Perkins Distributor Audit Guide
Perkins Distributor Audit Guide
Any technician attending an electronically controlled engine must attend the engine equipped with a suitable laptop containing the latest version of
EST, along with the EST hardware required to communicate with the engine. Laptop and EST licenses must be kept current, & must be owned in
sufficient volumes to ensure a customer will experience a wait period of no longer than 24 hour s (next business day) for a response to a call for service
on an electronically controlled product.
Please complete the information below before proceeding to the measurement templates. This will allow the required calculations to be made within the
worksheets. Use the tab key to navigate around the template
PLEASE COMPLETE THIS TEMPLATE IN CONJUNCTION WITH THE PERKINS DISTRIBUTOR FRANCHISE MANUAL
DISTRIBUTOR
AUDIT LOCATION INFORMATION The following information should be specific to the location being audited
ADDRESS OF LOCATION
(if different from Head Office address above)
BRANCH TYPE
Where Head Office is not the Engine Overhaul Centre please select "Parts and Service Branch"
or "Parts Only Branch" as appropriate and indicate in the comments box at the end of the page
that the location being audited is the main Head Office.
For definitions of branch type please refer to the Perkins Franchise Standards Manual
Total number of Parts Counter Staff at location *Include parts counter staff for all franchises
Total number of Perkins Parts Counter Staff *Perkins Parts Sales personnel
Total number of Perkins Parts Telesales Staff should be included in only
Total number of other Perkins Parts Sales Personnel one of the three categories
Known Product Range in Territory 3.152 4.236 100 400 700 800 900
x
Please indicate with "x"
if engine is not in territory leave blank. New 1000 1000 1103 1104 1106 1300 2000
x x
Please note that the 400, 1104 and 1106 series
are mandatory 2300 2800 3000 4000 Gas 4000 Diesel
Additional Comments
Perkins Distributor Franchise Standards Template
Measurement Templates Summary
The Distributor Information Sheet must be completed first, followed by a review, and update where neccesary, of the Data Information sheets
Business Planning, Processes and Systems The following are located on a single page
Business Plan
Warranty Submission Instructions:
Business Performance
Hardware Only complete technical and service
Access to Perkins Supportive Software related questions if the office being
Distributor Contacts and CWS information accessed has service capability.
Trained Engine Sales Staff
Click on the link to go to each section.
Infrastructure The Summary Template shows the
Service Area Requirements updated tooling and technical literature
requirements.
Technical Data
Literature
Tooling The Multiple Listed Tooling template should be completed first as it will update various fields within the tooling sections
Multiple Listed Engine Tools
3.152 & 4.236 Series
100 & 400 Series
700 & 800 Series
900 Series
New 1000 & 1000 Series
1103 & 1104 Series
1106 Series
1300 Series
2000 & 3000 Series
2300 & 2800 Series
4000 Series
Essential Workshop & Diagnosis Tools
People
Training
Inventory
Inventory
Perkins Distributor Franchise Standards Template
Business Planning, Processes and Systems
Auditor's Comments
Business Plans (Head Office only) Standard Not Met
Supportive Software
Number of TIPSS licences (including EST) 0 Standard Not Met
Number of SPI/SPI Lite Available 0 Standard Not Met
Number of Pro-Spec DVDs at location Standard Met
Access to Perkins Parts Ordering System Standard Not Met
Is PTMI used? - Indicate number of users Standard Met
CD Based Microfiche and/or original microfiche for pre 1978 engines Standard Not Met
Hardware Requirements
Number of Laptops with DVD or CD drive with TIPSS/EST Standard Not Met
For information only, please stipulate number of laptops with DVD
CD
Workshop with:
- Under cover and protected with walls/windows/doors
- All machine and engine work bay areas must have a sealed floor and
a non-slip coating on the workshop floor surface
- Engine rebuild areas free of dust and/or airborne dirt and heated if appropriate
- Fuel injection facilities, where installed, must meet the guidelines as laid down by
fuel injection manufacturers such as Bosch and Delphi
- Workshop is deemed to be clean and tidy, free of rubbish and clear of all damaged
and/or worn engine components
Overall Workshop Standard Standard Not Met
Under cover workshop with separate bays for any work on complete machines Standard Not Met
Set practices and procedures ensuring the highest quality of workmanship is carried out Standard Not Met
A Service Manager responsible for the Perkins brand Standard Not Met
Enough fully trained workshop and field service staff Standard Not Met
to meet customer response times within 24 hours of reported problem
A full set of hand tools for each mechanic employed Standards Not Met
Number of service vehicles, equipped with necessary tooling and technical literature Standards Not Met
to provide and carry out off-site service assistance
Perkins Distributor Franchise Standards Template
Technical Data
Instructions: Use the drop down menu for each of the engine series to confirm whether the technical data is available
at the Distributor. If the manual is not available leave the space blank. If the engine range is not in territory leave the
space blank.
Engine Series
3.152 4.236 100 700 900 New 1000 1000
Engine In territory No No No No No No No
Latest User Handbook
Latest Workshop Manual
Engine Series
1300 2000 3000 2300 2800 4000 Gas 4000 Diesel
Engine in territory No No No No No No No
Latest User Handbook
Latest Workshop Manual
Engine Series
400 800 1103 1104 1106
Engine in territory Yes No No Yes Yes
Latest Operations and Maintenance Manual (OMM)
Latest Systems Operation Test and Adjust (SOTA)
Latest Disassembly and Assembly Guide (D&A)
Latest Trouble Shooting Guide (TSG)
Auditors Comments
Perkins Distributor Franchise Standards Template
Results Summary Templates
Instructions:
Click on the Summary buttons
to link to the updated summary
templates
Perkins Distributor Franchise Standards Template
Multi Engine Tooling
Instructions:
Completing this template first will automatically update various fields within the engine ranges
(highlighted in blue on the individual sheets)
Number at Distributor
Manufactured
Manufactured
Distributor
Perkins
Part
Number Description
Multi Engine 21825482 Inlet Valve Guide Adaptor
Multi Engine 21825478 Valve guide remover main tool
Multi Engine 21825479 Adaptor, Valve Guide Remover
Multi Engine 21825496 Gauge, Piston Height And Valve Head Height
Multi Engine 21825510 Checking gauge, fuel pump timing
Multi Engine 21825512 Adaptor, timing gauge
Multi Engine 21825513 Adaptor, Fuel pump timing gauge
Multi Engine 21825514 Finger, fuel pump timing gauge
Multi Engine 21825526 FIP Timing Pin
Multi Engine 21825528 Injector analyser
Multi Engine 21825540 Replacer, crank rear oil seal
Multi Engine 21825565 Remover/FIP gear and cam gear
Multi Engine 21825571 Centraliser, timing cover (3 cylinder)
Multi Engine 21825574 Centraliser, timing cover (6 cylinder)
Multi Engine 21825577 Replacer, Crank Front Oil Seal, Main Tool
Multi Engine 21825578 Pressure Plate, Crank Front Oil Seal
Multi Engine 21825579 Sleeve, crank rear oil seal
Multi Engine 21825580 Fastener Plate, Crank Front Oil Seal
Multi Engine 21825581 Crankshaft, front oil seal replacer
Multi Engine 21825582 Adaptor, crankshaft oil seal
Multi Engine 21825607 Angle Gauge, Cylinder Head Set Screws
Multi Engine 21825611 Wrench, fuel pump solenoid
Multi Engine 21825617 Dial gauge
Multi Engine 21825625 Idler Hub Fitting Tool (403c-11)
Multi Engine 21825626 Installer, idler gear shaft
Multi Engine 21825639 Driving handle
Multi Engine 21825666 Valve Spring Compressor
Multi Engine 21825928 Adaptor, valve spring compressor
Multi Engine 21825930 Fuel pump and camshaft Gear bolt remover
Multi Engine 21825931 Adaptor, Valve Spring Compressor
Multi Engine 21825932 Adaptor, Valve Spring Compressor
Multi Engine 21825933 Adaptor, valve spring compressor
Multi Engine 21825936 Centraliser, timing cover (4 cylinder)
Multi Engine 21825938 Valve Guide Cutter
Multi Engine 27610029 Exhaust Valve Guide Adaptor
Multi Engine 27610030 Set Of Combined Cutters/Reamers
Multi Engine 27610032 Timing Pin For Bosch VP30
Multi Engine 27610164 TIPSS Communication Adaptor Kit (or part number 27610251)
Multi Engine 27610235 Adaptor For Valve Spring Compressor
Multi Engine 27610278 Governor Control Software [Note: also included with TIPSS EST]
Multi Engine U5MK1123 LCG 2 Governor Communication Cable (Includes 28170018, 2880A032, 28170106)
Multi Engine 2880A016 LCG 1 Governor Communication Cable
Multi Engine 2900A504 MIC Breakout T
Multi Engine U5MK8194 Wire Harness Repair Kit (Superceeded from U5MK0662)
Multi Engine U5MK0668 Power Up Harness
Auditor's Comments
Perkins Distributor Franchise Standards Template
3.152 & 4.236 Series Tooling
Instructions:
If the engine is in territory complete the "Number at Distributor" column.
If the engine is not in territory this will be updated from the information given on the Distributor
Information Sheet and the template should be left blank.
Perkins Manufactured
Number at Distributor
Manufactured
No. Required
Distributor
Part
Number Description
21825927 Adaptor, valve spring compressor 0
21825928 Adaptor, valve spring compressor 0 0 0 0
21825933 Adaptor, valve spring compressor (4.236 only) 0 0 0 0
21825478 Valve guide remover main tool 0 0 0 0
21825479 Adaptor, valve guide remover 0 0 0 0
21825496 Gauge, piston height and valve head height 0 0 0 0
21825607 Angle gauge (4.236 only) 0 0 0 0
21825666 Valve springs compressor 0 0 0 0
21825544 Adaptors, cylinder liner remover/replacer 0
21825580 Plate, Crank front oil seal (4.236 only) 0 0 0 0
21825540 Replacer, crank rear oil seal 0 0 0 0
21825571 Centraliser, timing cover (3.152 only) 0 0 0 0
21825577 Replacer, crank front oil seal, main tool 0 0 0 0
21825578 Replacer, crank rear oil seal, main tool 0 0 0 0
21825579 Sleeve, crank rear oil seal 0 0 0 0
21825581 Crankshaft, front oil seal replacer 0 0 0 0
21825582 Adaptor, crankshaft oil seal (3.152 only) 0 0 0 0
21825936 Centraliser, timing cover (4 cylinder) 0 0 0 0
21825511 Adaptor spacer, timing gauge 0
21825510 Checking gauge, fuel pump timing 0 0 0 0
21825512 Adaptor, timing gauge (4.236 only) 0 0 0 0
21825513 Adaptor, fuel pump timing gauge (4.236 only) 0 0 0 0
21825514 Finger, fuel pump timing gauge 0 0 0 0
21825930 Fuel pump and camshaft Gear bolt remover 0 0 0 0
21825611 Wrench, fuel pump solenoid 0 0 0 0
21825565 Remover/FIP gear and cam gear 0 0 0 0
21815617 Dial gauge 0
21825528 Injector analyser 0 0 0 0
Auditor's Comments
Perkins Distributor Franchise Standards Template
100 & 400 Series Tooling
Instructions:
If the engine is in territory complete the "Number at Distributor" column.
If the engine is not in territory this will be updated from the information given on the
Distributor Information Sheet and the template should be left blank.
Manufactured
Manufactured
No. Required
Distributor
Distributor
Number at
Perkins
Part
Number Description
21825624 Installer, idler gear shaft 0
21825625 Installer, idler gear shaft 0 0 0 0
21825626 Installer, idler gear shaft 0 0 0 0
21825496 Gauge, piston height and valve head height 0 0 0 0
21825528 Injector analyser 0 0 0 0
21825617 Dial gauge 0 0 0 0
Auditor's Comments
Perkins Distributor Franchise Standards Template
700 & 800 Series Tooling
Instructions:
If the engine is in territory complete the "Number at Distributor" column.
If the engine is not in territory this will be updated from the information given on
the Distributor Information Sheet and the template should be left blank.
Number at Distributor
Manufactured
Manufactured
No. Required
Distributor
Perkins
Part
Number Description
27610022 Replacer tool for oil seal 0
27610026 Adaptor, main tool to crankshaft nose 0
27610027 Adaptor for front oil seal 0
21825577 Replace, crank front oil seal main tool 0 0 0 0
21825578 Replacer, front oil seal, main tool 0 0 0 0
21825579 Sleeve, crank front oil seal 0 0 0 0
27610018 Clamp tool 0
27610089 Rack position tool 0
27610013 Rubber strip seal installer 0
27610021 Replacer tool for idler gear hub 0
27610025 Adaptor/remover Idler hub 0
27610016 Adaptor valve spring compressor 0
21825938 Adjustable valve seat cutters 0 0 0 0
21825478 Valve guide remover main tool 0 0 0 0
21825479 Adaptor, valve guide remover 0 0 0 0
21825496 Gauge, piston height and valve head height 0 0 0 0
21825666 Valve springs compressor 0 0 0 0
21825589 Slide hammer 0
21825639 Driving handle 0 0 0 0
21825617 Dial gauge 0 0 0 0
21825526 FIP Timing Pin 0 0 0 0
27610272 Compression Test Gauge Adaptor 0
27610235 Adaptor For Valve Spring Compressor 0 0 0 0
27610261 Valve Stem Seal Installer 0
27610262 Valve Guide Driver 0
27610263 Valve Guide Collar 0
21825938 Valve Guide Cutter 0 0 0 0
27610264 Inlet Valve Seat Installer 0
27610265 Exhaust Valve Seat Installer 0
27610266 Rear Crankshaft Oil Seal Installer 0
27610267 Crank Pulley Socket 0
27610268 Front Crankshaft Seal Installer 0
27610269 Idler Gear Shaft Puller 0
27610274 Cylinder Bore Ridge Reamer 0
27610275 Con-Rod Bearing Driver 0
Perkins Distributor Franchise Standards Template
900 Series Tooling
Instructions:
If the engine is in territory complete the "Number at Distributor" column.
If the engine is not in territory this will be updated from the information given on the Distributor
Information Sheet and the template should be left blank.
Manufactured
Manufactured
No. Required
Distributor
Distributor
Number at
Perkins
Part
Number Description
21825925 Adaptor, valve guide replacer 0
21825934 Adaptor, valve spring compressor 0
21825478 Valve guide remover 0 0 0 0
21825479 Adaptor, valve guide remover 0 0 0 0
21825496 Gauge, piston height and valve head height 0 0 0 0
21825607 Angle gauge 0 0 0 0
21825666 Valve springs compressor 0 0 0 0
21825928 Adaptor, valve spring compressor 0 0 0 0
21825932 Adaptor, valve spring compressor 0 0 0 0
21825513 Adaptor, Fuel pump timing gauge 0 0 0 0
21825510 Checking gauge, fuel pump timing 0 0 0 0
21825565 Remover/FIP gear and cam gear 0 0 0 0
21825617 Dial gauge 0 0 0 0
21825582 Adaptor, crankshaft oil seal 0 0 0 0
27610096 Locking pin for crankshaft 0
21825540 Replacer, crank rear oil seal 0 0 0 0
21825571 Centraliser, timing cover (3 cylinder) 0 0 0 0
21825577 Replacer, crank front oil seal, 0 0 0 0
21825578 Replacer, front oil seal 0 0 0 0
21825579 Sleeve, crank rear oil seal 0 0 0 0
27610024 Adaptor, replacer, cylinder liner 0
Auditor's Comments
Perkins Distributor Franchise Standards Template
New 1000 and 1000 Series Tooling
Instructions:
If the engine is in territory complete the "Number at Distributor" column.
If the engine is not in territory this will be updated from the information given on the Distributor
Information Sheet and the template should be left blank.
Manufactured
Manufactured
No. Required
Distributor
Distributor
Number at
Perkins
Part
Number Description
27610019 Adaptor replacer inlet valve guide 0
27610029 Exhaust valve guide adaptor replacer 0 0 0 0
27610030 Set of combined reamer/cutters for valve guides and seats 0 0 0 0
21825478 Valve guide remover 0 0 0 0
21825496 Gauge, piston height and valve head height 0 0 0 0
21825607 Angle gauge 0 0 0 0
21825666 Valve springs compressor 0 0 0 0
21825931 Adaptor, valve spring compressor 0 0 0 0
21825932 Adaptor, valve spring compressor 0 0 0 0
27610032 Timing pin for Bosch 0 0 0 0
27610033 Timing pin for Lucas and Stanadyne 0
27610122 Fuel pump drive gear retaining torx screws 0
21825611 Wrench, fuel pump solenoid 0 0 0 0
21825581 Crankshaft front oil seal replacer 0 0 0 0
21825540 Replacer, crank rear oil seal 0 0 0 0
21825574 Centraliser, timing cover (6 cylinder) 0 0 0 0
21825577 Replacer, crank front oil seal, 0 0 0 0
21825578 Replacer, crank rear oil seal, 0 0 0 0
21825579 Sleeve, crank rear oil seal # 0 0 0 0
21825580 Plate, crank front oil seal #2 0 0 0 0
21825936 Centraliser, timing cover (4 cylinder) 0 0 0 0
21825617 Dial gauge 0 0 0 0
21825611 Wrench, fuel pump solenoid 0 0 0 0
21825608 Fuel pump, nut wrench 0
21825947 Probe, piston position 0
21825528 Injector analyser 0 0 0 0
21825512 Adaptor, timing gauge 0 0 0 0
21825514 Finger, fuel pump timing gauge 0 0 0 0
21825515 Adaptor, fuel pump timing (Bosch) 0
21825526 Timing gauge, fuel pump (Bosch) 0 0 0 0
21825930 Fuel pump and camshaft gear remover bolts 0 0 0 0
21825510 Checking gauge, fuel pump timing 0 0 0 0
21825513 Adaptor, fuel pump timing gauge 0 0 0 0
21825639 Driving handle 0 0 0 0
21825607 Angle gauge, cylinder head set screws 0 0 0 0
21825931 Adaptor, valve spring compressor 0 0 0 0
21825932 Adaptor, valve spring compressor 0 0 0 0
21825482 Adaptor, valve guide replacer 0
21825478 Valve guide remover main tool 0 0 0 0
21825479 Adaptor, valve guide remover 0 0 0 0
21825496 Gauge, piston height and valve head height 0 0 0 0
21825666 Valve springs compressor 0 0 0 0
21825933 Adaptor, valve spring compressor 0 0 0 0
21825565 Remover/FIP gear and cam gear 0 0 0 0
21825617 Dial gauge 0 0 0 0
21825941 Adaptors, cylinder liner remover/replacer 0
21825942 Adaptors, cylinder liner remover/replacer 0
21825574 Centraliser, timing cover (6 cylinder) 0 0 0 0
21825540 Replacer, crank rear oil seal 0 0 0 0
21825577 Replacer, crank front oil seal, 0 0 0 0
21825578 Replacer, crank rear oil seal, 0 0 0 0
21825579 Sleeve, crank rear oil seal 0 0 0 0
21825580 Plate, crank front oil seal 0 0 0 0
21825581 Crankshaft, front oil seal replacer 0 0 0 0
21825582 Adaptor, crankshaft oil seal 0 0 0 0
21825936 Centraliser, timing cover (4 cylinder) 0 0 0 0
Auditor's Comments
Perkins Distributor Franchise Standards Template
1103 & 1004 Series Tooling
Instructions:
If the engine is in territory complete the "Number at Distributor" column.
If the engine is not in territory this will be updated from the information given on the Distributor
Information Sheet and the template should be left blank.
Perkins Manufactured
Number at Distributor
Manufactured
No. Required
Distributor
Part
Number Description
27610227 Rocker Assembly Removal And Fitting Tool 0
27610226 Coolant Thermostat Valve Assembly Tool 0
27610234 Inlet And Outlet Valve Guide Adaptor 0
27610248 Bosch EPVE Fuel Pump Timing Adaptor 0
27610230 FEOS Removal Tool Twin/Triple Puller 0
27610211 Crankshaft Locking Pin 0
27610212 Cam Gear Locating Pin 0
27610216 Tool Locating Timing Case 0
27610225 Balancer Locking Pin 0
27610217 FEOS Fitting Tool 0
27610235 Setscrew Adaptor 0 0 0 0
21825482 Inlet Valve Guide Adaptor 0 0 0 0
2900A504 MIC Breakout T 1104 Elec 0 0 0 0
U5MK8194 Wire Harness Repair Kit (Superceeded from U5MK0662) 0 0 0 0
U5MK0668 Power Up Harness 1104 Elec 0 0 0 0
2880A016 LCG 1 Governor Communication Cable 0 0 0 0
U5MK1123 LCG 2 Governor Communication Cable (Includes 28170018, 2880A032, 28170106) 0 0 0 0
27610278 Governor Control Software [Note: also included with TIPSS EST] 0 0 0 0
27610164 TIPSS Communication Adaptor Kit (or part number 27610251) 0 0 0 0
21825491 Replacer Tool for Pistons 0
21825577 Replacer, crank front oil seal, main tool 0 0 0 0
21825578 Pressure plate, crank front oil seal 0 0 0 0
21825580 Fastener plate, crank front oil seal 0 0 0 0
27610032 Timing pin for Bosch VP30 fuel injection pump 0 0 0 0
Auditor's Comments
Perkins Distributor Franchise Standards Template
1106 Series Tooling
Instructions:
If the engine is in territory complete the "Number at Distributor" column.
If the engine is not in territory this will be updated from the information given on the Distributor Information
Sheet and the template should be left blank.
Manufactured
Manufactured
No. Required
Distributor
Distributor
Number at
Perkins
Part
Number Description
21825482 Inlet Valve Guide Adaptor 0 0 0 0
27610029 Exhaust Valve Guide Adaptor 0 0 0 0
21825565 Remover Fuel Pump Gear And Cam Gear 0 0 0 0
27610218 Piston Displacement Timing Tool 0
27610209 Tappet Chamber Oil Plug Removal Tool 0
27610210 Tappet Chamber Oil Plug Fitting Tool 0
21825543 Remover / Replacer For Cylinder Liner 0
21825563 Adaptors Cylinder Liner Remover Replacer 0
21825583 Adaptor For Water Emersion Seal 0
21825574 Centraliser, Timing Cover 0 0 0 0
21825578 Pressure Plate, Crank Front Oil Seal 0 0 0 0
21825579 Sleeve, Crank Front Oil Seal 0 0 0 0
21825580 Fastener Plate, Crank Front Oil Seal 0 0 0 0
21825581 Crankshaft Front Oil Seal Replacer 0 0 0 0
21825576 Crankshaft Rotating Adaptor 0
27610164 TIPSS Communication Adaptor Kit (or part number 27610251) 0 0 0 0
2900A504 MIC Breakout T 0 0 0 0
U5MK8194 Wire Harness Repair Kit (Superceeded from U5MK0662) 0 0 0 0
U5MK0668 Power Up Harness 0 0 0 0
2880A016 LCG 1 Governor Communication Cable 0 0 0 0
U5MK1123 LCG 2 Governor Communication Cable (Includes 28170018, 2880A032, 28170106) 0 0 0 0
27610278 Governor Control Software [Note: also included with TIPSS EST] 0 0 0 0
21825615 Replacer Tool For Pistons 0
Auditor's Comments
Perkins Distributor Franchise Standards Template
1300 Series Tooling
Instructions:
If the engine is in territory complete the "Number at Distributor" column.
If the engine is not in territory this will be updated from the information given on
the Distributor Information Sheet and the template should be left blank.
Manufactured
Manufactured
No. Required
Distributor
Distributor
Number at
Perkins
Part
Number Description
21825953 Installer, Front Oil Seal 0
21825963 Installer, Rear Oil Seal 0
21825957 Puller Injector 0
21825958 Socket, H.P Pipe Nut 0
21825960 Remover Kit, Injector Sleeve 0
21825961 Adaptor, Injector Sleeve Puller 0
21826012 Installer, Nozzle Injector Sleeve 0
27610091 Special Tap Edi 0
27610092 Adaptor For Injector Unit Sleeve Remover Edi 0
27610093 Adaptor For Slide Hammer Edi 0
27610094 Installer For Injector Unit Tool Edi 0
27610095 Installer For Injector Unit Seals Edi 0
21825949 Timing Pin 0
21825950 Socket, Upper Idler Gear 0
21825951 Socket, Lower Idler Gear 0
21825952 Plunger, Timing Pin 0
21825954 Gauge, Piston Groove (0.090") 0
21825955 Gauge, Piston Groove (0.115") 0
21825956 Adaptor, Cylinder Liner Remover 0
21825959 Kit, Liner Holder 0
DIAG1300 Diagnostic Software Kit 0
27610283 Parrallel Communication Adaptor (Europe Only,[CE compliant]
Superceeded from 27610150) 0
27610282 Serial Communication Adaptor (ROW [not CE compliant]
Superceeded from 27610150) 0
21825965 Remover, crank pulley 0
Auditor's Comments
Perkins Distributor Franchise Standards Template
2000 & 3000 Series Tooling
Instructions:
If the engine is in territory complete the "Number at Distributor" column.
If the engine is not in territory this will be updated from the information given
on the Distributor Information Sheet and the template should be left blank.
Manufactured
Manufactured
No. Required
Distributor
Distributor
Number at
Perkins
Part Number Description
21825765 Tool holder, injector sleeve face cutter reamer, 3000 0
21825767 Cutter, injector sleeve face,3000 0
21825768 Reamer, injector sleeve face, 3000 0
21825771 Remover, injector sleeve, 3000 0
21825773 Tap, injector sleeve remover, 3000 0
21825776 Tube expander (Pattern ‘C’ type), 3000 0
21825854 Adaptor kit, injector remover, 3000 0
21825883 Ballizer, injector sleeve, 3000 0
21825901 Wrench, governor drain, 3000 only 0
21825908 Wrench, injector sleeve, 2000 0
21825909 Cleaning tool, injector seats sleeve, 2000 0
21825914 Remover injector, 2000 0
21825918 Wrench, spark plug sleeve, 2000 SI 0
21825919 Wrench, spark plug sleeve, 3000 SI 0
21825920 Wrench, drive coupling, 3000 Only 0
21825922 Remover, injector and Injector sleeve, 2000 0
21825807 Spanner, crankshaft hub nut, 2000 0
21825849 Slide hammer, both 0
21825617 Dial gauge 0 0 0 0
21825740 Adaptor, valve spring compressor, 3000 0
21825741 Adaptor, valve spring compressor, 3000 0
21825742 Adaptor, valve spring compressor, 3000 0
21825743 Adaptor, valve spring compressor, 3000 0
21825478 Valve guide remover main tool 0 0 0 0
21825479 Adaptor, valve guide remover 0 0 0 0
21825496 Gauge, piston height and valve head height 0 0 0 0
21825607 Angle gauge, cylinder head set screws 0 0 0 0
21825666 Compressor, valve springs 0 0 0 0
21825784 Sleeve, piston replacer (2000 only) 0
21825790 Remover/replacer, cylinder liner, both 0
21825809 Guide stud, flywheel to crankshaft (3000 only) 0
21825844 Distance piece, cylinder liner clamp (both) 0
21825845 Sleeve, piston replacer, (3000 only) 0
21825902 Lapping tool, cylinder liner, both 0
Auditor's Comments
Perkins Distributor Franchise Standards Template
2300 & 2800 Series Tooling
Instructions:
If the engine is in territory complete the "Number at Distributor" column.
If the engine is not in territory this will be updated from the information given on the
Distributor Information Sheet and the template should be left blank.
Manufactured
Manufactured
No. Required
Distributor
Distributor
Number at
Perkins
Part Number Description
GE50000 Cylinder liner - installer 0
GE50001 Remover, cylinder liner 0
GE50002 Cylinder liner projection height tool 0
GE50003 Piston ring compressor 0
GE50004 Piston cooling oil spray jet alignment tool 0
GE50005 Cylinder clamp bolts (26 required) 0
GE50006 Cylinder clamp washer (26 required) 0
GE50007 Cylinder clamp fibre washer (26 required) 0
GE50045 Piston ring compressor 0
GE50008 Locator assembly 0
GE50009 Bolt - Crankshaft seal installer 0
GE50010 Distorter protection ring (Front & rear) 0
GE50011 Sleeve distorter tool 0
GE50012 Installer 1 0
GE50013 Installer 2 0
GE50014 Nut 0
GE50015 Pilot - Guide x 2 0
GE50016 Sleeve - Alignment tool 0
GE50017 Guide assembly 0
GE50018 Cradle - Assembly 0
GE50025 Hook - Camshaft stabiliser 0
GE50020 Socket - Impact 0
CH11149 Injector setting tool 0
VP12712 Bracket assembly - Lifting 0
CH11148 Engine turning tool 0
27610164 TIPSS Communication Adaptor Kit (or part number 27610251) 0 0 0 0
GE50021 Injector - tool, sleeve removal 0
GE50022 Brush - Large bore 0
GE50023 Brush - Small bore 0
GE50026 Compressor - Valve springs 0
GE50027 Installer - Guide seals 0
GE50043 Valve guide removal / installation tool 0
GE50044 Valve guide installation tool 0
GE50024 Brush, Small bore 0
GE50028 Vacuum pump 0
GE50029 Vacuum pump bottle 0
GE50030 Vacuum pump tube 0
GE50031 Pressuring pump, coolant system 0
GE50032 Thermometer, coolant temperature 0
Auditor's Comments
Perkins Distributor Franchise Standards Template
4000 Series Tooling
Instructions:
If the engine is in territory complete the "Number at Distributor" column.
If the engine is not in territory this will be updated from the information given on the
Number at Distributor
Distributor Information Sheet and the template should be left blank.
Manufactured
Manufactured
No. Required
Distributor
Perkins
Part Number Description Where Used
Gas Diesel
27610176 Spare retaining clip for spark plug removal tool x 0
27610177 Detonation sensor removal tool - 4016 E61TRS x 0
27610180 Rear oil seal insertion kit x x 0
27610183 Spare retaining clip for detonation removal tool x 0
27610190 Spark plug removal tool x 0
27610213 Electronic Service tool - 4016 E61TRS x 0
838/22 Timing calibration pick-up probe - 4016 E61TRS x 0
SE253 Engine Turning Tool x x 0
SE671K 30 Degree Indicator socket tool x x 0
T6253/140 Rear Oil Seal Insertion Kit x x 0
T6253/141 Front Oil Seal Insertion Kit (4006 & 4012) x x 0
T6253/141A Front Oil Seal Insertion Kit (4008 & 4016) x x 0
T6253/330 Rear Oil Seal Insertion kit x x 0
T85316/1 Front oil Insertion Kit (4016 later crankshafts) x x 0
T6253/146 Injector Clamp and Fuel Feed Adaptor x 0
T6253/147 Injector compressor kit x 0
T6253/152 Liner Extractor x x 0
T6253/172 Fuel Setting Tool (early engines) x 0
T6253/177 Fuel Setting Tool (later engines) x 0
T6253/200 Liner clamp kit x x 0
T6253/209 Crankshaft Pulley Extractor x x 0
T6253/214 TV damper removal kit x x 0
T6253/307 Fuel injector Extractor x 0
T85001/33 Gear spacing tool x x 0
T9142/8 Cup plug mandrel x x 0
T6253/138 Dummy fuel injector x 0
T6253/144 Timing disc x 0
T6253/356 Revised injector test adaptor 14mm plunger x 0
T6253/353 Fuel injector setting tool large spring injectors x 0
Y03/00031 DCG Electronic governor cable & dongle x 0
T6253/241 Heinzmann PG 01 test unit 0
Auditor's Comments
Perkins Distributor Franchise Standards Template
Workshop & Diagnostic Tooling
Instructions:
Workshop and Diagnostic tools are required for all distributors and is independent of engine types in
territory,
The Number at Distributor column should be completed. A summary of any workshop and diagnostic
tooling required will be shown on the tooling summary
Manufactured
Manufactured
No. Required
Distributor
Distributor
Number at
Perkins
DESCRIPTION
ELECTRONIC Soldering Iron (Electronic) 0
Battery Charger 0
Belt Tension Tester 0
ENGINE Bore Scope 0
Bushing Drivers 0
Compression Tester 0
Core Plug Installers 0
Crimp Kit 0
Dial Bore Gauge 0
Dial Gauge 0
Digital Battery Analyser / Load Tester 0
Digital Camera 0
Digital Thermometer 0
Dowel Pullers 0
Electronic Harness Repair Kit 0
Engine Hoists / Lifting Equipment 0
Engine Stands 0
Exhaust Temperature Probes 0
Filter Cutters 0
Flow Meter 0
Fluid Sampling Kits 0
Fuel Flow Meter 0
Pressure Gauge Clusters Suitable For Air, Fuel, Oil And Water ( 0 - 100 Psi ) 0
Infra Red Thermometer 0
Manometer / Vacuum Gauge 0
Multi Meter And Attachments 0
Micrometers 0
Parts Washer 0
Photo Tachometer 0
Piston Ring Compressors / Expanders 0
Radiator Matrix Comb 0
Timing Light 0
Test Gas Analyser 0
Temperature Reader 0
Torque Wrench to 90-Lbs. Ft. 0
Torque Wrench 30 to 250 0
Torque Wrench 200 to 650 0
Torque Wrench Checking Gauge 0
CH11169 Terminal Insertion / Extraction Tool 0
CH11155 Harness Pin Crimping Tool 0
GE50037 70 - Terminal "Amp" Breakout T 0
GE50038 Engine Timing Probe 0
Auditor's Comments
Perkins Distributor Franchise Standards Template
Training
Where engine not identified in territory number of
trained service technicians will be "0" for engine type Minimum
and standard will have deemed to have been met
Number of
Technicians
Number of
Service
Training Technicians
Service
Database Required to be
Number Trained Auditors Comments
400 Series
400 Series PT7 0 0 Standard Met
ECG Electronic Governor PT32 0 0 Standard Met
800 Series
800 Series PT29 0 0 Standard Met
1100 Series
LCG1 & 2 Electronic Governor PT34 0 0 Standard Met
1100A&C Mechanical PT16 0 0 Standard Met
1100C Series Mechanical/Elec PT27 or PT27A 0 0 Standard Met
1300EDi Series
1300 Edi PT19 or PT20 0 0 Standard Met
2800 Series
2300-2800 Mechanical/Elec ST4 0 0 Standard Met
4000 Series
4016E (1Mw Gas) ST10 0 0 Standard Met
4000 Series Mechanical - Diesel ST11 0 0 Standard Met
4000 Series Mechanical - Gas ST12 0 0 Standard Met
Perkins Distributor Franchise Standards Template
Inventory
Build List
1
2
3
4
5
6
7
8
9
10
Electronics Inventory Mandatory
During the second half of 2005 two Mandatory Parts template will be made available on the Secured Internet, (1 x Large Engines 1 x P’bro
Engines) which automatically generates a list of parts relevant for the engines operating in your market. By comparing this list with parts currently
stocked your franchise’s ability to support Perkins customers can be quickly ascertained.
Until this is available all distributors will have their parts stock judged against a Mandatory Parts list generated from the top selling engine build list
covering all current engine types manufactured by Perkins Engines Ltd.
Please check that you have all the part in stock prior to your Perkins business manager next visit where he will be auditing this list against your inventory.
Auditor's Comments
Perkins Distributor Franchise Standards Template
DESCRIPTION PART NUMBER ENGINE FAMILY IN STOCK?