Industrial Flooring
Industrial Flooring
SOLUTIONS
FOR EVERY ENVIRONMENT
Rust-Oleum Corporation 11 Hawthorn Parkway Vernon Hills, IL 60061
Toll-free Customer Service: (800) 553-8444 Fax: (800) 782-3369
www.rustoleum.com/industrial
SOLUTIONS and manufactured under rigid quality standards to be among the most
durable in the market today. In-house crews, maintenance professionals
FOR EVERY and contractors agree our products perform when others fail. From
decorative, architectural to severe chemical and abrasive environments,
ENVIRONMENT our industrial grade systems are physically stronger than concrete and
can withstand loads and impact that would destroy unprotected floors.
2
PRODUCT RECOMMENDATION
BY INDUSTRY
GENERAL
Offices, Laboratories: 8100 S* | 9600 BriteCast™ | 8200 TX* | FastKote® UV | Medici®
Cafeteria, Break Room, Lunch Room: 9600 BriteCast™ | 8000 S | 8100 S w/ Vinyl Chips | FastKote® UV
Warehousing, Automatic Shipping: 9000 FlorClad™ | 8100 S*
Line Striping: 5600 | 9100 | FastKote® UV
Lavatory, Shower, Locker Room: 9600 BriteCast™ | AS6000 System
Machine Shop, Engine Repair, General Maintenance: 8000 HD | 9000 FlorClad™
Battery Charge: 8300 HD | 8200 HD | 8300 S* | 8200 S*
Fueling/Fuel Transfer: 8200 HD | 8000 HD
Aircraft Hanger/Service: 8100 S w/ Vinyl Chips | FinishKote 80 | FinishKote 100 | BuildKote | 9600 BriteCast™ | FastKote® UV
Temporary Incarceration, Prison: 8000 S | 8100 S w/ Vinyl Chips | 9600 BriteCast™ | FastKote® UV
Showroom/Reception: Medici® | 9600 BriteCast™ | Heavy Metal™ | 8100 OP | FastKote® UV
FOOD & BEVERAGE
Beef, Pork, Poultry (Processing): 8900 ThermaKrete® | 8200 HD | 8000 HD | 8200 S*
Dairy Cheese: 8900 ThermaKrete® | 8200 HD | 8000 HD | 8200 S*
Protein (Rendering): 8900 ThermaKrete® | 8200 HD | 8000 HD | 8200 S*
Grain Processing (Sugar, Protein, Alcohol): 8900 ThermaKrete® | 8300 HD | 8200 HD | 8000 HD | 8300 S* | 8200 S*
Consumption (Kitchen, Cafeteria, Commissary): 8900 ThermaKrete® | 8000 HD | 9000 FlorClad™ | 9600 BriteCast™ | 8000 S | 8100 S w/ Vinyl Chips
Beverage Manufacturing: 8900 ThermaKrete® | 8200 HD | 8000 HD | 8200 HD S*
Baking: 8900 ThermaKrete® | 8300 HD | 8200 HD | 8000 HD | 9000 FlorClad™ | 8300 S* | 8200 HD S* | 9600 BriteCast™
Confection, Syrups, Flavor & Fragrance: 8900 ThermaKrete® | 8300 HD | 8200 HD | 8000 HD | 8300 S* | 8200 S*
PULP & PAPER
Primary Pulping: 8300 HD | 8200 HD | 8000 HD | 9000 FlorClad™
Finished Paper: 8000 HD
Printing: 8200 | 8000 HD | 8200 S*
Recycle (Dry): 8000 HD | 9000 FlorClad™
ELECTRONICS
Board Assembly: 4700 ESD | 4600
IC Manufacturing: 4700 ESD | 4600
Primary Mfg. (TV & Radio): 9000 FlorClad™ | 9600 BriteCast™ | 4700 ESD | 4600
Monitors, Industrial Controls: 9000 FlorClad™ | 9600 BriteCast™ | 4700 ESD | 4600
Computer Assembly: 4700 ESD | 4600
CHEMICAL
Primary Chemical Manufacturing: 8300 HD | 8200 HD | 8000
Repackage (Private Label, Consumer): 8300 HD | 8200 HD | 8000 | 8300 S* | 8200 S*
In-Process Electronics (Board Plating): 8200 HD | 8000 | 8300 S* | 8200 HD S*
Electroplating: 8300 HD | 8200 HD
Anodizing: 8300 HD | 8200 HD
Municipal Waste Water Treatment: 8300 HD | 8200 HD | 8000 HD | 8200 S*
Insecticide/Pesticide Manufacturing: 8300 HD | 8200 HD | 8000 HD | 8200 S*
Explosive/Energy Releasing Compounds: 4700 ESD
Wood Treatment, Creosote & CCA: 8000 HD | 8200 S*
PHARMACEUTICAL
Reaction/Primary: 8300 HD | 8200 HD | 8200 S* | 8200 TX* | FastKote® UV
Pharmaceutical Manufacturing: 8300 HD | 8200 HD | 8100 S* | 8200 S* | 9600 BriteCast™ | 8200 TX*
Packaging (Wrap & Inventory): 9000 FlorClad™ | 8100 S* | 8200 S* | 8200 TX* | FastKote® UV
* Products are primarily used as a topcoat over the appropriate heavy-duty topping. They can also be used as stand-alone
products, in less aggressive environments, when applied over Penetrating Prime & Seal Primer.
3
SOLUTIONS BY RUST-OLEUM
Rust-Oleum flooring products stand up to your concrete challenges and offer a wide range of easy to
apply coatings that minimize downtime and costs while extending the life of your floors. Our products
provide long-lasting protection against the most severe industrial environments while still being safe for
your employees, products and processes. No mater how basic or extreme your needs, we have a concrete
solution to match.
With the performance you demand and the satisfaction you deserve, Rust-Oleum stands up to your
concrete challenges.
4
COLOR GUIDE
MEDICI® COLORS
280938 | Sierra Sunset 280939 | Brown Slate 280947 | Terra Cotta 280950 | Stone
280952 | Earth Brown 280927 | Blue Sky 280928 | Silver Bullet 280929 | Copper Pot
5
COMPANION PRODUCT: DECORATIVE VINYL CHIPS
Super Light Gray Light Gray Navy Gray Dark Gray Tile Red
National Blue Pastel Blue Dunes Tan Light Green Safety Yellow
Black White
6
TABLE OF Product Recommendation by Industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Solutions by Rust-Oleum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CONTENTS Color Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5—6
SURFACE PREP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8—19
PAINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20—29
COATINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30—53
TOPPINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54—68
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Chemical Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Reference Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Application Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
7
SURFACE PREP
Rust-Oleum’s expertise in surface preparation doesn’t stop at metal.
Our complete selection of concrete prep, patch and repair products
are formulated to deliver contractor-grade protection. Our concrete
repair products cure fast to minimize downtime, provide long-lasting
durability for long-term protection and are easy to apply using in-house
maintenance crews.
SURFACE PREP
Concrete Repair
This fast-setting general purpose cement-based patching material is a proprietary RESISTANCE:
blend of Portland cements, aggregates and additives that achieve initial set in Chemical MILD
MILD–MODERATE
10-15 minutes and final set in 20-25 minutes.
Abrasion MILD
MILD–MODERATE
10.6
TURBOKRETE® VOC <100g/l
COMPLIANT NATIONWIDE
LIN.FT. 2
HOURS
» Convenient 2K cartridge format — no mixing required; includes static mixing nozzle Abrasion MILD
MILD–MODERATE
» Dries quickly — fully cured in 2 hours; low odor, low VOCs Mechanical MILD
MILD–MODERATE
9
5499 SYSTEM VOC <5g/l
COMPLIANT NATIONWIDE
12.5
SQ.FT.
16
HOURS
» Kit includes one gallon of base and 1 gallon of activator—mix equal parts together
» For interior/exterior use on concrete surfaces; also works for patching wood, fiberglass or brick
WELL SUITED FOR:
DETAILS APPLICATION Industrial manufacturing, pharmaceutical,
aisles, spalled and damaged concrete
RECOMMENDED SURFACE: Concrete, Masonry INSTALLATION DIFFICULTY: Easy
floors, walkways, ramps, decks and
SURFACE FINISH: Textured COMPANION PRODUCTS: All Concrete Saver
and Concrete Protection traffic routes
COVERAGE: 12.5 sq. ft. / gal.
Systems paints
INSTALL TEMPERATURE: 50–100°F (10–38°C) and coatings
DRY TIME: FOOT 16 hours APPLICATION TOOLS: Putty Knife or Trowel
COLORS/PRODUCT NUMBERS:
FULL 72 hours
5499499 Concrete Gray
DETAILS APPLICATION
10
SURFACE PREP
» Creates an extremely hard surface—3–4 times stronger than concrete Abrasion MILD SEVERE
» For interior/exterior use on damaged or severely spalled floors, curbs, ramps, etc.; odorless Impact MILD SEVERE
» Protects against abrasion, impact and most chemicals—no sealer required Mechanical MILD SEVERE
» Dries quickly — can accept light traffic in 1.5–4 hours; heavy traffic in 6–8 hours
» Easy-mix kit includes base, activator and aggregate
WELL SUITED FOR:
DETAILS APPLICATION Industrial manufacturing, pharmaceutical,
aisles, spalled and damaged concrete
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Moderate
floors, curbs, walkways, ramps, decks and
SURFACE FINISH: Textured COMPANION PRODUCTS: All Concrete Saver and
Concrete Protection traffic routes
COVERAGE: 0.15–0.30 cubic ft.
Systems paints
INSTALL TEMPERATURE: 45–90°F (7–32°C) and coatings
DRY TIME: FOOT 2–4 hours APPLICATION TOOLS: Steel Trowel
COLORS/PRODUCT NUMBERS:
FULL 6–8 hours
5494323 0.30 Cubic Ft. Kit
253479 0.15 Cubic Ft. Kit
60
INSTAPATCH® VOC <50g/l
COMPLIANT NATIONWIDE
LIN.FT.
15
MINUTES
» Versatile formula; can be poured or add sand for trowel application Impact MILDMODERATE
» For best results, fill the crack to slight excess and allow to cure. Grind to a level surface. Mechanical MILDMODERATE
» Virtually no odor
» Cures in 15 minutes
WELL SUITED FOR:
DETAILS APPLICATION Industrial manufacturing, pharmaceutical,
food and beverage, freezers, aisles, spalled
RECOMMENDED SURFACE: Concrete, Asphalt, INSTALLATION DIFFICULTY: Easy
Fiberglass, Wood and damaged concrete floors, walkways,
COMPANION PRODUCTS: All Concrete Saver and
SURFACE FINISH: Smooth Concrete Protection ramps, decks and traffic routes
Systems paints
COVERAGE: 50–60 lin. ft. / gal. @
and coatings
1” deep x 1/4” wide
APPLICATION TOOLS: Hand Trowel
COLORS/PRODUCT NUMBERS:
INSTALL TEMPERATURE: > -5°F (> -20.5°C)
276981 Gray — 1 gal
DRY TIME: FOOT 15 minutes
FULL 30 minutes 284595 Tile Red — 1 gal
288395 Gray — 16 oz
284595 Tile Red — 16 oz
11
OVERDRIVE® VOC <100g/l
COMPLIANT NATIONWIDE
6
SQ.FT.
6
HOURS
Epoxy Grout
A specially developed epoxy grout for rebuilding severely eroded concrete floors. RESISTANCE:
Because of its tremendous bonding and load-bearing properties, this product yields Chemical MILD SEVERE
an excellent base for the application of Concrete Saver and Concrete Protection
Abrasion MILD SEVERE
Systems coatings and toppings.
Impact MILD SEVERE
» Tenacious adhesion to concrete. The bond strength exceeds the tensile and shear
strengths of the concrete itself Mechanical MILD SEVERE
13.3
FLEXIBLE JOINT VOC <10g/l
COMPLIANT NATIONWIDE
LIN.FT.
90
MINUTES
SEALANT
RESISTANCE:
Concrete Repair
Chemical MILDMODERATE
This two-component polyurea formula is especially designed for extreme-use
Abrasion MILDMODERATE
industrial floors, such as those with heavy-duty vehicle traffic or in freezers.
Impact MILDMODERATE
» Self-leveling formula; creates a semi-rigid surface with over 80% elongation
Mechanical MILDMODERATE
» Convenient cartridge format — no mixing required; includes static mixing nozzle
» Can withstand 10-15% movement in the floor
» Dries quickly — can accept traffic in 90 minutes WELL SUITED FOR:
» For interior/exterior use; can be applied at -40°F, withstands temps to -120°F Control joints, saw cuts and interior
expansion joints in industrial and
DETAILS APPLICATION commercial environments
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Easy
SURFACE FINISH: Smooth COMPANION PRODUCTS: All Concrete Saver and COLORS/PRODUCT NUMBERS:
Concrete Protection
COVERAGE: 22 oz 13.3 lin. ft. @ 1/4” x 1” joint
Systems paints 266733 22 oz Cartridge
9 oz 5.2 lin. ft. @ 1/4” x 1” joint
and coatings
261998 9 oz Cartridge
INSTALL TEMPERATURE: -40–120°F (-40–49°C)
APPLICATION TOOLS: Hand Trowel, Caulk Gun
DRY TIME: FOOT 90 minutes
FULL 12-16 hours
12
SURFACE PREP
13
TURBOPRIME™ VOC <100g/l
COMPLIANT NATIONWIDE
460
SQ.FT.
1
HOUR
DETAILS APPLICATION
DETAILS APPLICATION
14
SURFACE PREP
» Applies easily, dries quickly, and does not have to be removed prior to recoating like COLORS/PRODUCT NUMBERS:
traditional sealers
237535 Base
» Go from green concrete to a finished floor in less than 48 hours
237539 Activator
» Wide topcoating window — same day or up to 28 days
» Strengthens concrete
» Eliminates the cost of shot blasting, estimated at $.30-.50 per square foot
» Carpet, tile and floor coatings can be applied directly on cured floor
» Passes the test for use as a Concrete Curing Compound (ASTM C156-98 for Water Retention)
DETAILS APPLICATION
1
Green Concrete can be applied as soon as concrete can be walked on without marring (typically 4–16 hours post pour depending on
environmental conditions).
15
TVB WB VOC 0g/l
COMPLIANT NATIONWIDE
250
SQ.FT.
5
HOURS
1
Must be applied over a properly prepared shot blasted floor
16
SURFACE PREP
CONCRETE CHALLENGE
Excessive moisture vapor transmission (MVT) causing your coatings to peel? Moisture vapor finds
tiny pathways upward through the concrete via capillary action, finally condensing into a high pH
liquid. Buildup of this alkaline liquid on the concrete floor surface can destroy the ability of industrial
flooring to bond to the concrete substrate.
Rust-Oleum Topside Vapors are the solution. Available in water-based and 100% Solids epoxies can solve even the
most extreme MVT issues. The TVB WB is an easy to apply epoxy for moderate MVT, stops 6 lbs of MVT up to 12 lbs.
TVB 100% Solids will hold back up to 25 lbs of MVT in a one coat application.
17
108 CLEANING & VOC <5g/l
COMPLIANT NATIONWIDE
400
SQ.FT.
DETAILS APPLICATION
18
SURFACE PREP
GRIND‘N’GO MACHINE
The quick and easy way to prepare any concrete surface and achieve optimal results.
ALSO AVAILABLE
Cobalt Bond Diamond Segments Carbide Scarifier Replacement Kit
Concrete Scarifier Vacuum
PRODUCT NUMBERS:
Machine Weight Vacuum Bags
207434 Grind ‘N’ Go Machine (16”)
Machine Belts Cloth Filter
238592 Grind ‘N’ Go Machine (20”)
Dust Skirt Intermediary Filter
PLANETARY GRINDER
Our planetary grinders are an excellent choice for small to medium size concrete preparation
jobs. Running on 220v single phase, they have the power to weight ratio for fast production
rates and aggressive profiles.
19
PAINTS
Rust-Oleum Concrete Saver paints are easy to apply and can be
installed using your in-house maintenance personnel. We offer a
complete portfolio of acrylics, epoxies and polyureas in smooth
and anti-slip finishes that protect concrete in mild to moderate
environments. These durable products are designed for the
industrial DIYer.
PAINTS
[ 1—16 mils ]
PROFILE
PAINTS
» Seals bare concrete or provides a protective top coat; makes maintenance easy; Abrasion MILD
MILD
DETAILS APPLICATION
COLORS/PRODUCT NUMBERS:
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Easy
251282 Clear — 1 gal
SURFACE FINISH: Low Gloss COMPANION PRODUCTS: Krud Kutter Original 251283 Clear — 5 gal
Cleaner/Degreaser
DRY FILM THICKNESS: 1 mil / coat
APPLICATION TOOLS: Synthetic Bristle Brush or
COVERAGE: ROUGH 150 sq. ft. / gal.
Synthetic Pad, Synthetic
SMOOTH 200 sq. ft. / gal.
Short Nap Roller, Garden-
VERY SMOOTH 300 sq. ft. / gal.
Type Pump Sprayer
INSTALL TEMPERATURE: 50–100°F (10–38°C)
DRY TIME: FOOT 12 hours
FULL 24 hours
» Dries fast — accepts next-day foot traffic; easy brush, spray or roller application, Abrasion MILD
MILD
DETAILS APPLICATION
COLORS/PRODUCT NUMBERS:
RECOMMENDED SURFACE: Concrete, Wood INSTALLATION DIFFICULTY: Easy
251286 Safety Yellow
SURFACE FINISH: Satin COMPANION PRODUCTS: Krud Kutter Original 261117 Safety Blue
Cleaner/Degreaser
DRY FILM THICKNESS: 1.5–2.5 mils / coat 261118 Safety Green
APPLICATION TOOLS: Synthetic Nap
COVERAGE: 170–270 sq. ft. / gal. 261116 Safety Orange
Cover Roller
INSTALL TEMPERATURE: 50–90°F (10–32°C) 261115 Safety Red
21
AS5600 SYSTEM VOC <50g/l
COMPLIANT NATIONWIDE
70
SQ.FT.
4
HOURS
» Easy to apply; dries quickly — can accept traffic in 24 hours Abrasion MILD
MILD
» For interior/exterior use on concrete or metal floors, walkways, decks, patios, etc. Impact MILD
MILD
» Medium profile (12–15 mil DFT ); coefficient of friction = dry: 1:30; wet: 0.90
1
Mechanical MILD
MILD
» Provides a flexible, low-to-medium profile; great for concrete, asphalt, wood or metal
» Meets USDA requirements for incidental food contact; accepted for use in federally registered
Canadian food facilities; VOC-compliant nationwide
WELL SUITED FOR:
Walkways, interior and exterior floors,
DETAILS APPLICATION decks & patios, industrial manufacturing,
RECOMMENDED SURFACE: Concrete, Metal, Wood INSTALLATION DIFFICULTY: Easy warehousing
SURFACE FINISH: Anti-Slip COMPANION PRODUCTS: 9100 System DTM
Epoxy Mastic
DRY FILM THICKNESS: 12–15 mils / coat COLORS/PRODUCT NUMBERS:
APPLICATION TOOLS: Phenolic Core Napless
COVERAGE: 60–70 sq. ft. / gal.
Roller, Synthetic 3/8” 261175 Safety Yellow
INSTALL TEMPERATURE: 50–100°F (10–38°C) Nap Roller Cover
261176 Black
DRY TIME: FOOT 4 hours
261177 Navy Gray
FULL 24 hours
» For interior/exterior use on concrete or metal floors, stairs, entranceways, etc. Abrasion MILDMODERATE
» Easy to use; dries quickly — can accept heavy traffic in just 24 hours Impact MILDMODERATE
» Course texture (20 mil DFT 1); coefficient of friction = dry: 1.17; wet: 1.00 Mechanical MILD
MILD
» Can be resealed for areas subjected to mild chemicals, occasional steam, chemical cleaning, etc.
» Meets USDA requirements for incidental food contact; accepted for use in federally registered
Canadian food facilities
WELL SUITED FOR:
Aisles, decks, walkways, stairs, machine
DETAILS APPLICATION operated areas, entrances & exits,
RECOMMENDED SURFACE: Concrete, Metal, Wood INSTALLATION DIFFICULTY: Easy warehousing, industrial manufacturing
SURFACE FINISH: Anti-Slip COMPANION PRODUCTS: 9100 System DTM
Epoxy Mastic
DRY FILM THICKNESS: 16–20 mils / coat COLORS/PRODUCT NUMBERS:
APPLICATION TOOLS: Phenolic Core
COVERAGE: 40–50 sq. ft. / gal.
Napless Roller AS5479402 Black
INSTALL TEMPERATURE: 50–100°F (10–38°C) AS5471402 Dunes Tan
DRY TIME: FOOT 12 hours AS5486402 Navy Gray
FULL 24 hours
AS5444402 Safety Yellow
AS5482402 Silver Gray
1
Dry film thickness AS5468402 Tile Red
22
PAINTS
Water-Based Epoxy
This two-component coating creates a durable, high-gloss finish, ideal for RESISTANCE:
moderate industrial settings. Chemical MILD
MILD
» Offers the performance of a solvent-based epoxy and the convenience of a Abrasion MILDMODERATE
» Barefoot grade texture (10–15 mil DFT ); coefficient of friction = dry: 0.78; wet: 0.86
1 Abrasion MILD
MILD
» For interior/exterior use in pool areas, locker rooms, showers, laundries, etc. Impact MILD
MILD
» Dries quickly — can accept heavy traffic in just 48 hours; easy to clean; chemical resistant Mechanical MILD
MILD
1
Dry film thickness
23
S40 VOC 0g/l
COMPLIANT NATIONWIDE
340
SQ.FT.
24
HOURS
» Ideal for concrete floors in moderate to severe industrial settings where odor Abrasion MILDMODERATE
24
PAINTS
» Easy to use, roller application makes anyone a flooring contractor Abrasion MILDMODERATE
1
Depending on which activator is used
COLORS/PRODUCT NUMBERS:
9115402 Aluminum 9125402 Safety Blue 9108421 Epoxy 1-Gl 2Pk 9100 Deep Tint Base
9179402 Black 9133402 Safety Green 9109388 Epoxy 5-Gl 9100 Light Tint Base
9171402 Dunes Tan 9144402 Safety Yellow 9109408 Epoxy 1-Gl 2Pk 9100 Light Tint Base
9145402 Equipment Yellow 9182402 Silver Gray 205015 <250 VOC Standard Activator
9122402 Marlin Blue 9168402 Tile Red 214430 <250 VOC Immersion Activator
9186402 Navy Gray 9192402 White 214432 <250 VOC Fast Cure Activator
266693 Buff 9105405 Epoxy 1-Gl 2Pk 9103402 <250 VOC Low Temp Activator
9100 Masstone Tint Base
9165402 Regal Red 206232 Epoxy 5-Gl 9100 Activator 250 VOC
9107405 Epoxy 5-Gl 9100 Deep Tint Base
25
AS9100 SYSTEM VOC <250g/l 60
SQ.FT.
12
HOURS
» Highly ridged texture (17–25 mil DFT1); coefficient of friction = dry: 1.05; wet: 1.05 Abrasion MILD
MILD – MODERATE
» For interior/exterior use on concrete or metal; great for slippery areas with heavy traffic Impact MILD
MILD – MODERATE
» Dries quickly — can accept heavy traffic in just 72 hours Mechanical MILD
MILD – MODERATE
» Fast cure — accepts light foot traffic in 5 hours; easy to maintain Abrasion MILDMODERATE
» Convenient, ready-to-mix kit — includes base color and activator Impact MILDMODERATE
» Resists abrasion and mild chemicals; protects against dusting, staining and wear Mechanical MILD
MILD
» For mild to moderate industrial environments — great for warehouses, garages, showrooms, etc.
» Meets USDA requirements for incidental food contact; accepted for use in federally registered
Canadian food facilities; VOC <250 g/l
WELL SUITED FOR:
Industrial manufacturing, warehousing,
DETAILS APPLICATION storage facilities, garages
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Easy
SURFACE FINISH: Semi-Gloss COMPANION PRODUCTS: 200 Anti-Slip Additive,
COLORS/PRODUCT NUMBERS:
Easy Clear
DRY FILM THICKNESS: 2.5–5.5 mils / coat
APPLICATION TOOLS: High Quality 251763 Silver Gray
COVERAGE: 175–350 sq. ft. / gal.
3/8” Nap Roller 251765 Dunes Tan
INSTALL TEMPERATURE: 50–100°F (10–38°C)
DRY TIME: FOOT 5 hours
FULL 48 hours
26
PAINTS
» Great top coat over other concrete floor coatings Abrasion MILDMODERATE
» Excellent resistance to abrasion and chemicals; easy to maintain; low VOCs1 Impact MILDMODERATE
» For mild to moderate industrial or commercial environments; interior/exterior use Mechanical MILD
MILD
» For new, old, bare or previously coated concrete floors — great for showrooms, garages, etc.
» Convenient, ready-to-mix kit includes clear base and activator
WELL SUITED FOR:
DETAILS APPLICATION Warehouses, showrooms, garages,
industrial manufacturing, storage facilities
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Easy
SURFACE FINISH: High Gloss COMPANION PRODUCTS: Ultra-Wear
Anti-slip Additive COLORS/PRODUCT NUMBERS:
DRY FILM THICKNESS: 2–5 mils / coat
APPLICATION TOOLS: High Quality 3/8”
COVERAGE: 250–400 sq. ft. / gal. 256673 Clear
Nap Roller
INSTALL TEMPERATURE: 60–85°F (15–29°C)
DRY TIME: FOOT 10 hours
FULL 72 hours
1
VOC-compliant nationwide (VOC < 100g/l)
27
FASTKOTE® UV VOC <50g/l
COMPLIANT NATIONWIDE
400
SQ.FT.
4
HOURS
» Fast dry coating accepts light traffic in 4-6 hours; full vehicle traffic in 24 hours Impact MILD
MILD—MODERATE
CONCRETE CHALLENGE
Your company’s Board of Directors coming in for an unexpected visit and your warehouse floor
needs a refresh.
FastKote® UV Fast Cure Polyurea is the product of choice. FastKote UV offers low odor, easy roller application
with full return to service in just 24 hours. Increase durability, longevity and anti-slip properties of FastKote UV
with the Durability Additive.
28
PAINTS
» Durable polyurea formula protects against chemicals and abrasion Impact MILD
MILD—MODERATE
» 100% UV stable decorative finish Mechanical MILD
MILD—MODERATE
» Fast dry coating accepts light traffic in 4-6 hours; full vehicle traffic in 24 hours
» Easy roller application creates a consistent finish unlike other concrete stains
» Convenient kit packaging
WELL SUITED FOR:
» One gallon covers up to 400 sq. ft. Industrial and commercial facilities,
showrooms, hospitality, decorative
DETAILS APPLICATION concrete applications
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Moderate
SURFACE FINISH: High Gloss COMPANION PRODUCTS: FastKote® UV Clear COLORS/PRODUCT NUMBERS:
with Durability Additive
DRY FILM THICKNESS: 4 mils / coat View Larger Swatches on Pages 5–6
APPLICATION TOOLS: Medici Roller and
COVERAGE: 400 sq. ft. / gal.
Roller Pan
INSTALL TEMPERATURE: 50–90°F (10–32°C) 280938 Sierra Sunset
280950 Stone
29
COATINGS
Rust-Oleum’s diverse coatings provide a cost effective, durable
solution for every industry and every environment. Our range of
products includes brands for application using in-house crews like
Concrete Saver and Sierra Performance, to Concrete Protection
Systems coatings for professional contractors. Whatever the floor
coating project, Rust-Oleum has the right solution for you.
COATINGS
[ 16—90 mils ]
PROFILE
COATINGS
» Easy to apply with long working time — 45 minute pot life Impact MILD
MILD—MODERATE
» Fast dry coating accepts traffic in less than 24 hours Mechanical MILD
MILD—MODERATE
» Durable formula protects against chemicals and abrasion
» Use FastKote Polyurea Black as a base coat for a more dramatic effect
» Base, Activator and Additive sold separately — Makes three activated gallons
WELL SUITED FOR:
Commercial, showrooms, hospitality,
DETAILS APPLICATION decorative concrete applications
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Moderate
SURFACE FINISH: High Gloss COMPANION PRODUCTS: FastKote® Black, COLORS/PRODUCT NUMBERS:
FastKote® UV Clear with
DRY FILM THICKNESS: 16–20 mils / coat View Larger Swatches on Pages 5–6
Durability Additive
COVERAGE: 90—100 sq. ft. / gal.
APPLICATION TOOLS: Rubber Squeegee and 280952 Polycuramine® Base
INSTALL TEMPERATURE: 40–90°F (4.5–32°C) High Quality 3/8”
DRY TIME: FOOT 12 hours Nap Roller 280954 Polycuramine® Activator
FULL 24 hours
FastKote UV Clear
®
Heavy Metal™
Decorative Floor Coating
280929 Copper Pot
31
BUILDKOTE VOC <10g/l
COMPLIANT NATIONWIDE
200
SQ.FT.
2
HOURS
» Superior flexibility withstands movement of the concrete industrial environments Impact MILD
MILD—MODERATE
» Apply direct concrete as a primer under all Rust-Oleum Polyurea paints and coatings Mechanical MILD
MILD—MODERATE
» Can be applied at temperatures between -20–120°F. Fast dry coating can be top coated in 2-4 hours
» Provides excellent adhesion to concrete, fiberglass, wood, epoxy, urethanes and polyurethanes
» Can also be applied to vertical surfaces as a primer or stand-alone coating
WELL SUITED FOR:
» Can be applied clear or tinted with Polyurea Universal Tints Garage coating contractors, light industrial,
food and beverage, kitchens, locker rooms,
» Makes three activated gallons — covers up to 1050 sq. ft.
shower rooms, decorative
DETAILS APPLICATION
» Low viscosity formula makes for easy application when competitive polyaspartics Impact MILD
MILD—MODERATE
are difficult to apply
Mechanical MILD
MILD—MODERATE
» Can be applied at temperatures between -20–120°F
» Fast dry coating can be top coated in 2–12 hours
» Dries to a high gloss, 100% UV stable, professional finish WELL SUITED FOR:
» Can be applied clear or tinted with Polyurea Universal Tints Garage coating contractors, light industrial,
» Makes four activated gallons — covers up to 800 sq. ft. depending on substrate kitchens, locker rooms, shower rooms,
» Excellent topcoat for broadcast systems decorative concrete applications
DETAILS APPLICATION
COLORS/PRODUCT NUMBERS:
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Moderate
283567 Part A
SURFACE FINISH: High Gloss COMPANION PRODUCTS: Universal Polyurea Tints
283616 Part B
DRY FILM THICKNESS: 6–12 mils / coat APPLICATION TOOLS: Rubber Squeegee and
High-Quality 3/8” Universal Polyurea Tints
COVERAGE: 200 sq. ft. / gal.
Nap Roller 283963 Gray
INSTALL TEMPERATURE: -20–120°F (-29–49°C)
283964 Tan
DRY TIME: RECOAT 2–41 hours
283965 Super Light Gray
FULL 24 hours
1
If 12 hour recoat time has elapsed the coating must be sanded prior to recoating.
32
COATINGS
FINISHKOTE 100 VOC <10g/l 250
SQ.FT.
3
HOURS
This 100% solids polyaspartic floor coating provides excellent UV, chemical and RESISTANCE:
abrasion resistance in a wide range of temperatures making it an excellent choice
Chemical MILD
MILD—MODERATE
for both interior and exterior applications.
Abrasion MILD
MILD—MODERATE
» Dries to a high gloss, 100% UV stable, professional finish
Impact MILD
MILD—MODERATE
» Squeegee/backroll application at temperatures between -20–120°F
Mechanical MILD
MILD—MODERATE
» Fast dry coating can be top coated in 3-6 hours
» Can be applied clear or tinted with Polyurea Universal Tints
» Base and activator make five activated gallons — covers up to 1000 sq. ft. WELL SUITED FOR:
» Excellent topcoat for broadcast systems Garage coating contractors, light industrial,
kitchens, locker rooms, shower rooms
DETAILS APPLICATION
33
6500 SYSTEM VOC <100g/l
COMPLIANT NATIONWIDE
100
SQ.FT.
10
HOURS
» For new, old, bare or previously coated concrete floors — great for warehouses, labs, etc. Abrasion MILD
MILD—MODERATE
» Excellent resistance to abrasion and impact; easy to maintain; durable Impact MILDMODERATE
» Withstands intermittent chemical spills, splashes and power washings Mechanical MILDMODERATE
» Glossy, highly ridged texture (26–40 mil DFT1); coefficient of friction = dry: 1.10; wet: 1.00 Abrasion MILD MODERATE—SEVERE
» For interior/exterior use on concrete or metal; great for food-processing facilities Impact MILD MODERATE—SEVERE
» Dries quickly—can accept heavy traffic in just 48 hours Mechanical MILD MODERATE—SEVERE
1
Dry film thickness
34
COATINGS
» Excellent in conditions where traditional 100% solids epoxies fail due Abrasion MILD
MILD—MODERATE
1
For bare concrete or high-traffic areas, primer will improve performance.
COLORS/PRODUCT NUMBERS:
282107 Clear 282110 Light Gray 282113 Dunes Tan
282111 Silver Gray 282112 Navy Gray 282115 Activator
282109 Super Light Gray
35
6700 SYSTEM VOC <50g/l
COMPLIANT NATIONWIDE
200
SQ.FT.
10
HOURS
» Extended pot life turns maintenance and painting professionals into flooring contractors Abrasion MILD
MILD—MODERATE
» Low viscosity 100% solids epoxy with a pot life up to 1 hour Impact MILDMODERATE
36
COATINGS
Heavy-duty, 100% solids smooth floor coating, designed to withstand moderate RESISTANCE:
chemicals and severe mechanical abuse. Chemical MILD
MILD—MODERATE
» Topcoat 8000 OverKrete HD, 9000 System Florclad and more Impact MILDMODERATE
» Low odor for use in all regulated areas Mechanical MILD SEVERE
Heavy-duty, 100% solids smooth floor coating, designed to withstand moderate RESISTANCE:
chemicals and severe mechanical abuse. Used as a topcoat to heavy-duty toppings Chemical MILD
MILD—MODERATE
in severe industrial environments.
Abrasion MILDMODERATE
» Orange peel finish diffracts light to effectively hide minor imperfections
Impact MILDMODERATE
in the concrete substrate
Mechanical MILD SEVERE
» Topcoat 8000 OverKrete HD, 9000 System Florclad, VinylCast and more
» Low odor for use in all regulated areas
» VOC compliant, so safe for people, products and processes WELL SUITED FOR:
Warehouses, showrooms, laboratories,
DETAILS APPLICATION
clean rooms, aircraft hangars, mechanical
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Moderate areas, storage facilities
SURFACE FINISH: Orange Peel COMPANION PRODUCTS: Penetrating Prime &
Seal™ Primer, VinylCast,
DRY FILM THICKNESS: 5-8 mils / coat For Color Swatches See Page 38
BriteCast
COVERAGE: 200–320 sq. ft. / gal.
APPLICATION TOOLS: Rubber Squeegee and
INSTALL TEMPERATURE: 60–80°F (15.5–27°C) High-Quality 3/8”
DRY TIME: FOOT 10 hours Nap Roller
FULL 48 hours
37
8000 SYSTEM: OVERKRETE®
Heavy-duty, 100% solids epoxy coating for concrete or block walls, designed to RESISTANCE:
withstand moderate chemicals and severe abuse. Chemical MILD
MILD–MODERATE
» Low odor for use in all regulated areas Mechanical MILD SEVERE
38
COATINGS
Premium 100% solids epoxy floor coatings are industrial end-users’ choice for RESISTANCE:
aesthetically-pleasing, easy-to-maintain high gloss, color stability and performance. Chemical MILD MODERATE –SEVERE
» Provides improved color and gloss retention over standard epoxy floor coatings Abrasion MILD MODERATE –SEVERE
» Easily combined with other systems for additional protection and appeal Impact MILD MODERATE –SEVERE
» Protects against light to moderate chemical splash and spills and foot and rubber wheeled traffic Mechanical MILD MODERATE –SEVERE
OverKrete® Xtra S
(One or two coats)
Penetrating
Prime & Seal Primer
39
8100 SYSTEM: OVERKRETE® XTRA
Designed for long term protection of concrete in light to medium service areas, RESISTANCE:
typically for foot traffic and rubber covered wheel traffic Chemical MILD MODERATE– SEVERE
» Orange peel finish diffracts light to effectively hide minor imperfections Abrasion MILD MODERATE– SEVERE
in the concrete substrate
Impact MILD MODERATE– SEVERE
» Provides improved color and gloss retention over standard epoxy floor coatings.
Mechanical MILD MODERATE– SEVERE
Excellent topcoat for broadcast systems
» Easily combined with other systems for additional protection and appeal. Protects against
light to moderate chemical splash and spills and foot and rubber wheeled traffic WELL SUITED FOR:
» Meets USDA requirements for incidental food contact; accepted for use in federally registered
Warehouses, showrooms, aircraft hangars,
Canadian food facilities
laboratories, clean rooms, electrical plant
DETAILS APPLICATION and storage areas and as a topcoat in
heavy-duty environments
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Moderate
SURFACE FINISH: Orange Peel COMPANION PRODUCTS: Penetrating Prime &
For Color Swatches See Page 41
Seal™ Primer
DRY FILM THICKNESS: 5-8 mils / coat
APPLICATION TOOLS: Rubber Squeegee and
COVERAGE: 200–320 sq. ft. / gal.
High-Quality 3/8”
INSTALL TEMPERATURE: 65–90°F (18–32°C) Nap Roller
DRY TIME: FOOT 10 hours
FULL 48–72 hours
Heavy-duty, 100% solids epoxy coating for concrete or block walls, designed to RESISTANCE:
withstand moderate chemicals and severe abuse. Chemical MILD MODERATE –SEVERE
» Easy roller applied vertical 100% solids epoxy Abrasion MILD MODERATE –SEVERE
» Low odor for use in all regulated areas Mechanical MILD MODERATE –SEVERE
40
COATINGS
8100 SYSTEM: OVERKRETE® XTRA
41
8200 SYSTEM: OVERKOTE® CHEMICAL RESISTANT EPOXY
100% solids epoxy floor coatings for maximum chemical resistance in the most RESISTANCE:
extreme industrial environments. Chemical MILD SEVERE
» Choice of Food & Beverage end users for durability in severe chemical (alkalis and acids) Abrasion MILD SEVERE
and mechanically abusive environments
Impact MILD SEVERE
» Low odor for use in all regulated areas
Mechanical MILD SEVERE
» VOC compliant, so safe for people, products and processes
» Meets USDA requirements for incidental food contact; accepted for use in federally registered
Canadian food facilities WELL SUITED FOR:
Chemical processing, food and beverage,
DETAILS APPLICATION
industrial manufacturing environments
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Moderate such as daires, bottling, meat and poultry
SURFACE FINISH: Smooth COMPANION PRODUCTS: Penetrating Prime processing, breweries and wineries,
& Seal™ Primer
DRY FILM THICKNESS: 16 mils / coat processing plants, secondary containment,
APPLICATION TOOLS: Rubber Squeegee and also used as a chemically resistant topcoat
COVERAGE: 100 sq. ft. / gal.
High-Quality 3/8”
INSTALL TEMPERATURE: 60–80°F (15.5–27°C) Nap Roller
DRY TIME: FOOT 10 hours For Color Swatches See Page 43
A durable, textured, two-component, 100% solids anti-slip floor coating that is ideal RESISTANCE:
for high-traffic areas, areas requiring slip resistance or protection against chemicals Chemical MILD SEVERE
and abrasion.
Abrasion MILD SEVERE
» Textured finish minimizes flooring imperfections and provides anti-slip safety
Impact MILD SEVERE
» Superior abrasion resistance
Mechanical MILD SEVERE
» Excellent chemical resistance
» Easy-to-mop and clean skid-resistant surface
» Can also be used as a vertical finish on concrete blocks WELL SUITED FOR:
Laboratories, locker rooms, shower rooms,
DETAILS APPLICATION
restaurants, bathrooms, food and beverage,
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Moderate kitchens, manufacturing, pharmaceutical
SURFACE FINISH: Extreme Orange Peel COMPANION PRODUCTS: Penetrating Prime areas and hospitals
& Seal™ Primer,
DRY FILM THICKNESS: 13–16 mils / coat
TX Roller
For Color Swatches See Page 43
COVERAGE: 100–120 sq. ft. / gal.
APPLICATION TOOLS: Rubber Squeegee,
INSTALL TEMPERATURE: 65–90°F (18–32°C) High-Quality 3/8”
DRY TIME: FOOT 8–10 hours Nap Roller and texture
FULL 48 hours producing roller
42
COATINGS
8200 SYSTEM: OVERKOTE® CHEMICAL RESISTANT EPOXY
Heavy-duty, chemical resistant 100% solids vertical coating (10-14 mils) for concrete RESISTANCE:
or block walls, designed to withstand extreme chemicals (alkalis and acids), and abuse. Chemical MILD SEVERE
» Tested in over 350 chemicals for 1 year immersion Abrasion MILD SEVERE
» Easy roller applied vertical 100% solids epoxy Impact MILD SEVERE
» Low odor for use in all regulated areas Mechanical MILD SEVERE
43
8300 SYSTEM: OVERKOTE® PLUS NOVOLAC EPOXY
Heavy-duty, 100% solids Novolac epoxy toppings and coatings stand up to the RESISTANCE:
harshest chemicals in extreme industrial environments. Chemical MILD SEVERE
» The highest level of protection against the most corrosive industrial chemicals — Abrasion MILD SEVERE
even 98% sulfuric acid
Impact MILD SEVERE
» Easy to apply viscosity and one coat finish requires half the labor of a typical novolac epoxy
Mechanical MILD SEVERE
» Withstands steel-wheeled traffic and mechanical abuse
» Low odor for use in all regulated areas and VOC compliant — safe for people, products and processes
» OverKote® Plus tested in 350 chemicals for one year immersion WELL SUITED FOR:
» Meets USDA requirements for incidental food contact; accepted for use in federally registered Chemical processing, pulp & paper, food &
Canadian food facilities beverage, secondary containment, tank
farms, trench liners, sump lining, plating
DETAILS APPLICATION
facilities and battery storage areas. Also
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Moderate used as a chemical resistant topcoat
SURFACE FINISH: Smooth COMPANION PRODUCTS: Penetrating Prime
& Seal™ Primer, Prime & For Color Swatches See Page 45
DRY FILM THICKNESS: 16 mils / coat
Seal Primer
COVERAGE: 100 sq. ft. / gal.
APPLICATION TOOLS: Rubber Squeegee and
INSTALL TEMPERATURE: 60–80°F (15.5–27°C) High-Quality 3/8”
DRY TIME: FOOT 10 hours Nap Roller
FULL 48–72 hours
44
COATINGS
8300 SYSTEM: OVERKOTE® PLUS NOVOLAC EPOXY
Heavy-duty, 100% solids Novolac epoxy vertical coating (10-14 mils) for concrete or RESISTANCE:
block walls, stands up to the harshest chemicals in extreme industrial environments. Chemical MILD SEVERE
» The highest level of protection against the most corrosive industrial chemicals — Abrasion MILD SEVERE
even 98% sulfuric acid
Impact MILD SEVERE
» Easy to apply viscosity and one coat finish requires half the labor of a typical novolac epoxy
Mechanical MILD SEVERE
» Withstands steel-wheeled traffic and mechanical abuse
» Low odor for use in all regulated areas and VOC compliant — safe for people, products and processes
» Tested in 350 chemicals for one year immersion WELL SUITED FOR:
» Meets USDA requirements for incidental food contact; accepted for use in federally registered Chemical processing, pulp & paper, food &
Canadian food facilities beverage, secondary containment, tank
farms, trench liners, sump lining, plating
DETAILS APPLICATION
facilities and battery storage areas. Also
RECOMMENDED SURFACE: Concrete Block Walls INSTALLATION DIFFICULTY: Moderate used as a chemical resistant topcoat
SURFACE FINISH: Smooth COMPANION PRODUCTS: BlokFil™
DRY FILM THICKNESS: 10–14 mils / coat APPLICATION TOOLS: High-Quality 3/8”
Nap Roller
COVERAGE: 120–160 sq. ft. / gal.
INSTALL TEMPERATURE: 65–90°F (18–32°C)
DRY TIME: LIGHT 8–10 hours
FULL 3 days
45
8600 SYSTEM: OVERKRETE® 45/65 LOW TEMP EPOXY
100% solids epoxy floor coatings and toppings for low temperature applications, or RESISTANCE:
faster turnaround in normal temperatures, in severe industrial environments. Chemical MILD
MILD–MODERATE
» Fast cure at ambient temperatures, normal cure at cold temperatures Abrasion MILDMODERATE
» Offer high degree of abrasion resistance. Resist moderate chemical and severe mechanical abuse Impact MILDMODERATE
» High-build system with fast turnaround and long-lasting service life Mechanical MILD SEVERE
» Low odor for use in all regulated areas and VOC compliant — safe for people, products and processes
» Meets USDA requirements for incidental food contact; accepted for use in federally registered
Canadian food facilities WELL SUITED FOR:
Floor coating for food & beverage,
DETAILS APPLICATION
chemical processing, meat & poultry
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Moderate plants, cold storage facilities and outdoor
SURFACE FINISH: Smooth COMPANION PRODUCTS: Penetrating Prime secondary containment
& Seal™ Primer
DRY FILM THICKNESS: 16 mils / coat
APPLICATION TOOLS: Rubber Squeegee and For Color Swatches See Page 47
COVERAGE: 100 sq. ft. / gal.
High-Quality 3/8”
INSTALL TEMPERATURE: 45–65°F (7–18°C) Nap Roller
DRY TIME: FOOT 10 hours
FULL 48–72 hours
46
COATINGS
8600 SYSTEM: OVERKRETE® 45/65 LOW TEMP EPOXY
Heavy-duty, 100% solids vertical epoxy coating (10-14 mils) for concrete or block walls RESISTANCE:
for low temperature applications (or faster turnaround in normal temperatures), in Chemical MILD
MILD–MODERATE
severe industrial environments.
Abrasion MILDMODERATE
» Easy roller application
Impact MILDMODERATE
» High-build system with fast turnaround and long-lasting service life
Mechanical MILD SEVERE
» Resist moderate chemical and severe mechanical abuse
» Low odor for use in all regulated areas and VOC compliant — so safe for people, products and processes
» Meets USDA requirements for incidental food contact; accepted for use in federally registered WELL SUITED FOR:
Canadian food facilities Floor coating for food & beverage,
chemical processing, meat & poultry
DETAILS APPLICATION
plants, cold storage facilities and outdoor
RECOMMENDED SURFACE: Concrete Block Walls INSTALLATION DIFFICULTY: Moderate secondary containment
SURFACE FINISH: Smooth COMPANION PRODUCTS: BlokFil™
DRY FILM THICKNESS: 10–14 mils / coat APPLICATION TOOLS: High-Quality 3/8”
Nap Roller
COVERAGE: 120–160 sq. ft. / gal.
INSTALL TEMPERATURE: 45–65°F (7–18°C)
DRY TIME: LIGHT 8–10 hours
FULL 3 days
47
9600 SYSTEM: BRITECAST™
This three-component decorative quartz blends together to protect the concrete and RESISTANCE:
people around you. Chemical MILD
MILD–MODERATE
» Chemical resistance with splash-and-spill protection against many acids, alkalis and solvents Impact MILD SEVERE
» Can be applied as an anti-slip finish in a single broadcast, or an easy to clean/mop aesthetically Mechanical MILD SEVERE
pleasing finish with double broadcast
» Non-porous, high-density composition resists bacterial growth and corrosion
» VOC compliance with virtually no odor WELL SUITED FOR:
Garage coating contractors, light industrial,
DETAILS APPLICATION
food and beverage, kitchens, locker rooms,
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Moderate shower rooms, commercial, hospitality,
SURFACE FINISH: Anti-Slip COMPANION PRODUCTS: Penetrating Prime decorative
& Seal™ Primer,
DRY FILM THICKNESS: 16 mils / coat
8100 OverKrete® Xtra OP,
COVERAGE: 100 sq. ft. / gal. 9600 Britecast™ CB COLORS/PRODUCT NUMBERS:
INSTALL TEMPERATURE: 65–90°F (18–32°C) APPLICATION TOOLS: Rubber Squeegee and 236870 Base Coat Super Light Gray
DRY TIME: FOOT 16–24 hours High-Quality 3/8”
Nap Roller 236876 Base Coat Clear
FULL 24–48 hours
236895 Sealer
48
COATINGS
9600 SYSTEM: BRITECAST™
Heavy-duty coating of epoxy resin blend and decorative quartz that provides both RESISTANCE:
beauty and safety for institutional, commercial and pharmaceutical environments. Chemical MILD
MILD–MODERATE
» Easy-to-maintain and resists bacterial growth and corrosion Impact MILD SEVERE
» Superior compressive strength and chemical resistance with splash and spill protection against many Mechanical MILD SEVERE
acids, alkalis and solvents
» VOC compliant, so safe for people, products and processes
» Meets USDA requirements for incidental food contact; accepted for use in federally registered WELL SUITED FOR:
Canadian food facilities Garage coating contractors, light industrial,
food and beverage, kitchens, locker rooms,
DETAILS APPLICATION
shower rooms, commercial, hospitality,
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Difficult decorative
SURFACE FINISH: Textured COMPANION PRODUCTS: 9000 System
FlorClad Primer
DRY FILM THICKNESS: N/A
APPLICATION TOOLS: Trowel
COLORS/PRODUCT NUMBERS:
COVERAGE: 20–40 lin. ft. / gal.
236860 Clear
INSTALL TEMPERATURE: 70–80°F (21–27°C)
DRY TIME: LIGHT 16–24 hours
FULL 24–48 hours
BriteCast™ Sealer
Penetrating
Prime & Seal Primer
241832
49
4600 System VOC <100g/l 100
SQ.FT.
16
HOURS
Decorative, static control floor coating system, combining aesthetics with RESISTANCE:
static control. Chemical MILDMODERATE
» Meets USDA requirements for incidental food contact; accepted for use in federally registered
Canadian food facilities
WELL SUITED FOR:
DETAILS APPLICATION
Institutional, commercial and
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Difficult pharmaceutical areas like clean rooms,
SURFACE FINISH: Anti-Slip COMPANION PRODUCTS: Penetrating Prime hospitals, automated assembly areas,
& Seal™ Primer storage areas, computer control rooms,
DRY FILM THICKNESS: 16 mils / coat
APPLICATION TOOLS: Rubber Squeegee and electronic assembly areas and electronic
COVERAGE: 100 sq. ft. / gal.
High-Quality 3/8”
INSTALL TEMPERATURE: 70–80°F (21–27°C)
manufacturing plants
Nap Roller
DRY TIME: FOOT 16–24 hours
FULL 24–48 hours
COLORS/PRODUCT NUMBERS:
241962 SC Basecoat
236905 SC Sealer
50
COATINGS
ULTRAPLEX C SL ™
Self-leveling seamless floor coating, designed to meet the electrically conductive and RESISTANCE:
anti-spark requirements of a wide variety of industrial flooring needs. Chemical MILD SEVERE
» Designed for areas requiring low resistance (25,000 ohms to 1 megohm at 500 volts, Abrasion MILDMODERATE
based on NFPA 99 test method)
Impact MILDMODERATE
» Resistance to a variety of acids, alkalis, and solvents — Chemical resistance equal to 8200 System
Mechanical MILDMODERATE
OverKote series
» Meets the requirements for spark resistant floor topping
» Provides a wear surface for protection where conductive tile just isn’t enough WELL SUITED FOR:
» Nonporous and of extreme high density — Resists gritting and traffic soil, will not support bacterial Explosive environments: Munitions, air
growth, will not hold odors, will not dust and is easily mopped clean bags, pyrotechnics processing areas
» Monolithic construction provides a wall-to-wall or joint-to-joint seamless floor
For Color Swatches See Page 53
DETAILS APPLICATION
ULTRAPLEX™ C SL PROFILE
UltraPlex™ C SL or SD SL
(One or two coats)
Primer ESD
Penetrating
Prime & Seal Primer
51
4700 SYSTEM: ULTRAPLEX™
ULTRAPLEX™ SD SL
Self-leveling seamless floor coating, designed to meet the electrostatic discharge RESISTANCE:
requirements of a wide variety of industrial flooring needs. Chemical MILD SEVERE
» Designed for areas where electrostatic charge build-up hinders productivity (1 megohm Abrasion MILDMODERATE
to 1,000 megohms or 1.0 x 106 to 1.0 x 109 megohms) at 100 volts based on ASTM F150
Impact MILDMODERATE
test method
Mechanical MILDMODERATE
» Resistance to a variety of acids, alkalis, and solvents — Chemical resistance equal to 8200 System
OverKote series
» Provides a wear surface for protection where conductive tile just isn’t enough WELL SUITED FOR:
» Nonporous and of extreme high density — Resists gritting and traffic soil, will not support bacterial
Institutional and electronics like clean
growth, will not hold odors and is easily mopped clean
rooms, hospitals, automated assembly
DETAILS APPLICATION areas, computer control rooms, semi-
conductor and relay assembly areas,
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Difficult
printing press areas and electronic
SURFACE FINISH: Smooth COMPANION PRODUCTS: Penetrating Prime
& Seal™ Primer, manufacturing plants
DRY FILM THICKNESS: 90 mils / coat
UltraPlex™ ESD Primer
COVERAGE: 70 sq. ft. / kit
APPLICATION TOOLS: Screed Rake, For Color Swatches See Page 53
INSTALL TEMPERATURE: 70–90°F (21–32°C) Spike Roller
DRY TIME: FOOT 24 hours
FULL 72 hours
ULTRAPLEX™ SD S
A 100% solids epoxy designed to meet the static dissipative requirements of a wide RESISTANCE:
variety of industrial flooring needs. Chemical MILD
MILD–MODERATE
» Designed for areas where electrostatic charge build-up hinders productivity (1 megohm Abrasion MILD
MILD–MODERATE
to 1,000 megohms or 1.0 x 106 to 1.0 x 109 megohms) at 100 volts based on ASTM F150
Impact MILD
MILD–MODERATE
test method
Mechanical MILD
MILD–MODERATE
» Splash and spill resistant to a variety of acids, alkalis, and solvents
» Provides a wear surface for protection where conductive tile just isn’t enough
» Easy maintenance — clean with a mop or hose WELL SUITED FOR:
Institutional and electronics like clean
DETAILS APPLICATION
rooms, hospitals, automated assembly
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Difficult areas, computer control rooms, semi-
SURFACE FINISH: Smooth COMPANION PRODUCTS: Penetrating Prime conductor and relay assembly areas,
& Seal™ Primer,
DRY FILM THICKNESS: 16 mils / coat printing press areas and electronic
UltraPlex™ ESD Primer
COVERAGE: 100 sq. ft. / kit manufacturing plants
APPLICATION TOOLS: Rubber Squeegee and
INSTALL TEMPERATURE: 65–90°F (18–32°C) High-Quality Roller
DRY TIME: FOOT 24 hours For Color Swatches See Page 53
FULL 72 hours
52
COATINGS
4700 SYSTEM: ULTRAPLEX™
CONCRETE CHALLENGE
Electronics assembly area experienced electrostatic discharge spikes that devastated production and
profits. Must avoid slip and fall hazards from mats/carpets.
4700 System-UltraPlex ESD Control Coatings protect your products from the devastation caused by ESD. 4700
System-UltraPlex can be customized for your critical operations. 4700 System-UltraPlex offers seamless, wall to wall
protection with performance, durability, easy maintenance, chemical and fire resistance. 4700 System-UltraPlex puts
you back in control of your profits!
53
TOPPINGS
Rust-Oleum Heavy Duty Floor toppings provide protection in the
most aggressive industrial environments. Designed to be a permanent
solution to flooring problems, our Heavy Duty Floor topping are
available in several formulas with varying degrees of protection and
application characteristics. Resistant to the most severe chemical
exposure, including 98% sulfuric acid, they can also withstand
steel-wheeled traffic and severe mechanical abuse.
TOPPINGS
[ 90—250 mils ]
PROFILE
TOPPINGS
A heavy-duty floor topping designed for moderate chemical resistance and severe RESISTANCE:
mechanical abuse. This 100% solids copolymer resin system is tough and abrasion Chemical MILDMODERATE
resistant and is essentially odorless.
Abrasion MILD SEVERE
» Economic, high-build system with fast turnaround and longer service life than
Impact MILD SEVERE
competitive products
Mechanical MILD SEVERE
» High degree of abrasion and impact resistance
» Easy to apply, can go over 10 day old, damp concrete
» No primers required; can be topcoated for a cleanable finish WELL SUITED FOR:
» VOC compliant and low odor for use in all regulated areas Industrial manufacturing,
warehouseing, food and beverage,
DETAILS APPLICATION
physically abusive environments
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Difficult
SURFACE FINISH: Textured COMPANION PRODUCTS: 8000 System OverKrete S, For Color Swatches See Page 56
Wedron 480
DRY FILM THICKNESS: 1/4"
APPLICATION TOOLS: Screed Rake, Smoothing
COVERAGE: 20, 100, 1000 sq. ft. kits
Tool, Spiked Roller
INSTALL TEMPERATURE: > 65°F (> 18°C) Air 2%
Glaze Coat 6%
DRY TIME: LIGHT 10–14 hours
NON-POROUS
POROUS
Primer 2%
Rust-Oleum’s resin rich systems contain a much higherSealer 2%
ratio
Air 16%
of Troweled systems use an angular aggregate that allows the
resin-to-aggregate than troweled systems, making it non-porous and particles to nest closer together. This nesting causes porosity
POROUS
exceptionally chemical resistant. Our resin-rich systems use a round between the particles.
aggregate which allows resin to flow between the particles.
Resin 12%
CHOOSE RUST-OLEUM’S RESIN-RICH
Sand 68% SYSTEMS FOR SEAMLESS PROTECTION!
55
8000 SYSTEM: OVERKRETE®
A heavy-duty trowel applied cove base, designed to provide a slightly curved or RESISTANCE:
radius transition from the floor to the wall, making a more attractive and easily Chemical MILDMODERATE
cleaned surface.
Abrasion MILD MODERATE–SEVERE
» Easy trowel applied coving mortar for industrial manufacturing, food and beverage,
Impact MILD MODERATE–SEVERE
secondary containment, machine shops, warehouses and other heavy-duty environments
Mechanical MILD MODERATE–SEVERE
» Required in most food and beverage applications to prevent the growth of bacteria
» Typically installed by trained contractors. Be sure you are fully aware of all application procedures
and have all the required equipment available prior to beginning the installation of this product WELL SUITED FOR:
DETAILS APPLICATION Cove base in industrial manufacturing, food
and beverage, secondary containment,
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Difficult
machine shops, warehousing and other
SURFACE FINISH: Textured COMPANION PRODUCTS: 8000 System OverKrete S
Floor Coating
physically abusive environments
DRY FILM THICKNESS: 1/8"
APPLICATION TOOLS: Steel Finishing Trowel
COVERAGE: 20–40 lin. ft. / gal.
INSTALL TEMPERATURE: 65–90°F (18–32°C)
DRY TIME: LIGHT 24 hours
FULL 48 hours
56
TOPPINGS
8100 System VOC <100g/l 70
SQ.FT.
36
HOURS
Premium 100% solids self-leveling epoxy floor coating (90 mils) for aesthetically RESISTANCE:
pleasing, easy-to-apply and maintain high gloss, color stability and performance. Chemical MILDMODERATE
» Uniform flooring composition and properties: One step application means consistent Abrasion MILD SEVERE
physical properties are maintained throughout
Impact MILD SEVERE
» Great alternative to heavy-duty toppings for relative performance
Mechanical MILD SEVERE
» Easily combined with other systems for additional protection and appeal
» Protects against light to moderate chemical splash and spills and foot and rubber wheeled traffic
» Low odor for use in all regulated areas — VOC compliant, so safe for people, products and processes WELL SUITED FOR:
» Meets USDA requirements for incidental food contact; accepted for use in federally registered Pharmaceutical and other mild to moderate
Canadian food facilities chemical environments like warehouses,
showrooms, aircraft hangars, laboratories,
DETAILS APPLICATION
clean rooms
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Difficult
SURFACE FINISH: Smooth COMPANION PRODUCTS: Penetrating
Prime & Seal Primer™,
DRY FILM THICKNESS: 90 mils / coat
Prime and Seal Primer™
COVERAGE: 70 sq. ft. / gal.
APPLICATION TOOLS: Screed Rake,
INSTALL TEMPERATURE: 65–90°F (18–32°C) Spiked Roller
DRY TIME: LIGHT 36 hours
FULL 72 hours
COLORS/PRODUCT NUMBERS:
237177 Natural 237186 Tile Red 237194 Light Gray
237180 National Blue 237188 Black 237196 Navy Gray
237182 Light Green 237190 Dunes Tan 237198 White
237184 Safety Yellow 237192 Dark Gray 241654 Super Light Gray
57
8200 SYSTEM: OVERKOTE®
This heavy-duty floor topping offers the most extreme chemical resistance; RESISTANCE:
making it perfect for areas subject to caustic washdowns. It withstands mechanical Chemical MILD SEVERE
abuse from steel wheeled traffic, is essentially odorless and is suitable for food and
beverage facilities. Abrasion MILD SEVERE
Resistance Chart)
» Withstands mechanical abuse from steel-wheeled traffic
WELL SUITED FOR:
» Labor saver; high build in a single coat; “Contractor’s Choice”
Chemical processing, food & beverage and
» VOC compliant with 100% solids and low odor for use in all regulated areas
industrial manufacturing environments
» Can be used over 10 day old, damp concrete
such as dairies, bottling, meat & poultry
» No primer necessary processing, breweries & wineries,
» Tested in over 350 chemicals for one year immersion processing plants
Heavy-duty, chemical resistant 100% solids epoxy vertical topping (125 mils) for RESISTANCE:
concrete or block walls, designed to withstand extreme chemicals (alkalis and acids), Chemical MILD SEVERE
mechanical abuse and steel wheeled traffic.
Abrasion MILD SEVERE
» Excellent for vertical walls, trenches, pump pads and curbs. The chemical resistance is
Impact MILD SEVERE
equivalent to the flooring counterparts and should be applied at a thickness of 1/8 inch
Mechanical MILD SEVERE
» Excellent chemical and abrasion resistance
» VOC compliant with 100% solids and low odor for use in all regulated areas
» Voids and “bug holes” should be filled with Rust-Oleum BlokFil before applying the vertical material WELL SUITED FOR:
Dairies, bottling, meat & poultry processing,
DETAILS APPLICATION
breweries & wineries, processing plants,
RECOMMENDED SURFACE: Concrete, Masonry INSTALLATION DIFFICULTY: Difficult secondary containment, grain processing,
SURFACE FINISH: Textured COMPANION PRODUCTS: 8200 System trench liners and tank farms
OverKote S\TX,
DRY FILM THICKNESS: 1/8"
Rust-Oleum BlokFil
COVERAGE: 25 sq. ft. kit For Color Swatches See Page 59
APPLICATION TOOLS: Screed Rake, Smoothing
INSTALL TEMPERATURE: 70–90°F (32°C) Tool, Spiked Roller
DRY TIME: LIGHT 6-8 hours
FULL 12–24 hours
58
TOPPINGS
8200 SYSTEM: OVERKOTE®
Seamless, heavy-duty, chemical resistant 100% solids cove base flooring (1/8-1/4”), RESISTANCE:
designed to withstand extreme chemicals (alkalis and acids), and abuse. Chemical MILD SEVERE
» Easy trowel applied coving mortar for industrial manufacturing, food and beverage, Abrasion MILD SEVERE
secondary containment, machine shops, warehouses and other heavy-duty environments
Impact MILD SEVERE
» Required in most food and beverage applications to prevent the growth of bacteria
Mechanical MILD SEVERE
» Typically installed by trained contractors. Be sure you are fully aware of all application procedures
and have all the required equipment available prior to beginning the installation of this product
WELL SUITED FOR:
DETAILS APPLICATION
Chemical processing, food & beverage,
RECOMMENDED SURFACE: Concrete Block Wall INSTALLATION DIFFICULTY: Difficult industrial manufacturing environments
SURFACE FINISH: Textured COMPANION PRODUCTS: 8200 OverKote S such as dairies, bottling, meat & poultry
Chemical Resistant Epoxy
DRY FILM THICKNESS: 1/8” processing, breweries & wineries,
APPLICATION TOOLS: Trowel
COVERAGE: 40 lin. ft. kit processing plants, secondary containment.
INSTALL TEMPERATURE: 70–80°F (21–27°C) Also used as a chemically resistant topcoat
DRY TIME: LIGHT 24 hours
FULL 24–48 hours
59
8300 SYSTEM: OVERKRETE® PLUS
This Novolac epoxy provides the highest level of protection against the most RESISTANCE:
corrosive industrial chemicals. Chemical MILD MOST SEVERE
» Widest degree of chemical resistance out there — from alkalis to acids Abrasion MILD SEVERE
» Contractors prefer our easy-to-apply novolac, half the labor of any other competitive brand Mechanical MILD SEVERE
Heavy-duty, chemical resistant 100% solids epoxy vertical topping (125 mils) for RESISTANCE:
concrete or block walls, designed to withstand extreme chemicals (alkalis and acids), Chemical MILD MOST SEVERE
mechanical abuse and steel wheeled traffic.
Abrasion MILD SEVERE
» Excellent for vertical walls, trenches, pump pads and curbs. The chemical resistance is
Impact MILD SEVERE
equivalent to the flooring counterparts and should be applied at a thickness of 1/8 inch
Mechanical MILD SEVERE
» Excellent chemical and abrasion resistance
» VOC compliant with 100% solids and low odor for use in all regulated areas
» Voids and “bug holes” should be filled with Rust-Oleum BlokFil before applying the vertical material WELL SUITED FOR:
Chemical processing, pulp & paper, food &
DETAILS APPLICATION
beverage, secondary containment, tank
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Difficult farms, trench liners, sump lining, plating
SURFACE FINISH: Textured COMPANION PRODUCTS: Rust-Oleum BlokFil facilities and battery storage areas
DRY FILM THICKNESS: 1/8" APPLICATION TOOLS: Trowel
COVERAGE: 25 sq. ft. kit For Color Swatches See Page 61
60
TOPPINGS
8300 SYSTEM: OVERKOTE® PLUS
Seamless, heavy-duty, 100% solids Novolac epoxy cove base flooring (1/8-1/4”) that RESISTANCE:
stand up to the harshest chemicals in extreme industrial environments. Chemical MILD SEVERE
» The highest level of protection against the most corrosive industrial chemicals — Abrasion MILD SEVERE
even 98% sulfuric acid
Impact MILD SEVERE
» Easy to apply viscosity and one coat finish requires half the labor of a typical novolac epoxy
Mechanical MILD SEVERE
» Withstands steel-wheeled traffic and mechanical abuse
» Low odor for use in all regulated areas
» OverKote® Plus tested in 350 chemicals for one year immersion WELL SUITED FOR:
» Meets USDA requirements for incidental food contact; accepted for use in federally registered Chemical processing, pulp & paper, food &
Canadian food facilities beverage, secondary containment, tank
farms, trench liners, sump lining, plating
DETAILS APPLICATION
facilities and battery storage areas. Also
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Difficult used as a chemical resistant topcoat
SURFACE FINISH: Textured COMPANION PRODUCTS: 8300 OverKote Plus S
DRY FILM THICKNESS: 1/8” APPLICATION TOOLS: Trowel
COVERAGE: 20–40 lin. ft. kit
INSTALL TEMPERATURE: 70–80°F (21–27°C)
DRY TIME: LIGHT 24 hours
FULL 24–48 hours
61
8600 SYSTEM: OVERKRETE® 45/65
Heavy-duty topping for lower temperature applications such as meat and poultry RESISTANCE:
plants. Offers rapid turnaround minimizing your valuable downtime. Chemical MILDMODERATE
» Fast curing at ambient temperatures, normal cure at cold temperatures Abrasion MILD SEVERE
» For moderate chemical resistance and severe mechanical abuse Mechanical MILD SEVERE
A vertical surface, trowel applied material designed for concrete and masonry RESISTANCE:
substrates. Provides protection against strong chemicals and mechanical abuse. Chemical MILDMODERATE
» Excellent for vertical walls, trenches, pump pads and curbs Abrasion MILD SEVERE
» The chemical resistance is equivalent to the flooring counterparts and should be applied at a Impact MILD SEVERE
thickness of 1/8 inch. Heavier application may cause slumping
Mechanical MILD SEVERE
» Voids and “bug holes” should be filled with Rust-Oleum BlokFil before applying the vertical material
» No primer required
» VOC compliant with 100% solids and low odor for use in all regulated areas WELL SUITED FOR:
Food & beverage, chemical processing, meat
DETAILS APPLICATION
& poultry plants, cold storage facilities and
RECOMMENDED SURFACE: Concrete, Masonry INSTALLATION DIFFICULTY: Difficult outdoor secondary containment
SURFACE FINISH: Textured COMPANION PRODUCTS: Rust-Oleum BlokFil
For Color Swatches See Page 63
DRY FILM THICKNESS: 1/8" APPLICATION TOOLS: Trowel
COVERAGE: 25 sq. ft. kit
INSTALL TEMPERATURE: 45-65°F (7–18°C)
DRY TIME: 12–24 hours
62
TOPPINGS
8600 SYSTEM: OVERKRETE® 45/65
Seamless, heavy-duty, 100% solids epoxy cove base flooring (1/8-1/4”) for RESISTANCE:
low temperature applications, or faster turnaround in normal temperatures, Chemical MILD
MILD–MODERATE
in severe industrial environments.
Abrasion MILDMODERATE
» The highest level of protection against the most corrosive industrial chemicals —
Impact MILDMODERATE
even 98% sulfuric acid
Mechanical MILD SEVERE
» Offer high degree of abrasion resistance. Resists moderate chemical and severe mechanical abuse
» Low odor for use in all regulated areas and VOC compliant — so safe for people, products and processes
» Meets USDA requirements for incidental food contact; accepted for use in federally registered WELL SUITED FOR:
Canadian food facilities
Floor coating for food & beverage,
DETAILS APPLICATION chemical processing, meat & poultry
plants, cold storage facilities and outdoor
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Difficult
secondary containment
SURFACE FINISH: Smooth COMPANION PRODUCTS: 8600 System
OverKote® 45/65 S
COVERAGE: 20–40 lin. ft. / gal.
APPLICATION TOOLS: Trowel
INSTALL TEMPERATURE: 45–65°F (7–18°C)
DRY TIME: LIGHT 24 hours
FULL 24–48 hours
63
8900 System VOC 0g/l 32
SQ.FT.
10
HOURS
THERMAKRETE® HP PROFILE
ThermaKrete® HP
64
TOPPINGS
CONCRETE CHALLENGE
40°F (4°C) meat processing area consistently abused with hot water washdowns and
thermal shock conditions. Must be USDA acceptable, anti-slip, low contamination risk and
have a fast return to service.
8900 System ThermaKrete® HP (slurry) water-based Urethane Concrete is the winning solution. Low odor,
fast-curing and unsurpassed resistance against caustics, traffic and standing water makes 8900 System ThermaKrete
the Food & Beverage Industry’s top solution for thermal shock. The easy-to-apply self-leveling system is available in
a patch kit (16 sq. ft.) for general maintenance, and a large kit (32 sq. ft.) for bigger projects and can be applied at
40°F (4°C). Safe for your people, your products and your processes!
65
9000 System VOC <25g/l 18
SQ.FT.
6
HOURS
FLOOR TOPPING
Chemical MILDMODERATE
Powerful, 100% solids epoxy mortar topping for seamless protection Impact MILD SEVERE
against mechanical, impact, abrasion and moderate chemicals in severe Mechanical MILD SEVERE
industrial environments.
FLOORCLAD™ HD PROFILE
9000 FloorClad™ HD
66
TOPPINGS
EPOXY GROUT
WELL SUITED FOR: Chemical processing areas, food & beverage areas, heavy manufacturing areas, petrochemical, foundations, vessels & tanks,
power transmission, pulp & paper plants, metal refining/mining, petroleum refining, turbines, rails, compressors, bearing plates, conveyor supports,
cooling towers, engines, and pumps
General Purpose
Used for setting machinery foundations, footers, anchor bolt sleeves, and in other RESISTANCE:
applications where reciprocating or rotating equipment is installed, or where heavy Chemical MILDMODERATE
load bearing capacity is required.
Abrasion MILDMODERATE
» High tensile, flexural and compressive strengths keep valuable machinery and equipment Impact MILDMODERATE
perfectly aligned for years of service
Mechanical MILDMODERATE
» Low-exotherm cure minimizes shrinkage, ensuring full bearing where contact is maintained
» Low-dusting aggregate provides a cleaner work area and a safer work environment
» High flowability can be poured to form under hard-to-reach foundations and pump pads COLORS/PRODUCT NUMBERS:
View Larger Swatches on Pages 5–6
DETAILS APPLICATION
237396 Medium Gray
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Difficult
SURFACE FINISH: Textured COMPANION PRODUCTS: 8000 System
OverKrete S
COVERAGE: 0.44 cubic ft.
APPLICATION TOOLS: Preassembled Form
INSTALL TEMPERATURE: 65–90°F (18–32°C)
DRY TIME: 8–24 hours
Quick Set
Used for setting machinery foundations, footers, anchor bolt sleeves, and in other RESISTANCE:
applications where reciprocating or rotating equipment is installed, or where heavy Chemical MILDMODERATE
load bearing capacity is required.
Abrasion MILDMODERATE
» Fast turn-around and reduced downtime are requirements, same qualities as Impact MILDMODERATE
Epoxy Grout GP, but with a shorter set time of under two hours
Mechanical MILDMODERATE
» Low-exotherm cure minimizes shrinkage, ensuring full bearing where contact is maintained
» Low-dusting aggregate provides a cleaner work area and a safer work environment
» High flowability can be poured to form under hard-to-reach foundations and pump pads COLORS/PRODUCT NUMBERS:
View Larger Swatches on Pages 5–6
DETAILS APPLICATION
237402 Dark Blue
RECOMMENDED SURFACE: Concrete INSTALLATION DIFFICULTY: Difficult
SURFACE FINISH: Textured COMPANION PRODUCTS: 8200 System
OverKote S
COVERAGE: 0.44 cubic ft.
APPLICATION TOOLS: Preassembled Form
INSTALL TEMPERATURE: 65–90°F (18–32°C)
DRY TIME: 6–12 hours
67
EPOXY GROUT
Corrosion Resistant
Used for setting machinery foundations, footers, anchor bolt sleeves, and in other RESISTANCE:
applications where reciprocating or rotating equipment is installed, or where heavy Chemical MILD SEVERE
load bearing capacity is required.
Abrasion MILD SEVERE
» Chemical resistance equal to our 8300 System OverKote Plus products. Offers
®
Impact MILD SEVERE
resistance to acids, alkalis, and solvents
Mechanical MILD SEVERE
» Excellent bond strength to both dry and damp concrete — The material to concrete bond exceeds
the tensile strength of the concrete itself
» Low exothermic cure: Virtually eliminates bond interface stresses COLORS/PRODUCT NUMBERS:
View Larger Swatches on Pages 5–6
» Depending on ambient temperature, area can be returned to use within 12 to 24 hours, therefore
reducing downtime
237408 Dark Red
» Scheduling problems caused by the slow cure of Portland cement grouts can often be avoided
DETAILS APPLICATION
68
APPENDIX
• CHEMICAL RESISTANCE CHARTS
• REFERENCE DIAGRAMS
• APPLICATION TOOLS
CHEMICAL RESISTANCE
HEAVY DUTY TOPPING SYSTEMS
8300 SYSTEM 8200 SYSTEM 8000 SYSTEM
CHEMICAL OVERKOTE PLUS HD OVERKOTE HD OVERKRETE HD
70
8300 SYSTEM 8200 SYSTEM 8000 SYSTEM 8300 SYSTEM 8200 SYSTEM 8000 SYSTEM
CHEMICAL OVERKOTE PLUS HD OVERKOTE HD OVERKRETE HD CHEMICAL OVERKOTE PLUS HD OVERKOTE HD OVERKRETE HD
71
8300 SYSTEM 8200 SYSTEM 8000 SYSTEM 8300 SYSTEM 8200 SYSTEM 8000 SYSTEM
CHEMICAL OVERKOTE PLUS HD OVERKOTE HD OVERKRETE HD CHEMICAL OVERKOTE PLUS HD OVERKOTE HD OVERKRETE HD
72
8300 SYSTEM 8200 SYSTEM 8000 SYSTEM 8300 SYSTEM 8200 SYSTEM 8000 SYSTEM
CHEMICAL OVERKOTE PLUS HD OVERKOTE HD OVERKRETE HD CHEMICAL OVERKOTE PLUS HD OVERKOTE HD OVERKRETE HD
73
CHEMICAL RESISTANCE
100% SOLIDS COATING SYSTEMS
Skydrol 500 u u H H H H
t Intermittent Exposure/
Immediate Clean-Up Acetic Acid 10% (CH3COOH) t t t t t u
(Based on 24 hour exposure) Sulfuric Acid 50% (H2SO4) u u u H H H
Sulfuric Acid 70% (H2SO4) ● ● u u u H
Hydrochloric Acid 37% (HCl) ● t u u u u
● Not Recommended
Phosphoric Acid 50% (H3PO4) t t u t t u
Sodium Hydroxide 10% (NaOH) u u H H H H
Bleach-Sodium Hypochlorite (NaClO) t t u u H H
Ethylene Glycol (8530) u u H H H H
Hydrogen Peroxide 3% (H2O2) u u u u H H
Lactic Acid 21% ● ● t t t t
74
REFERENCE DIAGRAMS
JOINT IDENTIFICATION
A. Expansion Joints
B. Isolation Joint
C. Control (Saw) Joint
A B D. Construction Joint
C
D
Concrete Protection
Systems Topping Concrete Protection
Systems Topping
Vertical (V)
Expansion Joint Material
Concrete
Concrete
Protection
Systems Topping
Caulking Compound
75
VERTICAL APPLICATIONS
FIRST:
Apply selected
OverKote Vertical material
SECOND:
Install selected cove base
Wall
THIRD:
Apply selected topping
Foundation Floor
Foundation
“J” or “L” strip (grout or
concrete)
LIP COVE
76
REFERENCE DIAGRAMS (CONTINUED)
CHASING DRAINS
Caulk
(mandatory
with thermal
changes)
Concrete
Protection
Systems
Topping
Concrete Protection
Caulk Systems Topping
(optional)
Chisel Shoulder
1 1/2" minimum
Trench or Sump
Fiberglass Or Concrete
Metal Protection
Anchor Systems
Properly Finished Chase Topping
Steel
Angle
Concrete Protection
1 1/2" minimum System Topping Concrete Protection
Systems Topping
Vertical (V)
77
FLOOR PITCH DETAILS
78
APPLICATION TOOLS
GENERAL APPLICATION TOOLS 8200 OVERKOTE® TX APPLICATION TOOLS
45105 5 Gallon Plastic Bucket (For Chip) 237558 TX Roller Covers
45155 1 Gallon Plastic Bucket With Lid (For Storage) 237559 TX Roller Cages
45160 5 Quart Bucket With Measurements ESD/EC APPLICATION TOOLS
45165 2.5 Quart Bucket With Measurements 234671 EC Spike Rollers 10-INCH
45170 1 Quart Bucket With Measurements 234672 EC Spike Rollers 18-INCH
45207 18" Adjustable Wooster Roller Frame 234674 Spike Rollers
45235 9" Sponge Roller (For Medici™ System) 234675 Grounding Connectors
45245 9" Contractor Grade 3/8" Nap Roller Cover (12 Per Box) HAND GRINDER AND ACCESSORIES
45250 18" Contractor Grade 3/8" Nap Roller Cover (12 Per Box) 40605 Humm-B Edge Grinder (Complete W/ 7" Turbo Cup Wheel)
45260 6' Wooden Roller Frame Handle - Threaded 40620 Replacement Rubber Dust Shroud For Humm-B (2 Per Box)
45265 18" Wooster Paint Tray - Green - Heavy Duty 40625 7" T-Segment Cup Wheel For Humm-B (Aggressive Upgrade)
45305 3" Disposable Chip Brush (12 Per Box) 40701 5" Metabo Hand Grinder, Vac Shroud, Cup Wheel, Crack Chaser (Kit)
45415 1/4" Notched Squeegee (Rubber Blade Only) 40705 5" Metabo Hand Grinder (Adjustable Speed)
45420 1/8" Notched Squeegee (Rubber Blade Only) 40710 5" Double Row Cup Wheel
45430 1/4" Notched Squeegee (Metal Frame, Handle, Rubber Blade) 40715 5" Crack Chase Blade (V-Shaped Diamond)
45435 1/8" Notched Squeegee (Metal Frame, Handle, Rubber Blade) 40720 Vac Shroud For Metabo Hand Grinder
45440 24" Gray Rubber Squeegee Replacement Blade VACUUM AND ACCESSORIES
45455 24" Gray Rubber Squeegee W/ 6' Wooden Handle 40805 Pulse-Bac Model Pb-1050 110 Volt Vacuum (Head And Drum)
45520 10" Steel Hand Scraper 40810 Filter Replacement Kit W/ Hardware For Model Pb-1050 Vacuum
45525 14" Industrial Steel Floor Scraper W/ 6' Handle 40815 2" Vacuum Hose - 25' Long (Complete W/ Cuffs)
45605 4' X 15' Drop Cloth - Leakproof 40820 1 1/2" Vacuum Hose - 50' Long (Complete W/ Cuffs)
45610 Nitrile N-Dex Gloves (50 Pairs/Box) (Xl Only) 40825 14" Floor Squeegee Attachment For Vacuum Wand
45625 Respirator - Paint And Pesticide 40830 Replacement Blade Set For #40825 Squeegee Attachment
45705 Shoe Spikes - Adjustable (White Metal Base / Clips) 40840 Aluminum Vacuum Wand (1 1/2") (Requires Floor Squeegee)
45710 Replacement Spikes 40845 “Y” Adapter For Pulse-Bac Vac Hose
(Spikes And Bolts For Pair - 26 Total Per Bag) (Allows Two Hoses On Pulse-Bac)
234677 Spike Roller Handles 211237 Grind 'N' Go Vacuum Bags 5Pk
234679 Scraper Paddle 211243 Grind 'N' Go Clothfilter
237550 30-In Bird Cage Mixer 211244 Grind 'N' Go Intermediary Filter
237551 Cam Screed Rake W/ Handle CONCRETE TESTING TOOLS
237555 5Gl Mixer (M-60) 220V50hz 41005 Calcium Chloride Moisture Test
237556 Rep. Pins For Screed Rake 41010 Ph Testing Strips (Package Of 20)
237557 Rep. Cam Screed Rake 41015 Digital Scale (Cordless) (For Use With Pearlescence System)
6686000 Screed Rake Handle 41020 Tramex Cme 4 Moisture Meter
6694000 Screed Rake 41030 Hardness Pick Test (Mohs Scale)
41500 5 Gallon Bucket Heater (Band Heater)
79
SUPERIOR As a leader in protective coatings for over 90 years, Rust-Oleum
Corporation has earned its reputation for quality and reliability. In
FLOORING keeping with that tradition, our Industrial Flooring products are designed
SOLUTIONS and manufactured under rigid quality standards to be among the most
durable in the market today. In-house crews, maintenance professionals
FOR EVERY and contractors agree our products perform when others fail. From
decorative, architectural to severe chemical and abrasive environments,
ENVIRONMENT our industrial grade systems are physically stronger than concrete and
can withstand loads and impact that would destroy unprotected floors.
2
FLOORING
SOLUTIONS
FOR EVERY ENVIRONMENT
Rust-Oleum Corporation 11 Hawthorn Parkway Vernon Hills, IL 60061
Toll-free Customer Service: (800) 553-8444 Fax: (800) 782-3369
www.rustoleum.com/industrial