Monitoring Iss

No. Tgl Issue

1 3/8/2023 Valve VK jalur input product ke bowl tank tidak open BIB 1 & 2
2 3/8/2023 Belt conveyor BIB Putus
3 3/8/2023 Lakban diroller infeed sering jatuh pd mesin karton sealer out BIB 2
4 3/8/2023 Carton nyangkut & tertahan tidak bergerak maju
5 3/8/2023 Pump Caustic mati sehingga setpoint caustic tidak tercapai
6 3/8/2023 Hasil printing exp date TBA-200 kecil, miring
7 5/8/2023 Fork Navata tida bisa push drum karna sensor cylinder error
8 5/8/2023 Clamp sambungan pipa CIP Cream filler bocor
9 6/8/2023 Cap nyangkut di plat transport
10 7/8/2023 Sambungan union pipa cip caustic BIB bocor
11 8/8/2023 Lifter u/ mengangkat paper tidak bisa naik
12 8/8/2023 Drain condesat steam BIB ngejoss
13 8/8/2023 Pompa sirkulasi hot water UHT GEA bocor dari mechseal
14 8/8/2023 Hasil printing exp date TBA-200 kecil, miring
15 8/8/2023 Auto splicing putus disambungan
16 9/8/2023 Alarm low temperature air knife
17 9/8/2023 Belt drum turun tidak pas ke gear pulley
18 9/8/2023 Alarm door pd mesin CBP
19 9/8/2023 Pusher pack sering jam pd mesin CBP
20 9/8/2023 Gagal auto splicing
21 9/8/2023 Alarm low level bath temperature
22 10/8/2023 HMI BIB 1 mati / black screen
23 10/8/2023 Pompa acid UHT GEA Juice bocor
24 11/8/2023 Sensor swing band MT rusak sehingga interlock request recipe
25 11/8/2023 Product block dijalur saat transfer dari MT to ST
26 11/8/2023 PHE Process cream bocor
27 12/8/2023 Sight glass ST 1&2 pecah
28 13/8/2023 Lampu penerangan BIB 1&2 mati
29 13/8/2023 HMI BIB 1 mati / black screen
30 14/8/2023 Clamp sambungan pipa return caustic BIB 2 bocor
31 14/8/2023 Pompa water demin nyetrum
32 14/8/2023 Sensor thermocouple hot water UHT GEA error
33 14/8/2023 Cap nyangkut di plat transport
34 14/8/2023 HMI BIB 1 mati / black screen
35 15/8/2023 Cutting bag keluar relling
36 15/8/2023 HMI BIB 1 mati / black screen
37 15/8/2023 Printer Hitachi sering alarm
38 15/8/2023 Filling head BIB 2 bocor
39 16/8/2023 Metal detector sering error reject
40 16/8/2023 Sensor Themocouple AT SC error
41 16/8/2023 Alarm pad not up BIB 1
42 16/8/2023 Sensor printer hitachi out TBA-200 belum terpasang
43 16/8/2023 HMI BIB 1 mati / black screen
44 16/8/2023 Alarm filling valve down BIB 2 (Alarm #A73)
45 17/8/2023 Alarm IH unit TS alarm left
46 17/8/2023 Pack tidak melintir saat menempel straw
47 17/8/2023 Pompa caustic cip ST Juice bocor
48 17/8/2023 Alarm low temperature air knife
49 17/8/2023 Valve line concentrat, sirkulasi juice MT mat
50 17/8/2023 CBP TBA-200ml alarm servo
51 17/8/2023 Alarm web tension roller out of limits
52 18/8/2023 Silinder grouping jamm
53 18/8/2023 Botom flap terbuka
54 18/8/2023 HMI BIB 1 mati / black screen
55 18/8/2023 Suction pad CBP patah
56 18/8/2023 Chain carrier inner & outer CBP putus
57 18/8/2023 Alarm safety relay tripped
58 19/8/2023 Alarm Design Correction In Wrong Position
59 19/8/2023 Bottom flap kanan terbuka
60 19/8/2023 HMI BIB 1 mati / black screen
61 19/8/2023 Alarm bottom right flap heater temperature
62 19/8.2023 Pack jammed
63 19/8/2023 Chain carrier CBP geser tidak sinkron
64 19/8/2023 Bottom flap kanan terbuka
65 19/8/2023 Chain carrier inner CBP putus
Monitoring Issue Produksi di Plant CnJ
Area Mesin Status
Filling BIB Closed
Filling BIB Closed
Packing Karton Sealer Open
Packing Karton Sealer Open
Process CIP process Closed
Filling Hitachi Closed
Process Juice Navata Closed
Process cream CIP process Closed
Filling BIB Closed
Filling BIB Closed
Filling Other Closed
Filling BIB Closed
Process Juice UHT Closed
Filling Hitachi Closed
Filling TBA-200 Closed
Filling TBA-200 Closed
Packing TSA Closed
Packing CBP Closed
Packing CBP Closed
Filling TBA-200 Closed
Filling TBA-200 Closed
Filling BIB Closed
CIP Kitchen Dosing Pump Closed
Process Cream Mixing Tank Closed
Process Cream Filter Bag Closed
Process Cream PHE CLosed
Process Juice Storage Tank Closed
Filling BIB Closed
Filling BIB Closed
Filling BIB Closed
Process Cream Water demin Closed
Process Cream UHT Closed
Filling BIB Closed
Filling BIB Closed
Filling BIB Closed
Filling BIB Closed
Filling Hitachi Closed
Filling BIB Closed
Packing Metal Detector Closed
Process Juice AT SC Closed
 Filling BIB Closed
Filling Hitachi Closed
Filling BIB Closed
Filling BIB Closed
Filling TBA-200 Closed
Packing TSA Closed
Process CIP CIP process Closed
Filling TBA-200 Closed
Process Juice CIP process Closed
Packing CBP Closed
Filling TBA-200 Closed
Packing CBP Closed
Filling TBA-200 Closed
Filling BIB Closed
Packing CBP Closed
Packing CBP Closed
Filling TBA-200 Closed
Filling TBA-200 Closed
Filling TBA-201 Closed
Filling BIB Closed
Filling TBA-200 Closed
Packing TSA Closed
Packing CBP Closed
Filling TBA-200 Closed
Packing CBP Closed
duksi di Plant CnJ
Keterangan
Konek sinyal prduction dari AT ke Panel BIB
Belt getas dan overload, sudah diganti
* Penyangga lakban kurang menyangga
* Settingan cutting terlalu keatas & hasil potongannya jd pendek
Roller depan seret
Kontaktor trip & temp panel overheat
Cleaning printhead & setting nozzle
Ganti sensor reed switch baru
Tightening clamp
Relase, reposisi, & cleaning plate
Union kurang kencang
Penambahan oli hidrolik
Penggantian steam trap baru
Penggantian mechseal baru
Cleaning printhead & setting nozzle
Cleaning plat heater papper
Pengecekan heater & adjusment parameter
Setting & adjusment
Reset alarm
Setting & adjusment
Cleaning indakter & set time press
Pengecekan sensor level
Power off & reconnect lagi
Cleaning membrane & tightening
Penggantian sensor proximity baru
Cleaning filter bag
Press plate PHE dari 66mm ke 65.5mm
Penggantian sight glass baru
Penggantian lampu
Power off & reconnect lagi
Tightening clamp
Isolasi kabel yg mengelupas/terbuka
Sensor kemasukan air
Relase, reposisi, cleaning plate, & resterilisasi
Power off & reconnect lagi
Reposisi Cutting bag
Power off & reconnect lagi
Reposisi sensor & tightening clamp an
Cap & Nozzle filling head kurang center
Setting & kalibrasi ulang
Kabel positif putus
Cap nyangkut didalam chamber, manual release cap
Pemasangan sensor proximity hitachi
Power off & reconnect lagi
Manual jog
Kanibal penggantian kabel coaxial dari A3Flex & TPIH 2500
Setting & sinkronisasi
Switch dg pompa u/ cream
Set temperature ke 119dC
Isolasi kabel sensor yg mengelupas sehingga terjadi short body
Power Off & On kan lagi
Pengecekan sensor pendulum TBA-200
Tambah oli @Note. Kadang2 masih sering jamm
Cleaning area final folder bottom hiternya
Power off & reconnect lagi
Switch dg CBP A3Flex
Ganti chain carrier
Ganti safety rellay
Reset TMCC
Cleaning nozzle angin
Power off & reconnect lagi
Setting suhu heater
Setting speed conv
Setting & reposisi chain carrier
Ganti cylinder
Ganti & reposisi chain carrier
 Improvement Mesin Jumlah Issue
BIB 13
TBA-200 12
CBP 8
* Modifikasi penyangga lakban
Hitachi 4
CIP Process 4
UHT 2
TSA 3
Water Demin 1
Storage Tank 1
PHE 1
Other 1
Navata 1
Mixing Tank 1
Metal Detector 1
Filter Bag 1
Dosing Pump 1
AT SC 1
Karton Sealer 2

Area Jumlah Issue

*Pengecekan IC RGB & Power supply Filling 34
*Planning pergantian membrane Packing 14
Process Cream 6
Process Juice 5
CIP Kitchen 1
Process CIP 1
* Marking settingan
 Jumlah Issue per Mesin
14

12

10

0
BI
B 0 P hi ss T A in nk E
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r
at
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20 CB itac oce UH TS em e T a PH Ta um AT
BA
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T P er ag xi in al D lt g n
CI
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at or Fi is n rto
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M

Jumlah Issue per Area

40

35 34

30

25

20

15 14

10
6
5
5
1 1
0
Filling Packing Process Cream Process Juice CIP Kitchen Process CIP
 PLANNING MTC CNJ
No. Pekerjaan Picture Mesin

1 Top up level oli Homogenizer Cream Homogenizer

Pengecekan chain packing outfeed TBA-200

2 Conv Packing
suara abnormal

Cek & ganti Ball bearing tension adjuster macet

* Bearing
3 TSA
Bearing 608 2RS * (Ball
bearing 8x22x7mm) / 90214-0027

4 Pengecekan auto lubrikasi chain carrier CBP

5 Pengecekan & sealtape valve line steam BIB 2

6 Cleaning steam cartridge filter BIB 1&2

 Area Start Date End Date Status

Process Cream 19-08-2023

Packing Juice 19-08-2023

Packing Juice 16-08-2023

Packing Juice 19-08-2023

Filling Cream 19-08-2023

Filling Cream 19-08-2023