specified value.
Voltage drop or voltage rise Contact the electric power company.
Excessive temperature rise
The ambient temperature is high. Improve the ventilation method.
Damaged bearing or gear Return the unit to factory for servicing.
Leakage of oil / grease from input/output
Damaged oil seal Return the unit to factory for servicing.
shaft section
Oil leakage
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COMMON
Table 20b Troubleshooting
Grounding overcurrent Grounding on the output side Make correction to eliminate grounding.
Thermal relay operation Overloading Decrease the load to the specified value.
26
CM2016E-1本文 08.10.9 8:00 PM ページ15
COMMON
10. Construction Drawing
56
57
24 27 29 28 27 26 25 24 23 22 21 20 18 17 15 14 60 59 58
19 16
Fig. 21 LHYM3-3C145
61 62 63 64 65
69 68 67 66
Fig. 22 LHY-3C145
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COMMON
3 7
1 2 4 5 6 8 9 10 11
9
10
11 12 13 51 52 53 54
61 62 63 64 65
25
24
23
22
21
20
19
18 17 16 15 14 60 59 58 57 56 55 69 68 67 66
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COMMON
10-2) Construction Drawing of Motor part (for direct coupling with CYCLO drive)
Fig. 25 Construction Example of Frame Size 80-112M Fig. 26 Construction Example of Frame Size 180 and Longer
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COMMON
11. List of Bearings and Oil Seals
11-1) Bearing
Table 24 to 28 shows type of bearing for each nomenclature of bearing. Numbers inside the table shows the part number in
Fig. 21 to 24.
indicates either 0 or 5.
2A10 2A10
2A11 2A11
32017XU A610 6017ZZ 32308U A610 6208ZZ
2A12 2A12
2A14 2A14
2B12 2B12
2B16 2B16
2C14 2C14
2C17 2C17
2D16 2D16
32028XU D616 6026ZZ 32314U D616 6216ZZ
2D17 2D17
Table 26 Pinion shaft bearing B Table 27 High speed shaft (Motor shaft) bearing
Bevel Helical
Bevel Buddybox Helical Buddybox Bearing A Bearing B
Buddybox Buddybox
2A14 2A14
2C14 2C14
2B16 2B16
2D16 2D16
2C17 2C17
D616 6125
2D17 30220U 2D17 E617 6406 6407
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COMMON
Table 28 Eccentric bearing %5
Frame 2A14 2B16 2C17
size 2A12
2A10 2B14 2C16 2D17
2B12
2C14 2D16 2E17
Reduction Z609 A610 B612 C614 D616 E617
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COMMON
11-2) Oil seal
Tables 29~31 show the type of oil seal for each frame size. Circled numbers in the table show the part number shown in
the construction drawings (Fig. 21~24)
Indicates 0 or 5.
Table 29 Output shaft oil seal Table 30 Pinion shaft oil seal
2A10 2A10
2A11 2A11
D85 x 110 x 13 A610 D85 x 130 x 10 S50 x 68 x 19 A610 S40 x 80 x 10
2A12 2A12
2A14 2A14
2B12 2B12
2B14 D100 x 125 x 13 B612 D100 x 150 x 13 2B14 S60 x 75 x 9 B612 S65 x 90 x 10
2B16 2B16
2C14 2C14
2C16 DS120 x 150 x 14 C614 D110 x 170 x 15 2C16 S70 x 95 x 13 C614 S70 x 110 x 10
2C17 2C17
2D16 2D16
D140 x 170 x 14 D616 D130 x 200 x 15 S90 x 115 x 13 D616 S80 x 128 x 13
2D17 2D17
2E17 D160 x 190 x 16 E617 D150 x 225 x 15 2E17 S90 x 115 x 13 E617 S95 x 145 x 13
– Z609 S20 x 35 x 7
2A10
A610 S20 x 35 x 7
2A11
2A12
B612 D32 x 52 x 8
2B12
2A14
2C14
2B16
2D16
2C17
2E17
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COMMON
Table 32 Type and shape of oil seal
12. Warranty
The scope of our warranty for our products is limited to the range of our manufacture.
Warranty (period and contents)
The warranty period for the Products shall be 18 months after the commencement of delivery or 18 months after the
Warranty
shipment of the Products from the seller's works or 12 months from the Products coming into operation, whether comes
Period
first.
In the event that any problem or damage to the Product arises during the "Warranty Period" from defects in the Product
whenever the Product is properly installed and combined with the Buyer's equipment or machines, maintained as
specified in the maintenance manual, and properly operated under the conditions described in the catalog or as
otherwise agree upon in writing between the Seller and the Buyer or its customers; the Seller will provide, at its sole
Warranty discretion, appropriate repair or replacement of the Product, without charge, at a designted facility, except as stipulated
Condition in the "Warranty Exclusions" described below.
However, if the Product is installed or integrated into the Buyer's equipment or machines, the Seller shall not reimburse
the cost of: removal or re-installation of the Product or other incidental costs related thereto, any lost opportunity, any
profit loss or other incidental or consequential losses or damages incurred by the Buyer or its customers.
Not withstanding the above warranty, the warranty as set forth herein shall not apply to any problem or damage to the
Product that is caused by :
1. installation, connection, combination or integration of the Product in or to the other equipment or machine that is
rendered by any person or entity other than the Seller ;
2. insufficient maintenance or improper operation by the Buyer or its customers, such that the Product is not
maintained in accordance with the maintenance manual provided or designated by the Seller ;
3. improper use or operation of the Product by the Buyer or its customers that is not informed to the Seller, including,
Warranty without limitation, the Buyer's or its customers' operation of the Product not in conformity with the specifications, or
use of lubricating oil in the Product that is not recommended by the Seller ;
Exclusions
4. any problem or damage to any equipment or machine to which the Product is installed, connected or combined, or
on any specifications particular to the Buyer or its customers ;
5. any changes, modifications, improvements or alterations to the Product or those functions that are rendered on the
Product by any person or entity other than the Seller ;
6. any parts in the Product that are supplied or designated by the Buyer or its customers ;
7. earthquake, fire, flood, sea-breeze, gas, thunder, acts of God or any other reasons beyond the control of the Seller ;
8. normal wear and tear, or deterioration of the Product's parts, such as bearings, oil-seals ;
9. any other troubles, problems or damage to the Product that are not attributable to the Seller.
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CM2016E-1本文 08.10.9 8:00 PM ページ2
Worldwide Sumitomo Network
U.S.A. Netherlands Thailand
Sumitomo Machinery Corporation of America SM-Cyclo Benelux BV SM-Cyclo (Thailand) Co., Ltd.
4200 Holland Blvd. Den Engelsman 16D NL-6026 RB 195, Empire Tower
Chesapeake, VA 23323 Maarheeze The Netherlands Unit 1504, 15th Floor
U.S.A. Tel: (31)495599777 South Sathorn Road, Yannawa Sathorn
Tel: (1)757-485-3355 Fax: (31)495593177 Bangkok 10120, Thailand
Fax: (1)757-487-3193 Tel: (66)2-670-0998
Sweden Fax: (66)2-670-0999
Canada SM-Cyclo Scandinavia AB
SM-Cyclo of Canada, Ltd. Företagsvägen 30A S-232 37 Vietnam
870 Equestrian Court Oakville Arlöv Sweden Sumitomo (SHI) Cyclo-Drive Asia Pacific Pte. Ltd.
Ontario, Canada L6L 6L7 Tel: (46)40430220 Representative Office in Hochi Minh City
Tel: (1)905-469-1050 Fax: (46)40431001 Floor 4, 99 Nguyen Thi Minh Khai Street
Fax: (1)905-469-1055 World Ben Thanh, District 1, HCM City, Vietnam
Spain Tel: (84)8-925-6504
Mexico SM-Cyclo lberia,S.L. Fax: (84)8-925-6505
SM-Cyclo De Mexico, S.A. de C.V. C/Landabarri N 4 Escalera 1, 2 izqda Leioa
Calle "C" No. 506A Parque Industrial 48940 Vizcaya Spain Australia
Almacentro Apodaca, N. L., Mexico 66600 Tel: (34)944-805 389 SM-Cyclo (Australia) Pty., Ltd.
Tel: (52)81-8369-3697 Fax: (34)944-801 550 9 HolbecheRd, Arndell Park, NSW, 2148
Fax: (52)81-8369-3699 Australia
Germany Postal: PO Box 319 Doonside NSW, 2767
Brazil Tel: (61)2-8811-6555
SM-Cyclo Reductores Do Brasil Ltda. Sumitomo (SHI) Cyclo Drive Germany, GmbH
Cyclostraße 92 Fax: (61)2-8811-6500
Av. Fagundes Filho, 191 Metro Sao Judas National Telephone Number: 1 3000 DRIVE
Edificio Houston-Sala H123 Sao Paulo-SP D-85229 Markt Indersdorf
Brazil 04304-010 Germany Philippines
Tel: (55)11-5585-3600 Tel: (49)8136-66-0 Sumitomo (SHI) Cyclo Drive Asia Pacific Pte. Ltd.
Fax: (55)11-5585-9990 Fax: (49)8136-5771 Representative Office in Philippines
Austria Unit 23E Burgundy Corporate Tower
Chile 252 Sen. Gil Puyat Ave. Makati City, Philippines
SM-Cyclo De Chile, Ltda. SCG Branch Austria Office
Gruentalerstraße, 30A A-4028 Linz, Austria Tel: (63)2-888-5866
San Pablo Ave, 3507 Quinta Nomal, Fax: (63)2-843-0021
Santiago, Chile Tel: (43)732-330 958
Tel: (56)2-786-6963 Fax: (43)732-331 978 India
Fax: (56)2-786-6964 China Sumi-Cyclo India Pet. Ltd.
Sumitomo (SHI) Cyclo Drive China, Ltd. 759/17, Ramkripa Apartment, Flat No.2,
Argentina First Floor Capt. A. Ranade Path,
SM-Cyclo De Argentina S.A. 26F, Raffles City No.268, Xizang
Road Central, Shanghai 200001 China Deccan Gymkhana, Pune 411004.
Montes de Oca #6719, (B1606BMG) Munro, Maharashtra, India
Buenos Aires, Argentina Tel: (86)21-6340-4000
Fax: (86)21-6340-3673 Tel: (91)202-5653760
Tel: (54)11-4765-5288 Fax: (91)202-5653755
Fax: (54)11-4765-5517 Hong Kong
Taiwan
United Kingdom SM-Cyclo of Hong Kong Co., Ltd.
Tatung SM-Cyclo Co., Ltd.
SM-Cyclo U.K. Ltd. Unit 1802, 18/F, Park Building, 476
22 Chungshan N. Road
Marfleet, Kingston Upon Hull HU9 5RA, Castle Peak Road, Kowloon, Hong Kong
3rd., Sec. Taipei, Taiwan, 104 R.O.C.
United Kingdom Tel: (852)2460-1881
Tel: (886)2-2595-7275
Tel: (44)1482-790340 Fax: (852)2460-1882
Fax: (886)2-2595-5594
Fax: (44)1482-790321
Singapore Korea
France Sumitomo (SHI) Cyclo Drive Asia Pacific Pte. Ltd. Sumitomo (SHI) Cyclo Drive Korea Ltd.
SM-Cyclo France E.U.R.L. No.36 Tuas South Street 3, Royal Bldg. 9F Rm. 913,
65/75 Avenue Jean Mermoz Singapore 638031 5 Dangju-dong Chongro-ku,
F-93126 La Courneuve France Tel: (65)6863-2238 Seoul, Korea 110-721
Tel: (33)149-929494 Fax: (65)6863-4238 Tel: (82)2-730-0151
Fax: (33)149-929490 Fax: (82)2-730-0156
Italy Malaysia
SM-Cyclo of (Malaysia) Sdn. Bhd. Japan
SM-Cyclo Italy Srl Sumitomo Heavy Industries, Ltd.
Via dell' Artigianato 231-20010 No.2, Jalan BP 4/1,
Bandar Bukit Puchong, 47100 Puchong, ThinkPark Tower 1-1, Osaki 2-Chome
Cornaredo (Mi), Italy Shinagawa-ku, Tokyo 141-6025,
Tel: (39)02-9356-2121 Selangor Darul Ehsan, Malaysia
Tel: (60)3-8061-2909 Japan
Fax: (39)02-9356-9893 Tel: (81)3-6737-2511
Fax: (60)3-8061-3909
Fax: (81)3-6866-5160
Specifications, dimensions, and other items in the catalog are subject to change without prior notice. CM2016E-1.1 Printed in Japan
2007.11